Franklin Fueling Systems EVO 200, EVO 400 Installation Manual
TM
TM
EVO
200 AND EVO
400
AUTOMATIC TANK GAUGES
INSTALLATION GUIDE
The informaon in this publicaon is provided for reference only. While every eort has been made to ensure the
reliability and accuracy of the informaon contained in this manual at the me of prinng, we recommend that
you refer to “franklinfueling.com” for the most current version of this manual. All product specicaons, as well as
the informaon contained in this publicaon, are subject to change without noce. Franklin Fueling Systems does
not assume responsibility and expressly disclaims liability for loss, damage, or expense arising out of, or in any way
connected with, installaon, operaon, use, or maintenance by using this manual. Franklin Fueling Systems assumes
no responsibility for any infringement of patents or other rights of third pares that may result from use of this
manual or the products. We make no warranty of any kind with regard to this material, including, but not limited to,
the implied warranes of merchantability and tness for a parcular purpose.
Copyright © 2019 Franklin Fueling Systems, LLC, Madison, WI 53718. All world rights reserved. No part of this
publicaon may be stored in a retrieval system, transmied, or reproduced in any way, including, but not limited to,
photocopy, photograph, magnec, or other record, without the prior wrien permission of Franklin Fueling Systems.
For technical assistance, please contact:
Franklin Fueling Systems
3760 Marsh Rd.
Madison, WI 53718
USA
Web: franklinfueling.com
Telephone:
USA and Canada: +1.608.838.8786, +1.800.225.9787
USA and Canada Technical Support: +1.800.984.6266
UK: +44 (0) 1473.243300
Mexico: 001.800.738.7610
China: +86.10.8565.4566
EVO is a trademark of Franklin Electric Company
Belden is a trademark of Belden Technologies, Inc.
228180003 r2
Contents
Introducon ......................................................................................................................................1
Quesons and concerns ................................................................................................................1
Convenons used in this manual ..................................................................................................1
Operang precauons ...................................................................................................................2
Programming and operaon documentaon ...............................................................................3
Cered installer or service person ..............................................................................................3
Staon owner or operator .............................................................................................................3
Abbreviaons and acronyms .........................................................................................................3
Product descripon .......................................................................................................................3
Specicaons ..............................................................................................................................4
Console Installaon...........................................................................................................................5
Console locaon ............................................................................................................................5
Mounng the console ...................................................................................................................5
Removing the cover ....................................................................................................................5
Standard installaon materials ......................................................................................................6
Circuit breaker ............................................................................................................................6
Weatherproof juncon boxes .....................................................................................................6
Conduit .......................................................................................................................................6
Splice connector kit warranty requirement ..............................................................................6
Moisture-resistant splice connectors ......................................................................................6
Thread sealant (UL classied) .....................................................................................................6
Riser pipes ................................................................................................................................7
Cables required for liquid level probes and 4-20 mA sensors ...................................................7
Cable or wire for 2-wire sensors ................................................................................................7
Console dimensions .......................................................................................................................8
Wiring the console ........................................................................................................................9
Intrinsically safe wiring ...............................................................................................................9
Terms .......................................................................................................................................9
UDP probe and sensor wiring ..................................................................................................10
Line power wiring ..........................................................................................................................11
Non-intrinsically safe wiring .......................................................................................................11
Console power supply .............................................................................................................11
Check electrical resistance to earth ground ...........................................................................12
110/240 VAC line power wire connecons .............................................................................12
Console Ground Connecon ...................................................................................................12
Communicaon ports ....................................................................................................................12
RS-232 communicaon connectors ...........................................................................................13
RS-485 communicaon connectors ...........................................................................................13
Relay wiring .................................................................................................................................14
Dry contacts .............................................................................................................................14
Control drawing 1 .......................................................................................................................15
Control drawing 2 .......................................................................................................................16
Introduction
This manual contains installaon instrucons for the Franklin Fueling Systems (FFS)
EVOTM 200 and EVOTM 400 Automac Tank Gauges (ATGs). You must follow all safety informaon,
warnings, instrucons, and other informaon in this manual. Please read this enre manual
carefully. If you do not follow the instrucons in this manual, the result could be faulty operaon,
equipment damage, injury, or death.
Questions and concerns
In case of emergency, follow the procedures established by your facility. If you have quesons or
concerns about safety or need assistance, use the informaon below to contact FFS:
Web: franklinfueling.com
Telephone:
USA and Canada: +1.608.838.8786, +1.800.225.9787
USA Technical Support: 1.800.984.6266
UK: +44 (0) 1473.243300
Mexico: 001.800.738.7610
China: +86.10.8565.4566
Conventions used in this manual
This manual includes safety precauons and other important informaon presented in the
following format:
NOTE: This provides helpful supplementary informaon.
IMPORTANT: This provides instrucons to avoid damaging hardware or a potenal hazard to the
environment, for example: fuel leakage from equipment that could harm the environment.
CAUTION: This indicates a potenally hazardous situaon that could result in minor or
moderate injury if not avoided. This may also be used to alert against unsafe pracces.
WARNING: This indicates a potenally hazardous situaon that could result in severe injury or
death if not avoided.
DANGER: This indicates an imminently hazardous situaon that will result in death if not
avoided.
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Operating precautions
FFS equipment is designed to be installed in areas where volale liquids such as gasoline and
diesel fuel are present. Working in such a hazardous environment presents a risk of severe injury
or death if you do not follow standard industry pracces and the instrucons in this manual.
Before you work with or install the equipment covered in this manual, or any related equipment,
read this enre manual, parcularly the following precauons:
IMPORTANT: To help prevent spillage from an underground storage tank, make sure the delivery
equipment is well-maintained, that there is a proper connecon, and that the ll adaptor is ght.
Delivery personnel should inspect delivery elbows and hoses for damage and missing parts.
CAUTION: Use only original FFS parts. Substung non-FFS parts could cause the device to
fail, which could create a hazardous condion and/or harm the environment.
WARNING: Follow all codes that govern how you install and service this product and the
enre system. Always lock out and tag electrical circuit breakers while installing or servicing
this equipment and related equipment. A potenally lethal electrical shock hazard and the
possibility of an explosion or re from a spark can result if the electrical circuit breakers are
accidentally turned on while you are installing or servicing this product. Refer to this manual (and
documentaon for related equipment) for complete installaon and safety informaon.
WARNING: Before you enter a containment sump, check for the presence of hydrocarbon
vapors. Inhaling these vapors can make you dizzy or unconscious, and if ignited, they can explode
and cause serious injury or death. Containment sumps are designed to trap hazardous liquid
spills and prevent environmental contaminaon, so they can accumulate dangerous amounts
of hydrocarbon vapors. Check the atmosphere in the sump regularly while you are working in
it. If vapors reach unsafe levels, exit the sump and venlate it with fresh air before you resume
working. Always have another person standing by for assistance.
WARNING: Follow all federal, state, and local laws governing the installaon of this product
and its associated systems. When no other regulaons apply, follow NFPA codes 30, 30A, and 70
from the Naonal Fire Protecon Associaon. Failure to follow these codes could result in severe
injury, death, serious property damage, and/or environmental contaminaon.
WARNING: Always secure the work area from moving vehicles. The equipment in this manual
is usually mounted underground, so reduced visibility puts service personnel working on it in
danger from moving vehicles that enter the work area. To help prevent this safety hazard, secure
the area by using a service truck (or some other vehicle) to block access to the work area.
WARNING: All wiring must enter the console’s enclosure through the designated knockouts.
An explosion hazard may result if other openings are used. All wiring from probes to the console
must be run in conduit separate from all other wiring. Failure to do so will create an explosion
hazard.
DANGER: Make sure you check the installaon locaon for potenal ignion sources such as
ames, sparks, radio waves, ionizing radiaon, and ultrasound sonic waves. If you idenfy any
potenal ignion sources, you must make sure safety measure are implemented.
2
Programming and operation documentation
The EVOTM 200 and EVOTM 400 Automac Tank Gauges Operaon Guide and the EVOTM 200 and
EVOTM 400 Automac Tank Gauges Programming Guide are useful manuals you may need.
To download these manuals, go to: www.franklinfueling.com>Products>Fuel Management
Systems>Automac Tank Gauges>EVOTM 200 & EVOTM400>Downloads>Manuals. Alternavely,
you can click the following link, and go to the "Manuals" heading:
hp://www.franklinfueling.com/americas/fms/featured/27308/en/evo-200-evo-400#Downloads
Certied installer or service person
The equipment described in this manual should be serviced only by an FFS-cered technician,
installer, or service person. Only an FFS-cered technician, installer, or service person is allowed
to access both the user interface keypad and internal areas of an EVOTM 200 or EVOTM 400 ATG.
Station owner or operator
Only the staon owner or operator is allowed access to the user interface keypad. Access to
internal areas of the EVOTM 200 or EVOTM 400 ATG console is strictly prohibited.
Abbreviations and acronyms
AST - Aboveground Storage Tank
ATG - Automac Tank Gauge
FMS - Fuel Management Systems
IS - Intrinsically Safe
PC - Personal Computer
RLY - Relay Module
TPI - Turbine Pump Interface
UST - Underground Storage Tank
Product description
EVOTM 200 and EVOTM 400 ATGs are complete, automac, connuous monitoring systems that:
• Perform inventory monitoring.
• Generate reports automacally in response to preset and programmed condions and
alarms.
• Provide audio-visual indicaons when an alarm or warning condion exists.
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• Perform tank reconciliaon and autocalibraon.
• Print reports on an external USB printer.
• You can access remotely via Ethernet or RS-232 with a web browser.
• Perform leak detecon and density monitoring.
Specications
The specicaons for an EVOTM 200 or EVOTM 400 ATG are:
• Line voltage: 110-240 V~, 1.0 A.
• Frequency and power: 50/60 Hz, 100 W maximum.
• Storage temperature: -20 to 60° C (-4 to 140° F).
• Operang temperature: 0 to 40° C (32 to 104° F).
• Operang humidity: 0 to 95%, non-condensing.
• Exterior cleaning: Cloth or sponge slightly dampened in mild detergent.
• Splash resistance: Not to be exposed to direct spray, splash or drips.
• Locaon: Indoors in a non-hazardous, polluon degree 2 environment per IEC60664.
• Relay rang: 2A @ 240V~.
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