Fetco CBS-2062e Service Manual

®
Model
www.fetco.com
Contact Information ........................................................2
Description & Features ...................................................2
Specifications..................................................................2
Requirements .................................................................2
Weights and Capacities..................................................2
Measurements ................................................................2
Electrical Configuration and Brewing Efficiency .............3
Dimensions & Utility Connections...................................4
NOTICE TO INSTALLER: Please leave this book with the machine.
Table of Contents
s:
f CBS-2061e f CBS-2062e
Installation, Final Setup, Operator Training.................5-7
Safety Notices.................................................................6
Operating Instructions ....................................................8
Programming- operator access programming................9
Batch Settings.................................................................9
Temperature Settings ...................................................10
Advanced Settings and Diagnostics.............................10
Error Codes ..................................................................12
Cleaning & Maintenance ..............................................14
Parts .............................................................................18
FETCO®, LUXUS®, EXTRACTOR®, INTERMITTENT BREW, Driven To Pioneer Innovation® and Driven To Innovation™
© 2011 Food Equipment Technologies Company November 2011
are trademarks or trade names of Food Equipment Technologies Company.
Contact Information
FETCO
®
Food Equipment Technologies Company 600 Rose Road Lake Zurich IL 60047-0429 USA
Internet: www.fetco.com
Phone: (800) 338-2699 (US & Canada)
(847) 719-3000
Fax: (847) 719-3001
Email: sales@fetco.com
techsupport@fetco.com
Description & Features
The CBS-2060e EXTRACTOR® Series coffee brewers feature our patented intermittent spray over technology and patented Cascading Spray Dome.
The following variables are programmed for each batch size:
Brew volume Prewet percent (Percentage of the brew volume)
Brew time Prewet delay (The time between prewetting and the brew cycle.)
Bypass percent
(Percentage of the brew volume)
Using these variables, the software calculates how much water to use for prewetting, bypass, and brewing. The total brew time is divided into several 30 second cycles. Within these cycles, the software calculates how long to spray water over the coffee grounds, and how long to pause before the next cycle begins. The bypass valve opens at the beginning of the brew cycle and dispenses the correct amount of water all at once.
Features
Three fully programmable batch sizes per side Brew temperature protection Adjustable prewetting cycle Brew basket safety locks
Adjustable bypass Cascading Spray Dome for enhanced extraction. Fully addressable brew programming routine Electronically controlled hot water service
Drip delay (The time between the end of the brew cycle
and the unlocking of the brew basket.)
Specifications
Requirements
Water Requirements: Coffee Filter Size:
CBS-2061e: 20-75 psig, (138-517kPa) 2 gpm (7.6 lpm) 20” X 8” – standard FETCO # F004 CBS-2062e: 20-75 psig, (138-517kPa) 4 gpm (15.1 lpm) 18” X 7½” - optional half batch FETCO # F005
Water inlet fitting is a 3/8 inch male flare. Electrical: See electrical configuration chart. Brew Volume: Temperature:
Full Batch 3 gal. (11.4 lit.) Half Batch 1.5 gal. (5.7 lit.)
Weights and Capacities
Brewer Model
CBS-2061e 91 lbs.
CBS-2062e 137 lbs.
Weight
(empty)
(41.3kg)
(62.1)
Water tank
Capacity & Weight.
8.7 gal.
(33 l)
16.3 gal.
(62 l)
72 lbs.
(32.7kg)
136 lbs.
(62.1kg)
Weight
(filled)
163 lbs.
(74kg)
273 lbs.
(123.8kg)
Measurements
Brewer Model Height Width Depth Empty weight Shipping weight
CBS-2061e 37 ¾ in. (96cm) 18½ in. (47cm) 22½ in. (57cm) 91 lbs. (41.3kg) 99 lbs. (45kg) CBS-2062e 37 ¾ in. (96cm) 32½ in. (83cm) 22½ in. (57cm) 137 lbs. (62.1kg) 147 lbs. (66.7kg)
2
200°F (93°C) inside water tank (at sea level)
195°F (91°C) ± 5° at sprayhead
*Dispenser Weight, ea.
18 lbs.
(8.2kg)
18 lbs.
(8.2kg)
*Dispenser
Filled, ea..
*Total Weight Brewer &
Dispensers, Filled
42.5 lbs
(19.3kg)
42.5 lbs
(19.3kg)
* Based on TPD-30 Series Dispensers
(161.5kg) (2 dispensers)
205.5 lbs.
(93.2kg)
356 lbs.
Electrical Configuration and Brewing Efficiency
US & Canada
CBS-2061e
Standard Electrical Configurations
Configuratio
n Code
E61016 2 X 3 kW 120/208-240 1 3 + G 4.6-6.1 22.1-25.5 11.2-14.9 [42-56] E61026 2 X 4 kW 120/208-240 1 3 + G 6.1-8.1 29.3-33.8 14.9-19.8 [56-75] E61036 3 X 3 kW 120/208-240 3 4 + G 6.9-9.1 19.5-22.4 16.8-22.2 [64-84] E61046 3 X 4 kW 120/208-240 3 4 + G 9.1-12.1 25.8-28.9 22.2-29.5 [84-112] E61146 3 X 4 kW 480 3 3 + G 12.1 14.9 29.5 [112]
*E61076 3 X 3 kW 230-400 3 4 + G 6.4 9.4 15.6 [59] *E61086 3 X 4 kW 230-400 3 4 + G 8.4 12.4 20.5 [78] *E61126 3 X 3 kW 240/415 3 3 + G 6.8 9.8 16.6 [63] *E61136 3 X 4 kW 240/415 3 3 + G 9.0 12.9 22 [83]
*EXPORT ONLY (1) Based on standard factory settings: 4.5 minute brew time; 0% prewet, 0% bypass; 200 F water.
CBS-2062e
Standard Electrical Configurations
Configuration
Code
E62016 3 X 3 kW 120/208-240 1 3 + G 6.9-9.1 33.3-38.5 16.8-22.2 [64-84] E62026 3 X 4 kW 120/208-240 1 3 + G 9.1-12.1 44.1-50.8 22.2-29.5 [84-112] E62036 3 X 3 kW 120/208-240 3 4 + G 6.9-9.1 19.5-22.4 16.8-22.2 [64-84] E62046 3 X 4 kW 120/208-240 3 4 + G 9.1-12.1 25.7-29.6 22.2-29.5 [84-112] E62056 6 X 3 kW 120/208-240 3 4 + G 13.6-18.1 38.3-44.1 33.2-44 [126- 167] E62066 6 X 4 kW 120/208-240 3 4 + G 18.1-24.1 50.8-58.5 44- 59 [167- 223] E62146 6 X 3 kW 480 3 3 + G 18.1 22.2 44 [167] E62166 6 X 4 kW 480 3 3 + G 24.1 29.4 59 [223]
3.0 gallons/11.4 liter per batch
Heater
Configuration
Voltage Phase Wires KW
Max Amp
Draw
Gallons [liters] /Hour (1)
3.0 gallons/11.4 liter per batch
Heater
Configuration
Voltage
Phase
Wires KW
Max Amp
Draw
Gallons [liters] /Hour (1)
*E62106 6 X 3 kW 220/380 3 4 + G 12.6 18.6 28.3 [107] *E62136 6 X 4 kW 220/380 3 4 + G 16.8 24.6 41 [155] *E62176 6 X 3 kW 240/415 3 4 + G 13.6 19.2 33.2 [126]
*EXPORT ONLY (1) Based on standard factory settings: 4.5 minute brew time; 0% prewet, 0% bypass; 200 F water.
.
3
[
[
]
[
]
[
] [
]
CBS-2061e
[60.4 cm]
Dimensions & Utility Connections
64.9 cm
46 cm]
[60.7 cm
5.1 cm
[12.1 cm]
[5.4 cm]
[105.9 cm]
CBS-2062e
[29.7 cm]
25.1” [63.9] cm
11.7” [29.7] cm
32.25” [81.9] cm
23.9”
23.85” [60.7] cm
16.1” [41] cm
18.5 cm [10.0 cm]
2.1” [5.4] cm
41.7” [106] cm
4.8” [12.1] cm
7.3”
18.5] cm
4” [10.0] cm
4
Installation
(For Qualified Service Technicians Only)
Keys To A Successful Installation
If not installed correctly by qualified personnel, the brewer may not operate properly and damage may result. Damages resulting from improper installation are not covered by the warranty. Here are the key points to consider before installation:
Electrical:
All FETCO brewers require NEUTRAL unless equipped with an optional factory-installed step-down
transformer. Ground is not an acceptable substitute for neutral. Installation without neutral may cause the brewer to malfunction.
The installation must comply with applicable federal, state, and local codes having jurisdiction at your
location. Check with your local inspectors to determine what codes will apply.
Plumbing:
This equipment is to be installed to comply with the applicable federal, state, or local plumbing codes. Flush the water line and water filter thoroughly prior to connecting it to the brewer to prevent debris
from contaminating the machine.
Verify that the water line will provide at least 2 gallons per minute/(7.6 lpm) at 20-75 psig/(138-
517kPa) for the CBS-2061e, and 4 gallons per minute/(15.1 lpm) at 20-75 psig/(138-517kPa) for the CBS-2062e before connecting it to the brewer. Note that this is a high flow rate for beverage equipment.
-
This equipment goes to a fault state and will signal an error code if water flow is insufficient.
General:
 Utilize only qualified beverage equipment service technicians for installation.
A Service Company Directory may be found on our web site, http://www.fetco.com.
Installation Instructions
Brewer Setup
1. Review the Dimensions for the unit you are installing. Verify that the brewer will fit in the space intended for it, and that the counter or table will support the total weight of the brewer and dispensers when filled.
2. The brewer’s legs are shipped inside the brew baskets. Remove the brew basket(s) and the coffee dispenser(s). Place the brewer on its back and screw in the legs.
3. Place the brewer on the counter or stand.
4. When the brewer is in position, level it front to back as well as side to side by adjusting the legs.
5. Remove the lower cover to access the water and electrical connections. Knock-outs are provided in the back and base of the brewer body for the connections.
Water Connection
1. Water inlet is a 3/8 inch male flare fitting.
2. The brewer can be connected to a cold or hot water line. Cold water is preferred for best coffee flavor, but hot water will allow for faster recovery times.
3. Install a water shut off valve near the brewer to facilitate service. If an in-line water filter is used, it should be installed after the water shut off valve and in a position to facilitate filter replacement.
4. Flush the water supply line and filter before connecting it to the brewer.
5. Verify that the water line will provide at least 2 gallons per minute/(7.6 lpm) for the CBS-2061e, and 4 gallons per minute/(15.1 lpm) for the CBS-2062e, and that the water pressure is between 20 and 75 psig/(138-517kPa).
6. Use a wrench on the factory fitting when connecting the incoming water line. This will reduce stress on the internal connections and reduce the possibility of leaks developing after the install has been completed.
Warning: Legs are to be adjusted for
level ing the br ewer only . Do not use f or hei ght adjustment or extend them higher than necessary.
5
Electrical Connection
1. Verify that the actual voltage at the electrical service connection is compatible with the specifications on the
brewer’s serial number label. Make sure the electrical service includes neutral.
2. The temperature and water tank fill level are pre-set at the factory. There is no need to turn off the heaters during the installation process. The heaters are disabled by the control board until the tank is full of water. The heating process will start automatically when the tank has filled.
3. A terminal block is provided for connecting the incoming power wires. Consult local codes to determine if a cord and plug can be installed, or if the unit must be hard wired.
4. A fused disconnect switch or circuit breaker on the incoming power line must be conveniently located near the brewer, and its location and markings known to the operators.
5. The body of the brewer must be grounded to a suitable building ground. A ground lug is provided in the brewer next to the power terminal block. Use only 10 gauge copper wire for grounding.
Warning : To prevent
electrical shock, this unit must be properly grounded.
6. Electrical connections must be secured in-place within the unit to meet national and local standards.
7. Connect the incoming power wires to the terminal block in accordance with applicable codes.
Electrical Configurations – US & Canada
CBS-2061e and CBS-2062e Single Phase CBS-2061e and CBS-2062e Three Phase
SINGLE PHASE
TERMINAL BLOCK
L1L2N
GROUND LUG
3 PHASE
TERMINAL BLOCK
L1L2L3
N
GROUND LUG
120V 120V
N
208-240V
Incoming Power: Connect wires to L1, L2, L3, N, Grnd
GROUND
WIRE
208-240V 208-240V
208-240V
120V
GROUND
N
WIRE
Safety notes.
Professional installation is required. This appliance is manufactured for commercial use only. Operation requirements and maintenance for commercial cooking appliances differ from household appliances. Operators must be trained for this equipment and must understand the use, maintenance and kitchen hazards.
Do not attempt to move the CBS-2061e or CBS-2062e once it is filled. Drain equipment before moving.
The CBS-2060e coffee brewers prepare up to three gallons of coffee or tea in a single batch using very hot water. The factory set brew (default) time is 4.5 minutes with the brew basket locked for safety from start of brew. The brew basket unlocks and may be serviced 8.5 minutes after starting the brew. Never attempt to defeat or override the brew basket locking feature.
EXTRACTOR® coffee brewers include a hot water service tap for kitchen purposes. The hot water service tap is operated by the electronic touchpad and may be completely disabled by entering operator access programming. (see PROGAMMING - beginning page 9) Keep these instructions for training and future reference
6
Final Setup
1. Turn on the incoming water supply line and inspect both inside and outside of the brewer for leaks in all fittings and tubes
2. Turn on the incoming power.
3. Press the brewer’s main power switch, which is hidden behind the front leg of the brewer. The control panel on/off switch will begin flashing. Press this switch while it is flashing.
4. Within 6 seconds, the hot water tank will begin filling until the water is sensed by the probe at the top of the tank. The display will read “FIL”. The heaters will be disabled by the control board until the tank is full.
5. While the water is heating, the display will read “LO” and the actual water temperature will be displayed. After the water has reached the set temperature, the display will be blank. There is no “ready” light.
6. Review the Operating Instructions. Brew one full batch (water only) on each side to confirm proper fill levels. The brewer is factory set with water only (no coffee) to dispense the correct amount of water. If the actual volume is slightly different from the programmed volume, fine tuning the brewer may be necessary. See #60 – 63 in the Advanced Settings & Diagnostics section.
7. Re-attach the covers after one final inspection for leaks. Look closely in the top of the brewer at the dispense fittings during this inspection.
Operator Training
Review the operating procedures with whoever will be using the brewer. Pay particular attention to the following areas:
1. Always pre-heat the dispensers before the first use of each day by filling them half way with hot water, and letting them stand for at least 15 minutes.
2. Don't remove the brew basket until it has stopped dripping.
3. Make sure the dispenser is empty before brewing into it.
4. Show how to attach covers, close, and or secure the thermal dispensers for transporting.
5. Show the location and operation of the water shut off valve as well as the circuit breaker for the brewer.
6. Steam from the tank will form condensation in the vent tubes. This condensation will drip into and then out of the brew baskets. 1/4 cup discharging overnight is possible. Place an appropriate container under each brew basket when not in use.
7. We recommend leaving the power to the brewer on overnight. The water tank is well insulated and will use very little electricity to keep the tank hot. Leaving the brewer in the on position will also avoid delays at the beginning of shifts for the brewer to reach operating temperature.
CBS-2062e
7
Operating Instructions
Control Panel Functions
Only switches that are active are illuminated. Switches that are inactive or disabled are invisible.
X Main Power Switch
Controls all power to brewer Indicator lamp at top of panel.
Y Control Panel On/Off Switch
Secondary power switch. Does
not disconnect main power.
Flashing = Off Lit = On Invisible = Main Power Off
Z Display
”FIL” = Water tank is filling. ”LO XXX” = Unit is heating, not
ready to brew. (XXX = actual temperature)
”NO BAS” = Brew basket not in
position.
Blank = Ready to brew. Also displays error messages.
[ Stop Switches
Stops brew cycle Lit = Brew cycle in progress Invisible = Not brewing, or
dripping in progress
\ Brew Switches
Starts brew cycle Must be held in for 1 second Flashing = Brew cycle in progress Lit = Ready to brew Invisible – Not ready to brew, or
batch disabled (See Programming Section)
] Hot Water Switch
Dispenses hot water from faucet Hold in to dispense
Brewing
1. Turn the main power switch and control panel switch on.
2. Prepare a brew basket with the correct size filter and appropriate amount of coffee.
3. Slide the brew basket completely into the rails.
4. Place a clean, empty, preheated dispenser under the brew basket.
5. Select a batch from the available choices, and hold the corresponding BREW button in for 1 second to start the brew cycle.
6. The STOP button will illuminate, and the selected BREW button will flash, indicating that brewing is in progress. All other BREW buttons will extinguish.
CBS-2062e
7. When the brew cycle is finished, the STOP button will extinguish and the BREW button will continue flashing, indicating that coffee may still be dripping from the bottom of the brew basket.
8. Before removing the brew basket or dispenser, visually verify that dripping has stopped.
Notes:
Preheat dispenser by filling at least ½ full with
water at brewing temperature. Allow it to sit for at least 15 minutes before draining.
A sensor is provided to prevent the brewer from
operating if the brew basket is not all the way in.
A brew basket lock will prevent removal of the
brew basket during brewing and dripping
8
Batch Settings
Turn the brewer off by pressing the main power switch.
Press the main power switch again to turn the unit on.
The last 2 digits of the model number will display briefly, then S t b. S t b
Quickly hold the STOP button for 3 seconds. P r G
The display will show the software version. Example:
Press STOP to continue. Press STOP again to exit.
Batches are numbered 1 – 3 (CBS-2061e) or 1 – 6 (CBS-2062e)
Next, the first batch parameter is displayed – batch 1, brew volume
Use the SCROLL UP and SCROLL DOWN buttons to adjust. Press the STOP button to go to the next parameter – brew time. 1.2 4.30
Continue this way until all parameters are programmed for batch #1.
(See the chart below for an explanation of each parameter.)
Next, batch #2 programming begins.
Batches 2, 3, 5, and 6 may be disabled by leaving them set to “OFF”. Change to “ON” to enable. Batches 1 and 4 cannot be disabled.
After all batches are programmed, go to temperature settings.
Programming- operator access programming
Example: Left Side
PARAMETER
SETTING BATCH #
1.1 3.00
Large Batch –Volume 3.0 Gal.
(See next page)
Display
62
0.0 4.8
1.1 3.00
2.0 OFF
7 200
Important! After programming, you must press the HOT WATER button to save the settings and exit
programming mode, or changes will be lost. You may exit programming at any time.
!!! If you press the wrong button turn power switch “OFF” and begin programming again!!!
Batch Parameters
X=Batch Number (1 - 6)
Parameter Nene Range Increment Default Setting Comment
X.0
X.1
X.2
X.3
X.4
X.5
X.6
Batch
Enabled/Disabled
Brew Volume (Gallons)
Brew Time (Min:Sec)
Bypass Percent
Prewet Percent
Prewet Delay (Min:Sec)
Drip Delay (Min:Sec)
On/Off 1-6
0.5 – 4.00 0.01
3:00 – 15:00 0:30
0.00 – 40.0% 1%
0.00 – 15.0% 1%
0:10 – 5:00
Units: min/sec
1:00 – 8:00
Units: min/sec
0:10 1:00 minutes:seconds
0:10 4:00 minutes:seconds
Programming instruction table continued on the following page
Batch 1 Batch
& 4 = ON
2, 3, 5, 6 = OFF
3 gal. (2061e/2062e)
4:30 minutes:seconds
0 %
0 %
Batch 1 & 4 cannot be disabled. To display liters, see # 59 in Advanced Settings section. Add brew time to drip delay time and prewet for time of one batch. Percentage of total brew volume Percentage of total brew volume The time between prewetting and start of brew cycle. The time between end of brew cycle and unlocking of brew basket.
CBS-2062e
9
Temperature Settings
Parameter Name Range
7
Water Temp. (°F)
180°F ­208°F
A (auto)
8
Hot Water Service
On Off
9
Brew at Set Temperature
0 - 1
Enter
10
Advanced Settings and
0 - 1
Diagnostics
Important! To save your changes, press to exit programming mode and return to operating mode.
Default Setting
200°F
A (auto)
1
0
Comment
Inside tank. Will be slightly lower at spray head. To display in ° Celsius, see # 58 in Advanced Settings. A= Faucet will dispense only when not brewing. On=Faucet always enabled. Off=Faucet always disabled. 0=Will brew at any temperature
above 180°F.
1=Will brew only at set temperature.
Note: Changes will not take effect until one full brew
cycle is completed after the change is made. 0 = Skip Advanced Settings & Diagnostics. Loop back to start of batch programming cycle. 1 = Enter Advanced Settings & Diagnostics. Press STOP to continue
Advanced Settings and Diagnostics
Address Description Range Default Comment
Tests if water is touching probe. 0 = Tank is less than full 1 = Tank is full To test, slide the brew basket in and out. Display should toggle between 0 and 1. 0 = Brew basket out. 1 = Brew Basket in.
Displays current tank temperature. Must be set for the correct model number of the brewer:
61 for CBS-2061e, 62 for CBS-2062e
Changes all settings to default factory settings. 0 = Do not reload defaults 1 = Reload all default settings If 1 is selected, you must advance to the next address for this change to take effect. Does not change address 56 – model number. F = Displays temp in degrees Fahrenheit C = Displays temp in degrees Celsius GAL = Displays volume in gallons LTR = Displays volume in liters
Use this to compensate for minor discrepancies in actual volume versus programmed volume. Set lower to increase volume, higher to decrease volume. The following formula can be used to determine the correct setting:
ACTUAL VOLUME
PROGRAMMED VOLUME
X
CURRENT
SETTING
50
Water Level in Tank
0 - 1
Brew Basket
52
Sensor State
0 - 1
(left / right)
55
56
57
58
59
60
and
61
62
and
63
Tank Temperature
Brewer Model Number
Reload Defaults
Temperature Scale Water Volume Scale
Flow Rate
Left Brew Valve-2062e Left Brew Valve-2061e
Right Brew Valve-2062e Right Brew Valve 2061e
(Flow rate expressed in gallons or liters per minitue)
Flow Rate
Left Bypass Valve-2062e Left Bypass Valve-2061e
Right Brew Valve-2062e Right Brew Valve 2061e
(Flow rate expressed in gallons or liters per minitue)
180°F - 208°F 208°F
51 - 62
0 - 1 0
F or C F
GAL or LTR GAL
0.09 – 1.49
If #59 is GAL
or
0.33 – 5.63
If #59 is LTR
0.28 – 0.48
If #59 is GAL
or
1.06 – 1.82
If #59 is LTR
Gal/ liter
1.04/3.94
1.10/4.16
1.04/3.94
1.10/4.16
3.94or4.1 6
Gal/ liter
0.37/1.4
0.39/1.48
0.37/1.4
0.39/1.48
1.4 or
1.48
=
NEW
SETTING
10
S4 S2 S5 S3 S5
S2 S3
Programming Instructionc continued from provious page
Address Description Range Default Comment
Tests function of control panel switches. 0 - Skip keypad test 1 - Keypad test active Starting at S1, the first button, press each button that is lit. The display will show the name of the switch being pressed. Brew switches are named S1, S2, S3, etc. The hot water switch must be pressed last, as this will exit the
S1
S1
64 Keypad Test
0 - 1 0
CBS-2062e
Switch layout
65 Relay Test
0 - 1 0 0 - Skip relay test. Loop back to #50
1 – Relay test active. Press STOP to continue
Press to save the settings and exit Diagnostic mode.
Press again to exit Programming mode and return to Operating mode.
!!!NOTE-Before exit be sure that all components (valves, locks, etc…) are in the “OFF” position.
Relay Test
Tests the individual relays which control various components. Use either batch button to actuate the relays.
Warning: During these
tests, hot water may be dispensed from t he va lve being tested.
To begin, you must first press the blinking Control Panel Power Switch.
Address Description Comment
90 Left or Single Brew Valve 91 Right Brew Valve 92 Left or Single Bypass Valve 93 Right Bypass Valve 94 Hot Water Faucet 95 Fill Valve 96 Heater To protect the heaters, this test will work only if the tank is full. 97 Left or Single Brew Basket Lock 98 Right Brew Basket Lock
Press to exit Relay Test.
Press again to exit Diagnostic mode.
Press again to exit Programming mode and return to Operating mode.
11
CBS-2061e
Switch layout
test.
!!!NOTE-Before exit be sure that all components (valves, locks, etc…) are in the “OFF” position.
Error Codes
Code Description Possible Cause Corrective Action
001 Internal Error
System had to reload default settings.
050 Shorted temperature
probe.
051 Open temperature probe. Bad probe
075 Brew basket lock or
sensor failure. Basket was in place when brew cycle started, but was pulled out during the brew cycle. If this error occurs, the brew basket lock has failed.
100 Initial Fill Error
Initial fill time was more than 15 minutes.
101 Error on refill
Tank did not refill within 3 minutes.
102 Unwanted Fill
When brewer is idle, the fill valve was activated for more than 30 seconds during a 1 hour period.
200 Flat Line Temperature
(Water is boiling) System is calling for heat, but the temperature does not rise at least 2°F within 10 minutes.
201 Heater Open
System is calling for heat, but the temperature does not rise at least 2°F within 10 minutes. This error is disabled during brewing and while using the hot water faucet.
255 Keypad Error
A switch was pressed for more than 45 seconds.
Control board failure. Clear error.
Re-program the brewer to the desired specifications. If error occurs again, replace control board.
Probe failure. Replace probe. Turn main power
Check all connections. connection, or probe failure. Brew basket sensor
Replace probe if
necessary.
Press the flashing or lock has failed.
Magnet in brew basket handle is missing or loose.
Water supply flow rate is too low.
Remove brew basket
handle. Place magnet in
correct position.
Watch for short potting
during brew cycle.
Investigate cause of low
flow rate. (Clogged water
filter, etc.) Water supply flow rate is too low.
Watch for short potting
during brew cycle.
Investigate cause of low
flow rate. (Clogged water
filter, etc.) Possible leak in tank, fitting, or valve.
Output on control
Check inside of machine for
leaks.
Replace control board. board has failed, causing a dispense valve to open. Triac is stuck closed, bad output on control board, or temperature
Check triacs, check control
board output, or adjust
temperature for altitude. is set too high for altitude.
Heating element failure.
Switch was held in too long, or switch is stuck closed.
Check and replace heating
elements if necessary.
Clear error and try again. If
error occurs without switch
being pressed, replace
input board.
How to Clear Error
Codes
Turn main power switch off and on.
switch off and on. Turn main power switch off and on.
control panel power switch to resume operation.
Press the control panel power switch.
Error message is cleared automatically at end of brew cycle.
Turn main power switch off and on.
Turn main power switch off and on.
Turn main power switch off and on.
Turn main power switch off and on.
12
All CBS-2061e and CBS2062e brewers And all other CSD VERSIONS: USED AFTER APRIL, 2011
Spray Housing Assembly, 120 VAC, Part # 1102.00118.00 Spray Housing Assembly, 230 VAC, Part # 1102.00121.00 (EXPORT ONLY) Spray Housing Assembly, 200 VAC, Part # 1102.00123.00 (JAPAN 200V ONLY)
Valve body is blue and has two terminals
ITEM # QTY PART # DESCRIPTION
1 4 1082.00056.00 #8 X 3/4'' PAN HD. PHIL. T.S. 18-8 S.S. SCREW
2 1 1000.00054.00 BREW VALVE REPLACEMENT KIT, 120VAC (Part # 1102.00117.00)
2 1 1000.00055.00 BREW VALVE REPLACEMENT KIT, 230VAC (Part #1102.00120.00)
2 1 1000.00083.00 BREW VALVE REPLACEMENT KIT, 200VAC (Part # 1102.00122.00)
3 1 1102.00116.00 ASSEMBLY, CSD, SPRAY. HOUSING LARGE
4 1 1102.00043.00 ASSEMBLY, CASCADE SPRAY DOME
1
2
4
3
EXPORT
ONLY JAPAN
200V ONLY
13
LUXUS® TPD- 3.0
Referenc
e
Number
1
1071.00018.00
1
1071.00020.00
1 1
1071.00013.00
1071.00022.00
1 2 3 4 5 6 7 8 9
1012.00002.00
1071.00012.00
1102.00073.00
1024.00027.00
1013.00035.00
1071.00014.00
1071.00023.00
1071.00016.00
6-9
10
1021.00007.00
10 11 12 13 15
1112.00052.00
1102.00052.00
1041.00005.00
Part
Number
71027
102020
71033 82045
Dispenser Parts
Description
faucet, complete, black handle (ES) faucet upper assy. w/black handle (handle, spring, seat cup and nut) faucet seat cup faucet handle- black
faucet handle, decaf faucet (orange) faucet union nut
faucet "c" ring faucet shank assembly faucet shank "o" ring ½" x ¾" vent top plug sight gauge washer lower sight gauge cap sight gauge washer upper sight gauge cap and vent assy. sight gauge tube 12-1/2" (plastic) sight gauge tube 12-1/2" (glass) faucet shank screw-2 required twist lock cover assembly brew funnel assembly LUXUS label
6
4
2
3
1
11
7
5
8
9
10
7
15
12
13
Cleaning & Maintenance
Daily: Wipe the area above the brew basket to remove coffee residue.
Daily or Weekly:
CSD Versions:
Clean the Cascading Spray Dome (CSD) with a soft brush and detergent. It may also be cleaned in a dishwasher – top rack only.
The CSD is held in place by four magnets. To remove it, grasp the bottom and pull down.
Quarterly:
Check water temperature, adjust if necessary.
Check brew levels, adjust if necessary.
Inspect all fittings and hoses for leaks.
Inspect inside of tank for lime deposits. De-lime tank and probes if necessary.
This procedure should be done by a qualified service technician
CSD
14
FETCO® CBS-2060e
COFFEE BREWING SYSTEM
Complete Commercial Parts Listing
For CBS-2061e and CBS-2062e Model Range
NEW May, 2011
Please see our website-www.fetco.com for the most up to date listings and additional parts and service information
Figure 1 – CBS-2061e Main Assembly
Parts
DWG 1109.00024.00
# PART # DESCRIPTION See drawing 1109.00024.00 - CBS-2061e Main AssemblyParts List
1 1111.00016.00 BODY WELDMENT, CBS-2061E 2 1102.00106.00 POWER BRACKET, ASSEMBLY, CBS-2000e
3 1104.00015.00 TANK ASSEMBLY, CBS-2061E, 3x3000W/240VAC 4 1086.00004.00 BUSHING, SNAP, 1" MOUNTING HOLE 5 1083.00011.00 WASHER, #8 SCREW SIZE, INTERNAL TOOTH LOCKWASHER 6 1084.00006.00 NUT, 8-32 18-8 HEX MACHINE SCREW 7 1052.00005.00 TRACK, TERMINAL BLOCK 8 1052.00004.00 TERMINAL BLOCK 9 1065.00004.00 CONNECTOR, COPPER LUG SLU-70 10 1086.00011.00 BUSHING, SNAP, 1.375 MTG HOLE 11 1029.00007.00 SPACER, #8 SCREW SIZE, 1/2" OD X 3/4" LG, ROUND UNTHREADED 12 1102.00108.00 VALVE, ASSEMBLY, HOT WATER, 120VAC 13 1112.00093.00 HOT WATER FAUCET, WELDMENT
14 1102.00157.00 VALVE ASSY, S-45/2.0 GPM, 120VAC 15 1102.00118.00 SPRAY HOUSING, LARGE, COMPLETE ASSEMBLY, 120VAC 16 1083.00010.00 WASHER, #8 SCREW SIZE W/NEOPRENE- BONDED SEAL 17 1025.00035.00 TUBE, 31/32"OD X 5/8"ID X 7 1/2"LG, BREW 18 1086.00018.00 CLAMP, HOSE, .875"-1.0" DIA RANGE 19 1086.00017.00 CLAMP, HOSE, 1.031"-1.187" DIA RANGE 20 1112.00111.00 BRACKET, BYPASS WELDMENT, CBS-2060 21 1057.00019.00 VALVE, BRACKET 6L, 120VAC 60HZ 22 1102.00113.00 SWITCH, REED, ASSEMBLY 23 1029.00006.00 NUT, #4-40 KNURLED THUMB 24 1102.00047.00 BREW BASKET LOCK, ASSEMBLY, 120VAC 25 1083.00016.00 WASHER, #8 SCREW SIZE, FLAT 26 1084.00015.00 LOCKNUT, #8-32 SCREW SIZE, HEX THIN NYLON INSERT 27 1025.00037.00 TUBE, 1/2"OD X 1/4"ID X 12" LG, VENT 28 1025.00033.00 TUBE, 1/4"OD X 1/8"ID X 25"LG, VENT, HOT WATER VAPOR TUBE 29 1013.00030.00 LOCKNUT, 7/16, DISPENSE FITTING 30 1013.00069.00 TUBE, .375"OD X 11"LG, COLD WATER, CBS-2060'S 31 1025.00038.00 TUBE, 5/8"OD X 3/8"ID X 20"LG, DRAIN/FILL 32 1073.00007.00 LEG, FLANGE FOOT, 4" HIGH 33 1025.00027.00 TUBE, 5/8"OD X 3/8"ID X 2.25"LG, HOT WATER VALVE 34 1086.00001.00 CLAMP, HOSE, .590"-.673" DIA RANGE 35 1086.00002.00 CLAMP, HOSE, SIZE "G" NYLON 36 1041.00004.00 LABEL, EXTRACTOR 37 1046.00019.00 LABEL, POWER SWITCH 38 1041.00002.00 LABEL , "CSD" 39 1044.00004.00 LABEL, DANGER, HIGH VOLTAGE 40 1108.00010.00 BOARD S3P, 6 KEYS, SOFTWARE CBS-2061E, ASSEMBLY BOARD S3P 41 1045.00012.00 OVERLAY, CBS-2061E 42 1084.00023.00 STANDOFF, MALE-FEMALE, ALUMINUM, THREADED HEX 4-40 43 1051.00011.00 BOARD, POWER SUPPLY, 120VAC 44 1044.00005.00 LABEL, CONNECTION WARNING FOR 3 PH 45 1044.00003.00 LABEL, GROUND 46 1084.00024.00 NUT, CLIP ON (J-NUT), #6-32, 18 -16 GA., BLACK-PHOSPHATE FINISH 47 1084.00011.00 NUT, CLIP ON (J-NUT), #6-32, 22 - 20 GA., BLACK-PHOSPHATE FINISH 48 1102.00152.00 COVER, ASSEMBLY, RIGHT, CBS-2060'S 49 1401.00026.00 WIRING DIAGRAM, CBS-2061e, 3 HEATERS, 120/208-240V 50 1402.00018.00 HARNESS, LOW AMP, CBS-2061e, 3 HEATERS 51 1402.00019.00 HARNESS, HIGH AMP, CBS-2061e, 3 HEATERS 52 1042.00008.00 LABEL, 4" X 3" SERIAL NUMBER, CBS-2061E 53 1025.00024.00 TUBE, 1/2"OD X 1/4"ID X 7/16"LG, BY-PASS 54 1025.00022.00 TUBE, 5/8"OD X 3/8"ID X 1.25"LG, BY-PASS 55 1025.00034.00 TUBE, 5/8"OD X 3/8"ID X 17"LG, HOT WATER VALVE, IN 56 1082.00017.00 SCREW, # 6-32 X 1/2" TRUSS HD PHIL., MACHINE 57 1001.00053.00 COVER TOP, CBS-2061E 58 1001.00054.00 COVER, UPPER BASE, CBS-2061E 59 1022.00035.00 INSULATION, HOT WATER TUBE, 16" LONG, CBS-2060'S 60 B00828004 BREW BASKET ASSEMBLY, CBS-60'S 61 1022.00039.00 INSULATION TANK FRONT, CBS-2061E 62 1022.00040.00 INSULATION, TANK, BACK, CBS-2061E 63 1025.00036.00 TUBE, 5/8"OD X 3/8"ID X 11.25"LG, BY-PASS 64 1022.00038.00 INSULATION, BY-PASS TUBE, 10" LONG, CBS-2060'S
Figure 2 – CBS-2061e Tank Assembly
DWG 1104.00015.00
# PART # DESCRIPTION See Figure 1104.00015.00 – CBS-2061e Tank Assembly
1 1114.00027.00 TANK WELDMENT, CBS-2061E 2 1031.00029.00 BUSHING, 3/4-16 X 1/4 NPSM, HEX HEAD 3 1084.00022.00 NUT, 3/4-16 HEX JAM, 18-8SS 4 1031.00026.00 FITTING, HEX NIPPLE, 3/8 MPT X 1/4 MPT 5 1034.00002.00 VALVE, BALL 3/8 FPT X 3/8 FPT 6 1031.00025.00 FITTING, BARB, 1/2 HOSE ID X 3/8 MPT 7 1031.00030.00 FITTING, COMPR 90° M, 3/8 OD X 1/4 MPT 8 1031.00031.00 FITTING, ELBOW 90°, 3/8 HOSE X 1/4 MPT
9 1013.00066.00 NUT FOR 5/8 HOSE ID FITTING 10 1013.00011.00 NUT FOR 3/8 HOSE ID FITTING 11 1024.00014.00 O-RING, 1/2 X 11/16, 3/32 WIDTH 12 1024.00039.00 O-RING, 11/16 X 7/8, 3/32 WIDTH 13 1013.00065.00 FITTING 5/8" HOSE ID 14 1013.00010.00 FITTING 3/8" HOSE ID 15 1013.00045.00 TUBE, .375" OD, 7" LONG 16 1059.00001.00 TRIAC 40A, 600V 17 1003.00006.00 BRACKET, HEAT SINK 18 1083.00009.00 WASH, #6 SCREW , INTL TOOTH LOCKWASHER 19 1084.00010.00 NUT, HEX, #6-32, UNDERSIZED, ZINC PLATED 20 1023.00003.00 LOCKNUT 1/4"-18 NPT MODIFIED THREAD 21 1083.00006.00 WASHER, .875" OD X 0.562" ID FLAT 22 1025.00009.00 FITTING, 90 DEG. ELBOW, 1/4 NPT X 5/16 BARB, KYNAR 23 1025.00001.00 FITTING, COMPRESSION MALE CONNECTOR 24 1102.00145.00 TEMP. PROBE ASSEMBLY, 14" LG 25 1112.00019.00 PROBE WELDMENT, WATER LEVEL 2.600" LG 26 1003.00005.00 BRACKET, ONE SHOT THERMOSTAT 27 1053.00004.00 THERMOSTAT, SINGLE SHOT, 25 AMP 28 1107.00005.00 HEATER ASSEMBLY, IMMERSION 3000W/240VAC 29 1024.00007.00 O-RING, DASH #344, TANK COVER 30 1102.00007.00 TANK COVER ASSEMBLY 31 1044.00004.00 LABEL, DANGER, HIGH VOLTAGE
Figure 3 – CBS-2062e Main Assembly
DWG 1109.00023.00
ITEM NO PART NO DESCRIPTION See drawing 1109.00023.00 - CBS-2062e Main AssemblyParts List
1 1111.00015.00 BODY WELDMENT, CBS-2062E
2 1065.00004.00 CONNECTOR, COPPER LUG SLU-70
3 1083.00011.00 WASHER, #8 SCREW SIZE, INTERNAL TOOTH LOCKWASHER
4 1084.00006.00 NUT, 8-32 18-8 HEX MACHINE SCREW
5 1044.00003.00 LABEL, GROUND
6 1052.00005.00 TRACK, TERMINAL BLOCK
7 1052.00004.00 TERMINAL BLOCK
8 1102.00157.00 VALVE ASSY, S-45/2.0 GPM, 120VAC
9 1112.00093.00 HOT WATER FAUCET, WELDMENT
10 1013.00030.00 LOCKNUT, 7/16, DISPENSE FITTING
11 1086.00004.00 BUSHING, SNAP, 1" MOUNTING HOLE
12 1086.00011.00 BUSHING, SNAP, 1.375 MTG HOLE
13 1102.00106.00 POWER BRACKET, ASSEMBLY, CBS-2000e
14 1029.00007.00 SPACER, #8 SCREW SIZE, 1/2" OD X 3/4" LG, ROUND UNTHREADED
15 1102.00108.00 VALVE, ASSEMBLY, HOT WATER, 120VAC
16 1102.00047.00 BREW BASKET LOCK, ASSEMBLY, 120VAC
17 1083.00016.00 WASHER, #8 SCREW SIZE, FLAT
18 1084.00015.00 LOCKNUT, #8-32 SCREW SIZE, HEX THIN NYLON INSERT
19 1112.00111.00 BRACKET, BYPASS WELDMENT, CBS-2060
20 1057.00019.00 VALVE, BRACKET 6L, 120VAC 60HZ
21 1102.00118.00 SPRAY HOUSING, LARGE, COMPLETE ASSEMBLY, 120VAC
22 1083.00010.00 WASHER, #8 SCREW SIZE W/NEOPRENE- BONDED SEAL
23 1104.00016.00 TANK ASSY, CBS-2062E, 6x3000W/240VAC
24 1022.00033.00 INSULATION, TANK, BACK, CBS-2062e
25 1022.00034.00 INSULATION TANK FRONT, CBS-2062E
26 1025.00027.00 TUBE, 5/8"OD X 3/8"ID X 2.25"LG, HOT WATER VALVE
27 1086.00001.00 CLAMP, HOSE, .590"-.673" DIA RANGE
28 1025.00035.00 TUBE, 31/32"OD X 5/8"ID X 7 1/2"LG, BREW
29 1086.00017.00 CLAMP, HOSE, 1.031"-1.187" DIA RANGE
30 1086.00018.00 CLAMP, HOSE, .875"-1.0" DIA RANGE
31 1025.00036.00 TUBE, 5/8"OD X 3/8"ID X 11.25"LG, BY-PASS
32 1025.00034.00 TUBE, 5/8"OD X 3/8"ID X 17"LG, HOT WATER VALVE, IN
33 1013.00069.00 TUBE, .375"OD X 11"LG, COLD WATER, CBS-2060'S
34 1025.00038.00 TUBE, 5/8"OD X 3/8"ID X 20"LG, DRAIN/FILL
35 1086.00002.00 CLAMP, HOSE, SIZE "G" NYLON
36 1044.00005.00 LABEL, CONNECTION WARNING FOR 3 PH
37 1044.00004.00 LABEL, DANGER, HIGH VOLTAGE
38 1025.00024.00 TUBE, 1/2"OD X 1/4"ID X 7/16"LG, BY-PASS
39 1025.00022.00 TUBE, 5/8"OD X 3/8"ID X 1.25"LG, BY-PASS
40 1102.00113.00 SWITCH, REED, ASSEMBLY
41 1025.00037.00 TUBE, 1/2"OD X 1/4"ID X 12" LG, VENT
42 1025.00033.00 TUBE, 1/4"OD X 1/8"ID X 25"LG, VENT, HOT WATER VAPOR TUBE
43 1108.00009.00 BOARD D3P, 10 KEYS, SOFTWARE CBS-2062E, ASSEMBLY
44 1029.00006.00 NUT, #4-40 KNURLED THUMB
45 1084.00023.00 STANDOFF, MALE-FEMALE, ALUMINUM, THREADED HEX 4-40
46 1051.00011.00 BOARD, POWER SUPPLY, 120VAC
47 1084.00024.00 NUT, CLIP ON (J-NUT), #6-32, 18 -16 GA., BLACK-PHOSPHATE FINISH
48 1084.00011.00 NUT, CLIP ON (J-NUT), #6-32, 22 - 20 GA., BLACK-PHOSPHATE FINISH
49 1046.00003.00 LABEL, CSD WARNING, 1.5" X 5.0"
50 1041.00004.00 LABEL, EXTRACTOR
51 1046.00019.00 LABEL, POWER SWITCH
52 1073.00007.00 LEG, FLANGE FOOT, 4" HIGH
53 1102.00152.00 COVER, ASSEMBLY, RIGHT, CBS-2060'S
54 1001.00059.00 COVER, TOP, CBS-2062E
55 1001.00060.00 COVER, UPPER BASE, 2062E
56 1082.00017.00 SCREW, # 6-32 X 1/2" TRUSS HD PHIL., MACHINE
57 1402.00016.00 HARNESS, LOW AMP, CBS-2062e,
58 1402.00017.00 HARNESS, HIGH AMP, CBS-2062e
59 1041.00002.00 LABEL , "CSD"
60 1045.00011.00 OVERLAY, CBS-2062e
61 1401.00024.00 WIRING DIAGRAM, CBS-2062e
62 1042.00007.00 LABEL, 4" X 3" SERIAL NUMBER, CBS-2062E
63 B00828004 BREW BASKET ASSEMBLY, CBS-60'S
64 1022.00035.00 INSULATION, HOT WATER TUBE, 16" LONG, CBS-2060'S
65 1022.00038.00 INSULATION, BY-PASS TUBE, 10" LONG, CBS-2060'S
Figure 4 – CBS-2062eTank Assembly
DWG 1104.00015.00
# PART # DESCRIPTION See Figure 1104.00015.00 – CBS-2062eTank Assembly
1 1114.00032.00 TANK WELDMENT, CBS-2062E
2 1031.00029.00 BUSHING, 3/4-16 X 1/4 NPSM, HEX HEAD
3 1031.00030.00 FITTING, COMPR 90° M, 3/8 OD X 1/4 MPT
4 1031.00031.00 FITTING, ELBOW 90°, 3/8 HOSE X 1/4 MPT
5 1013.00045.00 TUBE, .375" OD, 7" LONG
6 1084.00022.00 NUT, 3/4-16 HEX JAM, 18-8SS
7 1031.00026.00 FITTING, HEX NIPPLE, 3/8 MPT X 1/4 MPT
8 1034.00002.00 VALVE, BALL 3/8 FPT X 3/8 FPT
9 1031.00025.00 FITTING, BARB, 1/2 HOSE ID X 3/8 MPT 10 1107.00005.00 HEATER ASSEMBLY, IMMERSION 3000W/240VAC 11 1003.00005.00 BRACKET, ONE SHOT THERMOSTAT 12 1053.00004.00 THERMOSTAT, SINGLE SHOT, 25 AMP 13 1083.00006.00 WASHER, .875" OD X 0.562" ID FLAT 14 1025.00009.00 FITTING, 90 DEG. ELBOW, 1/4 NPT X 5/16 BARB, KYNAR 15 1023.00003.00 LOCKNUT 1/4"-18 NPT MODIFIED THREAD 16 1025.00001.00 FITTING, COMPRESSION MALE CONNECTOR 17 1102.00145.00 TEMP. PROBE ASSEMBLY, 14" LG 18 1112.00019.00 PROBE WELDMENT, WATER LEVEL 2.600" LG 19 1024.00007.00 O-RING, DASH #344, TANK COVER 20 1102.00007.00 TANK COVER ASSEMBLY 21 1059.00001.00 TRIAC 40A, 600V 22 1003.00006.00 BRACKET, HEAT SINK 23 1083.00009.00 WASH, #6 SCREW , INTL TOOTH LOCKWASHER 24 1084.00010.00 NUT, HEX, #6-32, UNDERSIZED, ZINC PLATED 25 1013.00065.00 FITTING 5/8" HOSE ID 26 1013.00010.00 FITTING 3/8" HOSE ID 27 1013.00011.00 NUT FOR 3/8 HOSE ID FITTING 28 1013.00066.00 NUT FOR 5/8 HOSE ID FITTING 29 1024.00014.00 O-RING, 1/2 X 11/16, 3/32 WIDTH 30 1044.00004.00 LABEL, DANGER, HIGH VOLTAGE 31 1024.00039.00 O-RING, 11/16 X 7/8, 3/32 WIDTH
Parts for b00828004, CBS-2060e brewbasket
ITEM# QTY
1 1 1112.00116.00 WELDMENT, BREW BASKET, CBS-60'S 2 1 1046.00015.00 LABEL, CAUTION, BREW BASKET, CBS-60'S 3 1 1009.00004.00 BASKET, WIRE, 21"X7", CBS-60'S 4 1 1102.00154.00 HOUSING ASSEMBLY, BREW BASKET MAGNET, CBS-2060'S 5 1 1082.00072.00 SCREW, 10-16 x 1/2", 410 SS, PAN HD PH., THRD FORMING
PART NO DESCRIPTION
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