Flowserve Centura CE Extra-Switch User Manual

Automax Valve Automation Systems
3-Position Control/Dribble Control
Flowserve Corporation 765 South 100 East Phone: 801 373 3028 Flow Control Division Provo, Utah 84606 Facsimile: 801 489 2228
www.flowserve.com Email: actuators@flowserve.com
SR Limit Switch Method
Centura CE Extra-Switch & Heater & Thermostat Installation
Caution: To prevent ignition of hazardous atmospheres, keep unit tight while circuits are alive. Disconnect supply circuit
before opening.
SWITCHES
Adding extra switches to the CENTURA CE series actuator requires a Single Switch Kit (P/N 108474) or a Dual Switch Kit (P/N 108475).
1) Disconnect all power to the actuator.
2) Remove the actuator cover.
3) The accessory mounting bracket must first be removed. Remove the bolts that fasten the bracket to the motor and the base plate. Remove potentiometer gear (if installed) and any switch wires. Lift the bracket away from the base.
4) After the accessory mounting is removed, remove existing switches. Note the orientation of the switch stack. Here is an example of proper switch stacking:
FROM TOP DOWN
1. Insulator
2. Switch
3. Nylon Spacer
4. Insulator
5. Switch
6. Insulator
7. Switch
8. Nylon Spacer
9. Insulator
10. Switch
11. Insulator
5) After stacking the proper amount of desired switches, extra cams will need to be installed. The first extra cam is simply slid over the end of the cam shaft. Make sure the female side of the cam faces toward the actuator base, and slides securely over the male splines. Next slide the supplied spring over the camshaft. Now, if two extra switches are being installed, slide the second extra cam over the camshaft with the female side facing upward. While compressing the spring, slide the male spline over the camshaft as pictured above (with longer end of the spline facing downward towards the base) and insert the supplied roll pin to hold in place.
6) Re-install the accessory mounting bracket and re-connect the wires as per the schematic located inside the cover.
7) Attach the supplied terminal strip to the leg of the accessory bracket. The mounting holes are located near the “right” conduit entry (as shown in the drawing).
8) Wire the extra switches per the supplied schematic.
9) Attach the supplied schematic sticker to the inside of the actuator cover for future reference.
10) When replacing the cover, the machined joints must be clean and clear of any obstructions. The integrity of the explosion-proof rating depends on the care of these joints.
* Refer to Installation Instructions for proper cam adjustment. (The micro adjust set screws in the cams are set as follows:
Auxiliary 2 Auxiliary 1 CW Switch CCW Switch
Aux. Switch 1 is for CCW adjustment Aux. Switch 2 is for CW adjustment.)
Stack Orientation
Switch
Cam Stack Orientation
Note: Roll pin hole is not centered to the length of the spline. Install as shown.
HEATER & THERMOSTAT * Disconnect power to the actuator before installing heater and thermostat.* 1 ) The heater & thermostat come in a kit, with the wires already spliced together.
2) The heater is simply screwed into the left, front mounting hole on the gearmotor (as shown in the drawing).
3) The thermostat is then wire tied to the existing wire bundle near the leg of the accessory bracket.
4) The white wire is twisted to the motor common wire and both are inserted into the #1 terminal strip location.
5) The black lead of the thermostat is then inserted into the #6 terminal strip location.
LML0008-1 (AUTO-44) 12/00 Page 1 of 2
©
2000, Flowserve Corporation, Provo, Utah
Automax Valve Automation Systems
3-Position Control/Dribble Control
Flowserve Corporation 765 South 100 East Phone: 801 373 3028 Flow Control Division Provo, Utah 84606 Facsimile: 801 489 2228
www.flowserve.com Email: actuators@flowserve.com
SR Limit Switch Method
TOP VIEW OF ACTUATOR
Some components are not shown for clarity.
WIRING SCHEMATICS
PARTS LIST FOR 108474 - 1 EXTRA SWITCH KIT
QTY. PART # DESCRIPTION
1 108096 SWITCH 1 103675 INSULATOR 2 104307 440x1.75" SCREW 1 107622 Hl-RAMP CAM 1 103714 SPRING 1 103572 SPLINE 1 103621 ROLL PIN 1 103687 MARKER STRIP 1 103683 TERMINAL STRIP 5 106574 CABLE TIE 2 X00318 3-48x50" SCREW
* TYPICAL HEATER & THERMOSTAT WIRING LOCATION MAY VARY DEPENDING ON UNIT.
PARTS LIST FOR 108475 - 2 EXTRA SWITCH KIT
QTY. PART # DESCRIPTION
2 108096 SWITCH 2 103675 INSULATOR 2 103991 4-40X2.50” SCREW 2 107622 HI-RAMP CAM 1 103714 SPRING 1 103572 SPLINE 1 103621 ROLL PIN 1 103687 MARKER STRIP 1 103683 TERMINAL STRIP 1 815188 SCHEMATIC STICKER 2 X00318 3-48X.50” SCREW 5 106574 CABLE TIE 2 105679 NYLON SPACERS
PARTS LIST FOR 120V 106857-HEATER & STAT
QTY. PART # DESCRIPTION
1 100871 THERMOSTAT 1 105973 HEATER 1 100591 WHITE WIRE 2 100697 BUTT SPLICE 5 106574 CABLE TIE
PARTS LIST FOR 230V 108977-HEATER & STAT
QTY. PART # DESCRIPTION
1 100871 THERMOSTAT 1 108881 HEATER 1 100591 WHITE WIRE 2 100697 BUTT SPLICE 5 106574 CABLE TIE
LML0008-1 (AUTO-44) 12/00 Page 2 of 2
©
2000, Flowserve Corporation, Provo, Utah
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