FAAC DSW2000 Instructions For Use Manual

DSW2000
Swing Gate Operator
FAAC International Inc.
Headquarter & East Coast Operations 5151 Sunbeam Road #9-11 Jacksonville, FL 32257 (866) 925-3222
Revision D
www.FAACUSA.com
FAAC International Inc.
West Coast Operations
357 S Acacia Avenue #357
Fullerton, CA 92831
(800) 221-8278
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IMPORTANT SAFETY INFORMATION
Important User Instructions .................................... 2
Restrictions & Warnings ........................................ 2
Internal Entrapment Prevention ............................. 4
External Entrapment Prevention ............................ 4
Manual Release ..................................................... 5
Gate Operator Specifications ................................. 5
UL325 Gate Operator Classification ...................... 6
Glossary Of Terms ................................................ 6
Warning Sign Installation ....................................... 7
Installation Precautions ......................................... 7
PreInstallation Guidelines ...................................... 7
GATE OPERATOR INSTALLATION
Gate Operator Location ......................................... 8
Concrete Pad Size & Location ............................... 8
Gate Operator Bolt Down ...................................... 9
Measure & Weld The Gate Arm ............................. 9
Connecting The Gate Arm ..................................... 9
Limit Switch Setup ............................................... 10
Gate Operator Direction ...................................... 10
ELECTRICAL INSTALLATION
ACCESSORY CONNECTIONS
Accessory Wire Overview .................................... 16
Edge Sensor Connections ................................... 17
Photo Sensor Connections .................................. 18
Standard Reverse Connections ........................... 19
Open, Close, Stop Connections .......................... 19
External Reset Connection .................................. 19
Access Control Connection ................................. 20
Fire Lock Connection ........................................... 20
Radio Receiver Connections ............................... 21
MagLock & Solenoid Lock Connections .............. 21
Alarm & Warning Light Connections .................... 22
Solar Panel Connections ..................................... 22
LOOPS & LOOP DETECTORS
Basic Loop Layout ............................................... 23
Loop Installation Guidelines ................................ 23
Plug-In Loop Detector Connections ..................... 24
External Loop Detector Connections ................... 24
TROUBLESHOOTING TIPS
Fault Light Count ................................................. 25
Power Switch Location ........................................ 11
AC Power Guidelines .......................................... 11
AC Power Connection ......................................... 11
Battery Power Connection ................................... 12
Accessory Power ................................................. 12
Master/Slave Connection .................................... 13
GATE OPERATOR ADJUSTMENTS
Reverse Sensitivity Adjustment ........................... 14
Reverse Sensitivity Shutdown ............................. 14
Close Time Delay Adjustment ............................. 15
DIP Switch Settings ............................................. 15
Read and follow all U.L. and Safety Standards before installing any access device. Please refer to this manual and
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qualified personnel for assistance. Do not install this device unless all entrapment and pinch points are eliminated!
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WARNING: A moving gate can cause serious injury or death. Read and follow all
Installation Manual, Reference Manual, and Warning Label Instructions.
IMPORTANT USER INSTRUCTIONS:
Automatic gate systems provide user convenience and limit vehicular traffic. Because these systems can produce hig h levels of force, it is important that you are aware of the potential hazards associated with the system. Potential hazards may include pinch points, entrapment positions, lack of proper pedestrian access, blind spots for traffic visibility.
It is the joint responsibility of the designer, purchaser, installer and end user to verify the system is properly configured for its intended use. Be sure that the installer has instructed you on the proper operation of the gate and gate system before use. Be sure the installer trains you about the basic functions of the required reversing devices associated with the gate system and how to properly test them. Reversing devices may include reverse loops, sensing edges, photoelectric cells, inherent reverse detection, and/or other external devices.
All users should follow and understand the following points:
 Carefully read and follow all instructions in this manual and keep it in a safe place for future reference.  Carefully read and follow the “Restrictions & Warnings” section of this manual.  Carefully read and follow the “Entrapment Prevention” section of this manual.  Carefully read and understand the “Glossary of Terms” section of this manual.  Make sure that all residents and users are familiar with the proper use of the gate system and its potential hazards.  Make sure proper reversing devices are installed on all gates to avoid all potential hazards and entrapment.  Understand loops and loop detectors, photoelectric cells and other devices must be installed with this gate operator to prevent the gate
from closing on vehicles.
 Installation, service and maintenance must be carried out by qualified personnel.  Understand the manufacturer can not be held responsible for damage or injury caused by improper, erroneous or unreasonable use.
Failure to comply with these guidelines may create a dangerous situation and will void any and all warranties.
 Always consult your qualified dealer if any concerns or questions arise.
RESTRICTIONS & WARNINGS:
WARNING - To reduce the risk of injury of death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children. Never allow children to play in the area of the gate system.
3. Always keep people and objects away from gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE!
4. Test the operator monthly. The gate MUST reverse on contact with a rigid object or stop or reverse when an object activates the non­contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. If any reverse device functions improperly, remove the operator from service immediately.
5. KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a qualified service person make repairs to gate hardware.
6. The entrance is for vehicles only. Pedestrians must use separate entrance. Keep all pedestrian traffic away from the gate.
7. Use the emergency release/shut off only when the gate is not moving. Make sure the power for the gate operator is off by using the On/Off switch located inside the cover on the left side of the controller.
8. Every gate operator installation MUST have secondary protection devices against entrapment, such as edge sensors and photoelectric cells more in particularly in places where the risk of entrapment is more likely to occur. Proper reversing devices MUST be installed on all gates to avoid all potential hazards and entrapment.
9. SAVE THESE INSTRUCTIONS
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RESTRICTIONS & WARNINGS:
Install the gate operator only if:
1. The gate operator is appropriate for the construction of the gate and the usage Class of the application. Make sure the gate is within the weight and length limitations specified for the operator.
2. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet (1.2m) above the ground to prevent a 2 1/4 inch (57.15mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position.
3. ALL EXPOSED PINCH POINTS ARE ELIMINATED OR GUARDED AND GUARDING IS SUPPLIED FOR EXPOSED ROLLERS. DO NOT INSTALL THIS DEVICE UNLESS ALL ENTRAPMENT AND PINCH POINTS ARE ELIMINATED!
4. The operator is intended for installation only on swing gates used to control vehicles. Pedestrians must be provided with a separate access opening.
5. The gate must be installed in a location so that enough clearance is provided between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Gates should not open into public access areas.
6. The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. DO NOT REDUCE REVERSING SENSITIVITY OR OVERTIGHTEN THE CLUTCH TO COMPENSATE FOR A DAMAGED GATE.
7. Gate operator controls must be placed far enough from the gate to prevent the user from coming in contact with the gate while operating the controls. All activating devices must be installed in a clear line-of-sight with the gate and its travel. Activating devices must be installed a minimum of 10 feet away from the gate. Be sure to mount ALL operating devices clearly out of reach of through gate. Controls intended to be used to reset an operator after two sequential activations of the entrapment protection device must be located in the line-of-sight of the gate. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use.
8. Warning signs must be permanently installed on both sides of the gate and must be fully visible to traffic and pedestrians.
9. Install the gate system and gate in accordance with ASTM F220-02: Standard Specification for Automated Vehicular Gate Construction. For a copy of this standard, contact ASTM at (610) 832-9585, service@astm.org, or www.astm.org. Install the gate system and gate in accordance with UL325 standards.
Fence
Fence
Pilaster
Pilaster
Gate operator controls must be placed far enough from
the gate to prevent the user from coming in contact
activating devices must be installed in a clear line-of-
sight with the gate and its travel. Be sure to mount all
Vehicular Gate Only
Mount hinges on the corner of pilasters to
help prevent
entrapment areas.
with the gate while operating the controls. All
devices clearly out of reach of through gate.
Vehicular Gate Only
Provide spacing between the
hinge, gate and pilaster to
reduce the risk of entrapment for
this area.
Provide spacing
between the hinge, gate
and building to reduce
the risk of entrapment in
this area
Pilaster
Fence
The operator is intended for installation only on swing
gates used for vehicular traffic. Pedestrians must be
provided with a separate access opening.
NO ONE SHOULD CROSS THE PATH OF A
MOVING GATE!
Access
Pedestrian
Fence
Building
Or
Structure
Or
Fence
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INTERNAL ENTRAPMENT PREVENTION:
This vehicular gate operator is equipped with an inherent (Type A) entrapment sensing device. The system will sense an obstruction in both the open and close cycles, and will reverse the direction of the gate travel upon encountering an obstruction. If the system detects a second obstruction before reaching the full open or close limit after the initial reversal, a warning alarm will activate and the operator will require a reset before resuming normal operation. This is called a “Hard Shutdown”. Please read and follow the “Shutdown Conditions” section of this manual for more directions.
EXTERNAL ENTRAPMENT PREVENTION:
Non-contact and/or contact sensors must be installed to provide external entrapment prevention in accordance with UL325 section 3.1. Use only UL325 compliant devices and low voltage (24V) devices. Carefully follow the installation manual for the UL325 device used for installation, usage, and maintenance.
Non-Contact Sensors (Photo Beams):
Non-contact sensors generally are photoelectric cells or like devices. For gate operators utilizing non-contact sensors:
1. Refer to the diagram below for placement of non-contact sensors.
2. Use care to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving.
3. One or more non-contact sensors shall be located where a risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier, entrapment areas, and/or pinch points. Use caution when installing non-contact sensors since some devices only cover a select area. For example, a photo beam will not cover the full height of a gate/fence area. Refer to the diagram below.
Contact Sensors (Edge Sensors):
Contact sensors generally are sensing edges or like devices. For gate operators utilizing contact sensors:
1. Refer to the diagram below for placement of contact sensors.
2. One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as the inside and outside leading edge of the gate. One or more edge sensors shall be located on the bottom edge of the gate if the gate is more than 6” above ground at any point of its arc or travel.
3. Hardwired contact sensors shall be located and its wiring arranged so the communication between the sensor and the gate operator is not subject to any mechanical damage.
4. Wireless contact sensors such as ones that transmit radio frequency (RF) signals to the gate operator for entrapment prevention functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, landscaping or similar obstructions. All wireless contact sensors shall function under the intended end-use conditions.
Bottom Edge
Sensor If Greater
Than 6 Inches
Standard Reverse beams help prevent
the gate from hitting obstructions during
the close cycle. CAUTION: This beam
only detects at the installed height.
One or more Edge Sensors shall be located on the bottom edge of the gate if the gate is greater than 6” above ground
at any point of its arc or travel.
One or more Edge Sensors shall be
located on the inside and outside
leading edge of the gate.
Open beams help protect areas
between the gate and an
adjacent fence or wall.
CAUTION: This beam only
detects at the installed height.
Wall or Fence
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MANUAL RELEASE:
To manually release the gate operator:
1. TURN POWER OFF! Use the emergency release/shut off only when the gate is not moving. Make sure power for the gate operator is OFF by using the On/Off switch located inside the cover on the left side of the controller.
2. Remove the top arm cap cover.
3. Lift the Release Handle.
4. Remove the Sheer Pin.
To reengage the gate operator:
1. Make sure power is OFF!
2. Manually move the gate to align the arm with the output shaft and insert the Sheer Pin.
3. Press the Release Handle down until tight.
4. Attach the top arm cap cover.
5. Turn power on. Make sure the gate and all reversing devices are operating correctly.
GATE OPERATOR SPECIFICATIONS:
Class of Operation .................................................................... Class I, II
Type of Gate ............................................................................. Vehicular Swing Gate Only
Horse Power ............................................................................. 1/2 HP, 500 Watt
Power Input ............................................................................... 120 VAC
Current ......................................................................................
Cycles/Hour .............................................................................. 60
Travel Speed ............................................................................ 90 Degrees In Approx 14 Seconds
Maximum Gate Weight ............................................................. 750 lbs
Maximum Gate Length .............................................................. 18 Feet
Primary Entrapment Protection ................................................. Inherent Current Sensor
Secondary Entrapment Protection ............................................ Provisions for Non-Contact & Contact Sensors
18” Deep
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IMPORTANT: Make sure the gate operator usage classification is correct for the site
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and the type of gate. Do not install this device beyond its classification.
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UL325 G
RESIDENITAL VEHICULAR GATE OPERATOR CLASS I: A vehicular gate operator (or system) intended for use in a home of one to four single family dwelling, or a garage or parking area associated therewith.
COMMERCIAL/GENERAL ACCESS VEHICULAR GATE OPERATOR CLASS II: A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units), hotels, garages, retail store, or other building servicing the general public.
INDUSTRIAL/LIMITED ACCESS VEHICULAR GATE OPERATOR CLASS III: A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or lading dock area or other locations not intended to service the general public.
RESTRICTED ACCESS VEHICULAR GATE OPERATOR CLASS IV: A vehicular gate operator (or system) intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.
ATE OPERATOR CLASSIFICATION:
ABC Apartments
ABC Manufacturing
Regional Airport
GLOSSARY OF TERMS:
GATE: A moving barrier such as a swinging, sliding, raising, lowering, or the like, barrier, that is a stand-alone passage barrier or is that portion of a wall or fence system that controls entrance and/or egress by people or vehicles and completes the perimeter of a defined area.
VEHICULAR SWING GATE OPERATOR (Or System): A vehicular gate operator (or system) that controls a gate which swings and is intended for use for vehicular entrance or exit to a drive, parking lot, or the like.
VEHICULAR HORIZONTAL SLIDE GATE OPERATOR (Or System): A vehicular gate operator (or system) that controls a gate which slides in a horizontal direction that is intended for use for vehicular entrance or exit to a drive, parking lot, or the like.
ENTRAPMENT: A condition when a object is caught or held in a position that increases the risk of injury or death. INHERENT ENTRAPMENT SENSING DEVICE: An automatic sensor system, which senses entrapment of a solid object and
is incorporated as a permanent and integral part of the gate operator. NON-CONTACT SENSOR: External device such as a photoelectric cell used to provide entrapment prev ention and located
where a risk of entrapment or obstruction exists. CONTACT SENSOR: External device such as a edge sensor used to provide entrapment prevention located where a risk of
entrapment or obstruction exists such as the leading edge, trailing edge, and posts mounted inside and outside of the vehicular slide gate and motor.
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WARNING SIGN INSTALLATION:
This vehicular gate operator is supplied with two warning signs to alert people that a potential hazard may exist and that appropriate action should be taken to reduce the risk of hazard, injury or death.
1. Warning signs must be permanently installed on both sides of the gate and must be fully visible to traffic and pedestrians.
2. Use appropriate hardware such as metal screws (not supplied) to permanently install each warning sign.
INSTALLATION PRECAUTIONS:
DO NOT allow children to play
near, on or with the gate, gate
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operator, or any of its controls.
DO NOT mount operating devices
accessible through the gate or in
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between the gate and wall.
DO NOT allow pedestrian use of the
vehicular gate. No one should cross
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the path of a moving gate!
750 lb. Maximum
DO NOT mount the gate operator
to a gate heavier than 750 lbs.
Maximum gate weight = 750 lbs.
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18 Feet Maximum
DO NOT mount the gate operator
to a gate longer than 18 feet.
Maximum gate length = 18 feet.
DO NOT mount the gate operator
on uphill or downhill applications.
Do not allow gate to free swing.
PREINSTALLATION GUIDELINES:
Before starting any installation, consider the following guidelines:
 Install the gate system and gate in accordance with ASTM F220-02: Standard Specification for Automated Vehicular Gate Construction.
Install the gate system and gate in accordance with UL325 standards.
 Provide spacing between the gate and any structure such as a building, wall or fence to reduce the risk of entrapment in this area.  Swing gates shall not open into public access areas.  Be sure the gate is properly installed and moves freely. Repair or replace worn or damaged gate hardware before installing the gate
operator.
 Add safety devices such as warning signs, photo eyes, and reverse edges to help prevent injuries or death. Reduce all pinch points
and protect all entrapment areas.
 If pedestrian traffic will be present, provide a separate pedestrian walk gate clear from the path of the automatic gate.  Loops and loop detectors are required to help prevent the gate from closing on vehicles. Loops do not protect pedestrian traffic.  Select the proper gate operator for the installation. Consider the usage, capacity, gate size, gate weight, and needed features and
safety accessories.
 If proper safety guidelines can not be followed. Do not install this gate operator or place the operator into service.
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GATE OPERATOR LOCATION:
Use the following steps to locate the standard position of the gate operator. The charts may be used for alternate locations.
1. D = 35” from hinge center straight back.
2. E = 11” from D to Operator Output Shaft.
3. DISTANCE = 45” from gate to wall.
B
Long Arm
A
E
C
Short Arm
D
Distance
A B C D E Dist
46” 35.5” 29.5” 35” 11” 45”
46.75” 35.5” 33.5” 42” 11” 37”
46.75” 37” 31.5” 40” 11” 41”
47.25” 37.25” 30” 37” 11” 45” 47” 35” 29.5” 32” 11” 45”
42.5” 33” 26.5” 28.5” 11” 41”
A B C D E Dist
34.5” 34.75” 29.5” 35” 14” 43”
44” 36.5” 32.5” 42” 14” 32” 44” 37” 30.5” 40” 14” 40” 45” 37” 30.5” 37” 14” 43”
44.75” 35.75” 29.5” 32” 14” 44” 41” 39” 27.5” 28.5” 14” 41”
CONCRETE PAD SIZE & LOCATION:
The DSW2000 vehicular gate operator is designed to be mounted on a concrete pad. Select a location for the gate oper ator to be installed. For pad location and size:
1. Determine the location for the operator to be installed. Determine the location of the output shaft as described above. The concrete pad will be 12” to the left of the output shaft, 12” to the right of the output shaft, 8” behind the output shaft, 20” in front of the output shaft
2. Follow all local building codes to determine the required depth of the concrete pad. The average concrete pad should be 24” wide x 28” long x 24” deep. Extend the pad 4” above ground.
3. When the exact location of the operator can be predetermined, all conduits may be located in the concrete pad terminating directly under the operator. Extend each conduit a minimum of 1” above the level of the concrete pad. See the Conduit Location diagram below. It is suggested to install a minimum of four (4) conduits: (1) High Voltage Conduit, (1) Low Voltage Conduit , (1) Loop Lead Wire Conduit, (1) Accessory Conduit.
4. When the exact location of the operator can not be predetermined, bring all conduits up to one side and terminate in a Bell Box. Make connections to the operator using water-tight flex conduit.
5. Form the concrete pad and pour concrete. Allow the concrete to cure for 48 hours before removing forms and mounting the operator.
6. Do not place mounting bolts in the concrete while pouring. Bolts may drift in wet concrete making the operator location inaccurate.
24”
8”
24”
28”
12” 12”
28”
20”
DSW2000 Swing Gate Operator 9
24”
4”
Available
Conduit
Area
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