Fetco CBS-2062e Service Manual
®
Model
www.fetco.com
Contact Information ........................................................2
Description & Features ...................................................2
Specifications..................................................................2
Requirements .................................................................2
Weights and Capacities..................................................2
Measurements ................................................................2
Electrical Configuration and Brewing Efficiency .............3
Dimensions & Utility Connections...................................4
NOTICE TO INSTALLER: Please leave this book with the machine.
Table of Contents
User’s Guide
s:
f CBS-2061e
f CBS-2062e
Installation, Final Setup, Operator Training.................5-7
Safety Notices.................................................................6
Operating Instructions ....................................................8
Programming- operator access programming................9
Batch Settings.................................................................9
Temperature Settings ...................................................10
Advanced Settings and Diagnostics.............................10
Error Codes ..................................................................12
Cleaning & Maintenance ..............................................14
Parts .............................................................................18
FETCO®, LUXUS®, EXTRACTOR®, INTERMITTENT BREW, Driven To Pioneer Innovation® and Driven To Innovation™
© 2011 Food Equipment Technologies Company November 2011
are trademarks or trade names of Food Equipment Technologies Company.
Contact Information
FETCO
®
Food Equipment Technologies Company
600 Rose Road
Lake Zurich • IL • 60047-0429 • USA
Internet: www.fetco.com
Phone: (800) 338-2699 (US & Canada)
(847) 719-3000
Fax: (847) 719-3001
Email: sales@fetco.com
techsupport@fetco.com
Description & Features
The CBS-2060e EXTRACTOR® Series coffee brewers feature our patented intermittent spray over technology
and patented Cascading Spray Dome.
The following variables are programmed for each batch size:
Brew volume Prewet percent (Percentage of the brew volume)
Brew time Prewet delay (The time between prewetting and the brew cycle.)
Bypass percent
(Percentage of the brew volume)
Using these variables, the software calculates how much water to use for prewetting, bypass, and brewing.
The total brew time is divided into several 30 second cycles. Within these cycles, the software calculates how
long to spray water over the coffee grounds, and how long to pause before the next cycle begins. The bypass
valve opens at the beginning of the brew cycle and dispenses the correct amount of water all at once.
Features
Three fully programmable batch sizes per side Brew temperature protection
Adjustable prewetting cycle Brew basket safety locks
Adjustable bypass Cascading Spray Dome for enhanced extraction.
Fully addressable brew programming routine Electronically controlled hot water service
Drip delay (The time between the end of the brew cycle
and the unlocking of the brew basket.)
Specifications
Requirements
Water Requirements: Coffee Filter Size:
CBS-2061e: 20-75 psig, (138-517kPa) 2 gpm (7.6 lpm) 20” X 8” – standard FETCO # F004
CBS-2062e: 20-75 psig, (138-517kPa) 4 gpm (15.1 lpm) 18” X 7½” - optional half batch FETCO # F005
Water inlet fitting is a 3/8 inch male flare. Electrical: See electrical configuration chart.
Brew Volume: Temperature:
Full Batch 3 gal. (11.4 lit.)
Half Batch 1.5 gal. (5.7 lit.)
Weights and Capacities
Brewer
Model
CBS-2061e 91 lbs.
CBS-2062e 137 lbs.
Weight
(empty)
(41.3kg)
(62.1)
Water tank
Capacity & Weight.
8.7 gal.
(33 l)
16.3 gal.
(62 l)
72 lbs.
(32.7kg)
136 lbs.
(62.1kg)
Weight
(filled)
163 lbs.
(74kg)
273 lbs.
(123.8kg)
Measurements
Brewer Model Height Width Depth Empty weight Shipping weight
CBS-2061e 37 ¾ in. (96cm) 18½ in. (47cm) 22½ in. (57cm) 91 lbs. (41.3kg) 99 lbs. (45kg)
CBS-2062e 37 ¾ in. (96cm) 32½ in. (83cm) 22½ in. (57cm) 137 lbs. (62.1kg) 147 lbs. (66.7kg)
2
200°F (93°C) inside water tank (at sea level)
195°F (91°C) ± 5° at sprayhead
*Dispenser
Weight, ea.
18 lbs.
(8.2kg)
18 lbs.
(8.2kg)
*Dispenser
Filled, ea..
*Total Weight Brewer &
Dispensers, Filled
42.5 lbs
(19.3kg)
42.5 lbs
(19.3kg)
* Based on TPD-30 Series Dispensers
(161.5kg) (2 dispensers)
205.5 lbs.
(93.2kg)
356 lbs.
Electrical Configuration and Brewing Efficiency
US & Canada
CBS-2061e
Standard Electrical Configurations
Configuratio
n Code
E61016 2 X 3 kW 120/208-240 1 3 + G 4.6-6.1 22.1-25.5 11.2-14.9 [42-56]
E61026 2 X 4 kW 120/208-240 1 3 + G 6.1-8.1 29.3-33.8 14.9-19.8 [56-75]
E61036 3 X 3 kW 120/208-240 3 4 + G 6.9-9.1 19.5-22.4 16.8-22.2 [64-84]
E61046 3 X 4 kW 120/208-240 3 4 + G 9.1-12.1 25.8-28.9 22.2-29.5 [84-112]
E61146 3 X 4 kW 480 3 3 + G 12.1 14.9 29.5 [112]
*E61076 3 X 3 kW 230-400 3 4 + G 6.4 9.4 15.6 [59]
*E61086 3 X 4 kW 230-400 3 4 + G 8.4 12.4 20.5 [78]
*E61126 3 X 3 kW 240/415 3 3 + G 6.8 9.8 16.6 [63]
*E61136 3 X 4 kW 240/415 3 3 + G 9.0 12.9 22 [83]
*EXPORT ONLY
(1) Based on standard factory settings: 4.5 minute brew time; 0% prewet, 0% bypass; 200 F water.
CBS-2062e
Standard Electrical Configurations
Configuration
Code
E62016 3 X 3 kW 120/208-240 1 3 + G 6.9-9.1 33.3-38.5 16.8-22.2 [64-84]
E62026 3 X 4 kW 120/208-240 1 3 + G 9.1-12.1 44.1-50.8 22.2-29.5 [84-112]
E62036 3 X 3 kW 120/208-240 3 4 + G 6.9-9.1 19.5-22.4 16.8-22.2 [64-84]
E62046 3 X 4 kW 120/208-240 3 4 + G 9.1-12.1 25.7-29.6 22.2-29.5 [84-112]
E62056 6 X 3 kW 120/208-240 3 4 + G 13.6-18.1 38.3-44.1 33.2-44 [126- 167]
E62066 6 X 4 kW 120/208-240 3 4 + G 18.1-24.1 50.8-58.5 44- 59 [167- 223]
E62146 6 X 3 kW 480 3 3 + G 18.1 22.2 44 [167]
E62166 6 X 4 kW 480 3 3 + G 24.1 29.4 59 [223]
3.0 gallons/11.4 liter per batch
Heater
Configuration
Voltage Phase Wires KW
Max Amp
Draw
Gallons [liters] /Hour (1)
3.0 gallons/11.4 liter per batch
Heater
Configuration
Voltage
Phase
Wires KW
Max Amp
Draw
Gallons [liters] /Hour (1)
*E62106 6 X 3 kW 220/380 3 4 + G 12.6 18.6 28.3 [107]
*E62136 6 X 4 kW 220/380 3 4 + G 16.8 24.6 41 [155]
*E62176 6 X 3 kW 240/415 3 4 + G 13.6 19.2 33.2 [126]
*EXPORT ONLY
(1) Based on standard factory settings: 4.5 minute brew time; 0% prewet, 0% bypass; 200 F water.
.
3
[
[
]
[
]
[
] [
]
CBS-2061e
[60.4 cm]
Dimensions & Utility Connections
64.9 cm
46 cm]
[60.7 cm
5.1 cm
[12.1 cm]
[5.4 cm]
[105.9 cm]
CBS-2062e
[29.7 cm]
25.1”
[63.9] cm
11.7”
[29.7] cm
32.25”
[81.9] cm
23.9”
23.85”
[60.7] cm
16.1”
[41] cm
18.5 cm
[10.0 cm]
2.1”
[5.4] cm
41.7”
[106] cm
4.8”
[12.1] cm
7.3”
18.5] cm
4”
[10.0] cm
4
Installation
(For Qualified Service Technicians Only)
Keys To A Successful Installation
If not installed correctly by qualified personnel, the brewer may not operate properly and damage may result.
Damages resulting from improper installation are not covered by the warranty.
Here are the key points to consider before installation:
Electrical:
All FETCO brewers require NEUTRAL unless equipped with an optional factory-installed step-down
transformer. Ground is not an acceptable substitute for neutral. Installation without neutral may cause
the brewer to malfunction.
The installation must comply with applicable federal, state, and local codes having jurisdiction at your
location. Check with your local inspectors to determine what codes will apply.
Plumbing:
This equipment is to be installed to comply with the applicable federal, state, or local plumbing codes.
Flush the water line and water filter thoroughly prior to connecting it to the brewer to prevent debris
from contaminating the machine.
Verify that the water line will provide at least 2 gallons per minute/(7.6 lpm) at 20-75 psig/(138-
517kPa) for the CBS-2061e, and 4 gallons per minute/(15.1 lpm) at 20-75 psig/(138-517kPa) for the
CBS-2062e before connecting it to the brewer. Note that this is a high flow rate for beverage
equipment.
-
This equipment goes to a fault state and will signal an error code if water flow is insufficient.
General:
Utilize only qualified beverage equipment service technicians for installation.
A Service Company Directory may be found on our web site, http://www.fetco.com.
Installation Instructions
Brewer Setup
1. Review the Dimensions for the unit you are installing. Verify that the brewer will fit in the space intended
for it, and that the counter or table will support the total weight of the brewer and dispensers when filled.
2. The brewer’s legs are shipped inside the brew baskets.
Remove the brew basket(s) and the coffee
dispenser(s). Place the brewer on its back and screw
in the legs.
3. Place the brewer on the counter or stand.
4. When the brewer is in position, level it front to back as
well as side to side by adjusting the legs.
5. Remove the lower cover to access the water and electrical connections. Knock-outs are provided in the
back and base of the brewer body for the connections.
Water Connection
1. Water inlet is a 3/8 inch male flare fitting.
2. The brewer can be connected to a cold or hot water line. Cold water is preferred for best coffee flavor, but
hot water will allow for faster recovery times.
3. Install a water shut off valve near the brewer to facilitate service. If an in-line water filter is used, it should
be installed after the water shut off valve and in a position to facilitate filter replacement.
4. Flush the water supply line and filter before connecting it to the brewer.
5. Verify that the water line will provide at least 2 gallons per minute/(7.6 lpm) for the CBS-2061e, and 4
gallons per minute/(15.1 lpm) for the CBS-2062e, and that the water pressure is between 20 and 75
psig/(138-517kPa).
6. Use a wrench on the factory fitting when connecting the incoming water line. This will reduce stress on the
internal connections and reduce the possibility of leaks developing after the install has been completed.
Warning: Legs are to be adjusted for
level ing the br ewer only . Do not use
f or hei ght adjustment or extend them
higher than necessary.
5
Electrical Connection
1. Verify that the actual voltage at the electrical service connection is compatible with the specifications on the
brewer’s serial number label. Make sure the electrical service includes neutral.
2. The temperature and water tank fill level are pre-set at the factory. There is no need to turn off the heaters
during the installation process. The heaters are disabled by the control board until the tank is full of water.
The heating process will start automatically when the tank has filled.
3. A terminal block is provided for connecting the incoming power wires. Consult local codes to determine if a
cord and plug can be installed, or if the unit must be hard wired.
4. A fused disconnect switch or circuit breaker on the incoming power line must be conveniently located near
the brewer, and its location and markings known to the operators.
5. The body of the brewer must be grounded to a suitable building
ground. A ground lug is provided in the brewer next to the power
terminal block. Use only 10 gauge copper wire for grounding.
Warning : To prevent
electrical shock, this
unit must be properly
grounded.
6. Electrical connections must be secured in-place within the unit to
meet national and local standards.
7. Connect the incoming power wires to the terminal block in accordance with applicable codes.
Electrical Configurations – US & Canada
CBS-2061e and CBS-2062e Single Phase CBS-2061e and CBS-2062e Three Phase
SINGLE PHASE
TERMINAL BLOCK
L1L2N
GROUND LUG
3 PHASE
TERMINAL BLOCK
L1L2L3
N
GROUND LUG
120V 120V
N
208-240V
Incoming Power: Connect wires to L1, L2, L3, N, Grnd
GROUND
WIRE
208-240V 208-240V
208-240V
120V
GROUND
N
WIRE
Safety notes.
Professional installation is required. This appliance is manufactured for commercial use only.
Operation requirements and maintenance for commercial cooking appliances differ from household appliances.
Operators must be trained for this equipment and must understand the use, maintenance and kitchen hazards.
Do not attempt to move the CBS-2061e or CBS-2062e once it is filled. Drain equipment before moving.
The CBS-2060e coffee brewers prepare up to three gallons of coffee or tea in a single batch using very hot water.
The factory set brew (default) time is 4.5 minutes with the brew basket locked for safety from start of brew.
The brew basket unlocks and may be serviced 8.5 minutes after starting the brew.
Never attempt to defeat or override the brew basket locking feature.
EXTRACTOR® coffee brewers include a hot water service tap for kitchen purposes.
The hot water service tap is operated by the electronic touchpad and may be completely disabled by entering
operator access programming. (see PROGAMMING - beginning page 9)
Keep these instructions for training and future reference
6
Final Setup
1. Turn on the incoming water supply line and inspect both inside
and outside of the brewer for leaks in all fittings and tubes
2. Turn on the incoming power.
3. Press the brewer’s main power switch, which is hidden behind
the front leg of the brewer. The control panel on/off switch will
begin flashing. Press this switch while it is flashing.
4. Within 6 seconds, the hot water tank will begin filling until the
water is sensed by the probe at the top of the tank. The display
will read “FIL”. The heaters will be disabled by the control board
until the tank is full.
5. While the water is heating, the display will read “LO” and the
actual water temperature will be displayed. After the water has
reached the set temperature, the display will be blank. There is
no “ready” light.
6. Review the Operating Instructions. Brew one full batch (water
only) on each side to confirm proper fill levels. The brewer is
factory set with water only (no coffee) to dispense the correct
amount of water. If the actual volume is slightly different from the
programmed volume, fine tuning the brewer may be necessary.
See #60 – 63 in the Advanced Settings & Diagnostics section.
7. Re-attach the covers after one final inspection for leaks. Look
closely in the top of the brewer at the dispense fittings during this
inspection.
Operator Training
Review the operating procedures with whoever will be using the
brewer. Pay particular attention to the following areas:
1. Always pre-heat the dispensers before the first use of each day
by filling them half way with hot water, and letting them stand for
at least 15 minutes.
2. Don't remove the brew basket until it has stopped dripping.
3. Make sure the dispenser is empty before brewing into it.
4. Show how to attach covers, close, and or secure the thermal
dispensers for transporting.
5. Show the location and operation of the water shut off valve as
well as the circuit breaker for the brewer.
6. Steam from the tank will form condensation in the vent tubes.
This condensation will drip into and then out of the brew baskets.
1/4 cup discharging overnight is possible. Place an appropriate
container under each brew basket when not in use.
7. We recommend leaving the power to the brewer on overnight.
The water tank is well insulated and will use very little electricity
to keep the tank hot. Leaving the brewer in the on position will
also avoid delays at the beginning of shifts for the brewer to
reach operating temperature.
CBS-2062e
7
Operating Instructions
Control Panel Functions
Only switches that are active are illuminated.
Switches that are inactive or disabled are invisible.
X Main Power Switch
Controls all power to brewer
Indicator lamp at top of panel.
Y Control Panel On/Off Switch
Secondary power switch. Does
not
disconnect main power.
Flashing = Off
Lit = On
Invisible = Main Power Off
Z Display
”FIL” = Water tank is filling.
”LO XXX” = Unit is heating, not
ready to brew. (XXX = actual
temperature)
”NO BAS” = Brew basket not in
position.
Blank = Ready to brew.
Also displays error messages.
[ Stop Switches
Stops brew cycle
Lit = Brew cycle in progress
Invisible = Not brewing, or
dripping in progress
\ Brew Switches
Starts brew cycle
Must be held in for 1 second
Flashing = Brew cycle in progress
Lit = Ready to brew
Invisible – Not ready to brew, or
batch disabled
(See Programming Section)
] Hot Water Switch
Dispenses hot water from faucet
Hold in to dispense
Brewing
1. Turn the main power switch and control
panel switch on.
2. Prepare a brew basket with the correct size
filter and appropriate amount of coffee.
3. Slide the brew basket completely into the
rails.
4. Place a clean, empty, preheated dispenser
under the brew basket.
5. Select a batch from the available choices,
and hold the corresponding BREW button in
for 1 second to start the brew cycle.
6. The STOP button will illuminate, and the
selected BREW button will flash, indicating
that brewing is in progress. All other BREW
buttons will extinguish.
CBS-2062e
7. When the brew cycle is finished, the STOP
button will extinguish and the BREW button will
continue flashing, indicating that coffee may still
be dripping from the bottom of the brew basket.
8. Before removing the brew basket or dispenser,
visually verify that dripping has stopped.
Notes:
Preheat dispenser by filling at least ½ full with
water at brewing temperature. Allow it to sit for
at least 15 minutes before draining.
A sensor is provided to prevent the brewer from
operating if the brew basket is not all the way in.
A brew basket lock will prevent removal of the
brew basket during brewing and dripping
8
Loading...