FAAC DC 20 User Manual

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Installation and Reference Manual

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SwingSmart DC

SwingSmart DC 20

SwingSmart DCS 20 (solar)

Pad-mounted electromechanical swing gate operator with Smart DC Controller

800-321-9947 • www.hysecurity.com

SwingSmart DC 20 Gate Operator

SwingSmart DCS 20 Gate Operator

Installation and Maintenance Manual

D0149 - Revision E

Installation and Maintenance Manual

(14 June 2012)

HySecurity

Corporate Headquarters

6623 S 228th Street

Kent, WA 98032

Board, Smart DC

Board, Power supply

Buzzer

Switch, Reset

DC Switch, On/Off

115VAC Service Outlet

Emergency Stop Button

Circuit breaker

AC Switch, On/Off

Junction box

Control Box

Display

Controller

Front Cover

Knob, Top Cap

Cover, Top Cap

Handle, Clamp

Taper Clamp Assembly

Limit Plate with Limit Cams Limit Switch

Bracket, Limit Switch

Swivel Eye

Stub Arm

Arm Assembly

Cover, Pinch

Bolt

Transformer

Gearbox

Pulley, Gearbox

Pulley, Motor

DC Motor

Belt

Brush

Rear Cover

WINGSMART

OMPONENTS

SwingSmart Components

POW

Note: Refer to Parts & Limited Warranty for the SwingSmart parts list.

Service Outlet 115VAC, 15A

POW

Revision E Intro-1

SwingSmart Components

Introducing SwingSmart DC

Contents

NTELLIGENT FEATURES

ECHNICAL SUPPORT

NSTALLER'S CHECK LIST

........................................................................................................................... INTRO-3

: S

MART

DC C

ONTROLLER

..................................................................................................................... INTRO-4

....................................................................... INTRO-2

Safety Requirements

MPORTANT SAFETY INSTRUCTIONS

............................................................................................................... S-1

Safety Standards - Installer's Responsibility ............................................................................................... S-1

Safety Standards - Owner/User Responsibility ........................................................................................... S-3

Hazardous Materials and Proper Disposal ................................................................................................. S-4

ECONDARY ENTRAPMENT PROTECTION SENSORS

........................................................................................ S-5

Identifying Gate Operator Category and Usage Class ................................................................................ S-6

Choosing Secondary Entrapment Protection ............................................................................................. S-7

MERGENCY STOP BUTTON

MERGENCY RELEASE

IND LOAD FACTORS

AFETY NOTICES

OMMON INDUSTRIAL SYMBOLS

........................................................................................................................................... S-10

............................................................................................................................ S-8

...................................................................................................................................... S-8

& S

ITE PREP

............................................................................................................... S-9

.................................................................................................................. S-10

Chapter 1: Installation

ITE OVERVIEW

AD CONDITION

& P

LANNING

......................................................................................................................... 1-1

............................................................................................................................................. 1-2

Pouring the Concrete ................................................................................................................................ 1-2

Using an Existing Pad ............................................................................................................................... 1-4

NPACKING THE OPERATOR

OUNTING THE OPERATOR

ATE BRACKET AND LINKAGE ARMS

........................................................................................................................... 1-5

........................................................................................................................... 1-6

.............................................................................................................. 1-7

Installing the Gate Bracket ........................................................................................................................ 1-7

Attaching the Stub Arms ........................................................................................................................... 1-8

Installing the Linkage Arms ....................................................................................................................... 1-9

Adjusting the Limit Switches ................................................................................................................... 1-11

Completing Gate Arm Installation .......................................................................................................... 1-12

Articulating Arm Option ......................................................................................................................... 1-14

Setting the Taper Clamp ......................................................................................................................... 1-15

Locking the Gate Arm at Secure Facilities ............................................................................................... 1-16

Chapter 2: Power

NSTALLING THE EARTH GROUND

IRING

AC P

OWER

........................................................................................................................................ 2-3

.................................................................................................................. 2-1

Revision E Contents 1

Contents

Wiring 115VAC Power .............................................................................................................................. 2-4

Wiring 208/230VAC Power ...................................................................................................................... 2-4

ONNECTING

SING

A S

DC P

OWER

............................................................................................................................... 2-6

OLAR POWERED OPERATOR

............................................................................................................ 2-6

Design Requirements & Considerations .................................................................................................... 2-7

Connecting the SwingSmart DCS 20 to Solar Power Panels ...................................................................... 2-8

Connecting Peripherals to Solar Operators .............................................................................................. 2-10

Understanding Gate Activity based on Solar Zones .................................................................................. 2-11

MPORTANT CONSIDERATIONS FOR

DC-

POWERED OPERATORS

.................................................................. 2-12

Installing the Extended Battery Backup Kit .............................................................................................. 2-13

Chapter 3: Display and Menu Options

NITIAL SETUP

Turning Both Power Switches On ............................................................................................................. 3-2

Using the Smart DC Controller Buttons In Menu Mode ........................................................................... 3-3

Configuring the Setup Menu ..................................................................................................................... 3-4

UN MODE

Understanding Gate Status Displays .......................................................................................................... 3-5

Using the Smart DC Controller Buttons In RUN Mode ........................................................................... 3-6

Viewing Operator Status Displays .............................................................................................................. 3-7

SER MENU

Adjusting the Close Timer ......................................................................................................................... 3-9

Setting the Time and Date ....................................................................................................................... 3-10

Setting AC Power Loss Gate Function ..................................................................................................... 3-11

Adjusting the Display Contrast ................................................................................................................ 3-12

NSTALLER MENU

Adjusting the Gate Speed ......................................................................................................................... 3-17

Adjusting the IES Sensitivity .................................................................................................................... 3-18

Reinstating Factory Defaults .................................................................................................................... 3-20

Enabling the Fire Department Override ................................................................................................... 3-21

.................................................................................................................................................. 3-1

...................................................................................................................................................... 3-5

..................................................................................................................................................... 3-8

.......................................................................................................................................... 3-16

Chapter 4: Smart DC Controller

VERVIEW OF THE SMART

Preliminary Testing .................................................................................................................................... 4-3

Vehicle Detector Installation Options ........................................................................................................ 4-4

Connecting HY-5A Vehicle Detectors ................................................................................................. 4-5

Installing Standard 11-Pin Box Type Vehicle Detectors ...................................................................... 4-7

Vehicle Detector Configuration and Quick Close Mode Selection ...................................................... 4-8

ONNECTING ACCESSORY DEVICES

Manual Push-button Station .................................................................................................................... 4-10

User Relays - Programming Procedure ..................................................................................................... 4-11

2 SwingSmart - Installation, Operation and Maintenence Manual Revision E

DC C

ONTROLLER

................................................................................................. 4-2

................................................................................................................ 4-9

Contents

Chapter 5: Bi-parting Gate Systems

OWER REQUIREMENTS

ASTER AND SLAVE WIRING CONNECTIONS

ASTER AND SLAVE MENU SETUP

Chapter 6: Reference

ONNECTING A RADIO RECEIVER FOR REMOTE OPEN

NSTALLING A MAGLOCK OR SOLENOID LOCK

Installing a Lock for 12VDC or 24VDC Systems ...................................................................................... 6-3

Installing a Lock on 24VAC Systems ......................................................................................................... 6-4

Installing a Lock for High Voltage Systems ............................................................................................... 6-4

Setting the User Relay Function in the Installer Menu .............................................................................. 6-5

NSTALLING VEHICLE DETECTORS AND LOOPS

NSTALLING PHOTOELECTRIC SENSORS FOR SECONDARY ENTRAPMENT PROTECTION ONLY

Operation Notes: .............................................................................................................................. 6-11

Supervised Connection: .................................................................................................................... 6-12

Photo Eye Function: ......................................................................................................................... 6-12

NSTALLING GATE EDGE SENSORS

MART

DC C

ONTROLLER TROUBLESHOOTING

Vehicle Detector and Loop Fault Diagnostics .......................................................................................... 6-23

SwingSmart Schematics ........................................................................................................................... 6-25

ENERAL MAINTENANCE

Smart Touch Analyze and Retrieve Tool (S.T.A.R.T.) ............................................................................ 6-27

What You Need ................................................................................................................................ 6-27

Installing START Software ............................................................................................................... 6-27

Setting User Account Controls ......................................................................................................... 6-28

Electrical Controls ................................................................................................................................... 6-28

Mechanical Maintenance ......................................................................................................................... 6-29

Software Maintenance ............................................................................................................................. 6-29

Drive Belt Tension and Alignment ................................................................................................... 6-30

DC Battery Replacement .................................................................................................................. 6-31

Clock Battery Replacement ............................................................................................................... 6-33

.................................................................................................................................. 5-1

................................................................................................. 5-2

.................................................................................................................. 5-4

.................................................................................. 6-1

............................................................................................... 6-3

.............................................................................................. 6-6

.................... 6-10

................................................................................................................ 6-14

............................................................................................ 6-16

.............................................................................................................................. 6-27

Chapter 7: Parts & Limited Warranty

WINGSMART PARTS

WINGSMART PARTS LIST

IMITED WARRANTY

WINGSMART

DC S

Revision E Contents 3

...................................................................................................................................... G-1

.............................................................................................................................. G-2

...................................................................................................................................... G-3

PECIFICATIONS

................................................................................................................ G-4

Contents

4 SwingSmart - Installation, Operation and Maintenence Manual Revision E

Intelligent Features: Smart DC ControllerTM

Introducing SwingSmart DC

Thank you for purchasing our premium SwingSmart DC™ 20 swing gate operator. At HySecurity® Gate, Inc., we pride ourselves on quality and a number of unparalleled user benefits:

Robust - An especially strong twin channel steel chassis and adjustable taper clutch greatly improves the ability for SwingSmart to resist damage from vehicle hits on the gate. The components on the Smart DC Controller are protected by opto-isolators which shield them from power surges and lightning strikes.

Power - A variable speed control board supplies a powerful, continuous 24V DC motor which drives a 600:1 gearbox providing variable speeds. The electronics, motor and gear box are rated to operate in very broad temperatures that range from -13°F to 158°F (-25°C to 70°C). SwingSmart DC is rated for gates up to 20 feet long and 1,300 pounds.

Finesse - A variable rate of gate acceleration and deceleration, dependent upon gate weight and length, assures very smooth handling.

Adaptable - The design incorporates left and right gate arms to assure aesthetic functionality. An articulating arm is an available option which also provides adaptability to a variety of site situations.

UPS backup and Solar ready - Two 12V, 8 amp hour (Ah) batteries will provide a fully functional gate operator (up to 300 gate cycles) when AC power is unavailable. Four user-selectable UPS modes are available. 12VDC and 24VDC are available to power access controls. The unit’s design also incorporates space for optional 50Ah batteries to support solar applications or usage during extended power outages.

NTELLIGENT

Automatic adjustment and synchronization of bi-parting gates - The Smart DC Controller automatically adjusts the gate speed to synchronize the left and right gates so that they reach the open and close positions at the same time. Independent leaf delay adjustment for bi-parting gates is selectable in ½ second increments.

Menus and User relays - The Smart DC Controller has 48 menu items to allow installer configuration of gate function and two user relays, which can be configured for 22 different functions.

Independent adjustment for open and close gate speeds - An easy-to-use menu on the Smart DC Controller allows the installer to vary the open and close speed settings in a range between 10 and 15 seconds.

Intelligent Inherent Entrapment Sensor (IES) - Any impediment to gate travel is sensed by the system, stopping gate movement per UL 325 Safety Standards. The intelligent system monitors gate power then adapts the IES to trip at an adjustable threshold above normal power.

Improved Liquid Crystal Display (LCD) - A 32-character LCD provides increased readability for programming and troubleshooting.

EATURES

: S

MART

DC C

ONTROLLER

USB communications port - A direct connect provides accessibility to download system diagnostics and upload system configurations using the Smart Touch Analyze and Retrieve Tool (S.T.A.R.T.) software.

S.T.A.R.T. software and diagnostics - With S.T.A.R.T. software loaded on a laptop computer, you have an invaluable management tool for all HySecurity operators. To download this free software, visit the HySecurity website at www.hysecurity.com.

Intro-2 SwingSmart DC Installation and Refer ence Manual Revision E

Technical Support

ECHNICAL

For technical support, call your installer or authorized HySecurity distributor. Obtain the serial number of your operator before calling. Refer to SwingSmart Components on the front page. For the name of a distributor near to your locale, call HySecurity at 800-321-9947.

For information about HySecurity training for installers, maintenance personnel and end-users, refer to the company website at www.hysecurity.com or call 800-321-9947.

UPPORT

Revision E Introducing SwingSmart DC Intro-3

Installer's Check List

NSTALLER'S

HECK

IST

The following list provides a high level overview of the tasks involved in installing the SwingSmart DC gate operator. Take a moment to review the list and check off the items as you complete the install.

 Site Prep - concrete pad location/dimensions/distance from gate, conduits and vehicle detector loops

properly installed, gate bracket and linkage arm mounting considerations.

 Make sure gate installation complies with ASTM F2200 Specification for Automated Vehicular Gate

Construction and UL325 Safety Standards. Install supplied WARNING signs on both sides of the gate.

 Check for compliance with local codes, site conditions, and NEC standards.

 Install operator on concrete pad using four ½ - 13 x 3.5 inch long concrete wedge anchors.

 Temporarily attach gate bracket and linkage arm(s).

 Adjust open and close limit switches through manual operation of the gate.

 Complete gate arm installation (weld or drill and bolt).

 Cut the excess off the over extension stop (angle iron) on the SwingSmart arm.

 Hand-tighten the taper clamp to obtain a tight clutch setting.

 Install the earth ground and AC wiring connections for AC power.

 Connect battery wire to switch.

 Complete Initial Setup Menu programming.

 Review the connections on the Smart DC Controller.

 Install Master/Slave operator connections, if the site is a bi-parting gate system.

 Attach accessory devices.

 Configure the User and Installer Menu options. Program applicable settings dependent on accessory

devices installed.

 Set the Close Timer (in the User Menu), if necessary.

 Check the Smart DC Controller software version. If needed, upload the latest version from

www.hysecurity.com. See Smart Touch Analyze and Retrieve Tool (S.T.A.R.T.).

 Give a copy of the operator instructions to the end user. Show the end user how to:

• Remove the operator covers. Turn the power off and on.

• Turn the DC power switch off, which disengages the motor.

• Loosen the taper clamp and manually push the gate(s) open & close.

Note: Remember to re-tighten the taper clamp before turning the DC power switch back on and

replacing the covers.

• Test the red Emergency Stop Button located on the side of the control box. It can be accessed through a

hole in the cover. See illustration on page S-8.



Take photographs of the completed installation site and save them in your business files.

Intro-4 SwingSmart DC Installation and Refer ence Manual Revision E

Important Safety Instructions

WARNING

Safety Requirements

Automatic gate operators provide user convenience and security. However, because these machines can produce high levels of force, it is imperative that gate operator system designers, installers and end users be aware of potential hazards associated with improperly designed, installed, or maintained systems. The gate operator is only one component of the total gate operating system. It is the joint responsibility of the architect, site designer, purchaser, installer and end user to verify that the total system is appropriately configured for its intended use. Additionally, certain municipalities have established licensing, codes or regulations that regulate automated gate system design and installation. Consult local government agencies for up-to-date rules and regulations prior to gate system design or installation.

MPORTANT

A moving gate can cause serious injury or death. S.T.A.R.T. the gate operator only when the

gate’s travel path is clear.

AFETY INSTRUCTIONS

Hazards, associated with automatic gates, can be reduced with proper site design, installation, and use. Installers, maintenance crews, and owners/users must read and follow the manual and review all the literature that accompanies the product. It is important that only qualified installer’s handle the installation of the SwingSmart gate operator. A “qualified” installer has one of the following:

• A minimum of three years experience installing similar equipment.

• Proof of attending a HySecurity Technical Training seminar within the past three years.

• Significant manufacturer endorsements of technical aptitude in gate operator installation and operation.

Underwriter Laboratories (UL) and the American Society for Testing and Materials (ASTM) are responsible for current safety standards and regulations regarding gate operators and automated gates. To pass UL certification, all aspects of gate installation must comply with the appropriate safety standards. For the most up-to-date, ASTM F2200 Gate and Fence Standards, refer to www.astm.org. For UL 325 Safety Standard, refer to

www.ul.com.

Important Safety Instructions

Safety Standards - Installer's Responsibility

• Study the entire contents of this manual prior to installing, operating, or maintaining the SwingSmart gate

operator. Taking extra time to align the gate operator and verify a fully functional installation will reduce

maintenance, guarantee longest system life, and ensure customer satisfaction.

• Verify the gate operator usage class for the site. Refer to

for gate classifications. Install SwingSmart only when the gate operator class is correct for the site, size, and

type of gate.

• Install an automatic operator only on gates that comply with ASTM F2200 Gate and Fence Standards.

Screen or enclose openings in the gate per UL 325 Safety Standards.

Identifying Gate Operator Category and Usage Class

in this

Revision E Safety Requirements S-1

Important Safety Instructions

NOTE

• Before attaching the operator to the gate, move the gate in both directions. Make sure it is level and moves freely. A gate that swings easily reduces strain on operator components. Gravity should play no part in the opening or closing of the gate.

• Make sure there is a separate walk-through entrance nearby. Make certain a clear pedestrian path is designated and signs direct pedestrians to the walk-through gate. The automated gate entry is for vehicle use only. No one should cross the path of a moving gate.

• Install the gate operator on the secure (non-public) side of the gate. Note that swing gates cannot open into public areas. Locate controls (OPEN, STOP, CLOSE) where a user will have a clear view of the gate.

• Mount access control devices beyond reach of the gate. The control devices that operate the gate must be:

• Located in a clear line of sight to the gate.

• Mounted beyond 6 feet of the gate to prevent users from touching or accessing the gate while operating

the controls. People attempting to access the controls by reaching through or around the gate can be seriously injured or killed by the moving gate.

• Incorporate a security feature to prevent unauthorized use.

• The gate operator must be properly grounded and the incoming power voltage must match the voltage label on the junction box.

• Install enough external entrapment protection sensors so that pedestrians are protected from entrapment in both directions of the gate travel and all hazard areas and possible pinch points are fully protected. Review the information found in

• Install the supplied WARNING signs on the inside and outside of the gate so they are clearly visible from both sides of the gate. Installing the signs is a requirement for UL 325 compliance.

• Locate controls (Open, Close, Stop/Reset) where a user will have a clear view of the gate. Refer to the

Emergency Stop Button

OPEN terminal.

• Connect radio and other remote access (non-resetting controls) to the RADIO OPTIONS terminals.

• Open and close the gate to confirm that it was properly installed and to ensure reduced risk of entrapment. Verify the clearance between the gate and adjacent structures per UL 325 Safety Standards. Have a qualified technician test the gate monthly.

• When you complete the installation, show the end user how to:

• Remove the operator covers and turn the power off and on.

• Turn the DC power switch off, which disengages the motor.

• Loosen the taper clamp and manually push the gate(s) open & close.

Secondary Entrapment Protection Sensors

. Connect radio and other remote access (non-resetting controls) to the REMOTE

Note: Remember to re-tighten the taper clamp before turning the DC power switch back on and

replacing the covers.

• Test the red Emergency Stop Button located on the side of the control box. It can be accessed through a

hole in the cover.

Gate operator instructions must be given to the owner per UL 325 Safety Standards.

S-2 SwingSmart DC Installation and Refer ence Manual Revision E

Important Safety Instructions

WARNING

CAUTION

Safety Standards - Owner/User Responsibility

A moving gate can cause serious injury or death. Automatic gate operators move gates with high force. Make sure gates and gate operators are installed to reduce the risks of entrapment. Verify your gate and gate operator comply with UL 325 Safety Standards and ASTM F2200 Gate and Fence Standards. Ask for a copy of the gate operator’s product literature and review it. You are responsible for educating all gate system users about proper use of the automated gate system. Failure to adjust and test the gate operator on a regularly maintained schedule can increase the risk of injury or death.

• Automatic gates are for vehicular use only; provide and maintain walkways and signs to direct pedestrians

to a separate walk-through entrance.

• An automatic gate can S.T.A.R.T. at any time without warning; always keep people away from the gate

area.

• Never let children operate or play with gate controls. Keep all remote controls, especially radio

transmitters, away from children. Do not allow children to play on or around the gate, gate area, or gate operators.

• Learn how to turn the power on and off. Learn how to manually release the gate.

Before attempting a manual release, make sure the gate is not moving.

• WARNING signs supplied with the gate operator must remain installed and clearly visible on both sides of

the gate. The signs are required to maintain UL 325 compliance.

• Never disable the Warn Before Operate buzzer and NEVER disconnect or cut its wires. The buzzer

provides an alert that the gate is about to move and it must be functional in the event of entrapment regardless of UL 325 gate usage class. Disabling the warning buzzer may increase the risk or extent of injury if entrapment occurs.

• Test the gate operator monthly. Specifically, test the primary Inherent Entrapment Sensor (IES) and

secondary entrapment protection sensors. The gate must reverse its direction of travel upon contact with a rigid object and/or stop, when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and test the gate operator on a regularly maintained schedule can increase the risk of injury or death.

• Have a professional gate installer routinely test the entire gate operator and entrapment protection sensors.

Have a qualified service person make repairs to gate hardware to keep the gate running smoothly.

Revision E Safety Requirements S-3

Important Safety Instructions

CAUTION

Hazardous Materials and Proper Disposal

SwingSmart uses sealed, state-of-the-art Absorbed Glass Mat (AGM) batteries and highly recommends replacing used batteries with new AGM-type batteries.

The batteries used with the SwingSmart gate operator contain materials that are considered hazardous to the environment. Proper disposal of the battery is required by federal law. Refer to federal guidelines found in

To reduce the risk of fire or injury to persons:

• Observe the polarity between the batteries and charging circuit.

• Never mix battery sizes, types, or brands. HySecurity strongly recommends that only sealed AGM style batteries be used.

• Exercise care in handling batteries. Be aware that the metal found in rings, bracelets, and keys can conduct electricity, short the batteries, and cause potential injury.

• Do not open or mutilate the batteries. Battery cells contain corrosive materials which may cause burns and other injuries. The material within batteries is toxic.

• Always dispose of batteries properly. Do NOT place batteries in fire. The battery cells may explode. Follow federal guidelines for proper disposal of hazardous waste.

• Replace batteries according to the instructions found in

Hazardous Waste Regulations

DC Battery Replacement

S-4 SwingSmart DC Installation and Refer ence Manual Revision E

Secondary Entrapment Protection Sensors

CAUTION

ECONDARY

SwingSmart is equipped with a primary, Type A, inherent entrapment sensor (IES). UL 325 Safety Standard compliance requires installation of secondary entrapment protection sensors, the number of which, depends on the entrapment hazards that exist at each particular installation.

To comply with UL 325, the following external sensors may be used:

• Contact sensors, such as edge sensors

• Non-contact sensors, such as photoelectric eyes

The site designer or installer can choose either photoelectric eyes or edge sensors or use these devices in combination. Whatever devices are used, protection in both the opening and closing directions of gate travel must be provided.

The UL 325 Safety Standard for automatic swinging gates specifically requires that edge sensors or photoelectric eyes or a combination of both devices be installed to protect against pedestrian entrapment in BOTH directions of the gate travel and where an entrapment hazard exists.

NTRAPMENT

ROTECTION

ENSORS

PHOTOELECTRIC EYES:

obstruction exists, such as the perimeter reachable by a moving gate.

A photoelectric eye or contact sensor is also required to protect against possible entrapment if the gate opens to a position less than 16 inches (40.6cm) from any object, such as a post or wall.

EDGE SENSORS:

gate where the risk of entrapment or obstruction exists. If the bottom edge of the swing gate is situated more than 6-inches (152 mm) above ground level at any point in its arc of travel, one or more contact sensors must be located on the bottom edge, as well.

SENSOR SECURITY:

between the sensor and gate is not subjected to mechanical damage.

SENSOR FUNCTION and COMMUNICATION:

must be located so its signal is not impeded by building structures or other obstructions. All sensors must be installed so that they function as intended for the end-use conditions.

UL 325 LISTING:

Components” under UL 325 in order to be deemed acceptable for use in a gate operator. Study the

Safety Instructions

Locate edge sensors and/or photoelectric sensors accordingly. Be certain that a sufficient number of sensors are used so that pedestrians are protected from entrapment in both directions of the gate travel and all hazard areas are fully protected. Refer to the UL website at

www.ul.com for the most up-to-date list of gate operator safety standards (UL 325). Refer to www.astm.org for

a complete list of ASTM F2200 Gate and Fence Standards.

One or more edge sensors shall be located on the inner and outer leading edge of a swing

The edge sensors and photo electric eyes must be tested and labeled as “Recognized

and consider your specific installation to determine where the greatest entrapment risks exist.

One or more photoelectric eyes shall be located where the risk of entrapment or

A hard-wired sensor shall be located and its wiring arranged so that communication

A sensor that transmits its signal to the gate operator

Important

Revision E Safety Requirements S-5

Secondary Entrapment Protection Sensors

Identifying Gate Operator Category and Usage Class

The SwingSmart operator, according to UL 325 Safety Standards, falls in the Swing Gate and Vertical Barrier Arm category for gate operators. It’s usage class is determined by the area that the vehicular gate services.

Four different vehicular usage classes are defined by UL 325:

Class I

Class I: Intended for use in a location of one to four single family dwellings or a parking area associated with one to four single family dwellings.

Class II

Class III

Class IV

Class II: Intended for use in a commercial location or building such as a multifamily housing units (five or more single family units) hotels, garages, retail stores or other buildings servicing the general public.

Class III: Intended for use in an industrial location or building such as factories or loading docks or other locations not intended to service the general public.

Class IV: Intended for use in guarded industrial locations or buildings such as an airport security area or other restricted access location, not servicing the general public, in which access is monitored by security personnel or via closed circuitry.

S-6 SwingSmart DC Installation and Refer ence Manual Revision E

Secondary Entrapment Protection Sensors

NOTE

CAUTION

Choosing Secondary Entrapment Protection

The site designer or installer must determine which secondary entrapment sensor devices will be installed with the SwingSmart operator to meet UL compliance. The type of entrapment sensor device systems are described below. For a complete listing of the requirements, see UL 325 Safety Standards.

SwingSmart is equipped with a primary, Type A, inherent entrapment sensor (IES) that complies with UL 325. Any impediment to gate travel causes the gate to stop and reverse.

Usage Class Primary Type Device Secondary Type Device

Class I, II, III A B1, B2, C, or D

Class IV A B1, B2, C, D, or E

To comply with UL 325, refer to the chart and take the following steps:

1. Select the Usage Class according to the gate’s locale and purpose.

2. The required UL 325 primary Type A sensor is an integral part of the SwingSmart system.

3. Based on the gate’s usage class, choose Secondary Type Devices: B1, B2, C, D, or E.

• To comply using B1 - install non-contact sensors (photoelectric sensor or the equivalent).

• To comply using B2 - install contact sensors (edge sensor device or the equivalent).

• To comply using a Type D device requires a CONSTANT HOLD push-button station. This CONSTANT HOLD push-button station must be the only device that opens and closes the gate. It can only be used where the gate and push button station will be monitored by personnel 24 hours a day in full view of the gate area. An automatic closing device (such as a timer, loop sensor, or similar device) must not be employed. A Warning placard stating, “WARNING - Moving Gate has the Potential of Inflicting Injury or Death - Do Not S.T.A.R.T. the Gate Unless the Path is Clear” must be placed adjacent to the gate operator controls.

While compliance is possible with Type C, which is a low force limiting clutch, the SwingSmart operator develops more gate actuation force than is permitted under the UL 325 Safety Standards and, therefore, its clutch cannot be considered an entrapment protection device.

Similar compliance issues exist with a Type E device (audio warn before operate alarm). A Type E device is permitted as a means of secondary entrapment protection by UL 325 in Class IV applications, but it is not recommended by HySecurity because a buzzer warns, but cannot protect against possible entrapment. HySecurity highly recommends, even for Class IV use, that secondary entrapment protection (edge or photo-eye sensor) devices be installed to detect possible entrapment.

Revision E Safety Requirements S-7

Emergency St op Button

Red Emergency Stop button

MERGENCY

An emergency stop button that is accessible from the outside of the operator is a requirement for compliance with UL325 Safety Standards. The red emergency stop button on the SwingSmart operator is located inside a hole cutout on the cover.

Pressing the emergency stop button while the gate is opening or closing disables the automatic close timer and stops gate travel. The gate travel remains stopped until the operator receives any open or close signal.

Make sure all users of the gate know where the emergency stop button is located.

A screwdriver or hex key can be used to press lightly on the switch to activate it.

TOP

UTTON

MERGENCY

Make sure to teach all users how to turn off electric power and how to move the gate manually. SwingSmart allows a gate to be pushed manually when the taper clamp is loosened. It is recommended that you turn off DC power which disengages the motor allowing you to easily move the gate.

When you turn DC power off, the following occurs:

• The motor disengages which keeps it from running should any relay or open/close leaf functions be set.

• The GATE NO LOAD (FAULT 4) may appear on the display.

To manually open the gate(s), take the following steps:

1. Remove the covers and turn off.

2. Extend the taper handle and loosen the clamp by turning the handle counter-clockwise. Refer to Figure 1-16 on page 1-15.

3. Swing the gate(s) open or close.

To return SwingSmart to automatic operation, take the following steps:

1. Make sure the gate(s) is not moving.

2. Tighten the taper clamp until no slippage occurs when you simulate a gate strike. Refer to

Clamp

on page 1-15.

ELEASE

Setting the Taper

3. Flip the DC power switch ON.

4. Clear any faults by pressing STOP or RESET.

S-8 SwingSmart DC Installation and Refer ence Manual Revision E

Wind Load Factors & Site Prep

CAUTION

IND

Wind load is always a factor when considering the appropriate gate for a particular site. Solid gate panels produce a larger wind load than gates with slats or open decorative features. If you are installing a gate operator in high wind areas, the gate design will affect the load on the gate operator. Because wind force acts the same as an obstruction, it is important that gates be designed to present a relatively low surface area for the wind to push on the gate panel.

If the gate is heavy and near the weight capacity of what the gate operator can handle (see specifications for SwingSmartDC on the back cover), make sure it has an open design that allows wind to flow through it. A solid or semi-solid gate design under certain wind load conditions may cause damage to the gate operator and is not covered by the HySecurity Limited Warranty.

Several factors play into the calculations of the wind load on a gate panel. To find out the maximum wind speed in areas around the United States, search for US government wind speed maps on the internet. If you don’t know how to calculate for wind load, ask a mechanical engineer or site architect for assistance prior to installing the gate operator and gate panels.

SwingSmartDC incorporates a primary Type-A inherent entrapment sensor (IES) into its design per UL 325 Safety Standards. (More information about adjusting the adapative IES software can be found in this manual under, reverse direction. This feature may be falsely triggered in excessively windy conditions because the wind itself, acting over the surface area of the gate panel, can provide the necessary force to trigger the IES.

OAD

Adjusting the IES Sensitivity

ACTORS

& S

.) When the IES trips, it sends a signal to the gate operator to stop and

ITE

REP

Do not adjust IES sensitivity to accommodate for inappropriately designed gate panels. Loss of IES sensitivity increases mechanical wear on the gate hardware and the gate operator. It may also pose a safety hazard. Compensating for wind loads by adjusting the IES may set the IES sensitivity to a level which, when encountering an obstruction, ignores the obstruction and fails to reverse direction. For more information, refer to

Adjusting the IES Sensitivity

Revision E Safety Requirements S-9

Safety Noti ce s

DANGER

WARNING

CAUTION

Attention

- Take Note -

- Danger -

Keep Away

Entrapment

Zone

Possible

Pinch Point

AFETY

The following four levels of safety notices are used where applicable within this manual; each notice contains information specific to the situation.

OTICES

Indicates death or serious injury

Indicates mild or moderate injury

Indicates damage to equipment

OMMON INDUSTRIAL

The following international safety symbols may appear on the product or in its literature. The symbols are used to alert you to potential personal injury hazards. Obey all safety messages that follow these symbols to avoid possible injury or death.

will

occur if the hazardous situation is not avoided.

could

occur if the hazardous situation is not avoided.

could

occur if the hazardous situation is not avoided.

is probable

if the hazardous situation in not avoided.

YMBOLS

S-10 SwingSmart DC Installation and Reference Manual Revision E

Secure Side

Public Side

Pedestrian gate

Make sure a separate walkthrough entrance is available and its pedestrian path is clearly designated.

Edge sensors

detectors

In-ground vehicle loop

Reflector for photo eye

Photo eye

Keypad or Card Reader

Mount access control devices at least 6ft (1.8m) beyond gate.

Earth ground

Attach WARNING Signs

Be sure to place the WARNING signs on both

sides of the gate. For your records, take a photograph of the completed installaon site.

WARNING

Wind Load Factors

Design gate panels to accommodate for wind loads.

ITE

VERVIEW

& P

Site Overview & Planning

Installation

Chapter 1

LANNING

SwingSmart DC 20 SwingSmart DCS 20 Solar

Duty cycle: continuous Duty cycle: continuous Power, single phase: Switch selectable Solar-powered

115 volts, 3 amps, 50/60 Hertz 24VDC, 100 cycles/day requires two 10 WATT

230 volts, 1.5 amps, 50/60 Hertz panels and a minimum of 5 solar hours/day. Motor: ½ hp Motor: ½ hp DC Batteries: Two 8Ah (50Ah optional) DC Batteries: Two 8Ah (50Ah optional) Gate time to open/close: Gate time to open/close:

Approximately 10 to 15 seconds Approximately 10 to 15 seconds

Variable speed, open/close separately Variable speed, open/close separately Gate weight: 1,300lbs @ 12ft leaf (590kg @ 4m leaf) Gate weight: 1,300lbs @ 12ft leaf (590kg @ 4m leaf)

Note: For more specifications, refer to the last page in this manual.

Revision E Installation 1-1

Figure 1-1.

Pad Condition

Figure 1-2.

Low voltage/ Communication wires

Master/slave wires - optional

High voltage

30.2"

76.7cm

26.8" (68cm)

Vehicle Loop control wires

Earth ground

Ground level

9.6" (24cm) control box height

Stub out conduit 4-inches (102mm) above ground level 2-inch (51cm) height above pad.

ONDITION

Pouring the Concrete

1. Follow the local building codes to identify the frost line and determine the required depth of the concrete pad. HySecurity recommends a minimum 16-inch (40.6cm) depth with a minimum 2-inch (51cm) extension above ground level. Refer to Figure 1-2 and Figure 1-3.

2. Before pouring the pad, consider conduit placement so it fits within the confines of the cutout in the SwingSmart base plate as shown in Figure 1-3. Run separate conduits for:

• high voltage wiring (115-230V

supply power) including equipment ground

• low voltage wiring (12V and 24V

accessory power) including:

•vehicle loop control wiring

•master/slave connections

•earth ground (NEC/NFPA)

1-2 SwingSmart DC Installation and Refer ence Manual Revision E

Pad Condition

NOTE

CAUTION

2.5"

7.6"

2.8"

1.8"

1.5"

3.5"

6" x 7"

(15.2cm x 17.7cm)

(8.9cm)

(3.8cm)

(4.6cm)

(19.3cm)

22" Cover

(56cm)

6.3cm

7.1cm

20" Cover

(50.8cm)

10.5" (26.7cm)

23" (58.4cm)

21" (53.3cm)

12" (30.5cm)

14" (35.6cm)

5.3"

5.7" (14.5cm)

minimum

10.5"

(13.4cm)

minimum

26.7cm

Pad Depth: 16" minimum

2" minimum (51mm)

(41cm)

Output Shaft Center

Drill 4 holes for ½" x 3 ½" concrete anchors

6" x 7" conduit area

Output Shaft Center

Cover area

Chassis base

14.5 x 16"

36.8 x 40.6cm

Conduit area

Figure 1-3.

SwingSmart provides a 6 x 7-inch (15.2 x 17.7cm) cutout in its chassis base for conduit. Refer to Figure 1-3. The design also provides a 9.6-inch (24.4cm) height between the control box and chassis base for pulling and placement of wires.

3. Extend conduit height 2-inches (51mm) above the pad (4-inches/102mm above ground level). Make

sure the concrete forms are square with the gate and the pad is level. Refer to Figure 1-3 for minimum pad dimensions.

Be sure to restrict conduit to the 6 x 7-inch (15.2 x 17.7cm) cutout in the chassis base if you plan to use the extended battery backup kit. The area designed for the optional dual 50Ah batteries may be obstructed if conduit is routed elsewhere. Refer to

Backup Kit

Installing the Extended Battery

Revision E Installation 1-3

Pad Condition

CAUTION

Using an Existing Pad

In many applications, SwingSmart may be a replacement operator for an existing gate system. Make sure the pad is level and inspect the pad for:

• Compliance with local building codes.

• Appropriate distance from the gate. Refer to Figure 1-3.

• Appropriate dimensions for SwingSmart installation.

• Durability.

To use an existing pad, take the following steps:

1. Remove any existing equipment from the pad.

2. Measure the pad to ensure it is sized properly for SwingSmart.

3. Mark the center shaft location.

4. Follow the steps in

Consider positioning the operator so existing conduit exits through the cutout in the SwingSmart base plate. Cutting small holes in the base plate for pre-existing conduit is permissible, but not recommended because it can impair the strength of the chassis and void the Limited Warra nty.

Mounting the Operator

1-4 SwingSmart DC Installation and Refer ence Manual Revision E

NOTE

Front cover

Rear cover

NPACKING THE

PERATOR

Unpacking the Operator

Figure 1-4.

Prepare the gate operator for installation. See Figure 1-4.

1. Remove the top cap by unscrewing the knob.

2. Unfasten the side cover latches.

3. Remove the front cover.

4. Use a Phillips-head screwdriver to remove the two screws that secure the top of the rear cover. Set the

screws aside.

5. Remove the two wing nuts that secure the rear cover to the base plate and set the rear cover aside. Set the

wing nuts aside.

Do not lose the Phillips-head screws or wing nuts as they are used to secure the rear cover when the installation is complete.

6. Remove the four lag bolts and separate the operator from the shipping boards.

Revision E Installation 1-5

Mounting the Operator

Photo Eye

For short gates up to 10 feet (3m):

If X = 10.5",

Set Y dimension at 14, 18, or 20".

(35.6, 45.7, or 50.8cm)

For medium gates up to 13 feet (3.9m):

If X = 12",

Set Y dimension at 22, 24, or 28".

(55.9, 61, or 71cm)

For long gates up to 20 feet (6.1m):

If X = 15",

Set Y dimension at 30, 35, or 40".

(76, 89, or 102cm)

Hinge Center

Output Shaft Center

Potential entrapment area.

Minimum 16

(40.6cm) clearance

required. If less than 16

, install a

photo-eye or edge sensor.

Figure 1-6.

Concrete

anchor

Fasteners

Concrete anchors

Base plate

Concrete

pad

OUNTING THE

PERATOR

Install the operator, by taking the following steps:

1. Assess any limitations in the surrounding area such as curbs, walls, or bushes.

2. Before placing the operator on the pad, measure and mark the output shaft center on the concrete pad by selecting the X and Y dimensions. Refer to Figure 1-3 and Figure 1-5.

3. Set the operator base on the concrete pad and use it as a template. Position the operator base so the center mark on the pad aligns with the small hole in the base plate. Mark the fastener and conduit cutouts. Remove the operator from the concrete pad and drill the holes for the concrete anchors.

4. Mount the operator with four ½ x 3½-inch concrete anchors as shown in Figure 1-6.

1-6 SwingSmart DC Installation and Refer ence Manual Revision E

Figure 1-5.

CAUTION

Short Gate Installation:

For gates up to 10 feet (3 meters)

14" 23.5"

10.5"

18" 27.5"

Medium Gate Installation:

For gates up to 13 feet (4 meters)

Long Gate Installation:

For gates up to 20 feet (6 meters)

Custom Gate Installation:

X + Y - 1

36cm

27cm

60cm

46cm

70cm

20" 29.5" 51cm

75cm

22" 33"

12"

24" 35"

56cm

31cm

84cm

61cm

89cm

28" 39" 71cm

99cm

30" 44"

15"

35" 49"

76cm

38cm

112 cm

89cm

124cm

40" 54"

101cm

137cm

Operator Center

Photo eye

Horizontal cross member

Hinge Center

ATE

RACKET AND

INKAGE

Installing the Gate Bracket

Gate Bracket and Linkage Arms

RMS

1. Secure the gate to prevent movement.

2. Determine the proper position of the gate bracket. Use the chart for reference.

3. Measure and position the gate bracket so it is level with the arm on the operator. Clamp the gate bracket to

Revision E Installation 1-7

Figure 1-7.

If vertical bars make up the gate design, be sure to install a horizontal cross member to provide the necessary support to the gate arm. Do not mount the bracket to a small number of vertical pickets. Pickets will bend in the event of a gate strike.

Hint

: Determine if you have a short, medium, or long gate. If the X and Y dimensions in the chart are the same as your install, set the gate bracket at the Xg dimension. If your install does not fit to the chart specs, use the Custom Gate Installation formula to determine the proper gate bracket placement.

the horizontal cross member.

Gate Bracket and Linkage Arms

NOTE

Taper handle

Stub arm

Attaching the Stub Arms

Figure 1-8.

1. Attach the swivel eye bolt to the gate bracket using the fasteners provided.

2. Remove the fasteners from the taper clamp assembly.

3. Align the stub arm and secure it to the taper clamp assembly using the fasteners removed in step 2.

4. Pull the taper handle to lengthen it. Adjust the handle so the ball detent fits into its cutout and secures the handle length. Turn the handle counterclockwise to loosen the taper clamp. Figure 1-8.

Do not retighten the taper clamp. It needs to remain loose for manual gate adjustments.

1-8 SwingSmart DC Installation and Refer ence Manual Revision E

Installing the Linkage Arms

NOTE

Hinge Center

Short Gate Installation:

For gates up to 10 feet (3 meters)

14" 23.5"

10.5"

18" 27.5"

Medium Gate Installation:

For gates up to 13 feet (4 meters)

36cm

27cm

60cm

46cm

70cm 20" 29.5" 51cm

75cm

22" 33"

12"

24" 35"

56cm

31cm

84cm

61cm

89cm 28" 39" 71cm

99cm

15.5" 21.5"

17.5" 24.5"

39cm

55cm

44cm

62cm 19" 26" 48cm

66cm

21" 29"

22" 30.5"

53cm

74cm

56cm

78cm 24" 33.5" 61cm

85cm

Long Gate Installation:

For gates up to 20 feet (6 meters)

Custom Gate Installation:

X + Y - 1

30" 44"

15"

35" 49"

76cm

38cm

112 cm

89cm

124cm

40" 54"

102cm

137cm

0.87 * Xg

0.63 * Xg

28"

38.5"

30.5"

42.5"

71cm

98cm

78cm

108cm

33.5"

46.5"

85cm

118 cm

Space for custom calculations:

Operator Center

Linkage arms

NOTE: Maximum measurement for A = 38 inches (97cm) Maximum measurement for B = 47.5 inches (121cm)

Keep the elbow joint at a slight angle to avoid hyperextension and allow compensation for light gate strikes without severe damage to the gate operator. NOTE: At secure sites, straightening the arm lowers the chance of someone manually pushing the gate open.

SwingSmart operators ship with separately packaged linkage arms. The linkage arms have a universal elbow joint and can be used on either an operator with right handing or left-handing by simply flipping the linkage arms. The excess on the over travel stop is then sawn off to accommodate for the top and bottom elbow joint covers.

Gate Bracket and Linkage Arms

1. Slide the linkage tubes on the appropriate stub arms and use the tapped holes for adjustment purposes. Tighten the hex-head bolts to hold the arms in place. Refer to Figure 1-10.

2. Verify the A and B dimensions on the arm linkage tubes. For short gate applications, the linkage arms must be cut to achieve the required lengths. See Figure 1-9. If your operator position does not fit the chart specs, use the Custom Gate Installation formula to determine the proper length.

Revision E Installation 1-9

Figure 1-9.

Operator Placement & Gate Arm Geometry for 100° through 130° opening

° of Swing

100°

110°

120°

130°

24" 36"

20" 51cm

61cm

26"

24"

66cm

61cm

32"

20"

81cm

51cm

38"

18"

97cm

46cm

NOTE: Maximum A = 38" (97cm) Maximum B = 47.5" (121cm)

91cm

39" 99cm

41" 104cm

44" 112cm

24" 61cm

28" 71cm

31.5" 80cm

36" 91cm

40.5" 103cm

44" 112cm

47.5" 121cm

Gate Bracket and Linkage Arms

NOTE

Note: The elbow pivot bolt must be parallel with the vertical axis of the operator. If the pivot bolt is not vertical, binding of the arm assembly may occur during operation.

Elbow

Pivot bolt must run parallel with the vertical axis of the operator.

Tapped hole used for linkage arm adjustments.

Set screw

Use the set screw to finetune the vertical orientation of the pivot bolt and prevent the arm from locking.

Over-extension stop

Figure 1-11.

CORRECT alignment with gate in the open position.

INCORRECT alignment. Linkage arm (B) needs to be shortened.

B + 3" B + 7.6cm

Figure 1-10.

The linkage tubes used for the arm can be drilled and bolted or welded together. Do the finishing work AFTER the arm and gate adjustments are complete. See

Completing Gate Arm Installation

3. To verify appropriate arm length, manually push the gate to the full open and close positions. Maximum security is obtained when the elbow on the linkage arms is slightly bent with the gate closed and at an approximate 90° angle with the gate in the open position. See Figure 1-11. Refer to NOTE on page 1-11.

4. During the open and close process:

• Verify all pivot joints rotate smoothly without binding. At

the full open position, linkage arms must not scissor or bind.

• Make sure the longer arm (B) does not collide with the top

cap cover.

• See Figure 1-10 and make adjustments to arm lengths by:

• loosening the set screws

• telescoping the arms

• retightening the set screws

1-10 SwingSmart DC Ins tallation and Reference Manual Revision E

Adjusting the Limit Switches

NOTE

Left hand OPEN

Right hand OPEN

PUBLIC SIDE

SECURE SIDE

Limit switches

Figure 1-13.

Loosen screws

Limit plate

Limit cam

Figure 1-12.

Gate Bracket and Linkage Arms

1. Determine whether the gate operator is a right-hand operator or left-hand operator. See Figure 1-12. Stand

on the secure side of the gate. If the gate opens to the right, it is a right-hand operator.

For a right-hand operator, the OPEN switch is the left limit switch as shown in Figure 1-13 The opposite occurs in a left-hand operator; the OPEN switch becomes the right limit switch.

2. To adjust the limit cams, use a Phillips-head screwdriver

and loosen the fastener that secures each limit cam to the limit plate.

3. Manually, open and close the gate. Move the limit cams

so they trip the appropriate limit switch at the full OPEN and full CLOSE positions.

4. Secure the limit cams by retightening the two Phillips-

head screws.

A fin on the limit plate fits into the taper clamp. This feature ensures the limits always track the gate arm position even if the gate is struck and the taper clamp slips.

Note:When reassembling the taper clamp, make sure the limit plate fin is seated into the slot on the taper clamp.

Revision E Installation 1-11

Gate Bracket and Linkage Arms

CAUTION

To weld the linkage arms: Weld a 1/8-inch fillet around the tubing joint.

To use fasteners: Drill holes with a 17/64-inch drill bit and connect arms with 1/4 - 20 UNC fasteners.

1/8"

DRILL & BOLT (2x)

WELD

Completing Gate Arm Installation

1. To determine whether you should drill & bolt or weld the linkage arms, you should take into consideration

2. Paint exposed areas to prevent rusting.

1-12 SwingSmart DC Ins tallation and Reference Manual Revision E

Figure 1-14.

site planning and future impact to gate arm installation. Check whether fire bans exist at your site. Fire bans do not permit outdoor welding.

For sites where incident of gate strikes are high, HySecurity recommends setting the elbow with a slight offset at the full close position. Use the supplied set screw to prevent the arm from locking. The intent of the offset is that, upon gate strike, the elbow will bend and the taper clamp will slip, minimizing damage to the gearbox and operator. Be aware if the elbow is set straight and a gate strike does occur, the full force of the impact will be transferred through the linkage arms and into the gearbox causing possible damage to the gearbox and operator.

DRILL & BOLT: If you plan to use fasteners, drill holes through the linkage arms. Refer to Figure 1-14.

WELD: If you plan to weld the linkage arms, weld a 1/8-inch fillet around the tubing joint. Only weld at sites where outdoor welding is permitted.

Gate Bracket and Linkage Arms

NOTE

CAUTION

Top and bottom covers need to be evenly aligned. Gap should be less than ¼-inch.

Cover fastener

Bottom cover

Top cover

Elbow joint

Over-extension stop

Cut excess

Figure 1-15.

The two elbow joint cover fasteners are shipped with the covers.

3. Saw the excess from the over-extension stop. Be careful not to cut the linkage arms or pivot bolt fasteners.

4. Place the covers over the elbow joint.

5. Align the mounting holes and cutouts in the covers with the gate arms.

6. Make sure the gap between the top and bottom covers is evenly aligned. See Figure 1-15.

7. Insert the two fasteners and secure the covers.

It is critical that you install the elbow joint covers to comply with UL325 Safety Standards. The elbow joint is considered a pinch point and serious injury may occur if the covers are not secured properly to the gate arms.

Revision E Installation 1-13

Gate Bracket and Linkage Arms

NOTE

CAUTION

Spherical rod end

Gate attachment bracket

Cover and fastener

Elbow joint

Spherical rod end

Pivot bolt

Articulating Arm Option

The articulating arm assembly uses a spherical rod end at the elbow and at the bracket mount. Situations where you might use this option include:

• The operator pad or gate is not level. The spherical rod ends on the articulating arm forgive minor discrepancies where the hardware may not be perfectly plumb.

• The gate arm is not horizontal.

By ordering the articulating arm assembly for use in these situations, the binding stress between the operator and gate hardware is reduced.

Although some sites necessitate fastening a gate arm to the gate at an angle, HySecurity does not recommend it. The preferred method is an installation where the gate arm remains horizontal throughout gate travel.

When installing an articulating arm assembly, be sure to take into account the following guidelines:

• A gate must be neutrally balanced. To comply with ASTM F2200 General Requirements, a gate must be designed, constructed and installed in such a way that its movement is not initiated by gravity when the gate operator is disconnected or loses power.

• The over-extension stop on the standard HySecurity gate arm does not exist on the articulating arm. To avoid hyperextension, mount the arm so a slight bend at the elbow joint is maintained in the gate closed position. This slight bend may prevent damage to the operator during a gate strike because it allows the elbow to bend properly and permits the taper clutch to slip thereby reducing the impact to the operator.

• Due to the flexibility in the elbow joint, only one pinch protection cover is used.

If the gate arm is mounted at a slight angle, test the operation of the gate several times. Be sure to check for clearance issues. If possible pinch points exist, make sure to adjust the gate arm and eliminate any clearance issues or pinch points.

1-14 SwingSmart DC Ins tallation and Reference Manual Revision E

Setting the Taper Clamp

NOTE

Tig hte n

Retract

45° angle

Simulate a gate strike with ~ 100 lbs. of force.

Loosen

Tap er handle

Gate Bracket and Linkage Arms

Figure 1-16.

Setting the taper clamp with the gate closed impedes traffic flow. If vehicles need to pass through the gate area, delay setting the taper clamp until after the operator has been configured to run. Refer to Chapter 3,

Configuring the Setup Menu

The taper clamp is made of two pieces: a cone-shaped hub fits into a taper clamp assembly. The more you turn the taper handle clockwise the harder it becomes to slip the clutch. In certain situations, such as secure military facilities, consider straightening the gate arm instead of over-tightening the taper clamp. Refer to

Gate Arm at Secure Facilities

Locking the

1. To loosen and release the taper clamp, extend the taper handle and turn the handle counterclockwise. See

Figure 1-16.

2. Manually, swing the gate half way between the open and closed position (approximate 45° angle).

3. To tighten the assembly, turn the taper clamp handle clockwise in 1/8-inch (3.2mm) increments. A large

amount of torque is not required in order to obtain a tight clutch setting.

4. Push the gate end with approximately 100 pounds of force to simulate a gate strike. If the taper clamp

slips, use the taper handle to further tighten the assembly.

5. Continue to adjust the taper clamp until no slippage occurs.

6. Retract and center the taper clamp handle.

Revision E Installation 1-15

Gate Bracket and Linkage Arms

NOTE

Locking the Gate Arm at Secure Facilities

The purpose in leaving the gate arm with a slight bend in it (i.e. turning the set screw to offset the over travel stop) is to lessen the transference of energy along the gate arm during gate strikes. With the gate arm bent at a slight angle, it can absorb more of the impact and possibly cause less damage to the gear box in the SwingSmartDC operator.

At facilities that require higher security, you may want to consider straightening the gate arm to “lock” it in place so pushing the gate open becomes much more difficult.

Some aspects to consider, if you want to limit opportunities to force the gate open:

• Turn ON the Force Open Alert in the User Menu by setting the menu item FA to 1. When set to 1 and the gate is forced open, a 3-second buzzer alerts the surrounding area that the gate is being forced off its closed limits. The gate operator attempts to close the gate, but if the gate does not begin to fully close within 4 seconds, the motor turns off and the buzzer continues for another 30 seconds. ALERT 1 - FORCED OPEN appears on the display. (An OPEN or CLOSE command clears the alert and resets the display.)

• Fully straighten the gate arm, so it is in a straight “locked” position. Throughout the instructions found in this manual, it states that a bend in the gate arm is critical to offset the damage that may be inflicted to the gate operator during a gate strike. If the purpose is to use excessive measures to keep the gate closed, consider fully straightening the gate arm during installation. Straightening the gate arm after installation will require loosening the set screw and moving the gate bracket or other gate hardware.

• Lock the movement of the gate using an external method, such as a locking chain.

Keep the taper clamp tight as explained in the procedures on the previous page. Do not overtighten the taper clamp. Overtightening the taper clamp may cause excessive wear to the clutch mechanism or damage to the taper clamp causing it to stick during normal gate operation.

1-16 SwingSmart DC Ins tallation and Reference Manual Revision E

Installing the Earth Ground

DANGER

NOTE

Power

Chapter 2

NSTALLING THE

An earth ground refers to the grounding rod and accompanying equipment ground which need to be installed to safeguard against potential electrical shock and damage to personnel and equipment.

The potential for lightning discharge exists with all gates, fences and gate operators. National Electric Code (NEC) requires a separate earth ground in addition to the required equipment ground.

HySecurity recommends grounding the operator with a separate earth ground connected to a ground rod to assure proper operation and shield it against electromagnetism and other electrical signals that may cause erratic operation with or damage to the Smart DC Controller.

ARTH

ROUND

If you do not ground the operator with a separate earth ground rod, you risk voiding the Limited Warranty.

For earth grounding requirements, refer to the National Fire Protection Association (NFPA) 780 -

the Installation of Lightning Protection Systems

• The ground rod is a solid copper rod: minimum requirements: ⅝

length.

• The ground rod is driven into the earth (refer to local codes for proper depth requirements).

• The ground rod is electrically bonded to the chassis with a single length of un-spliced 6AWG copper wire

less than 3 feet (91cm) long.

• Local jurisdictions may impose additional requirements above the NEC and NFPA 780. Consult the local

codes and regulations regarding requirements in your area.

. Highlights of the standard include.

(16mm) diameter and 10 feet (3m) in

Standard for

Revision E Power 2-1

Installing the Earth Ground

Lug nut

Consult local codes for proper depth.

3 ft

Run ground wire through concrete base.

Figure 2-1.

Take the following steps to comply with NEC and NFPA 780 standards:

1. Install a grounding rod per local building codes. See Figure 2-1.

2. Attach a large earth ground wire (6AWG) from the grounding rod to the lug nut on the base of the chassis.

•

New site

: Run the 6AWG wire through the concrete base and into

the cutout on the chassis base.

•

Existing site

: Run the 6AWG wire beneath the rear cover. Make

sure the covers align and side latches lock properly.

Properly grounding the gate operator is critical to gate operator performance and the life of its electrical components. Use sufficient wire size during installation. Refer to

230VAC Power

Wiring 115VAC Power

Wiring 208/

2-2 SwingSmart DC Installation and Refer ence Manual Revision E

DANGER

CAUTION

WARNING

Place the power switches in the OFF position.

Service outlet

115 VAC wires for the service outlet.

Junction box cover and label

Voltage selector switch is factory set to 115V.

If power input is 208/230V,

move the switch so 230V

appears and change the

label on the junction

box cover.

The service outlet is wired for 115VAC. To use the 115VAC service outlet on a 208/ 230VAC installation, the electrician needs to run an extra neutral wire to the operator from the power source and wire the service outlet per code.

High voltage protection cover.

NOTE: For 208VAC a separate transformer option kit may need to be ordered.

Wiring AC P ower

IRING

AC P

OWER

Turn off AC power at the source (circuit breaker panel) before accessing the wires in the SwingSmart junction box. Follow facility Lock Out/Tag Out procedures. Make sure both the DC and AC power switches, on the side of the SwingSmart control box are in the off position. See Figure 2-2.

Wiring of gate operators must conform to the NEC standards and comply with all local codes. If you plan to connect to 208/230VAC power, read the WARNING in Figure 2-2. The voltage selector switch on the AC Power board must be moved to the 230V position or damage to the operator will occur and void the Limited Warranty.

Revision E Power 2-3

Figure 2-2.

Wiring AC Power

NOTE

CAUTION

Wiring 115VAC Power

For standard 115VAC power connection:

• Verify AC power supply wires and low voltage (12V & 24V accessory power wires) run through two separate conduits. The higher voltage from the AC power supply may cause interference and anomalies in SwingSmart operation if the high and low voltage wires are routed through the same conduit.

• Maximum gate operator current draw is 3 Amps on a dedicated 115VAC circuit (20A dedicated circuit is recommended).

• Make sure proper wiring is being used. The following table shows the maximum allowable wire run from the power source to the operator for various wire sizes.

Table 2-1. Wire Gauge versus Run

AC Power 14 gauge wire 12 gauge wire 10 gauge wire

One operator 115V 730 ft (223 m) 1200 ft (366 m) 1900 ft (579 m)

Two operators 115V 460 ft (140 m) 750 ft (228 m) 1160 ft (354 m)

Note:Table 2-1 assumes a dedicated circuit with an accessory power load up to 2A. Additional loads require that the wire size be increased or the distance of the run be decreased.

To connect to 115VAC power, take the following steps:

1. Make sure the AC power is turned off at its source and the DC and AC power switches on the operator are in the off position.

2. Access the input power wires and service outlet wires by removing the two Phillips-head screws that secure the high voltage junction box cover. See Figure 2-2.

The service outlet wires are solid copper and are labeled and bound together to keep them separate from the AC power switch wires.

3. Wire nut or crimp bond the power supply wires to the black and white lead wires coming from the AC power switch (no label).

4. Wire nut or crimp bond the equipment ground wire to the green ground wire in the junction box.

5. To activate the 115VAC service outlet, include the black and white outlet lead wires and the green ground wire in the connections made above.

6. Neatly organize all wire connections and replace the high voltage junction box cover. Secure it with the two Phillips-head screws.

Wiring 208/230VAC Power

All SwingSmart operators are shipped from the factory as 115VAC units. When connecting to 208/230VAC power, the voltage selector switch on the AC power board must be moved to the 230V position or damage to the operator will occur and void the Limited Warranty.

2-4 SwingSmart DC Installation and Refer ence Manual Revision E

Wiring AC P ower

DANGER

Figure 2-3.

Voltage selector switch set to 230V.

For the 208/230VAC power connection:

• Verify AC power supply wires and low voltage (12V & 24V accessory power wires) run through two

separate conduits as discussed in

Wiring 115VAC Power

• Maximum gate operator current draw is 1.5 Amps on a dedicated 208/230VAC circuit (20A dedicated circuit

is recommended).

• Make sure proper wiring is being used. Refer to the following table:

Table 2-2. Wire Gauge versus Run for 208/230VAC

AC Power 14 gauge wire 12 gauge wire 10 gauge wire

One operator 208/230V 2095 ft (639 m) 3350 ft (1021 m) 5300 ft (1615 m)

Two operators 208/230V 1465 ft (446 m) 2350 ft (716 m) 3750 ft (1143 m)

Note:Table 2-2 assumes a dedicated circuit. Additional loads require that the wire size be increased or the distance of the run be decreased.

To connect to 208/230VAC power, take the following steps:

1. Make sure the AC power is turned off at its

source and the DC and AC power switches on the operator are in the off position.

2. Remove the High Voltage Protection cover

by unscrewing the two Phillips-head screws that secure it.

3. Toggle the voltage selector switch from 115V

to 230V. Replace the High Voltage cover and

30V

secure it. See Figure 2-3.

4. Access the input power wires by removing the

two Phillips-head screws that secure the High Voltage Junction Box Cover. See Figure 2-2.

5. Wire nut or crimp bond the power supply

wires to the black, red, and white lead wires coming from the AC power switch (no label).

6. Wire nut or crimp bond the equipment

ground wire to the green ground wire in the junction box.

To use the service outlet with 208/230VAC, a separate neutral wire (white) must be run from the power source. Make sure the incoming power wires are sized appropriately to support the load expected on the service outlet. Follow guidelines per the National Electrical Code Article 250.

7. Neatly organize all wire connections and secure the Junction Box Cover with the two Phillips-head screws.

8. Place the 208V or 230V 1Ø label on the Junction Box Cover over the 115V 1Ø label.

Revision E Power 2-5

Connecting DC Power

NOTE

Figure 2-4.

Red spade connector

ONNECTING

To connect the DC power:

1. Turn off the DC and AC power switches.

2. Slide the plastic cover off the control box.

3. Attach the red spade connector to the battery terminal on the DC power switch. See Figure 2-4.

Note: For extended battery backup installation, refer to the

Installing the Extended Battery Backup Kit instructions.

DC P

OWER

SING

OLAR

HySecurity offers a solar version of the SwingSmart operator: SwingSmart DCS20. The solar model has different internal wiring and includes software programmed for solar use. The Smart DC Controller has a built-in charger which allows a 24V solar panel (or two 12V panels) a direct connection to the SwingSmart operator with no additional electronic devices required.

To plan a solar-powered site, read through this entire section. Keep in mind that the SwingSmart DCS 20 operator does not have the following components:

• Transformer

•AC power supply board

• AC service outlet

• Various wiring adaptations that are standard in a SwingSmart DC 20 operator

OWERED

Solar panels are NOT included in the purchase of the SwingSmart DCS 20 Solar operator. Also, adapting a standard SwingSmart DC operator to a solar application is not recommended. For ease of installation and proper functionality, be sure to order a SwingSmart DCS 20 for a solar-powered site.

PERATOR

2-6 SwingSmart DC Installation and Refer ence Manual Revision E

Using A Solar Powered Operator

NOTE

Design Requirements & Considerations

Two standard 8Ah batteries are supplied with SwingSmart DCS 20 and nominally support up to 100 cycles per day based on the following:

• Battery storage capacity based on 5 solar hours per day. See Figure 2-7.

• 20WATT solar panel system (minimum requirement). See Figure 2-5.

• A gate weight of 750lbs (340kg) and gate length of 12ft (3.7m)

• Connection to two HY-5A and one multi-code radio receiver. Note that if connected properly, photo eyes

are not considered in the power load because the Smart DC Controller only powers the photo eyes when the motor engages. Refer to

The available 50Ah battery option supports more peripheral connections because of its higher storage capacity. A higher energy storage capacity provides a higher sustained current draw. If the solar operator will be opening and closing more often at night or in low solar hour conditions, consider using the 50Ah option and two 20WATT panels (for a total capacity of 40 WATTS ).

Installing Photoelectric Sensors For Secondary Entrapment Protection Only

The design of the solar-powered site is important in maintaining the highest gate cycle capacity and extending the life of the batteries. The construction of a solar-powered gate and its cycle capacity is significantly affected by the following:

• Energy demand of the peripheral devices. The more energy efficient the device the less power draw occurs

to the batteries.

• Solar hours at the site. “Solar hours” relate to the amount of energy delivered by the sun and absorbed by

the solar panels. It is NOT the same as the number of daylight hours available at the site. See Figure 2-8.

• Design considerations must use calculations that are figured for the darkest months of the year (typically

December/January). Higher wattage panels may be required.

• Impediments to the sun’s rays reaching the solar panels. Elements such as, shade, improper alignment, or

dirty panels will reduce the amount of power available.

Solar panels must not be shaded (not even partially) or the output power will be significantly reduced. Panels must be kept clean as small areas of sunlight blockage cause a large reduction in output power. Alignment is also critical because the rated wattage output is based on the solar panels being mounted perpendicular to the angle of the sun’s rays midday on winter solstice (December 21st).

• Extreme temperatures affect battery life. Keep the batteries away from temperatures above 90°F (32°C).

See

Important Considerations for DC-powered Operators

• Good gate hardware and smooth, unobstructed gate travel lowers the operator’s power draw and serves to

extend battery life.

Any solar systems that are designed close to the minimum margins will stress and shorten the battery life and risk unreliable operation, especially in periods of inclement weather.

Revision E Power 2-7

Using A Solar Powered Operator

NOTE

Figure 2-5. Solar Panels and Wiring Connections

Green wires

Red wires

Black wires

Connecting the SwingSmart DCS 20 t o Solar Power Panels

1. Use 14 gauge wire or larger to connect the solar panel(s) within 100ft (30.5m) of the operator. Check NEC and local regulations if other distances apply.

2. Use one 24VDC solar panel or two 12VDC solar panels in series with a total capacity of at least 20W. Mount them according to the manufacturer's installation instructions.

3. Make sure both DC power switches on the SwingSmart control box are in the OFF position, and then remove the two Phillips head screws that secure the 24VDC cover to the junction box.

4. Wire nut or crimp bond the solar panel wires to the black and red input wires. See Figure 2-5.

5. Wire nut or crimp bond the equipment ground wire to the green ground wire in the junction box.

Minimum 10W Panel

12V

Two 12V panels in series connect to gate operator

One 24V panel connects to gate operator

For extended battery backup installation instructions, refer to

Backup Kit

Minimum 10W Panel

12V

Minimum 20W Panel

24V

Installing the Extended Battery

6. Slide the plastic cover off the control box and attach the red spade connector to the battery terminal on the upper DC power switch. See Figure 2-6.

7. Turn both DC power switches ON and program the Smart DC Controller. See

2-8 SwingSmart DC Installation and Refer ence Manual Revision E

Configuring the Setup

Figure 2-6. SwingSmart DCS 20 Control Box

Control Box

DC Battery & Motor switch (OFF)

DC Solar Panel switch (OFF)

Input & ground wires

Red spade connector

Using A Solar Powered Operator

Revision E Power 2-9

Using A Solar Powered Operator

CAUTION

COM

STOP

OPEN

RADIO

OPEN

OPEN PARTIAL EYE OPEN EYE CLOSE

EXIT LOOP

BLOCK EXIT

IN OBS LOOP OUT OBS LOOP

CENTER LOOP

EDGE EYE

COM

+ 24 V

EMERG OPEN

SHOW LEDs

IO O

PTI

OPE

AL GA

SER2

COM MON TERMINALS

HY-5A FREE EXIT

HY-5A INSIDE LOOP

HY-5A OUTSIDE LOOP

HY-5A CENTER LOOP

RS-485 COMMUNICATION

USB PORT USER RELAY 1 Electromechanical

USER RELAY 2 Solid state

USER 1

24VDC 1 AMP

MAX

24VAC 1 AMP

MAX

12VDC 1 AMP

MAX

LOOP

24VDC 1 AMP

MAX

24VAC

1 AMP MAX

12VDC

1 AMP MAX

24VDC

MAX

1 AMP

MAX

Figure 2-7.

Two power supplies are available for peripheral connections:

24VDC and 12VDC

NOTE: The 24VDC power supply has four terminals that can be used in any combination to draw the available 1A maximum. The 12VDC has two terminals.

Example of Peripheral Amp Draw

0.015A = 3 HY-5A vehicle detectors

0.029A = 1 multi-code radio receiver

0.000A = 4 photo eyes (see NOTE).

0.044A = Total amps needed for site design purposes

Photo EYE COM terminal

Photo eye 24VDC

NOTE: Photo eyes connected to these terminals receive power when the motor engages which means the draw on the battery is minimal.

Connecting Peripherals to Solar Operators

The 24VAC power supply shown in Figure 2-7 is not to be used for peripheral connections because the 24VAC terminals are directly connected to the solar panel inputs. Any peripherals attached to the 24VAC terminals could be severely damaged due to varying voltage levels.

To connect any peripheral devices to a solar operator, use the 24VDC or 12VDC terminals. Because a solar operator gets its energy from the sun and stores the energy produced by the solar panels in batteries that are constantly discharging, it is important to use peripheral devices that draw and consume as little power as possible.

2-10 SwingSmart DC Ins tallation and Reference Manual Revision E

Using A Solar Powered Operator

NOTE

Four Week Average, December 7 - January 4

2.5

3.0

4.0

3.0

2.0

4.0

5.0

0.0

For up-to-date solar isolaon maps, refer to hp://www.nrel.gov/gis/solar.html

1.7

Arc Circle

3.5

4.0

This solar isolaon map recreated courtesy DOE.

5.0 100 (20W panel)

4.5 60 (20W panel)

4.0 48 (20W panel)

3.5 34 (20W panel)

3.0 20 (20W panel)

Solar Gate cycles/day hrs/day using 8Ah baeries

2.5 6 (20W panel)

Map Legend

The chart is based on a 20 Watt (24VDC) solar panel system with SwingSmart powering a 12 foot (3.6m), 750lbs (340kg) gate with the following peripherals attached:

• One low current multi-code radio receiver

•Two HY-5A vehicle detectors

The number of amps that the peripherals draw coupled with the cycles of operation occurring throughout the night determines the battery capacity required.

The number of amps that the peripherals draw coupled with the cycles of operation during the day, determines the solar panel size needed.

NOTE: HySecurity provides a 50Ah battery option for sites where more peripherals may be attached or inclement weather is an issue. For sites of this nature, consider a 40W system. A 40W system increases the capacity shown in the chart above.

Figure 2-8.

For example, the Smart DC Controller has specific connections for photo eyes. When you attach photo eyes for entrapment protection, you have the option to wire the photo eyes to the EYE COM and +24VDC. When wired to these connections, the photo eyes only draw power when the motor engages, thereby extending battery life. The same can be said for HY-5A vehicle detectors which draw a minimal 0.005A per detector; compared to box detectors which usually draw, at minimum, 0.009A. For more information on photo eyes, refer to the section titled information about vehicle detectors, refer to

Installing Photoelectric Sensors For Secondary Entrapment Protection Only

Installing Vehicle Detectors and Loops

. To review

Understanding Gate Activity based on Solar Zones

Use the solar maps to determine the number of solar hours per day that can be reasonably expected in a particular zone. The number of solar hours per day affects the amount of gate travel powered by the SwingSmart solar operator.

Remember, the sun is the only source of energy. If you need to increase the number of gate cycles per day, additional solar panels may be required. Also, the greater the battery capacity, the longer the operator can cycle the gate on cloudy days without the recharge provided by the solar panels. Sites requiring more cycles per day or those sites located in less sunny climes, need larger capacity batteries. HySecurity offers a 50Ah battery option which provides six times the storage capacity of the standard 8Ah batteries.

Revision E Power 2-11

Important Considerations for DC-powered Operators

WARNING

NOTE

MPORTANT

ONSIDERATIONS FOR

DC-

POWERED

• Since the operator is intended to run on batteries, control of the load is important. Gates that move easily and do not bind will drain less energy from the battery, preserving capacity for more cycles during a power failure.

• Be certain to observe polarity when connecting the batteries or adding accessories. Reversed polarity may result in a non-functional operator or damage to a component. Red (+) is positive and black (-) is negative. If shorted, the batteries will generate a very high current. The batteries are connected in a series circuit: Join the positive (+) terminal from one battery to the negative (-) terminal of the next battery.

• Batteries have a finite life and age more quickly when exposed to temperatures above 80°F (27°C). Battery temperatures above 104°F (40°C) are damaging and significantly shorten battery life.

• As the batteries age, they will progressively lose their capacity to store energy. If the total amount of back up capacity is critical, plan to replace the batteries after two years of use especially in hot climates. Properly discard used batteries. Refer to

Batteries contain sulfuric acid. Acid in your eyes, on your skin, or on your clothing can cause injury and severe burns. If batteries are dropped or damaged dispose of them properly.

• Batteries are rated to perform to capacity at certain temperatures. Variations in temperature affect performance of the batteries. An example of amp hour performance is shown in Table 2-3. HySecurity mounts the battery pack near the transformer to provide residual heat around the batteries which guards against amp hour loss in colder climates.

PERATORS

Hazardous Materials and Proper Disposal

Table 2-3.

Amp Hour - Example of Battery Performance

Temperature Capacity

77°F (25°C) 100

32°F (0°C) 80

-22°F (-27°C) 50

• HySecurity uses a permanently sealed AGM-type battery which last much longer than wet cell batteries and needs no maintenance over its life span. Batteries are protected from over discharge by a low voltage sensing circuit. The charger circuit regulates to allow high charger output when the battery is partially discharged. The charger circuit automatically reduces the output to near zero as the batteries become fully charged.

The SwingSmart operator stores all User and Installer Menu settings in non-volatile memory (EEPROM). Configurations are saved if a power loss occurs and reinstated once power is restored.

2-12 SwingSmart DC Ins tallation and Reference Manual Revision E

Important Considerations for DC-powered Operators

DANGER

50 Ah

Battery

DC power switch in the off position

AC power switch in the off position

Accessory tray

Figure 2-10.

Loosen tray screws (2x)

Remove tray screws (2x) and rotate the tray down to remove the batteries.

Installing the Extended Battery Backup Kit

Figure 2-9.

HySecurity offers extended DC power back up option with two 50Ah batteries. Contact HySecurity parts department to order extended battery backup kit (P/N MX001810).

To install the extended battery backup kit:

1. Turn off the DC and AC power switches.

2. Unlock side latches to remove the SwingSmart front cover.

Remove the two Phillips-head screws and the two wing nuts that secure the rear cover. Set the covers aside.

3. Cut the two black zip ties which secure the 8Ah batteries to

the tray.

4. To access the 8Ah batteries and disconnect its wires, remove

the two screws closest to the motor and loosen the other two screws that secure the support tray as shown in Figure 2-10.

5. Carefully rotate the support tray to access the battery wires.

Lift the 8Ah batteries from the support tray. Disconnect the black and blue wires and set the 8Ah batteries aside.

6. Return the support tray to it’s original position and secure it properly.

Make sure both the left and right 8Ah DC battery wires are disconnected. Remove the batteries from the unit and properly store or discard them. Refer to

posal

. Never mix battery sizes, types, or brands. HySecurity strongly recommends that only sealed

AGM style batteries be used.

Revision E Power 2-13

Hazardous Materials and Proper Dis-

Important Considerations for DC-powered Operators

Black

Blue

Red

Figure 2-11.

50Ah Battery

Accessory tray

BT 1 (EXTENDED) BATTERY TYPE

OPEN

STOP

RESET

SELECT

1. S.T.A.R.T. at a gate status display.

2. Access the User Menu, by pressing MENU twice.

3. Access the Installer Menu, by simultaneously pressing OPEN and RESET. Release the buttons.

4. Use NEXT to navigate to the menu display. Change the setting using the SELECT and NEXT buttons.

7. Place the 50Ah battery tray between the chassis posts and secure it using the four fasteners provided in the kit. See Figure 2-11.

8. Situate the two 50Ah batteries on the tray.

9. Attach the blue wire from the red terminal on one 50Ah battery to the black terminal on other 50Ah battery.

10. Run the 8Ah wire harness through hole in the 8Ah battery support tray.

11. Using the wires attached in the 50Ah battery kit, attach the red wire to the red positive terminal on the 50Ah battery. Connect

HYSECURITY GATE CLOSED

its opposite end to the red lead exiting the support tray.

OPEN

Connect the black wire to the black negative terminal on the 50Ah battery. Connect its

opposite end to the black lead exiting the support tray.

12. Access the Installer Menu on the

CT 0 (OFF) CLOSE TIMER

Smart DC Controller.

13. Change the Battery Setting (BT)

OPEN

in the Installer Menu to a number 1 (Extended). Follow the steps in the menu tree shown here.

STOP

SELECT

STOP

SELECT

RESET

UC 2 USAGE CLASS

OPEN

STOP

SELECT

RESET

2-14 SwingSmart DC Ins tallation and Reference Manual Revision E

Initial Setup

NOTE

Display and Menu Options

Chapter 3

This section of the manual provides information about the display and menu options. It includes how to:

• Turn both AC and DC power switches on.

•Configure the Setup Menu

• Review how to use the Smart DC Controller Buttons in Menu Mode

• Review Run Mode and Gate Status Displays

• Access and Configure User Menu Options

• Adjust the Close Timer

• Set the Time and Date

• Set the AC Power Loss Gate Function

• Adjust the Display Contrast

• Access and Configure Installer Menu Options

• Set the Open and Close Gate Speed

• Adjust IES Sensitivity

• Enable Fire Department Access

• Reinstate Factory Defaults

It describes what you will see on the display and explains the functionality of the buttons. User and Installer Menu charts provide information about peripheral connections and the corresponding menu items that need to be configured.

NITIAL

Once you’ve completed the installation of the SwingSmart operator and attached the wired accessories, you’re ready to program the operator. Two different approaches exist:

• Connect a laptop computer to the USB or serial (RS-232) port and upload the gate settings and set the

operator menu configurations via the S.T.A.R.T. software.

Use a laptop computer at your place of business to conveniently download the free S.T.A.R.T. software from www.hysecurity.com before heading out into the field. A S.T.A.R.T. User Guide is also available online.

• Manually navigate through the User and Installer Menus using the buttons located on the Smart DC

Controller. The instructions for performing this second option are provided in this section.

ETUP

Revision E Display and Menu Options 3-1

Initial Setup

NOTE

Figure 3-1.

DC Power Switch

AC Power Switch

Red LED flashes indicating processor is working.

Multi-colored LED indicates power and gate status.

Turning Both Power Switches On

One AC and one DC rocker power switch are located on the outside edge of the control box. Refer to Figure 3-1.

1. Turn both power switches ON. An audible beep occurs and a red light pulsates next to the OPEN button on the Smart DC Controller which indicates the system is functioning.

Note:If AC power is lost, the rate of flashing slows down. Other indicator

lights are described below.

2. The software version briefly appears on the LCD display and the display settles on one of the following modes:

• Gate status - indicates the operator is in Run Mode. Refer to

Mode

Run

• Usage class - indicates that the Setup Menu, which consists of four

sequential displays, needs to be programmed. Refer to

Configuring

the Setup Menu.

• Error message - indicates a problem exists with the operator which

needs to be resolved before the operator can function properly. Refer to

Smart DC Controller Troubleshooting

The Smart DC Controller can be powered when either switch is turned on. However, the operator is a DC-powered unit and runs on its batteries. If the DC power switch is off, the operator will not function (even though the AC power switch is on). When the operator is connected to AC power and the unit is turned on, the charge level of the battery is being monitored and maintained. On a solar-powered operator, the AC power switch connects and disconnects the DC power from the solar panels.

The flashing red indicator light next to the OPEN button on the Smart DC Controller is considered the heart beat of the system. It indicates that the electronics board is receiving power. When AC power is lost, the rate of flashing slows down. Another indicator light, above the display, is multi-colored and corresponds to the action that the operator is performing:

• Green - the operator is stopped.

• Flashing yellow - the operator is running.

OPEN

STOP

SELECT

RESET

• Red - the operator has experienced an error.

• Not lit - AC power is lost. Pressing the SHOW LEDs button indicates which inputs, if any, are active. Refer to Figure 4-2 for the SHOW LEDs location on the board.

3-2 SwingSmart DC Installation and Refer ence Manual Revision E

Initial Setup

Pressing SELECT causes the upper two characters to blink, which indicates the display is ready to accept changes to a menu setting.

Press SELECT a second time to accept what appears on the display. The entry mode is complete when the two characters stop blinking.

CT 0 (OFF) CLOSE TIMER

OPEN

STOP

RESET

SELECT

Pressing PREV moves to the previous menu selection.

Pressing NEXT advances through the next available menu selection.

Pressing RESET resets faults and returns to Run Mode. A gate status display appears.

Note: The RESET button cannot be used to exit Menu Mode.

Pressing M ENU returns to Run Mode and a gate status display appears.

Note: The MENU button does not function while the selection is still blinking.

Tw o b li n kin g ch ar a ct er s indicate that the display will accept changes.

Using the Smart DC Controller Buttons In Menu Mode

The buttons on the Smart DC Controller let you navigate, change, or clear the information in the display menus. Refer to Figure 3-2.

The buttons with text above and below are variable function keys (VFK). Use these buttons to enter or change operational data and navigate through the User and Installer Menus. The singular use of a variable function key is dependent on operator mode. Three different modes exist:

• Run Mode - gate is operational awaiting commands. Refer to

• Menu Mode - motor disengages and operator commands are ignored. Data entry, menu navigation, and

• Fault Mode - errors, faults or alerts appear on the display. Some errors or faults can be reset with the STOP

Using the Smart DC Controller Buttons In

RUN Mode

menu selection can be accomplished via the Controller buttons or through a S.T.A.R.T. software connection using the USB port.

button while more serious faults require the RESET button or cycling power, and then pressing RESET. Faults indicate a need for diagnosis and resolution. Refer to

Smart DC Controller Troubleshooting

Revision E Display and Menu Options 3-3

Figure 3-2. Function of the Smart DC Controller Buttons in Menu Mode

Initial Setup

HYSECURITY GATE CLOSED

OPEN

STOP

RESET

SELECT

SH 0 GATE HANDING

OPEN

STOP

RESET

SELECT

UC 0 USAGE CLASS

OPEN

STOP

RESET

SELECT

Selections:

1 - Single-family residential up to four units.

2 - Multi-family, hotel, etc.

3 - Industrial use, not for general public access.

4 - Guarded and monitored facility or location, not for general public.

Selections:

0 - No Handing set. Gate will not move until handing is set.

R - Right-hand gate opening. Looking at the gate from the operator side, it opens to the right.

L - Left-hand gate opening. Looking at the gate from the operator side, it opens to the left.

Selections:

0 - not set

1 - Gate weight: 0 to 300lbs.

2 - Gate weight: 301 to 600lbs.

3 - Gate weight: 601 to 800lbs.

4 - Gate weight: 801 to 1300lbs.

Selections:

0 - not set

1 - Gate length: 0 to 8ft.

2 - Gate length: 8 to 12ft.

3 - Gate length: 12 to 16ft.

4 - Gate length: 16 to 20ft.

Note: The GATE CLOSED display is an example.

Any one of three gate status displays could appear depending on the gate operating mode. See

Run Mode.

Figure 3-3. Setup Menu

Configuring the Setup Menu

The USAGE CLASS display appears the first time power is supplied. See Figure 3-3.

Note:I

f a gate status display appears, the Setup Menu has already been configured. Refer to

Understanding Gate Status Displays.

Four sequential displays present information which must be configured before SwingSmart will function. Once the configuration is complete, the information is retained even when a power loss occurs.

Note:

Programming the Setup Menu is usually a one-time occurrence unless factory defaults are reinstated through the Installer Menu. Refer to Reinstating Factory Defaults.

To navigate within the Setup Menu, use the SELECT, NEXT, and PREV buttons. All menu options cycle, so you eventually return to the first menu option by continually pressing the NEXT or PREV key.

From the USAGE CLASS display, take the following steps:

1. Press SELECT.

The two top characters blink.

2. Press NEXT.

Continue to press NEXT to view all the selections.

3. When the desired selection appears,

press SELECT. The blinking characters become static.

4. Press NEXT.

Advance to the next menu display.

5. Continue to configure each menu

display that appears.

An audible beep occurs as the gate status display appears when the initial setup is complete. The operator enters Run Mode.

WT 0 GATE WEIGHT (LB)

OPEN

LN 0 GATE LENGTH (FT)

OPEN

STOP

SELECT

STOP

SELECT

RESET

Note:

Complete the gate installation. If you haven’t already done so, refer to Setting the

Ta p er C la mp in Chapter 1.

3-4 SwingSmart DC Installation and Refer ence Manual Revision E

Run Mode

NOTE

HYSECURITY GATE OPEN

OPEN

STOP

RESET

SELECT

HYSECURITY GATE CLOSED

OPEN

STOP

RESET

SELECT

HYSECURITY GATE STOPPED

OPEN

STOP

RESET

SELECT

Figure 3-4. Gate Status Displays

ODE

Gate status displays appear when the operator is ready and waiting for a gate operation command. When the menu display is flashing “GATE OPENING” or “GATE CLOSING” a command has been received and the operator is responding appropriately. The command may come from a variety of sources: a card reader, pushbutton remote, or recognition of a vehicle passing over a loop detector. In all cases, the operator “runs” the motor when it receives a gate operation command.

Understanding Gate Status Displays

Three gate status displays are shown in Figure 3-4. Each indicates the position or status of the gate. When accessing the User or Installer menus, you must begin at one of these gate status displays.

To access the User or Installer menus, the motor cannot be engaged and the gate cannot be moving.

Revision E Display and Menu Options 3-5

Run Mode

HYSECURITY GATE CLOSED

OPEN

STOP

RESET

SELECT

Pressing STOP stops gate travel.

Pressing OPEN opens the gate.

Pressing CLOSE closes the gate.

Pressing R ESET clears error codes and returns to Run Mode.

Pressing MENU scrolls through operator status displays and accesses the User Menu. The CLOSE TIMER display appears which presents the first of twelve programmable displays.

Note: Pressing the MENU button twice, bypasses the operator status displays.

Using the Smart DC Controller Buttons In RUN Mode

The Run Mode buttons are distinguished by the fact that their name appears above each button. The buttons with text above and below are variable function keys (VFK) and function differently depending on the mode of the operator. Three different modes exist:

• Run Mode - gate is operational awaiting commands.

• Menu Mode - motor disengages and operator commands are ignored. Menu navigation and menu

selection can be accomplished using the Smart DC Controller buttons or through a S.T.A.R.T. software connection via the USB port. Refer to

• Fault Mode - errors, faults or alerts appear on the display. Some errors or faults can be reset with the STOP

button while more serious faults require the RESET button or cycling power, and then pressing RESET. Faults indicate a need for diagnosis and resolution. Refer to

Using the Smart DC Controller Buttons In Menu Mode

Smart DC Controller Troubleshooting

3-6 SwingSmart DC Installation and Refer ence Manual Revision E

Figure 3-5. Function of Smart DC Controller Buttons in Run Mode

Run Mode

NOTE

SOFTWARE VERSION H5.##

DUAL GATE <MASTER>

OT <12>D SWINGSMART DC20

<LEFT> HAND

UC <2> USAGE CLASS

BT <0> STANDARD BATTERY

D <32>.0 VDC BATTERY VOLTAGE

CC<002600> CYCLE COUNT

The software version and revision number are hard-coded in the Smart DC Controller.

Displays the software version when you press RESET or cycle power. You will need the software version when calling Technical Support.

Variables Description

MASTER or SLAVE (This display only appears when the operator is used in bi-parting gate systems.)

Indicates, in a dual gate setting, whether the operator is set to Master or Slave. The setting is assigned in the Installer Menu.

1, 2, 3, 4, 5, 6, 7 and 11, 12, 13, 14

Indicates the software configuration number which is preset at the factory and cannot be changed.

LEFT or RIGHT Designates which way a gate opens

viewed from the operator. If it swings to the left, it is a left-hand gate. Gate handing is established in the initial Setup Menu.

1, 2, 3, or 4 Displays the operator’s Usage Class

designation per UL 325 standards. Refer to Identifying Gate Operator

Category and Usage Class.

0, 1, or 2 0 = 8Ah 1 = 50Ah (Extended) 2 = 110Ah (Maximum)

Confirms the operator’s battery type which is assigned through the Installer Menu.

Number varies depending on the voltage that the charger is providing.

Displays the actual voltage that the batteries are delivering to the Smart DC Controller.

Number varies depending on open and close cycles. One cycle equals a full open and close sequence.

Displays the number of cycles the gate operator has incurred. Similar to an odometer, it resets to zero after 999,999 cycles.

Viewing Oper ator Status Displays

Eight operator status displays appear in two second intervals and show pertinent information which provides a quick overview of the operator’s status or configurations. Refer to Figure 3-6.

Items shown inside the brackets < > are variables that may change depending on operator configurations. The examples shown in Figure 3-6 may appear differently on your operator.

Revision E Display and Menu Options 3-7

Figure 3-6. Operator Status Displays

User Menu

SER

The User Menu consists of twelve functions which can be modified using the Smart DC Controller buttons. Refer to

To access the User Menu, take the following steps:

ENU

Using the Smart DC Controller Buttons In Menu Mode

1. At a gate status display, press the MENU button.

Eight operator status displays scroll past and the CLOSE TIMER display appears.

Note:

To access the User Menu, the operator must be in

Run Mode. The motor cannot be engaged and the gate

cannot be moving.

2. To bypass the operator status displays and access the User Menu, press the MENU button twice. The CLOSE TIMER display appears.

In the pages that follow, a detailed view of the more commonly used menus is provided:

• Adjusting the Close Timer

• Setting the Time & Date

• Setting the AC Power Loss Gate Function

• Adjusting the Display Contrast

Table 3-1 on page 3-13 describes the User Menus, supplies the factory defaults, and references the hard-wire

connections.

OPEN

CT 0 (OFF) CLOSE TIMER

STOP

SELECT

RESET

For information on how the menu buttons function, review

Mode.

3-8 SwingSmart DC Installation and Refer ence Manual Revision E

Using the Smart DC Controller Buttons In Menu

User Menu

Adjusting the Close Timer

The close timer assigns how many seconds will pass before the operator initiates closure of a fully opened gate after all open commands and reversing sensor inputs have ceased. Every gate operator needs to have the close timer set to a specific number of seconds unless a hard-wired closing device is connected to the unit such as a push-button station.

To adjust the time (1 to 99 seconds) it takes before the operator initiates gate closure, take the following steps:

1. At a gate status display, press the MENU button

twice. This accesses the User Menu and the CLOSE TIMER display appears.

2. Use the SELECT and NEXT or PREV buttons to

navigate and change the number on the display.

CT 0 (OFF) CLOSE TIMER

Note:

Keep the close time at zero if gate personnel operate

the gate or the owner plans to use a remote control.

3. To exit the User Menu, press the MENU button.

The gate status appears in the display indicating you have returned to Run Mode.

OPEN

STOP

SELECT

RESET

Revision E Display and Menu Options 3-9

User Menu

HYSECURITY GATE CLOSED

OPEN

STOP

RESET

SELECT

1. S.T.A.R.T. at a gate status display.

2. To access the User Menu, press the MENU button twice.

3. Press NEXT until the SET CLOCK display appears. Use the navigational buttons to select 1.

4. Change the time and date using the NEXT and SELECT buttons.

Setting the Time and Date

A feature of the Smart DC Controller is its 24-hour, 365 day clock. Make sure it is set to the appropriate time zone. An accurate time and date allows the diagnostic log to date stamp operational data which indicates when Alerts, Faults and Errors occur. The log helps in troubleshooting and can be viewed via a laptop connected to the USB or RS232 port. For more information, refer to

To set or adjust the time or date, take the following steps:

1. At a gate status display, press the MENU button twice. This accesses the User Menu and the CLOSE TIMER display appears.

2. Press NEXT or PREV until the SET CLOCK display appears.

3. Press SELECT. CL blinks.

4. Press NEXT or PREV to change the number to 1.

5. Press SELECT to accept the display.

6. The date and time display appears. Use the SELECT and NEXT buttons in the same manner as before to adjust the date and time.

Smart DC Controller Troubleshooting

CT 0 (OFF) CLOSE TIMER

Note:

A date or time field must be blinking before

it can be changed.

7. To accept what appears on the date and time display, press SELECT.

8. To exit the User Menu, press the MENU button. A gate status appears in the display indicating you have returned to Run Mode.

Note:

A lithium coin battery supports the clock so the date and time is retained even when the main power is turned off. Replace the battery about every five years with a DL 2025, DL 2032 or CR 2025 or CR 2032 battery. Refer to Clock Battery Replacement.

OPEN

STOP

SELECT

CL 1 SET CLOCK

STOP

SELECT

01/05/01 00:00 ^^

STOP

SELECT

RESET

3-10 SwingSmart DC Ins tallation and Reference Manual Revision E

User Menu

NOTE

AP 0 AC LOSS UPS FAIL OPEN

AP 1 AC LOSS UPS FAIL CLOSE

AP 2 AC LOSS AUTO OPEN

AP 3 AC LOSS NO CLOSE TIMER

Setting AC Power Loss Gate Function

The setting in the AC LOSS display determines what action the operator performs during an AC power loss. The settings help reduce drain on the battery. You can choose between four settings depending on customer preferences.

DC Solar Powered units can only be set for AP0 or AP1.

Normal gate functions continue until the system detects a battery voltage drop below 21V. DEAD BATTERY appears on the display and the gate automatically opens. Any pushbutton CLOSE command will close the gate and any open command will re-open the gate. If the battery continues to diminish and the system detects 18V or less, the system initiates an automatic open cycle. Any new open or close command is ignored and the LCD appears blank. The system remains in this disabled state until reset or the battery recovers to 24V.

Normal gate functions continue until the system detects a battery voltage drop below 21V. DEAD BATTERY appears on the display and the gate automatically closes. The gate can be opened by a special sequence of a STOP input followed by an OPEN push-button or directly opened with the Fire Department Open command. Any push-button CLOSE command will close the gate. If the battery continues to diminish and the system detects 18V or less, the system initiates an automatic open cycle if not already on a limit. Any new open or close command is ignored and the LCD appears blank. The system remains in this disabled state until reset or the battery recovers to 24V.

The operator automatically opens the gate five seconds after it detects an AC power loss. The gate remains open until AC power is restored. Any push-button CLOSE command will close the gate and any open command will open the gate. When the battery voltage drops below 21V or less, the system initiates an automatic open cycle. The gate will remain open until the battery recovers to 24V.

The operator initially does nothing after it detects AC power loss until it receives an open command. Once an open command is received, the operator opens and remains in that state. Any push-button CLOSE command will close the gate and any open command will open the gate. When the battery voltage drops below 21V or less, the system initiates an automatic open cycle. The gate will remain open until the battery recovers to 24V.

To designate what you want the operator to do during an AC power loss, take the following steps:

1. At a gate status display, press the MENU button twice. This accesses the User Menu and the CLOSE TIMER display appears.

AP 0 (AC LOSS) UPS FAIL OPEN

2. Press NEXT until the AC LOSS display appears.

3. Use the SELECT and NEXT buttons to navigate and change the number on the display. Review

Smart DC Controller Buttons In Menu Mode.

Using the

OPEN

STOP

4. To exit the User Menu, press the MENU button. A gate status appears in the display indicating you have

SELECT

returned to Run Mode.

RESET

Revision E Display and Menu Options 3-11

User Menu

Adjusting the Display Contrast

The display contrast can be adjusted from 1 to 9 to increase visibility and ease of use. It is set at the factory to level 5. The text becomes darker as you go up the scale.

To a dju s t t h e c o ntr a st ( 1 t o 9), take the following steps:

1. At a gate status display, press the MENU button twice. This accesses the User Menu and the CLOSE TIMER display appears.

2. Press NEXT until the LCD CONTRAST display appears.

3. Use the SELECT and NEXT buttons to navigate and change the number on the display.

4. To exit the User Menu, press the MENU button. A gate status appears in the display indicating you have returned to Run Mode.

OPEN

LD 5 LCD CONTRAST

STOP

SELECT

RESET

3-12 SwingSmart DC Ins tallation and Reference Manual Revision E

Associated

CT 0 (OFF)

CLOSE TIMER

DC Controller

Connections

User Menu

COM

STOP

OPEN

Not applicable (N/A)

OPEN

Dependent on setting.

RADIO OPEN

Table 3-1. Smart DC Controller - User Menu Functions

User Menu

Menu Tasks and Explanations

Configures radio input for open only (0) or at setting 1

adds the capability for radio input to close the gate when it

The setting designates what action the gate performs during

Similar to HOLD TO CLOSE, but configures the Open

push button for a constant-hold function.

0 = Momentary open signal

1 = Constant hold open push button required. You must set

HO to 1 to comply with UL 325 Type D protection. Refer

Set to 0 produces a gate closure when a momentary signal is

transmitted.

Set to 1 if a constant hold to close signal, such as a push

button control, is being used. A setting of 1 also deactivates

the automatic close timer and causes its menu to disappear.

You must set HC to 1 to comply with UL 325 Type D

Assign how many seconds before the open gate initiates

closure.

Keep the setting at 0 if a hard-wired, push-button control

device is being used.

Note: The CLOSE TIMER display does not appear when

the HOLD TO CLOSE is set to 1.

protection. Refer to Table Notes.

to Table Notes

an AC power loss. Refer to Setting AC Power Loss Procedures

is fully open.

)

Setting Options

Bold = Factory Settings

(

0 = Timer disabled

1 second to 99 seconds

0 = off

1 = on

0 = off

1 = on

0 = UPS FAIL OPEN

1 = UPS FAIL CLOSE

2 = AUTO OPEN

3 = NO CLOSE TIMER

0 = off

1 = on

Display

Revision E Display and Menu Options 3-13

Ref.

No.

HC 0 (OFF)

HOLD TO CLOSE

HO 0 (OFF)

HOLD TO OPEN

AP 0 AC LOSS

UPS FAIL OPEN

CT 0 (OFF)

CLOSE TIMER

RO 0 (OFF)

RADIO OPEN/CLOSE

User Menu

BF 2 (ON 2 SEC)

WARN BEFORE OPER

FA 0 (OFF)

FORCE OPEN ALERT

DA 0 (OFF)

DRIFT CLOSE ALERT

PE 0 (OFF)

PHOTO EYE ALIGN

Associated

DC Controller

Connections

EYE OPEN

EYE CLOSE

(N/A)

EYE COM

Table 3-1. Smart DC Controller - User Menu Functions

User Menu

Menu Tasks and Explanations

When set to 1, the operator serves as an aide in photo-eye

transmitter/receiver alignment. The buzzer chirps once

when the emitter and receiver are not aligned. When the

emitter and receiver are aligned, the buzzer chirps twice. If

they go out of alignment again, the buzzer will chirp once.

The Alignment Mode is reset with a close-limit input or

Set to 1, the operator sounds the 3-second “warn before

operate” buzzer alarm and initiates an open command if the

gate is forced, or drifts, off the open limit switch. The

motor starts to reopen the gate. The motor runs for a

maximum of 4 seconds and, if the gate is not fully open at

the end of this period, the buzzer sounds for 10 seconds.

Intended for highly secure facilities.

Set to 1, the operator sounds the 3-second “warn before

operate” buzzer alarm, and then initiates a closure if the

gate is forced open and the closed limit switch disengages.

The motor restarts to secure the gate. If the gate does not

fully close within 4 seconds, the motor turns off and the

alert buzzer sounds for 30 seconds. The display shows

Controls the warn-before-operate buzzer and can be

configured three ways:

Set to 1: Buzzer beeps for 3 seconds before gate motion

begins and continues through entire gate travel.

Set to 2: Buzzer beeps for 3 seconds before gate motion

begins and continues for 2 seconds of gate travel.

Set to 0: Buzzer is disabled. Set at 0 the buzzer will still beep

when alerts, faults, errors, or entrapment are detected.

WARNING: Do NOT cut the wires to the buzzer or

unplug it as the operator will not be in compliance with

UL 325. Failure to comply may result in serious injury or

death.

ALERT 1 - FORCED OPEN.

The display shows ALERT 2 - DRIFT CLOSED

reset input.

)

Setting Options

Bold = Factory Settings

(

0 = off

1 = on

2 = on

0 = off

1 = on

0 = off

1 = on

0 = off

1 = on

Display

Ref.

No.

3-14 SwingSmart DC Ins tallation and Reference Manual Revision E

Associated

CL 0

SET CLOCK

LD 5

LCD CONTRAST

DS 0 (OFF)

DIAGNOSTIC LOGS

DC Controller

Connections

User Menu

USB or RS232 cable and

laptop computer with

HySecurity’s free S.T.A.R.T.

software is required to read

(N/A)

the log file.

Table 3-1. Smart DC Controller - User Menu Functions

User Menu

Menu Tasks and Explanations

Set this item to 1 to record all gate operator open and close

events, in addition to the normal alert, fault and error logs.

This parameter automatically resets to the default 0 (off)

after 24 hours, which is useful when experiencing

intermittent problems.

Set to 0, the DC Controller logs pertinent gate operator

Under some extreme high or low temperature conditions, it

may be necessary to adjust the contrast of the LCD display.

The display is adjustable from 0-9 with a factory default

The Smart DC Controller is equipped with a 24 hour 365

day clock; thus events of significance are logged and

stamped with the time and date. This feature is useful to

read historical operation data, which can be accessed with a

computer via the USB or RS232 port. To set or adjust the

hour, minute, day or month, see Setting the Time and Date.

setting of 5.

events such as faults, errors, or menu manipulation.

)

Setting Options

Bold = Factory Settings

(

0 = Display

1 = Set Clock

0 through 9

0 = off (standard)

1 = on (detailed)

Display

Ref.

Revision E Display and Menu Options 3-15

No.

Table No te s :

The following conditions apply to the indicated reference-numbered menu selections:

2 & 3 For gate operators using Type D entrapment protection, an automatic closing device (such as a timer, loop sensor, or similar device) shall not be employed. For additional

information, refer to Choosing Secondary Entrapment Protection.

Installer Menu

NOTE

HYSECURITY GATE CLOSED

OPEN

STOP

RESET

SELECT

UC 2 USAGE CLASS

OPEN

STOP

RESET

SELECT

1. S.T.A.R.T. at a gate status display. To bypass the Operator Status Displays, press the MENU button twice.

The CLOSE TIMER display appears indicating you have accessed the User Menu.

2. To access the Installer Menu, simultaneously, press OPEN and RESET.

Release the buttons and the Usage Class display appears indicating entrance to the Installer Menu. The USAGE CLASS display is the first item in the Installer Menu.

NSTALLER

ENU

The Installer Menu consists of several functions which can be modified using the Smart DC Controller buttons or configured through the use of a laptop computer and the S.T.A.R.T. software available from the HySecurity website.

The Installer Menu options provide more advanced configurations for the SwingSmart operator. Access to the Installer Menu is through the User Menu. The navigational buttons are the same in both menu modes. To review how to use the navigational buttons on the Smart DC Controller, refer to

Using the Smart DC Controller

Buttons In Menu Mode.

To access the User or Installer menus, the operator must be in Run Mode with a gate status showing on the display. The motor cannot be engaged and the gate cannot be moving.

To access the Installer Menu, take the following steps:

Note:

Four menu items, Usage Class, Gate Handing, Gate Weight, and Gate Length must be configured before the operator will function. Refer to

Configuring the Setup Menu

In the pages that follow, a detailed view of the more commonly used menus is provided.

CT 0 (OFF) CLOSE TIMER

• Adjusting the Open Speed

STOP

SELECT

• Adjusting the Close Speed

• Adjusting the IES Sensitivity

OPEN

• Enabling the Fire Department

Override

• Reinstating Factory Defaults

Table 3-2 on page 3-22 describes the

Installer Menus, supplies the factory defaults, and references the hard-wire connections.

For information on how the menu buttons function, review

Mode.

RESET

Using the Smart DC Controller Buttons In Menu

3-16 SwingSmart DC Ins tallation and Reference Manual Revision E

Installer Menu

NOTE

HYSECURITY GATE CLOSED

OPEN

STOP

RESET

SELECT

UC 2 USAGE CLASS

OPEN

STOP

RESET

SELECT

1. S.T.A.R.T. at a gate status display.

2. Access the User Menu by pressing the MENU button twice.

3. Access the Installer Menu, by simultaneously, pressing the OPEN and RESET buttons.

4. Use NEXT to navigate to the menu display. Change the setting using the SELECT and NEXT buttons.

Adjusting the Gate Speed

The gate speed designates how quickly the gate opens and closes. The available range from 1 to 10 varies the speed of the motor and the gate speed increases as you go up the number scale. The adjustable speed range is approximately 15 seconds to 10 seconds.

Two displays, one for OPEN SPEED the other for CLOSE SPEED, exist in the Smart DC Controller. The steps involved in changing the open speed are shown below. The steps to set the close speed are the same, you just need to access at the CLOSE SPEED display. The factory defaults for both are set to a level 5, a mid-range setting.

To adjust the gate speed (1 to 10), take the following steps:

1. At a gate status display, press the MENU button twice. This accesses the User Menu and the CLOSE TIMER display appears.

2. Simultaneously, press the OPEN and RESET buttons to enter the Installer Menu. Release the buttons and the USAGE CLASS display appears. It is the first item in the Installer Menu.

3. Press NEXT until the OPEN SPEED (or CLOSE SPEED) display appears. The factory default setting is 5. A speed setting of 1 slows the gate travel speed to open or close in approximately 15 seconds. A speed setting of 10 increases gate travel and opens or closes in approximately 10 seconds.

4. Use the SELECT and NEXT buttons to navigate and change the speed setting on the display.

5. To exit the Installer Menu, press the MENU button. The gate status appears in the display indicating you have returned to Run Mode.

OPEN

CT 0 (OFF) CLOSE TIMER

STOP

SELECT

RESET

OS 5 OPEN SPEED

OPEN

STOP

SELECT

RESET

Revision E Display and Menu Options 3-17

Installer Menu

CAUTION

Inial IES threshold

(First gate cycle only)

Motor current threshold (at IES Seng 2)

Motor current (under typical operang condions)

Time (Seconds)

Motor Current (Amps)

Typical Operaon

Installer Menu: IES Seng = 2

Motor current threshold

Motor current spike (soware compensates for wind load)

Time (Seconds)

Windy Day Operaon

Installer Menu: IES Seng = 2

NOTE: When wind load increases, IES soware adapts and

changes the threshold allowance. The IES threshold automacally increases by 50% when the temperature drops below 32°F.

Motor Current (Amps)

Adjusting the IES Sensitivity

SwingSmart uses a primary Type-A inherent entrapment sensor (IES) per UL325 Safety Standards. A solid immovable object blocking the gate will trip the IES and cause the operator to stop and reverse (for two seconds) and enter safe mode.

The adaptive IES software monitors the average running motor current while the gate is in motion and reverses the gate when the current exceeds an automatically self-adapting average.

The IES display, accessed through the Installer Menu, allows you to input a number between 0 and 9. The settings (0 through 6) allow an increasingly higher threshold (amount of headroom) above the average current draw before tripping. For IES settings 7 through 9, the current limit is a fixed relatively high value before the IES will be tripped. The factory setting is 2, which is adequate for most sites.

OPEN

SE 2 IES SENSITIVITY

STOP

SELECT

RESET

Avoid setting the IES sensitivity to a fixed level (7 - 9 setting). The high motor current required for the IES to trip could cause severe injury or death to people caught in the moving gate.

For IES settings (0 through 6), the motor current is continually being measured and the IES threshold automatically set to trip at the average current plus the additional “headroom” provided by the IES setting selected.

To prevent false IES trips, the software boosts the IES current threshold for one gate cycle after an IES event, then returns to the normal sensitivity threshold.

Over time, a gate may sag or a hinge begin to fail or other site issues, such as wind loading can occur. As the gate hardware ages and becomes stiffer, the SwingSmart motor current increases. A failing hinge or other gate condition which causes excessive drag may create the need to use a higher IES setting level.The higher settings should only be used on a TEMPORARY basis until the gate sag or bad hinge is repaired so the gate swings smoothly with minimum resistance.

3-18 SwingSmart DC Ins tallation and Reference Manual Revision E

NOTE

When changing the IES setting, consider the site design and vehicular gate traffic. It is recom-

CAUTION

HYSECURITY GATE CLOSED

OPEN

STOP

RESET

SELECT

UC 2 USAGE CLASS

OPEN

STOP

RESET

SELECT

1. S.T.A.R.T. at a gate status display.

2. To access the User Menu, press MENU twice.

3. To access the Installer Menu, simultaneously, press OPEN and RESET

4. Use NEXT to navigate to the menu display. Change the setting using the SELECT and NEXT buttons.

mended that you use the most sensitive setting while still allowing for reliable gate operation.

Examples of conditions which affect IES sensitivity include:.

Installer Menu

Gate design

- Do not use a solid panel gate design in areas of high wind. Though a higher IES setting may compensate for a minimal amount of wind load, do not use it to compensate for poor site planning and gate design. Refer to

Wind Load Factors & Site Prep

If you have gate panels that are open and present little wind resistance, the deviation from the average current will be relatively small and you can use a more sensitive (lower) IES setting.

Gate condition

- Over time, a gate may sag or a hinge begin to fail. Gate hinges will deteriorate more rapidly near salty sea air. For these issues, you may want to use a higher (less sensitive) IES setting until repairs are made.

Note:

If gate hardware is an issue, upgrade the gate hardware to reduce resistance and increase the longevity of the gate and gate operator.

To adjust the IES sensitivity, take the following steps:

1. At a gate status display, press the MENU button

twice. This accesses the User Menu and the CLOSE TIMER display appears.

2. Simultaneously, press the OPEN and RESET

buttons to enter the Installer Menu. Release the buttons and the USAGE CLASS display appears. It is the first item in the Installer Menu.

3. Press NEXT until the IES SENSITIVITY

display appears. The factory default setting is 2.

CT 0 (OFF) CLOSE TIMER

OPEN

SE 2 IES SENSITIVITY

OPEN

STOP

SELECT

STOP

SELECT

RESET

Avoid setting the IES sensitivity to a fixed level (7 - 9 setting). The high motor current required for the IES to trip could cause severe injury or death to people caught in the moving gate

4. Use the SELECT and NEXT buttons to navigate and change the number on the display.

5. To exit the Installer Menu, press the MENU button. The gate status appears in the display indicating you

have returned to Run Mode.

If errors occur due to IES issues, SAFE MODE or ENTRAPMENT MODE will appear on the display. For more information about troubleshooting, refer to Table 6-1 in the “Reference” section.

Revision E Display and Menu Options 3-19

Installer Menu

CAUTION

HYSECURITY GATE CLOSED

OPEN

STOP

RESET

SELECT

UC 2 USAGE CLASS

OPEN

STOP

RESET

SELECT

FD 1 (ON) FACTORY DEFAULTS

OPEN

STOP

RESET

SELECT

1. S.T.A.R.T. at a gate status display.

2. To access the User Menu, press MENU twice.

3. To access the Installer Menu, simultaneously, press OPEN and RESET

4. Use NEXT to navigate to the menu display. Change the setting using the SELECT and NEXT buttons.

Reinstating Factory Defaults

Twelve menu configurations are available in the User Menu. Another 32 items in the Installer Menu let you customize the operator depending on the number of attached accessories and your customer’s needs.

Reinstating factory default clears ALL menu display settings stored in the operator and returns them to factory defaults. It is recommended that you save the menu settings before reinstating factory defaults. You can write the settings in a notebook or, if you have a laptop computer, you can use HySecurity’s S.T.A.R.T. software and download the menu settings as part of the diagnostic log.

To reinstate factory defaults, take the following steps:

1. At a gate status display, press the MENU button twice. This accesses the User Menu and the CLOSE TIMER display appears.

2. Simultaneously, press the OPEN and RESET buttons to enter the Installer Menu. Release the buttons and the USAGE CLASS display appears. It is the first item in the Installer Menu.

3. Press NEXT until the FACTORY DEFAULTS display appears. The factory default setting is 0.

4. Use the SELECT and NEXT buttons to navigate and change the number on the display to 1.

Note:

When you press SELECT to accept FD 1, the factory settings are reinstated immediately and the menu display returns to the initial Setup Menu. The gate operator will not run until all four sequential menu parameters are entered: Usage Class, Gate Handing, Gate Weight, and Gate Length. Refer to Configuring

the Setup Menu.

OPEN

CT 0 (OFF) CLOSE TIMER

STOP

SELECT

RESET

3-20 SwingSmart DC Ins tallation and Reference Manual Revision E

Installer Menu

HYSECURITY GATE CLOSED

OPEN

STOP

RESET

SELECT

UC 2 USAGE CLASS

OPEN

STOP

RESET

SELECT

FO 1 FIRE DEPARTMENT OPEN

OPEN

STOP

RESET

SELECT

1. S.T.A.R.T. at a gate status display.

2. To access the User Menu, press MENU twice.

3. To access the Installer Menu, simultaneously, press OPEN and RESET

4. Use NEXT to navigate to the menu display. Change the setting using the SELECT and NEXT buttons.

COM

STOP

OPEN

RADIO

OPEN OPEN PARTIAL EYE OPEN EYE CLOSE

EXIT LOOP

BLOCK EXIT IN OBS LOOP OUT OBS LOOP

CENTER LOOP

EDGE EYE

COM + 24 V

EMERG OPEN

SHOW LEDs

FIRE

Enabling the Fire Department Override

Many counties and cities require a Fire Department override system for gate operators. The fire department’s alert system is a separate unit that must be connected to the SwingSmart DC Controller. The FIRE DEPARTMENT OPEN option must be properly configured through the Installer Menu before the operator will recognize the alert system.

To enable the Fire Department Override, take the following steps:

1. Connect the contact NO from the alert system or key switch to the following Smart DC Controller terminals: EMERG OPEN +24V

2. Configure the Installer Menu. At a gate status display, press the MENU button twice. This accesses the User Menu and the CLOSE TIMER display appears.

3. Simultaneously, press the OPEN and RESET buttons to enter the Installer Menu. Release the buttons and the USAGE CLASS display appears. It is the first item in the Installer Menu.

4. Press NEXT until the FIRE DEPARTMENT OPEN display appears. The factory default setting is 0.

5. Use the NEXT button to change the number on the display to 1 and then press SELECT.

6. To exit the Installer Menu, press the MENU button. The gate status appears in the display indicating you have returned to Run Mode.

OPEN

CT 0 (OFF) CLOSE TIMER

STOP

SELECT

RESET

Revision E Display and Menu Options 3-21

Installer Menu

UC 0

USAGE CLASS

SH 0

GATE HANDING

SH 0

GATE HANDING

WT 0

GATE WEIGHT (LB)

SH 0

GATE HANDING

LN 0

GATE LENGTH (FT)

Associated

DC Controller

Connections

Not applicable (N/A)

(N/A)

Tasks and Explanations

Assign the operator’s Usage Class designation per UL 325

standards. See Identifying Gate Operator Category and Usage

Class. The installer must designate a usage class before the

operator will function. See Configuring the Setup Menu.

The handing determines which way the gate opens as you

view it from the operator side. See Adjusting the Limit

Switches. The installer must designate a left or right

handing before the operator will function. See Configuring

the Setup Menu.

Select the gate’s weight range in pounds. The installer must

designate the gate’s weight before the operator will

function. See Configuring the Setup Menu. Designating the

correct gate weight allows the operator to determine the

appropriate acceleration and deceleration rates.

Select the gate’s length in feet. The installer must designate

the gate’s length before the operator will function. See

Configuring the Setup Menu. Designating the correct gate

length allows the operator to determine the appropriate

acceleration and deceleration rates.

)

Setting Options

Bold = Factory Settings

(

Residential 1 to 4 units

0 = Gate disabled

1 =

2 = Comm./public access

3 = Light industrial

4 = Industrial secure

0 = Gate disabled

R = Right hand

L = Left hand

0 = Gate disabled

1 = 0 to 300lbs.

2 = 301 to 600lbs.

3 = 601 to 800lbs.

4 = 800 to 1300lbs.

0 = Gate disabled

1 = 0 to 8 feet

2 = 8 to 12 feet

3 = 12 to 16 feet

4 = 16 to 20 feet

Table 3-2. Smart DC Controller - Installer Menu Functions

Display

Installer Menu

Ref.

No.

3-22 SwingSmart DC Ins tallation and Reference Manual Revision E

Installer Menu

SH 0

GATE HANDING

OS 5

OPEN SPEED

SH 0

GATE HANDING

CS 5

CLOSE SPEED

FD 0 (OFF)

FACTORY DEFAULTS

DUAL GATE

Associated

Connections

DC Controller

(N/A)

3-wire shielded cable to

DUAL GATE input

terminals. Connect Dual

Gate COM (Gate 1) to

Dual Gate COM (Gate 2).

Pair wires:

A - A, COM - COM,

and B - B

Tasks and Explanations

handing, gate weight and length and any other

modified menu settings will need to be configured

again.

Designate how quickly the gate opens. The range 1 through

10 varies the speed of the motor and the gate opening speed

increases as you go up the number scale. A setting of 1

slows the gate travel to approximately 15 seconds. A setting

of 10 speeds up gate travel to approximately 10 seconds.

See Adjusting the Gate Speed.

Designate how quickly the gate closes. The range 1 through

10 varies the speed of the motor and the gate closing speed

increases as you go up the number scale. A setting of 1

slows the gate travel to approximately 15 seconds. A setting

of 10 speeds up gate travel to approximately 10 seconds.

See Adjusting the Gate Speed.

Globally restores all menu settings back to new operator

status. Select setting 1 to return the operator to factory

defaults.

Note: If factory defaults are restored, the UL usage class,

Programs and establishes communication protocols when

wiring two operators as dual gates in a Master/Slave or Sally

Port configuration. This menu item appears if the

sequenced gate (SG) is set at 0 (solo operator). When you

assign one unit as the Master (or Sally Port A), you must

configure the other as Slave (or Sally Port B) through the

make sure both operator’s have the same software

version loaded on the SDC. Press the RESET

button to display the version of software on your

operator.

Installer Menu. See Master and Slave Menu Setup.

Note: Use the most up-to-date version of S.T.A.R.T. and

)

Setting Options

Bold = Factory Settings

(

1 through 10

1 = slowest speed

10 = fastest speed

1 through 10

1 = slowest speed

10 = fastest speed

0 = user settings

1 = reload factory settings

0 = solo operator

1 = Slave unit

2 = Master unit

3 = Sally Port A

4 = Sally Port B

Table 3-2. Smart DC Controller - Installer Menu Functions (Continued)

Display

Installer Menu

DG 0 (OFF)

DUAL GATE

Ref.

No.

Revision E Display and Menu Options 3-23

Installer Menu

Associated

Connections

DC Controller

3-wire shielded cable to

DUAL GATE input

terminals on both

operators. Pair wires:

A - A, COM - COM,

and B - B

(N/A)

Extended (50Ah) batteries

require wire extensions and

an accessory tray.

Maximum (110Ah)

batteries require separate

housing and wiring.

+24V DC

EMERG OPEN

See Note.

Table 3-2. Smart DC Controller - Installer Menu Functions (Continued)

Installer Menu

Tasks and Explanations

make sure both operator’s have the same software

version loaded on the SDC. Press the RESET

button to display the version of software on your

operator.

Programs and establishes communication protocols when

wiring two operators as sequential gates. This menu item

only appears if the Dual Gate (DG) is set to 0.

Note: Use the most up-to-date version of S.T.A.R.T. and

factory-ready, this menu will not appear. The

battery type for a solar-charger is set to 50Ah even

though your operator may have 8Ah batteries

installed.

Assigns charger type.

Note: If a solar-powered unit is ordered and delivered

avoid overheating and larger batteries are charged

with more current to supply a more rapid charge.

Assign the battery type used by the operator.

Note: Smaller batteries are charged with less current to

Provides the Fire Department Open input.

When set to 1, the open signal received by the operator

overrides all photoelectric eyes and edge sensors and opens

the gate. Pressing the RESET button (or the OPEN push

button) is required before the gate can be closed.

Adjusts the sensitivity of the internal inherent entrapment

sensor (IES). Available settings are 1 to 9 with 9 being the

least sensitive. HySecurity strongly recommends that you

avoid setting the IES sensitivity higher than 6.

purposes prior to changing IES sensitivity.

Note: Adjust taper clamp for security and gate impact

)

Setting Options

Bold = Factory Settings

(

0 = solo operator

1 = Loop Layout/Site #1

2 = Loop Layout/Site #2

0 = AC powered charger

1 = solar powered charger

0 = standard (8Ah)

1 = extended (50Ah)

2 = maximum (110Ah)

0 = disabled

1 = enabled

1 = maximum sensitivity

2 = moderate sensitivity

9 = least sensitivity

Display

SG 0 (OFF)

Ref.

No.

SEQUENCED GATE

CH 0 (AC)

CHARGER TYPE

BT 0 (STANDARD)

BATTERY TYPE

FO 0 (OFF)

FIRE DEPT OPEN

SE 2

3-24 SwingSmart DC Ins tallation and Reference Manual Revision E

IES SENSITIVITY

Installer Menu

SS 0 (OFF)

IES STOP ONLY

LC 0 (0.0 SECS)

LEAF DELAY CLOSE

LO 0 (0.0 SECS)

LEAF DELAY OPEN

RT 0 (30 SECS)

MAXIMUM RUN TIMER

Associated

Connections

DC Controller

(N/A)

DUAL GATE inputs on

both operators

DUAL GATE inputs on

both operators

(N/A)

Tasks and Explanations

Class is set to 4.

In a Usage Class 4 environment, the operator can be set to

stop the gate and not reverse gate travel after and IES trip.

Note: This menu option only appears when the Usage

Delays gate closure. This menu option appears if the gate

operator is designated as a Master or a Slave. Available

settings are 1 to 20. Each increment adds ½ second, to a

maximum of 10 seconds time delay, before the operator

activates when commanded to close.

Delays gate opening. This menu appears if the gate

operator is set up as a Master or a Slave. Available settings

are 1 to 20. Each increment adds ½ second (with a

maximum of 10 seconds) time delay following a command

to open before the operator activates.

Assigns a motor run time of 30 or 300 seconds. If the gate

opening or closure takes longer than 30 seconds, you’ll need

to set the run timer to 1.

)

Setting Options

Bold = Factory Settings

(

0 = stop, reverse for 2s

1 = stop only

0 = none

1 through 20

For example:

1 = ½ second

4 = 2 seconds

20 = 10 seconds

0 = none

1 through 20

For example:

1 = ½ second

4 = 2 seconds

20 = 10 seconds

0 = 30 Seconds max run,

1 = 300 Seconds max run

Table 3-2. Smart DC Controller - Installer Menu Functions (Continued)

Display

Installer Menu

Ref.

No.

Revision E Display and Menu Options 3-25

Installer Menu

EC 0 (STOP ONLY)

EYE CLOSE LOGIC

EO 0 (STOP ONLY)

EYE OPEN LOGIC

GR 0 (FULL OPEN)

GATE EDGE LOGIC

SR 0 (FULL OPEN)

IES SENSOR LOGIC

PC 0 NO CONTACT

PHOTO EYE OUTPUT

Associated

Connections

DC Controller

EYE OPEN

EYE COM

EYE CLOSE

EYE COM

EDGE

COM

N/A

Photo eye connections:

EYE OPEN

EYE CLOSE

EYE COM

+24V

Table 3-2. Smart DC Controller - Installer Menu Functions (Continued)

Installer Menu

Tasks and Explanations

The default setting is non-reversal if the close photo eye is

triggered. A setting of 1 causes the gate to reverse and travel

open for two seconds if triggered while closing.

The default setting is non-reversal if the open photo eye is

triggered. A setting of 1 causes the gate to reverse travel and

close for two seconds if triggered while opening.

The default setting is a full-open reversal if the gate edge is

triggered while closing. The optional setting of 1 causes the

gate to reverse for 2 seconds if triggered while closing.

The default setting is a 2-second duration reversal if the

inherent sensor is triggered. The optional setting of 0 will

cause the gate to reopen fully if triggered while closing.

The default setting is photo eyes with Normally Open

outputs. The optional setting 1 requires a Normally Closed

(NC) output which requires that both a photo EYE OPEN

and a photo EYE CLOSE are connected. If set for NC, the

connection is also supervised and any open or short circuit

fault will generate a FAULT 2 alert which requires a STOP

button reset to re-enable any function if triggered.

)

Setting Options

Bold = Factory Settings

(

0 = Close eye stops only

1 = 2s reverse to open

0 = Open eye stops only

1 = 2s reverse to close

0 = Edge reverses full open

1 = 2s reversal only

0 = IES reverses full open

1 = 2 second reversal only

0 = Normal Open PE output

1 = Normal Closed

(supervised)

Display

Ref.

No.

3-26 SwingSmart DC Ins tallation and Reference Manual Revision E

Installer Menu

GC 0 NO CONTACT

GATE EDGE OUTPUT

DT 0 FREE EXIT

DISABLE FUNCTION

Associated

Connections

DC Controller

EDGE

COM

BLOCK EXIT

COM

OUTSIDE OBS LOOP

COM

INSIDE OBS LOOP

COM

Table 3-2. Smart DC Controller - Installer Menu Functions (Continued)

Installer Menu

Tasks and Explanations

limit. If the closed limit is not tripped, the free exit

continues to work normally.

The default setting is edge sensor with Normally Open

(NO) output. The optional setting of 1 requires an (NC)

output.

Configures the BLOCK EXIT input to disable either the

Free Exit Detector function or, alternately, the Timer To

Close function. The default setting disables the free exit

detector.

Note: The free exit is disabled when the gate is at its closed

The default is for full reversal when the Outside

Obstruction Loop is triggered. A setting of 0 causes the gate

to only pause when triggered. Gate closure begins as soon as

the loop is clear again.

The default is for full reversal when the Inside Obstruction

Loop is triggered. A setting of 0 causes the gate to only

pause when triggered. Closure begins as soon as the loop is

clear again.

)

Setting Options

Bold = Factory Settings

(

0 = Normally Open Edge

1 = Normally Closed

0 = Disable Free Exit

1 = Disable Close Timer

0 = Pause closing only

1 = Enable reversing to

open

0 = Pause closing only

1 = Enable reversing to

open

Display

Ref.

No.

Revision E Display and Menu Options 3-27

OR 1 REVERSE

OUTSIDE OBS LOOP

IR 1 REVERSE

INSIDE OBS LOOP

Installer Menu

HD 1 HOLD OPEN

CENTER LOOP HOLD

DL 1 STANDARD

DETECTOR LOGIC

RL 1 0 DISABLED

RELAY 1 LOGIC

Associated

Connections

DC Controller

CENTER LOOP

COM

HY-5A

User 1 Relay

Setting the User Relay Function

Tasks and Explanations

Configures the function of the Center Loop (Shadow

Loop) when triggered:

Setting 1 - holds the gate from S.T.A.R.T.ing open and

from S.T.A.R.T.ing closed. This setting prevents opening

and closing of the gate when the Center Loop is tripped if

the gate is on either (opened or closed) limit switches.

Setting 0 - holds the gate from S.T.A.R.T.ing closed. This

setting prevent closing when on the open limit switch.

Configures for faster closure. This selection determines

whether the close timer begins to count after vehicles have

departed the detector loops or whether the close timer will

count down while the loops are occupied. The gate can

only close when all loop detectors are not triggered.

The default setting causes the Close Timer to S.T.A.R.T.

when the Center Loop is clear. A setting of 2 causes the

Close Timer to S.T.A.R.T. when the open limit switch

trips.

Configures the function of the user 1 output relay, which is

a large relay. It has the capacity to switch both AC and DC

and can be used for high voltage and/or high current loads.

Connect devices directly to the top of the relay: COM plus

NO and NC contacts.

in the Installer Menu

Additionally, there are 25 optional logic function choices,

which are described in detail in

)

Setting Options

Bold = Factory Settings

(

0 = Hold open only

1 = Hold close and hold

open

1 = Standard

2 = Quick close

0 = Disabled

1 to 25 available

Table 3-2. Smart DC Controller - Installer Menu Functions (Continued)

Display

Installer Menu

Ref.

No.

3-28 SwingSmart DC Ins tallation and Reference Manual Revision E

Installer Menu

RL 2 1 CLOSE LIMIT

RELAY 2 LOGIC

TL 2 (45 SECS)

OPEN TIME ALERT

LT 3 (75 SECS)

LOITERING ALERT

Associated

Connections

DC Controller

User 2 Relay

Setting the User Relay Function in the

User relays

Setting

User relays

Setting

RS-485

Tasks and Explanations

Function No. 8.

Configures the function of the user 2 output relay, which is

an electronic relay with the capacity for switching a DC

load only. The User 2 Relay is limited to 48 Volts DC and

4 Amps maximum load. Connect a device directly to the

two spade terminals at the bottom of the control board,

next to the label USER 2.

Installer Menu

There are 25 optional logic function choices, which are

described in detail in

the User Relay Function in the Installer Menu

Adjusts the time delay before activating a user relay

Note: This menu appears only when a user relay is set to

function. Maximum time setting is 135 seconds. See

This function monitors activation of the Outside

Obstruction Loop when there is no activation of the gate.

When the adjustable period of time is exceeded, User Relay

No. 13 triggers and reports loitering in the diagnostics log.

Adjust the time delay before activating the user relay

function. Maximum time setting is 135 seconds. See

Function No. 13.

the User Relay Function in the Installer Menu

Note: This menu appears only when a user relay is set to

Sets the system address for network communication:

0 = no network communication

1-99 sets individual poling addresses.

)

Setting Options

Bold = Factory Settings

(

0 = Disabled

1 = default

1 to 25 available

0 = 0 seconds

1 = 15 seconds

2 = 45 seconds

3 = 75 seconds

4 = 105 seconds

5 = 135 seconds

0 = 0 sec.

1 = 15 seconds

2 = 45 seconds

3 = 75 seconds

4 = 105 seconds

5 = 135 seconds

0 = No network

1 to 99 = Network “drop”

address

Table 3-2. Smart DC Controller - Installer Menu Functions (Continued)

Display

Installer Menu

SA 0 (OFF)

STC ADDRESS

Ref.

No.

Revision E Display and Menu Options 3-29

Installer Menu

ELD 0 (RUN MODE)

EXIT LOOP SET

ILD 0 (RUN MODE)

IN OBS LOOP SET

OLD 0 (RUN MODE)

OUT OBS LOOP SET

CLD 0 (RUN MODE)

CENTER LOOP SET

Associated

Connections

DC Controller

Table 3-2. Smart DC Controller - Installer Menu Functions (Continued)

Installer Menu

Tasks and Explanations

Controls the HY-5A Free Exit detector. HY-5A

Controls the HY-5A Inside Obstruction Loop detector. HY-5A

Controls the HY-5A Outside Obstruction Loop detector. HY-5A

Controls the HY-5A Center Loop (Shadow) detector. HY-5A

)

Setting Options

Bold = Factory Settings

(

0 = Run mode

1 = Show frequency

2 = Show call level 0-7

3 = Set Frequency

0 = Run mode

1 = Show frequency

2 = Show call level 0-7

3 = Set Frequency

0 = Run mode

1 = Show frequency

2 = Show call level 0-7

3 = Set Frequency

0 = Run mode

1 = Show frequency

2 = Show call level 0-7

3 = Set frequency

Display

Ref.

No.

3-30 SwingSmart DC Ins tallation and Reference Manual Revision E

Smart DC Controller

Figure 4-1. Smart DC Controller and Control Box

Chapter 4

This section provides information about the Smart DC Controller board; its inputs for peripheral connections and its monitoring capabilities. This section explains how to:

1. Review the connections on the Smart DC Controller

2. Perform a Preliminary Test of the components

3. Connect Vehicle Detectors

4. Connect Accessory Devices

• Entrapment Sensor

Connections

•Access Controls

• Manual Push-button Station

•User Relays

Revision E Smart DC Controller 4-1

Overview of the Smart DC Controller

COM

STOP

OPEN

RADIO

OPEN OPEN PARTIAL EYE OPEN EYE CLOSE

EXIT LOOP

BLOCK EXIT

IN OBS LOOP OUT OBS LOOP

CENTER LOOP

EDGE EYE

COM

+ 24 V

EMERG OPEN

SHOW LEDs

RADIO O

PTI

+24

UAL

SER2

COM MON TERMINALS

HY-5A FREE EXIT

HY-5A INSIDE LOOP

HY-5A OUTSIDE LOOP

HY-5A CENTER LOOP

RS-485 COMMUNICATION

USB PORT USER RELAY 1 Electro-mechanical

USER RELAY 2 Solid state

USER 1

24VDC 1 AMP

MAX

24VAC

1 AMP MAX

12VDC

1 AMP MAX

LOOP

24VDC 1 AMP

MAX

24VAC

1 AMP MAX

12VDC

1 AMP MAX

24VDC

24VAC

1 AMP

MAX

Amp Draw on Power Supplies

Three power supplies are available:

24VDC, 24VAC, 12VDC

A maximum draw of 1A is allowed from each supply.

For example :

Amp Draw & Accessories connected to 24VDC

0.50A = Four photo eyes (for entrapment protection)

0.25A = Keypad with light

0.76A

NOTE: The 24VDC power supply has four terminals

that can be used in any combination to draw the

available 1A maximum.

0.015A = Three HY-5A detectors

Push button to show active inputs when using DC power.

+24VDC

VERVIEW OF THE

MART

DC C

ONTROLLER

The Smart DC Controller uses LED’s to indicate active inputs when AC power is present. For operators that use only DC power, you can push a button to show the active inputs. This button is at the bottom left corner near the EMERG OPEN input.

On a new operator no active inputs should appear until external accessories and wiring are attached. If any inputs are active before connecting external wiring, refer to

Smart DC Controller Troubleshooting

4-2 SwingSmart DC Installation and Refer ence Manual Revision E

Figure 4-2. Smart DC Controller Board

Overview of the Smart DC Controller

Preliminary Testing

All the control device inputs listed in Table 4-1 are shown as a single input. The second wire is connected to a Common Terminal Bus (1 - 8) on the Smart DC Controller board. The Fire Department Open input is an exception and requires a +24 Volt input as well as activation in the Installer Menu. For convenience a +24V terminal is located next to the EMERG OPEN terminal. Refer to Figure 4-2.

Table 4-1. Smart DC Controller Board Inputs

Terminal No.

1- 8 Common Terminal All user inputs are energized when connected to common except

9 Stop * push button Normally Closed (N.C.). input. Jumper to Common if not being used.

10 Open * push Button Normally Open (N.O.) input. Not for radio or remote access controls.

11 Close push button N.O. input. Connection for a close push-button.

12 Remote Open and Radio Control N.O. input. For radio / remote open device - Program to also Close

13 Partial Open Not used in swing gate operators.

14 Photo Eye Open direction N.O. input. Connection for Photo Eye Open direction. Can be changed

15 Photo Eye Close direction N.O. input. Connection for Photo Eye Close direction.

16 Free Exit Vehicle Detector N.O. input. Connection for free exit vehicle detector.

17 Block Free Exit vehicle detector or Close

18 Inside Obstruction Vehicle Detector N.O. input. Inside reversing loop.

19 Outside Obstruction Vehicle Detector N.O. input. Outside reversing loop.

20 Center Loop (Shadow) Vehicle Detector N.O. input. Shadow function used for Swing gates only.

21 Edge Sensor N.O. input. One input works for both directions of travel. It can be

22 Photo Eye Common When the Photo Eye Open and Photo Eye Closed common wires are

23 +24V DC Convenient 24VDC power for photo eyes or the Emergency Open

24 Emergency Open (Fire Dept.Open) ** N.O. input. The Emergency Open must be enabled via the Installer

*Do not connect an external control to the STOP or OPEN inputs unless the controls are located in clear view of the entire gate area. Use the RADIO OPEN input or RADIO OPTIONS spade connections for all out-of-sight controls, such as a telephone entry or radio operated controls. **The Fire Department Open control must be keyed or guarded so that it can only be used by authorized personnel.

Input Name Use

Emergency Open.

using Smart Touch Installer Menu.

to a supervised Normally Closed (N.C.) contact through the Installer Menu.

N.O. input. Free Exit is only disabled if Close Limit Switch is tripped. If

Timer

the gate is partially opened, the Free Exit detector will trigger the gate to open fully. The input can be converted in the Installer Menu to alternately disable the Close Timer.

changed to N.C. contact through the Installer Menu.

connected to this terminal, the photo eyes energize only when the motor runs. Use these terminals to preserve battery power.

input.

Menu. It is energized by connecting to the +24V terminal above it. The EMERG OPEN overrides photo eye & edge sensor commands.

Can be changed

Revision E Smart DC Controller 4-3

Overview of the Smart DC Controller

NOTE

Rear ViewFront View

Loop wire connections

Sensitivity dial adjustment

Status LED

Standoff Supports (Inset into the holes in the Control Box.)

Vehicle Detector Installation Options

The Smart DC Controller provides a feature-rich interface to four different vehicle detector inputs.

Standard box type 11 pin (24 Volt DC or 24 Volt AC) vehicle detectors may be connected in the traditional manner as described in

HySecurity’s custom HY-5A mini-detector module (Figure 4-3) plugs directly into the Smart DC Controller Board making field installation much faster plus providing a large performance benefit. The detector communicates with the Smart DC Controller microprocessor to achieve the following benefits over common box type detectors:

• Loop frequency is automatically set and monitored by the Smart DC Controller

• Very low power draw, which is important for maximum UPS capability during a power failure and for solar applications.

• Cross-talk between multiple loops is impossible.

• Best operating frequency for each loop is automatically selected.

• Loop frequency and call strength can be reported on the Smart DC Controller display.

• Loop malfunctions are reported and stored by the Smart DC Controller.

• Most detector or loop faults that can occur are reported and presented on the Smart DC Controller display.

Installing Standard 11-Pin Box Type Vehicle Detectors

It is not mandatory to use two separate detectors for inner and outer obstruction detection, however the benefits of using this additional detector are great. Several new features are possible, such as second vehicle tailgating detection, loitering alert, and selectable non-reversing options.

Figure 4-3. HY-5A Vehicle Detector Module

4-4 SwingSmart DC Installation and Refer ence Manual Revision E

Overview of the Smart DC Controller

NOTE

There are four vehicle detector inputs available on the Smart DC Controller as well as via the direct plug in modules. The vehicle detector input functions are as follows:

• Free Exit Loop Detector - This opens a fully closed gate.

• Outside Obstruction Loop Detector (Out Obs Loop) - This is for the outside reversing loop

• Inside Obstruction Loop Detector (In Obs Loop) - This is for the inside reversing loop

• Center Loop Detector - This is also known as a Shadow Loop and is used for swing gates only to prevent a

gate from S.T.A.R.T.ing open or closed when a vehicle is in the path of the gate.

Use of any combination of HY-5A detectors and box detectors is acceptable. On occasion, multiple obstruction detectors may be mandatory. For example, an area greater than 200 square feet (61 square meters) of loop cannot be connected to any one detector because the sensitivity becomes inadequate.

ONNECTING

Install the HY-5A Vehicle Detector modules, one at a time, according to the following procedure:

1. Turn off both AC and DC power switches.

2. Insert the locking end of the two white plastic standoffs into the mounting holes on the detector.

3. Plug the detector into the appropriate socket along the right edge of the Smart DC Controller board.

careful to align the six detector pins into the socket correctly

face toward the board), and then snap the standoffs into the holes in the control box.

4. Route the loop wires through the holes provided in the control box and connect the loop leads to the two

terminals on the HY-5A detector. Tighten the terminal screws securely.

5. To enable the detector, turn on power. The detector will immediately tune if it is connected to loops. Make

sure no cars or other metal objects are over the loops.

6. Repeat Steps 1 through 5 for each HY-5A detector.

7. If the detector module is unplugged after it is enabled, a communications alert (ALERT 10) will be

triggered; if the fault continues an error message, ERROR 3 “Detector Failed” is displayed.

HY-5A V

EHICLE DETECTORS

(the screws for tightening the terminals should

If there is any detector fault, the gate operator functions as if the detector is triggered.

Pressing the RESET button:

• Clears any errors

• Tunes the detectors on connected loops

• Un-installs any detectors that have been removed

8. The Smart DC Controller automatically governs frequency selection for all HY-5A detector modules. This

simplifies installation and guarantees that there is no cross-talk between multiple loops. The frequency can also be manually selected; if this is required, refer to the Table 3-2 "Smart DC Controller - Installer Menu

Functions" on page 3-22.

Revision E Smart DC Controller 4-5

Overview of the Smart DC Controller

NOTE

9. Sensitivity is the only adjustment available on the detector itself. Generally, sensitivity does not need to be increased unless the loop is large or there are multiple loops connected to one detector.

Do not exceed more than 200 square feet (61 square meters) of loop area to one detector.

If required, adjust the sensitivity using the rotary switch which has the following eight settings:

• 0 = Low with boost (See NOTE.)

• 1 = Normal with boost (See NOTE.)

• 2 = Medium with boost (See NOTE.)

• 3 = High with boost (See NOTE.)

• 4 = Low without boost

• 5 = Normal without boost

• 6 = Medium without boost

• 7 = High without boost

A boost feature is applied for settings 0 through 3. Boost increases the sensitivity during a call and is useful for maintaining continuous detection if the signal becomes weak (such as with tractor-trailer trucks). Sensitivity settings 4 through 7 are the same as 0 through 3, but without the boost feature.

10. Vehicle detector functions are configurable through the Installer Menu as described in Table 4-2.

Table 4-2. Vehicle Detect or - Configurable Functions

Installer Menu Setting Options

Display Meaning

OR 1 Outside Obstruction loop detector function 0 = Pause closing only

1 = Enable reversing to open

IR 1 Inside Obstruction loop detector function 0 = Pause closing only

1 = Enable reversing to open

HD 1 Center Loop detector function 0 = Hold open only

1 = Hold open and Hold closed

DL 1 Vehicle detector logic

1 = Standard (

loops have cleared 2 = Quick close (Close Timer can count to zero, even while loops are active, so the gate will close as soon as the loops are clear)

(Bold - Default)

Close Timer does not begin counting until all

)

11. The outside and inside Obstruction Loop Detectors are factory configured to fully re-open the gate as a default setting. In the Installer Menu, each detector can individually be set so that when the gate is closing there is only a pause if triggered. To change the setting, go to the menu OR or IR item and set to 0.

4-6 SwingSmart DC Installation and Refer ence Manual Revision E

Overview of the Smart DC Controller

NOTE

NSTALLING STANDARD

If standard 11-pin box type vehicle detectors are to be used, perform the following procedure.

1. If there is sufficient space, install the sockets in the control box; if not, then install them in a separate

external housing. Figure 4-4 is for general reference only.

Carefully consider your peripheral connections. Any peripheral device required for safe gate operation should be attached 24VDC in case of an AC power outage. Additionally, box detectors with relays require five times more power than HY-5A detectors, therefore UPS battery life will be extended if using HY-5A detectors.

2. Connect 24 Volt power to the detector. Connect Pin No. 1 to a 24VAC or 24VDC terminal and Pin No. 2

to common.

3. Connect output Pin No. 6 to the Common Bus and output Pin No. 5 to one of the four detector terminal

inputs (depending upon the detector function required) on the Smart DC Controller.

4. If multiple detectors are used, route the power wires and common wire from socket to socket (daisy-

chaining) rather than individually running each wire to the same location. See Figure 4-4. The only wires that are separate are the output wire to the Smart DC Controller and the detector loop input wires.

11-PIN BOX T

YPE VEHICLE DETECTORS

Always keep the detector loop wires well twisted at all places beyond the area of the loop. The lead in portion sealed in a saw cut does not need to be twisted so long as the wires are encapsulated in loop sealant and cannot move. Refer to

Installing Vehicle Detectors and Loops

Revision E Smart DC Controller 4-7

Overview of the Smart DC Controller

Inside

Obstrucon

Loop Detector

Outside

Obstrucon

Loop Detector

Free Exit

Loop Detector

Center

Loop Detector

PIN 1

PIN 2

Common

FREE EXIT LOOP terminal

IN OBS LOOP terminal

OUT OBS LOOP terminal

CENTER LOOP terminal

LOOP

LOOP LOOP

LOOP

24VAC or 24VDC Connect detector to match its voltage rating

Figure 4-4. Standard 11-Pin Box Type Vehicle Detector

EHICLE DETECTOR CONFIGURATION AND QUICK CLOSE MODE

ELECTION

The Standard Quick Close modes are selectable in the Installer Menu. Refer to Table 3-2 on page 3-22.

The two selectable modes are described as follows:

Mode 1 (Default)

An input from either the Free Exit, Outside Obstruction Loop, Inside Obstruction Loop or the Center Loop will hold the gate open, reset the close timer, and block all close inputs.

Mode 2

Same function as Mode 1, except the close timer can count to zero even with the Free Exit, Outside Obstruction Loop, Inside Obstruction Loop or the Center Loop detector inputs active. If the close timer has counted to zero, the gate will close when all detector inputs are clear.

4-8 SwingSmart DC Installation and Refer ence Manual Revision E

Connecting Accessory Devices

COM

STOP

OPEN

RADIO

OPEN

OPEN PARTIAL EYE OPEN EYE CLOSE

EXIT LOOP

BLOCK EXIT

IN OBS LOOP OUT OBS LOOP

CENTER LOOP

EDGE EYE

COM

+ 24 V

EMERG OPEN

SHOW LEDs

ADI

OPTIO

AL GA

ER2

COMMON TERMINALS

HY-5A FREE EXIT

HY-5A INSIDE LOOP

HY-5A OUTSIDE LOOP

HY-5A CENTER LOOP

RS-485 COMMUNICATION

USB PORT

USER RELAY 1

Electro-mechanical

USER RELAY 2 Solid state

24VDC

24VAC

12VDC

VEHICLE LOOP

HY-5A

Access controls

Photo eye

2 channel radio receiver

Edge sensor

Connecon for a Master/Slave gate system.

Photo eye N.O. connects to either EYE OPEN or EYE CLOSE.

(Ex. Card reader, keypad)

Red LED heart beat indicates processor is working.

Mul-colored LED indicates power and gate status.

RS232

Press buon to light acve inputs.

RS485 ethernet

4-wire connecon:

 +24V



EYE COM



Relay COM,



EYE OPEN or CLOSE -

(depending on funcon)

ONNECTING

CCESSORY

EVICES

All accessories require a minimum of two connections on the Smart DC Controller.:

•a device input

• a Common Bus Terminal (COM)

Devices, such as gate edge sensors and photoelectric beams, must be installed to protect against entrapment. These secondary entrapment protection devices are required so the gate installation is in compliance with UL 325 Safety Standards. Figure 4-5 illustrates how to connect different sensor devices to the Smart DC Controller.

Figure 4-5. Entrapment Sensors & Accessory Connections

Revision E Smart DC Controller 4-9

Connecting Accessory Devices

CAUTION

COM

STOP

OPEN

RADIO

OPEN OPEN PARTIAL

EYE OPEN EYE CLOSE

EXIT LOOP

BLOCK EXIT

IN OBS LOOP OUT OBS LOOP

CENTER LOOP

EDGE EYE

COM

+ 24 V

EMERG OPEN

SHOW LEDs

24VDC

24VAC

12VAC

OPEN

STOP

Push-buon Staon

Manual Push-button Station

A manual push-button station controls the gate operator and opens, stops, and closes the gate. It is most often used by a guard in a 24-hour guard station. An example of the push-button station connections on SwingSmart is shown in Figure 4-6.

Make sure the manual push-button station in within site of the gate, a distance (six foot, 1.8m minimum) away from the gate’s moving parts, and out of reach of children.

Figure 4-6. Manual Push-button Station Connection

4-10 SwingSmart DC Ins tallation and Reference Manual Revision E

Connecting Accessory Devices

NOTE

User Relays - Programming Procedure

The Smart DC Controller is able to interface with many types of external devices through the use of two userprogrammable output relays. All of the user relay functions identified and described in Table 4-3 are accessible in the Installer Menu.

The User Relays will operate normally to less than 18VDC. The USER 2 RELAY is rated for DC only up to 48V and does not have an N.C. (normally closed) connection.

Use the Smart DC Controller buttons to program the user relays according to the following steps:

1. Select the relay you wish to use.

2. Enter the appropriate function using the associated number listed in the table.

Table 4-3. User-Programmable User Relays - Function Options

No. Name Description

1 Close limit output Creates an interlock signal to another operator’s interlock input, or simply to indicate that the

gate is secure. The relay is released when the fully-closed limit switch is tripped. The relay is energized when the fully-closed limit is released. (Any open command energizes the relay.)

2 Close limit pulse output Used in a sequenced system to command a second machine to close. Generates a brief pulsed

output that occurs when the close limit is triggered.

3 Open limit output Indicates a full-open position. This output becomes active when an open-limit is triggered

and releases when the open-limit is released.

4 Open limit pulse output Trips a sequenced barrier arm gate operator to open. Generates a brief pulsed-output when

the open-limit is triggered. An additional pulse is also generated with any new open command even when the gate is already fully-opened.

5 Warn before/during operate

output

6 Gate Lock output Controls external solenoid locks or magnetic locks. In both directions of travel, this output is

7 Gate forced open output Activated if the gate is forced off the closed limit switch and operator is not able to restore the

8 Gate open too long output Activates when the gate is open longer than a user-selected period of time. Adjustable from 0

9 Safety Mode Alert output Activated when system is in the Safety Mode or the Entrapment Mode. Safety Mode occurs

10 Entrapment Mode Alert output Activated only when system is in the Entrapment Mode.

11 Unauthorized Vehicle Entry

output

12 Outside Obstruction Vehicle

Detector output

Controls an external warning device. This output operates at the same time as the internal warn before operate buzzer.

ths

activated about 7/10 remains active while moving as well as for a few seconds after stopping.

gate to full closed within four seconds. This alarm resets itself in 30 seconds.

Note:

FA - FORCE OPEN ALERT must be set to 1 in the User Menu.

delay to 135 seconds delay in 15-second time increments.

Note:

TL - OPEN TIME ALERT adjustments can be made in the Installer Menu.

upon an impact with an obstruction. Entrapment Mode means the gate is stopped and occurs if the internal inherent sensor triggers while the system is in the Safety Mode.

Activated when a second vehicle enters from the outside without a valid input from an access control device. This output releases when an access control input signals open or the gate reaches the close limit position.

Interlocks an entry device to prevent pedestrian use. This output is active whenever the Outside Obstruction Loop Detector is tripped.

of a second before the operator S.T.A.R.T.s moving the gate and

Revision E Smart DC Controller 4-11

Connecting Accessory Devices

Table 4-3. User-Programmable User Relays - Function Options (Continued)

No. Name Description

13 Loitering Alert Indicates a vehicle or loitering on the Outside Obstruction Loop. Adjustable from 0 delay to

135 seconds delay in 15-second time intervals.

Note:

LT - LOITERING ALERT adjustments can be made in the Installer Menu.

14 Gate nearing full travel output Activated when the gate is three feet from full travel in both the open and close directions.

This output is used to reduce the sensitivity of a proximity sensor near the ends of gate travel.

15 Gate Failure output Activated to report occurrence of a problem. Indicates the system is in an Error Mode, Fault

Mode or Entrapment Mode. If active, the gate is disabled.

16 Motor Running output Active when the motor is running and the gate is in motion.

17 AC Power Failure output This relay is normally energized and drops with loss of AC power.

18 DC Power Failure output Activated when the battery power is very low, but the output ceases when the battery is dead.

The relay is triggered when the battery is less than 20 Volts.

19 Flasher Relay Controls flashing lights that pulse once per second. The relay is constantly activating except

when the open limit switch is triggered.

20 Free Exit Loop Vehicle Detector

output

21 Inside Obstruction Vehicle

Detector output

22 Reset/Shadow Loop Detector

output

23 External Latching Gate Lock

Output

24 Gate at Partial Open Position Not functional in the SwingSmart operator.

25 DC Power Alert Deactivates when the software detects a low battery voltage (below 21VDC, but greater than

Active whenever the Exit Loop is tripped.

Activated when the Inside Obstruction Vehicle Detector is tripped.

Activated when the Center (Shadow) loop detector is tripped.

Not functional in the SwingSmart operator.

18VDC) for a duration of 2 seconds or more. To slow battery drain, accessory power loads are shed. Connect wiring to Relay 2, and then program the Installer Menu item Relay 2 Logic by entering the number 25 in its data field.

4-12 SwingSmart DC Ins tallation and Reference Manual Revision E

Power Requirements

Earth

ground

Main

power in

115/230VAC power conduit (if required)

Conduit for Master/Slave cables (Conduit may be

Conduit for Vehicle Detector

wires

shared with low voltage control wires)

Bi-parting Gate Systems

Chapter 5

Configuring two operators to be a Master and Slave pair is easy with the Smart DC Controller. There is no need to order a special model or any adapters. The area of the board marked Dual Gate employs a 3-wire RS-485 serial port for communication between master and slave operators. .

Figure 5-1.

OWER

When installing a dual-operator system, the following must be adhered to:

• An electrical conduit for interconnecting wires must span between the two operators. The master-slave communication wires and any low voltage control wires must be installed in a conduit that is separate from the high voltage power wires. Refer to Figure 5-2.

Revision E Bi-parting Gate Systems 5-1

EQUIREMENTS

Master and Slave Wiring Connections

Master Slave

Conduit (in the ground)

Shielded cable (3-wire)

Shield wire

Ground

Note: Do NOT connect the ground shield wire at both ends.

• Complete the installation of both operators as separate machines and verify that their basic functions are correct as solo operators before interconnecting them.

• External control inputs, vehicle detectors and entrapment protection sensors may be connected to either gate operator without regard to preference.

• Be sure both operators are running the same software version. The software version is available on the display by pressing the RESET button on the operator. The software version appears beneath the word HYSECURITY. Keep the most current software loaded. It is available at www.hysecurity.com. Make it part of your maintenance routine to check for software upgrades on a regular basis.

• Both operators can be connected to the same 20A circuit breaker in the main panel. The wire size affects operator performance. Use the following chart as a guideline to size wire for the given distance from the power source to BOTH operators.

Table 5-1. Wire Length Chart

AC Power - Dual Operators 14 gauge wire 12 gauge wire 10 gauge wire

115V 305 ft (95 meters) 500 ft (150 meters) 775 ft (240 meters)

230V 1220 ft (370 meters) 1950 ft (590 meters) 3100 ft (940 meters)

ASTER AND

EXIT LOOP

BLOCK EXIT IN OBS LOOP OUT OBS LOOP CENTER LOOP

EDGE EYE

COM

+ 24 V

EMERG OPEN

SHOW LEDs

OPTI

LAVE

USER 1

E S

IRING

Figure 5-2.

ONNECTIONS

EXIT LOOP

BLOCK EXIT IN OBS LOOP OUT OBS LOOP CENTER LOOP

EDGE EYE

COM

+ 24 V

EMERG OPEN

SHOW LEDs

OPTI

USER 1

5-2 SwingSmart DC Installation and Refer ence Manual Revision E

Master and Slave Wiring Connections

NOTE

1. As shown in Figure 5-2, connect a shielded communications cable to the DUAL GATE inputs in each

unit. The inputs are located near the base of the Smart DC Controller. Be sure to connect the wires in pairs to the same terminal ports (A-A, B-B, and COM to COM) on both units. See

SDC Boards

Table 5-2.

Master Slave Connections on

Table 5-2. Master Slave Connections on SDC Boards

Slave Master

COM COM

Shield wire to Ground* * Only ground to one

unit. Do NOT attach the shield wire to both units.

2. Attach a ring terminal to the shield wire and connect it to the Smart DC Controller’s convenient ground

screw. Refer to Figure 5-2.

Connect the ground shield wire to only one operator, not both.

Revision E Bi-parting Gate Systems 5-3

Master and Slave Menu Setup

NOTE

HYSECURITY GATE CLOSED

OPEN

STOP

RESET

SELECT

UC 2 USAGE CLASS

OPEN

STOP

RESET

SELECT

DG 2 (MASTER) DUAL GATE

OPEN

STOP

RESET

SELECT

1. S.T.A.R.T. at a gate status display.

2. Access the User Menu by pressing MENU twice.

3. Access the Installer Menu, by simultaneously pressing OPEN and RESET. Release the buttons.

4. Use NEXT to navigate to the menu display. Change the setting using the SELECT and NEXT buttons.

ASTER AND

LAVE

ENU

ETUP

Determine which unit will be set up as the Master. The other unit will be set up as the Slave. It doesn’t matter which unit is which, but you must identify the Master and Slave operators by taking the following steps:

S.T.A.R.T. by configuring the MASTER unit.

1. At a gate status display, press the MENU button twice. This accesses the User Menu and the CLOSE TIMER display appears.

2. Simultaneously, press the OPEN and RESET buttons to enter the Installer Menu. Release the buttons and the USAGE CLASS display appears which is the first item in the Installer Menu.

3. Press NEXT until the DUAL GATE display appears. The factory default setting is 0.

4. Use the SELECT and NEXT buttons to navigate and change the setting to 2 MASTER.

5. To exit the Installer Menu, press the MENU

CT 0 (OFF) CLOSE TIMER

button. A gate status appears in the display indicating you have returned to Run Mode.

Note:

For proper operation, you must set the other

gate operator as SLAVE.

OPEN

STOP

SELECT

RESET

6. Move to the other SwingSmart operator.

7. Using the buttons on the Smart DC Controller, access the DUAL GATE display through the Installer Menu.

8. Perform the same steps, 1 through 5, but address the operator as SLAVE, setting 1.

When the SwingSmart operator has been designated as the master and the other as slave, the dual-gate operators will be in constant communication, most often, in a peer-to-peer relationship. For example,

• Any control input that is attached to the slave unit will be recognized by the master once the Installer Menu is properly configured in both units.

• A diagnostics log is maintained in each unit, but both units run and store the errors codes and diagnostics pertinent to each other.

• The master unit controls the close timer even if the timer is set in the slave unit. If a close timer is set in both units, the master unit overrides the slave setting.

If the dual-gate communication stops for whatever reason, (communication wire severed or the power switch is turned off in one unit), both operators cease to function and an ERR4 (Master/ Slave Communication Error) appears in the display.

5-4 SwingSmart DC Installation and Refer ence Manual Revision E

Connecting a Radio Receiver for Remote Open

Figure 6-1.

Reference

Chapter 6

This section of the manual provides information which may be useful when installing SwingSmart operators. It includes how to:

• Connect a Radio Receiver for Remote Open

• Install a Gate Locking Mechanism

• Setting User Relay Functions

• Install Vehicle Detectors and Loops

• Install Photoelectric Sensors

• Install Gate Edge Sensors

• Troubleshoot error codes, faults, and hardware issues

• Diagnose vehicle detector and loop faults

• Review General Maintenance procedures

ONNECTING A

ADIO

Take the following steps to mount a commercial style 24VDC radio receiver (external antenna type):

1. Install the receiver in the channel of the

chassis on either side of the electrical box.

2. Knock out the closest hole in the bottom of

the electrical box and route the wires to the area marked RADIO OPTIONS. Only three wire connections are needed because the common wire and one radio output wire are connected together. Figure 6-1 shows additional wires from a two channel receiver.

3. Make sure to observe polarity and crimp

together the black radio common wire and one of the radio output wires using a ¼-inch spade connector.

4. Fasten the two crimped wires to the COM

terminal.

ECEIVER FOR

EDGE EYE

COM

+ 24 V

EMERG OPEN

SHOW LEDs

Two Channel Radio Receiver

Power

OPTI

EMOTE

L GA

PEN

Shows connecons for Remote Open and Gate Edge (dashed line).

5. Connect the red wire to the +24V spade and connect the other radio output contact wire to the spade

marked OPEN.

Revision E Reference 6-1

Connecting a Radio Receiver for Remote Open

NOTE

Note:

This terminal is the same as the input terminal labeled RADIO OPEN along the left edge of the Smart

DC Controller.

6. Mount an external antenna onto the top of a fixed fence post near the operator.

7. Connect the antenna into the socket on the radio receiver.

8. Set the “DIP” switches in the receiver to match the same code used in the transmitter.

If an edge sensor transmitter is also used to reverse the gate, be certain to use a two channel commercial receiver. The edge and hand held transmitters must have their codes set to match the receiver or they will not function.

6-2 SwingSmart DC Installation and Refer ence Manual Revision E

FAAC DC 20 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual