Franklin Fueling Systems T5 Series Fuel Management System Programming Guide

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Fuel Management System

Programming Guide

T5 Series

Software Revision 1.7.4

Franklin Fueling Systems • 3760 Marsh Rd. • Madison, WI 53718 USA

Tel: +1 608 838 8786 • 800 225 9787 • Fax: +1 608 838 6433 • www.franklinfueling.com

Notice

Franklin Fueling Systems (FFS) strives to produce the nest manual possible and to ensure that the information that it contains is complete and accurate FFS periodically review the manuals. However, FFS reserves the rights to change this document and specications at any time without notice. FFS makes no expressed or implied warranty with regard to the contents of this manual. FFS assumes no liability for errors, omissions or for any damages, direct or consequential, that may result from the use of this document or the equipment that it describes.

This manual is for use expressly with the T5, T550, and T5000 at their approved specications. No part of this document may be reproduced in any form without the prior written consent of FFS.

Open Source Notice

The T5 series consoles implement open source software released under the General Public License (GPL) as well as other open source licenses. As a customer, you are entitled to receive a copy of the licensed source code used within our product, if so desired. Please contact our sales staff for more information.

Trademarks

FFS®, Tank Sentinel®, System Sentinel®, SCALD®, Brite®, BriteBox®, BriteBus®, and BriteSensors® are registered trademarks of Intelligent Controls. All brand and product names are trademarks or registered trademarks of their respective companies.

Inspection of Materials

Visually inspect all components for defects or damage prior to installation. If any defect or damage is found, do not use the product and contact FFS for further assistance.

Warranty Information

Please refer to the FFS Fuel Management Systems & Product Warranty Policy for all warranty information.

Contacting Franklin Fueling Systems (FFS)

Please feel free to contact us by mail at:

Franklin Fueling Systems

3760 Marsh Rd.

Madison, WI 53718 USA

Or contact us by phone, fax or e-mail:

Tel: +1 800 984 6266 E-mail: sales@franklinfueling.com Fax: +1 608 838 6433 techserve@franklinfueling.com

Ofce and Sales Hours: 8am to 5pm CST - Monday through Friday

Technical Support Hours: 7am to 7pm CST - Monday through Friday

Please visit our website at www.franklinfueling.com

rights reserved.

Contents

Notice..................................................................................................................................ii

Important Safety Messages ..............................................................................................1

Introduction ........................................................................................................................3

FMS Functions ..........................................................................................................................3

Denitions and Acronyms ......................................................................................................... 4

Related Documentation ............................................................................................................ 4

General ............................................................................................................................... 5

User Interfaces (UI) ..................................................................................................................5

LCD Touch Screen Interface .......................................................................................................... 5

Touch Screen Calibration .........................................................................................................................5

Web Browser Interface .................................................................................................................... 5

Access Control ................................................................................................................................ 5

Password Input................................................................................................................................ 6

Modifying Passwords ...................................................................................................................... 6

Connecting a PC or Laptop Computer ...................................................................................... 6

Conguring IP Settings for Communication .................................................................................... 7

Check Status of Connection ............................................................................................................ 9

Connecting a PC to the T5 series RS-232 Port ........................................................................ 10

Connecting a PC to the T5 series COMM 1 Port ............................................................................ 10

Conguring COMM 1 Settings for Communication ......................................................................... 11

Check Operation of Connection ...................................................................................................... 13

Initial Console Conguration ...........................................................................................13

Console Build Characteristics ................................................................................................... 13

Conguration and Preferences ................................................................................................. 14

Preferences Menu ........................................................................................................................... 14

Conguration Menu ..................................................................................................................16

Conguration Options...................................................................................................................... 16

Network Parameters ........................................................................................................................ 16

Date/Time Set ................................................................................................................................. 16

Time Zone ....................................................................................................................................... 17

Remote Logging Host ..................................................................................................................... 17

Modem ..............................................................................................................................17

Programming and Navigation ..........................................................................................18

Console Navigation ...................................................................................................................18

Navigation Buttons .......................................................................................................................... 18

Character Navigation Buttons ......................................................................................................... 19

Application Menus ............................................................................................................ 19

Programming System Parameters ............................................................................................20

System ID ........................................................................................................................................ 20

System Conguration ...................................................................................................................... 20

Programming Modules .................................................................................................................... 21

IO Modules .............................................................................................................. 21

AC Input Modules.....................................................................................................................................21

Probe Modules ......................................................................................................................................... 22

2-Wire Sensor Modules............................................................................................................................22

3-Wire Sensor Modules............................................................................................................................22

4-20 mA Input Modules ........................................................................................................................... 23

Power Supply ........................................................................................................................................... 24

Relay Modules .........................................................................................................................................26

Dispenser Interface .................................................................................................................................. 27

iii

Programming Parameters ............................................................................................................... 28

Fuel Management System .......................................................................................................................28

Special Tanks ...........................................................................................................................................29

Manifold Tank System ..............................................................................................................................29

Vapor Recovery Monitoring .....................................................................................................................31

Secondary Containment Monitoring .......................................................................................................31

E-Mail ....................................................................................................................................................... 32

Events ......................................................................................................................................................32

Web Browser Interface ......................................................................................................33

Navigating Applications Remotely ............................................................................................ 33

Accessing Web Browser Interface .................................................................................................. 33

Making Changes to System Parameters .................................................................................. 33

Password Prompting .................................................................................................................33

Setup ........................................................................................................................................33

Backup Setup Files ...................................................................................................................34

Leak Testing .......................................................................................................................36

Leak Testing .............................................................................................................................. 36

Overview ......................................................................................................................................... 36

Tank Leak Tests – Type and Frequency .......................................................................................... 36

Static Tank Testing Requirements ............................................................................................................ 36

When to Force Static Tank Leak Tests ..................................................................................................... 36

Manually Forcing Static Leak Tests ..........................................................................................................37

Tank Leak Test Results ................................................................................................................... 38

Reasons Why Tank Leak Tests Fail .........................................................................................................38

Steps to Take When a Tank Leak Test Fails.............................................................................................38

SCALD Tank Leak Tests .................................................................................................................. 38

Reasons Why SCALD Tank Tests may Fail .............................................................................................38

TS-LS500 Auto Learn Line Leak Testing ......................................................................................... 39

Overview ..................................................................................................................................................39

Line Leak Test Requirements ...................................................................................................................39

When to Force Line Leak Tests ................................................................................................................39

Line Leak Test Results .............................................................................................................................39

Steps to Take When a Line Leak Test Fails .............................................................................................39

DTU (Data Transfer Unit) Setup and Programming ........................................................ 40

DIM Programming ..............................................................................................................42

Dual DIM Installation .................................................................................................................46

Hardware Conguration ............................................................................................................ 46

Device Address .........................................................................................................................46

Communication Settings ........................................................................................................... 46

TS-TPI Overview and Functionality .................................................................................47

TPI Setup ..................................................................................................................................48

List of Alarms and Troubleshooting ................................................................................ 49

System Alarms ..........................................................................................................................49

VRM Alarms ..............................................................................................................................51

FMS Alarms .............................................................................................................................. 52

SCM Alarms ..............................................................................................................................55

Wire Sensor Alarms .................................................................................................................. 55

Line Leak Detector (LLD) Alarms .............................................................................................. 56

TPI Alarms ................................................................................................................................ 57

Printer Alarms ........................................................................................................................... 58

Appendix A - Standard Tanks Table .................................................................................59

Appendix B - Standard Products Table ........................................................................... 61

Appendix C - Typical Tank Leak Test Times ...................................................................61

Important Safety Messages

FFS equipment is designed to be installed in association with volatile hydrocarbon liquids such as gasoline and diesel fuel. Installing or working on this equipment means working in an environment in which these highly ammable liquids may be present. Working in such a hazardous environment presents a risk of severe injury or death if these instructions and standard industry practices are not followed. Read and follow all instructions thoroughly before installing or working on this, or any other related, equipment.

As you read this guide, please be aware of the following symbols and their meanings:

Warning

Caution

Danger

Warning

This symbol identies a warning. A warning sign will appear in the text of this document when a potentially hazardous situation may arise if the instructions that follow are not adhered to closely. A potentially hazardous situation may involve the possibility of severe bodily harm or even death.

This is a caution symbol. A caution sign will appear in the text of this document when a potentially hazardous environmental situation may arise if the instructions that follow are not adhered to closely. A potentially hazardous environmental situation may involve the leakage of fuel from equipment that could severely harm the environment.

This symbol identies an electrical danger. An electrical danger sign will appear in the text of this document when a potentially hazardous situation involving large amounts of electricity may arise if the instructions that follow are not adhered to closely. A potentially hazardous situation may involve the possibility of electrocution, severe bodily harm, or even death.

Alarms and warnings are designed to alert you with specic details when a problem occurs so you can take appropriate corrective action. System hardware failure warnings, tank related alarms, leak detection sensor alarms, and line leak alarms can be custom programmed to do many things. The events that require programming are denoted by a (p) below:

- cause the red Alarm light or yellow Warning light to ash (standard)

- activate / sound the console annunciator alarm horn (p)

- activate internal output relays for external alarm devices (p)

- print alarm reports automatically, either locally (internal printer), or remotely (USB - HP compatible printer) (p)

- send alarm and test reports to a specied e-mail address (p)

- send reports to remote location(s), via internal data/fax modem (p)

Follow all applicable codes governing the installation and servicing of this product and the entire system. Always lock out and tag electrical circuit breakers while installing or servicing this equipment and any related equipment. A potentially lethal electrical shock hazard and the possibility of an explosion or re from a spark can result if the electrical circuit breakers are accidentally turned on during installation or servicing. Please refer to the Installation and Owner’s Manual for this equipment, and the appropriate documentation for any other related equipment, for complete installation and safety information.

Warning

Follow all federal, state and local laws governing the installation of this product and its associated systems. When no other regulations apply, follow NFPA codes 30, 30A and 70 from the National Fire Protection Association. Failure to follow these codes could result in severe injury, death, serious property damage and/or environmental contamination.

Always secure the work area from moving vehicles. The equipment in this manual is usually mounted underground, so reduced visibility puts service personnel working on this equipment in danger from moving vehicles entering the work area. To help eliminate these unsafe conditions, secure the area by using a service truck to block access to the work environment, or by using any other reasonable means available to ensure the safety of service personnel.

When the Fuel Management System is used to monitor tanks containing gasoline or other ammable substances, you may create an explosion hazard if you do not follow the requirements in this manual carefully.

All wiring must enter the console’s enclosure through the designated knockouts. An explosion hazard may result if other openings are used.

You must run wiring from probes or sensors to the Fuel Management System console in conduits which are separate from all other wiring. Failure to do so will create an explosion hazard.

Warning

Certied Programmer/Service Person: Only an FFS certied programmer or service person is allowed to access both

the user interface keypad and areas internal to the Fuel Management System console.

Station Owner/Operator: The station owner or operator of the Fuel Management System console is only allowed to access the user interface keypad. Access to areas internal to the console is strictly prohibited.

Substituting components could impair intrinsic safety. T5XXXs are intrinsically safe for sensors installed in – Class I, Division 1, Group D – hazardous locations. Substitution of components could make the energy limiting circuitry in the system ineffective and could cause an explosion hazard. Repairs to a T5XXX console or attached components should only be performed by a qualied, factory-trained technician.

Approvals

All Fuel Management System models are UL and cUL listed 6L79 as Liquid Level Gauge / Leak Detection Systems. Third party approved leak detection — Pd (probability of detection) = 99.2 % for 0.1 or 0.2 gph leak tests (0.1 = annual precision test, 0.2 is the monthly regulatory compliance test).

*The static tank test does not support Manifolded tanks. **SCALD is 3rd party approved for ONLY two Manifolded tanks.

Introduction

The purpose of this manual is to guide installers, operators and technicians through programming and troubleshooting the T5 series console, so that it’s congured based on a site’s specic needs. The Fuel Management Systems (FMS) application within the T5 Series consoles tie together the monitoring and alarm capabilities of preceding automatic tank gauges with advanced technologies to supply tank and level data more accurately and efciently. This manual is also designed to introduce technicians to the optional LCD Graphical User Interface, which is used as an input device to program system conguration and maintain all applications from the front panel of the console as well as through a web interface. Overall safety issues, troubleshooting information, warranty, service and return policies, as dened in this manual, must be followed.

FMS Functions

The main function of the Fuel Management System is to represent levels for inventory and tank leak testing by monitoring probe inputs and performing calculations based on those inputs. Line leak sensing devices also provide input signals. Results from these calculations may be used for system monitoring and/or regulatory compliance. The console, in conjunction with external fuel system equipment, may provide positive system shutdown, based on programmed rules.

Sites that utilize Fuel Management Systems have the ability to monitor and perform:

• Tank Inventory Level Information

• Tank Leak Detection

• Sensor Conguration

• Line Leak Detection

• Sump Leak Detection

• Compliance Line and Leak Testing

FMS also allows sites to generate and print the following reports:

• Inventory Reports

• Delivery Reports

• Tank Test Results

• SCALD Testing Reports

• Regulatory Reports

• Sensor Reports

Denitions and Acronyms

Module – A module is a plug-in card within the T5 series console that is used to perform various functions of the console. The modules are used for eld wiring of the input and / or output of electrical signals between different functional equipment pieces.

RS-232 – An IEEE standard for serial communication using a 9-pin connector. RS-485 – An IEEE standard for serial communication using Shielded Twisted Pair or Unshielded Twisted Pair wiring. RJ-45 – An IEEE standard connector for use in communications with Shielded Twisted Pair wiring. Usually data. RJ-11 – An IEEE standard connector for use in communications using Shielded Twisted Pair wiring. Usually voice and fax.

2SM – 2-Wire Sensor Module (Intrinsically Safe) ACIM – AC Input Module AIM – 4-20mA Analog Input Module (Intrinsically Safe) AST – Aboveground Storage Tank ATG – Automatic Tank Gauge CARB – California Air Resources Board CM – Controller Module DCE – Data Communication Equipment DIM – Dispenser Interface Module DTE – Data Terminal Equipment DTU – Data Transfer Unit DW/DWT – Double Wall/Double Wall Tank EVR – Enhanced Vapor Recovery FMS – Fuel Management Systems IS – Intrinsically Safe ISD – In-Station Diagnostic LCD – Liquid Crystal Display LIM – LonWork Interface Module LLD – Line Leak Detection PC – Personal Computer PM – Probe Module (Intrinsically Safe) PSM – Power Supply Module RTD – Resistance Temperature Detectors RM – Relay Module SCM – Secondary Containment Monitoring SLLD - Statistical Line Leak Detection STP – Submersible Turbine Pump TPI – Turbine Pump Interface TS-5 – T5 Series FMS Consoles (T5/608, T550/EMS, T5000/EXPC) TS-EMS – Environmental Monitoring System TS-EXPC – Expansion Console URL – Uniform Resource Locator for the internet USB – Universal Serial Bus UST – Underground Storage Tank VFM – Vapor Flow Meter V/L – Vapor to Liquid ratio VRM – Vapor Recovery Monitoring XML – eXtensible Markup Language

Related Documentation

The system installation and operation instructions, troubleshooting guide and console maintenance manual are provided for your use in separate documents. Detailed installation and testing instructions for each type of leak detection sensor are present in the relevant manual, and, likewise, the installation, testing, and programming of various upgrade kits and optional accessories are also contained in separate manuals, addenda or in one of this document’s appendices.

T5 Series Fuel Management Systems Installation Guide (000-2150) T5 Series Fuel Management Systems Operators Guide (000-2151)

General

After the Fuel Management System has been installed, typically your interaction with the system will be from the LCD display, on-board printer; or using the Web Browser software to program and monitor the console remotely. Remote operation can be performed from a PC, either attached directly or through a network connection to the console. All of the features of the console are available through these input / output devices. Also, the console may be set up to generate and send automated reports to e-mail accounts or print reports at a programmed time.

Occasionally you may need console information, such as model and serial numbers. The model number is located on the face of the console. The serial number is located on a small plaque placed on the bottom of the left panel. This label also shows the model number, voltage, manufacturer’s address, a warning symbol and the unit’s voltage specications.

User Interfaces (UI)

LCD Touch Screen Interface

An LCD touch screen is included with the T5 (TS-608) consoles and can be ordered as an option on the T550 (TS-EMS) and T5000. The “D” designation in the console’s model number indicates that a LCD display was ordered with the system. This bright display, with an adjustable contrast setting, allows easy viewing in any lighting condition. A programmable screen saver can be selected to automatically turn the backlight off after 5 minutes. This extends the life of the display. To enable or disable the sleep mode select: Menu > Preferences > Toggle Sleep Mode

Touch Screen Calibration

During initial setup, it will be necessary to calibrate the touch screen function of the LCD display. Calibrating the touch screen will enable the console to better recognize the area that you “touch,” so that you can accurately enter in information. To calibrate the touch-screen function of the display, you must rst access the calibration application.

1. From the HOME MENU, press MAIN MENU > DOWN > TOOLS > TOUCHSCREEN CALIBRATION.

2. The console will ask if you are sure that you want to proceed, answer Yes.

3. Follow the on-screen instructions to complete the calibration process.

Web Browser Interface

Each T5 Series console includes an Ethernet port and programming options to eliminate the need for an Ethernet port server or a external / internal modem (although both options are still available). The advantages to using an Ethernet connection are: faster connection speeds, quicker data transfer rates, less data errors or quicker recovery of data when errors occur, and it does not require extra software or drivers to be loaded. This means that console parameters can be modied and that status/alarm reports can be printed from virtually anywhere.

Access Control

There are three access levels programmed into the console’s operating system: Guest, User, and Administrator. Each level will allow an operator to access different features or change specic settings on the console. This security feature prevents unauthorized tampering of console congurations.

The User Role icon will appear in the upper-right corner of the LCD display as one of the following:

• ONE BAR lled operates at the GUEST level. Guests are allowed to access menu options and check the system congurations. The GUEST will not be able to modify the console settings.

• TWO BARS lled operates at the USER level. Users are given limited access to certain areas of the operating system to make changes or print reports.

• THREE BARS lled operates as an ADMINISTRATOR. This level grants access to all areas of programming and setup conguration. The administrator privilege is usually assigned to the designated technician of a site.

Password Login

1. Press the User Roll icon

Enter Password for the desired level as described in the Access Control section on page 5.

Default passwords are as follows:

Guest: guest User: user Administrator: admin

Tapping twice on the User Role Icon will reset to guest level access.

Modifying Passwords

For initial settings and continuous security purposes, the console will allow you to change any password used for accessing console functions. When changing passwords, make note of the password and keep it in a secure, memorable place. The password you choose must be at least two characters long with a maximum of 16 characters — spaces and special characters are allowed as part of your password.

The Administrator status is required to change passwords.

From the touch screen display, changing access passwords is done by navigating through menus to modify a password.

1. When the console is powered up, press the Main Menu button .

2. Press the Conguration Application button.

3. Press Passwords in the application window, and then press the corresponding button to change the password for that access level.

4. Verify the correct password has been entered, and then press the Checkmark button.

Connecting a PC or Laptop Computer

To access the console using the Web Browser interface, connect a PC to the console through either the Ethernet port or the COMM 1 serial port. If the console is connected to a local network, you can perform this setup from any PC on that network by using a web browser application, such as Microsoft’s Internet Explorer or Mozilla’s FireFox (the console’s IP address may need to be modied — see Conguration in Section 2).

The following instructions are written specically for Microsoft’s Windows XP operating system. For assistance with other operating systems, please contact Franklin Fueling Systems Technical Services.

Connecting a PC to the T5 series Ethernet Port

1. Using an Ethernet Crossover, 10 Base-T cable, plug the RJ-45 connector on one end of the cable into the Ethernet port of the console.

2. Plug the RJ-45 connector on the opposite end of the cable to the Network Interface Card of the computer.

3. Verify that the green POWER LED on the front panel of the console is lit, which indicates that the console has power.

4. Power up and log onto your PC.

Note: You may need to recongure your TCP / IP settings to allow the computer to communicate with the console.

Conguring IP Settings for Communication

Before attempting to modify any computer settings, contact the Information Technologies department of your business, if available. Some computer accounts may have restricted permissions to overcome before any changes are allowed to be made to TCP / IP settings.

Note: If setting up a connection with a newer operating system (i.e. MS Vista or Widows 7), contact FFS Technical Support for assistance.

At the PC:

1. Power up the PC and log into your Windows operating system.

2. Click on Start, then select Control Panel.

3. There are (2) two views settings possible when using Windows XP:

• In Category View, click on Network and Internet Connection, then click Network Connections.

• In Classic View, click on Network Connections.

4. Right-click on Local Area Connection and select Properties.

5. In the Local Area Connection Properties dialog box, under “This connection uses the following items,” select Internet Protocol (TCP / IP) and click Properties.

There are many ways to congure a computer to communicate with a T5 series console. These factors are dependent on the user’s computer knowledge and how the computer is currently congured.

To determine which method is best for your site, read the instructions in the following section carefully. Make detailed notes on the current conguration of the TCP / IP settings on the PC you are using. Read both the “Obtain an IP address automatically” and the “Use the following IP address” methods before making a choice between the two.

Obtain an IP Address Automatically

Computers commonly use this setting to obtain an IP address automatically.

1. If Obtain an IP address automatically is selected, it may be best to click the Alternate Conguration tab.

Note: The consoles default IP address is

192.168.168.168. If the PC is normally congured to acquire an IP address automatically, Alternate Conguration may be used, as mentioned above, to allow a connection to be enabled without the necessity of reconguring the computer each time it will be used to connect to this console.

Use the Following IP Address

If Use the following IP address is selected and the entry boxes contain any information, record this information for use when console programming is complete.

2. Select User Congured.

3. Enter an IP address. For simplicity, make the last segment of the IP one number different than the IP address of the console. Upon initial setup ONLY, the

numbers used in the gure may be used to congure the TCP / IP settings of your PC.

4. Leave all other information blank and click OK.

5. Close the Local Area network for changes to take place.

2. Enter an IP address. For simplicity, make the last segment of the IP one number different than the IP address of the console. Upon initial setup ONLY, the

numbers used in the gure may be used to congure the TCP / IP settings of your PC.

3. Leave the DNS information blank.

Note: The consoles default IP address is

192.168.168.168. If the PC is normally congured to Use the following IP address, make sure that all displayed information is recorded and kept prior to making any changes. It may be necessary to use this information to recongure the console once programming is complete.

Check Status of Connection

1. Check the status of your connection by going to the Network Connections window.

2. If the connection status is disabled, enable it by rightclicking on the Local Area Connection and selecting Enable.

3. Verify link light is lit under Ethernet on Controller module is lit and RX light is ashing.If technical

difculties arise, please contact Franklin Fueling Systems Technical Support before proceeding.

More information on the Web Browser Interface is located on page 33 of this manual.

Connecting a PC to the T5 series RS-232 Port

COMM 1 is used to connect a PC or laptop with the console via the Web Browser Interface for programming or remote monitoring. COMM 2 is used only for VRM to retrieve ullage data from an external ATG. If serial connection to Point-Of-Sale (POS) is desired for report retrieval, then we suggest using COMM 1 in Veeder-Root (VR) mode.

Note: The PC or laptop will recognize this serial connection as a network connection and will not allow the use of a Local

Area Connection simultaneously. While it is not necessary to disconnect the Local Area Connection to connect using the Serial port, it will be necessary to disconnect the Serial Connection through the computers operating system in order to use the Local Area Connection again.

Connecting a PC to the T5 series COMM 1 Port

1. Using a female to male DB-9 straight serial cable, connect the female end of the serial cable to the serial communication (COM) port of the computer.

2. Connect the male end of the serial cable to COMM 1 on the bottom of the console.

Console Conguration

Mode: Network Connection (PPP) Baud Rate: 57600

→

Conguring COMM 1 Settings for Communication

1. Select Start > All Programs > Accessories > Communications > New Connection Wizard.

→

Data Bits: 8 Parity: None Stop Bits: 1

3. Select Connect Directly to Another Computer.

2. Select Set up an Advanced Connection.

4. Select Guest.

5. Enter a Computer Name (it can be the site name).

7. Select My use only.

6. Select the communication port to be used from the Select a Device drop-down list.

8. For convenience, a shortcut may be created on your desktop. Click Finish to complete the wizard.

9. In the Network Connections window, right-click the new direct connection that was created and select Properties.

10. Under the General tab, select Congure.

15. Leave the existing Redialing Options as they are.

11. Change the Maximum speed (bps) to 57600.

12. Disable all of the Hardware Features and click OK.

13. Select the Options tab.

14. Disable all of the Dialing Options.

16. Select the Security tab.

17. Select Advanced (custom settings).

18. Select the Networking tab.

19. In the Type of dial-up server I am calling, select PPP: Windows 95 / 98 / NT4 / 2000, Internet from the drop-down list then click OK.

Check Operation of Connection

1. As before, open Network Connections.

2. Right-Click the new direct connection and select Connect. The status should change to connected. At this point, the computer is connected to the console.

If you experience technical difculties, please contact Franklin Fueling Systems Technical Support before proceeding.

At this point, more information on navigating the Web Browser Interface is provided in Section 4: Web Browser Interface of this manual.

Initial Console Conguration

Initial setup must be completed before the console can be used. This section will show how to set custom parameters by navigating through the programming options and set up the T5 series console for the rst time.

Console Build Characteristics

Each console is custom ordered and built to customer specications. That means that all of the hardware (modules) and software options needed for your site are installed and tested. Before programming, check the status and version of each module and verify that your purchased options are present.

1. At the Home Status screen, press System Application.

2. The System Status screen will appear. Here you can see a module’s description, installed slot, operational status, and version.

3. Press the Application Menu button.

Identication – View to locate the System Serial Number, Ethernet Address (not the same as IP address) Controller Serial number and Date/Time of manufacture.

Options – Displays the current installed software options.

Conguration and Preferences

Conguration and Preferences include how information will be displayed and conguring the console for its location and communication and access options.

Preferences Menu

Starting at the Home Menu, press the Main Menu button.

And then select Preferences .

Use the Preference tables on the following pages to select the menu options to be changed.

Translation Options

Language English

Spanish Russian Chinese (Simplied) Chinese (Traditional) French Portuguese German Russian Polish Slovakian Hebrew

Date/Time Options

MM/dd/yyyy M/d/yyyy M/d/yy MM/d/yy

Short date format

Long date format

Year/month date format

Short time format

Long time format

MM/dd/yy Yy/MM/dd yyyy-MM-dd dd-MMM-yy User Dened

EEEE, MMMM dd, yyyy MMMM dd, yyyy EEEE dd MMMM, yyyy dd MMMM, yyyy User Dened

MMMM, yyyy User Dened

HH:mm H:mm hh:mm a h:mm a

HH:mm:ss H:mm:ss hh:mm:ss a h:mm:ss a User dened

Symbol Representation

MM Two-digit month with leading zero (i.e. 01 for Jan…).

M Two-digit month, no leading zero (i.e. 1 for Jan…).

MMM Three-letter month (i.e. JAN, FEB, AUG…).

dd Two-digit day with leading zero (i.e. 01, 02…).

d Two-digit day, no leading zero (i.e. 1, 2…).

yyyy Four-digit year (i.e. 2006…).

yy Two-digit year (i.e. 06, 07…).

HH Two-digit hour with leading zero; 24-hour format.

hh Two-digit hour, no leading zero; 24-hour format.

mm Two-digit minute, with leading zero.

ss Two-digit second, with leading zero.

a A.M. or P.M. indicator.

EEEE

Numbers Options

Digit grouping

Group digits by 103 using specied symbol (i.e. either “123456789” or “123,456,789”).

Digit grouping symbol Symbol used to group digits (i.e. ‘, ’; ‘ _ ‘…). User dened option.

Decimal symbol Symbol used to separate decimal units (i.e. ‘.’; ‘,’). User dened option.

Display leading zeroes Displays decimals with leading zero (i.e. with ‘0.123’; without ‘.123’).

Units Options

Liters

Volume

Gallons Imperial Gallons

Millimeters

Length

Centimeters Meters Inches

Temperature

Centigrade Fahrenheit

Liters/Hour Cubic Centimeters/Second

Flow

Cubic Feet/Hour Gallons/Minute Gallons/Hour

Pascal Bar

FMS - Line Pressure

Pounds per square inch Inches of Water Inches of Mercury

Pascal Bar

VRM-Tank Ullage

Pounds per square inch Inches of Water Inches of Mercury

Pascal

SCM - Containment Vacuum

Bar Pounds per square inch Inches of Water Inches of Mercury

Kilograms per Cubic Meter

Density Units

Grams per cubic centimeter Pounds per cubic foot

Kilograms

Mass Units

Grams Pounds

Other Options

Refresh Rate (web interface only) How often the systems information is updated. Show XML Tool (web interface only) Displays the Tool in the upper right corner of the browser window. Sleep Mode (console screen only) Toggles display sleep mode on or off Printer Options (console screen only) Set external printer paper size

Conguration Menu

Conguration Options

Using the options in this menu, you can change:

• Console passwords • COM 1 parameters

• Network parameters • Modem Parameters

• Current time and date and set an accurate time zone.

For instructions on setting passwords, see pages 5 & 6: Access Control.

Once the console has been powered up, navigate the console by pressing the screen on the appropriate button.

1. Starting at the Home Status Menu, press the Main Menu button.

2. Select the Conguration button.

3. Select from the options in the Network Parameters section that follows to view or change console conguration settings

Network Parameters

To communicate with your network equipment (i.e. router, switch, hub, etc.) you will need to modify the network parameters.

IP Address Settings:

IP Address – This is a logical (electronic) address, like a street address, that the console uses to route information.

This address will have to match your network, if connected to a network, in order to ‘talk’ to a remote communication device, or your PC.

Network Mask – Masking is a way to diversify the use of multiple subnets. The mask must match that of the network the

console is connected to. Masks are used in networking to create ‘sub-networks’ within a whole, like slicing and apple. You have separate slices that may be in different locations, but they are still from the same apple. Administrators use this to make separate networks, to maximize bandwidth or capacity of medium resources (cables or ber). Therefore, when your network uses static IP addressing (assigned by an administrator), this mask must match the Network Mask of the router port that it is attached to. If the network uses a DHCP server (automatically assigns IP addresses) then the mask should meet the specications set by your administrator.

Gateway – The Gateway is the logical address to the nearest router port, commonly the one that is connected to the

console. Consult your administrator for details on this and other network parameters.

DNS Server Address: Preferred DNS Server / Alternate DNS Server – The domain name system (DNS) is the way that internet domain names

are located and translated into Internet Protocol addresses. A domain name is a meaningful and easy-to-remember tag for an internet address (used for e-mail functions).

Protocol Settings – Veeder Root, port 8001: Port used to connect to a network that uses VR Protocol – Web Server Secondary Port, 10001: Port used for network as port to forward

Date / Time Set

To set the date and time, click the button that corresponds with your selection and then select the correct option from the list. If your choice does not appear on the rst screen, use the up and down navigation buttons to scroll through more options. When nished, conrm your selection by pressing the checkmark or OK button. It is important to enter the date and time information correctly to ensure reports and alarms can be accurately tracked.

Time Zone

Set the Time Zone according to your geographical location. If your choice does not appear on the rst screen, use the navigation up and down buttons to scroll through more options. When nished, conrm your selection by pressing the check-mark or OK button.

Remote Logging Host

Logging event information can be done remotely by using this option. Type the address of the remote host that the console will communicate with.

Modem

Type: External USB External Serial Mode: Network Connections (PPP)

Veeder Root

Franklin Fueling (XML) Data Bit: 5 to 8 Parity: Odd, Even or None Stop Bits: 1 or 2 Country Code: (Country)

Serial Port (Comm 1)

Mode: Network Connections (PPP) Point-to-Point Protocol is a commonly used data link protocol. Veeder Root Franklin Fueling (XML) Baud Rate: 300 - 57600 Data Bit: 5-8 Parity: Odd, Even or None Stop Bits: 1 or 2

Programming and Navigation

Console Navigation

The operating system is designed for easy navigation. Applications allow the user to modify programming options by responding to on-screen commands. The following instructions show various operating system functions, so that issues can be corrected efciently without interrupting dispensing or sales.

Access application sub-menus within the console by pressing the corresponding menu option button on the display. Graphical icons are used to navigate the console. Console application menus / sub-menus are outlined in the next section of this manual.

User Role – Displays the access level

Path Bar – Shows the path/description

of information displayed.

Application Window – Displays the current application content.

Form Feed Button

of the current user (determined by the password input).

Back – Returns you to the previous screen.

Home – This button will bring you back from any application to the home status screen.

Main Menu – Access the Main Menu application.

Status – Displays a check for OK or an exclamation for alarm. When alarms exist, pressing this will bring you to an alarms page.

Date/Time – The current date and time. This will let you congure Time/Date settings.

Print Report – Pressing this button will take you to a menu of reports.

Navigation Buttons

There are many ways to navigate the applications of the T5 series console. Listed below are buttons that will help you navigate the functions of the console.

Exit: Takes you back to the Main Menu.

Scroll Up: When this button appears on the right side of the screen it indicates more menu options are available

and pressing this button will scroll up through the options.

Scroll Down: When this button appears on the right side of the screen it indicates more menu options are available and pressing this button will scroll down through the options.

Character Navigation Buttons

When prompted to enter system information, press the corresponding keys.

Character Selection: Selects between upper case letters, lower case letters and numerals. Note how the characters

on the input buttons change as you scroll through the options.

Backspace: This will move the cursor one space to the left and delete the last character.

Clear: Deletes all of the data on the entry line.

Enter: Allows the data to be accepted. When this button is

pushed, the conguration will be set for the item you are changing.

Cancel: Will return to the application you were changing. No changes will be made to console settings.

Restore Default: This button will restore the original settings programmed into the console during manufacture.

Application Menus

Each Application has an application menu button application have selected. These are listed below:

Application Menu Topic Description

System Status Shows status of installed modules including slot#, state and software version

About Shows system software version and copyright information Identication Shows system and controller serial #, Ethernet address, and date created Options Shows which options are installed

FMS Status Show status of Tanks, Lines, Sensors, Pumps and Deliveries

Control Allows controlling Tanks, Lines, Sensors, Pumps and Probes including initiating test and

to re-enable retest condition

Reports Allows printing various FMS reports

VRM Ullage

Pressure Dispensers Shows status of the dispensers Control Allows running manual tests, calibrating sensors and clearing monitoring Reports Allows printing, e-mailing or faxing of Monthly and Daily Vapor Recovery reports

SCM Status Shows pressure reading and enabled status of each containment area

Control Allows controlling the Secondary containment, including resetting alarms and

Shows current ullage pressure as well as Operational Statistics and Compliance status

re-enabling containment.

This will bring up different options depending upon which

Programming System Parameters

Using the touch screen function of the console to program, navigate from the Home Status screen by pressing the Main Menu button.

At the Main Menu, press the Setup button, and select System ID.

The System ID screen looks like this:

To make a modication, select the parameter that you want to change. Type the new setting in using the characters available. When nished, press the check-mark. When Conrmation is displayed, press Yes to save and apply, or No to exit without saving — you may press cancel to continue making changes. Changes will not be applied until you return to the main menu.

Refer to the programming tables on the following pages for a more descriptive representation of each option including the submenus of each menu item. The console will update the menus as additional data or information is required during programming.

Please note, features appearing in this guide may not be available, unless the option is purchased with your console. Default parameters are noted by the use of parentheses ().

You should have the following items ready before beginning console programming:

• Site location information to setup Site ID

• Communications parameters for external equipment to match console settings

• Wiring diagrams of site if necessary; to identify sensor and/or probe location

• Manufacturers Tank Charts for “special” tank correction tables

• Probe stickers with gradient and RTD location for “special” probes

System ID

Group Name

System ID

Parameter

Name

Site Name (Site Name) Physical name of site. 40

Web UI URL (http://localhost/tsa) URL address of site. 40

ID Line 1 (blank)

ID Line 2 (blank) 40

ID Line 3 (blank) 40

ID Line 4 (blank) 40

ID Line 5 (blank) 40

Parameter

Value

Description

These lines should contain the physical address of the site. This information will be used in the header of reports and to identify site properties when using web UI.

Max

Characters

System Conguration

Group Name Parameter Name

System Conguration

Modules Expected

Technical Support Key (0) Enter the appropriate key number. 0-1

Enable Log Files (No) Enables the logging option. Yes/No

IO (0) These settings are preset by ordered options. This

AC Input (0) 0-6

Relay (0) 0-6

Probe (0) 0-6

2-Wire Sensor (0) 0-6

3-Wire Sensor (0) 0-6

4-20mA Input (0) 0-6

Printer (0) 0-1

LON (0) 0-1

DIM (0) 0-2

Console DTU (0) 0-1

Parameter

Default

Description

value represents the number of each module installed. When a module is installed, the console will open more options base on which module will be utilized.

Parameter

Input

0-6

Programming Modules

The Fuel Management System is composed of a custom set of modules. Each module maintains individual characteristics. Parameters must be set to match the site conguration. The programming table below will assist in this setup.

Remote Data Transfer Units (DTU’s)

Remote Data Transfer Units (DTU’s) are used in California for the purpose of relaying information from various sensors mounted in dispensers to the FFS console.

Group Name Parameter Name

Remote Data Transfer Units

Parameter

Default

Description

Parameter

Input

DTU 1 Unit ID (0) Insert the Serial number of the rst DTU. abc#

Network ID (1) The I.D. of the network. #

Number of units (0) The number of DTUs in the eld. 1-16

For Further DIM or DTU Setup information, refer to the Web Browser Interface Section.

IO Modules

The Low Voltage Input / Output Module is a non-intrinsically safe module that provides eight separate AC or DC voltage inputs that can range from 0 to 240 volts. In addition to the AC / DC inputs, the IO module also includes four 4-20mA signal outputs.

Group Name

IO Modules

Module #

Inputs Channels (0) The number of A/C or D/C inputs physically wired to the gauge. 0-8

Channel #

Outputs Channels (0) Number of 4-20mA channels in use per module. 0-4

Channel #

Parameter

Name

Name (Input 1) Descriptive name used to identify the input. abc# Enabled (Yes) Enables the input.

Active State (High)

Action (None) Create an alarm or event timestamp . None

Name (output 1) Descriptive name used to identify the output

Enable (Yes) Yes if the channel is in use

Parameter

Default

Description Parameter Input

High will activate channel when high voltage is present. Low will activate channel with no voltage present.

Yes / No

High / Low

Alarm Event

abc

Yes / No

AC Input Modules

The AC Input Module is a non-intrinsically safe module that has 12 identical optically isolated AC input channels that can be used for dispenser hook isolation, vapor processor input, or as generic AC inputs.

Group Name Parameter Default

AC Input Modules

Module # Channels (0) Number of channels in use per module. 0-12

Channel #

Number Gasoline Hooks per Dispenser

Name (AC Input 1) Given name of channel. abc# Enabled (Yes) Yes if channel is used. Yes / No

Active State (High)

Action Setup None Create an alarm or event timestamp None, Alarm,

Parameter

Default

(0)

Description

Including diesel. This is for reference only except on VRM applications.

High will activate channel when high voltage is present. Low will activate channel with no voltage present.

Parameter

Input

0-8

High / Low

Event

Probe Modules

The Probe Module gather data from probes, vapor ow meter and TS-DMS sensors. This information is processed by the Controller Module for use in inventory, reconciliation, V/L Ratio calculation, TS-DMS sensor alarms and to provide information for reports. If a DTU is being used there will be an option for a “virtual module” labeled Remote Module. The Remote Module gathers information from the vapor ow meter when a DTU is used. (see DTU Programming for further details on page 31 in this manual.)

Group Name Parameter Name

Probe Modules

Module # Channels (0)

Channel #

Remote Module 2 Channels (6) Number of DTU devices in use 0-12

Channel 1 (TS-DTU 1) Name DTU 1-VFM 1 Unique name given to channel abc#

Name (Probe 1) Given Name of Probe. abc# Type (TS-LL2) Type of device connected.

Type TS-VFM Type of device connected. TS-VFM

Parameter

Default

Description

Number of channels in use per module.

Parameter

Input

0-12

TS-VFM

TS-LL2

TS-DMS

2-Wire Sensor Modules

The 2-Wire Sensor Module is designed to accept 12 sensor inputs per module, and the system as a whole can accept a total of 36 sensors (3 modules with 12 inputs each). The module only supports standard sensors, and does not accept inputs from 3-wire BriteSensors®.

Group Name Parameter Name

2-Wire Sensor Modules

Module # Channels (0) Number of channels in use per module. 0-12

Channel #

Name

Monthly Compliance (Yes)

Parameter

Default

(2-Wire Sensor

Description

Given name of channel. abc#

Select Yes if this sensor is to appear on the Compliance page and in the Regulatory report

Parameter

Input

Yes/No

3-Wire Sensor Modules

The 3-Wire Sensor Module is designed to accept 8 sensor inputs per module, and the system as a whole can accept a total of 24 sensors (3 modules with 8 inputs each). The 3WSNS can support standard sensors and BriteSensors®.

Note: When the number of 3-wire sensor channels is selected, the system will automatically detect the connected

sensors and populate the setup with the detected types.

Group Name

3-Wire Sensor Modules

Module # Channels (0)

Channel #

Parameter

Name

Type

Monthly Compliance

Parameter

Default

(3-Wire Sensor 1)

(Interstitial

(EIS) or 2-Wire

Sensor)

(Yes)

Description Parameter Input

Number of channels in use per module.

Given name of channel. abc#

Unknown,

The type of sensor connected to the channel. After the Channels are entered this will ll in automatically.

Select Yes if this sensor is to appear on the Compliance page and in the Regulatory report

Interstitial (EIS) or 2-Wire Sensor Discriminating Interstitial Sensor (DIS) Discriminating Dispenser Sump Sensor (DDS) Discriminating Turbine Sump Sensor (DTS) Monitoring Well Sensor (MWS) Hydrostatic Interstitial Brine Reservoir Sensor (HIS) Discriminating Monitoring Well Vapor Sensor (DVS)

0-12

Yes / No

4-20 mA and 4-20 mA EXP Input Modules The Analog Input Module has 8 identical channels for loop powered IS sensors with a 4-20 mA interface. The 4-20 mA EXP module is programmed in the same manner. The 420 EXP module is located on the hazardous side of the console, must have the wires enclosed in explosion-proof conduit, and has a red front. If a DTU is being used there will be an option for a “virtual module” labeled Remote Module. The Remote Module gathers information from the vapor pressure sensor when a DTU is used. (see DTU Programming for further details on page 31 in this manual.)

Group Name

4-20mA Input Modules

Module # Channels (0) Number of channels in use per module. 0-8

Channel #

#3 Remote Module 2 (DTU)

Parameter

Name

Name (4-20mA Input 1) Given name of the channel. abc# Service Type (Analog) Determines the input signal.

Low Range -8.00 Low range of mA input - # High Range 8.00 High range of mA input + #

Channels (0) Number of channels in use 0-5

Name 4-20 mA input 6 Given name of the channel abc# Service Type (Vapor Recovery) Determines the output signal Vapor Recovery Monitoring

Parameter

Default

Description Parameter Input

Analog

Secondary Containment Monitoring

Line Leak Detection

Vapor Recovery Monitoring

FMS Level Probe

Power Supply Module

The Power Supply is a non-intrinsically safe module that provides power to the T5 series console from line voltage rated 110 - 240 VAC. This module is two inches wide, occupies two slots and is located immediately to the right of the Controller Module. The Power Supply Module has two AC / DC switching power supplies: one power supply is +5 V and the other is +24 V. The Power Supply also has two relay outputs for use with remote annunciators and two low voltage inputs for emergency generator applications.

Group Name Parameter Name

Power Supply

RS-485 Enable Interface (Yes) Enables RS-485 options Yes / No

TS-TPI

Controllers

Controller #

Groups

Group #

Comm 2

Enable Interface (Yes)

Number of Controllers (0)

Name Pump 1

Enabled (Yes)

Type (Unknown)

Address (0)

Group (0)

Tank (0) The tank number (where this Pump is located). 0 - 29

Height (5.00)

Number of inputs (0)

Number of groups (0)

Name Group 1

Mode (None)

Mode: None

Master / Slave (No)

Alternating (No)

Fault Shutdown (No)

Mode: Leveling

Master / Slave (No)

Fault shutdown (No)

Mode: Priority

Reserve (20)

Master / Slave (No)

Fault shutdown (No)

Baud rate (9600) Data transmission speed in bits per second. 1200-57600 Data Bits (8) Number of bits that represent data. 7-8 Parity (None) Value of parity (error check) bit. None, Even, Odd

Stop Bits (1)

Response Time-out (8)

Parameter

Default

Description

Enables TS-TPI options. The number of controllers being monitored

Descriptive name used to identify input

Enables the output

The type of FE Petro Smart Controller • Variable

The slave address of the controller as congured by the DIP switches on the Smart Controller.

The Group number this pump is in. Put Pumps located in similar products into the same group for Leveling or Priority mode.

The height of the Pump Motor Assembly off of the bottom of the tank in inches.

The number of inputs that will have control over activating and deactivating this Pump.

The number of Groups as assigned under controllers.

Descriptive name used to identify input.

Select the mode you want. (Refer to the TPI section for more details).

Select yes if you want both pumps to run during periods of high demand.

Select yes if you want the pumps to alternate when hook signals drop out.

Select yes if you want both pumps to shutdown upon an alarm.

Select yes if you want both pumps to run during periods of high demand.

Select yes if you want both pumps to shutdown upon an alarm.

The percent of volume that the pump will switch to the next in the group.

Select yes if you want all pumps to run during periods of high demand.

Select yes if you want all pumps to shutdown upon an alarm.

Number of stop bits, noties receiving device of end of data packet.

Period of time the device will wait until transmission stops in seconds.

Parameter

Input

Yes / No

1-31

abc#

Yes / No

Frequency

• Smart

• Smart 1

• 3 Phase Smart 208/380V

• Mag/Eco

• Unknown

0 - 30

0 - 15

0 - 32

0 - 15

abc#

Leveling

Priority

None

Yes / No

# %

Yes / No

1-2

1-10

Group Name Parameter Name

RS-232

Relays

Channel #

Input # Type (Unknown

Low Voltage Inputs

Channel #

LON

Baud Rate (9600) Data transmission speed in bits per second. 1200-57600 Data Bits (8) Number of bits that represent data. 7-8 Parity (None) Value of parity (error check) bit. None, Even, Odd

Stop Bits (1)

Response Time-out (8)

Name (Relay 1) Given name of the relay. abc# Enabled (Yes) Whether the Relay is Enabled or not. Yes/No Type (Unknown) Equipment connected to the relays output. Unknown

Polarity (Normal) Allows the polarity to be inverted. Normal, Invert Logic (OR Logic) The type of logic that the gate will use to process incoming

Physically Wired As

Number of inputs (0) Number of devices that can control the relay. 0-32

Name (LV Input 1) Given name of input. abc# Enabled (Yes) Whether the input is Enabled or not. Yes/No

Active State (high)

Action (None)

IFSF Node ID (1)

Parameter

Default

(Normally

Module)

Open)

Description

Number of stop bits, noties receiving device of end of data packet.

Period of time the console will wait for a response from a remote device.

signals. In OR, if any combination of inputs is active, the relay is active. With AND, when all inputs are active, the relay is active. In XOR, if all inputs are in the same state (on / off), the relay is inactive.

How the relay is wired internally.

Chooses which module is inputting the signal to the relay. Unknown

High will activate channel when high voltage is present. Low will activate channel with no voltage present.

Create an alarm or event timestamp None

Allows the T5 Series console to communicate with an IFSF POS (Point of Sale) System

Parameter

Input

1-2

0-10

Submersible Alarm Solenoid Dispenser Other

OR, AND, XOR

NO, NC

Controller Power Supply IO AE 4-20 Probe 2-wire Sensor 3-wire Sensor

High / Low

Alarm

Event

0-127

Relay Modules

The Relay Module is a non-intrinsically safe module that has 8 identical Form C output channels. Each channel has a fuse and three terminals. Each channel can be congured as NO or NC with the power off by wiring to the appropriate terminals.

Group Name Parameter Name

Relay Modules

Module # 10 Amp

Channel #

Input # Type (Unknown) Type of module that is sending the signal. Unknown

Channels

Name (Relay 1) Given name of the channel.

Enabled (Yes) Yes if the channel is in use.

Type (Unknown) Equipment connected to the relays output. Unknown

Polarity (Normal) Allows the polarity to be inverted.

Logic (OR Logic)

Physically Wired As (Normally Open) How the relay is wired externally.

Number of inputs (0) Number of devices that can control the relay.

Parameter

Default

(No) (0)

Description

Select Yes if this is the 10 Amp relay module. Number of relays used on this module.

The type of logic that the gate will use to process incoming signals.

Parameter

Input

Yes / No

0-8 (2 Amp

module)

0-6 (10 Amp

Module)

abc#

Yes / No

Submersible Alarm Solenoid Dispenser Other

Normal, Invert

OR, AND, XOR

NO, NC

1-32

Controller Power Supply AC Input IO Probe 2-wire Sensor 3-wire Sensor 4-20 mA

Dispenser Interface

The Dispenser Interface is used in VRM and Reconciliation applications to communicate sales data from the dispensers to the console.

Group Name

Dispenser Interface

Precision

Grades

Dispenser Interface Modules: DIM 1

Parameter

Name

Volume Precision (3) The number of digits to the right of the decimal point. 0-6 Dispenser Volume (Gross) Select Gross if the dispenser volume is not temperature

Number of Grades (0) The number of grades that are on site. 0 - 32 Name (1) Given name of Grade abc# Include in Vapor

Recovery

Type (Wayne) The type of communication from the dispensers. None

Communication (Currant Loop) The communication protocol of the distribution box. None

Fueling Points

Number of fueling points*

Number of hoses (0) The number of grades on this dispenser. 0 - 8 Hose # (1)

Grade Association

Position (0) The number that was detected from the Query function after a

Parameter

Default

compensated.

(Yes) Select yes if this grade will be used in VRM.

(0) The number of possible fueling points on site

(Unknown) The grade that is associated with the rst hose you dispensed

from.

dispense.

Description Parameter Input

Gross / Net

Yes / No

Gilbarco Wayne Tokheim G Site Bennett 515

Current Loop RS422 / 485 Tokheim STD RS232 Duplex RS232 RxD x 1 RS232 RxD x 2

0 - 32

Select the correct grade from the Grades menu.

0 - 9

* Q The query function is used to determine the Position number from the dispensers. C Will copy the Position numbers and Grade associations to all like number of hoses fueling points.

The copy and query functions are available only via the Web Browser Interface.

If using the console touch-screen, the “Auto-congure” button

will initiate the query function.

Programming FMS Parameters

Here is where specic equipment parameters will be modied to match the site setup.

Fuel Management System

Group Name Parameter Name

Ullage Percent (95) Percent of tank level used to calculate space left. 70-100 %

Fuel Management System

Static Tank Testing

Tanks Number of Tanks (0) Number of tanks in fuel system. 0-48

Tank #

Probe Channel (Probe 1) Channel used for the probe in tank. Probe

Generator Mode

SCALD

Delivery Delay (15 min) Time after delivery when increase is reported. # min.

Correction Temperature (60.00 °F) Product temperature correction. # °

High Product Limit (Level)

Region (United States) The region in which the gauge is located

Monthly Leak Test Threshold (0.20 gph) Static leak tolerance for testing tanks. # gph Yearly Leak Test Threshold (0.10 gph) Static leak tolerance for testing tanks. # gph

Sentinel Mode Threshold (3.00 gph)

Condence (99%) Leak testing condence.

Minimum Leak Test Time (2 hr) Minimum amount of time used to test. 0-8 Maximum Leak Test Time (8 hr) Maximum amount of time used to test. 1-8 Alarm On Precision Leak Test

Failure

Name (Tank 1) Given name of tank. abc# Type (Special 1) Type of tank. Std./Spcl. Manifolded (No) Used for Manifolded tanks. Yes / No

Manifold # (1)

Product # ( 1) Type of product in tank. 1-48 Delivery Threshold (200.0 gal) Amount of increase to report delivery. # gal Theft Threshold (5.0 gal) Amount of decrease to report theft. # gal

4-20 mA Output (None)

Monthly Compliance (Yes)

Annual Compliance (Yes)

Type (Standard 101) Type of probe used in this tank. Std./Spcl.

Ratio

Float Type (4 in gas) Type of oat(s) used on probe. 4, 3, or 2 in.

Water Float (Yes) Select Yes if water oat is present. Yes /No Gradient

Product Offset (0.00 in) Water Offset (0.00 in) # in

Enable (No) If generator testing is being used, select yes. Yes / No

Enable (No) Enables SCALD tank testing. Yes / No Qualify (14 %) Required percent full to run SCALD test. # %

Parameter

Default

(No)

(1 to 1 tip to

head)

(9.03000 µs / in)

Description

Select whether the High Product alarm will be triggered by high product Level or high product Volume.

If Sentinel Mode is congured, this is the amount of volume that would trigger an alarm.

Used to produce an alarm upon failure.

If Manifold is selected, this option will allow you to select a manifold number. Tanks that are Manifolded should have the same manifold number.

If an IO module is used and the outputs are congured, this option will appear. Select the correct output that correlates to this tank.

Select Yes if this tank is to appear on the Compliance page and in the Regulatory report.

Select Yes if this tank is to appear on the Compliance page and in the Regulatory report for annual tank testing.

Ratio of oat movement in proportion to product level. 1:7-9 for use with Moorman gauge interface.

Speed of probe wire. # µs/in

Used for compensation of tank tilt. (See Appendix xx: Calculating Tank Tilt).

Parameter

Input

Level / Volume

Other United States Spain

90, 95, 97.5, 99 %

Yes/No

1 - 24

None

Output 1-4

Yes / No

1:1; 1:7; 1:9

Gas/Diesel, Stainless, Propane Gas density Diesel Density

# in

FMS Parameters Continued

Group Name Parameter Name

Fuel Management System

Special Tanks

Special #

Special Probes

Special # Length (101 in) The length of the special probe #

Shape (Horizontal

Length (160.00 in) Length of tank in inches. # in Diameter (96.00 in) Diameter of tank in inches. # in

End Type (Cylinder)

Dome style (Spherical)

Dome Radius (0.00 in)

Correction table

Maximum number of points (0)

Data # Enter known volume for a designated level Level / Volume

RTD Table (0.00 in)

Parameter

Default

cylinder)

Description

Physical shape of the tank.

Type of the end of the tank Cylinder

The type of dome end Spherical

Radius of domed end

The number of strapping data points that will be entered. Begin with 0 inches and 0 volume and end with maximum diameter and capacity.

The distance to the rst RTD location. (+ adds positions, typically 5 in total)

Manifold Tank System

Group Name Parameter Name

Fuel Management System

Manifolds

Name (Manifold 1) Given name of manifold. abc# Product # (1) Number of product in tanks. 1-48 Delivery Threshold (200.0 gal) Amount of increase to detect delivery. # gal Theft Threshold (5.0 gal) Amount of decrease to detect theft. # gal

Monthly Compliance (Yes)

Low Product Volume Limit (0.0)

Low Low Product Volume Limit

Enable (No) Enables SCALD tank testing Yes / No Qualify (14%) Required percent full to run SCALD test #%

Name (Product 1) Given name of product abc#

Type

Manifold #

Limits

SCALD

Products

Parameter

Default

(0.0)

(Unleaded

Regular)

Description

Select Yes if this manifold is to appear on the Compliance page and in the Regulatory report

The volume that will trigger the Low Product alarm.

The volume that will trigger the Low Low Product alarm.

The type of product

Parameter

Input

• Horizontal Cylinder

• Vertical Cylinder

• Rectangular

One domed end Two domed ends

Ellipsoidal

0-600

0-100

# In

Parameter

Input

Yes / No

# gal

$ gal

Unleaded regular Unleaded plus Unleaded extra Unleaded super Diesel Kerosene #2 Fuel Oil Ethanol Special Product N

Manifold Continued

Group Name Parameter Name

Special Products

Special N

Lines Number of lines (1) Number of tanks in the fuel system 0-48

Line# Name (Line 1) Given name of line abc#

Gross Test Enable

Monthly Tests

Annual Tests

Grades

Grade 1

Correction Type (Table 6A) As dened by the fuel provider

API Gravity (63-500)

Alpha (600.000) As dened by the fuel provider # Density (500.0) As dened by the fuel provider # Mole Weight (130.000) As dened by the fuel provider # Vapor A (12.101) As dened by the fuel provider # Vapor B (8,907.000) As dened by the fuel provider #

Submersible Pump module (Relay Module) The module where the STP is connected

TPI (Yes)

Submersible Pump Channel (Relay 1) Select the Relay that is associated with this line.

Transducer (4-20mA Input 1) Select the correct transducer for this line LLD#

Enable SLLD (Yes)

Product (None) Select the Product associated with this input. Product N Enable (No) Select Yes to enable line leak detection. Yes / No

Monthly Compliance (Yes)

Annual Compliance (Yes)

Pressure Up Test Wait Time

Catch Pressure Wait Time

Dispenser Pressure Test

Catch and Sudden Pressure Test

Enable

Shutdown on Test Fail

Fails Before Shutdown

Enable

Wait Period Between Passed Tests

Shutdown on Test Fail

Fails Before Shutdown

First Tank

Second Tank

Blending Ratio

Parameter

Default

(4 sec)

(2 sec)

(Yes)

(Yes) (Yes) (Yes)

(1)

(Yes)

(0 Days)

(Yes)

(1)

(Tank 1)

(None)

(100.00%)

Description

As dened by the fuel provider

This option will appear if you select the Power Supply Module or controller # and TPI is being used.

Select yes to enable Statistical Line Leak Detection software.

Select Yes if this Line is to appear on the Compliance page and in the Regulatory report.

Select Yes if this Line is to appear on the Compliance page and in the Regulatory report for annual tank testing.

The amount of time to wait for Pressure to develop after demand has been made

The amount of time to wait for the pressure to stabilize after dispensing has nished

Select Yes if dispenser Pressure Test should be performed.

Select Yes if Catch and Sudden Pressure Tests should be performed.

Select Yes to Enable Gross leak test of 3 gph.

Select Yes to Enable monthly leak tests of 0.2 gph.

Select Yes to disable dispensing upon a failed test.

The number of fails before the system will disable dispensing.

Select Yes to Enable Annual leak tests of 0.1 gph.

The amount of time the system will wait after a passed annual test before starting another one.

Select Yes to disable dispensing upon a failed test.

The number of fails before the system will disable dispensing.

Select the tank that Grade 1 is associated to. Dependent on how many tanks and the tank names

Select a second tank if this grade is blended

Select the amount of product is blended from the rst tank

Parameter

Input

Table 6a Table 6b Table 6c

Relay Module Power Supply Module

Yes / No

Relays Pumps

Yes / No

1-8 sec

1-4 sec

Yes / No

0, 7, 30, 90

Yes / No

1-3

abc

Group Name Parameter Name

Over Short Limit Percent (1.00%) Gives the allowed amount on variance report 0-100%

Over Short Limit Volume (130.0 gal)

Reconciliation

Autocalibration

Sales (Yes)

Deliveries (Yes) Yes / No

Tank Volume (Yes) Yes / No

Autostop Volume Coverage (100%)

Autostop Level Coverage (80%)

Autostop Number of Points Coverage

Vapor Recovery Monitoring

Group Name Parameter Name

Vapor Recovery Monitoring

Method Type

Hour Assessment

Week Day Assessment

Parameter

Default

Combines with the Over Short % to give allowed variance

Select what info is Included to create variance report

How much volume must be used before the Autocalibration stops.

How much level must be used before the Autocalibration stops

(100)

How many tank chart points must be created before Autocalibration stops.

Parameter

Default

(Assist) Select Assist if vacuum pumps are used or Balance if

(0) Select the time of day the site wishes to have the daily

(Sunday)

a balance system is used.

calculations.

Select the day of the week the site wishes to have the weekly results calculated.

Description

Parameter

Input

Yes / No

Parameter

Input

Assist

Balance

0-23

Sunday - Saturday

Dispenser Conguration Dispenser Type

Multihose Dispenser Site (Yes) Select yes if the site is using mulithose dispensers. Yes / No Number of Dispensers (0) Select how many dispensers are on site. 0-16

Dispenser N

Ullage Pressure Input Sensor (4-20mA Input 1) Select the 4-20mA input that the TS-VPS is associated with. 4-20mA input

Ullage Volume Input

Tank # Ullage Enable (Yes)

First Fueling Point (1)

Second Fueling Point (2) Select the second Fueling Point that is associated with

Third Fueling Point (3) Select the third Fueling Point that is associated with

Flow Meter (Probe 1) Select the Flow Meter that is associated with this

Acquire Ullage (Internal)

Security Code (Blank) Enter external ATG’s Comport security code. abc#

Number of Tanks (0)

(Wayne)

Select the type of dispensers.

Select the Fueling Point that is associated with this dispenser.

this dispenser.

dispenser.

Select Internal if system has FMS software. Select External if system acquires Ullage input from another tank monitor.

Enter the number of tanks as programmed in the external ATG.

Select yes if Vapor Recovery is to be enabled on this tank.

Wayne Gilbarco Other

Probe 1 - 12

Internal / External

Secondary Containment Monitoring

Group Name Parameter Name

Secondary Containment Monitoring

Containment N Name (Containment 1) Given name of the containment abc#

Number of Containments

Enabled (Yes) Select Yes if this containment will be monitored. Yes / No Pump Shutdown on Alarm (No)

Submersible Pump Module

TPI (No) Select Yes if TPI is controlling the STP. Yes / No Submersible Pump

Channel Transducer (4-20mA Input 1) Select the transducer that is associated with this

Parameter

Default

(0)

(Relay module)

(Relay 1) Select the channel that has control of the STP that is

Select the number of containments present. 0 - 48

Do you want to disable the pump on a containment alarm?.

Select the module that has control of the STP that is associated with this containment.

associated with this containment.

containment.

Description

Parameter

Relay Module

Power Supply

None

1-32

None

1-32

None

1-32

0 - 48

Yes / No

Input

Yes / No

Module

Relay # Pump #

4-20mA

E-Mail

Group Name Parameter Name

E-Mail

“From” Address

SMTP Host

SMTP Port 25 Port address of SMTP. # Enable Authentication No Data authentication (if required). Yes / No Maximum Queue Size 20 Maximum size of queue in Megabytes. Retry Timeout 3600 Time, in seconds, that the console will wait before attempting

Watchdog Timeout 30

Enable Debugging (No) Select Yes if you would like more status information to be

Parameter

Default

your_from@address.

com

your_smtp_host_

address

Description

Address of sender (console). abc

IP address of SMTP Host. #

to resend the message. Time, in seconds, that the console self-monitoring program

waits when it expects and error due to software or power quality problems.

stored in the Messages le.

Parameter

Input

Yes / No

System Sentinel Anyware

This section will be lled out automatically upon the initial polling by System Sentinel Anyware.

Events

Group Name Parameter Name Parameter Default Description Options

Rules: Rules are a logic-based programming that are driven off of “If” based Events and “Then” Based actions. Essentially: “If” this event occurs

“Then” the console will perform a specied action.

Rule – New Rule # Name (New Rule #) Given name of rule. abc#

Events: Events can be both “If” logic and “Or” Logic. Therefore you can have several events trigger the same action. “If” Event 1 “Or” Event 2

occurs the console will perform a specied action.

Event

Action: Actions are sequentially “Then” / ”And” driven. Therefore, “If” an Event occurs “Then” the console will perform Action 1 and then Action

2 and then Action 3.

Action Type (e-mail) Action that will occur upon event E-mail, Report, Relay, Tank

Enabled (No) Yes to enable rule. Yes/No

Type (New Alarm Occurred) Event type that triggers action. New Alarm Occurred;

Category (Any) System that event occurs in to trigger

action.

Code (Any) Error/Trouble Event Code that triggers

action.

Device (Any) Device that created the alarm

condition.

State (Any) State of alarm to trigger action. Various

Address your,email@address.com Where it will send e-mail Contact Generated What e-mail format is used Generated, Text, HTML, Other Template Text E-mail Template HTML, Text, short text

Alarm Status Changed;

Application Event;

Scheduled

Any;

System;

FMS; VRM; SCM; Other

(see below)

Various

Testing, Line Testing, Sentinel

mode, Reconciliation, sound,

Notify SSA, Sample input,

STP Control, Generator

Web Browser Interface

Navigating Applications Remotely

The Web Browser Interface offers several ways to navigate through applications:

• Easy-to-read web pages that use hyperlink text (words or characters that, when clicked, take you to another page) to move through the menus,

• Text and drop boxes and buttons allow inputs to be made efciently,

• On-screen prompts automatically pop-up instructions to verify each step.

Not all application functions, like Network Congurations, are available at all levels. To access these options, you need to be logged in at a high enough User Role.

Accessing the Web Browser Interface

1. To access the console using a computer, open a web browsing application.

2. Type the IP address (the default IP Address is 192.168.168.168) into the address bar of the browser window. To

access the console using a remote PC, setup communications per Section 2 of this manual. When using a PC to access console applications through a direct or network connection, a T5 console incorporates a XML (eXtensible Markup Language) based access method. If the console is equipped with an optional LCD screen, the connection settings may be modied using the touch screen function of the console.

Making Changes to System Parameters

1. To make any changes on a settings page, click Edit.

2. Once the preferred selections have been altered, click the conrmation option Yes in the yellow shaded area near the

top of the window.

3. At this point, the system may prompt for a password.

Password Prompting

After changes have been made to the consoles parameters, if the appropriate access level has not been entered, the system will prompt for a password.

If you haven’t obtained the appropriate access level, you will be prompted “Error: Insufcient privileges” in a red shaded area, near the top of the window.

1. Type the password for the access level required to save changes into the text-box and click Apply.

2. You will then be prompted again to save your changes; click the conrmation option Yes in the yellow shaded area

near the top of the window.

When you’ve nished conguring your programming options, keep system security in mind and, to prevent unauthorized personnel from gaining access to console congurations, lower the access level to Guest. To do this from the Web Browser Interface, click T550 System - Guest access level. Notice that the User Role changes back to Guest.

Setup

The programming options for the Web Browser Interface are identical to the LCD interface; however, they are represented differently due to their respective graphical interfaces. Use the programming tables in Section 3 as a reference in programming your console with a web browser.

Backup Setup Files

Download

Backup allows you to download the setup le and store it on any PC connected to the console. This le can be uploaded to the console to recover lost settings or copy settings from one site to another.

1. Open a web browsing application, type the IP address (the default IP address is 192.168.168.168) into the address bar

of the browser window.

2. The console will navigate to the Home Status page, indicated by the word Status displayed in the header.

3. Left-Click once on Setup.

4. To download a site conguration, click Download. A File Download dialog box may appear, and, if it does, select Save

to open an explorer window.

5. Select a location to save the conguration le. Then, type the File Name you want to create. Use something that identies the le with the site and represents the date saved. Click Save.

The le is now stored in the location of your choice and ready to upload when necessary. It is recommended that a backup copy of this le is created and stored on another medium, to ensure that the le’s integrity is maintained.

Upload

When required, the backup conguration le will need to be reloaded onto the console to restore a previous setup. When uploading, it is important to remember that network parameters may be affected by the change, rendering it unreachable from a remote location. If the downloaded le contains an IP address different from the one currently in use, someone will need to locally reprogram the correct address into the console in order to communicate remotely.

1. Open a web browsing application, type the IP address (the default IP Address is 192.168.168.168) into the address bar of the browser window. The console will navigate to the Home Status page, indicated by the word Status in the header.

2. Left-click once on Setup.

3. To upload a conguration le, click Upload on the Setup page. At this point, the console may prompt for a password if

the proper access level has not been obtained.

4. An Upload Conrmation window will open. Left-Click Browse to locate the correct le. Click on the le name, and then click Open.

This process may take a few moments for the console to apply the settings and reboot. To indicate that the update was successful, you will see this notication window.

Leak Testing

All T5 series console models meet (or exceed) the requirements of the U.S. Environment Protection Agency (EPA / 530 / UST-90 / 006 test protocol) for Automatic Tank Gauging Systems (ATGS) for Monthly Monitoring for 0.2 gal/hr leaks of Underground Storage Tanks. The system(s) also meet (or exceed) the requirements for Annual Tank Tightness Testing for 0.1 gal / hr leaks of the National Work Group on Leak Detection Evaluations (NWGLDE). For the most recent third-party documentation, visit the NWGLDE website at www.nwglde.org.

Overview

Tank and / or line leak tests are performed on a regular schedule according to test type. In addition, leak tests can be started manually from the console display or web interface.

To obtain valid results, leak tests should be started when conditions in the tank or line are stable and will remain stable throughout the test (such as during non-business hours). A test will not and can not pass if tank and/or line conditions are disturbed. Deliveries and dispenses will cause thermal instability or product turbulence, which will interfere with tank leak testing. These disturbances may cause the test to report a failure, an increased result, or cause the test to run for 8 hours and report an indeterminate test result. Wait at least 6 hours after a

product delivery, and 2 hours after product dispensing stops, before forcing Tank Leak Tests.

Generally, tank tests take about 4 to 5 hours to nish (the exact time required depends on the type of test being performed, size of the tank, volume of product in the tank, and the product temperature).

The best time to test the tank integrity (leak test) is when it is full or nearly full. Regulatory requirements in some areas insist on having a certain percentage of product in the tank before a test can be considered valid and in compliance. Try to run tests on tanks that are 50% full or greater. SCALD leak tests can run only when tank levels are at or above the set “Qualify” value.

Tank Leak Tests – Type and Frequency

Tank Testing software (option T) includes Static and SCALD tank testing. Both tests comply with federal, state and local codes and regulatory agencies, which specify how often to run these tests. Consult and comply with these rules and regulations.

Caution

Static Tank Testing Requirements

• Print a leak test Estimate Report.

• There must be enough quiet time to nish the test with no product dispensing.

Note: A 10,000 gallon tank requires about 5 or 6 hours to

nish.

• Wait at least 6 hours after a product delivery – or – 2 hours after a product dispense. Active tanks

without Stage II vapor recovery may require longer stabilization periods.

FFS does not recommend running both Line & Tank Leak Tests at the same time.

When to Force Static Tank Leak Tests

• To comply with federal, state, and local regulatory agency requirements.

• To comply with the policy and procedures of your site.

• Whenever a leak detection sensor alarms — this is especially important when a discriminating BriteSensor detects a liquid / vapor hydrocarbon (product). A failed leak test and BriteSensor product alarm indicates a tank or product-line leak.

Note: Standard / product alarms may be caused by

motor oil runoff during heavy rains, or because a BriteSensor has detected a product leak from a tank. Take a sample from the area for chemical analysis.

It is the tank owner’s obligation to comply with the procedures and the reporting requirements of federal, state and local regulations. You are legally bound to follow these regulations explicitly. When policies conict with this manual, follow the regulations.

Manually Forcing Static Leak Tests

1. To force a Static Tank Leak test, press the FMS button in the Application Window.

4. The FMS Control Menu will display the systems available for testing. To view control options for the tanks system, press the Tanks button.

2. Press the Application Menu button.

3. Select the Control button in the FMS Menu.

5. On the FMS Tank Control Screen, press the button that corresponds with the tank to be tested.

6. Touch the screen to highlight the desired test, then press the Checkmark button to begin the testing process.

Tank Leak Test Results

Leak test results are either increase, passed, failed, or indeterminate.

Reasons Why Tank Leak Tests Fail

• The tank leaks.

• Temperature instability – temperature variations of the product within the tank after a delivery is the most common source of interference and failed leak tests / false alarms (a failure to detect real leaks can also result). Look at the hourly temperature data on the leak test report and retest if the variation is more than a few tenths of a degree.

• Large changes in product temperature from the start to the end of the test.

• Water Level changes during the test.

• Evaporation and loss of product through the vent stack will look exactly like a leak. Evaporation can be a problem during high seasonal temperatures and/or high winds, and when liquid level exposes the greatest surface area for evaporation (half full tanks are worse). Seasonal variations in product composition, size of the tank (larger is worse), and tank vent conguration are also evaporation factors.

• Tank Deformation -- the tank changes shape after a large product delivery.

• Tidal Action – in coastal communities, groundwater levels maybe be affected, and, as a result, may deform the tank. During certain times of the day, the tide changes

inconsistently.

• Tank Cross-Talk – level changes in one tank causes a level change in an adjacent tank or compartment.

• Product is being dispensed during a test.

Steps to Take When a Tank Leak Test Fails

Leak tests do occasionally fail and a single failed leak test should not be a cause for great concern. Remember, if the condence level of the test is 99%, there is a 1% chance that the system will give a false answer.

Caution

If you fail a leak test, review the leak test report to determine if there is an obvious source of interference with the test (see the Causes of Leak Test Failures section for an example of a Tank Leak Test Report). If such a source of interference is identied, retest the tank as soon as possible. Retest the tank to validate or invalidate the rst

test result if no source of interference can be identied. If necessary, run several tests.

If repeated tests indicate a leak and no obvious source of interference is found, then immediately have the tank precision / pressure tested. If the precision test conrms the presence of a leak, then the tank owner must take corrective action in accordance with federal, state and local regulations.

Don’t excavate / repair a tank because of a single failed leak test. Reference your site policy and procedures plan.

Warning

The owner of the tank is legally obligated to comply with reporting and procedural requirements of federal, state and local regulations. These must be followed explicitly. Serious legal, health and safety hazards could result from not taking immediate and proper action. If codes and regulations conict with this manual, follow the regulations set by governing agencies.

SCALD Tank Leak Tests

SCALD (Statistical Continuous Automatic Leak Detection) is optional on Franklin Fueling Systems tank gauges. It runs 24 hours a day and is used to perform 0.2 gph tests on tanks that are always in use.

SCALD works by collecting Quiet Intervals (QIs) in between dispensing. A QI is obtained when a thermally stable tank is idle for 20 minutes with no dispensing, no deliveries and no other movement of the probe oats. Once four QIs are collected, the Automatic Tank Gauge (ATG) will analyze the data and either Pass, Fail, Increase or discard that test because the data is not statistically sound. Four QIs can be collected over a period of several days or weeks.

• If the result is a Pass, then a test result of Pass will be generated.

• If the result is Fail or Increase, then another test will be run to ensure that this is not a false alarm. Three Failed or Increase tests in a row will produce a test result of Failed or Increase.

• If the data is not statistically sound, then the test is discarded. No new test result will be generated and SCALD will continue to run. The fact that a result was discarded is recorded and can be seen in the Status number that accompanies the next generated test result.

•

On rare occasions certain conditions can arise that can prevent SCALD from getting enough QIs to complete a test.

Reasons Why SCALD Tank Tests may Fail

• Temperature

• If a site receives deliveries where the temperature of the fuel being delivered is several degrees different then the fuel in the tank, then SCALD will not be able to collect QIs due to thermal instability. The temperature of the fuel can not change more than .01°F during a 20 min QI.

• If a pump control relay is stuck closed and the pump is running all of the time, the temperature in the tank can be much higher than the other tanks. Due to this high temperature and the fact that the pump is running and causing turbulence in the tank, no QIs will be collected.

• No Quiet Time

• SCALD needs four 20 minute QIs in order to complete a test. These QIs are normally found in the early morning hours. If a site is so busy that there are no 20 minute periods of no dispensing, then SCALD will not be able to complete a test.

TS-LS500 Auto Learn Line Leak Testing

Overview

A 0.2 gph and a 0.1 gph test line leak tests can be started from the console. Some jurisdictions recommend that a

0.1 gph annual precision line leak test be run yearly. The 0.2 gph test runs automatically on a daily basis. The coarse 3 gph line test runs automatically after every dispense. State and local regulations may require more frequent tests and inspections. Make sure your site personnel are aware of all of the issues and requirements comply with these regulations.

Caution

Line Leak Test Requirements

• Create adequate quiet time – Prevent and stop all dispensing, on the line to be tested, before and during a test (bag or tape poly over dispenser and dispenser lever).

• GPH precision tests normally need 4 hours of quiet time (where no dispensing occurs) before the test is started. Usually the test takes 13 minutes to complete.

• 0.2 GPH monthly tests normally need 13 minutes to 4 hours of quiet time to nish.

When to Force Line Leak Tests

• To comply with Federal, State, and local Regulatory Agency requirements.

• To comply with the policy and procedures of your site.

• When a leak detection sensor alarms – per policy and procedures at your site.

Manually Forcing Line Leak Tests

Lines MUST be calibrated and enabled before forcing leak tests.

1. To force a Line Leak test, press the FMS button in

the Application Window.

2. Touch the screen to highlight the desired test,

then press the check-mark to begin the testing process.

It is the tank owner’s obligation to comply with the procedures and the reporting requirements of federal, state and local regulations. You are legally bound to follow these explicitly. Where they conict with this manual, follow the regulations.

Line Leak Test Results

Line Leak test results are either increase, passed, failed, or indeterminate.

Reasons Why Line Leak Tests Fail

• The tank leaks.

• Temperature instability – temperature variations of the product within the line is the most common source of interference and failed leak tests / false alarms (a failure to detect real leaks can also result). Look at the hourly temperature data on the leak test report and retest if the variation is more than a few tenths of a degree.

• Large changes in product temperature from the start to the end of the test.

• Water Level changes from the start to the end of the test.

• Product is being dispensed during a test.

Steps to Take When a Line Leak Test Fails

Leak tests do occasionally fail. A single failed leak test should not be a cause for great concern – don’t panic.

Caution

If a site fails a leak test, review the leak test report to determine if there is an obvious source of interference with the test. If such a source of interference is identied, retest the tank as soon as possible. (Retest the tank to check the rst test result if no source of interference can be identied. If necessary, run several tests.)

If repeated tests indicate a leak and no obvious source of interference is found, then immediately have the tank precision / pressure tested. If the precision test conrms the presence of a leak then the tank owner must take corrective action in accordance with federal, state and local regulations.

Don’t excavate / repair a line because of a single failed leak test. Reference your site policy and procedures plan.

DTU (Data Transfer Unit) Setup and Programming

1. Under Setup / System Conguration/Modules Expected, set Console DTU to 1.

2. Under Setup, locate Remote DTUs. The Network ID number will be defaulted to 1.

3. Enter the number of Remote DTUs installed in Number of Units. Note: Remote DTUs refers to the units in dispensers only.

4. For each Remote Data Transfer Unit, you must enter the unique Unit ID #. This number can be found on the label included with each Remote DTU. Enter this number for each one.

5. Under PROBE MODULES, locate REMOTE MODULE (DTU) and enter the number of Remote Data Transfer Units installed. Each Probe channel refers to the VFM channel on the Remote DTU. The maximum number of channels per REMOTE MODULE is 12.

6. For each Channel, enter a name for the Vapor Flow Meter connected to the channel.

7. Select TS-VFM for the type.

8. If more than 12 channels are necessary, program REMOTE MODULE (DTU). If there are no internal Probe Modules congured then the rst Remote Module will be 1. Follow Steps 5 through 7 to complete all DTUs in the system.

9. Under Setup/4-20mA Input Modules (DTU) / locate Remote Module 2 and enter the number of DTUs installed. The maximum number of channels per a 4-20mA Input Module is 8.

10. If more than 8 DTUs are used, program the next Remote Module. Follow steps 8 and 9 to complete the Remote Data Transfer Units

11. For the 4-20mA Input Module programming, one channel will correspond to the dispenser that houses the ISD Pressure Sensor. This channel is setup as follows;

12. Enter a Name for the ISD Pressure Sensor

13. Select Service Type Vapor Recovery Monitoring

Diagnostic Page

The diagnostic page can give information about the functionality of the installed DTUs. The page can be viewed from Home / System / Diagnostic / DTU Status The Remote DTU column will list each DTU in the system. The Software Version column will identify the current software version is each of the installed Remote DTUs. Verify that each DTU has a software version listed. A software version listed as ?.?.? is an indication of a problem with the DTU.

Software Version

In rare cases, network trafc from other stations or companies may cause communication conicts. In these cases, Network ID numbers will need to be changed. To help identify the possibility of network interference, locate Network Packages section of the DTU Status Diagnostic page. If a number other than 0 is listed under From Other Network, a conict may exist. In this case, the Network ID number should be changed. Call Tech Support for more information.

DIM Programming

1. For Web Browser programming capability, connect a computer to the T5 series tank gauge. (See programming

section of this manual for connection information)

2. From the Home screen, click Setup

3. Click System Conguration, then Modules Expected.

Note: The TS550 and TS5000 tank gauge systems can be built with the DIM module installed in the console. It is also

possible to have DIM capability installed by a technician in the eld. For information on installing the DIM module in the eld, refer to DIM Module Installation Guide (part 000-2044)

4. If the TS550 / TS5000 was sent with DIM capability, verify that under Modules Expected, DIM is set to 1.

5. If the DIM module was installed in the eld, you may need to set DIM to 1. Click on Edit in the upper right corner

of the screen to allow the DIM setting to be changed to 1.

6. Under Setup, click on Dispenser Interface / Precision.

7. Volume Precision refers to the number of digits to the right of the decimal. It will only affect how the information

is displayed. Default is 3.

8. Dispenser Volume can be entered as Gross or Net.

a. Gross-not temperature compensated (typical US) b. Net-temperature compensated (typical Canada)

9. Under Dispenser Interface, click Dispenser Interface Modules

10. Type refers to the manufacturer of the Dispenser Distribution box. Select the type from the drop down list.

Some typical examples:

• Gilbarco-Universal D-Box (PA0261 Series)

• Wayne-Wayne/Dresser D-Box

• GSite-Gilbarco MOC G-Site and Passport Systems

• Tokheim-M98, M94 Power Center, 67 DBoxes

11. Communication refers to the method of communication used by the corresponding distribution box. Some typical examples:

• Current loop-Gilbarco PA0261x000011-PA0261x00020, Wayne/Dresser D-Box

• RS422/485-Gilbarco PA0261x000011-PA0261x000021

• RS232 Duplex-Gilbarco MOC G-Site Systems

12. Under Dispenser Interface, select Grades.

13. Number of Grades refers to the number of grades used at the site. Select the appropriate number from the drop down list.

14. Enter a Name for each grade entered in Number of Grades. This text box will allow entries of specic names per customer request.

15. Under Dispenser Interface, select Fueling Points.

Note: A Fueling Point is anywhere a vehicle can stop and dispense fuel. Most dispensers have two fueling points. (front

and back).

16. Select the Number of Fueling points from the drop down list.

17. Under Fueling Points, select Fueling Point 1.

18. Select the Number of Hoses from the drop down list.

Note: Hose is dened as “each type of product that can be dispensed from a fueling point” A fueling point with only one

physical hose, but three available grades, would be entered as Number of Hoses = 3.

19. Under Fueling Point 1, select Hose 1, then Grade Association.

20. Select from the drop down menu the grade associated with Hose 1. Click OK.

21. Select Position.

There are two ways to program the Hose Position:

• Manually-If you know the D-Box grade position you can manually select the Position number from the drop down list.

Query Button

• By selecting Q next to the Fueling Point, the gauge will automatically Query the D-Box and ll in the information. For the Query function to work, all equipment must be installed and connected, and all positions must be set to 0.

After hitting the Query button, you will be prompted that programming for that fueling point will be overwritten. Select OK. You will then be prompted to dispense a small amount of product (approximately 0.03 gal.) Follow the on-screen instructions. The positions will then be automatically entered into the programming. If other fueling points are identical, simply hit the

Copy button © and the positions will ll in. There is no need to re-query and dispense fuel if fueling points are identical.

Rules

Rules can be used to generate the DIM reports. The following is an example of generating a daily reconciliation report:

In the example above, two rules are used. The rst rule Rule-Reconciliation Report is used to dene the start time of the reconciliation period. In this case , 5:00 a.m. The two actions are used to 1) Open a new period, which closes the last one, and 2) Generate a Summation Report. When a summation report is generated, it is stored, but not printed. To print the report, a second rule is established. In the example, this is the Print Reconciliation Report rule. A DIM reconciliation report can be printed per the customer’s request.

Dual DIM Installation

1 2 3 4 5 6 7 8

BR 1 BR 2 DB (7/8) Host 1 P 1 P 2 Reserved Reserved Reserved

Jumper Detail

1 2 3 4 5 6 7 8

BR 1 BR 2 DB (7/8) P 1 P 2

A1 A2 A3

Aux

Device Address

Some sites and dispenser congurations may require the use of a second DIM module that would be installed externally to perform reconciliation or VRM. This section outlines the special installation steps required to install a second TS-DIM on a T5 series console.

Hardware Conguration

In order for the external TS-DIM module to communicate properly with the T5 series console a few jumpers will need to be adjusted. To make these adjustments the cover of the TS-DIM will need to be removed to access the jumpers.

Top View of TS-DIM Main Board

AC pwr

Diagnostic Port

Host1/

Rs485

RS485

Link to

next box

1 2 3 4 5 6 7 8

Auxilliary/RS232

Host1/RS232

2 10

1 9

Pinouts for

J4 & J5

A 1 B 3 GND 2

2 10

1 9 2 3 4 5 6 7 8

RTS

Tx Rx Tx Rx Tx Rx Diag Host1 Aux

1 Adapter Connector

Device Address

The internal DIM module in the T5 series console will always be addressed as zero. By default an external TSDIM will come shipped with an address of zero also. For these two devices to exist on the same system the external TS-DIM will need to have it’s address changed to one. Set the external TS-DIM’s address to one by placing a jumper on row 6 of W2.

Communication Settings

Once the external DIM has been addressed properly the communications for the Host 1 port will need to be changed to match the internal DIM communication settings. The internal DIM’s communication settings are: 9600 Baud Rate, 8 Data Bits, No Parity. To properly congure the communication setting on the external DIM you will need to place jumpers on the following rows 1, 2, and 3 of W1.

Wiring the TS-DIM to a T5 Series Console

Turn off the main power source / all

Warning

1. Make sure all power to the T5 Series console is turned off at the power source.

2. Locate the Communication Ports on the T5 series console.

3. Terminate the wires as follows: a. Wire 485A to Terminal 485A

b. Wire 485B to Terminal 485B c. Wire S.RTN to Terminal GND

Note: There may be RS-485 interface wires already

connected to the terminals. In this case, remove the wire(s) and splice them with the appropriate TSDIM wire. Reinsert these into the correct terminal and tighten the screw.

power sources that terminate in the console before working on or servicing this equipment. Failure to do so will create a lethal electrical shock hazard.

TS-TPI Overview and Functionality

Tank fuel management can be achieved using a Franklin Fueling Systems T5 Series Fuel Management Systems and an FE Petro Turbine Pump Controllers (STP-SC1, EcoVFC or MagVFC). Refer to Bulletin TB1010-04 for connecting to an STP-SCIII controller. Tank Fuel Management looks at percent (%) full volume of individual tanks and gives priority to the submersible pump needed to control tank inventories. Additional features and benets of the Tank Fuel Management system include:

• Tank Overll Protection

• Dry Tank Indication

• Automatic pump controller reset

• Clogged Intake Indication

• Pump in Water Indication. Tank Fuel Management can be used to keep tank levels

similar, eliminating the need for a syphon system. Tank Fuel Management can also be used to pump down one tank to a user dened level, and then switch over to the other tank for fuel dispensing. In either case, there must be at least one submersible pump in each tank.

TS-TPI Overview

The TS-TPI programming function allows the controllers to be “grouped” together, and be programmed for specic fuel management options. These options are NONE, LEVELING, and PRIORITY

• NONE means NO level management for the selected pump group. (Default setting.)

• LEVELING mode seeks to maintain an equal level of fuel in each tank by placing pump controllers associated with the tank containing the most amount of fuel to priority. This will force the pump installed in the tank with the highest level of fuel to activate with the next activation of a dispenser switch.

Note: Leveling is achieved using level as percentage

volume full. The tank gauge will look at levels in a tank as % full, and will attempt to keep that number equal between all tanks in LEVELING mode. If tanks are different sizes, the levels in tanks may not be equal, but the % full for each tank will be similar.

• PRIORITY mode tries to pump down one tank before switching to other tank(s). After choosing PRIORITY mode, the technician will program the RESERVE setting. The reserve level is input as a percent full in the tank. When the RESERVE level is reached for

that tank, priority will switch to the pump in the other tank. If both tanks are below RESERVE level the ATG will automatically use Leveling until tanks receive a delivery of fuel or reach Dry Tank Indication Levels.

Note: In both Leveling and Priority modes, the ATG

chooses which pump will take priority. Because of this, the pump controllers should be set to

Master-Slave, not Master-Slave / Alternating Circuit. If the pump controllers are congured for

Master-Slave / Alternating Circuit, the pumps will not turn on in a predicable manner. Tanks that are in Leveling or Priority mode are monitored and tested as separate tanks and should NOT be siphoned.

Other T5 series TS-TPI functions include; Overll Protection: when the LEVELING and PRIORITY

modes are chosen, if a tank level rises above its high level limit, that tank will become the priority tank, regardless of what leveling mode is active. If the level in that tank continues to rise and reaches the high-high limit, all pumps in the group will be shutdown, except for the pump in the tank with the high-high alarm. In-line check valves used to prevent overll conditions in manifolded tanks, such as those used with Red Jacket submersible pumps, are not required or recommended.

Note: The Overll Protection feature will work correctly

ONLY when the high and high-high level alarms are programmed correctly. Failure to set high and high-high level alarms will result in a loss of overll protection.

Dry Tank Indication: TS-TPI programming enables the user to enter a PUMP HEIGHT measurement (default is 5"). This is the distance between the bottom of the pump motor to the bottom of the tank. When the pump controller indicates an Under - Load condition and the product level is within 3" of the programmed PUMP HEIGHT measurement, an alarm on the tank gauge will indicate DRY TANK. When a delivery is made, the pump controller will automatically be reset.

Note: Because the TS-TPI resets the pump controller

after a delivery is made, the Auto Restart feature on the pump controller must be disabled.

Clogged Intake Indication: The combination of a pump controller Under-load condition and a tank level that is at least 3" greater than the programmed PUMP HEIGHT measurement will cause a BLOCKED INTAKE indication. Because the tank gauge is able to conrm that there is fuel in the tank, this alarm indicates a motor intake that is being blocked by a foreign object.

Pump in Water Indication: If the tank gauge records a water level that is within 2” of the programmed PUMP HEIGHT measurement, the pump will become disabled. The tank gauge will indicate a PUMP IN WATER alarm.

TPI Setup

Group Name Parameter Name

Power Supply

RS-485

TS-TPI

Controllers A* Number of Controllers (2) Number of controllers to be connected 31

Parameter

Default

Enable Interface (Yes)

Controller 1 Name Unlead Pump 1 Given Name of the pump controller abc#

Enabled (Yes) Enables the controller. Yes / No

Type (Mag/ECO)

Address (1)

Group (0)

Tank (1)

Height (5.00 in)

Number of Inputs (1) Number of inputs that will activate controller 32

Input 1

Controller 2

Input 1

Type AC Input Module

Channel Disp. 1/2 Unleaded Name Unlead Pump 2 Enabled (Yes)

Type (Mag/ECO)

Address (1) Group (0) Tank (1)

Height (5.00 in)

Number of Inputs (1) Type AC Input Module Channel Disp. 1/2 Unleaded

Enables TS-TPI options.

Type of controller used

Unique address of the controller

Controller group number (if a member of a group) Tank associated with controller

Approximate distance of pump motor from tank bottom

Select module that contains the input

Specic input that will activate the controller Given Name of the pump controller Enables the controller. Type of controller used

Unique address of the controller Controller group number (if a member of a group) Tank associated with controller Approximate distance of pump motor from tank

bottom Number of inputs that will activate controller Select module that contains the input Specic input that will activate the controller

Description Max Value

Yes/No

Variable Frequency

Smart

3 phase smart

Smart I

Mag / Eco

unknown

Modules listed

abc#

Yes / No

Variable Frequency

Smart

3 phase smart

Smart I

Mag / Eco

unknown

30 15 48

Modules listed

* When in the Edit mode of Setup, an A will appear for AutoCongure. When the AutoCongure Option is used, the tank

gauge will locate all of the controllers that are properly wired in the system and identify them.

Note: All DIP switch settings for the FE Petro controllers should be set as stand alone controllers, with the exception of

the addressing. All controllers need to have a unique address that is NOT set to 0).

List of Alarms and Troubleshooting

For all alarms conditions, the troubleshooting steps provided in this chapter are suggested actions to take in the event of an alarm. Follow all site policy procedures set by local governing agencies in the case of a spill, leak, or malfunction. If the steps provided by this manual or the site policy are followed and the system still requires additional support, contact Franklin Fueling Systems Technical Services.

Alarms are listed in sections for System Alarms, VRM Alarms, FMS Alarms, SCM Alarms, Wire Sensor Alarms, LLD Alarms, TPI Alarms, Printer Alarms and Miscellaneous Alarms.

System Alarms

Displayed Alarm /

Warning

2-Wire Sensor Module is Ofine

2-Wire Sensor Module Setup Error

2-Wire Sensor module number mismatch

3-Wire Sensor Module is Ofine

3-Wire Sensor Module Setup Error

3-Wire Sensor Module Mismatch

4-20mA Module is Ofine Slot 4-20mA Module is ofine due to

4-20mA Module Number Mismatch

4-20mA Module Setup Error

Device Description Recommended Actions

Slot 2-Wire Sensor Module is ofine

due to unknown causes.

None Programming errors made during

setup of the 2-Wire Sensor Module.

Slot 2-Wire Sensor Modules detected

does not match the number programmed.

Slot 3-Wire Sensor Module is ofine

due to unknown causes.

None Programming errors made during

setup of the 3-Wire Sensor Module.

Slot 3-Wire Sensor Modules detected

does not match the number programmed.

unknown causes.

Slot 4-20 mA Modules detected

does not match the number programmed.

None Programming errors made during

setup of the 4-20mA Module.

Follow safety procedures before working inside of the console. Visually verify a steady, green “Run” light. If a red “Err” light is ashing or steady, try to reboot the system. If the condition still exists, contact Franklin Fueling Systems’ Technical Services Dept. for support on this issue.

Verify 2-Wire Sensor Module programming parameters. If the condition still exists, contact Franklin Fueling Systems’ Technical Services Dept. for support on this issue.

At startup check that the number of 2-Wire Sensor Modules installed matches the number programmed under System Conguration > Modules Expected. On machines that are in service: Check for a ashing green light or no light at all on the 2-Wire Sensor Module and contact FFS Technical Services for support.

Verify 3-Wire Sensor Module programming parameters. If the condition still exists, contact Franklin Fueling Systems’ Technical Services Dept. for support on this issue.

At startup check that the number of 3-Wire Sensor Modules installed matches the number programmed under System Conguration > Modules Expected. On machines that are in service: Check for a ashing green light or no light at all on the 3-Wire Sensor Module and contact FFS Technical Services for support.

Follow safety procedures before working inside the console. Visually verify a steady green “Run” light. If a red “Err” light is ashing or steady, try to reboot system. If the condition still exists, contact Franklin Fueling Systems’ Technical Services Dept. for support on this issue.

Check that the number of 4-20mA Modules installed matches the number programmed under System Conguration > Modules Expected. Check for a ashing green light or no light at all on the 4-20mA Module and contact FFS Technical Services for support

Verify 4-20mA Module programming. If the condition still exists, contact Franklin Fueling Systems’ Technical Services Dept.

4-20mA Input Error ChannelANA Errors have been detected in the

AC Input Module is Ofine Slot AC Input Module is ofine due to

AC Input module number mismatch

AC Input Module Setup Error

AC Input Alarm None An input on the AC input module

Slot AC Input Modules detected

None Programming errors made during

an analog input channel

unknown causes.

does not match the number programmed.

setup of the AC Input Module.

has been congured as an alarm and is active.

If the input is not being used, set the programming to reect proper input type. If the input is being used as an analog signal, inspect the wiring and redo connections.

Follow safety procedures before working inside of the console. Visually verify a steady green “Run” light. If a red “Err” light is ashing or steady, try to reboot system. If the condition still exists, contact Franklin Fueling Systems’ Technical Services Dept. for support on this issue.

Check that the number of AC Input Modules installed matches the number programmed under System Conguration > Modules Expected. Check for a ashing green light or no light at all on the AC Input Module and contact FFS Technical Services for support.

Verify AC Input Module programming parameters. If the condition still exists, contact Franklin Fueling Systems’ Technical Services Dept. for support on this issue.

Check the programming and voltage inputs for the specied Input channel on the AC Input module.

Displayed Alarm /

Device Description Recommended Actions

Warning

Console DTU is ofine Slot The Console DTU is not

Console DTU number mismatch

Controller Module is Ofine

DIM module number mismatch

Internal Error #1 System There is an internal buffer error

Invalid Conguration None The conguration that has been

Invalid Registration None The registration that is loaded is

IO Input Alarm None An input on the Input/Output

IO Module is ofine Slot The IO Module is not

IO module number mismatch

IS Barrier Violation None Non-Intrinsically Safe module

LON module number mismatch

Power Supply Input Alarm None An input on the Power Supply has

Power Supply Module number mismatch

Power Supply Module is Ofine

Power Supply Module Setup Error

Printer Module Number Mismatch

Probe Module is Ofine Slot Probe Module is not

Probe Module Number Mismatch

Probe Module Setup Error None Programming errors made during

Relay Module is Ofine Slot Relay Module is ofine due to

Slot

Slot Controller Module is ofine due to

Slot DIM modules detected does not

Slot IO Modules detected does not

Slot Lon Modules detected does not

Slot Power Supply Modules detected

Slot Power Supply Module is ofine

None Errors in the setup of the listed

Slot Printer Modules detected does not

Slot Probe Modules detected does

communicating with the Console The number of DTU Modules

detected does not match the number programmed.

unknown causes.

match the number programmed.

occurring in the gauge.

loaded is not valid.

not valid.

module has been congured as an alarm and is active.

communicating with the Console

match the number programmed.

placed in IS area; or IS Barrier is removed.

match the number of Lon Modules programmed.

been congured as an alarm and is active.

does not match the number programmed.

due to unknown causes.

module.

match the number programmed.

communicating with the console.

not match the number of Probe Modules programmed.

setup of the Probe Module.

unknown causes.

Check for proper wire connection between the console and the Console DTU. Verify DTU input power. Replace DTU

Ensure that a console DTU is being used. Possible bad bus connection. Not powered. Replace DTU if connections and settings check good. Follow safety procedures before working inside the console. Visually

verify a steady green “Run” light. If red “Err” light is ashing or steady try to reboot system. If the condition still exists, contact Franklin Fueling Systems’ Technical Services Dept. for support on this issue.

Check that the number of DIM Modules installed matches the number programmed under System Conguration > Modules Expected. If problem persists, contact FFS Technical Services for support

Contact FFS Technical Services for support

Verify the le type of the conguration which is being uploaded

If you have upgraded the site before, use the upgrade tool to restore the former registration. If you have not upgraded the site before, contact FFS Technical Services for support.

Check the programming and voltage inputs for the specied Input channel on the IO module.

Inspect the IO module for error lights. If green light is ashing, recover the module. If the lights are off: Power down, remove / reseat the module and power back up. If problem persists, contact FFS Technical Services for support

Check that the number of IO Modules installed matches the number programmed under System Conguration > Modules Expected. Check for a ashing green light or no light at all on the IO Module and contact FFS Technical Services for support.

Check the module conguration to ensure that a module has not been improperly placed. Power down and then remove / re-seat the IS barrier. If problem persists contact FFS Technical Services for support

Check that the number of LON Modules installed matches the number programmed under System Conguration > Modules Expected. If problem persists, contact FFS Technical Services for support.

Check the programming and voltage inputs for the specied Low Voltage Input channel on the Power Supply module.

Check that the number of Power Supply Modules installed matches the number programmed under System Conguration > Modules Expected. Check for a ashing green light or no light at all on the Power Supply Module and contact FFS Technical Services for support

Follow safety procedures before working inside the console. Visually verify a steady green “Run” light. If red “Err” light is ashing or steady try to reboot system. If the condition still exists, contact Franklin Fueling Systems’ Technical Services Dept. for support on this issue.

The console may need to be reprogrammed.

Check that the number of Printer Modules installed matches the number programmed under System Conguration > Modules Expected. If problem persists, contact FFS Technical Support.

Follow safety procedures before working inside the console. Visually verify a steady green “Run” light. If red “Err” light is ashing or steady, re-seat module and reboot system. If the condition still exists, contact Franklin Fueling Systems’ Technical Support for help on this issue.

Check that the number of Probe Modules installed matches the number programmed under System Conguration > Modules Expected. Check for a ashing green light or no light at all on the Probe Module and contact FFS Technical Services for support.

Verify Probe Module programming parameters. If the condition still exists, contact Franklin Fueling Systems’ Technical Support for help on this issue.

Displayed Alarm /

Device Description Recommended Actions

Warning

Relay module number mismatch

Relay Module Setup Error None An error exists in the Relay

Secondary Containment Monitor Setup Error

System bus error Slot Data transfer errors occurred in

System Setup Error None There is an error in the Setup

Vapor Recovery Monitor Setup Error

slot Relay Modules detected does not

match the number programmed.

Module conguration

None An error exists in the conguration

of the Secondary Containment Monitoring Setup.

the System Bus.

conguration.

None An error exists in the conguration

of the Vapor Recovery Monitoring Setup.

VRM Alarms

Daily Vapor Collection Failure

Daily Vapor Collection Warning

External ATG Connection Down Error

External ATG Connection Down Warning

Monthly Ullage Pressure Warning

Monthly Ullage Pressure Failure

Pressure Out of Range for Ullage Pressure Leak Test

Pressure Sensor Open Circuit

TS-DIM Connection Down VRM The TS-DIMIB is not receiving

Ullage Volume Insufcient VRM The Ullage Volume as reported

Vapor Processor Input VRM Processor run time exceeds

VRM A Daily Vapor Collection Warning

VRM V / L average for Non-ORVR

VRM

VRM An External ATG Connection

VRM Ullage pressure is greater than

VRM A Monthly Ullage Pressure

VRM Pressure is out of specication to

VRM Communication has been partially

has occurred for 2 consecutive days.

transactions is greater than 1.90 or less than 0.33.

The TS-EMS is no longer communicating to the External ATG.

Down Error has occurred for 2 consecutive days.

+0.3” WC for 25% of time.

Warning has occurred for 2 consecutive months .

perform the Ullage Pressure Leak test.

or entire lost.

communications from the dispensers.

by either the internal probes or the external Tank Gauge is not adequate.

62 continuous minutes (as determined by the Hirt Processor), or processor is shutoff or input to ISD console is disconnected

Check that the number of Relay Modules installed matches the number programmed under System Conguration > Modules Expected. Check for a ashing green light or no light at all on the AC Input Module and contact FFS Technical Services for support.

Inspect the Relay Module setup conguration for possible errors. Pay particular attention to if the module is congured for 10amps or not.

Inspect the Secondary Containment Monitor setup conguration for possible errors.

Upgrade to the latest version of rmware available at: www.franklinfueling.com

Inspect the System setup conguration for possible errors.

Inspect the Vapor Recovery Monitory setup conguration for possible errors.

Refer to Vapor Recovery Monitoring Alarm and Troubleshooting identication guide 000-0529 for troubleshooting help.

An External ATG Connection Down Error has occurred for 2 consecutive days.

Refer to Vapor Recovery Monitoring Alarm and Troubleshooting identication guide 000-0529 for troubleshooting help.

Verify TSP-VPS for proper calibration. Contact FFS Technical Services for more information.

Refer to Vapor Recovery Monitoring Alarm and Troubleshooting identication guide 000-0529 for troubleshooting help.

Verify ullage volume and check programming.

Refer to Vapor Recovery Monitoring Alarm and Troubleshooting identication guide 000-0529 for troubleshooting help.

Vapor Processor Warning VRM The ullage pressure exceeds

2.00 inches water column gauge (WCG) for 144 minutes in one day (90th percentile > 2.00” WCG as determined by the VPS sensor).

Vapor Processor Failure VRM A Vapor Processor Warning alarm

has lasted 48 hours.

VFM Error VRM The Vapor Flow Meter is only

partially communicating with the Console

VFM Missing VRM The Vapor Flow Meter is not

detected by the Console

Refer to Vapor Recovery Monitoring Alarm and Troubleshooting identication guide 000-0529 for troubleshooting help.

Refer to Vapor Recovery Monitoring Alarm and Troubleshooting identication guide 000-0529 for troubleshooting help

Displayed Alarm /

Device Description Recommended Actions

Warning

VFM No Data VRM

Weekly Vapor Collection Failure

Weekly Vapor Collection Warning

Weekly Ullage Pressure Warning

Weekly Ullage Pressure Failure

Weekly Ullage Pressure Leak Test Failure

Weekly Ullage Pressure Leak Test Warning

Remote DTU is Ofine DTU The console cannot detect the

DTU FFS Interference DTU Two networks have the same

DTU Non FFS Interference

VRM A Weekly Vapor Collection

VRM V / L average for Non-ORVR

VRM Ullage pressure is greater than

VRM A Weekly Ullage Pressure

VRM The leak rate of the vapor

VRM A Weekly Ullage Pressure Leak

DTU Non-FFS equipment is causing

The Vapor Flow Meter is detected but is not communicating with the Console

Warning has occurred for 2 consecutive weeks.

transactions is greater than 1.32 or less than 0.81.

+1.3” WC for 5% of time.

Warning has occurred for 2 consecutive weeks.

recovery system is two times the allowable rate as stated in TP-

201.3 for one week.

Test Warning has occurred for 2 consecutive weeks

specied DTU.

Network ID or nearby FFS equipment is causing interference with the system.

interference with the DTU signals.

Refer to Vapor Recovery Monitoring Alarm and Troubleshooting identication guide 000-0529 for troubleshooting help.

Wrong ID Number Dispenser Powered Off Not installed correctly Not on same phase voltage as console DTU Verify Network ID programming in Setup Menu. DTU’s may be in service at a nearby location that is causing interference. Contact FFS Technical Services for support

Contact FFS Technical Services for support.

FMS Alarms

Alpha volume correction error

API volume correction error

Correction table error Tank Level and Volume mismatch

Density oat error Tank A communication error has

Density error Tank The density of the product is not

Float height error Tank This error could indicate that the

Float Missing Tank Probe detects a lesser number of

FMS conguration error None Conicts exist within FMS

High product level Tank Product level exceeded High limit

High high product level Tank Product level exceeded High High

Tank This error is caused by a

programming mistake in the Special Products section.

Tank This error is caused by a

programming mistake in the Special Products section.

detected in Correction table programming.

occurred involving the density oat.

within specications.

wrong oat type is installed or that a programming error has occurred.

oats than programmed.

Application programming.

set. Possible close to tank overll condition

limit set. Possible tank overll condition.

Verify Special Product Alpha volume correction program parameters. Contact FFS Technical Services Department for assistance.

Verify Special Product API volume correction program parameters. Contact FFS Technical Services Department for assistance.

Verify that all levels and volumes are entered accurately into the Correction Table programming.

Verify programming and contact FFS Technical Services for support.

Enter setup and verify the information under density in the probe programming.

Review probe programming for proper oat type, number of oats in the tank. (This would be an idea time to clean the probe and oats).

Review probe programming for correct number of oats. If correct then inspect probe shaft, oats, and oat magnets. With the probes out of the tank, this would be an idea time to clean the probe and oats. If pressures meets requirements specied, contact Franklin Fueling Systems’ Technical Services Dept. for support on this issue.

Verify FMS setting are correct in accordance with the site specications.

Acquire an accurate product level. If actual product level in tank does not match the consoles displayed current level, verify programming is correct.

Displayed Alarm /

Device Description Recommended Actions

Warning

High product volume Tank The specied tank has reached

High High product volume Tank The specied tank has reached

High water level Tank Water level exceeded High limit

Level error Tank Product level exceeds tank

Line monitor disabled Line Specied line is not enabled, so

Low battery Tank Backup battery is low. See Installation Guide for replacement instructions.

Low product volume Tank/Manifold Product volume below Low limit

Low low product volume Tank/Manifold Product volume below Low

Mag installation error Sensor The specied TSP-DMS has an

Mag product alarm Sensor The specied TSP-DMS has

Mag sensor conguration error

Mag sensor data error Sensor There is an error with the reported

Mag sensor oat height error

Mag sensor oat missing Sensor The specied TSP-DMS is not

Mag sensor missing Sensor The console is not receiving any

Mag sensor not learned error

Sensor An error has been detected in the

Sensor The oat height has exceeded the

Sensor The specied TSP-DMS was not

the programmed High Product Volume.

the programmed High High Product Volume.

set.

diameter due to an error in console of programming.

line leak test will not be performed.

set. The tank / manifold specied may be near empty

Low limit. The tank or manifold specied may be near empty.

installation error

detected product.

conguration of the specied TSPDMS.

data from the specied TSP-DMS

limits as learned.

reporting the level information for one or more oat.

information from the specied TSP-DMS.

properly learned.

Check product volume and compare to the programmed High Volume alarm Limit in the setup menu. Acquire an accurate product level and compare to the ATG. If levels differ, verify programming is correct. If alarm persists, contact FFS Technical Services for support.

Check product volume and compare to the programmed High High Volume alarm Limit in the setup menu. Get an accurate product volume and compare to the ATG. If levels differ, verify programming is correct. If alarm persists, contact FFS Technical Services.

Verify programmed level. If water is too high consult you local site policy procedures for corrective actions.

Verify tank, offset, and probe programming.

Verify line programming. If necessary enable line.

Acquire an accurate product volume. If actual product volume in tank does not match the consoles displayed current volume, verify programming.

Acquire an accurate product volume, and if does not match the consoles displayed current volume, verify programming.

Check the installation of the TSP-DMS, the sensor must be plumb. If installation is correct, then try to relearn the sensor. If the problem persist, the sensor may need to be replaced

Inspect the sump for the presence of product.

Enter into the setup and inspect the TSP-DMS setup.

Inspect wire connections at the Mag sensor. If the problem persists, contact FFS Technical Services for support.

Inspect the Mag sensor for damage and redo the connections. If the Problem persists, contact FFS Technical Services.

Inspect wire connections at the Mag sensor. If the problem persists, contact FFS Technical Services.

Enter into the Control > Mag Sensor screen and have the console learn the sensor.

Mag sensor synchronization error

Mag water alarm Sensor The specied TSP-DMS has

Mag water warning Sensor The TSP-DMS has detected water

Manifold Delivery Detected

Manifold Gross Leak Detected

Manifold Leak Detected Tank A leak in the specied manifolded

Manifold low product volume

Sensor The console is receiving

incomplete or improperly timed data from the specied TSP-DMS

detected water.

above the preset limit.

Tank A delivery has been detected on

the specied manifold.

Tank A leak in the specied manifolded

tanks has been detected via a SCALD test. Suspect possible leak.

tanks has been detected via a SCALD test. Suspect possible leak

Tank The specied manifold has

reached the programmed Low Product Volume

Inspect wire connections at the Mag sensor. If the problem persists, contact FFS Technical Services.

Inspect the sump for water.

This is not an alarm and should only be a concern if there was not a delivery to the site at the specied date and time.

Review Tank Leak Test History and programming. Refer to Section 5: Misc / Tank Leak Tests – Type and Frequency for instructions on manually starting line leak tests.

Review Tank Leak Test History and programming. Refer to Section 5: Misc/Tank Leak Tests – Type and Frequency for instructions on manually starting line leak tests.

Check product volume and compare to the programmed Low Volume alarm Limit in the setup menu. Acquire an accurate product volume and compare to the ATG. If levels differ, verify programming is correct. If alarm persists, contact FFS Technical Services for support.

Displayed Alarm /

Device Description Recommended Actions

Warning

Manifold low low product volume

Manifold Leak Detected Tank A leak in the specied manifolded

Manifold Theft Detected Tank The specied manifold has entered

Modem Error None Indicates that a modem

Net error Tank Product net levels exceed tank

No data available System A communication issue has

No probe detected Tank The Console is not receiving any

Probe synchronization error

Product volume error Tank The Product Volume as reported

RTD table error Tank RTD distance error; Special Probe

System memory error System The system has detected a low

Tank Gross Leak Detected Tank Tank Gross leak test detected

Tank Leak Detected Tank Tank leak detected. Suspect

Tank Product Density High Limit Exceeded

Tank Product Density Low Limit Exceeded

Tank SCALD Leak Detected

Tank Delivery Detected Tank A delivery has been detected on

Tank Theft Detected Tank Product used in Sentinel Mode

Temperature error Tank Special Probe RTD temperature

Ullage error Tank Ullage reported has exceeded

Unstable probe Tank LL Liquid Level probes can send

Water volume error Tank Water volume has exceeded tank

Tank The specied manifold has

Tank Communication between the

Tank The Product Density exceeds the

Tank

Tank SCALD leak test detected tank

reached the programmed Low Low Product Volume

tanks has been detected via a SCALD test. Suspect possible leak.

Sentinel Mode and detects product leaving the tank that exceeds the programmed theft limits.

malfunction has occurred.

diameter

occurred between the probe and the console

communication from the probe.

probe and the Console is either incomplete or ill timed.

by the probe has exceeded the limits of the tank.

programming error.

memory situation.

tank. Suspect possible leak.

possible leak.

programmed high limit. The Product Density has exceeded

the programmed low limit.

leak. Suspect possible leak.

the specied tank.

exceeds theft limit set. Suspect theft, and then verify theft limit in programming.

error detected.

tank capacity.

FFSsistent data back to console.

capacity.

Check product volume and compare to the programmed Low Low Volume alarm Limit in the setup menu. Acquire an accurate product volume and compare to the ATG. If levels differ, verify programming is correct. If alarm persists, contact FFS Technical Services for support.

Review Tank Leak Test History and programming. Refer to Section 5: Misc/Tank Leak Tests – Type and Frequency for instructions on manually starting line leak tests.

Verify programming and accurate level / volume readings.

Try to recycle power on the console. Verify modem programming. If the alarm does not clear, contact Franklin Fueling Systems’ Technical Services Dept. for support on this issue.

Verify tank, product offset and probe programming

Check for proper probe programming at the console and inspect wire connections at the probe. If the problem persists, contact FFS Technical Services for support.

Check for proper probe and tank programming at the console. If programming is correct, inspect the probe to ensure that the oat is not stuck in the riser or is otherwise obstructed.

Verify correct RTD programming. If issue still exists, inspect wiring to probe.If the condition still exists, contact Franklin Fueling Systems’ Technical Services for support.

Contact FFS Technical Services for support.

Review tank leak test history and programming. Refer to Section 5: Misc. / Tank Leak Tests – Type and Frequency for instructions on manually starting line leak tests.

Verify programming if correct this alarm may be an indication of improper density of the fuel.

Review Tank Leak Test History and programming. Refer to Section 5: Misc. /Tank Leak Tests – Type and Frequency for more information on SCALD tests.

This is not an alarm and should only be a concern if there was not a delivery to the site at the specied date and time.

Verify theft limit in programming. Also obtain an accurate product level and compare to inventory.

Verify correct RTD table programming. If problem still exists, suspect wiring or faulty probe.

Check for proper probe and tank programming at the console. If programming is correct, inspect the probe to ensure that the oat is not stuck in the riser or obstructed. Bring the probe inside and wire directly to the gauge to eliminate possible problems with the eld wiring.

Check for proper probe programming at the console and inspect wire connections at the probe. If the problem persists, contact FFS Technical Services for support.

Check for proper probe and tank programming at the console. If programming is correct, inspect the probe to ensure that the colored water oat is on the bottom.

Displayed Alarm /

Device Description Recommended Actions

Warning

SCM Alarms

Containment Not Learned SCM The learning process has not been

Containment Program Error Detected

Containment Program Error Warning

Containment Pump Request Ignored

Failed to Hold Vacuum SCM The rate of vacuum decay faster

Failed to Reach Target Vacuum

Low Vacuum SCM The vacuum level has dropped

Low Vacuum And Pump Request Ignored

Not Congured SCM Containment programming has not

Unstable Vacuum SCM Vacuum level is uctuating at a

Vacuum Sensor Failed SCM The 4-20mA vacuum transducer

Vacuum Too High SCM The vacuum level has reached

SCM An error has been detected in the

Engineering T

SCM 6”hg could not be reached in the

Engineering Low vacuum level due to Pump

completed.

containment programming.

containment programming

he containment called for the STP to turn on but has not seen an increase in vacuum level.

than the learned rate.

learned time.

below 1”hg.

Request Ignored.

been completed

rate that is FFSsistent with the learned parameters.

has failed and is no longer detected

above 10”hg

Refer to Secondary Containment Monitoring Installation and User’s Guide 000-0528 for more information.

Wire Sensor Alarms

Displayed Alarm /

Warning

SN2 Sensor On ChannelSN2 Sensor shows alarm status. Inspect location for presence of liquid. In the case of a leak, follow

SN2 Fuse Blown ChannelSN2 2-Wire Sensor Module fuse blown

SN3 Data Error ChannelSN3 Console has received erroneous

SN3 Dry Well ChannelSN3 Monitoring well is dry. Visually verify that the alarm is correct.

SN3 Fuse Blown ChannelSN3 3-Wire Sensor Module fuse blown

SN3 High Brine ChannelSN3 Brine solution has tripped high

SN3 Low Brine ChannelSN3 Brine solution has tripped low level

SN3 ID Error ChannelSN3 Discriminating sensor is given an

SN3 No Signal ChannelSN3 Console is not receiving data from

SN3 Product ChannelSN3 Discriminating sensor has

Device Description Recommended Actions

site policy procedures. If no liquid is present, and alarm still exists, sensor may be tripped on error. Check wiring continuity from sensor to console. Test sensor at console, trip sensor on purpose. Verify console terminal wiring. If issue still exists, inspect wiring to sensor. Contact Franklin Fueling Systems’ Technical Services for support.

due to unknown causes.

data from sensor.

due to unknown causes.

level brine sensor.

brine sensor.

improper ID.

a discriminating sensor.

detected product present at location.

The fuses on the Sensor boards are non-serviceable per UL listing standards. The module must be replaced if the fuse is blown.

Check wiring continuity from sensor to console. Test sensor at console, trip sensor on purpose. Verify console terminal wiring. If issue still exists, inspect wiring to sensor. If the condition still exists, contact Franklin Fueling Systems’ Technical Services for support.

The fuses on the Sensor boards are non-serviceable per UL listing standards. The module must be replaced if the fuse is blown.

Verify actual level of solution and sensor installed location.

Verify brine level and sensor location.

Verify sensor programming and Auto conguration.

Verify programming of sensor type and wiring connection.

Visually inspect location carefully for presence of liquid. In the case of a leak, follow site policy procedures. If no liquid is present, and alarm still exists, sensor may be tripped on error. Check wiring continuity from sensor to console.

Displayed Alarm /

Device Description Recommended Actions

Warning

SN3 Pwr Short Slot 3-Wire sensor malfunction. If a 2-Wire sensor is used on a 3-wire module ensure that the

SN3 Sensor On ChannelSN3 Discriminating sensor shows

alarm status.

SN3 Sump Full ChannelSN3 3-wire sensor detected sump full

of liquid.

SN3 Sync Error ChannelSN3 3-wire sensor data signals not in

sync with module.

red / pwr terminal is not used. If a 3-wire sensor is used, disconnect wires and see if alarm clears. If alarm clears inspect shorts in wiring. If alarm stays at PWR short replace module. Contact Franklin Fueling Systems’ Technical Services Dept. for support.

Inspect location for presence of liquid. In the case of a leak, follow site policy procedures. If no liquid is present, and alarm still exists, sensor may be tripped on error. Check wiring continuity from sensor to console. Test sensor at console, trip sensor on purpose. Verify console terminal wiring. If issue still exists, inspect wiring to probe. If the condition still exists, contact Franklin Fueling Systems’ Technical Services for support.

Inspect location for presence of liquid. In the case of a leak, follow site policy procedures. If in alarm with no liquid is present, sensor may be tripped on error. Check wiring continuity from sensor to console.

Verify correct wiring and re-make the connections. Verify sensor type.

SN3 Vapor ChannelSN3 3-wire discriminate sensor

detecting vapors at location.

SN3 Water ChannelSN3 3-wire discriminate sensor

detecting water at location.

Visually inspect area for product presence. Verify the vapor level has been calibrated correctly.

Visually inspect area for water presence.

Line Leak Detector (LLD) Alarms

Displayed Alarm /

Warning

0.1 GPH Compliance Expired

0.2 GPH Compliance Expired

3 GPH Compliance Expired

Air in Line Line Air has been detected in the line. Purge all air from the line starting at the furthest dispenser and

Dispensing Pressure Test Failed

Extended Hook Signal Line A hook signal has been detected

Failed to Catch Pressure Line The pump OFF pressure has

Failed to Pressure Up Line The Line has called for the pump

Gross Leak Detected Line The console has detected a line

High Pump Pressure Line The Pump Off pressure has

Line is not congured Line Specied line is not congured,

Device Description Recommended Actions

Line

Line A 0.2 gph test has not been

Line The required daily 3 GPH test has

Line Pressure during dispensing

A 0.1 gph test has not been completed within the last 365 days.

completed within the last 30 days.

not been completed.

dropped below 7.5 psi. This is seen as a catastrophic leak during dispensing.

for more than 60 minutes with the line pressure staying the same.

dropped below 7 psi within 1 second after the pump was turned off

to turn on but did not see the pressure increase

leak greater than 3 gph.

stayed above 49 psi for 3 consecutive times.

therefore line leak test will not be performed.

Verify that no pertinent alarm conditions have been reoccurring. Ensure that there is enough time to pass the test.

Verify that no pertinent alarm conditions have been reoccurring. Ensure proper seating pressure. If Firmware revision is older than 1.7.4.5535, upgrade to make use of the Statistical Line Leak Detection enhancement.

Check for continuous pump on conditions that could be caused by a sticky handle switch or relay.

working in toward the STP. Verify tightness of lines and investigate other sources for air inltration.

Inspect all sumps for product. Use a pressure gauge to test line pressure during dispensing. See “LS500 Auto Learn Line Leak Detection Installation & User’s Guide” FFS 000-2145. Contact Franklin Fueling Systems’ Technical Services Dept. for support.

Check for voltage to the AC-Input module. If issue still exists contact Franklin Fueling Systems’ Technical Services Dept. for support.

Inspect all sumps for product. Refer to “LS500 Auto Learn Line Leak Detection Installation & User’s Guide” FFS 000-2145 for more information.

Inspect all sumps for product. Ensure that no other check valves are used within the system. Observe multi-point line pressure readings during pump on and off using a pressure gauge in the line. If line pressure is high, there may be a blockage in the line. Refer to “LS500 Auto Learn Line Leak Detection Installation & User’s Guide” FFS 000-2145 for more information.

Verify line programming. If necessary congure line.

Displayed Alarm /

Device Description Recommended Actions

Warning

Line Not Learned Line Specied line not learned. Complete learn process, if any learn alarms occur follow the

Line Program Error Detected

Line Pump Request Ignored

Marginal Pass of Gross Leak Test

Monthly Leak Test Failed Line The Console has detected a line

Not Enabled Line Line testing has not been enabled. Verify no other alarm is present then enter the line control menu and

Precision Leak Test Failed Line 0.1 GPH Line leak test failed. Follow site policy on line leak procedures.

Pressure Transducer Fail Line The transducer is not being

Sudden Pressure Loss Line During a 45 minute quite period

Line An error has been detected in the

programming of the specied line.

Engineering The line has called for the pump

to be turned on but another application is currently using the STP

Line The last passed gross test

detected a leak just under the 3 gph threshold.

leak greater than 0.2 gph.

detected by the console.

the pressure was seen to drop by a 2 times the learned 3 gph slope.

proper procedure. Refer to “LS500 Auto Learn Line Leak Detection Installation & User’s Guide” FFS 000-2145 for more information.

Verify programming of line under the setup menu.

Verify that other applications are operating properly. Contact Franklin Fueling Systems’ Technical Services Dept. for support.

Verify there is no sign of leaks within any of the sumps. Run additional tests. Refer to “LS500 Auto Learn Line Leak Detection Installation & User’s Guide” FFS 000-2145 for more information.

Inspect all sumps for product. Refer to “LS500 Auto Learn Line Leak Detection Installation & User’s Guide” FFS 000-2145 for more information.

enable the line testing feature.

Inspect the wiring to the specied transducer and the channel it terminates at. Refer to “LS500 Auto Learn Line Leak Detection Installation & User’s Guide” FFS 000-2145 for more information.

Inspect all sumps for product. Refer to “LS500 Auto Learn Line Leak Detection Installation & User’s Guide” FFS 000-2145 for more information.

TPI Alarms

Displayed Alarm /

Warning

Capacitor Failing TPI The STP controller is reporting a

Clogged Intake TPI The STP controller has reported

Communication Failure TPI Communication from the TPI to

Controller Type Error TPI The programmed controller type

Dry Tank TPI The STP Controller has reported

Extended Run TPI The STP controller is reporting an

Hardware Fault TPI The STP controller is reporting

High Temperature TPI The STP controller is reporting a

Locked Rotor TPI The STP controller is reporting a

Not Calibrated TPI The STP controller is reporting

Open Circuit TPI The STP controller is reporting an

Over Speed TPI The STP controller is reporting an

Over Voltage TPI The STP controller is reporting an

Device Description Recommended Actions

capacitor failure.

a dry run condition but the associated tank shows a product level above the intake.

the STP controller has failed. The Console is seeing the controller but the controller is not responding to commands.

does not match what the console is detecting.

a dry run condition and the tank level is at or below the programmed intake.

extended run condition.

is reporting a hardware fault condition.

high temperature condition.

locked rotor rating.

that it has not been calibrated.

open circuit condition.

over speed condition.

over voltage condition.

Refer to the applicable Smart controller Installation guide for details.

Ensure proper programming of the TPI and calibration of the Smart Controller. If correct, check for an obstruction on the PMA.

Verify all wiring connections. Call FFS Technical Services Department for support.

Verify proper programming of the TPI as well as the Smart controller type and address.

Ensure proper programming of the TPI and calibration of the Smart Controller. If correct, add fuel.

Refer to the applicable Smart Controller Installation guide for details.

Refer to the applicable Smart Controller Installation guide for details

Displayed Alarm /

Device Description Recommended Actions

Warning

Pump Communication Fail TPI Communication from the TPI to

Pump In Water TPI The water level has risen to within

Relay Fault TPI The STP controller is reporting a

Short Circuit TPI The STP controller is reporting a

Unbalanced Load TPI The STP controller is reporting an

Unbalanced Voltage TPI The STP controller is reporting an

Under Voltage TPI The STP controller is reporting a

Under Load TPI The STP controller is reporting an

Unknown Fault TPI The STP controller is reporting an

the STP controller has failed.

3 inches of the programmed intake level.

relay fault error.

short circuit condition.

unbalanced load condition.

unbalanced voltage condition.

voltage level under 200VAC.

underload condition.

unknown fault code.

Printer Alarms

Check Printer (Thermal Printer Only)

Printer Door Open (Impact Printer Only)

Printer Head Temperature (Thermal Printer Only)

Printer Motor Temperature

Printer Paper Jam (Impact Printer Only)

Printer Printer is out of paper, or the

printer door is open.

Printer The system has detected the

printer door is open

Printer Print head high temperature

persists for at least 2 minutes

Printer Printer motor has exceeded

temperature limit

Printer Indicates that paper is jammed in

printer.

Check all wiring connections and ensure that there is power supplied to the Smart Controller.

Ensure proper programming of the TPI and calibration of the Smart Controller. If correct, have water removed from the tank

Refer to the applicable Smart Controller Installation guide for details.

Check fault condition on Smart controller and contact FFS Technical Services for more information

Make sure the printer has paper, and the printer door is closed completely.

Check to make sure the printer door is closed.

Printer will resume printing and the alarm will clear after a short cooldown period. Keep the console area cool and ventilated. If the alarm does not clear, contact FFS Technical Support.

Allow printer to cool. Keep the console area cool and ventilated. If the alarm does not clear, contact FFS Technical Support.

Carefully lift printer cover to inspect and remove the jammed paper.

Appendix A - Standard Tanks Table

Legend O/C = Owens Corning / FC Fluid Containment

D = Diameter (Dia.) L = Length S = Single Wall

DW = Double Wall Tank (DWT)

Type #

01 O/C Tanks D5

02 O/C Tanks D-5

03 O/C Tanks D-2B

04 O/C Tanks DWT-2 (6) 2,500 75 x 151 DW 05 O/C Tanks D-6

06 O/C Tanks G-5

07 O/C Tanks G-3 4,000 92 x 165 S 08 O/C Tanks D-6

09 O/C Tanks G-3 6,000 92 x 231 S 10 O/C Tanks DWT-2 (8) 6,000 95 x 237 DW

11 O/C Tanks G-3 8,000 92 x 300 S

12 O/C Tanks G-5

13 O/C Tanks DWT-2 (6) 8,000 75 x 472 DW 14 O/C Tanks G-3 10,000 92 x 362 S 15 O/C Tanks G-5

16 O/C Tanks D-6 10,000 120 x 245 S 17 O/C Tanks DWT-2(6) 10,000 75 x 570 DW 18 O/C Tanks G-3 12,000 92 x 432 S 19 O/C Tanks G-5

20 O/C Tanks DWT-2(10) 15,000 124 x 348 DW 21 O/C Tanks DWT-2(10) 20,000 124 x 458 DW 22 O/C Tanks DWT-2(10) 25,000 125 x 554 DW 23 Xerxes DWT-2(10) 30,000 124 x 656 DW 24 Xerxes — 2,000 96 x 108 S 25 Xerxes — 2,000 76 x 166 DW 26 Xerxes — 2,000 75 x 144 S

Manufacturer Model Capacity

(Gallons)

550

DWT-4 (4)

D-6

DWT-2 (6)

G-6

DWT-2 (6)

G-6 DWT-2 (8)

G-6

G-6 DWT-2(8)

550 1,000

1,000 2,000

2,000

4,000 4,000

6,000 6,000

8,000 8,000 8,000

10,000 10,000

12,000 12,000 12,000

Dimensions D x L (inches)

48 x 78 51 x 83

50 x 132 53 x 138

74 x 133 74 x 133

74 x 236 75 x 239

92 x 167 95 x 167

74 x 354 75 x 357

92 x 299 95 x 299 95 x 303

92 x 365 95 x 365

92 x 431 95 x 431 95 x 435

S / DW

Wall

S S

Type #

Manufacturer Model Capacity

(Gallons)

Dimensions D x L (inches)

27 Xerxes — 3,000 96 x 147 S 28 Xerxes — 4,000 75 x 263 S 29 Xerxes — 4,000 96 x 180 S 30 Xerxes — 4,000 76 x 252 DW 31 Xerxes — 6,000 75 x 353 S 32 Xerxes — 6,000

6,000

33 Xerxes —

—

34 Xerxes —

—

35 Xerxes —

—

36 Xerxes —

—

37 Xerxes —

—

38 Xerxes —

—

39 Xerxes —

—

8,000 8,000

10,000 10,000

12,000 12,000

15,000 15,000

20,000 20,000

96 x 246 97 x 251

96 x 312 97 x 317

96 x 378 97 x 383

124 x 257 125 x 262

96 x 444 97 x 449

124 x 288 125 x 293

124 x 353 125 x 359

124 x 452

125 x 458 40 Corespan — 4,000 99 x 162 DW 41 Corespan — 5,000 99 x 192 DW 42 Corespan — 6,000 99 x 216 DW 43 Corespan — 8,000 99 x 282 DW 44 Corespan — 10,000 99 x 342 DW 45 Corespan — 12,000 99 x 402 DW 46 Corespan — 15,000 99 x 576 DW 47 — — 275 44 Vertical S 48 — — 550 44 Vertical

(Dual 275

gal.) 49 — — 275 44 Horizontal S

S / DW

Wall

Appendix B - Standard Products Table

Product Name API Gravity (6B Compensation)

Leaded Regular 63.5 Unleaded Regular 63.5 Unleaded Plus 62.8 Unleaded Extra 62.8 Unleaded Super 51.3 Diesel 32.8 Kerosene 41.8 #2 Fuel Oil 32.8

Appendix C - Typical Tank Leak Test Times

For 7 Tank Sizes at Half Capacity ( Worst Case is 50% Full )

Tank Size in Gallons Typical - Tank Leak Test Times (to Finish)

4,000 2.0 hours 6,000 3.0 hours 8,000 4.0 hours 10,000 5.0 hours 12,000 6.0 hours 15,000 7.5 hours 20,000 8.0 hours

Note: The Leak Threshold value is one half of the Leak Test value.

Franklin Fueling Systems T5 Series Fuel Management System Programming Guide

Specifications and Main Features

Frequently Asked Questions

User Manual