Franklin Fueling Systems (FFS) reserves the right to change this document and specications at any time without notice.
FFS makes no expressed or implied warranty with regard to the contents of this manual. FFS assumes no liability for
errors or omissions, or for any damages, direct or consequential, that may result from the use of this document or the
equipment that it describes.
Trademarks
INCON®, Tank Sentinel®, System Sentinel®, SCALD®, Brite®, BriteBox®, BriteBus®, and BriteSensors® are registered
trademarks of Intelligent Controls. All brand and product names are trademarks or registered trademarks of their
respective companies.
Inspection of Materials
Visually inspect all components for defects or damage prior to installation. If any defect or damage is found, do not use the
product and contact FFS for further assistance.
Return Shipping Charges
FFS will not accept shipments of returned products without a Return Material Authorization (RMA) number. RMA’s are
obtained by contacting FFS’s Technical Service division — NO RMA’s will be given without the unit’s serial number(s).
Returned material remains the property of the buyer until replaced or repaired.
Data Entry ....................................................................................................................................... 7
User Role - Access Control ............................................................................................................. 7
System Identication .................................................................................................................7
Main (Home) Menu Options ............................................................................................................ 8
Preferences Menu .................................................................................................................................... 8
Conguration Menu .................................................................................................................................. 8
Tools Menu ...............................................................................................................................................9
Fuel Management System Application ..................................................................................... 10
Home – Status Page ....................................................................................................................... 24
Available Pages ............................................................................................................................... 25
Home ........................................................................................................................................................25
System .....................................................................................................................................................25
Appendix A – Compatible Printers ...................................................................................27
T5 Series Fuel Management Systems – Hewlett Packard Compatible Printers ....................... 27
Appendix B – Alarm Table ................................................................................................28
Appendix C – Third Party Certications ..........................................................................35
iv
Important Safety Messages
Franklin Fueling Systems (FFS) equipment is designed to be installed in association with volatile hydrocarbon liquids
such as gasoline and diesel fuel. Installing or working on this equipment means working in an environment in which these
highly ammable liquids may be present. Working in such a hazardous environment presents a risk of severe injury or
death if these instructions and standard industry practices are not followed. Read and follow all instructions thoroughly
before installing or working on this, or any other related, equipment.
As you read this guide, please be aware of the following symbols and their meanings:
Warning
Caution
Danger
Warning
This symbol identies a warning. A warning sign will appear in the text of this document when a potentially
hazardous situation may arise if the instructions that follow are not adhered to closely. A potentially hazardous
situation may involve the possibility of severe bodily harm or even death.
This is a caution symbol. A caution sign will appear in the text of this document when a potentially hazardous
environmental situation may arise if the instructions that follow are not adhered to closely. A potentially
hazardous environmental situation may involve the leakage of fuel from equipment that could severely harm
the environment.
This symbol identies an electrical danger. An electrical danger sign will appear in the text of this document
when a potentially hazardous situation involving large amounts of electricity may arise if the instructions that
follow are not adhered to closely. A potentially hazardous situation may involve the possibility of electrocution,
severe bodily harm, or even death.
Alarms and warnings are designed to alert you with specic details when a problem occurs so you can take
appropriate corrective action.
Follow all applicable codes governing the installation and servicing of this product and the
entire system. Always lock out and tag electrical circuit breakers while installing or servicing
this equipment and any related equipment. A potentially lethal electrical shock hazard and the
possibility of an explosion or re from a spark can result if the electrical circuit breakers are
accidentally turned on during installation or servicing. Please refer to the Installation and Owner’s
Manual for this equipment, and the appropriate documentation for any other related equipment, for
complete installation and safety information.
Warning
Warning
Warning
Warning
Warning
Warning
Follow all federal, state and local laws governing the installation of this product and its associated
systems. When no other regulations apply, follow NFPA codes 30, 30A and 70 from the National Fire
Protection Association. Failure to follow these codes could result in severe injury, death, serious
property damage and/or environmental contamination.
Always secure the work area from moving vehicles. The equipment in this manual is usually
mounted underground, so reduced visibility puts service personnel working on this equipment in
danger from moving vehicles entering the work area. To help eliminate these unsafe conditions,
secure the area by using a service truck to block access to the work environment, or by using any
other reasonable means available to ensure the safety of service personnel.
When the Fuel Management System is used to monitor tanks containing gasoline or other
ammable substances, you may create an explosion hazard if you do not follow the requirements in
this manual carefully.
All wiring must enter the console’s enclosure through the designated knockouts. An explosion
hazard may result if other openings are used.
You must run wiring from probes or sensors to the Fuel Management console in conduits which are
separate from all other wiring. Failure to do so will create an explosion hazard.
Substituting components could impair intrinsic safety. T5 series consoles are intrinsically safe
for sensors installed in – Class I, Division 1, Group D – hazardous locations. Substitution of
components could make the energy limiting circuitry in the system ineffective and could cause
an explosion hazard. Repairs to a T5 series console or attached components should only be
performed by a qualied, factory-trained technician.
1
Certied Programmer/Service Person: Only an FFS certied programmer or service person is allowed to access both
the user interface keypad and areas internal to the Fuel Management System console.
Station Owner/Operator: The station owner or operator of the Fuel Management System console is only allowed to
access the user interface keypad. Access to areas internal to the console is strictly prohibited.
Approvals
All Fuel Management System models are UL and cUL listed 6L79 as Liquid Level Gauge / Leak Detection
Systems. Third party approved leak detection — Pd (probability of detection) = 99.2 % for 0.1 or 0.2 GPH leak
tests (0.1 = annual precision test, 0.2 is the monthly regulatory compliance test).
*The static tank test does not support Manifolded tanks.
**SCALD is 3rd party approved for ONLY two Manifolded tanks.
Related Documentation
The system installation and programming instructions are provided for your use in separate documents. Detailed
installation and testing instructions for each type of leak detection sensor are present in the relevant manual, and,
likewise, the installation, testing and programming of various upgrade kits and optional accessories are also contained in
separate manuals, addenda or in one of this document’s appendices.
T5 Series Fuel Management Systems Installation Guide (000-2150)
T5 Series Fuel Management Systems Programming Manual (000-2142)
2
Introduction
The purpose of this manual is to guide installers, operators and technicians through the operation of a T5 series console.
The T5 series consoles incorporate the monitoring and alarm capabilities of preceding automatic tank gauges with
advanced technologies to supply tank and level data more accurately and efciently. This manual is also designed to
introduce technicians to the optional LCD Graphical User Interface, which is used as an input device to program system
conguration and maintain all applications from the front panel of the console. Overall safety issues, troubleshooting
information, start-up procedures, warranty, service and return policies, as dened in this manual, must be followed.
The TS-5 (TS-608) / 550 / 5000 Fuel Management System consists of an open architecture, modular console that can
run multiple Fuel Management Applications simultaneously. It typically contains an LCD touch screen user interface and a
built-in printer, but it can also be operated by a web-based remote interface. Magnetostrictive Liquid Level Probes inside
of the tanks provide the console with inventory and leak detection information. A variety of optional sensors can be used
to monitor containment spaces. T5 series consoles combine the power and exibility of computer-based open architecture
with a high speed modular bus design.
Note: The TS-5 (TS-608) comes standard with an LCD touch screen display and does not accommodate for an internal
printer. An internal printer and touch screen display are optional on all other systems.
Denitions and Acronyms
TS-2WSNS – 12 input, 2-Wire Sensor Module (Intrinsically Safe)
TS-3WSNS – 8 input, 3-Wire Sensor Module (Intrinsically Safe)
TS-ACI – 12 input, AC Input Module
TS-420IB – 4-20mA Analog Input Module (Intrinsically Safe)
AST – Aboveground Storage Tank
CARB – California Air Resources Board
TSSP-CM – Controller Module
Console – The enclosure that houses the Modules.
DHI – Dispenser Hook Isolation
TS-DIMIB – Dispenser Interface Module
DW/DWT – Double Wall/Double Wall Tank
EVR – Enhanced Vapor Recovery
FMS – Fuel Management Systems
IS – Intrinsically Safe
LCD – Liquid Crystal Display
LON – Echelon Communication Module
LLD – Line Leak Detection
Module – A plug-in card within a T5 series console that is used to perform various functions for a console. Modules are
used for eld wiring the input and/or output of electrical signals between different functional equipment pieces.
NWGLDE – The National Work Group Leak Detection Evaluations
PC – Personal Computer
TS-PRB – Probe Module (Intrinsically Safe)
TSSP-PS – Power Supply Module
RS-232 – An EIA standard for serial communication using either a 9 or 25-pin connector or adapter.
RS-485 – An EIA standard for serial communication.
RTD – Resistance Temperature Detector
RJ-45 – An EIA standard connector for use in communications with an eight conductor cable. Usually used in data
transmission applications.
RJ-11 – An EIA standard connector for use in communications using STP wiring. Usually used in voice and fax
applications.
TS-RLY – Relay Module
STP – Submersible Turbine Pump
TPI – Turbine Pump Interface
TS-EMS – Environmental Monitoring System
TS-EXPC – Expansion Console
USB – Universal Serial Bus
UST – Underground Storage Tank
VRM – Vapor Recovery Monitoring
XML – eXtensible Markup Language
3
Applications
Applications are programs designed to function as a platform for specic Inputs/Outputs. There are two different applications available to the T5 series consoles:
System – This application is standard on all systems and monitors the console’s operational status and manages software
options and upgrades. All preferences and conguration settings are controlled by this application (e.g., display
options, clock and calendar). The system application is standard on every console.
Fuel Management System (FMS) – The Fuel Management System application provides inventory management and leak
detection for tanks, lines and sensors as well as tank, line and sensor control. This
application also allows users to print reports, tank tests and line tests.
A broad range of liquid products can be leak-tested and inventory-monitored using Magnetostrictive LL2 probes. These
probes come in a variety of lengths and typically contain two oats for indicating both product and water levels inside the
of tank. Programmable limits can be set to indicate high and low conditions.
Containment sumps, interstitial spaces, monitoring wells and other areas can be monitored for water and hydrocarbon
intrusion using a wide range of optional Standard and BriteSensors. These sensors come in 2-wire (non-discriminating)
and 3-wire (typically discriminating) versions. These models are listed below and can be used in any combination
depending on site specications.
Standard Sensors
Standard sensors do not discriminate between liquid and hydrocarbons and are typically 2-wire sensors.
TSP-EIS – Electro-optic Interstitial Sensors (3-wire, infrared, liquid sensor)
TSP-HLS – High product Level Sensor (2-wire, oat switch, liquid level sensor)
TSP-ULS – Universal Liquid Sensor (2-wire, oat switch, liquid level sensor)
BriteSensors™ are 3-wire, discriminating sensors (many of which may generate multiple alarms).
TSP-DIS – Discriminating Interstitial Sensor (infrared and conductivity, liquid and vapor sensor)
TSP-HIS – Hydrostatic Interstitial Sensor (oat switches, liquid level sensor)
TSP-DDS – Discriminating Dispenser sump Sensor (conductivity strip and oats, liquid and vapor sensor)
TSP-DTS – Discriminating Turbine sump Sensor (conductivity strip and oats, liquid and vapor sensor)
TSP-MWS – Discriminating ground water Monitoring Well Sensor (oat and conductivity strip, liquid and vapor sensor)
TSP-DVS – Discriminating Vapor well Sensor (vapor sensor)
TSP-DMS – Discriminating Magnetostrictive Sensor
Modules
A modular bus consists of modules connected by a bus backplane. Some modules are standard in all units, while the type
and number of other modules are dependent on the site conguration and options purchased. Most systems have empty
slots available for future expansion. TS-5 (TS-608) consoles are not compatible with the TS-EXPC expansion console.
Standard Modules
Controller Module – Contains the primary controller and software applications as well as the user interface and printer
controls. The module contains the Ethernet port, USB port (for external printer only), COMM port 1,
audible horn and an optional internal modem card.
Power Supply Module – Contains a self-switching (110 & 220 VAC) input and provides power to the rest of the system. I/O
ports include two output relays, two backup generator inputs, a Turbine Pump Interface (TPI) RS485 connection and the COMM 2 communications port. An optional Dispenser Interface Module
(TS-DIMIB) or Echelon Communications Module (TS-LON) can also be added. The Power Supply
Module also has a bus expansion port that can connect a T5 series console to a TS-EXPC
Expansion Console.
4
Optional Modules
2-Wire Sensor Module Provides 12 inputs for 2-wire Standard sensors.
3-Wire Sensor Module Provides 8 inputs and supports both 3-wire and 2-wire sensors.
4-20 mA Input Module Provides 8 inputs that can be used for TS-LS500 line leak detection transducers.
4-20 mA EXP Explosion-proof module. Otherwise the same as the 4-20 mA Input Module.
AC Input Module Provides 12 inputs for dispenser hook signals, which are also required for LLD. This module
replaces external DHI boxes.
Probe Module Provides 12 inputs (8 in the TS-608) for LL2 probes.
Relay Module Provides 8 relay outputs (2-Amp) which are typically used to control the submersible pump
relays to provide pump or dispenser shutdown when line leak detection or other applications
are used. Not used in combination with TPI.
10-Amp Relay Module Provides 6 relay outputs which are typically used to control the submersible pump relays to
provide pump or dispenser positive shutdown upon alarm conditions.
Input / Output Module Provides 8 AC or DC voltage inputs that can range from 3 to 240 volts. Typically used for
vapor processors and generic devices, but not for dispenser hook signals. In addition, this
module also includes four 4-20 mA signal outputs which are typically used to interface to
an external device, such as a SCADA (Supervisory Control and Data Acquisition), building
monitoring system or fuel level monitoring.
User Interface
LED Indicators – Three LEDs on the left side of the front panel give an “at-a-glance” indication of the system status. These
LEDs are standard on all systems. The green Power LED indicates that the system power is on. The yellow Warning LED
gives indication that the console has detected a malfunction or condition that has been deemed a Warning. The red Alarm
LED indicates that the system has detected an alarm condition.
LCD Touch Screen – The optional LCD touch screen (standard on the TS-5 (TS-608)) is the most commonly used user
interface for the Fuel Management System. This bright display allows easy viewing in any lighting condition. Touching
certain buttons or segments of the screen will allow access to menus or more detailed information. Do not use sharp or
pointed objects to operate the touch screen or damage may result. A “Sleep Mode” screensaver can be activated under
Preferences to automatically turn off the back light after 5 minutes to extend the life of the display. If improper operation
of the touch screen is noted, it may be necessary to calibrate the touch screen. Please refer to the Routine Maintenance
chapter of this manual for calibration procedures.
Alarms and Warnings
Alarms and warnings are designed to alert you with specic details when a problem occurs so that you can take appropriate corrective action. System hardware failure warnings, tank related alarms, leak detection sensor alarms, and line leak
alarms will always notify the user in certain ways, other notication options are programmable.
Alarms and Warnings will always:
• Cause the red Alarm light or yellow Warning light to ash (standard).
• Change the alarm button from to .
Optionally they may:
• Sound the console’s internal alarm horn.
• Activate relay outputs and sound external alarm devices.
• Print alarm reports.
• E-mail alarm reports to a specied destination.
• Notify remote monitoring software via optional internal modem or Ethernet.
For help with troubleshooting alarms, refer to the Troubleshooting chapter of the T5 Series Programming Manual (000-2142).
5
Basic Console Operation
Once the Fuel Management System has been installed, programmed and tested, you will interact with the system via
the LCD touch screen and printer or the Web Browser Interface via a PC. This section of the manual will describe the
operation of the console using a touch screen. Information on the Web Browser Interface can be found in later chapters.
LCD Layout
The LCD interface is designed so that a user may navigate the system with ease. Manageable applications allow the user
to modify programming options by responding to on-screen commands. The following instructions will give you a good feel
for the operating system functions, so that issues can be corrected efciently without interrupting dispensing or sales.
To navigate the console, it’s necessary to become familiar with the layout of the LCD and its graphical icons.
User Role – Displays the access level
Path Bar – Shows the path/description
of information displayed.
Application Window –
Displays the current
application content.
of the current user (determined by the
password input).
Back – Returns you to the
previous screen.
Home – This button will bring
you back from any application
to the home status screen.
Main Menu – Access the
Application Menu.
Status – Displays a checkmark for
OK or an exclamation for alarm. If
an alarms exist, pressing this will
bring you to an alarms page.
Date/Time – The current date
and time. This will let you
congure Time/Date settings.
Print Report – Pressing this
button will take you to a menu
of reports.
Home Row
The buttons along the bottom row of the LCD touch screen (see above for details) are always present and will always take
you to the same location.
Navigation Buttons
The buttons on the right side of the LCD touch screen will appear when applicable and are for navigating through the various menu items in the different applications.
Application Menu: Once an application has been selected, this button will take you to the menu choices for that
application.
Back: This button will take you to the previous screen.
Scroll Up: When this button appears on the right side of the screen, it indicates that more menu options are
available above your current viewable threshold; pressing this button will scroll up through the options.
Scroll Down: When this button appears on the right side of the screen, it indicates that more menu options are
available below your current viewable threshold; pressing this button will scroll down through the options.
6
Data Entry
If you are prompted to enter information, a keypad and edit buttons will be displayed.
Character Selection: Selects between upper case
letters, lower case letters and numerals.
Backspace: Deletes the previous character.
Clear: Deletes all of the data on the entry line.
Enter: Allows the data to be accepted. When this button is
pushed, the conguration will be set for the item you are
changing.
Cancel: Will return to the application you were changing. No changes will be made to console settings.
Restore Default: This button will restore the original settings programmed into the console during manufacture.
Alternate Characters: Shows accented characters
User Role - Access Control
There are three levels of access into the console’s operating system: Guest, User, and Administrator. Each level will
allow an operator to access different features and controls of the console. This security feature prevents unauthorized
access to critical information and settings. The password for each access level can be adjusted by the Administrator. The
Administrator level is typically reserved for an FFS certied technician.
The User Role icon displays the current access level allowed. White bars displayed in this icon indicate the access level.
Pressing the User Role indicator on your LCD display will return the system to Guest access level.
One white bar operates at the GUEST level. Guests are allowed to access menu options, check the system
conguration and print reports. A GUEST will not be able to modify the console’s settings.
Two white bars operates at the USER level. Users are given access to more functions of the operating
system so that they can perform line/tank leak tests and reset line alarms.
Three white bars operates as an ADMINISTRATOR. This level grants access to all areas of programming
and setup conguration. The administrator privilege is usually reserved for FFS certied technicians.
System Identication
In order to understand what sections of this manual apply to your system, you must be able to identify what Fuel Management System you have and what Options and Applications it is running.
Model Number – Located on the front of the console.
Serial Number – Located on a sticker on the left side panel (along with Model number).
Options – To see what Applications and Options the system is running, press System Application > Application Menu
(button) > Options.
7
Main (Home) Menu Options
The Main Menu button will take you to the Home/Menu screen where you can select from several different options. The
rst six are displayed; use the Down button to see the rest of the choices.
SetupPerforming console setup and programming
(Administrator Use Only).
PreferencesCongure the way information will be displayed.
CongurationSet certain system parameters.
ReportsPrint various reports when an optional printer is
attached.
Alarm HistoryDisplays a list of alarms that have occurred.
Application Events Displays a list of all application events.
DiagnosticsFunctions to check and
test the operation of the
system.
ToolsFor resetting and
controlling the console.
Preferences Menu
Use the Preferences Menu to congure:
LanguageDisplayed language for console applications.
Date/TimeSet the date/time formats.
NumbersFormat the way numbers will be displayed.
UnitsSelect from different units of measurement.
Sleep ModeTurn the screen saver mode off and on.
Conguration Menu
Use the Conguration Menu to congure:
PasswordsSet the passwords for all access levels
(Administrator Use Only).
Network Parameters Congure IP connection settings
(Ethernet connection).
Time ZoneSet the system’s time zone.
System ClockSet the system date and time.
8
Reports Menu
Use the Reports Menu to generate a variety of reports and access report menus for all available applications.
Alarm History Print a history of alarms.
FMSAccess the FMS reports menu.
SystemPrint system status reports.
Diagnostics Menu
Use the Diagnostics Menu to test the operation of certain components of the system.
Test AnnunciatorTests the operation of the internal alarm.
Print Test PageSends a test page to any optional printer.
Use the Tools Menu to perform various resets of the system and perform certain control functions.
Reboot SystemCycles power to the system, all data is
retained.
Touch Screen Calibration Recalibrate the operation of the touch
screen.
Printer UtilityView and control certain printer functions
9
Fuel Management System Application
The Fuel Management Systems application provides inventory
management, optional tank and line leak detection features and
sensor monitoring. Select FMS in the Application window of the Home
screen.
FMS Inventory Summary Menu
The FMS Inventory Summary displays a graphical representation
of the product and water levels in the tank and indicates any alarm
conditions. The Product name and current Volume are also displayed
for each tank. Pressing the print button while on this screen will print
an Inventory Report for all tanks.
FMS Inventory Detail Menu
Selecting a single tank will show the FMS Inventory Detail for that
tank, which will provide detailed information on product volume, level,
temperature and ullage space available. The level and volume of any
water will also be displayed. The hash marks on the graphic indicate
the various programmed high and low alarm limits. An alarm condition
on the tank is also indicated here, if present.
FMS Application Menu
Pressing the Application Menu button will display the FMS Menu.
From here you will be able to view various FMS information, execute
certain control functions and print reports.
StatusDisplays the current status of all devices (tanks, line,
sensors and others).
ControlAllows you to start and monitor tank and line tests as well
as learn lines and sensors.
ReportsPrints various FMS related reports.
10
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