ERRORS FOUND IN THE PROGRAMMING MANUAL (REF. 9701)
Page 64. Function G51.
When working in diameters, the "I" value in the table is in diameters and the value to be assigned to parameter
"I" in the G51 function must always be given in radius.
The figure reads M02 ó M30
It should read: M02 or M30
ERRORS FOUND IN THE OPERATING MANUAL (REF. 9701)
Page 46. Last paragraphs.
It should say:
The CNC asks which is the source program number and which is the new program number, after keying each one
of them, press [ENTER].
If the number of the source program does not exist, or there is already a program in memory with the same number
as the new one or if there is not enough when copying the new program , the CNC will issue a message indicating
the cause.
ERRORS FOUNDS IN THE INSTALLATION MANUAL (REF. 9707)
It sets the spindle counting direction. If correct, leave it as it is or change it if otherwise.
Possible values: "0" and "1".
MODIFICATIONS TO THE INSTALLATION MANUAL (REF. 9707)
Section 2.3.4 (chapter 2 page 9). Logic Outputs:
In the table, the following output is missing:
Output "C"
Row 1: (pin 3 I/O 1) M strobe
Row 2: (pin 5 I/O 2) output 3, decoded M function
Section 3.3.3 (chapter 3 page 11). P602(4). Another example:
Having a Fagor electronic handwheel (25 lines per turn) set as follows:
P602(1)=0 MillimetersP501=1 Resolution 0.001 mm.P602(4)=0 x4 Multiplication factor
Depending on the position of the MFO switch (Manual Feedrate Override), the selected axis will move:
Position11 x 25 x 4 = 0.100 mm per turn
Position1010 x 25 x 4 = 1.000 mm per turn
Position100100 x 25 x 4 = 10.000 mm per turn
MODIFICATIONS TO THE LAN MANUAL (REF. 9701)
Section 2.2 (page 3). P616(7)
The first 2 paragraphs change. They should say:
If "P616(7)=0" the 8025 T CNC uses pin 15 of connector I/O1 as the input for the Feed-Hold, Transfer-Inhibit
and M-done signals as described in the Installation manual, chapter 1 section "Inputs of connector I/O 1"
If "P616(7)=1" the CNC behaves as follows:
* The Feed-Hold input will be "taken" .......
- 2 -
Version 7.1 (July 1996)
1. EXPANSION OF THE INTEGRATED PLC RESOURCES
1.1 INPUTS
1.1.1 TYPE OF FEEDRATE (G94/G95)
PLCI input I86 will show at all times the type of feedrate (F) selected a the CNC.
I86 = 0G94. Feedrate in millimeters (inches) per minute.
I86 = 1G95. Feedrate in millimeters (inches) per revolution.
1.1.2 TYPE OF CUTTING SPEED (G96/G97)
PLCI input I87 will show at all times the type of cutter speed selected at the CNC.
Input I88 indicates whether a home search is taking place and inputs I100, I101, I102, I103 and I104 indicates which
axis is being homed.
I88Indicates whether any axis is being homed (0=No / 1=Yes)
I100Indicates whether the X axis is being homed (0=No / 1=Yes)
I101Indicates whether the 3rd axis is being homed (0=No / 1=Yes)
I102Indicates whether the Z axis is being homed (0=No / 1=Yes)
I103Indicates whether the 4th axis is being homed (0=No / 1=Yes)
I104Indicates whether the C axis is being homed (0=No / 1=Yes)
1.1.4 AXIS MOVING DIRECTION
Inputs I42, I43, I44 and I45 will show, at all times, the moving direction of each axis.
I42Indicates the moving direction of the X axis (0=Positive / 1=negative)
I43Indicates the moving direction of the 3rd axis (0=Positive / 1=negative)
I44Indicates the moving direction of the Z axis (0=Positive / 1=negative)
I45Indicates the moving direction of the 4th axis (0=Positive / 1=negative)
1.2 OUTPUTS
1.2.1 ENABLING THE CYCLE-START KEY VIA PLCI
With this feature it is possible to set the treatment of the [CYCLE START] of the CNC via PLCI. Machine parameter
"P621(7)" indicates whether this feature is available or not.
P621(7) = 0This feature is not available.
P621(7) = 1This feature is available.
When using this feature, the way the CNC handles the [CYCLE START] key depends on the status of PLCI output O25
(CYCLE START ENABLE).
O25 = 0The CNC ignores both the [CYCLE-START] key and the external [CYCLE-START] signal.
O25 = 1The CNC takes into account both the [CYCLE-START] key and the external [CYCLE-START]
signal.
1.2.2 TRAVEL LIMITS SET VIA PLCI
With this feature, the travel limits of the axes may be set via PLCI. Machine parameter "P621(7)" indicates whether
this feature is available or not.
P621(7) = 0This feature is not available.
P621(7) = 1This feature is available.
To set the travel limits for each axis, use the following outputs:
When the PLCI activates one of this outputs while the axis is moving in the same direction, the CNC stops the axes and
the spindle and it displays an axis-travel-limit-overrun error.
- 3 -
1.2.3 DENYING ACCESS TO THE EDITOR MODE VIA PLCI
Machine parameter "P621(7)" indicates whether this feature is available or not.
P621(7) = 0This feature is not available.
P621(7) = 1This feature is available.
When using this feature, access to the editor mode at the CNC depends on the status of PLCI output O26, as well as
on the current conditions (protected memory, number of the program to be locked).
O26 = 0Free access to the editor mode (it is protected by current conditions).
O26 = 1Denied access to the editor mode.
1.2.4 SPINDLE CONTROLLED VIA CNC OR VIA PLCI
From this version on, the spindle analog output may be set either by the CNC or by the PLCI. Machine parameter
"P621(7)" indicates whether this feature is available or not.
P621(7) = 0This feature is not available
P621(7) = 1This feature is available
Setting the spindle analog output via PLCI
To do this, use the combination: M1956 - R156.
Register R156 sets the spindle analog output in units of 2.442 mV. (10 / 4095)
In order for the CNC to assume the value allocated to register R156, one must activate mark M1956 as described
in the PLCI Manual (section 5.5.2. Writing internal CNC variables).
Spindle controlled either by the CNC or by the PLCI
The CNC may have two internal spindle analog outputs, that of the CNC itself and the one set by the PLCI.
Use PLCI output O27 to "tell" the CNC which one of them to output.
O27 = 0Spindle analog output set by the CNC itself.
O27 = 1Spindle analog output set by the PLCI (combination: M1956-R156).
1.3 READING INTERNAL CNC VARIABLES
From this version on, the PLCI and the PLC64 have access to more internal CNC information.
With the PLCI, there is no need to activate a mark to access this information. The CNC itself updates this information
at the beginning of each PLCI cycle scan.
With the PLC 64, the corresponding mark must be consulted every time a CNC variable is to be checked.
The CNC information now accessible is:
Real S in rpm (REG119 at the PLCI, M1919 at the PLC64)
Not to be mistaken with R112 which indicates the programmed Spindle speed (S).
It is given in rpm and in hexadecimal format. Example: S 2487 R119= 967
Number of the block in execution (REG120 at the PLCI, M1920 at the PLC64)
It is given in hexadecimal format. Example: N120 R120= 78
Code of the last key pressed (B0-7 REG121 at the PLCI, Not available at the PLC64)
Not to be mistaken with register R118 which also indicates the code corresponding to the last key pressed,
but—
When pressing a key, both registers have the same value; but the data in R121 is only kept there for one cycle
scan whereas R118 keeps its value until another key is pressed.
When pressing the same key several times, (for example: 1111):
R121 will show code "1" four times (once per cycle scan).
R118 will always show the same value, thus not being able to tell whether the "1" key has been pressed once
or more times.
The key codes are listed in the appendix of the PLCI manual.
- 4 -
Operating mode selected at the CNC (B8-11 REG121 at the PLCI, Not available at the PLC64)
B8B9B10B11
0000Automatic
0001Single block
0010Play-Back
0011Teach-in
0100Dry-Run
0101JOG
0110Editor
0111Peripherals
1000Tool Table and G functions
1001Special modes
Status of the miscellaneous "M" functions (REG122 at the PLCI, Not available at the PLC64)
The status of each one of these functions is given by a bit and will appear as a "1" when active and "0" when inactive.
B15 B14 B13 B12 B11 B10B9B8B7B6B5B4B3B2B1B0
M44 M43 M42 M41M19 M1 M30M4M3M2M0
2. 4TH AXIS NOW AVAILABLE ON 8025T MODELS
From this version on, this feature is now available on all these models:
CNC-8025T (not available until now)CNC-8025TGCNC-8025TS
CNC-8025TI(not available until now)CNC-8025TGICNC-8025TSI
3. SPINDLE SPEED DISPLAY UNITS
Until now, the spindle speed was always displayed in rpm. From now on, the display units may be selected by means
of machine parameter "P621(6)".
P621(6) = 0In rpm when operating in RPM and in m/min. (ft./min.) when at Constant Surface Speed.
P621(6) = 1Always in rpm, even when operating at Constant Surface Speed.
4. SINGLE BLOCK TREATMENT
The CNC considers a "Single block" the group of blocks between a G47 and a G48.
After executing function G47, the CNC executes all the following blocks until executing a block containing function
G48 even when in Single Block mode.
If is pressed while executing a "single block" in Automatic or Single-Block mode, the CNC keeps executing
the rest of the blocks until it runs into a G48 and it, then, interrupts program execution.
While function G47 is active, the Manual Feedrate Override switch and the spindle speed override keys will be disabled,
thus the program will be executed at 100% of the programmed F and S values.
Functions G47 and G48 are modal and incompatible with each other.
On power-up, after executing an M02/M30, after an EMERGENCY or a RESET, the CNC assumes G48.
5. TWO ELECTRONIC HANDWHEELS ARE NOW POSSIBLE
From this version on, up 2 electronic handwheels may be used one for the X axis and another one for the Z axis. The
4th axis and the Live Tool will no longer be available. The feedback inputs will be used as follows:
A1 - X axis; A2 - Z axis handwheel; A3 - Z axis; A4 - 3rd axis or "C" axis; A5 - Spindle; A6 - X axis handwheel
The handwheels will be operative when selecting the JOG mode. One of the handwheel positions must also be selected
at the Manual Feedrate Override switch of the operator panel.
The possible positions are: 1, 10 and 100, which indicate the multiplying factor applied to the pulses coming from the
electronic handwheel.
- 5 -
This way and after applying the multiplying factor, one obtains the axis moving units. These units correspond to the
units used for the display format
Example:Handwheel Resolution : 250 lines per turn
MFO Switch positionDistance per turn
10.250 mm or 0.0250 inch
102.500 mm or 0.2500 inch
10025.000 mm or 2.5000 inches
When attempting to "crank" an axis faster than its maximum feedrate (machine parameters "P110, P310"), the CNC will
limit the actual axis feedrate to that parameter value ignoring the rest of the pulses supplied by the handwheel, thus
preventing a Following Error message from being issued.
5.1 MACHINE PARAMETERS FOR THE HANDWHEELS:
P622(6) = 0There is no electronic handwheel associated with the Z axis
P622(6) = 1There is electronic handwheel associated with the Z axis
P609(1) = 0The electronic handwheel being used is not a FAGOR 100P model.
P609(1) = 1The electronic handwheel being used is a FAGOR 100P model.
This parameter makes sense when using a single handwheel associated with the X axis. It indicates
whether or not it is a FAGOR 100P with axis selector button.
P500Counting direction of the X axis handwheel (No / Yes)
P622(5)Counting direction of the Z axis handwheel (0 / 1)
P602(1)Feedback units of the X axis handwheel (0 = millimeters /1 = inches)
P622(3)Feedback units of the Z axis handwheel (0 = millimeters /1 = inches)
P501Square-wave feedback resolution of the X axis handwheel.
P622(1,2)Square-wave feedback resolution of the Z axis handwheel.
P602(4)Multiplying factor for X axis handwheel feedback pulses (0= x4 / 1= x2)
P622(4)Multiplying factor for Z axis handwheel feedback pulses (0= x4 / 1= x2)
P621(2) = 0Handwheel disabled for Manual Feedrate Override (MFO) switch positions other than the
handwheel positions.
P621(2) = 1When the MFO is at a position other than those for the handwheel , the CNC takes it into account
Example: Having a Fagor electronic handwheel (25 lines per turn) set as follows:
and applies a "x1" multiplying factor.
P602(1)=0 Millimeters; P501=1 Resolution 0.001 mm.; P602(4)=0 x4 Multiplication factor
Depending on the position of the MFO switch (Manual Feedrate Override), the selected axis will move:
Position 11 x 25 x 4 =0.100 mm per turn
Position 1010 x 25 x 4 =1.000 mm per turn
Position 100100 x 25 x 4 = 10.000 mm per turn
5.2 USING ELECTRONIC HANDWHEELS
The machine uses one electronic handwheel
When using a single electronic handwheel, it must be connected to A6.
If the handwheel is a FAGOR 100P type, machine parameter "P609(1)" must be set to "1".
Once the desired handwheel position has been selected at the MFO switch, press one of the JOG keys of the axis
to be jogged. The selected axis appears highlighted.
When using a FAGOR handwheel with an axis selector button, the desired axis can also be selected as follows:
* Press the push-button on the rear of the handwheel. The CNC selects the first axis and it highlights it.
* By pressing the button again, the next axis is selected and so on, rolling over from the last axis to the first one.
* By keeping the button pressed for more than 2 seconds, the CNC de-selects the currently selected axis.
The selected axis will be jogged as the handwheel is turned, reversing directions when reversing the turning direction
of the handwheel.
- 6 -
When trying to move an axis faster than the maximum feedrate allowed (machine parameter "P110, P310"), the CNC
will limit the actual feedrate to that parameter value ignoring the additional pulses, thus, avoiding following error
messages.
The machine uses two electronic handwheels
Each axis will move as its associated handwheel is turned, reversing its direction as the handwheel turning direction
is reversed and according to the selected MFO switch position.
When trying to move an axis faster than the maximum feedrate allowed (machine parameter "P110, P310"), the
CNC will limit the actual feedrate to that parameter value ignoring the additional pulses, thus, avoiding following
error messages.
Version 7.2 (April 1997)
1. SCREEN SAVER
The screen saver function works as follows:
After 5 minutes without pressing a key or without the CNC refreshing the screen, the screen goes blank. Press any
key to restore the display.
Machine parameter "P619(5)" indicates whether this feature is to be used or not.
P619(5) = 0This feature is not being used.
P619(5) = 1This feature is being used.
2. JOGGING FEEDRATE
From this version on, machine parameter P812 sets the axis jogging feedrate selected by the CNC when accessing the
JOG mode.
If while in JOG mode, the conditional input (block skip), pin 18 of connector I/O1, the CNC does not allow entering
a new F value. Only the feedrate override (%) may be varied by means of the MFO switch.
3. RAPID TRAVERSE KEY IN JOG MODE
Whenever the conditional input (block skip), pin 18 of connector I/O1, the CNC will ignore the rapid traverse key
Version 7.4 (May 1999)
1. NEW MACHINE PARAMETER ASSOCIATED WITH THE M FUNCTIONS
Machine parameter "P620(8)" indicates when the M3, M4, M5 functions are sent out while accelerating or decelerating
the spindle.
2. CANCEL TOOL OFFSET DURING A TOOL CHANGE
From this version on, it is possible to execute a "T.0" type block inside the subroutine associated with the tool to cancel
the tool offset. This lets move to a particular position without the need for cumbersome calculations.
Only the tool offset may be canceled (T.0) or modified (T.xx). The tool cannot be changed (Txx.xx) inside the
subroutine associated with the tool.
- 7 -
3. DIVIDING FACTOR FOR FEEDBACK SIGNALS
Parameters P620(5), P620(6), P613(8) and P613(7) are used together with P602(6), P602(5), P612(5) and P614(5) which
indicate the multiplying factor to be applied to the feedback signals of the X, Z, 3rd and 4th axes respectively.
X axisZ axis3rd axis4th axis
P602(6)P602(5)P612(5)P614(5)
P620(5)P620(6)P613(8)P613(7)
Indicate whether the feedback signals are divided (=1) or not (=0).
P620(5)=0, P620(6)=0, P613(8)=0 y P613(7)=0 They are not divided
P620(5)=1, P620(6)=1, P613(8)=1 y P613(7)=1 They are divided by two.
Example: We wish to obtain a resolution of 0.01 mm with a squarewave encoders mounted on the X axis with 5mm
pitch ballscrew.
Nr of pulses = ballscrew pitch / (Multiplying factor x Resolution)
With P602(6)=0 & P620(5)=0 x4 multiplying factorNr of pulses = 125
With P602(6)=1 & P620(5)=0 x2 multiplying factorNr of pulses = 250
With P602(6)=0 & P620(5)=1 x2 multiplying factorNr of pulses = 250
With P602(6)=1 & P620(5)=1x1 multiplying factorNr of pulses = 500
Version 7.6 (July 2001)
1. G75 AFFECTED BY FEEDRATE OVERRIDE
From this version on, there is a new machine parameter indicating whether G75 is affected by the feedrate override or
not.
P623(1) = 0Not affected. It is always at 100%, like in previous versions.
P623(1) = 1It is affected by the Feedrate override.
2. FEEDBACK FACTOR.
From this version on, there is a new machine parameter to set the resolution of an axis having an encoder and a leadscrew.
P819 Feedback factor for the X axisP820 Feedback factor for the 3rd axis
P821 Feedback factor for the Z axisP822 Feedback factor for the 4th axis
Values between 0 and 65534. The “0” value indicates that this feature is not being used.
Use the following formula to calculate the “Feedback Factor” :
Feedback factor = (Gear Ratio x Leadscrew pitch / Number of Encoder pulses) x 8.192
The machine parameters only admit integer values and sometimes the “Feedback Factor” has decimals. In those cases,
assign the integer part to the machine parameter and use the leadscrew compensation table to make up for the decimal
part.
The values to be entered in the table are calculated with the following formula:
Leadscrew position = Leadscrew Error (microns) x Integer of feedback factor / decimals of the feedback factor
For example:Gear ratio = 1Leadscrew pitch = 6000Encoder = 2500
Feedback factor = 19660.8Machine parameter = 19660
For a leadscrew error of 20 micronsLeadscrew position = 20 x 19660 / 0.8 = 491520
Going on with the calculation, we come up with the following table.
From this version on, the new model TLI is now available.
It offers the same features as the TGI model and it is sold together with the motors and ACS drives..
FAGOR 8025/8030 CNC
Models: T, TG, TS
INSTALLATION MANUAL
Ref. 9707 (in)
ABOUT THE INFORMATION IN THIS MANUAL
This manual is addressed to the machine manufacturer.
It includes the necessary information for new users as well as advanced subjects for
those who are already familiar with the 8025 CNC.
It may not be necessary to read this whole manual. Consult the list of "New Features
and Modifications" and the appendix related to the machine parameters. Practically
all of them are cross referenced indicating the chapter and section of the manual
where they are described.
This manual explains all the functions of the 8025 CNC family. Consult the
Comparison Table for the models in order to find the specific ones offered by your
CNC.
To install the CNC onto your machine, we suggest that you consult the appendix
regarding the enclosures required to mount the CNC as well as chapter 1 (CNC
configuration) which indicates the CNC dimensions and details the pin-out of its
connectors.
If your CNC has an integrated PLC (PLCI), the I/O pin-out is different. Therefore,
the PLCI manual must also be consulted.
Chapter 2 (Power and Machine Interface) shows how to connect the CNC to A.C.
power (Mains) and to the electrical cabinet.
To adapt the CNC to the machine, set the CNC machine parameters. Consult chapters
3, 4 and 5 as well as the appendix concerning machine parameters.
There are 2 appendices; one where the parameters are ordered by subject and the
other one where the parameters are in numerical order.
Both appendices offer cross references indicating the section of the manual describing
each parameter.
When explaining each parameter in detail, chapters 3, 4 and 5, they sometimes refer
to chapter 6 (Concepts) where some of them are dealt with in further detail indicating
how to perform various adjustments of the CNC-machine interface.
Once all machine parameters are set, we suggest that you write their settings down
on the charts provided for this purpose in the appendix on "Machine Parameter Setting
Chart".
There is also an appendix on error codes which indicates some of the probable reasons
which could cause each one of them.
Also, if you wish this CNC to communicate with other FAGOR products, you must
use the Fagor Local Area Network (LAN). To do that, refer to the manual on FAGOR
LAN.
Notes
: The information described in this manual may be subject to variations due
to technical modifications.
FAGOR AUTOMATION, S. Coop. Ltda. reserves the right to modify the
contents of this manual without prior notice.
INDEX
SectionPage
Comparison Table for lathe model 8025 CNCs ........................................................ix
New features and modifications ...............................................................................xiii
INTRODUCTION
Declaration of Conformity ........................................................................................3
It is now possible to enter the sign of theInstallation ManualSection 4.4
leadscrew backlash for each axis P620(1,2,3,4)
Independent axis movement executionProgramming ManualG65
It is now possible to work at Constant SurfaceInstallation ManualSection 3.3.9
Speed in JOG mode P619(8)
Date:July 1992Software Version:4.2 and newer
FEATUREMODIFIED MANUAL AND SECTION
Synchronisation with independent axis P621(4)Installation ManualSection 3.3.10
Date:July 1993Software Version:5.1 and newer
FEATUREMODIFIED MANUAL AND SECTION
Linear & Bell-shaped acc./dec. ramp combinationInstallation ManualSection 4.8
Spindle acc/dec control. P811Installation ManualSection 5.
The subroutine associated with the toolInstallation ManualSection 3.3.5
is executed before the T function. P617(2)
G68 and G69 cycles modified. If P10 <> 0,Programming ManualChapter 13
it runs a final roughing pass before the
finishing pass
When having only one spindle range, if G96 isProgramming ManualChapter 6
executed without any range being selected, the
CNC will automatically select it.
8030 CNC with VGA MonitorInstallation ManualChapter 1
Date:March1995Software Version:5.3 and newer
FEATUREMODIFIED MANUAL AND SECTION
Spindle inhibit by PLCInstallation ManualSection 3.3.10
Handwheel managed by PLCInstallation ManualSection 3.3.3
Simulation of the "rapid JOG" key from PLCPLCI Manual
Initialization of machine parameters in case of
memory loss.
Atention:
INTRODUCTION
Before starting up the CNC, carefully read the instructions of Chapter
2 in the Installation Manual.
The CNC must not be powered-on until verifying that the machine
complies with the "89/392/CEE" Directive.
Introduction - 1
DECLARATION OF CONFORMITY
Manufacturer: Fagor Automation, S. Coop.
Barrio de San Andrés s/n, C.P. 20500, Mondragón -Guipúzcoa- (ESPAÑA)
We hereby declare, under our responsibility that the product:
Fagor 8025 T CNC
meets the following directives:
SAFETY:
EN 60204-1Machine safety. Electrical equipment of the machines.
ELECTROMAGNETIC COMPATIBILITY:
EN 50081-2Emission
EN 55011Radiated. Class A, Group 1.
EN 55011Conducted. Class A, Group 1.
EN 61000-3-2Current Harmonics
EN 61000-3-3Voltage fluctuations and flickers
EN 50082-2Immunity
EN 61000-4-2Electrostatic Discharges.
EN 61000-4-3Radiofrequency Radiated Electromagnetic Fields.
EN 61000-4-4Bursts and fast transients.
EN 61000-4-5Conducted high voltage pulses in mains (Surges)
EN 61000-4-6Conducted disturbance induced by radio frequency fields.
EN 61000-4-8Magnetic fields at mains frequency
EN 61000-4-11 Voltage fluctuations and Outages.
ENV 50204Fields generated by digital radio-telephones
As instructed by the European Community Directives: on Low Voltage 73/23/CEE, on
Machine Safety 89/392/EEC, 89/336/EEC on Electromagnetic Compatibility and its
upgrades.
In Mondragón, on October 1st, 2001
Introduction - 3
SAFETY CONDITIONS
Read the following safety measures in order to prevent damage to personnel, to
this product and to those products connected to it.
This unit must only be repaired by personnel authorized by Fagor Automation.
Fagor Automation shall not be held responsible for any physical or material
damage derived from the violation of these basic safety regulations.
Precautions against personal damage
Module interconnection
Use the cables supplied with the unit.
Use proper Mains AC power cables
To avoid risks, use only the Mains AC cables recommended for this unit.
Avoid electrical overloads
In order to avoid electrical discharges and fire hazards, do not apply electrical voltage
outside the range selected on the rear panel of the Central Unit.
Ground connection
In order to avoid electrical discharges, connect the ground terminals of all the
modules to the main ground terminal. Before connecting the inputs and outputs of this
unit, make sure that all the grounding connections are properly made.
Before powering the unit up, make sure that it is connected to ground
In order to avoid electrical discharges, make sure that all the grounding connections
are properly made.
Do not work in humid environments
In order to avoid electrical discharges, always work under 90% of relative humidity
(non-condensing) and 45º C (113º F).
Do not work in explosive environments
In order to avoid risks, damage, do not work in explosive environments.
Precautions against product damage
Working environment
This unit is ready to be used in Industrial Environments complying with the directives
and regulations effective in the European Community
Fagor Automation shall not be held responsible for any damage suffered or caused
when installed in other environments (residential or homes).
Install the unit in the right place
Introduction - 4
It is recommended, whenever possible, to instal the CNC away from coolants,
chemical product, blows, etc. that could damage it.
This unit complies with the European directives on electromagnetic compatibility.
Nevertheless, it is recommended to keep it away from sources of electromagnetic
disturbance such as.
-Powerful loads connected to the same AC power line as this equipment.
-Nearby portable transmitters (Radio-telephones, Ham radio transmitters).
-Nearby radio / TC transmitters.
-Nearby arc welding machines
-Nearby High Voltage power lines
-Etc.
Enclosures
The manufacturer is responsible of assuring that the enclosure involving the equipment
meets all the currently effective directives of the European Community.
Avoid disturbances coming from the machine tool
The machine-tool must have all the interference generating elements (relay coils,
contactors, motors, etc.) uncoupled.
Use the proper power supply
Use an external regulated 24 Vdc power supply for the inputs and outputs.
Grounding of the power supply
The zero volt point of the external power supply must be connected to the main ground
point of the machine.
Analog inputs and outputs connection
It is recommended to connect them using shielded cables and connecting their shields
(mesh) to the corresponding pin (See chapter 2).
Ambient conditions
The working temperature must be between +5° C and +45° C (41ºF and 113º F)
The storage temperature must be between -25° C and 70° C. (-13º F and 158º F)
Monitor enclosure
Assure that the Monitor is installed at the distances indicated in chapter 1 from the
walls of the enclosure.
Use a DC fan to improve enclosure ventilation.
Main AC Power Switch
This switch must be easy to access and at a distance between 0.7 m (27.5 inches) and
1.7 m (5.6 ft) off the floor.
Protections of the unit itself
It carries two fast fuses of 3.15 Amp./ 250V. to protect the mains AC input.
All the digital inputs and outputs have galvanic isolation via optocouplers between
the CNC circuitry and the outside.
They are protected by an external fast fuse (F) of 3.15 Amp./ 250V. against over
voltage and reverse connection of the power supply.
The type of fuse depends on the type of monitor. See the identification label of the
unit.
Introduction - 5
Precautions during repair
Do not manipulate the inside of the unit
Only personnel authorized by Fagor Automation may manipulate the
inside of this unit.
Do not manipulate the connectors with the unit connected to AC
power.
Before manipulating the connectors (inputs/outputs, feedback, etc.)
make sure that the unit is not connected to AC power.
Safety symbols
Symbols which may appear on the manual
WARNING. symbol
It has an associated text indicating those actions or operations may hurt
people or damage products.
Symbols that may be carried on the product
WARNING. symbol
It has an associated text indicating those actions or operations may hurt
people or damage products.
"Electrical Shock" symbol
It indicates that point may be under electrical voltage
"Ground Protection" symbol
It indicates that point must be connected to the main ground point of the
machine as protection for people and units.
Introduction - 6
WARRANTY
All products manufactured or marketed by Fagor Automation has a warranty period
of 12 months from the day they are shipped out of our warehouses.
The mentioned warranty covers repair material and labor costs, at FAGOR facilities,
incurred in the repair of the products.
Within the warranty period, Fagor will repair or replace the products verified as being
defective.
FAGOR is committed to repairing or replacing its products from the time when the
first such product was launched up to 8 years after such product has disappeared from
the product catalog.
It is entirely up to FAGOR to determine whether a repair is to be considered under
warranty.
WARRANTY TERMS
EXCLUDING CLAUSES
The repair will take place at our facilities. Therefore, all shipping expenses as well
as travelling expenses incurred by technical personnel are NOT under warranty even
when the unit is under warranty.
This warranty will be applied so long as the equipment has been installed according
to the instructions, it has not been mistreated or damaged by accident or negligence
and has been manipulated by personnel authorized by FAGOR.
If once the service call or repair has been completed, the cause of the failure is not to
be blamed the FAGOR product, the customer must cover all generated expenses
according to current fees.
No other implicit or explicit warranty is covered and FAGOR AUTOMATION shall
not be held responsible, under any circumstances, of the damage which could be
originated.
SERVICE CONTRACTS
Service and Maintenance Contracts are available for the customer within the
warranty period as well as outside of it.
Introduction - 7
MATERIAL RETURNING TERMS
When returning the CNC, pack it in its original package and with its original packaging
material. If not available, pack it as follows:
1.-Get a cardboard box whose three inside dimensions are at least 15 cm (6 inches) larger
than those of the unit. The cardboard being used to make the box must have a
resistance of 170 Kg (375 lb.).
2.-When sending it to a Fagor Automation office for repair, attach a label indicating the
owner of the unit, person to contact, type of unit, serial number, symptom and a brief
description of the problem.
3.-Wrap the unit in a polyethylene roll or similar material to protect it.
When sending the monitor, especially protect the CRT glass.
4.-Pad the unit inside the cardboard box with poly-utherane foam on all sides.
5.-Seal the cardboard box with packing tape or industrial staples.
Introduction - 8
ADDITIONAL REMARKS
* Mount the CNC away from coolants, chemical products, blows, etc. which could
damage it.
* Before turning the unit on, verify that the ground connections have been properly
made. See Section 2.2 of this manual.
* To prevent electrical shock at the Central Unit, use the proper mains AC connector at
the Power Supply Module. Use 3-wire power cables (one for ground connection)
* To prevent electrical shock at the Monitor, use the proper mains AC connector at the
Power Supply Module. Use 3-wire power cables (one for ground connection)
* Before turning the unit on, verify that the external AC line fuse, of each unit, is the right
one.
Central Unit
Must be 2 fast fuses (F) of 3.15 Amp./ 250V.
Introduction - 9
Monitor
Depends on the type of monitor. See identification label of the unit itself.
* In case of a malfunction or failure, disconnect it and call the technical service. Do not
manipulate inside the unit.
Introduction - 10
FAGOR DOCUMENTATION
FOR THE 8025/30 T CNC
8025 T CNC OEM ManualIs directed to the machine builder or person in charge of installing and starting
up the CNC.
It contains 2 manuals:
Installation Manualdescribing how to isntall and set-up the CNC.
LAN Manualdescribing how to instal the CNC in the Local
Sometimes, it may contain an additional manual describing New Software
Features recently implemented.
8025 T CNC USER Manual Is directed to the end user or CNC operator.
It contains 2 manuals:
Operating Manualdescribing how to operate the CNC.
Programming Manualdescribing how to program the CNC.
Sometimes, it may contain an additional manual describing New Software
Features recently implemented.
DNC 25/30 Software Manual Is directed to people using the optional DNC communications software.
Area Network.
DNC 25/30 Protocol Manual Is directed to people wishing to design their own DNC communications
software to communicate with the 800 without using the DNC25/30 software..
PLCI ManualTo be used when the CNC has an integrated PLC.
Is directed to the machine builder or person in charge of installing and starting
up the PLCI.
DNC-PLC ManualIs directed to people using the optional communications software: DNC-PLC.
FLOPPY DISK ManualIs directed to people using the Fagor Floppy Disk Unit and it shows how to use
it.
Introduction - 11
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