Fairbanks 2000 User Manual

Page 1
Installation Manual
2000 SERIES
Rocker Column
Railroad Scale
50614
Revision 5 03/10
© 2001-2010 by Fairbanks Scales Inc.
All rights reserved 03/10 2 50614 Rev. 5
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Amendment Record
2000 Series
Rocker Column
Railroad Scale
50614
Manufactured by Fairbanks Scales Inc.
821 Locust
Kansas City, Missouri 64106
Created 5/01
Issue #1 5/01 New Product
Issue #2 5/02 Update Part Numbers
Issue #3 6/02 Update Specifications
Issue #4 10/03 Updated entire Manual
Revision 5 03/10 Updated entire manual per engineering and ECO 636.
Disclaimer Every effort has been made to provide complete and accurate information in this manual. However, although this manual may include a specifically identified warranty notice for the product, Fairbanks Scales makes no representations or warranties with respect to the contents of this manual, and reserves the right to make changes to this manual without notice when and as improvements are made.
Page 3
Table of Contents
Section 1: Introduction
1-A: Introduction & General Description Page 5 1-B: Specifications Page 6 1-C: Rails & Anti-Creep Devices Page 7 1-D: Regulations; Excerpts from the AAR Scale Handbook Page 8 1-E: Foundation Construction & Installation Page 11 1-F: Grout Plates Page 11 1-G: Rocker Column Loadcells Page 11 1-H: Ground Rods Page 11
Section 2: Installation
2-A: General Service Policy & Overview Page 13 2-B: Pre-installation checklist Page 13 2-C: Unpacking Page 14 2-D: Safety Page 14 2-E: Recommended installation sequence Page 15 2-F: Foundation Construction & Installation Page 16 2-G: Foundation Inspection Page 18 2-H: Foundation Inspection Check List Page 19 2-I: Grout plates Page 20
Check brackets Page 21 Centering section Page 23 Loadcell installation Page 23 Leveling & elevation Page 25
Final adjustments Page 26 2-J: Grouting the grout plates Page 28 2-K: Grounding Page 30
Section 3: Maintenance Page 31
Section 4: Parts list Page 32
Appendix
Appendix I: Recommended Tools & Equipment Page 35 Appendix II: Required at the jobsite Page 35 Appendix III: Materials Page 36 Appendix IV: Torque Values Chart Page 36 Appendix V: Tolerances Page 37 Appendix VI: Loadcell specifications Page 37 Appendix VII: Grounding Rod Kit Packing List Page 37 Appendix VIII Concrete & Slump Testing Page 38 Appendix IX: About the AAR, AREMA, & AREA Page 39 Appendix X: 2000 Series J-Box Bracket Accessory Page 40
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Page 4
Index of Illustrations:
50614-1 Single module end view Page 5 50614-2 Side view Page 6 50614-3 Different wheelbase lengths Page 6 50614-4 Component identification Page 6 50614-5 Anti-creep device Page 7 50614-6 Suggested anti-creep installation Page 7 50614-7 Rail miter gap Page 8 50614-8 Ground rods, Single - Single Page 12 50614-9 Ground rods, Single - Double Page 12 50614-10 Ground rods, Double - Double Page 12 50614-11 Foundation forming Page 16 50614-12 Foundation forming - Pier bolts Page 16 50614-13 Foundation forming - Check posts Page 17 50614-14 Foundation forming - Embedded Posts Page 17 50614-15 Foundation Inspection Checklist Page 19 50614-16 Grout plates Page 20 50614-17 Grout plate detail Page 20 50614-18 Grout plate leveling screws Page 21 50614-19 Check bracket placement Page 21 50614-20 Check bracket adjustment details Page 22 50614-21 Checking bracket - adjustment Page 22 50614-22 Centering the module Page 23 50614-23 Loadcell & hardware list Page 23 50614-24 Loadcell & hardware placement Page 24 50614-25 Loadcell & hardware adjustment Page 24 50614-26 Leveling Page 25 50614-27 Same plane Page 25 50614-28 Adjusting elevation Page 26 50614-29 Final adjustments - Double Page 26 50614-30 Final adjustments - Single Page 27 50614-31 Grout plate forming & grouting Page 28 50614-32 Grout plate forming & grouting Page 29 50614-33 Ground rod locations Page 30 50614-34 Parts list Page 32 50614-35 2000 Series J-Box Bracket Installation Page 40
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A.A.R. Combination Railroad Track / MTS Scale
NOTE: This manual is intended to compliment and be used in conjunction with the Certified Prints provided by FAIRBANKS SCALES. Installation should be attempted only with the pres­ence and guidance of experienced personnel who are fully familiar with the assembly of these scales. Please read this Bulletin in its entirety BEFORE setting scale hardware.
SECTION 1-A: Introduction & General Description:
The 2000 Series Rocker Column Railroad Track Scale is a factory assembled, fully electronic scale available in single 12' 6" long, and double 25' long welded steel modules. The 2000 Series is designed for above ground or shallow pit installation, and is configured to accept a 115# ARR rail. The scale can be configured to accept other sizes of rail as a special order.
50614_1
The design of the 2000 Series Railroad Track Scale incorporates hermetically-sealed, stain­less steel rocker column load cells, each with a capacity of 110,000 lbs. The combination of a level approach, rocker column load cells, and checking system permits the scale slight move­ment to mitigate the forces applied to it.
Each module features four removable panels for service access. Interface to a Fairbanks 2500 Series Digital Weight Indicator with INTALOGIX technology is standard. The purchased scale will include the modules, anchor bolts, loadcells, checking system, smart sectional controllers, power supply, and ground rods.
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Both the combination and placement of the scale modules will accommodate rail cars with dif­ferent wheelbase lengths. A single 12' 6" Module weighs 5000 lbs, and has a Sectional Capacity of 85 Tons.
1-B: Specifications:
Product # Nominal No of # Load # Ground & Type Length(s) Capacity Sections Cells Rods
(Supplied by Fairbanks)
91651 Single 12'6" 170,000 lbs 2 4 3 91652 Double 25' 340,000 lbs 3 6 3 91653 Single/Single 12'6" + 12'6" 340,000 lbs 4 8 5 91654 Single/double 12'6" + 25' 340,000 lbs 5 10 5 91655 Double/double 25' + 25' 340,000 lbs 6 12 5
1
2
50614_2
50614_3
1: A single consists of one 12' 6" long pre-assembled module.
2: A double consists of two 12' 6" long modules that are configured to assemble together. The double is supported by three sections, and is 25' long.
1
2
3
5
4
50614_4
1: Check Brackets limit the platform movement, and the Check Posts serve as safety piers. 2: The Approach column secures the approach rail. It is bolted to the grout plate. 3: Grout plate. 4: Upper & lower bearings are 1" thick, and hardened to Rockwell 50 - 55 C. 5: Stainless Steel, hermetically sealed Rocker Column Loadcell.
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1-C: Rails & Anti-Creep Devices
The Scale is designed to accept a 115 lb. rail with Foster #62 rail clip. The approach rails and Scale Weigh Rail should be the same weight. The approach anchor bolts, approach rail plates, rails, rail clips, and anti - creep devices are all optional items. They can be supplied by Fairbanks Scales when ordered as accessories, otherwise they are not supplied.
Positive means must be provided to prevent the creeping of the approach rails and to main­tain a clearance which shall be not less than 1/8 inches or more than 5/8 inches between the approach rails and the weigh rails. Switch points are highly recommended for the purpose. A minimum of seventy five (75) feet of tangent track at each approach is required by the A.A.R. (Association of American Railroads).
Rail
Weldment
50614_5
For Ground Strap
Connection
Anti - creep devices are constructed of angle iron with a flat iron weldment to fit to the rail as shown above, The rail is side drilled through its web and bolted to the anti - creep device, effectively securing it from any movement.
The AAR Scale Specifications state that the rail on the approach and the weighbridge shall be properly anchored to prevent creeping of the rails. This is done in order to maintain the prop­er gap between the approach rail and the weighrail.
ANTI-CREEP WELDMENT FOR LIVE RAIL
ANTI-CREEP WELDMENT FOR APPROACH
10"
1'
1'
10"
C
50614_6
For Ground Strap
Connection
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Rails should be miter cut at the ends of the weighrails and approach rails to assure a smooth transfer of wheels in order to reduce impact loading to the scale.
45
3/8 inch gap
1
2
50614_7
1-D: Regulations:
This Scale is designed and manufactured in accordance with regulations established by Handbook 44 as adopted by the National Conference of Weights and Measures (NCWM), the American Association of Railroads (AAR), and the National Institute of Standards and Technology (NIST). If the Scale is intended to provide weights to the serving railroad for the purpose of revenue, it shall be installed, repaired, tested, and maintained in accordance with the Association of American Railroads Scale Handbook, which contains the rules and specifi­cations for the construction and maintenance of track scales for the weighing of railroad vehi­cles.
Excerpts from the Association of American Railroads Scale Handbook
Location: Scale shall be so located that an adequate foundation and at least 75 feet of
tangent track at each approach to the weighrails can be provided.
Elevation:
In areas with poor drainage, the scale shall be raised to such an elevation that
drainage of the surface water shall be away from it. Means shall be provided to prevent accumulation of water at the scale site. Solutions for saturated areas with poor drainage shall be determined by a competent soils engineer.
Drainage: The pit floor shall be pitched to a common point for drainage and shall be smooth and free from pockets in which water may stand. If the pit floor is below substrate water lever, the pit shall be drained from its lowest point into a sump adequately equipped with automatic means for removal of water as it collects.
Footing or Piers for loadcells:
Concrete footings or piers supporting loadcell base plates shall not be less than 18 inches thick. Their tops shall be above the floor a sufficient distance to prevent the accumulation of water around or under the base plates.
Pit floor:
The floor of the pit may be a mat of concrete approximately as thick as that required to support the loadcell base plates or, if local conditions permit, the thickness may be reduced to no less than 6 inches.
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Ventilation: All scale pits shall be ventilated to meet the needs of each particular case to minimize the relative humidity in the pit and to retard corrosion of scale parts and structural steel.
Entrance to the Scale Pit:
Suitable access to the Scale pit shall be provided. The entrance
shall be closed by a suitable closure fastened to prevent the entry of unauthorized persons.
Bearing Pressures Under Foundations:
The bearing areas of the foundation footings
shall be such that the pressure under the footings will not exceed:
For fine sand and clay .................................. 4,000 lb. per square foot
For coarse sand or hard clay ....................... 6,000 LB per square foot
For boulders or solid rock ........................... 20,000 LB per square foot
If the soil does not have a bearing capacity of at least 4,000 lb.. Per square foot, and its bear­ing capacity cannot be increased by drainage, stabilization, or other means, pile foundations shall be provided. Careful soil exploration, including borings, is always desirable.
Leveling:
Loadcell assemblies shall be raised or lowered, as required, by means of level­ing screws, shims, or other methods to bring the weighbridge into level traversely and on grade longitudinally. After leveling the loadcell baseplates, to a tolerance of not more than
0.015 inches per foot, they shall be grouted as required.
Scale House Design:
Except where the indicating elements are mounted in a separate building, a Scale house large enough to install, observe and service the indicating elements shall be provided. It should have windows of sufficient size and so located as to give the weigher an unobstructed view of the Scale deck and approaching cars or trucks.
Where a special scale house is required, a suitable and substantial building shall be provided. To insure proper operation of the indicator and/or recorder, the house shall be equipped with proper environmental control.
Scale House Location:
The lateral clearance between the Scale house and centerline of Scale or any track shall not be less than 8 feet, unless otherwise required by law, or the serving railroad.
Indicator - Recorder Shelf: If a shelf is required for mounting the indicator and/or recorder, it shall be so located as to provide for ease of operation without obscuring the weigher's view of the Scale deck and approaching cars or trucks. The shelf must not limit ready access to the instrument for maintenance purposes.
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Power Source The power source of the electronic instrumentation and load cell circuitry shall conform to the following:
Voltage - 115 v AC +/- 10 v Frequency - 60 Hz, +/- 0.25 Hz
The power source must be reasonably free from harmonics and electrical transients. Fusing shall be provided at 15 amp unless otherwise specified by the manufacturer. The power source shall be a separate circuit back to the distribution transformer. One side of the 115 v power source shall be at a ground potential. Power surge protection shall be provided for load cells and instrumentation circuit.
Adequate protection of shielding should be provided to eliminate radio frequency and electro­magnetic interference. The scale must satisfy the tolerance requirements when the scale equipment is subjected to RFI and EMI influences.
Cabling:
All cabling between loadcells, junction boxes, and electronic instrumentation shall
conform to the following:
All cable shields shall be interconnected and carried to a single ground. This should be a separate ground from the power source ground and be provided for the loadcells and instru­mentation circuits only. It should be a copper rod which, when possible, is driven to the depth of the water table.
The connection between the ground rod and the common ground point of the loadcell and instrumentation circuits shall be made with copper wire, or the equivelant, of No. 10 gauge or larger.
All cable shields in the loadcell circuits shall be grounded at one end only.
Loadcell cables shall be physically separate from power cables and never run in the same conduit system.
(NOTE: A 24 inch to 36 inch separation is required by Fairbanks Scales)
All cable connections, junction boxes, etc., in the loadcell circuits shall be properly protected against the effects of moisture.
All multi - conductor cabling shall be color - coded, or provided with other means of identifica­tion of the individual conductors.
Cables from the loadcells to the first junction box shall be in one unspliced length. Junction boxes shall be located near the top of the pit but not on the weighbridge. Cabling from the first junction box to a common master junction box shall be in one length unspliced.
This concludes excerpts from the Association of American Railroads Scale Handbook
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1-E: Foundation Construction & Installation
Use only certified prints that are marked for the particular installation, customer, and scale.
All the dimensions indicated on the certified prints must be rigidly and faithfully followed dur­ing all phases of construction. There is very little tolerance for misplacements and mistakes. Pier heights are especially critical as there must be enough space for finishing grout under all stands (per certified drawings) while rails on the scale weighbridge and approach rail must be absolutely level.
Placement of foundation bolts is absolutely critical to the successful installation of the scale. The use of a template or form that matches the design called for can be used. Foundation bolts must NOT be installed at an angle, too deep, or too shallow. Very close tolerances must be met on all aspects of pit construction.
1-F: Grout Plates
The Grout plates are the foundation upon which the scale structure rests, and their level, accurate position is basic to the entire structure. Base plates must be installed at proper height and in the same plane. All grout plates must be level within .015" per foot. All pier bolts must have enough height to allow vertical adjustment of the base plate's, but not so high as to interfere or to have insufficient depth into the pier.
1-G: Rocker Column Loadcells
The 110,000 lb capacity compression loadcells are designed to meet the most stringent accuracy requirements. They offer total stainless steel construction and complete hermetic sealing, making them suitable for use in the toughest of environments. They are rated IP 68.
The load cell's Rocker Column design permits it to be self aligning, always returning to its original plumb, square, and level position after loading and unloading disturbances.
1-H: Ground Rods:
Ground rods are essential in providing protection to the electronic components and loadcells from both lightning surges and static discharges. Pit ground rods shall be tied to the founda­tions steel reinforcement rod (rebar) prior to pouring, and shall protrude 4 inches above the pit floor. Ground rods for approach rails shall be tied to the rebar assembly. There are five (5) rods with the locations specified as below:
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The following drawing shows correct placement of ground rods.
Above example #3: Double / Double
1: Clean all ground rod end(s) with abrasive to assure a good electrical connection. Keep all ground straps untwisted, clear of standing water, with a drip loop, and as short as possible. Secure the strap to the ground rods with the provided clamp and coat with grease. Cover the connections to protect from condensation.
2: Connections to the weighbridge are installed by bolting to the provided bracket at the end of each Scale Module. Scrape / sand enough paint / coating away to make a good electrical connection, and coat with grease AFTER the connection has been made.
3: Ground rod #5 should be located near the interface conduit. It is used to connect to the isolated ground of the Pit Power Supply (PPS) Acc 2001-1 only.
4: #1, ,2, 3, 4, and 5 Ground Rods are provided. These should be installed and correctly connected with ground braid to the Anti-creep assy's with the provided hardware. Refer to illustrations 50614_5, 50614_6, and Appendix VII. Ground rod connections 6, 7, and 8 are not shown and are not provided by Fairbanks. Refer to 2-K: Grounding on page 30 for further details.
2
1
3
4
5
Conduit
Instrument
Conduit to
= Ground Rod
X
between Modules
Single Module
Single Module
50614_8 A
1
45
Conduit
Instrument
Conduit to
= Ground Rod
X
between Modules
Single Module D ouble Module
50614_9 A
2
3
Above example #1: Single / Single
Above example #2: Single / Double
Conduit
Instrument
Conduit to
= Ground Rod
X
between Modules
Double M odule
Double M odule
50614_10 A
1
4
5
2
3
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Section 2: Installation:
2-A: General Service Policy
Prior to installation, it must be verified that the equipment will satisfy the customer's require­ments as supplied, and as described in this manual. If the equipment cannot satisfy the appli­cation and the application cannot be modified to meet the design parameters of the equip­ment, the installation should not be attempted.
Overview:
1. These instructions apply to the Scale Platform only; installation procedures for instrumenta-
tion, printers and other peripherals are given in manuals specifically provided for those units. The instructions include a pre-installation checkout, which must be performed before the installation.
2. All electronic and mechanical calibrations and or adjustments required to make this equip­ment perform to accuracy and operational specifications are considered to be part of the installation, and are included in the installation charge. Only those charges which are incurred as a result of the equipment's inability to be adjusted or calibrated to performance specifica­tions may be charged to warranty.
3. Absolutely no physical or electrical modifications are to be made to this equipment. Electrical connections other than those specified may not be performed, and no physical alterations (mounting holes, etc.) are allowed.
4. The installing technician is responsible to make certain that personnel are fully trained and familiar with the capabilities and limitations of the equipment before the installation is consid­ered complete.
2-B: Pre-Installation Checklist:
The following points should be checked and discussed with the Area Sales Manager and/or customer, if necessary, before the technician goes to the site to install the equipment.
1. Has the customer's application been checked to make certain that it is within the capabili­ties and design parameters of the equipment?
2. If the installation will disrupt the customer's normal operations, is he aware and has he made arrangements?
3. Is properly-grounded power available at the installation location?
4. Will the equipment operator(s) be available for training?
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5. Has the service technician thoroughly reviewed the installation procedures?
6. Has the service technician reviewed the recommended setup with the Area Sales Manager
or Area Service Manager, and identified all necessary variations to satisfy the customer's par­ticular application?
2-C: Unpacking:
1. Check that all components and accessories are on hand, and agree with the customer's
order.
2. Remove all components from their packing material, checking to make certain that all parts are accounted for and no parts are damaged. Advise the shipper immediately, if damage has occurred. Order any parts necessary to replace those which have been damaged. Keep the shipping container and packing material for future use. Check the packing list.
3. Collect all necessary installation manuals and prints, including Certified Prints, for the Scale being installed.
2-D: Safety:
As is the case with any material handling equipment, certain safety precautions should be observed during operation:
1. Never load the platform beyond its rated capacity. Refer to the rating on the serial number plate if in doubt.
2. Ensure that any structure which supports the platform is capable of withstanding the weight of the platform plus its rated capacity load.
3. Do not load the platform if there is any evidence of damage to the platform or supporting structure.
4. Use safety chains or other suitable restraining devices if there is any possibility of the load shifting, falling, or rolling from its position on the load receiver.
5. Do not leave the platform unattended when it is loaded.
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2-E: Recommended Installation Sequence:
After pit is completed, follow this sequence:
Measure pit squareness, depth, width, and length against certified prints
Measure cast-in anchors, pier elevation on all piers against certified prints
Dimensions MUST be correct before installing scale hardware
Using packing list, be sure all scale elements/parts have arrived intact and Undamaged
Then install:
Grout plates Checking brackets Scale modules and associated hardware Loadcells, Bearings, and associated hardware Adjustments and leveling Forming and grouting Grout plates Grout Plate Assemblies Checking brackets Scale modules and associated hardware Loadcells, Bearings, and associated hardware Adjustments and leveling Forming and grouting Grout plates Check bracket adjustment Grounding Rail and anti-creep devices Complete wiring of load cells Instrumentation and any peripheral equipment Calibration and testing
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2-F: Foundation Construction & Installation
Form(s)
Supports
Tied Rebar
50614_11
Above: Preparing forms for the slab, upon which the 2000 Series Rail Module(s) will be installed.
Use only certified prints that are marked for the particular installation, customer, and scale.
All the dimensions indicated on the certified prints must be rigidly and faithfully followed dur­ing all phases of construction. There is very little tolerance for misplacements and mistakes. Pier heights are especially critical as there must be enough space for finishing grout under all stands (per certified drawings) while rails on the scale weighbridge and approach rail must be absolutely level.
Placement of foundation bolts is absolutely critical to the successful installation of the scale. The use of a template or form that matches the design called for can be used. Foundation bolts must NOT be installed at an angle, too deep, or too shallow. Very close tolerances must be met on all aspects of pit construction.
NOTE: The installation and finishing of poured concrete is best left to trained, well equipped, and experienced personnel.
2 X 4
Threaded Pier Bolts
50614_12
The use of a form to securely hold the threaded pier bolts in the correct position is highly rec­ommended.
For exact dimensions, refer to the CERTIFIED PRINT.
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4 X 4
Check Post
Lag Screws
50614_13
Check Posts limit the platform movement, and also serve as a safety pier. They are designed to be embedded in the poured slab / foundation. Check Posts weigh approximately 70 pounds.
After building, supporting, and securing the main forms, the Check Posts are securely fas­tened to 4 X 4 with Lag screws. They are then placed and secured into position as shown. For exact dimensions, refer to the CERTIFIED PRINT.
Embedded Check Posts
50614_14
When the poured slab / foundation has been cured, remove 4 X 4's, forms, and lag bolts.
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2-G: Foundation Inspection
Excerpts from Fairbanks Scales form FF-2267; Foundation Field Check list
A Foundation Inspection should ALWAYS be performed prior to Scale installation, to confirm the Foundation is constructed correctly and is ready for installation. If possible, this should be done prior to the scale shipment.
TOOLS REQUIRED:
Certified drawings and site plan. 2' to 4' level 25' & 100' steel tape measures Hammer and concrete nails Hacksaw laser or builders level if possible String line (construction string) straight edge for pit foundations Construction Spray Paint (upside down type, for marking concrete)
Perform the following Foundation checks. It is recommended to keep a copy of the check list with the job file. ALWAYS familiarize yourself with the CERTIFIED FOUNDATION PRINTS for the job you are working on as model numbers and their specifications are subject to change.
1: Site Plan and Certified Prints should be thoroughly reviewed to confirm accurate locations to the scale and all extra items ( scoreboards, lights, poles, etc.) that are included.
2: Check for truck and crane access, overhead wires, fences, green concrete, etc. .
3: Dimensional length and width check; check all 4 sides and record on chart.
4: Diagonal measurements check to verify that the Foundation is square and record on chart.
These measurements should be equal, or within ½ inch. Greater error could result in the scale not fitting in the Foundation.
5: Check ALL pier heights to make sure they are at the correct elevation and record on chart.
6: Check the pit walls to verify they are straight.
7: Verify Ground Rod locations.
8: Verify conduit locations and pull strings.
9: Verify that drains and sump openings are piped correctly are clear of debris.
10: Check the end coping to ensure they are centerline and that the coping is correct for the
scale being installed (10', 11', 12', width, etc.). Check all coping, side and end, for hollow areas.
11: Verify location(s) of any and all required embeds
Record all measurements and observations. Physically mark any discrepancies with the marking paint. Do not proceed with Installation until corrections have been made.
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2-H: Foundation Inspection Check list
Length & Width Check
Diagonal Measurements Check
A
B
Pier Height Check
Pier
Pier
Side View
Strings
1 2
3 4
5 6
7
8
9
10
1:
2:
3:
4:
Measurement A to A=________
Measurement B to B=________B
A
B
A
B
A
A = Coping length B = 1/2 of the coping length, or Centerline C = Distance from Centerline to load cell Center lines
C
L
Loadcell Center Line
Loadcell Center Line
C
C
C
C
C
L
= Concrete Nails = Centerline of Scale
50614_15
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2-I: Grout plate assemblies:
Caution: Base plates weigh approximately 180 lb.. apiece. Work Safely.
Grout Plates
50614_16
1: Clean the top of the piers thoroughly, and ensure they are free of any oil or grease deposits. Clean the threads of all base plate pier bolts with a wire brush, using a thread file to restore any damaged threads. Lightly oil the threads, and ensure the threads are clean and in good condition by running a threaded nut down and up the threads of the bolt. Remove all nuts from the pier bolts.
2: Place several short lengths of wooden 2 X 4's or 4 X 4's in the center of the pier bolts.
4
2
3
Towards
End Wall
Center
of Scale
1
1
1
2
2
2
50614_17
ABOVE: End Grout Plate 1 = Leveling Screws
2 = Pier Bolt Mounting Holes 3 = Approach Rail Column Bolts (1-8" bolts) 4 = Load Cell Base Plate Bolts (3/4-10" bolts)
3: Per the Certified Prints, identify and locate each Grout Plate. Noting the correct orienta­tion, place the Grout Plate onto the wooden blocking on the pier, guiding the 4 pier bolts into the 4 corner holes of the grout plate.
NOTE: Double Module (25') Scales are three (3) Section Scales that use six (6) Grout Plates. The Center Section Grout Plates are arranged differently than the ends. Locate and install these plates per the Certified Print.
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Side View
Grout Plate
Pier Bolts
1 1/2" Min
Front Vie w
Grout Plate
Three (3) Leveling Screws on 1/4" flat steel plates per Grout Plate
50614_18
4: Insert greased leveling screws into the provided tapped holes in the Grout Plates, and place a cut piece of 1/4" Flat Steel under each leveling screw. Adjust each screw to raise the plate off of the blocking a minimum of 1 1/2", and to approximately level the plate. Remove the blocking from underneath the Grout Plate.
Set all grout plates to the proper height per the Certified Print and level them by turning the leveling screws. Tighten the grout plate anchor bolts tight enough to ensure they do not shift.
Check Brackets
50614_19
5: Set the check brackets over the check posts embedded in the foundation floor. There are two (2) different check brackets, for LEFT and for RIGHT.
Refer to the Certified Prints
for proper check bracket placement.
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03/10 22 50614 Rev. 5
Embedded Check Post
Slotted Holes
Welded Bumper
Bolted Shims
LATERAL
LONGITUDINAL
CHECKING
CHECKING
Adjust here
Adjust here
50614_20
The Check Brackets are designed to limit and restrict the Scale Modules movement for 360 degrees. When they are properly adjusted, they will limit any movement from a minimum of 1/16" to a maximum of 1/8".
Each Check Bracket is provided with slotted mounting holes that are three (3) inches long. To adjust lateral checking (side to side), slide the entire check bracket sideways and retighten. To adjust longitudinal checking (end to end) install or remove three (3) different sized shims, and retighten the two securing bolts.
ADJUST CHECKING
1/16" Min to 1/8" Max
LONGITUDINAL
LATERAL
50614_21
6: Place wooden blocking and cribbing material suitable for supporting each module into position near each pier and grout plate. Each section will require four points of support, therefore arrange the placement of these supports accordingly. It is recommended to set blocking to support the module 1 to 2 inches higher (than the certified prints indicate its final elevation should be) at this time.
7: With a crane and rigging (4 leg drop) of suitable capacity, install each module onto the supporting blocking.
Note: On pit installations, remove the access panels on the module(s) before setting.
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03/10 23 50614 Rev. 5
Mason Line
CENTER
50614_22
8: Set up a mason line to check and ensure that the centers of the main beams are centered on the approach anchors in the concrete approaches for the entire section. Ensure that the scale module(s) are centered both laterally and longitudinally on the foundation and approaches.
9: When the weighbridge is properly positioned and centered, bolt the check brackets to the Weighbridge. Adjust ALL checking brackets using the provided shims to prevent the scale from moving in any direction.
Part #72663: Upper Receiver Plate
Part # 73714: Lower Receiver Plate w Bearing
Part # 54776: 3/4" Lock Washer Part # 54532: 3/4-10 X 3" Hex Bolt
Part # 73972: Clamp Plate
Part # 72139: Loadcell
Part # 70508: Upper Bearing
Part # 54555: 3/4-10 X 3 1/2" Hex Bolt Part # 54233: 3/4" Flat Washer
Part # 54776: 3/4" Lock Washer
Part # 54264: 3/4" Hex Nut
50614_23
10: Locate the above listed parts, and place them at each Grout Plate's location. When assembling, care should be taken to apply grease to the upper and lower cups and bolts to enable future disassembly and to minimize wear
72662:
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Side View
1 1/2" Min
Front Vie w
Load cell
Load cell
Upper Receiver Plate & Bearing
Lower Receiver Plate w Bearing
3/4-10 X 3" Hex Bolt
Clamp Plate
3/4-10 X 3 1/2" Hex Bolt
50614_24
11: Beginning with an end Section, position a suitable capacity jack to raise and lower the module corner as needed. Install and tighten the upper receiver plate to its final torque value. Grease and install the upper bearing, the lower receiver plate, clamp plates, and bolts, leav­ing the bolts loose. Install the loadcell by inserting the top of the load cell in the upper cup, then slowly lowering the module and guiding the bottom of the load cell into the lower cup. Reset the blocking so the loadcell supports the corner, but do not remove the blocking at
this time.
Side View
1 1/2" Min
Front Vie w
Load cell
Load cell
Tighten Upper Bolts
Shift Clamp Plate to Plumb & Level
the Loadcells
50614_25
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Side View
1 1/2" Min
LEVEL
LEVEL
Load Cell
50614_26
12: Plumb the load cells by lifting the weighbridge up slightly and shifting the load cell base plate on the grout plate. Use a machinists level to align and ensure a plumb and level condi­tion.
13: When loadcell is plumb and level, tighten the lower receiver plate bolts to their final torque value. Repeat for all loadcells in the scale.
SCALES MUST BE ON THE SAME PLANE
SCALES MUST BE LEVEL AND EVEN WITH EACH OTHER
REFERENCE LINE
Baseplate Leveling Screws
50614_27
14: When the weighbridge is completely set on plumb load cells, ensure ALL modules are on the same plane. If necessary, loosen the grout plate pier bolts and adjust the three (3) level­ing screws in each grout plate. When complete, re-tighten the grout plate anchor bolts tight enough to ensure they do not shift.
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Maintain same elevation
Baseplate Leveling Screws
50614_28
15: Double module installations contain a middle section. For the middle sections, the eleva­tion reference is both the absolute level of the main beams with respect to the end sections, and the equal loading of the loadcells that support the middle of the scale. Adjust the grout plate leveling screws to level the modules. Alternately, a transit can be used to compare and maintain elevation, and a tightly stretched mason line.
16: Providing a suitable power supply to connect to the loadcells, measure and record the mV/V output from each loadcell in the scale. The resulting readings will indicate the current weight distribution of the scale's deadload among the six (6) points of support. The outputs will be greater for number's 3 and 4 because there is physically more deadload weight upon them.
1
2
3
4
5
6
50614_29
This final grout plate elevation adjustment should be made to match the mV/V outputs of the load cells to assure correct distribution of the scale's deadload among the six (6) points of support. Adjust the grout plate leveling screws (equally) to match loadcells 1, 2, 5, and 6. Then adjust to match loadcells 3, and 4. When this has been completed, ensure each load­cell grout plate is level to within .015" per foot.
NOTE: The loadcell numbering sequence shown is designed for interfacing Fairbanks INTA­LOGIX technology instrumentation.
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1
2
3
4
50614_30
Single modules are supported by two sections, or four load cells. A final grout plate elevation adjustment should be made to match the mV/V outputs of the load cells to assure correct dis­tribution of the scale's deadload among the four (4) points of support. Adjust the grout plate leveling screws (equally) to match loadcells 1, 2, 3, and 4. When this has been completed, ensure each loadcell grout plate is level to within .015" per foot.
NOTE: The loadcell numbering sequence shown is designed for interfacing Fairbanks INTA­LOGIX technology instrumentation.
17: Perform a final check to all:
Loadcell grout plates are level to within .015" per foot.
All Load cells are vertical and plumb
Top flanges of the main beams are absolutely level and on the same plane as the end sec­tions.
There is correct distribution of the scale's deadload among the loadcells.
All assembly hardware is secure and tight.
When complete, recheck to ensure all Grout Plates and Loadcells are plumb, square, and level.
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2-J: Grouting the Grout plates:
Grout becomes the base which supports the entire structure. Grout MUST be fully supporting the grout plates with NO gaps or spaces. A good method is to build the forms slightly bigger than the plate to permit the pouring and the rising of the grout mixture. The pier should be thoroughly saturated with clean water for a minimum of 4 hours. This will both prevent the dry pier concrete from absorbing water from the mix as it is poured, and greatly enhance the abil­ity for the grout mix to bond with the pier.
1.0" Min.
Grout
3" Min.
Concrete Pier
Forms (Typ.)
Forms (Typ.)
3" Min.
50614_31
1. Grout selection:
• Grout shall be precision, packaged dry, non-metallic, hydraulic, non-shrink, and non­gaseous.
• Grout shall meet or exceed ASTM C-1107 and Corps of Engineers CRD-C621.
• Grout shall be bleed free and attain a minimum
of 5000 psi compressive strength in 28 days
at flowable consistency.
• Grout MUST be mixed to a flowable consistency as specified by the grout manufacturer.
• Do not permit any loads upon the scale until the grout has reached the compressive strength of 2500 psi per the grout manufacturers instruction.
2. Surface preparation:
• Surfaces to be grouted shall be free of loose debris, grease, oil and other contaminant’s.
• Contaminant’s shall be removed using caustic soda or other approved concrete cleaners.
• All surfaces shall be flushed with clean water.
• Prior to pouring, all surfaces should be saturated with clean water for a minimum of 4 hours.
3. Forming:
• Forming must be completed and installed before starting to pour grout.
• Forms shall be slightly larger (three to four inches) than the dimension of the grout plates.
• Forms shall be of sufficient strength, anchored properly, and sealed. Seal with caulk and use a form release agent on forms if required. Leave access for pouring grout in a convenient place.
4. Mixing and Pouring:
• Mix grout per instructions on bag until a very smooth, pourable mix is obtained. Be sure you mix enough quantity for the form you are filling.
• If necessary, use a large funnel or cone to direct mix into form and under stands.
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• Pour the grout mix from one end until it fully reaches the other side and rises to fill the form completely. By using this method, there will be no gaps or air pockets. Vibrators are not rec­ommended due to the danger of disturbing the placement of the loadcell base plate(s). Ensure the grout mixture totally fills all voids.
Grout
Concrete Pier
Trim grout at an angle for the entire grout base
50614_32
• The A.A.R. requires that IF grout extends beyond the base plate, it be sloped away from the base plates and stands so that water will not pool and saturate the metal, thereby rusting it. The form may be larger than the base or stand by about 3" on all sides. *When grout is firm but can still be shaped, angle all four sides of pour down and away from the base plate or stand.
• Do not allow any movement before grout is completely set. When grout is fully cured, remove forms.
• When forms are removed, remove base plate leveling screws completely and discard then. Fill the empty holes with silicon caulking. Tighten all loadcell base plate pier bolt nuts to 250 Ft pounds
Bolt the approach rail columns to the grout plates
When the grout has cured per the grout manufacturers instruction, the scale is ready for test­ing and service.
1. Remove all grout forms.
2. Remove all leveling screws from the base plates. Fill the empty holes with rubber caulk-
ing.
3. Tighten all grout plate nuts and bolts
4. Adjust and shim all Check brackets for 1/16" Minimum to 1/8" Maximum clearance.
Ensure the scale modules exhibit free movement within the confines of the check brackets, and that when the scale modules are undisturbed they do not contact the checking posts.
NOTE: If the scale leans to any one side or does NOT return to a centered position, the load cells are NOT plumb. You can ONLY plumb load cells when the scale's checking is touching ALL surfaces and the platform cannot move laterally in any direction.
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2-K: Grounding
= Ground Rod
Scale 1 Scale 2
Conduit to Instrument
Conduit between Modules
#1, #3, & #5 Ground Rods must conne ct to both rails
#6
#1
#7
#4
#8
#5
#2
#3
1: Clean all ground rod end(s) with abrasive to assure a good electrical connection. Keep all ground straps untwisted, clear of standing water, with a drip loop, and as short as possible. Secure the strap to the ground rods with the provided clamp and coat with grease. Cover the connections to protect from water and condensation.
2: Connections to the Scale Module are installed by bolting to the weighbridge. Scrape / sand enough paint / coating away to make a good electrical connection and secure with the provided hardware.
3: Connect the strap to the Scale Module using the provided bronze set screw terminals and coat with grease AFTER the connection has been made.
4: Ground rod #6 should be located near the interface conduit. It is used to connect to the isolated ground of the Pit Power Supply (PPS) Acc 2001-1A only. Connect the internal white ground wire from the PPS to that rod.
5: #6, #7, and #8 Ground Rods are intended to ground the approach rails. These should be installed and correctly connected with ground braid to the Anti-creep assy's (not provided by Fairbanks). Refer to illustrations 50614_5, 50614_6, and Appendix VII.
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Section 3: Maintenance
Inspect the Scale and its understructure on a regular basis to ensure:
1: The approach rails and Scale rails remain securely in position and are properly fastened
in place.
2: The space between the deck edge, pit coping, and rails is clear and free of material which could jam the deck and cause inaccurate weights.
3: The Scale Foundation and understructure is clean and dry. Keep the foundation and the understructure of the Scale as clean and as dry as possible. Any moisture problems should be addressed immediately to prevent steel deterioration. Structural steel should be wire brushed and painted as soon as rust appears.
4: All Loadcell's and grout plates are clean and free of debris. All bolts are tight. Loadcell is plumb, square, and level.
5: Drains for the foundation are clear and unblocked. Any installed automatic sump pump and discharge piping shall be in good working condition.
6: The Check brackets are in good condition and adjusted properly.
7: All junction box wire gland nuts are securely tightened, and that nylon plugs are in place in
any unused gland fittings.
8: Junction box cover screws are properly tightened with a torque wrench to their correct torque specification.
9: All excess cable is neatly coiled and tied up out of any possible accumulations of standing water.
10: All cable entry and exiting points are finished with a drip loop.
11: All ground rod connections are clean, tight, and greased to protect against corrosion.
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Section 4: Parts List
End Section
Center Section
Single Module
50614_34
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Item No. Part No. Description
1 72681 Weighbridge Assembly (single) 2 73784 Weighbridge Assembly (double) 3 74001 Grout Plate 1 1/2" x 20" x 21" ( interior) 4 72661 Grout Plate 1 1/2" x 20" x 21" ( ends) 5 72689 Approach Column 6 54664 Bolt, Hex 1"-8 x 2 1/2" 7 54782 Washer, Lock 1" 8 72139 Load Cell 100K, LCF-HR4020-4A, NTEP CoC #97078 9 72662 Receiver Plate, Lower w/ bearing 1" thk, Hardened RC50-55 10 73972 Clamp Plate 11 54532 Bolt, Hex 3/4" - 10 x 3" 12 54776 Washer, Lock 3/4" 13 72663 Receiver Plate, Upper 14 54555 Bolt, Hex 3/4" -10 x3 1/2" 15 54233 Washer, Flat 3/4" 16 54776 Washer, Lock 3/4" 17 54264 Nut, Hex 3/4" 18 70508 Bearing, Upper 1" thk, Hardened RC 50-55 19 73785 Connector Plate, Web 1" x 4 3/4" x 9 1/2" 20 54391 Bolt, Hex 3/4" - 10" x 6" A325 w/nut 21 72674 Check Bracket, RH 22 72673 Check Bracket, LH 23 74023 Bolt, Hex 1 1/8" x 4" 24 54255 Washer, Flat 1 1/8" 25 54788 Washer, Lock 1 1/8" 26 54304 Bolt, Hex 1 1/8" 27 74003 Clamp Plate 3/4" 28 74009 Bumper Shim Plate, 1/16" 29 74007 Bumper Shim Plate, 1/8" 30 74005 Bumper Shim Plate, 1/4" 31 74024 Bolt, Hex 3/4" - 16 x 3" 32 54776 Washer, Lock 3/4" 33 72668 Anti-Creep Weldment for Weighbridge 34 84353 Anti-Creep Spacer, 1” 35 54435 Bolt, Hex 1" x 4 1/4" w/Nut 36 62145 Anti-Creep Weldment for Approach
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Parts Not Pictured:
Part# Description Qty
59600 Cut ¼" Steel Plates (2" X 2" Square) 59795 5/8-11 X 4" Chk Stand Leveling Screw 54591 ¾-10 X 6" Base Plate Leveling Screw
Weighbridge Assembly Bolts
54532 ¾-10 X 3" Hex Bolt 54229 ¾-10 X 3 ½" Hex Bolt A325 with Nut 54199 ¾ -10 X 2 ¼" Hex Bolt with Nut. 54217 ¾-10 X 3" Hex Bolt A325 with Nut 54402 1" X 3 ½" Hex Bolt A325 with Nut
Misc Hardware
54342 1 ½-6 Hex Nut (Check Rods) 54897 1 ½-6 Jam Nut (Check Rods) 58617 1 ½ Spherical Washer Set (Check Rods) 61260 1/8" X 12" X 3' Junction Box Plate 55766 ¾" X 1 ¼" X 5" Bar, J Box
Grounding Kit Components
60811 ¾" X 8' Ground Rod, Copper Plated, 65061 Clamp, Ground Rod 79385 Set Screw, Ground Braid Clamp 11296 5/8" ID, #8 AWG Braided Ground Strap, 58618 Ground Rod Cap, PVC 79386 5/16-18 X 1 ½" Hex Cap Screw 54224 5/16-18 Hex Nut 54760 5/16" Spring Lock Washer
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Appendix I: Recommended Tools & Equipment:
Local RailRoad Approval Certified Prints Service manuals for ALL equipment being installed. Lifting Device capable of safely lifting 5000 lbs or more Laser or Contractor's level (Transit) Hand Tools Mason Line 25 Foot tape measure 100 Foot tape measure Precision Level (Starrette Model 98 Mechanics Level, 6 inch long model) Torque wrench of suitable capacity Thread file; Standard thread sizes of 10, 8, 7, 6. Electric drill / with bits / variable / 1/2" Chuck size Wood hand saw Claw hammer 5 Gallon buckets, with handles Large and small trowels 3/4" Socket set 36" Crow bar 24" Crow bar Long handled sledge hammer 2 Foot level, general purpose 20 Ton Capacity Port a Power Style Jack. Ram no higher than 6". Wire brushes 5 pounds of grease NLGI #2, Water resistant, Anti-wear Grease such as CRC Super White. Anti-Seize Caulk gun w/caulking
Appendix II: Required at the Jobsite:
117 VAC Electric Power (Extension cords as needed) Water Suitable crane(s) Rigging (I.E. Straps, 4 leg drops, etc.)
NOTE: The weight capacity of all lifting and rigging equipment must be suitable for their intended use.
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Appendix III: Materials:
Grout shall be precision, packaged dry, non-metallic, hydraulic, non-shrink, and non-gaseous. Grout shall meet or exceed ASTM C-1107 and Corps of Engineers CRD-C621. Grout shall be bleed free and attain a minimum
of 8000 psi compressive strength in 28 days at flowable consistency. Grout MUST be mixed to a flowable consistency as specified by the grout manufacturer. "
Quantity required will vary according to pier heights. Projected amount is 3 bags per load-
cell base plate, and 2 bags per checking stand at 40lb per bag.
NOTE: Pier heights other that those indicated on the certified prints will affect the quantity required.
Wood for forming base plates and checking stands. Select unfinished pine, 1 1/2" to 2” wide X 12 feet long. Project quantity is one stick per base plate, and one stick per check stand.
Drywall screws suitable for constructing and securing wood forms.
Wood blocking and cribbing material, suitable for supporting the weighbridge. Sufficient quan­tity to provide a safe, stable support from the pit floor to the bottom of the main I-beams. Shipping weights for these scales range from 36,500 lbs to 50,000 lbs.
Materials and equipment for mixing the grout and water to a suitable consistency, and deliver­ing it to each grout plate.
Grease: NLGI #2, Water resistant, Anti-wear Grease such as CRC Super White.
Appendix IV: Torque Values Chart
All Values are Pounds (LB).
SIZE GRADE 2 GRADE 2 GRADE 5 GRADE 5 GRADE 8 GRADE 8
LUBED DRY LUBED DRY LUBED DRY
1/4-20 49 in 65 in 75 in 100 in 107 in 143 in 5/16-18 101 in 134 in 157 in 210 in 220 in 305 in 3/8-16 15 FT 20 FT 23 FT 31 FT 32.5 FT 44 FT 7/16-14 24 FT 30 FT 37 FT 50 FT 53 FT 70 FT 1/2-13 36.5 FT 49 FT 57 FT 75 FT 80 FT 107 FT 9/16-12 53 FT 70 FT 82 FT 109 FT 115 FT 154 FT 5/8-11 73 FT 97 FT 113 FT 151 FT 159 FT 211 FT 3/4-10 129 FT 173 FT 200 FT 266 FT 282 FT 376 FT 7/8-9 125 FT 166 FT 321 FT 430 FT 454 FT 606 FT 1-8 187.5 FT 250 FT 482.5 FT 640 FT 680 FT 900 FT
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Appendix V: Tolerances:
Load Cell Grout Plates, level within 0.015" per Foot
Appendix VI: Loadcell Specifications:
Type: LCF-HR4020-4A COC #97078 / Class III L, Single: 10,000 d Safe Load Limit: 150% of Rated Capacity. Capacity: 110,000 LB. Height: 7 " Input Resistance: 1150 ohms Output Resistance: 1000 ohms Insulation Resistance: 10 giga ohms (1000 meg ohms) Calibration: 2 mV/V Cable Length: 15 feet
Minimum Verification Intervals (V MIN): 50K lb: 1.5 lb
100K lb: 3.0 lb 200K lb: 6.0 lb
Wiring: Excitation (+) = Green
Excitation (-) = Black Output (+) = White Output (-) = Red
Appendix VII: Ground Rod Kit Packing List:
Assy #
Description
60811 Copper Plated Ground Rod: 3/4" X 8 ' 65061 Ground Rod Clamp 79385 Ground Braid Clamp 11296 Braid, Ground Shield, 5/8 ID #8 58618 Ground Rod Cap 79386 Hex Cap Screw 5/16-18 X 1 1/2" 54224 5/16-18 Hex nut 54760 5/16" Spring Lock Washer
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03/10 38 50614 Rev. 5
APPENDIX VIII: Concrete & Slump Testing:
Concrete is produced from the mixing of sand (fine aggregate), stone (coarse aggregate), cement and water. The water combines with the cement to form a fluid paste often referred to as "plastic". The paste is combined with the sand and stone to make a workable "plastic" con­crete that can be poured, shaped, smoothed, and molded. The plastic concrete then hardens around the sand and stone forming a solid mass. Concrete in it's plastic state can be formed into structures such as pavements, walls, or footings. When the plastic concrete hardens, the structures formed can then support the anticipated loads.
The reaction of water with cement is called hydration. The water to cement ratio is an impor­tant factor in the ultimate strength of the concrete and its subsequent load carrying ability. The lower this ratio is, the tighter the microscopic crystals of concrete, and the stronger the con­crete will be. Fewer shrinkage cracks from excess water will also result from this low ratio.
For a given amount of cement, a smaller quantity of water will produce a higher strength con­crete. Too small a quantity of water, however, will not allow for adequate mixing of the sand and stone, and will also make the concrete difficult to "work" and to form, which in turn will produce a lower strength concrete.
The amount of water in a particular concrete mixture is thus carefully selected to balance the desired strength of the concrete. Whether a "soupy" mix, or "firm" mix, the ability of the con­crete to be shaped, worked, and placed is called fluidity. The slump test is a quality control measure of the fluidity of the concrete mixture.
The procedure for the slump test is covered in ASTM (American Society for Testing & Materials) Document C-143 from a sample of concrete obtained per ASTM C-172. The slump is measured in inches. The measured slump is then compared to the desired specifications.
The equipment for the slump test is usually a metal cone, a metal base plate and a metal rod. The "cone" is 12 inches in height, 4 inches in diameter at the top, and 8 inches in diameter at the bottom. The slump test must be performed within 2 1/2 minutes after obtaining the sam­ple.
1: The cone, base plate, and rod are moistened with water.
2: The cone is placed on the base plate with the 8" opening at the bottom.
3: The cone is filled in three (3) equal layers.
4: Each layer is rodded 25 times to settle the concrete, before the next layer is added.
5: The cone is then pulled straight up and off of the sample. The cone must come off within
3-7 seconds for an accurate test, per ASTM standards.
6: When the cone is removed, the concrete mixture "slumps" down. It is then measured to determine how far down it has slumped, and compared to specification.
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The slump test is a direct measure of the amount of water in the mixture, unless ADMIX­TURES are added. Admixtures are liquid chemicals added to concrete to make it easier to place without the reduction in strength adding water would cause. Admixtures of this type are known as "plasticizers" or "water reducers", and adding them to the mixture will either make the concrete mix more "plastic" with the same amount of water, or allow the concrete to have the same "plasticity" with a smaller amount of water (increasing strength). Testing and ensur­ing the slump specification for concrete is correct will enable the concrete mixture to have the strength and placability the designer requires it to have.
APPENDIX IX: About the AAR:
The Association of American Railroads (AAR) is one of the nation's oldest and most respect­ed trade associations and represents the major freight railroads in the United States, Canada and Mexico. Amtrak and some commuter railroads are also members of the AAR. In addition, the AAR has two categories of associate members, one for smaller railroads and a second for railway suppliers and others with an interest in railroads. The AAR serves as the joint repre­sentative of its individual members in matters requiring cooperative handling to better enable railroads to be an efficient, safe, inter-linked system. It is governed by a board of directors that includes the CEO of each Class I railroad in the United States. Amtrak, smaller railroads, Mexican railroads and the Railway Association of Canada are also represented on the AAR Board. One CEO serves as AAR Chairman for a one-year term which rotates among the Class I railroads.
About AREMA
The American Railway Engineering and Maintenance-of-Way Association (AREMA) was formed on October 1, 1997, as the result of a merger of three engineering support associa­tions, namely the American Railway Bridge and Building Association, the American Railway Engineering Association and the Roadmasters and Maintenance of Way Association, along with functions of the Communications and Signal Division of the Association of American Railroads. The rich history of the predecessor organizations, each having over 100 years of service to the rail industry, is the legacy of AREMA.
About the American Railway Engineering Association
At the suggestion of Railway Age magazine, a meeting was held in Chicago on October 21, 1898, to organize a forum for the development and study of recommended practices for the newly-integrated standard-gauge North American railway network. This led to a meeting in 1899 in Buffalo, New York, to adopt a constitution and establish a permanent organization named the American Railway Engineering Association (AREA). From its inception, the AREA dealt with the many engineering challenges through standing technical committees. Five of those committees; ties, rail, track, buildings and yards & terminals continued intact continu­ously from 1899 until the merger and still continue under AREMA functional groups. In 1905, AREA issued its first Manual of Recommended Practices. Its name was changed to the Manual of Railway Engineering in 1970 and is updated annually by the technical committees. The manual, which is now also available on CD-ROM, will continue under AREMA.
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APPENDIX X: 2000 Series J-Box Bracket Accessory
This accessory provides a means to mount the smart sectional controllers, pit power supplies, and analog junction boxes away from the scale frame. Each bracket can accommodate a maximum of two boxes. The illustration below shows a typical installation of these brackets.
The part number of the bracket is 106314.
50614-35
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Page 42
Manufactured by Fairbanks Scale, Inc. 821 Locust
Kansas City, MO 64106
www.fairbanks.com
2000 Series
Railroad Track Scale
Document 50614
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