ARGUS
Installation, Operation Instructions and Maintenance
Safety Advice
ARGUS Metal Seat Ball Valve –
FK 75C and FK 76C
Original Installation and Operating Instruction
EN English
ARGUS
Installation & Operating Instructions
Ball Valve FK 75C and FK 76C
ARGUS Metal Seat Ball Valve Series FK 75C and FK 76C
Typical cut view of ARGUS FK 75C:
FK 75C
FK 76C
Sizes
NPS 3″–4″
NPS 6″–12″
Design Standard
ASME B16.34
ASME B16.34
Seat supported design
Trunnion mounted design
ASME Pressure
Classes
Class 150–300 RF
Class 150–300 RF
Technical Design
Features
Fire-safe according to ISO 10497
Bi-directional, metal to metal sealing, ANSI B16.104 FCI 70-2 class V
Anti-blow out stem, long life double-stem seal system and stem supported in bearings to
ensure seals are free form operation loads
Stem sealing system according to EN ISO 15848
Anti-static design according to DIN EN ISO 17292, chapter 5.2.7
Stem Sealing •
• Ball
Body 1 •
Stem •
• Seat
• Connection Plate
• Valve Wrench
• Body 2
ARGUS
Installation & Operating Instructions
Ball Valve FK 75C and FK 76C
ASTM Material
Body
A352LCB
A351 Gr.CF8M
Ball
A351 CF8M Chrome Plated (3″–8″)
A351 CF8M Crabide HVOF (10″–12″)
Stem
A182 F51
Stem
seals
Graphite
Seats
ASTM A182 F51 Crabide HVOF
Body
seals
Spiral-wound-gasket A316L/Graphite
Bolts
A193 B7; A193
B8M CL2
Nuts
A194 Gr. 4; A194 Gr. 8M
For detail information, please contact your Flowserve representative or find the Technical Bulletins on www.flowserve.com.
ARGUS
Installation & Operating Instructions
Ball Valve FK 75C and FK 76C
Contents
1 General .............................................................................................................................................. 5
1.1 These Instructions .................................................................................................................... 5
1.2 Safety Relevant Marking on the Ball Valve .............................................................................. 5
1.3 ARGUS Series FK 75C and FK 76C – Metal Seat Ball Valves ............................................... 5
1.4 Customer Specification / Requisition – Inquiry and Order ....................................................... 5
1.5 Automated Ball Valve ............................................................................................................... 5
2 Safety Information ............................................................................................................................ 6
2.1 Intended Use ............................................................................................................................ 6
2.2 Operating Limits of the Ball Valve – Refer to the Nameplate .................................................. 6
2.3 Responsibility of Plant Engineering and Operation .................................................................. 6
2.4 Qualified Personnel for Installation and Operation .................................................................. 6
2.5 Safety Relevant Symbols ......................................................................................................... 7
2.6 Ball Valve as Pressure Equipment ........................................................................................... 8
2.7 Use in Potentially Explosive Atmosphere ................................................................................ 8
2.8 Automated Ball Valve – Safety Aspects ................................................................................... 8
3 Delivery / Goods Receipt ................................................................................................................. 9
3.1 Transportation .......................................................................................................................... 9
3.2 Goods Acceptance / Verification of the Delivery and Accompanying Documents ................... 9
3.3 Unpacking / Transport to Storage Area.................................................................................... 9
3.4 Identification of the Delivery ..................................................................................................... 9
3.5 Storage ..................................................................................................................................... 9
3.6 Transport to the Assembly and Utilization Site ........................................................................ 9
4 Nameplate: Identification of the Ball Valve .................................................................................. 10
5 Installation ....................................................................................................................................... 11
5.1 Preparation for Installation ..................................................................................................... 11
5.2 Installing Flange Connection .................................................................................................. 11
5.3 Actuator Mounting / Orientation of the Valve-Actuator Unit ................................................... 13
6 Commissioning – Recommended Practice.................................................................................. 14
6.1 Flushing and Pressure Testing the Pipework ........................................................................ 14
6.2 Positions of the Ball Valve ...................................................................................................... 14
7 Maintenance .................................................................................................................................... 16
7.1 Periodic Inspection ................................................................................................................. 16
7.2 Exchanging Parts ................................................................................................................... 16
7.3 Returning the Ball Valve: “Valve Information Sheet” .............................................................. 17
8 Decommissioning, De-Installation and Disposal ........................................................................ 18
8.1 Decommissioning and De-Installation .................................................................................... 18
8.2 Disposal .................................................................................................................................. 18
FK 75C Disassembly / Assembly .......................................................................................................... 19
FK 76C Disassembly / Assembly .......................................................................................................... 20
Disclaimer ......................................................................................................................................... 21
ARGUS
5
Installation & Operating Instructions
Ball Valve FK 75C and FK 76C
General
1 General
1.1 These Instructions
These "Installation and Operating Instructions" and Safety Advice are intended to provide relevant information to the
qualified personnel entrusted with the use of ARGUS ball valve series FK 75C and FK 76C throughout the product
lifecycle. The instructions should be kept close to the valve operating site or, if possible, close to the valves.
These instructions must be read prior to installing, commissioning, operating, using, maintaining, or decommissioning
of the ball valves. They also provide information for secure transport and disposal.
Particular attention must be paid to all safety relevant information.
This manual applies to the intended use of all ball valves from the series with type designation FK 75C and FK 76C of
the brand ARGUS as well for their special design variants. If necessary, additional important information is provided for
special products, features and/or accessories.
For automated ball valves, this manual forms part of the comprehensive user documentation for the equipment. The
instructions for all components must be observed.
All relevant regulations for occupational safety and health and for environmental protection – even if they are
not explicitly stated in this manual – must be observed!
1.2 Safety Relevant Marking on the Ball Valve
As well as the instructions in this manual, safety relevant information on nameplate, additional plates or stamped
directly on the valve must be observed.
Such marking must remain identifiable and legible.
1.3 ARGUS Series FK 75C and FK 76C – Metal Seat Ball Valves
The ARGUS series FK 75C and FK 76C, are highly performant Metal Seat Ball Valves. The series are designed,
manufactured and qualified to cope with severe applications.
Design, material selection, accessories, and qualification of the valves are determined in accordance with the
application requirements such as specified in a requisition, purchase order, or other contractual document. Such
specification must be comprehensive, complete, and in compliance with legislation, health and safety provisions.
1.4 Customer Specification / Requisition – Inquiry and Order
The specification of the function and the conditions of use for the valve, which is part of the inquiry and/or the purchase
order, is decisive for the type selection, materials, nominal size, application limits with regard to pressure and
temperature or resistance and for the selection of accessories for the ball valve. This information must be clear,
complete, coherent and in accordance with applicable laws, regulations and standards.
1.5 Automated Ball Valve
The ball valve is either operated manually or its function is automated with an actuation and control system.
Often, ARGUS ball valves are automated with a mounted pneumatic, hydraulic or electric actuator with the
corresponding control instrumentation for automated functioning and monitoring of the complete automated ball valve.
The actuator can either be mounted directly on the valve body or the valve may utilize a coupler and/or bracket to
securely and safely attach an automated package (actuation and control system).
Automated operation can involve particular hazards especially in view of moving parts, energy loads etc.
The nameplates and the manufacturer documentation / safety advice for all components must be strictly followed.
The operating instructions for the ball valve are usually integrated into the aggregate operating instructions
for the complete automated ball valve.
ARGUS
6
Installation & Operating Instructions
FK 75C and FK 76C
Safety Information
2 Safety Information
2.1 Intended Use
ARGUS ball valves are used as shut-off devices, e.g. in pipework or at attached vessels in the field for transport and
processing of liquids, gases and solid-containing fluids.
The valve design takes into account international and national regulations, such as the European Directive for Pressure
Equipment 2014/68/EU, EN12516, AD 2000 Regulations, API 6D and ASME/ANSI B16.34 and others depending on
the specified application and legislation.
Proper use of the ball valves will never exceed the application limits
such as instructed on the valve nameplate, by additional marking on
the product, in the product specification, specific provisions, or in
this manual.
Failure to comply with this information is considered to be misuse,
which can be the cause of personal injury or product damage or
malfunctioning, which are not covered by the manufacturer’s
warranty.
Comprehensive Quality Assurance, certified in accordance with ISO 9001 e.g., has always been a determining factor
within the overall process of design, procurement, manufacturing and marketing at all Flowserve sites.
All relevant laws, directives, standards and specifications are adopted for specific applications of the valves.
2.2 Operating Limits of the Ball Valve – Refer to the Nameplate
ARGUS ball valves are generally designed for special applications. Type, model, material selection, nominal size,
special features, attachments, accessories and valve qualification are adapted to the specified operating conditions.
This results in application limits concerning fluids (media), pressure, temperature and other application and
environmental conditions for each ball valve.
The metallic type plate, or “manufacturer nameplate”, fixed to the ball valve provides information on these application
limits. Also refer to Chapter "Nameplate: Identification of the Ball Valve".
The specified operating limits as shown on the nameplate, must never be exceeded.
2.3 Responsibility of Plant Engineering and Operation
ARGUS ball valves are often installed as safety-relevant components in plants and systems. Risks due to incorrect
installation or unintended use and operation must be prevented.
The qualified personnel entrusted with the assembly of the system are responsible for ensuring that the ball valve is
permanently integrated safely into the system in accordance with the relevant legal framework, standards, specification
and in accordance with these instructions.
The plant operator is responsible for commissioning and continuous operation of the ball valve and must guarantee the
correct application of the valve. In particular, the operating limits of the ball valve must be observed.
Any hazards resulting from the operation of the valve, e.g. due to extreme surface temperatures, must be avoided.
Comprehensive protection of people and the environment must be ensured. Observe all local and national
regulations on occupational safety and health.
2.4 Qualified Personnel for Installation and Operation
All personnel involved in the operation, installation and maintenance of the unit must be qualified to carry out the work
involved. If the personnel in question does not already possess the necessary knowledge and skill, appropriate training
and instruction must be provided. If required, the operator may entrust the manufacturer / supplier to provide applicable
training.
Always co-ordinate repair activities with operation and health and safety personnel, and follow all plant safety
requirements and applicable safety and health laws and regulations.
ARGUS
7
Installation & Operating Instructions
Ball Valve FK 75C and FK 76C
Safety Information
2.5 Safety Relevant Symbols
Main Symbols used in these instructions:
Specific Hazard Symbols / Responsibility of the Valve User:
It is the ultimate responsibility of the plant operator or installation contractor to clearly communicate all hazards
that might arise from operation or installation conditions and to eliminate any such risk for persons and
environment.
Personnel must be adequately trained. Personal protective equipment and tools must be suitable.
Instructions and marking must be unambiguous.
Symbol
Signal word
Meaning
DANGER
Failure to observe this “Danger” may result in loss of life or serious injury.
WARNING
Failure to observe this “Warning” may result in injury and/or material
damage.
CAUTION
“Caution” is required to prevent damage to property or to avoid operational
malfunction.
NOTICE
A “Notice” refers to technical correlations that may not always be apparent
– even to qualified technicians.
The “Safety Alert Symbol” is used to alert the reader. Safety messages
following this symbol must be obeyed to avoid possible injury or death.
Symbol
Meaning
Description
Pressure
Hazard
Danger!
All provisions and legislation in relation to pressurized equipment
must be observed.
Suspended
Load!
Danger!
Falling loads can cause serious injury or death. Never step under
suspended loads!
Center of
Gravity!
Warning!
Adequate lifting gear must be used. Lifting equipment is always
attached to the valve body and actuator.
Hot / Deep Cold
Surface!
Danger!
Extreme surface temperature: adequate personal protection must
be applied. Area hazards must be observed.
Flammable
Substances!
Danger!
Flammable substances are extremely dangerous to work with and
around. The plant operator must avoid any ignition hazard.
Explosive
Substances /
Atmosphere!
Danger!
In a potentially explosive atmosphere, the ignition risk must be
eliminated by adequate equipment and procedures.
Toxic
Substances!
Warning!
Warning sign for toxic substances. The plant operator is responsible
for protective measures and safety procedures.
Loading...