Fetco CBS-2051E, CBS-2052E20, CBS-2052E User Manual

www.fetco.com
Model
NOTICE TO INSTALLER: Please leave this book with the machine.
User’s Guide
s:
f CBS-2051e f CBS-2052e f CBS-2052e20
Table of Contents
Contact Information ..................................................2
Description & Features .............................................2
Specifications............................................................2
Requirements........................................................2
Weights and Capacities ........................................2
Electrical Configuration and Brewing Efficiency ...3
Dimensions & Utility Connections.............................4
Installation................................................................. 6
Operating Instructions ..............................................9
FETCO®, LUXUS®, EXTRACTOR® and Driven To Pioneer Innovation™ are trademarks or trade names of Food Equipment Technologies Company.
© 2005 Food Equipment Technologies Company Part # P021 October 20, 2005
Programming .......................................................... 10
Batch Settings.....................................................10
Temperature Settings .........................................11
Advanced Settings and Diagnostics ...................11
Relay Test ...........................................................12
Error Codes ............................................................13
Parts .......................................................................14
Contact Information
FETCO
®
Food Equipment Technologies Company 600 Rose Road Lake Zurich IL 60047-0429 USA
Internet: www.fetco.com
Phone: (800) 338-2699 (US & Canada)
(847) 719-3000
Fax: (847) 719-3001
Email: sales@fetco.com
techsupport@fetco.com
Description & Features
The CBS-2050e Series coffee brewers feature our patented intermittent spray over technology, which works like this:
The following variables are programmed for each batch size:
Brew volume Prewet percent (Percentage of the brew volume)
Brew time Prewet delay (The time between prewetting and the brew cycle.)
Bypass percent
(Percentage of the brew volume)
Using these variables, the software calculates how much water to use for prewetting, bypass, and brewing. The total brew time is divided into several 30 second cycles. Within these cycles, the software calculates how long to spray water over the coffee grounds, and how long to pause before the next cycle begins. The bypass valve opens at the beginning of the brew cycle and dispenses the correct amount of water all at once.
Features
Three fully programmable batch sizes per side Brew basket safety locks Adjustable prewetting cycle Brew temperature protection Adjustable bypass Universal wiring – single or three phase Electronically controlled hot water service
Drip delay (The time between the end of the brew cycle
and the unlocking of the brew basket.)
Specifications
Requirements
Water Requirements: Electrical: See electrical configuration chart.
CBS-2051e: 20-75 psig, 1 gpm CBS-2052e: 20-75 psig, 1 ½ gpm CBS-2052e20: 20-75 psig, 1 ½ gpm
Weights and Capacities
Brewer Model Weight
(empty)
CBS-2051e 55 lbs. 5.5 gal. 46 lbs. 81 lbs. 10.5 lbs. 23 lbs. 104 lbs. CBS-2052e 92 lbs. 10.3 gal. 86 lbs. 178 lbs. 10.5 lbs. 23 lbs. 224 lbs. CBS-2052e20 95 lbs. 10.3 gal. 86 lbs. 181 lbs. 11.5 lbs. 28 lbs. 237 lbs.
Water tank
Capacity & Weight.
 Coffee Filters: 15” X 5 ½ ” FETCO Product # F001
Weight
(filled)
*Dispenser Weight, ea.
*Dispenser
Filled, ea..
*Total Weight Brewer &
Dispensers, Filled
* Based on L3D Series Dispensers
2
Electrical Configuration and Brewing Efficiency
US & Canada
CBS-2051e
Electrical Heater Voltage Maximum Batches per Hour* (max 11) Config. Code Configuration (AC) Phase Wires KW Amp draw Cold Water Hot Water
E51016 2 X 3 KW 120/208 4.6 22.1 7.7 11.0
1.5 gallons per batch
120/220 single 3 + ground 5.1 23.4 8.6 11.0
120/240 6.1 25.5 10.3 11.0
CBS-2052e 1.5 gallons per batch
Electrical Heater Voltage Maximum Batches per Hour* (max 22) Config. Code Configuration (AC) Phase Wires KW Amp draw Cold Water Hot Water
E52016 Option 1 120/208 4.6 22.4 7.7 18.6
Universal 2 X 3 KW 120/220 single 3 + ground 5.1 23.7 8.6 20.8
Wiring
Total 3 X 3 KW
(Factory Setting)
Option 2 120/208 6.9 19.5 11.5 22.0
120/240 6.1 25.8 10.3 22.0
Heaters 3 X 3 KW 120/220 three 4 + ground 7.7 20.6 12.9 22.0
120/240 9.1 22.5 15.4 22.0
E52026 Option 1 120/208 7.6 36.9 12.8 22.0
Universal 2 X 5 KW 120/220 single 3 + ground 8.5 39.0 14.4 22.0
Wiring
Total 3 X 5 KW
120/240 10.1 42.5 17.1 22.0
Option 2 120/208 11.4 32.0 19.2 22.0
Heaters 3 X 5 KW 120/220 three 4 + ground 12.7 33.9 22.0 22.0
(Factory Setting)
120/240 15.1 36.9 22.0 22.0
CBS-2052e20 2.0 gallons per batch
Electrical Heater Voltage Maximum Batches per Hour* (max 18) Config. Code Configuration (AC) Phase Wires KW Amp draw Cold Water Hot Water
E53016 Option 1 120/208 4.6 22.4 5.8 14.0
Universal 2 X 3 KW 120/220 single 3 + ground 5.1 23.7 6.5 15.6
Wiring
Total 3 X 3 KW
(Factory Setting)
Option 2 120/208 6.9 19.5 8.6 18.0
Heaters 3 X 3 KW 120/220 three 4 + ground 7.7 20.6 10.1 18.0
120/240 9.1 22.5 11.6 18.0
120/240 6.1 25.8 7.7 18.0
E53026 Option 1 120/208 7.6 36.9 9.6 18.0
Universal 2 X 5 KW 120/220 single 3 + ground 8.5 39.0 11.2 18.0
Wiring
Total 3 X 5 KW
120/240 10.1 42.5 12.8 18.0
Option 2 120/208 11.4 32.0 14.4 18.0
Heaters 3 X 5 KW 120/220 three 4 + ground 12.7 33.9 16.5 18.0
(Factory Setting)
120/240 15.1 36.9
16.5 18.0
* Based on standard factory settings: 4.0 minute brew time; 0% prewet, 0% bypass; 200 F water.
Export
CBS-2051e
Electrical Heater Voltage Maximum Batches per Hour* (max 11) Config. Code Configuration (AC) Phase Wires KW Amp draw Cold Water Hot Water
E51026 2 X 3 KW 220 single 2 + ground 5.1 23.4 8.9 11.0
1.5 gallons per batch
CBS-2052e 1.5 gallons per batch
Electrical Heater Voltage Maximum Batches per Hour* (max 22) Config. Code Configuration (AC) Phase Wires KW Amp draw Cold Water Hot Water
E52036 2 X 3 KW 220 single 2 + ground 5.1 23.7 8.6 20.8
CBS-2052e20 2.0 gallons per batch
Electrical Heater Voltage Maximum Batches per Hour* (max 18) Config. Code Configuration (AC) Phase Wires KW Amp draw Cold Water Hot Water
E53036 2 X 3 KW 220 single 2 + ground 5.1 23.7 6.5 15.6
* Based on standard factory settings: 4.0 minute brew time; 0% prewet, 0% bypass; 200 F water.
3
CBS-2051e
Dimensions & Utility Connections
CBS-2052e
DWG 201100-000
DWG 201101-000
4
CBS-2052e20
DWG 201129-000
5
Installation
(For Qualified Service Technicians Only)
Keys To A Successful Installation
If not installed correctly by qualified personnel, the brewer may not operate properly and damage may result. Damages resulting from improper installation are not covered by the warranty. Here are the key points to consider before installation:
Electrical:
All FETCO brewers require NEUTRAL. Ground is not an acceptable substitute. Installation without neutral
may cause damage to the electronic components.
Universal wiring: This brewer can be configured for single or three phase operation. Conversion
instructions are described later in this section.
The electrical diagram and universal wiring instructions are located on the inside of the lower cover. The installation must comply with applicable federal, state, and local codes having jurisdiction at your
location. Check with your local inspectors to determine what codes will apply.
Plumbing:
This equipment is to be installed to comply with the applicable federal, state, or local plumbing codes. The water line must be flushed thoroughly prior to connecting it to the brewer to prevent debris from
contaminating the machine.
Verify that the water line will provide at least 1 gallon per minute for the CBS-2051e, and 1.5 gallons per
minute for the CBS-2052e and 2052e20 before connecting it to the brewer.
General:
Utilize only qualified beverage equipment service technicians for installation. A Service Company Directory
may be found on our web site, http://www.fetco.com.
Installation Instructions
Brewer Setup
1. Review the Dimensions for the unit you are installing. Verify that the brewer will fit in the space intended for it, and that the counter or table will support the total weight of the brewer and dispensers when filled.
2. The brewer’s legs are shipped inside the brew baskets. Remove the brew basket(s) and the coffee dispenser(s). Place the brewer on its back and screw in the legs.
3. Place the brewer on the counter or stand.
4. When the brewer is in position, level it front to back as well as side to side by adjusting the legs.
5. Remove the lower cover to access the water and electrical connections. Knock-outs are provided in the back and base of the brewer body for the connections.
Water Connection
1. Water inlet is a 3/8 inch male flare fitting.
2. The brewer can be connected to a cold or hot water line. Cold water is preferred for best coffee flavor, but hot water will allow for faster recovery times.
3. Install a water shut off valve near the brewer to facilitate service. If an in-line water filter is used, it should be installed after the water shut off valve and in a position to facilitate filter replacement.
4. Flush the water supply line and filter before connecting it to the brewer.
5. Verify that the water line will provide at least 1 gallon per minute for the CBS-2051e, and 1.5 gallons per minute for the CBS-2052e and 2052e20, and that the water pressure is between 20 and 75 psig.
6. Use a wrench on the factory fitting when connecting the incoming water line. This will reduce stress on the internal connections and reduce the possibility of leaks developing after the install has been completed.
Warning: Legs are to be adjusted for
level ing the brewer only. Do not use f or height adjustment or extend them higher than necessary.
6
Electrical Connection
1. Verify that the actual voltage at the electrical service connection is compatible with the specifications on the
brewer’s serial number label. Make sure the electrical service includes neutral.
2. The temperature and water tank fill level are pre-set at the factory. There is no need to turn off the heaters during the installation process. The heaters are disabled by the control board until the tank is full of water. The heating process will start automatically when the tank has filled.
3. A terminal block is provided for connecting the incoming power wires. Consult local codes to determine if a cord and plug can be installed, or if the unit must be hard wired.
4. A fused disconnect switch or circuit breaker on the incoming power line must be conveniently located near the brewer, and its location and markings known to the operators.
5. The body of the brewer must be grounded to a suitable building ground. A ground lug is provided in the brewer next to the power terminal block. Use only 10 gauge copper wire for grounding.
6. Electrical connections must be secured in-place within the unit to meet
W arning: To prevent
electrical shock, this unit must be properly groun ded.
national and local standards.
7. Connect the incoming power wires to the terminal block in accordance with applicable codes.
CBS-2051e
GROUND LUG
L1
N
L2
GROUND
WIRE
120V 120V
N
208-240V
The CBS-2052e and CBS-2052e20 are shipped from the factory configured for either single phase or three phase operation, depending on the version that was ordered. A tag attached to the terminal block will indicate which way the unit was configured.
Notice: The following conversion should be performed only by a qualified beverage equipment service technician or electrician.
For brewers manufactured before August, 2005:
To change the configuration, arrange the heater wires as shown below. Make sure that all connections are tight. These instructions are also located on the inside of the lower cover.
CBS-2052e SINGLE PHASE
CONFIGURATION
120/208-240 VAC 3 wires + ground
GROUND
LUG
HEATER WIRES
4 & 5
1 & 2
L1
L2
N
CBS-2052e
3 & 6
L3
THREE PHASE
CONFIGURATION
120/208-240 VAC 4 wires + ground
GROUND
LUG
HEATER WIRES
1 & 2 3 & 4
L1 L2L3
N
5 & 6
NOT
USED
208-240V
208-240V 208-240V
208-240V
GROUND
Incoming Power: Connect wires to L1, L2, N, Ground
Heater Wires: Connect wires 1 & 2 to L1
WIRE
Connect wires 4 & 5 to L2 Connect wires 3 & 6 to L3
120V
N
GROUND
Incoming Power: Connect wires to L1, L2, L3, N, Grnd
Heater Wires: Connect wires 1 & 2 to L1
WIRE
Connect wires 3 & 4 to L2 Connect wires 5 & 6 to L3
120V
N
For brewers manufactured after August 1, 2005:
A jumper wire with instruction tag is provided (pictured at right).
Single Phase: Connect the jumper to L2 and L3.
Connect incoming wires to L1, L2, N, ground.
Three Phase: Do not use the jumper.
Connect wires to L1, L2, L3, N, ground.
When not used, the jumper should remain secured inside the brewer for future use.
7
Final Setup
1. Turn on the incoming water supply line and inspect both inside and outside of the brewer for leaks in all fittings and tubes
2. Turn on the incoming power.
3. Press the brewer’s main power switch, which is hidden behind the front leg of the brewer. The control panel on/off switch will begin flashing. Press this switch.
4. Within 6 seconds, the hot water tank will begin filling until the water is sensed by the probe at the top of the tank. The display will read “FIL”. The heaters will be disabled by the control board until the tank is full.
5. While the water is heating, the display will read “LO” and the actual water temperature will be displayed. After the water has reached the set temperature, the display will be blank. There is no “ready” light.
6. Review the Operating Instructions. Brew one full batch (water only) on each side to confirm proper fill levels. The brewer is factory set with water only (no coffee) to dispense the correct amount of water. If the actual volume is slightly different from the programmed volume, fine tuning the brewer may be necessary. See #60 – 63 in the Advanced Settings & Diagnostics section.
7. Re-attach the covers after one final inspection for leaks. Look closely in the top of the brewer at the dispense fittings during this inspection.
Operator Training
Review the operating procedures with whoever will be using the brewer. Pay particular attention to the following areas:
1. Always pre-heat the dispensers before the first use of each day by filling them half way with hot water, and letting them stand for at least 15 minutes.
2. Don't remove the brew basket until it has stopped dripping.
3. Make sure the dispenser is empty before brewing into it.
4. Show how to attach covers, close, and or secure the thermal dispensers for transporting.
5. Show the location and operation of the water shut off valve as well as the circuit breaker for the brewer.
6. Steam from the tank will form condensation in the vent tubes. This condensation will drip into and then out of the brew baskets. 1/4 cup discharging overnight is possible. Place an appropriate container under each brew basket when not in use.
7. We recommend leaving the power to the brewer on overnight. The water tank is well insulated and will use very little electricity to keep the tank hot. Leaving the brewer in the on position will also avoid delays at the beginning of shifts for the brewer to reach operating temperature.
8
Operating Instructions
Control Panel Functions
Only switches that are active are illuminated. Switches that are inactive or disabled are invisible.
X Main Power Switch
Controls all power to brewer Indicator lamp at top of panel.
Y Control Panel On/Off Switch
Secondary power switch. Does not
disconnect main power.
Flashing = Off Lit = On Invisible = Main Power Off
Z Display
”FIL” = Water tank is filling. ”LO XXX” = Unit is heating, not
ready to brew. (XXX = actual temperature)
”NO BAS” = Brew basket not in
position.
Blank = Ready to brew. Also displays error messages.
[ Stop Switches
Stops brew cycle Lit = Brew cycle in progress Invisible = Not brewing, or dripping
in progress
\ Brew Switches
Starts brew cycle Must be held in for 1 second Flashing = Brew cycle in progress Lit = Ready to brew Invisible – Not ready to brew, or
batch disabled (See Programming Section)
] Hot Water Switch
Dispenses hot water from faucet Hold in to dispense
Brewing
1. Turn the main power switch and control panel switch on.
2. Prepare a brew basket with the correct size filter and appropriate amount of coffee.
3. Slide the brew basket completely into the rails.
4. Place a clean, empty, preheated dispenser under the brew basket.
5. Select a batch from the available choices, and hold the corresponding BREW button in for 1 second to start the brew cycle.
6. The STOP button will illuminate, and the selected BREW button will flash, indicating that brewing is in progress. All other BREW buttons will extinguish.
7. When the brew cycle is finished, the STOP button will extinguish and the BREW button will continue flashing, indicating that coffee may still be dripping from the bottom of the brew basket.
8. Before removing the brew basket or dispenser, visually verify that dripping has stopped.
Notes:
Preheat dispenser by filling at least ½ full with
water at brewing temperature. Allow it to sit for at least 15 minutes before draining.
A sensor will prevent the brewer from operating
if the brew basket is not all the way in.
A brew basket lock will prevent removal of the
brew basket during brewing and dripping
9
Batch Settings
Turn the brewer off by pressing the main power switch.
Press the main power switch again to turn the unit on.
The last 2 digits of the model number will display briefly, then S t b. S t b
Quickly hold the STOP button for 3 seconds. P r G
The display will show the software version. Example:
Press STOP to continue.
Batches are numbered 1 – 3 (CBS-2051e) or 1 – 6 (CBS-2052e / 2052e20)
BATCH #
Example: Left Side
Next, the first batch parameter is displayed – batch 1, brew volume
Use the SCROLL UP and SCROLL DOWN buttons to adjust. Press the STOP button to go to the next parameter – brew time. 1.2 4.00
Continue this way until all parameters are programmed for batch #1.
(See the chart below for an explanation of each parameter.)
Next, batch #2 programming begins.
Batches 2, 3, 5, and 6 may be disabled by leaving them set to “OFF”. Change to “ON” to enable. Batches 1 and 4 cannot be disabled.
After all batches are programmed, go to temperature settings.
Large Batch –Volume 1.5 Gal.
Programming
PARAMETER
SETTING
1.1 1.50
(See next page)
Display
52
0.0 4.8
1.1 1.50
2.0 OFF
7 200
Important! After programming, you must press the HOT WATER button to save the settings and exit
programming mode, or changes will be lost. You may exit programming at any time.
Batch Parameters X=Batch Number (1 - 6)
Parameter Name Range Increment Default Setting Comment
X.0 Batch Enabled or
Disabled
X.1 Brew Volume
(Gallons)
X.2 Brew Time (Min:Sec) 2:00 – 24:00 0:30 4:00 minutes X.3 Bypass Percent 0.00 – 40.0% 1% 0 % Percentage of total
X.4 Prewet Percent 0.00 – 15.0% 1% 0 % Percentage of total
X.5 Prewet Delay
(Min:Sec)
X.6 Drip Delay (Min:Sec) 0:30 – 6:00
On/Off Batch 1 & 4 = ON
Batch 2, 3, 5, 6 = OFF
0.25 – 3.00 0.01 1.5 gal. (2051e/2052e)
2.0 gal. (2052e20)
Batch 1 & 4 cannot be disabled. To display liters, see # 59 in Advanced Settings section.
brew volume
brew volume
0:10 – 5:00 0:10 1:00 minute The time between
prewetting and start of brew cycle.
0:10 1:30 minute The time between
Minutes
end of brew cycle and unlocking of brew basket.
10
Temperature Settings
Parameter Name Range Default Setting Comment
7
Water Temp. (°F) 180°F - 208°F 200°F
8 Hot Water Service A (auto) / On / Off A (auto) A= Faucet will dispense only when not
9 Brew at Set
0 - 1 1 0=Will brew at any temperature
Temperature
Parameter Name Range Default Setting Comment
10 Enter Advanced
0 - 1 0 0 = Skip Advanced Settings & Settings & Diagnostics
Important! To save your changes, press to exit programming mode and return to operating mode.
Inside tank. Will be slightly lower at spray head. To display in ° Celsius, see # 58 in Advanced Settings.
brewing. On=Faucet always enabled. Off=Faucet always disabled.
above 180°F.
1=Will brew only at set temperature.
Note: Changes will not take effect until one full brew cycle is completed after the change is made.
Diagnostics. Loop back to start of batch programming cycle. 1 = Enter Advanced Settings & Diagnostics.
Press STOP to continue
Advanced Settings and Diagnostics
Address Description Range Default Comment
50 Water Level
in Tank
52 Brew Basket
Sensor State (left / right)
55 Tank Temperature 56 Brewer Model
Number
57 Reload Defaults 0 - 1 0 Changes all settings to default factory settings.
58 Temperature Scale F or C F F = Displays temp in degrees Fahrenheit
59 Water Volume
Scale
0 - 1 Tests if water is touching probe.
0 = Tank is less than full 1 = Tank is full
0 - 1 To test, slide the brew basket in and out. Display
should toggle between 0 and 1. 0 = Brew basket out. 1 = Brew Basket in.
180°F - 208°F
Displays current tank temperature.
31 - 52 Must be set for the correct model number of the
brewer: 51 for CBS-2051e,
52 for CBS-2052e and CBS-2052e20.
0 = Do not reload defaults 1 = Reload all default settings If 1 is selected, you must advance to the next address for this change to take effect. Does not change address 56 – model number.
C = Displays temp in degrees Celsius
GAL or LTR GAL GAL = Displays volume in gallons
LTR = Displays volume in liters
11
Address Description Range Default Comment
60
and
61
62
and
63
Left Brew Valve Flow Rate Right Brew Valve Flow Rate
Left Bypass Valve Flow Rate Right Bypass Valve Flow Rate
0.09 – 1.49
If #59 is GAL
or
0.33 – 5.63
If #59 is LTR
0.28 – 0.38
If #59 is GAL
or
1.05 – 1.44
If #59 is LTR
0.92
3.48
0.33
1.24
Use this to compensate for minor discrepancies in actual volume versus programmed volume. Set lower to increase volume, higher to decrease volume. The following formula can be used to determine the correct setting:
ACTUAL VOLUME
PROGRAMMED VOLUME
X
CURRENT
SETTING
=
64 Keypad Test 0 - 1 0 Tests function of control panel switches.
0 - Skip keypad test 1 - Keypad test active Starting at the stop buttons, press each button that is lit. The display will show the name of the switch being pressed. Brew switches are named S1, S2, S3, etc. The hot water switch must be pressed last, as this will exit the test.
65 Relay Test 0 - 1 0 0 - Skip relay test. Loop back to #50
1 – Relay test active.
Press STOP to continue
Press to save the settings and exit Diagnostic mode.
Press again to exit Programming mode and return to Operating mode.
Relay Test
Tests the individual relays which control various components. Use either batch button to actuate the relays.
Warning: During these
tests, hot water may be d ispensed from t he va lve being te sted.
To begin, you must first press the blinking Control Panel Power Switch.
Address Description Comment
90 Left or Single Brew Valve 91 Right Brew Valve 92 Left or Single Bypass Valve 93 Right Bypass Valve 94 Hot Water Faucet 95 Fill Valve 96 Heater To protect the heaters, this test will work only if the tank is full. 97 Left or Single Brew Basket Lock 98 Right Brew Basket Lock
Press to exit Relay Test.
Press again to exit Diagnostic mode.
Press again to exit Programming mode and return to Operating mode.
NEW
SETTING
12
Error Codes
Code Description Possible Cause Corrective Action
001 Internal Error
System had to reload default settings.
Control board failure. Clear error.
Re-program the brewer to the desired specifications. If error occurs again, replace control board.
050 Shorted temperature probe. Probe failure. Replace probe. Turn main power
051 Open temperature probe. Bad probe connection,
or probe failure.
075 Brew basket lock or sensor
failure.
Brew basket sensor or lock has failed.
Check all connections. Replace probe if necessary. Repair or replace brew
basket sensor or lock. Basket was in place when brew cycle started, but was pulled out during the brew cycle. If this error occurs, the brew basket lock has
Magnet in brew basket handle is missing or loose.
Remove brew basket
handle. Place magnet in
correct position. failed.
100 Initial Fill Error
Initial fill time was more than 15 minutes.
Water supply flow rate is too low.
Watch for short potting
during brew cycle.
Investigate cause of low flow
rate. (Clogged water filter,
etc.)
101 Error on refill
Tank did not refill within 3 minutes.
Water supply flow rate is too low.
Watch for short potting
during brew cycle.
Investigate cause of low flow
rate. (Clogged water filter,
etc.)
102 Unwanted Fill
When brewer is idle, the fill valve was activated for more than 30 seconds during a 1 hour period.
Possible leak in tank, fitting, or valve.
Output on control board has failed, causing a dispense
Check inside of machine for
leaks.
Replace control board.
valve to open.
200 Flat Line Temperature
(Water is boiling) System is calling for heat, but the temperature does not rise at least 2°F within
Triac is stuck closed, bad output on control board, or temperature is set too high for altitude.
Check triacs, check control
board output, or adjust
temperature for altitude.
10 minutes.
201 Heater Open
System is calling for heat,
Heating element failure.
Check and replace heating
elements if necessary. but the temperature does not rise at least 2°F within 10 minutes. This error is disabled during brewing and while using the hot water faucet.
202 Heater Short
System is not calling for heat, but temperature rises
Possible triac stuck closed, or bad output on control board.
Check triac and control
board.
more than 5°F.
255 Keypad Error
A switch was pressed for more than 45 seconds.
Switch was held in too long, or switch is stuck closed.
Clear error and try again. If
error occurs without switch
being pressed, replace input
board.
How to Clear Error
Codes
Turn main power switch off and on.
switch off and on. Turn main power switch off and on. Press the flashing control panel power switch to resume operation.
Press the control panel power switch.
Error message is cleared automatically at end of brew cycle.
Turn main power switch off and on.
Turn main power switch off and on.
Turn main power switch off and on.
Enter programming mode, then exit programming mode.
Turn main power switch off and on.
13
Figure 1 – CBS-2051e Main Assembly
Parts
DWG 101191-B
ITEM # QTY PART # DESCRIPTION
1 1 001049 WELDMENT CBS-2051e 2 1 57006 FILL VALVE, S-53 120VAC
2 1 57017 FILL VALVE, S-53 220VAC
220V ONLY
3 1 24012 GASKET, S-53 FILL VALVE 4 1 31078 FITTING, S-53 FILL VALVE INLET 5 1 03074 BRACKET, S-53 6 4 82020 SCREW, S-53 FILL VALVE 7 1 31031 FITTING, 90° MALE ELBOW, 3/8 TUBE OD X 3/8 MPT 8 1 86040 CONNECTOR, CABLE CLAMP, 3/4"
9 2 86032 BUSHING, SNAP, 1" MOUNTING HOLE DIA 10 2 29020 SPACER, HOT WATER VALVE 11 1 102192 ASSEMBLY, HOT WATER VALVE, 120VAC
11 1 102193 ASSEMBLY, HOT WATER VALVE, 220VAC
220V ONLY
11 57073 VALVE REBUILD KIT, DSV11. (PLUNGER, SPRING, AND DIAPHRAGM) 12 4 83051 WASHER, #8 SCREW SIZE, FLAT 13 20 84002 NUT, HEX, #8-32 MACHINE SCREW 14 1 002065 WELDMENT, HOT WATER FAUCET 15 1 33007 LOCKNUT, 7/16 STRAIGHT PIPE THREAD 16 1 108003 SWITCHING/ CONTROL BOARD, 6 KEYS, S3P 17 1 46029 LABEL, POWER SWITCH
14
EXPORT
EXPORT
18 4 15007 STANDOFF, MALE-FEMALE, THREADED HEX 4-40-1/2" 19 4 29007 NUT, #4-40 KNURLED THUMB 20 1 51042 BOARD, POWER SUPPLY-120VAC
20 1 51055 BOARD, POWER SUPPLY-220VAC
EXPORT
220V ONLY
21 4 29019 SPACER, .25" HEX x 1" LG., FEM, #4-40 THREAD 22 1 65002 CONNECTOR, COPPER LUG 23 1 52050 TERMINAL BLOCK 24 12 83026 WASHER, INTERNAL TOOTH LOCK, #8 SCREW SIZE, 25 1 104029 ASSEMBLY, TANK CBS-2051e 26 1 22057 INSULATION TANK FRONT CBS-2051 27 1 22058 INSULATION TANK REAR CBS-2051 28 1 102102 ASSEMBLY, LARGE SPRAY HEAD, 120V (SEE FIG. 5)
28 1 102159 ASSEMBLY, LARGE SPRAY HEAD, 220V (SEE FIG. 5)
EXPORT
220V ONLY
29 1 101160 ASSEMBLY, BREW BASKET LOCK. 120 VAC 29 1 101174 ASSEMBLY, BREW BASKET LOCK. 220 VAC
EXPORT
220V ONLY
30 1 102147 WELDMENT, BRACKET BY-PASS VALVE 31 1 102207 ASSEMBLY, REED SWITCH 32 1 57044 VALVE, BYPASS LEFT 120 VAC
32 1 57077 VALVE, BYPASS LEFT 220 VAC
EXPORT
220V ONLY
32 57073 VALVE REBUILD KIT, DSV11. (PLUNGER, SPRING, AND DIAPHRAGM) 33 2 84030 LOCKNUT, #8-32 SCREW SIZE, HEX THIN NYLON INSERT 34 1 45081 OVERLAY, CBS-2051e 35 1 102189 ASSEMBLY, POWER BRACKET, CBS-2000e 35 1 52026 CIRCUIT BREAKER, 5A 35 1 58054 SWITCH, PUSH BUTTON 36 1 25090 TUBE, 5/8"OD X 3/8"ID X 17"LG, COLD WATER 37 1 25044 TUBE, 5/8"OD X 3/8"ID X 7.5"LG, BY-PASS 38 1 25042 TUBE, 1/2"OD X 1/4"ID X 7 1/2" LG, VENT 39 1 25104 TUBE, 1/4"X11/8"X25"LG, VENT HOT WATER VALVE 40 1 25105 TUBE, 5/8"OD X 3/8"ID X 2.5"LG, HOT WATER VALVE OUTLET 41 1 25106 TUBE, 5/8"OD X 3/8"ID X 11"LG, HOT WATER VALVE INLET 42 1 25045 TUBE, 31/32"OD X 5/8"ID X 4 1/4" LG, BREW 43 1 25046 TUBE, 5/8"OD X 3/8"ID X 15"LG, DRAIN 44 1 25060 TUBE 5/8"OD X 3/8"ID X 1.5"LG, BY-PASS 45 1 25061 TUBE 1/2"OD X 1/4"ID X 1/2""LG, BY-PASS 46 6 86007 CLAMP, HOSE, .593"-.656" DIA RANGE 47 1 86036 CLAMP, HOSE, .875"-1.0" DIA RANGE 48 1 86039 CLAMP, HOSE, 1.031"-1.187" DIA RANGE 49 3 86038 CLAMP, HOSE, .670"-.780" DIA RANGE 50 1 402016 HARNESS, ELECTRICAL, MAIN CBS-2051e 51 1 402030 HARNESS, ELECTRICAL, TWO HEATER WIRE SET CBS-2051e 52 1 102202 ASSEMBLY, WATER LEVEL PROBE, CBS-2040, -50e 53 1 102172 ASSEMBLY, PROBE DIGITAL TEMPERATURE 8.0" LG 54 1 41016 LABEL, EXTRACTOR 55 2 44024 LABEL, WARNING-HIGH VOLTAGE 56 1 44004 LABEL GROUND 58 1 01501 COVER, UPPER BASE CBS-2051e 59 1 102194 ASSEMBLY, RIGHT COVER CBS-2050e'S 60 1 01502 COVER, TOP CBS-2051e 61 11 82059 SCREW, #8-32 X 3/8 TRUSS HD PHIL., MACHINE 62 1 401213 WIRING DIAGRAM, CBS-2051 UNIV. WIR. 1PH, 3WIR+GR, 2 HEAT. 63 4 73011 LEG, FLANGE FOOT, 4" HIGH 64 1 101165 ASSEMBLY, BREW BASKET, 16" X 6", DIA HOLE 0.280" (SEE FIG.6)
15
Figure 2 – CBS-2051e Tank Assembly
ITEM # QTY PART # DESCRIPTION
1 1 4039 WELDMENT, TANK CBS-2051e 2 1 83041 WASHER, .812"OD X .412"ID, FLAT 3 1 31005 FITTING, 90 ELBOW, 1/4 HOSE ID X 1/8 MPT 4 1 31116 LOCKNUT 1/8 STRAIGHT PIPE THREAD 5 1 83043 WASHER, 1.125"OD X 0.688"ID FLAT 6 1 83048 WASHER, 1.250"OD X 0.835"ID FLAT 7 1 31077 FITTING, 3/8 HOSE ID X 3/8 MPT 8 1 31150 FITTING, 5/8 HOSE ID X 1/2 MPT
9 1 31118 LOCKNUT 3/8 STRAIGHT PIPE THREAD 10 1 31151 LOCKNUT 1/2 STRAIGHT PIPE THREAD 11 3 31021 BUSHING, 3/4-16 X 1/4 NPSM, HEX HEAD 12 2 107002 HEATER ASSY., 3000W, 240VAC 13 1 84007 NUT, 3/4-16 HEX JAM 14 1 31152 VALVE, COMPR 3/8 TUBE OD X 1/4 MPT 15 1 13055 TUBE, VALVE DRAIN , 3/8" OD X .035"TH X 1.5" LG 16 2 31128 FITTING, 90° ELBOW, 3/8 HOSE ID X 1/4 MPT 17 1 31027 FITTING, COMPR 90° MALE ELBOW, 3/8 TUBE OD X 1/4 MPT
16
DWG 104029-C
18 1 13072 OUTLET, INSIDE TANK HOT WATER 19 3 83042 WASHER, .875"OD X .562"ID, FLAT 20 1 31036 FITTING COMPR. MALE CONNECTOR 1/4 TUBE OD X 1/4 MPT 21 3 31117 LOCKNUT 1/4 STRAIGHT PIPE THREAD 22 1 25098 FITTING, COMPRESSION MALE CONNECTOR 23 1 31081 PLUG, HEX HEAD 1/4" MPT 24 1 24002 O-RING, TANK COVER 25 1 102013 ASSEMBLY, TANK COVER 26 2 3332 BRACKET 2, ONE SHOT THERMOSTAT 27 2 53064 THERMOSTAT, SINGLE SHOT,TRIAC 28 8 83011 WASHER, #6 SCREW SIZE, INTERNAL 29 8 84001 NUT, HEX, #6-32 MACHINE SCREW 30 2 3297 SINK, HEAT FOR 40A TRIAC 31 2 59008 TRIAC 40A, 600V
17
Figure 3 – CBS-2052e / 2052e20 Main Assembly
DWG 101197-B
ITEM # QTY PART # DESCRIPTION
2 2 86021 BUSHING, SNAP, 1.375 MTG HOLE
3 2 86018 PLUG, DOME, 1.375 MOUNTING HOLE
4 2 86032 BUSHING, SNAP, 1" MOUNTING HOLE DIA
5 1 102189 ASSEMBLY, POWER BRACKET, CBS-2000e
5 1 52026 CIRCUIT BREAKER, 5A
5 1 58054 SWITCH, PUSH BUTTON
6 1 102104 ASSEMBLY, TERMINAL BLOCK
7 1 65002 CONNECTOR, COPPER LUG
8 1 57001 FILL VALVE ASSY., S-45, 120VAC
8 1 57022 FILL VALVE ASSY., S-45, 220VAC
EXPORT
220V ONLY
9 18 83026 WASHER, INTERNAL TOOTH LOCK, #8 SCREW SIZE, 10 32 84002 NUT, HEX, #8-32 MACHINE SCREW 12 1 108005 SWITCHING / CONTROL BOARD,10 KEYS, D3P (CBS-2052e) 12 1 108065 SWITCHING / CONTROL BOARD,10 KEYS, D3P (CBS-2052e20) 13 9 29007 NUT, #4-40 KNURLED THUMB 14 4 15007 STANDOFF, MALE-FEMALE, THREADED HEX 4-40-1/2" 15 1 51042 BOARD, POWER SUPPLY-120VAC
15 1 51055 BOARD, POWER SUPPLY-220VAC
EXPORT
220V ONLY
16 2 29019 SPACER, .25" HEX x 1" LG., FEM, #4-40 THREAD 17 2 29020 SPACER, HOT WATER VALVE 18 1 102192 ASSEMBLY, HOT WATER VALVE, 120VAC
18
18 1 102193 ASSEMBLY, HOT WATER VALVE, 220VAC
220V ONLY
18 57073 VALVE REBUILD KIT, DSV11. (PLUNGER, SPRING, AND DIAPHRAGM) 19 1 102202 ASSEMBLY, WATER LEVEL PROBE, CBS-2040, -50e 20 6 83051 WASHER, #8 SCREW SIZE, FLAT 21 1 002065 WELDMENT, HOT WATER FAUCET 22 1 33007 LOCKNUT, 7/16 STRAIGHT PIPE THREAD 23 1 45082 OVERLAY, CBS-2052e 24 2 102102 ASSEMBLY, LARGE SPRAY HEAD, 120V (SEE FIG 5)
24 2 102159 ASSEMBLY, LARGE SPRAY HEAD, 220V (SEE FIG 5)
220V ONLY
25 2 102147 WELDMENT, BRACKET BY-PASS VALVE 26 1 46029 LABEL, POWER SWITCH 27 1 57043 VALVE, BYPASS RIGHT 120 VAC
27 1 57076 VALVE, BYPASS RIGHT 220 VAC
220V ONLY
27 57073 VALVE REBUILD KIT, DSV11. (PLUNGER, SPRING, AND DIAPHRAGM) 28 1 57044 VALVE, BYPASS LEFT 120 VAC
28 1 57077 VALVE, BYPASS LEFT 220 VAC
220V ONLY
28 57073 VALVE REBUILD KIT, DSV11. (PLUNGER, SPRING, AND DIAPHRAGM) 29 2 101160 ASSEMBLY, BREW BASKET LOCK. 120 VAC
29 2 101174 ASSEMBLY, BREW BASKET LOCK. 220 VAC
220V ONLY
30 1 22036 INSULATION-FRONT, TANK CBS-2052 31 1 22037 INSULATION, TANK-BACK CBS-2052 32 1 104026 ASSEMBLY, TANK CBS-2052e (SEE FIG. 4) 33 4 84030 LOCKNUT, #8-32 SCREW SIZE, HEX THIN NYLON INSERT 34 1 32050 TUBE, COLD WATER (CBS-2052e) 34 1 13122 TUBE, COLD WATER (CBS-2052e20) 35 4 86007 CLAMP, HOSE, .593"-.656" DIA RANGE 36 1 25046 TUBE, 5/8"OD X 3/8"ID X 15"LG, DRAIN 37 2 25045 TUBE, 31/32"OD X 5/8"ID X 4 1/4" LG, BREW 38 2 25044 TUBE, 5/8"OD X 3/8"ID X 7.5"LG, BY-PASS 39 2 25042 TUBE, 1/2"OD X 1/4"ID X 7 1/2" LG, VENT 40 2 25060 TUBE 5/8"OD X 3/8"ID X 1.5"LG, BY-PASS 41 2 25061 TUBE 1/2"OD X 1/4"ID X 1/2""LG, BY-PASS 42 1 25106 TUBE, 5/8"OD X 3/8"ID X 11"LG, HOT WATER VALVE INLET 43 1 25105 TUBE, 5/8"OD X 3/8"ID X 2.5"LG, HOT WATER VALVE OUTLET 44 5 86038 CLAMP, HOSE, .670"-.780" DIA RANGE 45 2 86036 CLAMP, HOSE, .875"-1.0" DIA RANGE 46 2 86039 CLAMP, HOSE, 1.031"-1.187" DIA RANGE 47 2 102207 ASSEMBLY, REED SWITCH 48 1 102172 ASSEMBLY, PROBE DIGITAL TEMPERATURE 8.0" LG 49 1 44019 LABEL, SINGLE PHASE CONFIGURATION 50 1 402013 HARNESS ELECTRICAL, CBS-2052e, (THREE HEATERS) 51 1 402028 HARNESS, ELECTRICAL, THREE HEATER WIRE SET. CBS-2052e 52 1 44022 LABEL, CONNECTION WARNING FOR 3 PH 53 2 44024 LABEL, WARNING-HIGH VOLTAGE 54 1 102202 ASSEMBLY, WATER LEVEL PROBE, CBS-2040, -50e 55 1 01445 COVER, TOP CBS-2052e 56 1 01446 COVER, UPPER BASE CBS-2052e 58 1 102194 ASSEMBLY, RIGHT COVER (CBS-2050e) 58 1 102286 ASSEMBLY, RIGHT COVER (CBS-2050e20) 59 1 46027 LABEL, SPRAY HOUSING 60 11 82059 SCREW, #8-32 X 3/8 TRUSS HD PHIL., MACHINE 61 2 101165 ASSEMBLY, BREW BASKET, 16" X 6", 0.280" HOLE (SEE FIG 6) 64 3 73011 LEG, FLANGE FOOT, 4" HIGH
EXPORT
EXPORT
EXPORT
EXPORT
EXPORT
19
Figure 4 – CBS-2052e / 2052e20 Tank Assembly
ITEM # QTY PART # DESCRIPTION
1 1 004038 WELDMENT, TANK CBS-2052e 2 3 31021 BUSHING, 3/4-16 X 1/4 NPSM, HEX HEAD 3 1 84007 NUT, 3/4-16 HEX JAM 4 1 31082 FITTING, HEX NIPPLE, 3/8 MPT X 1/4 MPT 5 1 34004 VALVE, BALL 3/8 FPT X 3/8 FPT 6 1 31054 FITTING, 1/2 HOSE ID X 3/8 MPT 7 2 31027 FITTING, COMPR 90° MALE ELBOW, 3/8 TUBE OD X 1/4 MPT 8 1 31128 FITTING, 90° ELBOW, 3/8 HOSE ID X 1/4 MPT
9 1 13072 OUTLET, INSIDE TANK HOT WATER 10 2 83048 WASHER, 1.250"OD X 0.835"ID FLAT 11 2 83043 WASHER, 1.125"OD X 0.688"ID FLAT 12 2 31150 FITTING, 5/8 HOSE ID X 1/2 MPT 13 2 31077 FITTING, 3/8 HOSE ID X 3/8 MPT 14 2 31151 LOCKNUT 1/2 STRAIGHT PIPE THREAD 15 2 31118 LOCKNUT 3/8 STRAIGHT PIPE THREAD 16 2 83041 WASHER, .812"OD X .412"ID, FLAT 17 2 31005 FITTING, 90° ELBOW, 1/4 HOSE ID X 1/8 MPT 18 2 31116 LOCKNUT 1/8 STRAIGHT PIPE THREAD 19 3 83042 WASHER, .875"OD X .562"ID, FLAT 20 1 25098 FITTING, COMPRESSION MALE CONNECTOR
DWG 104026-A
20
21 1 31036 FITTING COMPR. MALE CONNECTOR 1/4 TUBE OD X 1/4 MPT 22 3 03332 BRACKET 2, ONE SHOT THERMOSTAT 23 3 53064 THERMOSTAT, SINGLE SHOT,TRIAC 24 12 83011 WASHER, #6 SCREW SIZE, INTERNAL 25 12 84001 NUT, HEX, #6-32 MACHINE SCREW 26 3 31117 LOCKNUT 1/4 STRAIGHT PIPE THREAD 27 1 31081 PLUG, HEX HEAD 1/4" MPT 28 3 107002 HEATER ASSY., 3000W, 240VAC 28 3 107018 HEATER ASSY., 5000W, 240VAC 29 3 03297 SINK, HEAT FOR 40A TRIAC 30 3 59008 TRIAC 40A, 600V 31 1 24002 O-RING, TANK COVER 32 1 102013 ASSEMBLY, TANK COVER
21
Figure 5 – Spray Housing Assembly, 120 VAC, Part # 102102
Spray Housing Assembly, 220 VAC, Part # 102159 (EXPORT ONLY)
ITEM # QTY PART # DESCRIPTION
1 4 82112 #8 X 3/4'' PAN HD. PHIL. T.S. 18-8 S.S. SCREW 2 1 57042 VALVE ASSY., DSV-10, 120 VAC
2 1 57075 VALVE ASSY., DSV-10, 240 VAC 3 1 57072 VALVE REBUILD KIT, DSV-10 4 1 102113 SPRAY HOUSING ASSY. 5 1 24035 O-RING, 5.5 I.D. X 5 11/16 O.D. X 3/32 6 1 102108 SPRAY PLATE ASSY., 5 7/8" DIA.
EXPORT
220V ONLY
22
Figure 6 – Brew Basket Assembly, 16” X 6”, Part # 101165
ITEM QTY PART # DESCRIPTION
1 1 82096 HANDLE SCREW
2 1 23117
3 1 9006 WIRE INSERT, 16 X 6
NOT
SHOWN
NOT
SHOWN
COLOR BREW BASKET HANDLES
PART # DESCRIPTION
23106 BREW BASKET HANDLE, GREEN
23107 BREW BASKET HANDLE, ORANGE
23148 BREW BASKET HANDLE, RED
1 46011 WARNING LABEL
BREW BASKET HANDLE, BLACK (includes magnet)
PAPER FILTERS, 15” X 5.5”
F001
500 PER CASE
23
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