620/640/642
& 624 MPS
ist umweltfreundlich
100% Altpapier
pour la nature
papier recyclé 100%
for nature
recycled paper 100%
per la natura
carta riciclata 100%
para la naturaleza
100% papel reciclado
620/640/642
& 624 MPS
C
E
R
M
E
T
A
Z
I
E
N
D
A
C
E
R
T
I
F
I
C
A
T
A
UNI EN ISO 9001-085
para la naturaleza
100% papel reciclado
ist umweltfreundlich
100% Altpapier
pour la nature
papier recyclé 100%
for nature
recycled paper 100%
per la natura
carta riciclata 100%
FAAC écologique
• La présente notice a été réalisée 100% avec du papier recyclé.
• Ne pas jeter dans la nature les emballages des composants de l’automatisme,
mais sélectionner les différents matériaux (ex.: carton, polystyrène) selon la
législation locale pour l’élimination des déchets et les normes en vigueur.
FAAC por la naturaleza.
• El presente manual de instrucciones se ha realizado, al 100%, en papel
reciclado.
• Los materiales utilizados para el embalaje de las distintas partes del sistema
automático (cartón, poliestireno) no deben tirarse al medio ambiente, sino
seleccionarse conforme a las prescripciones locales y las normas vigentes
para el desecho de residuos sólidos.
Die Beschreibungen und Abbildungen in vorliegendem Handbuch sind
unverbindlich. FAAC behält sich das Recht vor, ohne die wesentlichen
Eigenschaften dieses Gerätes zu verändern und ohne Verbindlichkeiten in Bezug
auf die Neufassung der vorliegenden Anleitungen, technisch bzw. konstruktiv/
kommerziell bedingte Verbesserungen vorzunehmen.
Las descripciones y las ilustraciones de este manual no comportan compromiso
alguno. FAAC se reserva el derecho, dejando inmutadas las características
esenciales de los aparatos, de aportar, en cualquier momento y sin comprometerse
a poner al día la presente publicación, todas las modificaciones que considere
oportunas para el perfeccionamiento técnico o para cualquier otro tipo de
exigencia de carácter constructivo o comercial.
Le descrizioni e le illustrazioni del presente manuale non sono impegnative. La FAAC
si riserva il diritto, lasciando inalterate le caratteristiche essenziali dell’apparecchiatura, di apportare in qualunque momento e senza impegnarsi ad aggiornare la
presente pubblicazione, le modifiche che essa ritiene convenienti per miglioramenti
tecnici o per qualsiasi altra esigenza di carattere costruttivo o commerciale.
The descriptions and illustrations contained in the present manual are not binding.
FAAC reserves the right, whilst leaving the main features of the equipments
unaltered, to undertake any modifications it holds necessary for either technical
or commercial reasons, at any time and without revising the present publication.
Les descriptions et les illustrations du présent manuel sont fournies à titre indicatif.
FAAC se réserve le droit d’apporter à tout moment les modifications qu’elle
jugera utiles sur ce produit tout en conservant les caractéristiques essentielles,
sans devoir pour autant mettre à jour cette publication.
FAAC per la natura
• La presente istruzione è realizzata al 100% in carta riciclata.
• Non disperdete nell'ambiente gli imballaggi dei componenti dell'automazione bensì selezionate i vari materiali (es. cartone, polistirolo) secondo
prescrizioni locali per lo smaltimento rifiuti e le norme vigenti.
FAAC for the environment
• The present manual is produced in 100% recycled paper
• Respect the environment. Dispose of each type of product packaging
material (card, polystyrene) in accordance with the provisions for waste
disposal as specified in the country of installation.
FAAC der Umwelt zuliebe
• Vorliegende Anleitungen sind auf 100% Altpapier gedruckt.
• Verpackungsstoffe der Antriebskomponenten (z.B. Pappe, Styropor) nach
den einschlägigen Normen der Abfallwirtschaft sortenrein sammeln.
DECLARACIÓN DE CONFORMIDAD
SEGÚN LAS NORMAS ISO/IEC GUÍA 22 EN 45014
NOMBRE DEL FABRICANTE: FAAC S.p.A.
DIRECCIÓN DEL FABRICANTE: FAAC S.p.A.
Via Benini, 1
40069 - Zola Predosa
BOLOGNA - ITALIA
Declara, bajo su propia y exclusiva responsabilidad, que los productos
Modelos/Serie: 402 - 422 - 400 - 750 - 760 - 746 - 844 - 820 - 860 - 590.1 - 593
- 580 - 595 - 550 - 500 RC - 503 RC - 560 - 630 - 620 - 640 642 - 770 - 748 - 412 - 401 MPS - 402 MPS - 444 MPS - 440 MPS
- 844 MP - 844 MPS - 844 B/C - 400 B/C - INTELLIGENT LAMP
- T 10 - T 11 - T 20 -T 21 - FAAC SWITCH - METAL DIGIKEY DIGICARD - DECODER - DETECTOR F4 - MINISERVICE GRUPPO ANTIPANICO - SCHEDA RELE - SCHEDA FSW SCHEDA SLAVE - SCHEDA RSA - SCHEDA PRELAMP FOTOSWITCH - MINIBEAM - FAAC LAMP - FAAC MULTILAMP
- FAAC BILAMP - FAAC MINILAMP - 226 L - 226 M - 226 T 220 M - 220 T - 227 - 200 B.T. - 200 MPS - UNIDEC - 900
a los cuales esta declaración se refiere son conformes a las normas:
EN 50081-1 (1992)
EN 50082-1 (1992)
con arreglo a lo dispuesto por la directiva EMC 89/336/CEE.
Nota:
los productos mencionados han sido sometidos a pruebas en una
configuración típica homogénea (todo producto fabricado por FAAC S.p.A.).
Bologna, 20 de diciembre de 1995.
Presidente Administrador
Delegado
KONFORMITÄTSERKLÄRUNG
NACH ISO/IEC NORM, RICHTLINIE 22 EN 45014
HERSTELLERNAME: FAAC S.p.A.
HERSTELLERANSCHRIFT: FAAC S.p.A.
Via Benini, 1
40069 - Zola Predosa
BOLOGNA - ITALY
Hiermit erklären wir eigenverantwortlich, daß die Produkte:
Modelle/Serie: 402 - 422 - 400 - 750 - 760 - 746 - 844 - 820 - 860 - 590.1 - 593
- 580 - 595 - 550 - 500 RC - 503 RC - 560 - 630 - 620 - 640 642 - 770 - 748 - 412 - 401 MPS - 402 MPS - 444 MPS - 440 MPS
- 844 MP - 844 MPS - 844 B/C - 400 B/C - INTELLIGENT LAMP
- T 10 - T 11 - T 20 -T 21 - FAAC SWITCH - METAL DIGIKEY DIGICARD - DECODER - DETECTOR F4 - MINISERVICE GRUPPO ANTIPANICO - SCHEDA RELE - SCHEDA FSW SCHEDA SLAVE - SCHEDA RSA - SCHEDA PRELAMP FOTOSWITCH - MINIBEAM - FAAC LAMP - FAAC MULTILAMP
- FAAC BILAMP - FAAC MINILAMP - 226 L - 226 M - 226 T 220 M - 220 T - 227 - 200 B.T. - 200 MPS - UNIDEC - 900
auf welche sich diese Erklärung bezieht, den Normen:
EN 50081-1 (1992)
EN 50082-1 (1992)
entsprechen, wie in der Richtlinie EMC 89/336/EWG vorgesehen.
Anmerkung:
Die o.g. Produkte sind in einer typischen und einheitlichen Weise getestet
(alle von FAAC S.p.A. gebaute Produkte).
Bologna, 20. Dezember 1995
Der Vorsitzende Der Geschäftsführer
DECLARATION OF CONFORMITY
IN ACCORDANCE WITH ISO/IEC STANDARDS GUIDE 22 EN 45014
NAME OF MANUFACTURER: FAAC S.p.A.
ADDRESS OF MANUFACTURER: FAAC S.p.A.
Via Benini, 1
40069 - Zola Predosa
BOLOGNA - ITALY
The above company attests, under its sole responsibility, that the products:
Model / Series: 402 - 422 - 400 - 750 - 760 - 746 - 844 - 820 - 860 - 590.1 -
593 - 580 - 595 - 550 - 500 RC - 503 RC - 560 - 630 - 620 640 - 642 - 770 - 748 - 412 - 401 MPS - 402 MPS - 444 MPS
- 440 MPS - 844 MP - 844 MPS - 844 B/C - 400 B/C INTELLIGENT LAMP - T 10 - T 11 - T 20 -T 21 - FAAC SWITCH
- METAL DIGIKEY - DIGICARD - DECODER - DETECTOR F4
- MINISERVICE - GRUPPO ANTIPANICO - SCHEDA RELE SCHEDA FSW - SCHEDA SLAVE - SCHEDA RSA - SCHEDA
PRELAMP - FOTOSWITCH - MINIBEAM - FAAC LAMP FAAC MULTILAMP - FAAC BILAMP - FAAC MINILAMP - 226
L - 226 M - 226 T - 220 M - 220 T - 227 - 200 B.T. - 200 MPS
- UNIDEC - 900
referred to in this declaration, meet the following standards:
EN 50081-1 (1992)
EN 50082-1 (1992)
in accordance with the provisions as specified in the EMC directive 89/
336/CEE.
Notes:
These products have been subject to testing procedures carried out
under standardised conditions (all products manufactured by FAAC
S.p.A.).
Bologna, 20 December 1995
The Chairman The Managing
DICHIARAZIONE DI CONFORMITÀ
SECONDO LE NORME ISO/IEC GUIDA 22 EN 45014
NOME DEL FABBRICANTE: FAAC S.p.A.
INDIRIZZO DEL FABBRICANTE: FAAC S.p.A.
Via Benini, 1
40069 - Zola Predosa
BOLOGNA - ITALY
Dichiara, sotto la propria esclusiva responsabilità, che i prodotti:
Modelli/Serie: 402 - 422 - 400 - 750 - 760 - 746 - 844 - 820 - 860 - 590.1
- 593 - 580 - 595 - 550- 500 RC - 503 RC - 560 - 630 620 - 640 - 642 - 770 - 748 - 412 - 401 MPS - 402 MPS
- 444 MPS - 440 MPS - 844 MP - 844 MPS - 844 B/C 400 B/C - INTELLIGENT LAMP - T 10 - T 11 - T 20 -T 21
- FAAC SWITCH - METAL DIGIKEY - DIGICARD DECODER - DETECTOR F4 - MINISERVICE - GRUPPO
ANTIPANICO - SCHEDA RELE - SCHEDA FSW - SCHEDA SLAVE - SCHEDA RSA - SCHEDA PRELAMP FOTOSWITCH - MINIBEAM - FAAC LAMP - FAAC
MULTILAMP - FAAC BILAMP - FAAC MINILAMP - 226
L - 226 M - 226 T - 220 M - 220 T - 227 - 200 B.T. - 200
MPS - UNIDEC - 900
ai quali questa dichiarazione si riferisce, sono conformi alle norme:
EN 50081-1 (1992)
EN 50082-1 (1992)
in base a quanto previsto dalla direttiva EMC 89/336/CEE.
Note aggiuntive:
questi prodotti sono stati sottoposti a test in una configurazione tipica
omogenea (tutti prodotti di costruzione FAAC S.p.A.).
Bologna, 20 Dicembre 1995
Il Presidente L'Amministratore
Delegato
DECLARATION DE CONFORMITE
SUIVANT ISO/IEC GUIDE 22 EN 45014
NOM DU FABRICANT: FAAC S.p.A.
ADRESSE DU FABRICANT: FAAC S.p.A.
Via Benini, 1
40069 - Zola Predosa
BOLOGNA - ITALIE
atteste sous sa propre responsabilité, que les produits:
Modèles/Série: 402 - 422 - 400 - 750 - 760 - 746 - 844 - 820 - 860 - 590.1 - 593
- 580 - 595 - 550 - 500 RC - 503 RC - 560 - 630 - 620 - 640 - 642
- 770 - 748 - 412 - 401 MPS - 402 MPS - 444 MPS - 440 MPS - 844
MP - 844 MPS - 844 B/C - 400 B/C - INTELLIGENT LAMP - T 10
- T 11 - T 20 -T 21 - FAAC SWITCH - METAL DIGIKEY - DIGICARD
- DECODER - DETECTOR F4 - MINISERVICE - GRUPPO
ANTIPANICO - SCHEDA RELE - SCHEDA FSW - SCHEDA
SLAVE - SCHEDA RSA - SCHEDA PRELAMP - FOTOSWITCH MINIBEAM - FAAC LAMP - FAAC MULTILAMP - FAAC BILAMP
- FAAC MINILAMP - 226 L - 226 M - 226 T - 220 M - 220 T - 227
- 200 B.T. - 200 MPS - UNIDEC - 900
faisant l’objet de cette déclaration, répondent aux normes:
EN 50081-1 (1992)
EN 50082-1 (1992)
conformément à la directive EMC 89/336/CEE.
Note supplémentaire:
ces produits ont été soumis à des essais dans une configuration typique
homogène (tous les produits sont fabriqués par FAAC S.p.A.).
Bologna, le 3 décembre 1995
Le Président L'Administrateur
délégué
FAAC S.p.A.
Via Benini, 1
40069 Zola Predosa (BO) - ITALIA
Tel.: 051/6172411 - Tlx.: 521087
Fax: 051/758518
Timbro del Rivenditore:/Distributor’s Stamp:/Timbre de l’Agent:
Fachhändlerstempel:/Sello del Revendedor:
11
ENGLISH
EC MACHINE DIRECTIVE COMPLIANCE DECLARATION
(DIRECTIVE 89/392 EEC, APPENDIX II, PART B)
Manufacturer: FAAC S.p.A.
Address: Via Benini, 1
40069 - Zola Predosa
BOLOGNA - ITALY
Hereby declares that: the 620, 640, 642 automation system
• is intended to be incorporated into machinery, or to be assembled with
other machinery to constitute machinery in compliance with the requirements
of Directive 89/392 EEC, and subsequent amendments 91/368 EEC, 93/44
EEC and 93/68 EEC;
•complies with the essential safety requirements in the following EEC Directives:
73/23 EEC and subsequent amendment 93/68 EEC.
89/336 EEC and subsequent amendments 92/31 EEC and 93/68 EEC.
and furthermore declares that unit must not be put into service until the
machinery into which it is incorporated or of which it is a component has
been identified and declared to be in conformity with the provisions of
Directive 89/392 EEC and subsequent amendments enacted by the national
implementing legislation.
Bologna, 1 January 1997
Managing
Director
A. Bassi
12
ENGLISH
IMPORTANT NOTICE FOR THE INSTALLER
GENERAL SAFETY REGULATIONS
1) WARNING! FAAC strongly recommends to follow these instructions literally for the safety of persons. Improper
installation or misuse of the product will cause very serious damages to persons.
2) Packaging material (plastic, polystyrene etc.) is a potential hazard and must be kept out of reach of children.
3)
Read the instructions carefully before installing the product.
4) Keep these instructions for future reference.
5) This product has been designed and manufactured only for the use stated in this manual. Any other use not expressly
set forth will affect the reliability of the product and/or could be source of hazard.
6) FAAC S.p.A. cannot be held responsible for any damage caused by improper use or different from the use for which
the automation system is destined to.
7) Do not use this device in areas subject to explosion: the presence of flammable gas or fumes is a serious hazard.
8) Mechanical constructive elements must comply with UNI8612, CEN pr EN 12604 and CEN pr EN 12605 standards.
Countries outside the EC shall follow the regulations above besides their national normative references in order to
offer the utmost safety.
9) FAAC cannot be held responsible for failure to observe technical standards in the construction of gates and doors,
or for any deformation of the gates which may occur during use.
10) Installation must comply with UNI8612, CEN pr 12453 and CEN pr EN 12635.
The degree of safety of the automation must be C + E.
11) Before carrying out any operations, turn off the system’s main switch.
12) An omnipower switch shall be provided for the installation with an opening distance of the contacts of 3 mm or more.
Alternatively, use a 6A thermomagnetic breaker with multi-pole switching.
13) Ensure that there is a differential switch up-line of the electrical system, with a trip threshold of 0.03A.
14) Check that the earthing plant is in perfect condition and connect it to the metallic parts. Also earth the yellow/green
wire of the operator.
15) The automation is fitted with an anti-crush safety system that is a torque control device. In any case, further safety
devices shall be installed.
16) The safety devices (e.g. photocells, safety edges, etc.) protect areas wherethere is a mechanical movement
hazard, e.g. crushing, entrapment and cutting.
17) Each installation must be fitted with at least one fashing light (e.g. FAAC LAMP, MINILAMP etc) as well as a warning
plate suitably fixed to the gate, besides the safety devices as per point 16. above.
18) FAAC cannot be held responsible regarding safety and correct functioning of the automation in the event that parts
other than FAAC original parts are used.
19) Use only FAAC original spare parts for maintenance operations.
20) Do not carry out any modifications to automation components.
21) The installer must supply all information regarding manual operation of the system in the event of an emergency
and provide the end-user with the leaflet attached to the product.
22) Keep out of persons when the product is in operation.
23) Keep out of reach of children the remote radio controls and any control devices. The automation could be
operated unintentionally.
24) The end-user must avoid any attempt to repair or adjust the automation personally. These operations must be
carried out exclusively by qualified personnel.
25) What is not explicitly stated in these instructions is not permitted.
13
ENGLISH
AUTOMATION SYSTEMS 620 - 640 - 642 & 624 MPS
The automation system consists of a white aluminium
beam with red reflectors and of a cataphoresis treated
steel housing with polyester finish.
The housing contains the operator, which consists of a
hydraulic power unit and two pistons. The latter actuate
the rotation of the beam by means of a rocker arm.
A spring mounted on one of the pistons balances the
beam. The housing also contains the electronic control
unit, which is fitted in a watertight container.
The system has an adjustable anti-crushing safety system,
a device that stops and locks the beam in any position,
and a convenient manual release device to be used in
the event of a power failure or malfunction.
Automation systems 620, 640 and 642 & 624 MPS have
been designed and manufactured to control the access of
vehicles. No other use is allowed.
10
1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
20
21
22
23
24
26
25
27
28
29
30
31
32
33
34
35
36
37
Fig. 1
1 Beam
2 Left-hand stroke mechanical stop
3 Drive transmission group
4 Right-hand stroke limit adjustable cam
5 Left-hand stroke limit adjustable cam
6 Rocker arm
7 Left-hand limit switch
8 Oil filler cap
9 Breather screw
10 Cooling fins
11 Left-hand piston bleeder screw
12 Left-hand piston
13 Hydraulic power unit
14 Left-hand connecting pipe
15 Red bypass screw
16 Green bypass screw
17 Housing
18 Left-hand cable passage hole
19 Anchor bolt
20 Base plate
21 Right-hand cable passage hole
22 Earth connector fixing screw
23 Cable pipe
24 624 MPS electronic control unit
25 Right-hand connecting pipe
26 Unlocking lever
27 Support position for 460 mm spring
28 Air intake grille
29 Right-hand piston
30 Support position for400 mm spring
31 Balance spring support
32 Balance spring
33 Right-hand piston bleed screw
34 Thermal probe
(620 rapid and 640 only)
35 Right-hand limit switch
36 Balance adjuster nut
37 Right-hand stroke mechanical stop
38
39
40
41
38 Lock
39 Door
40 Air intake grilles
41 Cooling fan
(620 Rapid and 640 only)
Fig. 2
BARRIER MODEL 620/642 620/642 640/642
RAPID STANDARD STANDARD
22
Max. beam length (m) 2.542.54467
335
Max. opening time (s) <2 <3 3,5 4,5 4 5,5 8
(braking excluded)
Angular velocity (r.p.m.) 7.5 5 4.2 3.3 3.7 2.7 1.8
Pump flow rate (l/min) 2 1.5 1 0.75 2 1.5 1
Max. torque (Nm) 90 11 0 150 200 210 340-370
250
Types of beams Rigid/Skirt/Articulated
Duty cycle 100% 70% 100%
Power supply 230 V~ (+6 -10 %) 50 Hz
Absorbed power (W) 220
Oil type FAAC XD 220
Oil quantity (l) 2
Motor winding thermal cutout 120° C
Anti-crushing system bypass valves fitted as standard
Temperature range -20 to +55 °C
Casing protective treatment cataphoresis
Casing finish RAL 2004 polyester
Housing protection IP 54
Weight (kg) 73 84
Housing dimension WxHxD (mm)
see Figures 4 and 5
Technical characteristic of electric motor
Speed (Rpm) 2,800 1,400
Power (W) 200 200
Current drawn (A) 1 1.2
Power supply 230V~ (+6 -10 %) 50 Hz
1. DESCRIPTION AND TECHNICAL CHARACTERISTICS
Tab. 1 Technical characteristics of barriers
14
ENGLISH
1.1. MAXIMUM DUTY CYCLE CURVE
The curve allows the maximum working time (T) to be
obtained as a function of duty cycle (F).
E.g.: The 620 rapid, 640, 642 R/40 and 642/70 operators can
work continuously with a 100% duty cycle, because they
are equipped with a cooling fan. The 620 standard and
642 std/40 models can work continuously with a 70% duty
cycle.
To ensure good operation, keep to the field of operation
lying below the curve.
Diagram of duty cycle
10
20
30
40
50
60
70
80
90
100
0
12345678910
10 11 12
Percentuale
d
i lav. %
Tiempo (h)
% Duty cycle
% Fréquence
d'utilisation
% Benutzungsfrequenz
% Frecuencia
de utilización
Zeit (Std.)
Temps (h)
Time (h)Tempo (h)
620 / 642 RAP.
640 STD.
620 STD.
642 STD.
Notes:
1) Use suitable rigid and/or flexible conduits for installation
of the electrical cables.
2) Always route the low voltage accessory connection
cables separately from the 230 V~ power supply cables.
Use separate sheaths to avoid any interference.
a
Mod.620 / 640 / 642 barriers
b
Photocells
c
Key switch
d
Flashing light
e
Receiver
Fig. 3
4. INSTALLATING THE SYSTEM
4.1. PRELIMINARY CHECKS
For safe, correct operation of the automation system,
make sure that the following requirements are met:
• During its movement the beam does not strike against
obstacles or overhead power cables.
• The characteristics of the ground must ensure sufficient
support for the foundation plinth.
• There must be no pipes or electrical cables in the area
to be dug for installing the foundation plinth.
• If the housing is located in a vehicle transit area, it is a
good idea to provide protection against accidental
collisions.
• Check that the housing is provided with an efficient
earth connection.
4.2. INSTALLING THE BASE PLATE
1) Assemble the base plate, as shown in Figure. 6.
2) Prepare a foundation plinth as shown in Fig. 7 (for soft
ground).
Values are expressed in mm.
Fig. 4
25
105,3
90
Sez. A-A
Values are expressed in mm.
Fig. 5
50
100
Sez. A-A
Important: The curve refers to a temperature of 24°C.
Exposure to direct sunlight can result in a reduction in duty
cycle to as low as 20%.
Calculating duty cycle
The duty cycle is the percentage of effective working time
(opening + closing) with respect to the total cycle time
(opening + closing + pause times).
It is calculated using the following formula:
Ta + Tc
%F =
X 100
Ta + Tc + Tp + Ti
where:
Ta = opening time
Tc = closing time
Tp = pause time
Ti = interval between a complete cycle and the next.
2. STANDARD INSTALLATION LAYOUT
3. DIMENSIONS
15
ENGLISH
3) Install the base plate as shown in Figure 4, providing
one or more conduits for electrical cables.
Use a level to check that the plate is perfectly horizontal
and wait for the cement to set.
4.3. MECHANICAL INSTALLATION
1) Fix the housing to the base plate using the four nuts
provided, as shown in Figure 8.
The housing should normally be installed with the door
on the premises side.
2) Set up the operator for manual operation as described
in section 6.
Fig. 8
3) Remove the two breather screws as shown in Figure 9
and keep them in a safe place.
4) Assemble the beam, using the screws supplied, as
shown in Figures 10 and 10 b.
Apply the cap to the hole (620 only). The rubberedged side of the beam must be in the closing
direction.
5) Adjust the mechanical stops for opening and closing
strokes, as shown in Figure 11. Check the beam
balancing, as indicated in paragraph 4.4.
Fig. 6
Fig. 7
Fig. 10b
Fig. 9
Fig. 10
16
ENGLISH
4.4. ADJUSTING THE BALANCE SPRING
IMPORTANT!: The barrier is supplied already balanced for
the exact beam length specified in the order (see the
Barrier Order Specifications, in the price list, and TAB. 2 - 3)
Should a fine adjustment of the beam balance be needed,
proceed as follows:
1) Unlock the operator, as indicated in paragraph 6 .
ACCESSORY NOMINAL CONSUMPTION
R 31 50 mA
PLUS 433 E 20 mA
MINIDEC SL / DS 6 mA
DECODER SL / DS 20 mA / 55 mA
RP 433 ESL / EDS 12 mA / 6 mA
DIGICARD 15 mA
METALDIGIKEY 15 mA
FOTOSWITCH 90 mA
DETECTOR F4 / PS6 50 mA
MINIBEAM 70 mA
BALANCE SPRING FOR RIGID BEAMS
BARRIER
MODEL
620 STANDARD
620 RAPID
640 STANDARD
BEAM
LENGTH
(m)
1.50 - 2.24
2.25 - 2.74
2.75 - 3.24
3.25 - 4.00
3.75 - 4.24
4.25 - 5.24
5.25 - 6.74
6.75 - 7.00
SPRING
LENGTH
(mm)
400
400
400
400
400
400
400
460
SPRING
CODE
721085
721069
721070
721072
721073
721074
721075
721080
DIAMETER OF
SPRING WIRE
(mm)
4.50
5.50
6.00
7.30
7.00
8.00
9.00
10.50
TAB. 2
BALANCE SPRING FOR BEAMS WITH SKIRT
BARRIER
MODEL
620 STANDARD
640 STANDARD
BEAM
LENGTH
(m)
2.00 - 2.99
3.00 - 3.74
3.75 - 4.00
3.75 - 4.74
4.75 - 5.24
5.25 - 5.74
5.75 - 6.74
6.75 - 7.00
SPRING
LENGTH
(mm)
400
400
400
400
460
460
460
460
SPRING
CODE
721069
721071
721073
721074
721079
721080
721081
721082
DIAMETER OF
SPRING WIRE
(mm)
5.50
6.50
7.00
8.00
10.00
10.50
11,00
12.00
TAB. 3
Fig. 11
Fig. 12
(*) P logic operation
(**) A / E logic operation
TAB 6 CURRENT DRAWN BY ACCESSORIES
LED ON (contact closed) OFF (contact open)
FCC closing limit switchnot engaged closing limit switch engaged
FCA opening limit switchnot engaged opening limit switch engaged
OPEN activated deactivated
CLOSED/FSW activated (*)/saf. disengaged(**) deactivated (*)/saf. engaged (**)
STOP deactivated activated
ALARM beam moving beam stationary
WARN. LIGHT see warn. light operation see warn. lightoperation
POWER motor power on motor power off
2) Adjust the pre-loading ring nut, using the spanner
supplied, as shown in Figure 12.
The beam is correctly balanced when it remains steady
in the 0° e 90° positions.
If the beam tends to close, turn the ring nut clockwise.
If it tends to open, turn the ring nut counterclockwise.
5. START-UP
5.1. CONNECTING THE ELECTRONIC UNIT
Important! Disconnect the power supply before you perform
any type of operation (connections, programming or
maintenance) on the electronic unit.
Warning: When terminal strip J2 is disconnected, the power
supply outputs of the motor, fan and flashing lamp are still
connected to electric power.
Follow points 10, 11, 12, 13 and 14 of the GENERAL SAFETY
REGULATIONS.
Position the pipes, as shown in Figure 3, and connect the
624 MPS electronic unit to the accessories.
Keep the power supply cables separate from the control
and safety signal ones (photocells, receiver, pushbutton,
etc.). To prevent electric interference, use separate pipes.
TAB. 4 TECHNICAL CHARACTERISTICS OF 624 MPS
TAB. 5 OPERATION OF STATUS LEDS
POWER SUPPLY 230 V (+6 -10 %) 50 Hz
MAX. MOTOR LOAD 300 W
MAX. ACCESSORY LOAD 500 mA
MAX. WARNING LIGHT POWER 5 W (24 Vac)
TEMPERATURE RANGE - 20°C to 55°C
17
ENGLISH
R
Fig. 13
TF1 TRANSFORMER.
J1 REMOVABLE LOW-VOLTAGE TERMINAL
STRIP
J2 REMOVABLE POWER TERMINAL STRIP
J3 LIMIT SWITCH CONNECTOR
J4 DECODER CONNECTOR
J5 CONNECTOR FOR FSW, SLAVE, RELAY
BOARDS
J6 CONNECTOR FOR NTC PROBE
J9 REMOVABLE TERMINAL STRIP
NETWORK POWER SUPPLY
P1 RESET PUSHBUTTON.
F1 F5A FUSE (MOTOR).
F2 T1.6 FUSE (ACCESSORIES).
DL1 OPEN IMPULSE LED (A/E/P LOG.)
DL2 CLOSE IMPULSE LED (P LOG.)
SAFETY CONTACT (A LOG.)
DL3 STOP IMPULSE LED
DL4 ALARM LED (PANIC)
DL5 OPENING LIMIT SWITCH LED
DL6 CLOSING LIMIT SWITCH LED
624 MPS CONTROL UNIT
A / E LOGICS CONNECTIONS
STOP
This word indicates a activating device with normally
closed contact, whose activation suspends the current
status of the beam (opening, pause or closing), until
another pulse is sent.
SAFETY
This word indicates all devices (photocells, sensitive
pneumatic safety edges, magnetic coils) with normally
closed contact, which interrupt the movement of the
beam whenever there is an obstacle within their range.
PANIC
This word indicates a activating device with normally
closed contact, which is activated in an emergency and
causes the beam to open, suspending its current status
(open) until the RESET pushbutton is pressed.
PROGRAMMING THE MICROSWITCHES
NOTE: WHENEVER YOU CHANGE THE MICROSWITCH
PROGRAMMING, PRESS THE RESET PUSHBUTTON AFTERWARDS.
(*) IMPORTANT!: The R logic (remote) must be selected
only if there are two opposing barriers that work
simultaneously. (See paragraph "624 SLAVE CARD", below.)
OPERATION OF SAFETY DEVICES
In the A or E logics, it is possible to obtain two different
types of safety device operation, depending on the pause
times that are selected:
- PAUSE TIMES WITH LAMP PRE-FLASHING (10-20-30-40 sec):
the closing movement is stopped, then reversed on
disengagement.
- PAUSE TIMES WITHOUT LAMP PRE-FLASHING:(0-5-10-20 sec):
the closing movement is reversed at once.
ALARM CONDITION
It arises in the following cases:
1) Enabling of anti-panic input.
2) Activation of safety TIME-OUT device, which interrupts
the operation of the system when operating time
exceeds 30 sec.
3) Simultaneous triggering of the two limit switches.
4) Microprocessor reading anomaly (syncro).
The alarm condition is indicated by the quick flashing
(0.25 sec) of the Warning Light LED and of the warning
light (if connected).
In this condition, all the functions of the system are
disabled. Normal operation is restored only after the
cause of the alarm has been eliminated and the RESET
pushbutton has been pressed.
Fig. 14
12345678910 111213 14 151617
PE
NL1
3
4
5
1
2
1
2
M
OPEN NCFXNA
FX
FAAC
LAMP
24 VAC
MAX 5 W
VENTOLA
FAN
VENTILATEUR
LÜFTER
VENTILADOR
MOTOR
STOP
–––+
+
ANTIPANICO
PANIC ALARM
ANTIPANIQUE
PANIKSCHUTZ
ANTIPÁNICO
LAMPADA SPIA
WARNING LIGHT
LAMPE TÉMOIN
KONTROLLAMPE
TESTIGO
230 VAC +6%
-10% 50-60 Hz
24 Vcc
P LOGIC CONNECTIONS
Fig. 15
12345678910 111213141516 17
PE
NL1
M
ANTIPANICO
PANIC ALARM
ANTIPANIQUE
PANIKSCHUTZ
ANTIPÁNICO
NC NA
FAAC
LAMP
24 VAC
MAX 5 W
MOTOR
STOP
––+
O
PEN CLOSED
VENTOLA
FAN
VENTILATEUR
LÜFTER
VENTILADOR
LAMPADA SPIA
WARNING LIGHT
LAMPE TÉMOIN
KONTROLLAMPE
TESTIGO
230 VAC +6%
-10% 50-60 Hz
24 Vcc
{
123456
Logic SW1 SW2
AONON
E OFF ON
PONOFF
R(*) OFF OFF
Deceleration SW6
short OFF
long ON
Pausetime SW3 SW4 SW5
(sec)
Ø OFF OFF OFF
5 ON OFF OFF
10 OFF ON OFF
20 ON ON OFF
10 OFF OFF O N
20 ON OFF ON
30 OFF ON ON
40 ON ON ON
With 5 sec pre-flashing
DESCRIPTION OF TERMINAL STRIP
OPEN
This word indicates any activating device with normally
open contact, whose activation causes the beam to perform
an opening movement. In automatic and semi-automatic
logics, it controls both opening and closing movements.
CLOSE
This word indicates any activating device with normally
open contact, whose activation causes the beam to
perform a closing movement. (Present only in P logic).
18
ENGLISH
beam
status
impulse
opens, recloses after
pause time
recloses at once (*)
reverses movement
no effect
recloses at once (*)
no effect
freezes pause time
up to
disengagement
see relevant
paragraph
no effect
no effect
no effect
stops counting
stops
stops
no effect
closed
open
closing
opening
stopped
Beam opens and/
or remains open.
Alarm condition is
activated
(see relevant
paragraph).
OPEN STOP PANIC
SAFETY
beam
status
impulse
OPEN
opens
recloses (*)
reverses movement
stops
recloses (*)
closed
open
closing
opening
stopped
no effect
no effect
see relevant
paragraph
no effect
no effect
no effect
stops
stops
stops
no effect
STOP SAFETY
PANIC
Beam opens and/
or remains open.
Alarm condition is
activated
(see relevant
paragraph).
beam
status
impulse
PANIC
opens
no effect
reverses movement
no effect
opens
closed
open
closing
opening
stopped
no effect
no effect
stops movement
stops movement
no effect
no effect
recloses
no effect
opens, recloses at
once
recloses
Beam opens and/
or remains open.
Alarm condition is
activated
(see relevant
paragraph).
CLOSED STOP
OPEN
5.3. ADJUSTMENT OF STROKE END DECELERATION
1) Position microswitch SW6 according to the amount of
deceleration required:
OFF: SHORT (1.5 sec).
ON: LONG (2.5 sec).
For beams up to 4 m long, a short deceleration is
recommended. For beams from 4 to 7 m, a long
deceleration is recommended.
2) Adjust the stroke limit cams by loosening the two Allen
screws, as shown in Figure 17. To increase the
deceleration angle, move the cam toward the limit
switch. To decrease the deceleration angle, move
the cam away from the limit switch.
3) Re-lock the system (see paragraph 6), and carry out a
few test cycles, in order to check whether the
positioning of the limit switches, the balancing of the
spring, and the transmitted torque are correct.
5.4 TESTING THE AUTOMATION SYSTEM
Once installation is complete, affix the danger warning
adhesive on the top of the housing (Fig. 18).
Carry out a thorough functional check of the barrier unit
and all accessories connected to it. Give the page entitled
“End-user guide” to the customer and demonstrate how
to operate the barrier correctly, drawing the customer’s
attention to the points of potential danger.
6. MANUAL OPERATION
If the barrier needs to be operated manually as a result of
a power failure or malfunction, use the unlock device as
follows.
The key provided can be triangular (standard) or
personalised (optional).
Fig. 16
BY-PASS
Fig. 17
BEAM STATUS N.A. CONTACT (*) N.C. CONTACT (**)
closed
opening or open
pre-flashing (if selected)
and/or closing
off
on
on
off
flashing
OPERATION WITH THE DIFFERENT CONTROL LOGICS
TAB. 7 A LOGIC (AUTOMATIC)
(*) If pre-flashing has been selected, the barrier closes after 5 sec.
TAB.8 E LOGIC (SEMI-AUTOMATIC)
(*) If pre-flashing has been selected, the barrier closes after 5 sec.
TAB. 9 P LOGIC (PARKING: this logic does not allow preflashing)
TAB. 10 OPERATION OF WARNING LIGHT
(*) Warning light connected between terminals 8 and 10.
(**) Warning light connected between terminals 9 and 10.
5.2. ADJUSTMENT OF TRANSMITTED TORQUE
Use the two by-pass screws (fig. 8) to regulate the hydraulic
transmitted torque adjustment system.
The red screw adjusts torque during closure.
The green screw adjusts torque during opening.
Turn the screws clockwise to increase torque.
Turn the screws anticlockwise to reduce torque.
Fig. 18
19
ENGLISH
- Insert the standard key (Figures 19 a) or the personalised
key (Figures 19 b) in the lock and turn anticlockwise by
one revolution.
- Open or close the barrier manually.
7. RETURNING TO NORMAL OPERATION
To prevent an accidental impulse from activating the
barrier, turn off the system’s electrical power supply before
returning to normal operation.
triangular key (standard):
- turn the key clockwise until it stops, then remove it (Fig.
19a).
personalised key (optional):
- turn the key clockwise until it stops.
- turn the key anticlockwise very slowly to the point where
it can be removed (Fig. 19 b).
8. MAINTENANCE
When performing maintenance always check that the bypass screws are set correctly, that the system is balanced
and that the safety devices operate correctly.
8.1. TOPPING UP WITH OIL
Check periodically the quantity of oil inside the tank.
For medium/low duty cycles a yearly check is sufficient; for
more severe operation it is advisable to check every 6
months.
The level must not fall below the level mark on the inspection
window (Fig. 20).
To top up, unscrew the filler cap (Fig. 20) and pour in oil up
to the correct level.
Use exclusively FAAC XD 220 oil.
Fig. 19 a
BLOCCA / LOCK
BLOQUE / VERRIEGELT
BLOQUEAR
SBLOCCA / UNLOCK
DEBLOQUE / ENTRIEGELT
DESBLOQUEAR
BLOCCA / LOCK
BLOQUE / VERRIEGEL
T
BLOQUEAR
SBLOCCA / UNLOCK
DEBLOQUE / ENTRIEGELT
DESBLOQUEAR
Fig. 19 b
Fig. 20
8.2. BLEEDING AIR FROM THE HYDRAULIC CIRCUIT
If the beam moves in an irregular manner, this may be due
to the presence of air in the hydraulic circuit:
1) Remove the breather screw (Fig. 9).
2) Actuate the beam electrically:
- while the beam is opening, slightly loosen the bleed
screw on the piston with balance spring, then
retighten it (Fig. 1, pos. 33);
- while the beam is closing, slightly loosen the bleed
screw on the piston without balance spring, then
retighten it (Fig. 1, pos. 11).
If necessary, repeat this operation, until you obtain a
smooth beam movement.
9. REPAIRS
For repairs, contact an authorised FAAC Service Centre.
10. ACCESSORIES
OPTIONAL ELECTRONIC BOARDS
The three boards - SLAVE, FSW and RELAY - provide
supplementary functions for the 624MPS unit, and may be
used simultaneously.
Carefully read the instructions supplied with each product.
624 FSW board (Fig. 21)
The 624 FSW board manages the operation of photocells
in P logic (Parking).
To prevent trespassing, the closing safety device causes
the beam to stop, then to close again on disengagement.
624 SLAVE BOARD (Fig. 21)
The SLAVE board manages the simultaneous operation of
two opposing barriers.
One of the two barriers is identified as MASTER, the other
one as SLAVE.
Fig. 21
20
ENGLISH
All the signals sent (open, safety) are controlled by the
MASTER barrier; the SLAVE barrier carries out the same
movements.
RELAY BOARD (Fig. 22)
The RELAY board provides the possibility to control auxiliary
services through contacts that are available on the terminal
strip and are relevant to the various barrier statuses.
AUTOMATIC EMERGENCY RELEASE (Fig. 23a)
This device makes it possible, in case of a power failure, to
raise the beam manually without having to gain access to
the unlocking lever of the hydraulic power unit. A hydraulic
system ensures that the beam remains locked in open
position.
ANTI-VANDALISM VALVE (Fig. 23b)
This device safeguards the integrity of the hydraulic system
if the beam is broken open.
SKIRT KIT (Fig. 24)
The skirt increases the visibility of the beam.
It is available in 2 m and 3 m lengths.
IMPORTANT! If the skirt kit is fitted, the balance spring must
be adjusted.
ARTICULATION KIT (Fig. 25, mod. 620 only)
The articulation kit makes it possible to articulate the rigid
beam to a maximum ceiling height of 3 m.
IMPORTANT!If the articulation kit is fitted, the balance spring
must be adjusted.
END FOOT (Fig. 26)
The end foot supports the beam in closed position and
prevents it from bending downwards.
IMPORTANT!If the end foot is installed, the balance spring
must be adjusted.
SUPPORT FORK (Fig. 27)
The support fork has two functions:
- it prevents the beam from bending or breaking if force
is applied to its end;
- it acts as a rest for the closed beam and prevents it
from bending downwards.
POSITIONING THE BASE PLATE FOR THE SUPPORT FORK
Figure 28 shows the positioning of the base plate for the
support fork.
P1 = base plate for barrier P2 = base plate for support fork
L = beam length (in mm) A = L-425 mm (620) L- 450 mm (640)
Fig. 22
Fig. 24
Fig. 25
Fig. 26
Fig. 27
71.5 (620)
84 (640)
P2
P1
A
90
L
335 (620)
360 (640)
Note: Dimensions are expressed in mm.
Fig. 28
Fig. 23a
Fig. 23b
21
ENGLISH
END-USER GUIDE
620 - 640 - 642 Automation Systems
Read the end user guide carefully before using the product
and keep it in a safe place for future reference.
GENERAL SAFETY REGULATIONS
When correctly installed and used , the 620, 640 and 642
automation systems ensure a high degree of safety.
A few simple rules should be followed to prevent accidental
problems.
- Do not linger under the beam.
- Do not linger near the automation system; do not allow
children or adults to linger near it; and do not leave
objects near it.
- Keep wireless control devices, or other activating devices
that might accidentally actuate the beam, out of the
reach of children.
- Do not allow children to play with the automation system.
- Do not impede the movement of the beam.
- Do not allow branches or bushes to interfere with the
movement of the beam.
- Ensure that the warning lamps are in always in working
order and visible.
- Do not attempt to actuate the beam manually without
having first unlocked it.
- In case of a malfunction, unlock the beam to allow
vehicles to pass, and call a qualified technician.
- If you have set the manual mode, before restoring
normal operation, disconnect the power supply.
- Do not modify the components of the automation system.
- Do not attempt to repair the automation system or to
perform any operation on it. Call qualified FAAC
technicians only.
- At least once every 6 months, have qualified personnel
check that the automation system, safety devices and
earth connection are in working order.
DESCRIPTION
The 620, 640 and 642 automation systems are ideal barriers
for controlling the access of vehicles to a passageway
that is up to 7 m wide and has a medium-to-high frequency
of transit.
The housing contains the operator, that consists of a hydraulic
power unit and two pistons. The latter actuate the rotation of
the beam by means of a rocker arm. A spring mounted on
one of the pistons balances the beam.
The beam consists of a white painted aluminium bar with
red reflectors to ensure good visibility even in the dark.
Barrier operation is controlled by an electronic control unit
mounted in an enclosure which assures adequate
protection against atmospheric agents and can be fitted
inside the housing.
The normal position of the beam is closed in a horizontal
position. When the electronic control unit receives an
opening command from the remote radio control or any
other control device, it activates the hydraulic system and
causes the beam to rotate upwards by 90° to the vertical
position and thereby allow access. If automatic operation
has been selected, the beam closes automatically after
the selected pause time.
If semiautomatic operation has been selected, a second
impulse must be sent to close the beam.
An open command given while the beam is closing
causes the beam to reverse direction of movement.
A stop command (if available) stops movement at any
time.
For detailed information on barrier operation in the various
operating modes, contact the installation technician.
The barrier units have safety devices (photocells) that
prevent the beam from closing when they are darkened
by an obstacle. The 630 barrier unit is fitted as standard
with an anti-crushing safety device that limits the torque
transmitted to the beam.
The hydraulic system ensures that the beam can be
locked in any position.
The beam can then be opened manually only by using the
unlocking device.
The light flashes while the beam is moving.
MANUAL OPERATION
If the barrier has to be operated manually due to a power
failure or malfunction, use the unlocking device as follows.
The key provided can be triangular (standard) or
personalised (optional).
-
Insert the standard key (fig. 1) or the personalised key (fig.
2) in the lock and turn anticlockwise by one revolution.
- Open or close the barrier manually.
RETURNING TO NORMAL OPERATION
To prevent an accidental impulse from activating the
barrier, turn off the system’s electrical power supply before
returning to normal operation.
triangular key (standard):
- turn the key clockwise until it stops, then remove it.
personalised key (optional):
- turn the key clockwise until it stops.
- turn the key anticlockwise very slowly to the point where
it can be removed.
Fig. 2
Fig. 1
BLOCCA / LOCK
BLOQUE / VERRIEGELT
BLOQUEAR
SBLOCCA / UNLOCK
DEBLOQUE / ENTRIEGELT
DESBLOQUEAR
BLOCCA / LOCK
BLOQUE / VERRIEGEL
T
BLOQUEAR
SBLOCCA / UNLOCK
DEBLOQUE / ENTRIEGELT
DESBLOQUEAR
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