Franklin Fueling Systems T5 Series Fuel Management System Installation Guide

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Page 1

T5 Series

Fuel Management System

Installation Guide

Franklin Fueling Systems • 3760 Marsh Rd. • Madison, WI 53718 USA

Tel:  +1 608 838 8786 • 800 225 9787 • Fax: +1 608 838 6433 • www.franklinfueling.com

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Contents

Important Safety Messages ....................................................................................................... 3

Introduction ...................................................................................................................................4

Abbreviations & Acronyms ........................................................................................................ 4

Related Documentation ............................................................................................................ 4

Product Description .....................................................................................................................5

TS-5000 ....................................................................................................................................5

TS-550 ......................................................................................................................................5

TS-5 ..........................................................................................................................................6

Speciality Application Consoles ................................................................................................ 6

TS-608. ............................................................................................................................................ 6

TS-EMS. .......................................................................................................................................... 6

TS-EXPC. ........................................................................................................................................ 6

TS-EXPC2. ...................................................................................................................................... 6

Standard Installation Materials .................................................................................................7

Console Installation ..................................................................................................................... 9

Console Location ......................................................................................................................9

Mounting the Console ............................................................................................................... 9

TS-5 (TS-608). ................................................................................................................................ 9

TS-550 (TS-EMS / TS-EXPC2). ....................................................................................................... 10

TS-5000 (TS-EXPC). ....................................................................................................................... 10

Communication Ports .................................................................................................................11

Wiring the Console & Modules .................................................................................................12

Non-Intrinsically Safe Module Wiring ......................................................................................13

Appendix A: Controller Module (CM) ........................................................................................13

Flexible Cable Connector. ............................................................................................................... 13

Appendix B: Power Supply Module (PS) .................................................................................. 14

Line Power Wiring. .......................................................................................................................... 14

Check Electrical Resistance to Earth Ground ..........................................................................................14

Relay Output Wiring (optional). ....................................................................................................... 16

Emergency Generator Applications (optional). ................................................................................ 16

Non-Standard Power Requirements ........................................................................................................17

Programming & Testing Discrete Inputs ...................................................................................................17

Appendix C: Relay Module (RLY) ............................................................................................. 18

Appendix D: AC Input Module (ACI) .........................................................................................19

Dispenser Hook Signals. ................................................................................................................. 19

Appendix E: Input / Output Module (IO) ..................................................................................... 20

Appendix F: 10 Amp Relay Module (10ARLY) .......................................................................... 21

Appendix G: 4-20mA EXP Analog Input Module (420EXP) ......................................................22

Intrinsically Safe Module Wiring ............................................................................................... 23

Appendix 1: Probe Module (PRB) ............................................................................................. 24

Appendix 2: 2-Wire Sensor Module (2WSNS) .......................................................................... 25

Appendix 3: 3-Wire Sensor Module (3WSNS) .......................................................................... 26

Appendix 4: 4-20mA Analog Input Module (420IB) ................................................................... 27

Control Drawing ............................................................................................................................ 28

Specications ................................................................................................................................30

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Important Safety Messages

INCON equipment is designed to be installed in association with volatile hydrocarbon liquids such as gasoline and diesel  fuel. Installing or working on this equipment means working in an environment in which these highly ammable liquids  may be present. Working in such a hazardous environment presents a risk of severe injury or death if these instructions  and standard industry practices are not followed. Read and follow all instructions thoroughly before installing or working  on this, or any other related, equipment.

  As you read this guide, please be aware of the following symbols and their meanings:

Warning

Caution

Danger

Warning

This symbol identies a warning. A warning sign will appear in the text of this document when a potentially  hazardous situation may arise if the instructions that follow are not adhered to closely. A potentially hazardous  situation may involve the possibility of severe bodily harm or even death.

This is a caution symbol. A caution sign will appear in the text of this document when a potentially hazardous  environmental  situation  may  arise  if  the  instructions  that  follow  are  not  adhered  to  closely. A  potentially  hazardous environmental situation may involve the leakage of fuel from equipment that could severely harm  the environment.

This symbol identies an electrical danger. An electrical danger sign will appear in the text of this document  when a potentially hazardous situation involving large amounts of electricity may arise if the instructions that  follow are not adhered to closely. A potentially hazardous situation may involve the possibility of electrocution,  severe bodily harm, or even death.

Follow all applicable codes governing the installation and servicing of this product and the entire system. Always lock out and tag electrical circuit breakers while installing or servicing this equipment and any related equipment. A potentially lethal electrical shock hazard and the

possibility of an explosion or re from a spark can result if the electrical circuit breakers are

accidentally turned on during installation or servicing. Please refer to the Installation and Owner’s Manual for this equipment, and the appropriate documentation for any other related equipment, for

complete installation and safety information.

Follow all federal, state and local laws governing the installation of this product and its associated systems. When no other regulations apply, follow NFPA codes 30, 30A and 70 from the National Fire Protection Association. Failure to follow these codes could result in severe injury, death, serious property damage and/or environmental contamination.

Warning

Always secure the work area from moving vehicles. The equipment in this manual is usually mounted underground, so reduced visibility puts service personnel working on this equipment in danger from moving vehicles entering the work area. To help eliminate these unsafe conditions, secure the area by using a service truck to block access to the work environment, or by using any other reasonable means available to ensure the safety of service personnel.

When the Fuel Management System system is used to monitor tanks containing gasoline or other

ammable substances, you may create an explosion hazard if you do not follow the requirements in

this manual carefully.

All wiring must enter the console’s enclosure through the designated knockouts. An explosion hazard may result if other openings are used.

All wiring from probes or sensors to the console must be run in conduit separate from all other wiring. Failure to do so will create an explosion hazard.

Substituting components could impair intrinsic safety. T5 series are intrinsically safe for sensors installed in – Class I, Division 1, Group D – hazardous locations. Substitution of components could make the energy limiting circuitry in the system ineffective and could cause an explosion hazard.

Repairs to a T5 series console or attached components should only be performed by a qualied,

factory-trained technician.

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Introduction

This manual contains installation and site preparation instructions for INCON’s TS-5XXX series of consoles. Overall safety  issues, troubleshooting information, warranty, service, and return policies, as dened in this manual, must be followed.

  Please read this entire manual carefully. Failure to follow the instructions in this manual may result in faulty  operation, equipment damage, injury or death. This equipment should only be serviced by an INCON-certied installer.

Certied Installer/Service Person: Only an INCON certied installer or service person is allowed to access both the 

user interface keypad and areas internal to the TS-5 Series console.

Station Owner/Operator: The station owner or operator of the TS-5 Series console is only allowed to access the user 

interface keypad. Access to areas internal to the console is strictly prohibited.

Abbreviations & Acronyms

10ARLY - 10 Amp Relay Module 2WSMS - 2-Wire Sensor Module (Intrinsically Safe) 3WSMS - 3-Wire Sensor Module (Intrinsically Safe) 420EXP - 4-20 mA EXP module ACI - AC Input Module 420IB - 4-20mA Analog Input Module (Intrinsically Safe) AST - Aboveground Storage Tank ATG - Automatic Tank Gauge CARB - California Air Resources Board CM - Controller Module DIM - Dispenser Interface Module

FMS - Fuel Management Systems

IO - Input / Output module IS - Intrinsically Safe ISD - In-Station Diagnostic LIM - LonWorks Interface Module PC - Personal Computer PRB - Probe Module (Intrinsically Safe) PS - Power Supply Module RLY - Relay Module SCM - Secondary Containment Monitoring TPI - Turbine Pump Interface TS-5XXX - TS-5 Series Consoles (TS-5 (TS-608), TS-550 (TS-EMS), TS-5000 and TS-EXPC) TS-EMS - TS-5 Series - Environmental Monitoring System TS-EXPC - TS-5 Series - Expansion Console UST - Underground Storage Tank VRM - Vapor Recovery Monitoring

Related Documentation

The system operation and programming instructions, troubleshooting guide and console maintenance manual are  provided for your use in separate documents. Detailed installation and testing instructions for each type of leak detection  sensor are present in the relevant manual, and, likewise, the installation, testing, and programming of various upgrade kits  and optional accessories are also contained in separate manuals, addenda or in one of this document’s appendixes. 

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Product Description

The TS-5, TS-550 and TS-5000 are modular, automatic, continuous monitoring systems that use plug-in modules to  perform a wide variety of functions. Plug-in modules now allow you to custom design your system to meet your needs by  only purchasing those functions that you require, and expand your system later for greater capabilities. 

  The exibility that this system offers is made possible through the communication of the CM (Controller Module)  to other modules across the CAN (Control Area Network) bus. The CAN technology used in these consoles is the  same standard architecture that the automotive industry employs because of its speed and reliable data transmission  rates. These advances in console design allow INCON’s TS-5XXX consoles, depending on model type and chosen  conguration, to complete the three primary applications of a modern fueling station: Fuel Management Systems (FMS),  Vapor Recovery Monitoring (VRM) and Secondary Containment Monitoring (SCM).

  All consoles come standard with a Controller Module (CM), a Power Supply Module (PS), and these features  (except for the TS-EXPC):

  • Generates reports automatically in response to preset/programmed conditions and alarms

  • Provides audio-visual annunciation when an alarm or warning condition exists

  • Performs inventory monitoring

  • Is able to print reports on an external printer using Hewlett-Packard’s Printer Control Language (PCL) interface

  • Can communicate via Ethernet, RS-232, RS-485 or an optional internal fax/modem.

TS-5000

The INCON model TS-5000 is a modular, automatic and continuous monitoring system that is also the most versatile and  capable console in the TS-5XXX series. The TS-5000 retains all of the features of the smaller models, but, because of its  large module capacity, the TS-5000 is ideal for larger market stations. The TS-5000:

 • Has eleven (11) open slots for additional modules that can be used to greatly expand its capabilities

 • Can support a combination of up to:  ◦ 36 probes (or three Probe Modules)   ◦ 36 2-wire sensors (or three 2-Wire Sensor Modules)   ◦ 24 3-wire or 2-wire sensors (or three 3-Wire Sensor Modules)   ◦ 24 relay outputs (or three Relay Modules)   ◦ 24 4-20mA inputs (or three Analog Input Modules)   ◦ 36 AC inputs (or three AC Input Modules)

 • Optional touch screen LCD monitor

Example Station:  Your station has 16 Submersible Pumps (2 Relay Modules), 24 Tanks (2 Probe Modules), 16 Lines (2 

Analog Input Modules & 2 AC Input Modules), and 36 Sensors (3 Sensor Modules) all monitored and  controlled from one console mounted on the wall.

TS-550

The INCON model TS-550 is a mid-size console that will appeal to a wide variety of users. The TS-550 has all of the  standard features of the TS-5000 and:

 • Has six (6) open slots for additional modules that can be used to expand its capabilities to support sensors, detect line 

leaks, perform VRM functions and much more

 • Optional touch screen LCD monitor

Example Station:  If your station has 8 Submersible Pumps, 12 Tanks, 8 Lines and 24 Sensors, you could control all of 

it with your FFS TS-550 and six plug-in modules: a Relay Module, a Probe Module, an Analog Input  Module, an AC Input Module and two Sensor Modules.

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TS-5

The INCON model TS-5 is an economical system that allows you to operate as efciently as possible. The TS-5 has a  variety of abilities and communication options, which enhance site management by increasing efciency and by providing  you with the data that you need to make intelligent business choices. The TS-5:

 • Comes with a Control Module, a Power Supply Module and a Probe Module that can be used, among other things, to:

 ○ Monitor and test up to 12 underground and/or aboveground storage tanks (USTs) providing: product volume, 

temperature compensated volume, water levels and product temperature information

Speciality Application Consoles

TS-608

The INCON model TS-608 is an economical system geared towards the Chinese market that can do everything the TS-5  can, but supports up to 8 tanks compared to the TS-5’s 12. The TS-608 has all of the standard features of the TS-5 and:

 • Comes with a Control Module, a Power Supply Module and a Probe Module that can be used, among other things, to:

 ○ Monitor and test up to 8 underground and/or aboveground storage tanks (USTs) providing: product volume, 

temperature compensated volume, water levels and product temperature information

TS-EMS

INCON’s TS-EMS (Environmental Monitoring System) is designed for use in locations that do not require FMS  functionality, but where VRM (Vapor Recovery Monitoring) and/or SCM (Secondary Containment Monitoring) functions are  required. In addition to coming equipped with a Controller Module (CM) and a Power Supply Module (PS), the TS-EMS  also can be congured with expansion modules to run the applications and devices that you want in your system.

Note:  The TS-EMS connects to an external ATG console so that it can obtain ullage information to perform its VRM and 

SCM duties.

TS-EXPC

The TS-EXPC is a TS-5000 console that: comes with a PS, has space for eleven (11) additional modules, and connects  to your primary console via the bus extension port. The TS-EXPC lacks a CM and LCD, so that it can operate efciently  as a secondary unit to house any additional modules that your primary console was unable accommodate due to space  restrictions. For more information on the relationship between a primary and secondary console, please refer to the  Communication Ports chapter of this manual.

 • No communication ports are available through the TS-EXPC

 • Only one TS-EXPC or EXPC2 can operate in a TS-5 Series system

 • A TS-EXPC can only communicate with a TS-550 or TS-5000, and cannot communicate with a TS-5/TS-608

TS-EXPC2

The TS-EXPC2 is a TS-550 console that: comes with a PS, has space for six (6) additional modules, and connects to  your primary console via the bus extension port. The TS-EXPC2 lacks a CM and LCD, so that it can operate efciently  as a secondary unit to house any additional modules that your primary console was unable accommodate due to space  restrictions. For more information on the relationship between a primary and secondary console, please refer to the

Communication Ports chapter of this manual.

• No communication ports are available through the TS-EXPC2

• Only one TS-EXPC or TS-EXPC2 can operate in a TS-5 Series system

• A TS-EXPC2 can only communicate with a TS-550 or TS-5000, and cannot communicate with a TS-5/TS-608

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Standard Installation Materials

Recommended standard materials should be selected and installed per all applicable local, state and federal codes  governing the installation of this product and its associated systems. Please see the corresponding console/module wiring  section or the associated devices section of this manual for complete installation details.

Cables Required for Liquid Level Probes, VFMs & 4-20 mA Sensors

Use cables and wires compliant with national and local codes. INCON recommends using the types of cable shown below  up to a recommended length of:

 • Belden No. 87760 87760 (0.15” or 3.048 mm OD) to 260 feet (80 m)

 • Belden No. 87761* (0.12” or 3.048 mm OD) to 400 feet (120 m)

 • Belden No. 88761 88761 (0.12” or 3.048 mm OD) to 400 feet (120 m)

 • Belden No. 89182* (0.31” or 7.874 mm OD) to 1500 feet (450 m)

Note: An asterisk (*) denotes a cable that may be ordered from INCON.

Note:  Conductors of different intrinsically safe (IS) circuits may be run together within the same conduit, and, when they 

do, they should have at least .01 inches (.25 mm) of insulation.

Cable or Wire for 2-Wire or 3-Wire Sensors

2-wire or 3-wire sensor wire (type THHN, TFFN, or THWN, gas and oil resistant, 18 AWG minimum, 1500 feet max. wire  run length) can be used when enclosed within rigid metal conduit  from the sensor to the console.

  Leak detection sensor cable is required when NOT run through rigid metal conduit. Refer to the Direct Burial Cable – Installation Manual (P/N 000-1041) for further information. See below for cable types and descriptions:

Alpha 58411 (INCON P/N 600-0062)

Two conductor cable for standard, 2 conductor leak 

detection sensors  (0.114 inch (2.9 mm) O.D.)

Wire required for the TS-5 Series Console

 • 3 conductors:  Power – 14 GA to 12 GA Max. – Black, White, and Green

 • 1 conductors:  Safety Ground – 12 AWG Green (2 may be required in some locations)

 • As required conductors:  Accessories – Type THHN, TFFN, or THWN, 18 AWG minimum

Circuit Breaker

20 Amp — providing power only for the TS-5 Series System, one required per console

Weatherproof Junction Boxes

Minimum 16 cubic inch (406.4 cubic mm) weatherproof junction box, cover, and cover gasket for the manholes of: liquid  level probes and leak detection sensors. See our sales literature for part numbers for ½ and ¾ inch (12.7 mm and 19.05  mm) conduit junction boxes and recommended manufacturers. Also use ¾ to ½ inch (12.7 mm to 19.05 mm) bushings for  probe/sensor compression ttings. 

  Use a weatherproof metal pull box for combining several circuits that will run into the TS-5 Series console through  one or more conduits. Use a separate weatherproof metal pull box to combine intrinsically safe (IS) liquid level probe and  leak detection sensor wiring. Do not run other non-intrinsically safe wiring within the IS pull box. Run ½ or ¾ inch (12.7  mm or 19.05 mm) IS probe or sensor conduit from the manholes to the IS pull box, and then run up to four ½ or ¾ inch  (12.7 mm or 19.05 mm) conduits to the console’s IS conduit knockouts.

Conduit

Rigid metal conduit (RMC) - male NPT threaded: use ½ or ¾ inch (12.7 mm or 19.05 mm) for IS probe and sensor wiring  to the console (from the manholes, use ½ or ¾ inch conduit), and use ½ or ¾ inch (12.7 mm or 19.05 mm) for nonintrinsically safe accessories and power wiring.

  Use conduit hardware that is appropriate for the installation and meets local, state and federal requirements.

Page 8

Splice Connector Kits Must Be Used — Warranty Requirement

Use the INCON-approved, moisture-resistant, no-strip splice connectors for liquid level probe and leak detection sensor  wires. You may order the TSP-KW30, which contains 30 of the INCON-approved, moisture-resistant connectors.

Using moisture resistant splice connectors will:

 • Reduce/eliminate corrosion of the wire connections from repeated exposure to water condensation, which causes 

eventual signal loss and system failure.

 • Reduce/eliminate equipment damage from water ooding around the connectors, which causes short-circuit damage.

Thread Sealant (UL Classied)

Use a non-hardening, “stay-soft,” thread sealant approved for gasoline applications to seal and waterproof all tank  riser pipe threads. In addition, the thread sealant (or “pipe dope” as it is commonly known) should also be chemically  non-reactive to the product in the tank(s). Apply thread sealant to seal/waterproof all outdoor electrical conduit tting  threads including the hole plugs at the weatherproof junction boxes.

Riser Pipes

ANSI Schedule 40  (or chemically non-reactive) – 4 inch (101.6 mm) (8 NPT) riser pipes for liquid level probes. See the  appropriate leak detection sensor installation manual for information on required riser pipes and riser cap adapters.

Probe Installation Kit(s)

See the TSP-LL2’s installation instructions that came with the probe for the items included with the TSP-K4A standard  probe installation kit. For chemical applications, see the TSP-LL2C’s installation instructions for the TSP -K4AS stainless  steel riser cap adapter kit and the TSP-SSP stainless steel product oat.

TSP-LL2 Probe Floats

 • Floats for 4 inch (101.6 mm) riser pipes, order: TSP-IGF4 for gasoline applications or TSP-IDF4 for diesel and fuel oil

 • Floats for 3 inch (76.2 mm) riser pipes, order: TSP-IGF3 for gasoline applications or TSP-IDF3 for diesel and fuel oil

 • Floats for 2 inch (50.8 mm) riser pipes, order: TSP-IGF2 for gasoline, TSP-IDF2 for diesel and fuel oils, or TSP-SSP 

stainless steel oat for chemical products

Manufacturer’s Tank Chart for Each Tank

The manufacturer’s Tank Chart and other documentation will be used for installation and programming, and possibly for  future reference. Keep this information — do not discard it.

Page 9

Console Installation

Console Location

The location that you select to install the console must be indoors in an area classied as non-hazardous (see the console  specications table at the beginning of the Wiring the Console & Modules chapter for further information). To get the  maximum benet from this system, install the console where personnel can easily make use of it; mount it at eye level for  operator convenience. Mount the console level on a vertical surface between 2 feet (0.6 m) and 6 feet (1.9 m) high using  the appropriate fasteners. For European applications, the console must be located in a pollution degree 2 environment per  IEC60664.

Mounting the Console

Warning

The T5 series consoles must be mounted in a location where explosive or ammable vapors are

not present, otherwise an explosion hazard will be created which can result in severe injury, death, serious property damage and/or environmental contamination.

Warning

Leave a minimum of two inches (5.1 cm) of space around the console open to allow for ventilation, communication port connections, conduit and wiring. If the ventilation slots located on the sides of the TS-550 (TS-EMS) or TS-5000 are obstructed, the unit may overheat and stop functioning as intended.

Four mounting tabs are available on the outside corners of the console. Select fasteners that have sufcient load carrying  capacity and which are appropriate for wall construction – a fully equipped TS-5000 console can weigh as much as 40  pounds (18 kg), so make sure that your fasteners (and mounting surface) can adequately support that much weight.  In addition, plan ahead to make sure that there is enough room around the console for: conduit coming into the unit,  communication port connections, possible incoming probe or sensor wiring, and for the console door to fully open for easy  access. 

Note:  For questions concerning standard installation materials to be used for the T5 series, please refer to the Standard 

Installation Materials section of this manual.

TS-5 (TS-608)

The TS-5 is the smallest of the T5 series consoles, so it requires the least amount of space on your station’s wall. Use the  dimensions illustrated below to aid you in mounting the console. When mounting the TS-5 (TS-608), please be aware that,  unlike the TS-550 (TS-EMS) and TS-5000, the communications ports and conduit knockouts on this model are located on  the sides of the unit, so remember to allow for sufcient space on both sides of the console during installation.

9.1"

(231 mm)

7.1"

(180 mm)

5.3"

(135 mm)

8.3"

(211 mm)

9.3"

(236 mm)

TS-5 (front view) TS-5 (side view)

Figure 1 – TS-5 (TS-608)

Page 10

TS-550 (TS-EMS / TS-EXPC2)

The TS-550 (TS-EMS / TS-EXPC2) is slightly larger than the TS-5 (TS-608) with conduit knockouts and communication  ports located on the bottom of the unit. Use the diagram below to help you mount the console appropriately. 

11.1"

(282 mm)

10.5"

(267 mm)

8.2"

(208 mm)

12.1"

(307 mm)

(203 mm)

TS-550 (front view) TS-550 (side view)

Figure 2 – TS-550 (TS-EMS / TS-EXPC2)

TS-5000 (TS-EXPC)

11.1"

(282 mm)

16.5"

(419 mm)

14.2"

(361 mm)

12.1"

(307 mm)

TS-5000 (front view) TS-5000 (side view)

(203 mm)

Figure 3 – TS-5000 (TS-EXPC)

The TS-5000 is the largest console in the T5 series, so plan accordingly using the diagram above. The TS-5000 also has  communication ports and conduit knockouts on the bottom of the unit.

Page 11

10.25" (260.4 mm)

8.25" (210 mm)

12" (305 mm)

9.00" (229 mm)

Figure 4: TS-550evo Dimensions

Communication Ports

The T5 series consoles have several communication ports that can be used to talk to various devices. The communication  ports can be used for a wide variety of applications: to connect the console to a computer network, to print reports on an  external printer or to fax reports via the optional internal fax/modem. Please refer to the table below for a more complete  listing of the ports and their associated devices.

Port Connector Type Devices Module

RS-232 Comm 1 DB9 Female Local PC (preferred in Comm 1) Controller

POS Terminal, External Modem, External ATG  to TS-EMS or Local PC with a null-modem cable

TS-DIM (external) Power Supply

TS-EXPC Power Supply

IFSF Network LON Interface

Power Supply

Caution

RS-232 Comm 2 DB9 Male

Ethernet RJ-45 Local Network Controller

USB (#1) Type A External Hewlett-Packard Printer Controller

USB (#2) TS550evo only Type A External Hewlett-Packard Printer Controller

Fax/Modem RJ-11 Phone Line (requires an optional fax/modem) Controller

RS-485/TPI

Bus Extension (CAN)

RS-422/232 & Current Loop DB9 Male Dispenser Distribution Box (Dbox) Dispenser Interface

LON

4 Pin Pluggable Terminal  Block, 0.2" (5.08 mm) LS

3 Pin Pluggable Terminal  Block, 0.15" (3.81 mm) LS

2 Pin Pluggable Terminal  Block, 0.2" (5.08 mm) LS

Peripheral equipment connected to the T5 series console’s communication port must:

1. Be listed by UL or another third-party Nationally Recognized test laboratory when required by

the authority having jurisdiction, and:

2. Not be installed over a hazardous location (unless so rated)

Page 12

Wiring the Console & Modules

Conduit must only enter the console enclosure through the designated  knockouts as shown below in Figure 6. When installing additional modules,  INCON recommends installing non-IS modules from left to right (from the  open slot closest to the power supply) and IS modules from right to left.  In this scenario, all unused slots will be concentrated in the middle of the  enclosure, which lets the IS barrier be easily moved and allows for the  possibility of adding future modules to the system without needing to rewire  those devices already in place. It’s also a good idea to always start wiring  your module at the bottom-most set of channels (usually Channel 1) to  further future-proof your installation and avoid any unnecessary confusion.

It is important that intrinsically safe wiring only enter the console through  IS knockouts, and non-intrinsically safe conduit only enter through non-IS  knockouts. Maintain the integrity of the intrinsically safe modules by keeping  probe and sensor wiring in conduit separate from all other wiring. Probe  and sensor wiring may be run in the same conduit as long as they are both  receiving power from the same console and the wire complies with NEC 

504.30 or applicable local codes.

Console Specications

Line Voltage: 115/230 V~ +15%, -10%

Frequency & Power: 50/60 Hz, 150 W maximum

Storage Temp.: -20° to 60° C (-4° to 140° F)

Operating Temp.: 0° to 40° C (32° to 104° F)

Operating Humidity: 0 to 95%, non-condensing

Cleaning: Cloth or sponge slightly 

dampened in mild detergent

Splash Resistance: Not to be exposed to direct 

spray, splash or drips

Location: Indoors in an ofce or in a 

non-hazardous pollution  degree 2 environment per  IEC60664

Intrinsically

Safe Knockout

TS-5/TS-608 Conduit Knockouts

Non-Intrinsically Safe Knockout

(side view)

Non-Intrinsically

Safe Knockouts

(bottom view)

Intrinsically Safe

Knockouts

TS-550/TS550evo/TS-EMS/ TS-EXPC2 

Conduit Knockouts

Figure 6 – Conduit Knockouts

Note:  No communication ports are available on the TS-EXPC or TS-EXPC2.

Controller Module (CM)

Isolation Barrier

Power Supply Module (PS)

Probe Module (PRB)

Controller Module (CM)

Non-Intrinsically

Safe Knockouts

IS or non-IS depending on 

placement of moveable barrier

(bottom view)

TS-5000/TS-EXPC Conduit Knockouts

Power Supply Module (PS)

Isolation Barrier

Intrinsically

Safe Knockouts

TS-5 (front view with cover removed)

Figure 7

TS-5/TS-608 Module Connections

Non-IS

Modules (red)

TS-5000 (front view with cover removed)

IS Modules (blue)

Figure 8

TS-5000/TS-550 Module Connections

Page 13

Non-Intrinsically Safe Module Wiring

Always lock out and tag electrical circuit breakers while installing or servicing this equipment

Danger

Important: Non-intrinsically safe wiring cannot be run in the same conduit as intrinsically safe wiring. Conduit

Appendix A: Controller Module (CM)

The Controller Module (CM) is a non-intrinsically safe module that acts like the brain of your console. The CM handles  all of the communication between the modules and then sends that information to your output devices. You can use the  optional touch screen LCD or external printer (depending on model and conguration) as output devices to communicate  with your system. The CM links to the status lights on the front of the console and the LCD via a exible cable connector.

Flexible Cable Connector

The exible cable is installed at the factory and is just long enough to allow the door to fully open. It is protected from  high power wiring by the metal shroud attached to the CM. The cable should not be deformed, but should rather be freely  folded back into the shroud so that it does not get pinched when the door is closed. If the exible cable does become  detached though, it can easily be reattached.

Note: Make sure that the power to the console is turned off when disconnecting and reconnecting the cable.

To reattach the exible cable connector, identify the two sides of each end: there are metal bands on one side and no  metals bands on the other. It hooks into the CM by inserting one end of the ribbon into the LCD connector with it’s metal  bands facing to the left so that a metal-to-metal connection is made with the LCD connector’s pins. After the ribbon has  been correctly inserted all of the way into the LCD connector so that the metals bands are no longer showing above the  connection, it should hold itself rmly in place. Once the exible cable connector is properly attached to the CM’s LCD  connector, hook it up to the corresponding connector on the inside of your console’s door by making the same kind of 

and any related equipment. A potentially lethal electrical shock hazard and the possibility of an

explosion or re from a spark can result if the electrical circuit breakers are accidentally turned on

during installation or servicing.

knockouts for IS and non-IS module wiring are clearly identied in Figure 7 for your reference. NonIS modules can be identied by their red faceplates and should always be installed to the left of the

moveable isolation barrier.

Controller

Module

RUN

ERR

CONTRAST

TXD

DTR

MODEM

RXD

DCD

LCD/PRINTER

ETHERNET

LNK

Figure A-1 – CM

metal-to-metal connection that you made while inserting it into the CM’s faceplate.

Page 14

Appendix B: Power Supply Module (PS)

The PS is a non-intrinsically safe module that provides power to the T5 series console from line voltage rated 110 - 240  VAC. The PS is two inches wide, occupies two slots and is located immediately to the right of the CM. The PS consists of  two AC/DC switching power supplies - one switching power supply is +5V and the other is +24V.

The PS also has two relay outputs for use with remote annunciators and two low voltage inputs for emergency generator  applications. An example of a remote annunciator setup can be found in Figure B-3 and an emergency generator  application setup can be found in Figure B-4.

Line Power Wiring

At the electrical power panel, use or install a 20 amp circuit breaker — this breaker should be dedicated to only supplying  power to the T5 series console. Mark this circuit “T5 series console [power] - ONLY” on the circuit label (at the back of the  electrical power panel door). Refer to Figure B-1 and the 110/240 VAC Line Power Wire Connection List that precedes it  for line power wiring information.

Note: Avoid connecting other equipment to this circuit. If other equipment is connected to this dedicated circuit, the 

resulting electrical noise could cause faulty system operation.

Danger

Check Electrical Resistance to Earth Ground

After wiring the IS safety grounds, check the resistance between the IS safety ground terminals at the console and the  earth ground – this resistance must be less than 1 ohm.

Make sure that the T5 series console’s power circuit breaker is turned off during any installation. Lethal voltages are present inside the console which could kill or injure you. Also, secure the T5 series console’s circuit breaker in the off position and attach a “lockout” to it, which is dated and signed by you, to prevent accidental closure, injury or death.

The ground bus in the electrical panel must be connected to an earth ground as required by the National Electrical Code (or Canadian Electrical Code) when applicable. If the ground bus is not properly connected to an earth ground or if the IS safety ground is not properly connected at the console, a dangerous condition will be created which could result in an explosion.

110/240 VAC Line Power Wire Connection List

Electrical Panel No. Conductors, Color (Gauge) Circuit

20 Amp Circuit Breaker 1 Black wire, 14 AWG (1.6 mm) min. 110/240 VAC Power

Neutral 1 White Wire, 14 AWG (1.6 mm) min. Neutral

Ground Bus 1 Green wire, 14 AWG (1.6 mm) min. Ground

Ground Bus 1 Green wire, 12 AWG (2.1 mm) min. Safety Ground

Page 15

Figure B-1 – 110/240 VAC Power and IS Ground Wiring

See

for details

See

for details

Power Supply

Module

RUN ERR

5V 24V

POWER

N/L2

RELAY OUTPUTS

NC1

NO1

NC2

NO2

LOW VOLTAGE INPUTS

IN1

GND

IN2

GND

To Ground Stud

12 AWG (2.1 mm) Min.

(Figure B-2)

PUMP #1 2P-20A

TANK 20A SENTINEL

Black (L1-line) Wire, 14 AWG (1.6 mm) Min.

Redundant Intrinsic Safety Ground Green Wire,12 AWG (2.1 mm) Min.

- Circuit Assignment Label -

Electrical Power Panel Door

(back side view)

White (L2-neutral) Wire, 14 AWG (1.6 mm) Min.

Green (Gnd-ground) Wire, 12 AWG (2.1 mm) Min.

LIGHTS 10A

COOLER 15A

CU Earth Ground Rod

MAIN

OFF

1 2

3 4

FFO

FFOFFO

Electrical Power Panel

(shown with cover removed)

FFO

Neutral Ground Bus

Note:

The installer must connect the earth ground conductor to the most 

convenient ground terminal as long as it meets local and national codes.  The earth ground conductor must be 12 AWG (2.1 mm) or larger.

Nut

Lock Washer

Earth Ground Conductor

Cup Washer

Enclosure

Figure B-2 – Ground Stud

Page 16

Relay Output Wiring (optional)

As illustrated in the diagram below, the Power Supply Module’s two relay outputs can be used to activate an external  alarm (TS-RA2) and the two inputs can be used to silence that alarm remotely (TS-RK).

Power Supply

Module

RUN ERR

5V 24V

POWER

N/L2

RELAY OUTPUTS

NC1

NO1

NC2

NO2

LOW VOLTAGE INPUTS

IN1

GND

IN2

GND

Enlarged View of Power Supply Module’s Relay Outputs

NC1

NO1

NC2

NO2

Suggest Use - Optional: INCON TS-RA1 (or TS-RA2) & TS-RK Remote tank overfill alarm outputs. See the appropriate manuals for further details.

Remote/External Alarm Outputs

Figure B-3 – Alarm Output Wiring Schematic

Note: The TS-RA2, TS-RA1 and TS-RK are not part of the UL certication of this system.

Emergency Generator Applications (optional)

The wiring or use of discrete inputs is optional — skip this section if you don’t plan to use this interface. Discrete inputs  may be wired to a T5 series console with 18 AWG, type TFFN or THWN wire. You may also use THHN wire in sizes larger  than 18 AWG.

Emergency backup power generator run-relay(s) are wired to the discrete input interface terminals at the T5 series  console. A run-relay closure will stop a leak test on the associated generator fuel tank. When the generator runrelay opens (generator stops running), a run report is produced at the console, which shows the total and hourly fuel  consumption rate during the run cycle.

Note:  You must use dry run-relay contacts for this interface because the T5 series supplies +5 VDC digital logic power at 

the IN (input) terminals.

Note: It is recommended that you use: IN 1 & GND for Generator 1 /fuel supply Tank #X, and IN 2 & GND for Generator 2 

/fuel supply Tank #Y. The specic fuel tank(s) assigned are “programmable.” See Figure B-4 for wiring details.

Page 17

Non-Standard Power Requirements

The console’s power must be maintained on a power transfer supply for emergency backup generator applications. In  addition, the T5 series’ line power must be supplied through a UPS (Uninterruptible Power Supply). See Figure B-4 for  emergency generator applications.

Programming & Testing Discrete Inputs

Program the tank gauge and test the discrete inputs for proper operation after installation. See the T5 Series Programming Guide for reports and programming issues.

Power Supply

Module

RUN ERR

5V 24V

POWER

N/L2

PS = Discrete Inputs (Low Voltage Contacts Required)

RELAY OUTPUTS

NC1

NO1

NC2

NO2

LOW VOLTAGE INPUTS

IN1

GND

IN2

GND

IN1

GND

IN2

GND

Run Relay (C) Run Relay (N.O.) Run Relay (C) Run Relay (N.O.)

- Generator # 1

- Generator # 2

Figure B-4 – Emergency Generator Wiring

Page 18

Appendix C: Relay Module (RLY)

The RLY is a non-intrinsically safe module that has 8 identical Form C output  channels. Each channel has a fuse and three terminals. Each channel can  be congured as NO or NC with the power off by wiring to the appropriate  terminals. A T5 series console can accommodate up to 24 outputs (8 outputs  on up to 3 modules) as space allows. The diagrams below illustrate two  examples of positive shutdown upon alarm conditions.

Relay Module

RUN ERR

Switching Current 2A Max.

Switching Power 1500 VA Max.

NO8

NC8

NO7

NC7

NO6

NC6

NO5

NC5

NO4

NC4

NO3

NC3

NO2

NC2

NO1

NC1

Relay Module disables the

hook signal to the pump

upon alarm conditions.

110/240 VAC

Electrical Panel

Line Neutral

Relay Module Specications

Number of Channels: 8 Form C 

Contact Rating: 2A @ 250 VAC

2A @ 30 VDC

Figure C-1 – Positive Submersible Control Box Shutdown

Note:  A valid dispenser hook signal coming from the AC Input Module (shown in Figure D-1) is required for the above 

diagram to function as shown.

Relay Module

RUN ERR

Switching Current 2A Max.

Switching Power 1500 VA Max.

NO8

NC8

NO7

NC7

NO6

NC6

NO5

NC5

NO4

NC4

NO3

NC3

NO2

NC2

NO1

NC1

Relay Module disables power to the

dispenser upon alarm conditions.

110/240 VAC

Electrical Panel

Line Neutral

DISPENSER 1

Line

Neutral

GND

Figure C-2 – Positive Dispenser Shutdown

Note: The relay will need to be congured as polarity inverted in order to function correctly in the above diagram.

Note:  If a dispenser’s current rating is between 2 and 10 amps, use a 10 amp relay module. If the current rating is higher 

than 10 Amps, use an appropriate isolation relay.

Page 19

Appendix D: AC Input Module (ACI)

Neutral

The ACI is a non-intrinsically safe module that has 12 identical optically  isolated AC input channels that can be used for dispenser hook isolation, vapor  processor input, or as generic AC inputs.  The T5 series consoles can handle a  total of 36 AC inputs or up to three AC Input Modules in one system.

Dispenser Hook Signals

The T5 Series system requires that the dispenser hook signal from every dispenser on site be wired into the console’s AC  Input Module. When making the connection for the hook signals to the AC Input Module, refer to the following diagram  and use these guidelines:

 • If there are two hooks per dispenser: wire the two hooks from Dispenser 1 to AC input channels 1 & 2, the hooks from 

Dispenser 2 to AC channels 3 & 4, etc..

 •

 If there are three hooks per dispenser, then wire the three hooks of Dispenser 1 to the AC input channels 1, 2, 3 and so on.

AC Input

Module

RUN ERR

Chan

Incoming Dispenser

Hook Signal

Line

Chan

Neutral

AC Input Module Specications

Number of Channels: 12 optically isolated

Input Voltage Rating: 110 – 240 VAC

Input Current: 7 mA RMS

Vapor Processor

Line

(optional)

Generic Device

Line

(optional)

Figure D-1 – Dispenser Hook Signal

Page 20

Appendix E: Input / Output Module (IO)

The Low Voltage Input / Output Module is a non-intrinsically safe module that  provides eight separate AC or DC voltage inputs that can range from 0 to  240 volts. In addition to the AC / DC inputs, the IO module also includes four  4-20mA signal outputs.

The AC  /  DC inputs are NOT dry contact inputs (there are 2 dry contact inputs  on the power supply). Even though the IO Module can accept AC line voltage  levels, it is  not intended to be used as a substitute for the AC Input Module for  dispenser hook inputs. Dispenser hook signals often have leakage currents  that could cause false ‘on’ signals when used with the IO Module.

Important: Use care if both low voltage and high voltage signals are

used simultaneously for the voltage inputs. Use agency approved wire rated at 600V for safety and always make sure terminal connections are tight and that no loose wire strands exist.

The IO Module’s four 4-20mA signal outputs can be used to interface to an external device such as a SCADA  (Supervisory Control And Data Acquisition) system or a building monitoring system. Typically, data such as tank levels can  be sent via the 4-20 outputs.

Important: The IO Module supplies 4-20mA loop power. Do NOT connect it to an external device that supplies

loop power or use an external power supply for the loop. Doing so may damage the IO and / or the external device. For similar reasons DO NOT connect the IO Module’s 4-20mA outputs to the 4-20mA inputs of the 4-20mA Input Module. The 4-20mA Input Module is intrinsically safe and cannot be used with the non-intrinsically safe IO Module; connecting the two together may damage either or both modules.

IO Module Specications

Number of Channels:

Input Voltage Rating:

Input Current (each): 2 mA RMS

8 optically isolated 

inputs

4 analog outputs

3 – 240 Volts AC or DC  (AC is rms value)

IO Module

RUN ERR

– +

Chan

Line

Neutral

Line

Neutral

SCADA System

(optional)

Vapor Processor

(optional)

Generic Device

(optional)

Figure E-1

Page 21

Appendix F: 10 Amp Relay Module (10ARLY)

The 10 Amp Relay Module is a non-intrinsically safe module that has 6  identical Form C output channels. Each channel has a fuse and three  terminals. Each channel can be congured as NO or NC with the power off  by wiring to the appropriate terminals. A T5 console can accommodate up to  18 outputs (6 outputs on up to 3 modules) as space allows. The diagrams  below illustrate two examples of positive shutdown upon alarm conditions.

10ARLY Module

Switching Current 10A Max.

Switching Power 1500 VA Max.

NO6

NC6

NO5

NC5

Relay Module disables the

hook signal to the pump

upon alarm conditions.

110/240 VAC

Electrical Panel

10 Amp Relay Module Specications

Number of Channels: 6 Form C 

Contact Rating: 10A @ 250 VAC

 or ½ hp @ 240 VAC

¼ hp @ 120 VAC

NO4

NC4

NO3

NC3

NC2

NO1

NC1

Line Neutral

Figure F-1 – Positive Submersible Control Box Shutdown

Note:  A valid dispenser hook signal coming from the AC Input Module (shown in Figure D-1) is required for the above 

diagram to function as shown.

10ARLY Module

Switching Current 10A Max.

Switching Power 1500 VA Max.

10 Amp Relay Module disables power to

the dispenser upon alarm conditions.

NO6

NC6

NO5

NC5

110/240 VAC

Electrical Panel

NO4

NC4

NO3

NC3

NO2

NC2

NO1

NC1

Line Neutral

DISPENSER 1

Line

Neutral

GND

Figure F-2 – Positive Dispenser Shutdown

Note:  The relay will need to be congured as polarity inverted in order to function correctly in the above diagram.

Note:  If a dispenser’s current rating is higher than 10 Amps, use an appropriate isolation relay.

Page 22

Appendix G: 4-20mA EXP Analog Input Module (420EXP)

The 420EXP has 8 identical channels for loop powered non-IS  sensors with a 4-20 mA interface. The T5 series can support up  to 24 inputs (3 modules total including 420IB models with 8 inputs  each) depending on available space in your console. The 420EXP 

EXP Analog Input Module Specications

Number of Channels: 8

Loop Power 24 Volts Internal Resistance 350 ohms

will most likely be used with explosion proof version of the line leak  pressure transducers at the sites where IS wiring is not available.  It can also be used with other 4-20 mA sensors located in nonhazardous area.

Note: Components located in the hazardous area must be an  explosion proof version and wiring must be enclosed in explosion proof conduits. 

4-20mA EXP Analog Input

Module

RUN ERR

– +

Non-Hazardous

Location

4-20mA Sensor

- (BLK)

+ (RED)

Hazardous Location

LSU500E

- (BLK)

+ (RED)

Explosion-Proof Conduit

Figure G-1 – EXP Analog Input Module Connections

Page 23

Intrinsically Safe Module Wiring

Danger

Always lock out and tag electrical circuit breakers while installing or servicing this equipment and any related equipment. A potentially lethal electrical shock hazard and the possibility of an

explosion or re from a spark can result if the electrical circuit breakers are accidentally turned on

during installation or servicing.

Important: Intrinsically safe wiring cannot be run in the same conduit as non-intrinsically safe wiring. Conduit

knockouts for IS and non-IS module wiring are clearly identied in Figure 6 on page 10 for your reference. IS modules can be identied by their blue faceplates and should always be installed to the

right of the moveable isolation barrier.

If local codes do not require the use of conduit, cable glands must be used at all enclosure knock-outs. Gaps larger than 0.06 inch (1.5 mm) will violate safety approvals. Be certain to provide adequate IS and non-IS wire separation.

The IS modules in the T5 series consoles were certied as associated apparatuses using the “Entity Concept.” Under  this concept, the IS apparatus (eld device) has assigned parameters which, when properly matched to those of an  associated apparatus, will constitute an intrinsically safe system. If there are none available however, values of 60 pF / foot  (200 pF / m) for capacitance per wire pair and 0.2 uH / foot (0.7 uH / m) for inductance may be used. Refer to the associated  apparatus’s control drawing for acceptable cable run length calculations.

The 3WSNS has also been evaluated using the “System Concept” for the specic sensors indicated on the control  drawing 000-1722. When these sensors are used, cable must be limited to 1500 feet.

Associated apparatus parameter types and how they can be compared to IS apparatus parameter values are shown in  the table below.

Parameter Associated Apparatus Comparison IS Device

Maximum Voltage Uo < Ui

Maximum Current Io < li

Maximum Power Po < Pi

Total unprotected capacitance Co > Ci + Cc

Total unprotected inductance Lo > Li + Lc

Standard Terms

Term Denition

Uo Maximum Output Voltage

Ui Maximum Input Voltage

Io Maximum Output Current

Ii Maximum Input Current

Po Maximum Output Power

Pi Maximum Input Power

Co Maximum External Capacitance

Ci Maximum Internal Capacitance

Cc Cable Capacitance

Lo Maximum External Inductance

Li Maximum Internal Inductance

Lc Cable Inductance

Page 24

Appendix 1: Probe Module (PRB)

The Probe Module (PRB) gathers data from probes and presents  that information to the Controller Module (CM) for use in inventory  reconciliation and reports. Each PRB can accomodate 12 probes  and the system as a whole can accept a total of 36 probes (3  modules with 12 inputs each) if space allows. Besides working  with LL2 mag probes, the PRB also works with vapor ow meters  to perform VRM functions.

Probe Module Specications

Number of Channels: 12

Safety Rating: Class I, Division 1, Group D, [Ex ia]  IIA

Entity Parameters

  Uo = 28.35 V   Io = 157.5 mA   Co = 1.04 uF

  Lo = 1.4 mH   Po = 1.1 W

Probe

Module

TS-608

RUN ERR

–BLK/ SHLD

+Red

–BLK/ SHLD

+Red

–BLK/ SHLD

+Red

–BLK/ SHLD

+Red

–BLK/ SHLD

+Red

–BLK/ SHLD

+Red

–BLK/ SHLD

+Red

–BLK/ SHLD

+Red

Figure 1-1 – TS-608

PRB Connections

–Blk +Red

–Blk

+Red

–Blk

+Red

–Blk

+Red

–Blk

+Red

–Blk

+Red

–Blk

+Red

–Blk

+Red

–Blk

+Red

–Blk

+Red

Probe

Module

RUN ERR

Non-Hazardous

Location

SHLD

- (BLK)

+ (RED)

Hazardous Location

Class I, Division 1, Group D

Class I, Division 1, Group

D, Group IIA, Zone 0

Figure 1-2 – PRB Connections

SHLD

- (BLK)

Probe

+ (RED)

Vapor Flow Meter

Note:  There are 8 inputs in the TS-608’s Probe Module.

Note: All components located in the hazardous area must be Third Party Certied and have appropriate Entity 

Parameters (see Control Drawing 000-1722 in the back of this manual for further information).

Page 25

Appendix 2: 2-Wire Sensor Module (2WSNS)

The 2-Wire Sensor Module (2WSNS) is designed to accept 12  sensor inputs per module, and the system as a whole can accept  a total of 36 sensors (3 modules with 12 inputs each). The 2WSNS  only supports standard sensors, and does not accept inputs from  BriteSensors. Refer to the diagram below to identify some of the  standard sensors that can be used with this module.

2-Wire Sensor

Module

RUN ERR

Non-Hazardous

–Blk +Wht

–Blk

+Wht

–Blk

+Wht

–Blk

+Wht

–Blk

+Wht

–Blk

+Wht

–Blk

+Wht

–Blk

+Wht

–Blk

+Wht

–Blk

+Wht

Location

- (BLK) (WHT)

- (BLK)

Hazardous Location

Class I, Division 1, Group D

Class I, Division 1, Group

D, Group IIA, Zone 0

2-Wire Sensor Module

Number of Channels: 12

Safety Rating: Class I, Division 1, Group D, [Ex ia]  IIA

Entity Parameters

  Uo = 6.51 V   Io = 2.04 mA   Co = 500 uF   Lo = 100 mH   Po = 3.3 mW

TSP-HLS

(high level sensor)

TSP-ULS

(universal liquid sensor)

Figure 2-1 – 2-Wire Sensors Connections

Note: Standard sensors do not use digital data. They operate like ON–OFF switches, which are closed when no liquid is 

present and open when a liquid is detected.

Note: All components located in the hazardous area must be Third Party Certied and have appropriate Entity 

Parameters (see Control Drawing 000-1722 in the back of this manual for further information).

Page 26

Appendix 3: 3-Wire Sensor Module (3WSNS)

The 3-Wire Sensor Module (3WSNS) is designed to accept 8  sensor inputs per module, and the system as a whole can accept  a total of 24 sensors (3 modules with 8 inputs each). The 3WSNS  can support standard sensors and BriteSensors®. BriteSensors 

are powered sensors that digitally communicate the sensor–type  and alarm status of the sensor to the console. Most BriteSensors  can discriminate between water and hydrocarbon products and  produce different alarm codes for each. Refer to the diagram 

below to identify the types of sensors that should be used with this  module.

3-Wire Sensor

Module

RUN ERR

3-Wire Sensor Module

Number of Channels: 8

Safety Rating: Class I, Division 1, Group D, [Ex ia]  IIA

Entity Parameters

  Uo = 7.71 V   Io = 573 mA   Co = 500 uF   Lo = 433 uH   Po = 932 mW

+ (RED)

- (BLK) (WHT)

+ (RED)

TSP-EIS

(Electro-optical Interstitial sensor)

TSP-DTS

(Discriminating Turbine Sump)

TSP-ULS

(Universal Liquid Sensor)

–Blk

Wht

+Red

–Blk

Wht

+Red

–Blk

Wht

+Red

–Blk

Wht

+Red

–Blk

Wht

+Red

–Blk

Wht

+Red

–Blk

Wht

+Red

–Blk

Wht

+Red

- (BLK) (WHT)

Figure 3-1 – 3-Wire Sensors Connections

Important: Brite Sensors are not approved for use in European Union markets where ATEX approved devices are

required.

Most of the Brite Sensors shown in this table are part of the UL & C-UL System Listing.

Model Description

TSP-EIS Electro-optical Interstitial liquid – Standard sensor

TSP-ULS Universal Liquid – Standard sensor

TSP-HLS-15 High product Level, 15" – Standard sensor

TSP-HLS-30 High product Level, 30" – Standard sensor

TSP-HIS Hydrostatic Interstitial reservoir – BriteSensor

TSP-HIS-XL* Hydrostatic Interstitial reservoir, extra long – BriteSensor

TSP-DIS Discriminating Interstitial liquid – BriteSensor

TSP-DDS Discriminating Dispenser Sump – BriteSensor

TSP-DTS Discriminating Turbine Sump – BriteSensor

TSP-DVS* Discriminating Vapor – BriteSensor

TSP-MWS Discriminating Monitoring Well – BriteSensor

* TSP-HIS-XL and TSP-DVS sensors are not covered by UL and cUL approval.

Note: Alternate sensors may be provided. All components located in the hazardous area must be Third Party Certied 

and have appropriate Entity Parameters (see Control Drawing 000-1722 in the back of this manual for further  information).

Page 27

Appendix 4: 4-20mA Analog Input Module (420IB)

The Analog Input Module has 8 identical channels for loop powered  IS sensors with a 4-20 mA interface. The T5 series can support up  to 24 inputs (3 modules with 8 inputs each) depending on available  space in your console. The Analog Input Module will most likely be  used with: line leak pressure transducers, tank pressure sensors  and vacuum sensors.

4-20mA Input

Module

RUN ERR

Non-Hazardous

Location

Hazardous Location

Class I, Division 1, Group D

Class I, Division 1, Group

D, Group IIA, Zone 0

Analog Input Module Specications

Number of Channels: 8

Safety Rating: Class I, Division 1, Group D, [Ex ia]  IIA

Entity Parameters

  Uo = 26.25 V   Io = 98.2 mA   Co = 1.25 uF   Lo = 14.7 mH   Po = 0.64 W

– +

- (WHITE)

+ (BLK)

- (White)

+ (BLK)

- (BLK)

+ (RED)

Vacuum

Sensor

LSU500

Tank Pressure Sensor

Figure 4-1 – 420IB Connections

Note: All components located in the hazardous area must be Third Party Certied and have appropriate Entity 

Parameters (see Control Drawing 000-1722 in the back of this manual for further information).

Page 28

Control Drawing

Page 29

Page 30

Specications

Warning

The T5 series console must be mounted in a location where explosive or ammable vapors are not

present, otherwise an explosion hazard will be created which can result in severe injury, death, serious property damage and/or environmental contamination.

Console

Line Voltage: 90-250 V~

Frequency & Power: 50/60 Hz, 150 W maximum

Storage Temp.:  -20° to 60° C (-4° to 140° F)

Operating Temp.:  0° to 40° C (32° to 104° F)

Operating Humidity: 0 to 95%, non-condensing

Cleaning: Cloth or sponge slightly dampened in mild 

detergent

Splash Resistance: Not to be exposed to direct spray, splash 

or drips

Location: Indoors in an ofce or in a non-hazardous 

pollution degree 2 environment per  IEC60664

2-Wire Sensor Module

Number of Channels: 12

Safety Rating: Class I, Division 1, Group D, [Ex ia] IIA

Entity Parameters   Uo = 6.51 V   Io = 2.04 mA   Co = 500 uF   Lo = 100 mH   Po = 3.3 mW

AC Input Module

Number of Channels: 12 optically isolated Input Voltage Rating: 110 – 240 VAC Input Current Rating: 7 mA

4-20mA Analog Input Module

Number of Channels: 8

Safety Rating: Class I, Division 1, Group D, [Ex ia] IIA 

Entity Parameters   Uo = 26.25 V   Io = 98.2 mA   Co = 1.25 uF   Lo = 14.7 mH   Po = 0.64 W

Probe Module

Number of Channels: 12 (8 in the TS-608)

Safety Rating: Class I, Division 1, Group D, [Ex ia] IIA

Entity Parameters   Uo = 28.35 V   Io = 157.5 mA   Co = 1.04 uF   Lo = 1.4 mH   Po = 1.1 W

3-Wire Sensor Module

Number of Channels: 8

Safety Rating: Class I, Division 1, Group D, [Ex ia] IIA 

Entity Parameters   Uo = 7.71 V   Io = 573 mA   Co = 500 uF   Lo = 433 uH   Po = 932 mW

Low Voltage Input/Output Module

Number of Channels: 8 optically isolated inputs

4 analog outputs Input Voltage Rating: 3 - 240 Volts AC or DC (AC is rms value) Input Current Rating: 2 mA

Relay Module

Number of Channels: 8 Form C 

Contact Rating: 2A @ 250V

2A @ 30 VDC

10 Amp Relay Module

Number of Channels: 6 Form C 

Contact Rating: 10A @ 250V

 or ½ hp @ 240 VAC

¼ hp @ 120 VAC