Franklin Fueling Systems TS-5000 User Manual

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TS-550evo & TS-5000evo Modbus Interface
Franklin Fueling Systems • 3760 Marsh Rd. • Madison, WI 53718 USA
Tel:  +1 608 838 8786 • 800 225 9787 • Fax: +1 608 838 6433 • www.franklinfueling.com
Contents
Important Safety Messages ................................................................................................. 3
Overview ................................................................................................................................ 4
Installation ............................................................................................................................. 4
Modbus RTU ................................................................................................................................. 4
Conguring IP Settings for Communication .................................................................................. 5
Obtain an IP Address Automatically .............................................................................................. 7
Check Status of Connection .......................................................................................................... 7
Network Parameters ...................................................................................................................... 8
Modbus Register Map...........................................................................................................9
Register Mapping Overview .......................................................................................................... 9
System Units ............................................................................................................................... 10
Tank Data ............................................................................................................................ 11
Manifold Data ......................................................................................................................12
Sensor Data ......................................................................................................................... 13
Mag Sensor Register Set ................................................................................................... 14
Relay Data ...........................................................................................................................14
Turbine Pump Interface (TPI) Data .................................................................................... 15
Input Data ............................................................................................................................15
Low Voltage Inputs Status Register ............................................................................................ 15
GIO Inputs Status Register ......................................................................................................... 16
Current Alarms Register Set .............................................................................................. 16
Alarm Code Table ........................................................................................................................ 16
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Important Safety Messages
FFS equipment is designed to be installed in association with volatile hydrocarbon liquids such as gasoline and diesel  fuel. Installing or working on this equipment means working in an environment in which these highly ammable liquids  may be present. Working in such a hazardous environment presents a risk of severe injury or death if these instructions  and standard industry practices are not followed. Read and follow all instructions thoroughly before installing or working  on this, or any other related, equipment.
As you read this guide, please be aware of the following symbols and their meanings:
This symbol identies a warning. A warning sign will appear in the text of this document when a
Warning
Caution
potentially hazardous situation may arise if the instructions that follow are not adhered to closely. A potentially hazardous situation may involve the possibility of severe bodily harm or even death.
This is a caution symbol. A caution sign will appear in the text of this document when a potentially
hazardous environmental situation may arise if the instructions that follow are not adhered to closely. A potentially hazardous environmental situation may involve the leakage of fuel from equipment that could severely harm the environment.
Danger
Warning
This symbol identies an electrical danger. An electrical danger sign will appear in the text of this
document when a potentially hazardous situation involving large amounts of electricity may arise if the instructions that follow are not adhered to closely. A potentially hazardous situation may involve the possibility of electrocution, severe bodily harm, or even death.
Alarms and warnings are designed to alert you with specic details when a problem occurs so you
can take appropriate corrective action. System hardware failure warnings, tank related alarms, leak detection sensor alarms, and line leak alarms can be custom programmed to do many things. The events that require programming are denoted by a (p) below:
- Cause the red Alarm light or yellow Warning light to ash (standard)
- Activate / sound the console annunciator alarm horn (p)
- Activate internal output relays for external alarm devices (p)
-
Print alarm reports automatically, either locally (internal printer), or remotely (USB - HP compatible printer) (p)
- Send alarm and test reports to a specied e-mail address (p)
- Send reports to remote location(s), via internal data/fax modem (p)
Follow all applicable codes governing the installation and servicing of this product and the entire system. Always lock out and tag electrical circuit breakers while installing or servicing this equipment and any related equipment. A potentially lethal electrical shock hazard and the
possibility of an explosion or re from a spark can result if the electrical circuit breakers are
accidentally turned on during installation or servicing. Please refer to the Installation and Owner’s Manual for this equipment, and the appropriate documentation for any other related equipment, for complete installation and safety information.
Warning
Warning
Warning
Warning
Warning
Follow all federal, state and local laws governing the installation of this product and its associated systems. When no other regulations apply, follow NFPA codes 30, 30A and 70 from the National Fire Protection Association. Failure to follow these codes could result in severe injury, death, serious property damage and/or environmental contamination.
Always secure the work area from moving vehicles. The equipment in this manual is usually mounted underground, so reduced visibility puts service personnel working on this equipment in danger from moving vehicles entering the work area. To help eliminate these unsafe conditions, secure the area by using a service truck to block access to the work environment, or by using any other reasonable means available to ensure the safety of service personnel.
When the Fuel Management System is used to monitor tanks containing gasoline or other
ammable substances, you may create an explosion hazard if you do not follow the requirements in
this manual carefully.
All wiring must enter the console’s enclosure through the designated knockouts. An explosion
hazard may result if other openings are used.
You must run wiring from probes or sensors to the Fuel Management System console in conduits
which are separate from all other wiring. Failure to do so will create an explosion hazard.
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This manual describes the installation and setup of the Modbus interface on the TS-550evo & TS-5000evo (evo). Included  are protocol descriptions, register mapping, and data descriptions for the data supported. This document is intended for  users who will be conguring the Modbus feature, and some understanding of Modbus protocol is required.
Overview
Modbus is a serial communication protocol that allows for simple system integration across various devices all on the  same network. This will allow the evo to be connected to a host system that supports Modbus TCP or RTU. 
Modbus TCP is available via the evo’s Ethernet ports and Modbus RTU is available via Comm Port 1. 
Installation
Modbus communication is a standard feature on the evo with software versions 2.3.0 or higher. It is available over the  standard Ethernet and RS-232 Comm Port 1. No additional hardware installation required. To use Modbus communication  you must connect to either the RS-232 or Ethernet port. For details on establishing these connections please refer to the  following manuals (000-2170 Installation Manual & 000-2173 Programming Manual).
Modbus RTU
To setup the Modbus RTU format you will need to edit the Comm 1 serial port setting in the evo system parameters. First,  select the Mode Modbus and then dene the additional parameter as required for your conguration.
Group Name
Serial Ports
Parameter
Name
COMM 1
Description
Mode   Network Connection (PPP) 
Baud Rate 57600 1200 - 115200
Data Bits 8 7 or 8
Parity None
Stop Bits 1 1 or 2
Modbus Address 1 1 to 247
Default
Range of Values
Values
Network Connection (PPP)  Veeder-Root Franklin Fueling System (XML)
Modbus
odd even none
Modbus TCP
Modbus TCP is enabled by default on Ethernet Port 502. Establish an Ethernet connection between the Master device  and the evo over port 502 to access the Modbus registers. Refer to the TS-550evo Programming Guide (000-2173) for  details regarding Ethernet connections to the systems.
Connecting a PC or Laptop Computer
To access the console using the Web Browser interface, connect a PC to the console through either the Ethernet port or  the COMM 1 serial port. If the console is connected to a local network, you can perform this setup from any PC on that  network by using a web browser, such as Microsoft’s Internet Explorer or Mozilla’s FireFox, or Safari for a Mac.
Note:  The PC or laptop will recognize this serial connection as a network connection and will not allow the use of a Local 
Area Connection simultaneously. While it is not necessary to disconnect the Local Area Connection to connect  using the Serial port, it will be necessary to disconnect the Serial Connection through the computers operating  system in order to use the Local Area Connection again.
The following instructions are written specically for Microsoft’s Windows 7 operating system. For assistance with other  operating systems, please contact Franklin Fueling Systems Technical Services.
Connecting a PC to the TS-550 evo Ethernet Port
1.  Using an Ethernet Crossover, 10 Base-T cable, plug the RJ-45 connector on one end of the cable into the  Ethernet port of the console. 
2.  Plug the RJ-45 connector on the opposite end of the cable to the Network Interface Card of the computer.
3.  Power up and log onto your PC.
Note:
You may need to re-congure your TCP / IP settings to allow the computer to communicate with the console.
Note:  Some modern laptop computers have automatically switching Network Interface Cards and as such, will require the use 
of a standard cat 6 cable instead of a crossover.
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Conguring IP Settings for Communication
Before attempting to modify any computer settings, contact  the Information Technologies department of your business,  if available. Some computer accounts may have restricted  permissions to overcome before any changes are allowed  to be made to TCP / IP settings.
         At the PC:  
1.  Power up the PC and log into your Windows  operating system.
2.  Click on Start, then select Control Panel.
3.  There are (2) two views settings possible when  using Windows 7:
• In Category View, click on Network and Internet,  then click View Network Status and tasks under Network and Sharing Center.
• In Icon View, click on Network and Sharing Center.
4.  Click on the Change adapter settings in the left hand column. 
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5.  Right-click on Local Area Connection and select Properties.
6.  In the Local Area Connection Properties dialog box, under “This connection uses the following items,” select  Internet Protocol Version 4(TCP / IPv4) and click Properties.
There are various ways to congure a computer to  communicate with a TS-550 evo console. These factors  depend upon the user’s computer knowledge and how the  computer is currently congured.
To determine which method is best for your site, read the  instructions in the following section carefully. Make detailed  notes on the current conguration of the TCP / IP settings on  the PC you are using. Read both the “Obtain an IP address  automatically” and the “Use the following IP address” methods  before making a choice between the two.
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Obtain an IP Address Automatically
Computers commonly use this setting to obtain an IP  address automatically. 
1.  If Obtain an IP address automatically is  selected, it may be best to click the Alternate Conguration tab.
Note:  The consoles default IP address is 
192.168.168.168. If the PC is normally congured  to acquire an IP address automatically, Alternate Conguration may be used, as mentioned above, to  allow a connection to be enabled without the necessity  of reconguring the computer each time it will be used  to connect to this console.
Use the Following IP Address
1. 
If Use the following IP address is selected and  the entry boxes contain any information, record this  information for use when console programming is  complete. 
2.  Select User Congured.
3.  Enter an IP address. For simplicity, make the last  segment of the IP one number different than the IP  address of the console. Upon initial setup ONLY,
the numbers used in the gure may be used to congure the TCP / IP settings of your PC. After 
initial startup the programmed parameters should  be veried through the touchscreen
4.  Leave all other information blank and click OK.
5.   Close the Local Area network for changes to take  place.
2.  Enter an IP address. For simplicity, make the last  segment of the IP one number different than the IP  address of the console. Upon initial setup ONLY,
the numbers used in the gure may be used to congure the TCP / IP settings of your PC.
3.  Leave the DNS information blank.
Note: The consoles default IP address is 
192.168.168.168. If the PC is normally congured  to Use the following IP address, make sure that  all displayed information is recorded and kept prior  to making any changes. It may be necessary to use  this information to re-congure the console once  programming is complete.
Check Status of Connection
1.  Check the status of your connection by going to  the Network Connections window.
2.  If the connection status is disabled, enable it by  right-clicking on the Local Area Connection and  selecting Enable. 
3.  Verify link light is lit under Ethernet on Controller  module is lit and RX light is ashing.If technical
difculties arise, please contact Franklin Fueling Systems Technical Support before proceeding.
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