1
ENGLISH
CE DECLARATION OF CONFORMITY FOR MACHINES ................................................................................................. 2
WARNINGS FOR THE INSTALLER ................................................................................................................................. 2
1. DESCRIPTION AND TECHNICAL SPECIFICATIONS ................................................................................................... 3
1.1 MAXIMUM USE CURVE ............................................................................................................................................. 4
6 MANUAL MODE OPERATION .................................................................................................................................. 7
7 RESTORING NORMAL OPERATION MODE ................................................................................................................ 7
8 MAINTENANCE ......................................................................................................................................................7
8.1 TOPPING UP OIL ...................................................................................................................................................... 7
8.2 BLEEDING OPERATION ............................................................................................................................................. 7
9 REPAIRS ................................................................................................................................................................. 8
10 CHANGING THE RH (LH) VERSION OF THE BARRIER INTO THE LH (RH) VERSION ...................................................... 8
11 AVAILABLE ACCESSORIES .................................................................................................................................... 8
12 DETAILED TECHNICAL SPECIFICATIONS ................................................................................................................. 10
INDEX
2 ELECTRIC PREPARATIONS (standard system) ..........................................................................................................4
3 DIMENSIONS ......................................................................................................................................................... 4
3.1 BARRIER 630.................................................................................................................................................... 4
3.2 BARRIER 630 PLUS - 640..................................................................................................................................4
4 INSTALLING THE AUTOMATED SYSTEM....................................................................................................................4
4.1 PRELIMINARY CHECK..............................................................................................................................................4
4.2 MASONRY FOR FOUNDATION PLINTH......................................................................................................................4
4.3 MECHANICAL INSTALLATION ..................................................................................................................................5
4.3.1 BARRIER 630...................................................................................................................................................5
4.3.2 BARRIER 630 PLUS - 640................................................................................................................................6
4.4 ADJUSTING THE BALANCING SPRING.......................................................................................................................6
5 START-UP ................................................................................................................................................................. 6
5.1 CONNECTION TO CONTROL BOARD ....................................................................................................................... 6
5.2 ADJUSTING THE TRANSMITTED TORQUE .................................................................................................................... 6
5.3 ADJUSTING THE TRAVEL LIMIT SLOW DOWN ............................................................................................................. 6
5.4 AUTOMATED SYSTEM TEST ........................................................................................................................................ 7
2
ENGLISH
CE DECLARATION OF CONFORMITY FOR MACHINES
(DIRECTIVE 98/37/EC)
Manufacturer: FAAC S.p.A.
• conforms to the essential safety requirements of the other following EEC directives:
.
Bologna, 01 June 2007
The Managing Director
A. Bassi
1) ATTENTION! To ensure the safety of people, it is important that you read
all the following instructions. Incorrect installation or incorrect use of the
product could cause serious harm to people.
2)
Carefully read the instructions before beginning to install the product.
3) Do not leave packing materials (plastic, polystyrene, etc.) within reach
of children as such materials are potential sources of danger.
4) Store these instructions for future reference.
5) This product was designed and built strictly for the use indicated in this
documentation. Any other use, not expressly indicated here, could
compromise the good condition/operation of the product and/or be
a source of danger.
6) FAAC declines all liability caused by improper use or use other than that
for which the automated system was intended.
7) Do not install the equipment in an explosive atmosphere: the presence
of inflammable gas or fumes is a serious danger to safety.
8) The mechanical parts must conform to the provisions of Standards
EN 12604 and EN 12605.
For non-EU countries, to obtain an adequate level of safety, the
Standards mentioned above must be observed, in addition to national
legal regulations.
9) FAAC is not responsible for failure to observe Good Technique in
the construction of the closing elements to be motorised, or for any
deformation that may occur during use.
10) The installation must conform to Standards EN 12453 and EN 12445.
For non-EU countries, to obtain an adequate level of safety, the
Standards mentioned above must be observed, in addition to national
legal regulations.
11) Before attempting any job on the system, cut out electrical power.
12) The mains power supply of the automated system must be fitted with
an all-pole switch with contact opening distance of 3mm or greater.
Us e o f a 6A t he r ma l b r ea ke r w i th all -p o le cir cu i t b re a k i s
recommended.
13) Make sure that a differential switch with threshold of 0.03 A is fitted
upstream of the system.
14) Make sure that the earthing system is perfectly constructed, and connect
metal parts of the means of the closure to it.
15) The automated system is supplied with an intrinsic anti-crushing safety
device consisting of a torque control. Nevertheless, its tripping threshold
must be checked as specified in the Standards indicated at point 10.
16) The safety devices (EN 12978 standard) protect any danger areas
against mechanical movement Risks, such as crushing, dragging, and
shearing.
17) Use of at least one indicator-light (e.g. FAACLIGHT) is recommended
for every system, as well as a warning sign adequately secured to the
frame structure, in addition to the devices mentioned at point “16”.
18) FAAC declines all liability as concerns safety and efficient operation of
the automated system, if system components not produced by FAAC
are used.
19) For maintenance, strictly use original parts by FAAC.
20) Do not in any way modify the components of the automated
system.
21) The installer shall supply all information concerning manual operation
of the system in case of an emergency, and shall hand over to the user
the warnings handbook supplied with the product.
22) Do not allow children or adults to stay near the product while it is
operating.
23) Keep radiocontrols or other pulse generators away from children, to
prevent the automated system from being activated involuntarily.
24) Transit is permitted only when the automated system is idle.
25) The user must not attempt any kind of repair or direct action whatever
and contact qualified personnel only.
26) Maintenance: check at least every 6 months the efficiency of the
system, particularly the efficiency of the safety devices (including, where
foreseen, the operator thrust force) and of the release devices.
27) Anything not expressly specified in these instructions is not permitted
.
WARNINGS FOR THE INSTALLER
GENERAL SAFETY OBLIGATIONS
73/23/EEC and subsequent amendment 93/68/EEC.
89/336/EEC and subsequent amendment 92/31/EEC and 93/68/EEC
Furthermore, the manufacturer declares that
the machinery must not be put into service until the machine into
which it will be integrated or of which it will become a component has been identified and its conformity to the
conditions of Directive 89/392/EEC and subsequent modifications assimilated in Italian National legislation under
Presidential Decree No. 459 of 24 July 1996 has been declared.
•
is built to be integrated into a machine or to be assembled with other machinery to create a machine under
the provisions of Directive 98/37/EEC and subsequent amendments 91/368 EEC, 93/44 EEC and 93/68 EEC;
Address: Via Benini, 1 - 40069 Zola Predosa BOLOGNA - ITALY
Declares that: Barrier mod.630, 630 PLUS,mod. 642
3
ENGLISH
The automated system consists of a white beam in aluminium,
with reflex reflectors and a steel upright. The operator is located
inside the upright, and consists of a hydraulic control unit and two
plunging pistons which, by means of a rocker, rotate the beam.
The beam stays balanced thanks to a balancing spring assembled
on one of the plunging pistons. The electronic control unit is also
housed in the upright, inside a waterproof compartment.
The system is supplied with an adjustable anti-crushing safety
device. It also includes a device stopping and locking the beam
in any position, and a handy manual release for use in case of
power cuts or faults.
Fig. 1
1 Beam
2 Travel limit mechanical stop device
3 Drive transmission unit
4 Adjustable travel limit cam RH
5 Adjustable travel limit cam LH
6 Rocker
7 LH travel limit device
8 Oil filling plug
9 Breather screw
10 Cooling fins
11 Piston bleed screw LH
12 Plunging piston LH
13 Hydraulic control unit
14 Feeder pipe LH
15 CLOSING by-pass screw
16 OPENING by-pass screw
17 Upright
18 Hole for cables LH
19 Tie rod
20 Foundation plate
21 Hole for cables RH
22 Earth connector securing screw
23 Cable routing sheath
24 Electronic control board
25 Feeder pipe RH
26 Manual release
27
Spring support position length: 460 mm
28 Protective grid for air intakes
29 Plunging piston RH
30 Spring support position length: 400 mm
31 Balancing spring support
32 Balancing spring
33 Piston bleed screw RH
34 Travel limit device RH
35 Balancing adjustment ring-nut
36 Travel limit mechanical stop device
Fig. 2
37 Lock
38 Hatch
39 Protective grid for air intakes
40 Cooling fan
(sonly 620 rapid, 640 and 642)
1. DESCRIPTION AND TECHNICAL SPECIFICATIONS
TAB. 1 Technical specifications (*)
Hood protective treatment Cataphoresis AISI 316 L
stainless steel
Hood painting Polyester RAL 2004
Protection class IP44
Upright dimensions LxHxP (mm) see Fig. 4 and 5
(*) For more details about the selected barrier model,
refer to chapter 12
TECHNICAL DETAILS OF 1400 rpm ELECTRIC MOTOR
Power supply (Vac{+6%/ -10%}/Hz)
230 / 50
Absorbed power (W)
200
Absorbed current (A)
1
TECHNICAL DETAILS OF 2800 rpm ELECTRIC MOTOR
Power supply (Vac{+6%/ -10%}/Hz)
230 / 50
Absorbed power (W)
200
Absorbed current (A)
1
AUTOMATED SYSTEM 630 - 630PLUS - 640
The 630-630 PLUS-640 automated systems weredesigned
andbuilt to control vehicle access.Do not use for any other
purpose.
BARRIER MODEL 630 630 PLUS 640
Power supply (Vac / Hz) 230 {+6%/ -10%} / 50
Absorbed power (W) 220
Absorbed current (A) 1
Type of oil FAAC HP OIL
Oil quantity (Lt) ~ 1.8
Winding heat protection (°C) 120
Anti-crushing system standard by-pass valves
Type of slow-down Electronic
Operating ambient temperature (°C)
-20 / +55
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