FAAC 624 BLD User Manual

624 BLD

624 BLD

INDEX

1. ..WARNINGS .................................................................................................................................................. 3

2. ..TECHNICAL SPECIFICATIONS ....................................................................................................................... 3

3. ..LAYOUT AND COMPONENTS OF 624BLD .....................................................................................................3

3.1 Description of components ..................................................................................................................3

4. ..ELECTRICAL CONNECTIONS ........................................................................................................................ 4

4.1 J1 Terminal-board - Accessories (Fig. 2) ........................................................................................... 4

4.2 Connection of relay photocells and safety devices with “N.C.” contact ............................................... 5

4.3 Connection of BUS photocells ............................................................................................................5

4.4 J2 Terminal-board - Motor, flashing lamp and fan (Fig. 2) ...............................................................6

4.5 J8 Connector - Motor capacitor (Fig. 2) ............................................................................................6

4.6 J9 Terminal-board - Power supply (Fig. 2) ..........................................................................................6

4.7 J3, J5 Rapid connectors - for opening and closing limit-switches (Fig. 2) ......................................... 6

4.8 J6 Connector - Beam breaking sensor (Fig. 2) ....................................................................................6

4.9 DS1 Frequency selector (Fig. 1) ...................................................................................................................... 6

4.10

J4 Connector - for Minidec, Decoder and RP ............................................................................................. 6

5. ..PROGRAMMING .......................................................................................................................................... 6

5.1 1st LEVEL PROGRAMMING ................................................................................................................... 6

5.2 Modification of the pre-setting .........................................................................................................8

5.3 Setup and BUS system control ........................................................................................................................ 8

5.4 2nd LEVEL PROGRAMMING ................................................................................................................. 9

5.5 Setup for integrated Loop Detector ................................................................................................. 10

6. ..START-UP ...................................................................................................................................................... 11

6.1 Board LEDS check ............................................................................................................................... 11

6.2 Check on BUS status ...........................................................................................................................11

7. ..AUTOMATED SYSTEM TEST ............................................................................................................................11

8. ..MASTER-SLAVE CONFIGURATIONS ............................................................................................................... 12

9. ..3rd LEVEL PROGRAMMING .......................................................................................................................... 13

9.1 Customisation of function logic..........................................................................................................15

10. PRE-SETTING VALUES ................................................................................................................................... 15

11. NOTES .........................................................................................................................................................16

12. INTERLOCK CONNECTION ...........................................................................................................................16

13. FUNCTION LOGIC TABLES ............................................................................................................................17

ENGLISH

1

CE DECLARATION OF CONFORMITY

Manufacturer: FAAC S.p.A.

Address: Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY

Declares that: 624BLD control unit

2006/95/EC Low Voltage Directive
2004/108/EC Electromagnetic Compatibility Directive

Additional note:

This product underwent tests in a typical uniform configuration
(all products manufactured by FAAC S.p.A.).

ENGLISH

The Managing Director

A. Marcellan

• conforms to the essential safety requirements of the following EEC directives

Bologna, 01 January 2010

WARNINGS FOR THE INSTALLER

GENERAL SAFETY OBLIGATIONS

1) ATTENTION! To ensure the safety of people, it is important that you read
all the following instructions. Incorrect installation or incorrect use of
the product could cause serious harm to people.

2) Carefully read the instructions before beginning to install the product.

3) Do not leave packing materials (plastic, polystyrene, etc.) within reach
of children as such materials are potential sources of danger.

4) Store these instructions for future reference.

5) This product was designed and built strictly for the use indicated in this
documentation. Any other use, not expressly indicated here, could
compromise the good condition/operation of the product and/or be
a source of danger.

6) FAAC declines all liability caused by improper use or use other than that
for which the automated system was intended.

7) Do not install the equipment in an explosive atmosphere: the presence
of inflammable gas or fumes is a serious danger to safety.

8) The mechanical parts must conform to the provisions of Standards EN
12604 and EN 12605.

For non-EU countries, to obtain an adequate level of safety, the Stand-

ards mentioned above must be observed, in addition to national legal
regulations.

9) FAAC is not responsible for failure to observe Good Technique in the
construction of the closing elements to be motorised, or for any defor­mation that may occur during use.

10) The installation must conform to Standards EN 12453 and EN 12445.

For non-EU countries, to obtain an adequate level of safety, the Stand-

ards mentioned above must be observed, in addition to national legal
regulations.

11) Before attempting any job on the system, cut out electrical power.

12) The mains power supply of the automated system must be fitted with an
all-pole switch with contact opening distance of 3 mm or greater. Use
of a 6A thermal breaker with all-pole circuit break is recommended.

13) Make sure that a differential switch with threshold of 0.03 A is fitted
upstream of the system.

14) Make sure that the earthing system is perfectly constructed and con­nect metal parts of the closure to it.

15) The automated system is supplied with an intrinsic anti-crushing safety
device consisting of a torque control. Nevertheless, its tripping thresh­old must be checked as specified in the Standards indicated at point

10.

16) The safety devices (EN 12978 standard) protect any danger areas
against mechanical movement Risks, such as crushing, dragging, and
shearing.

17) Use of at least one indicator-light (e.g. FAACLIGHT ) is recommended
for every system, as well as a warning sign adequately secured to the
frame structure, in addition to the devices mentioned at point “16”.

18) FAAC declines all liability as concerns safety and efficient operation of
the automated system, if system components not produced by FAAC
are used.

19) For maintenance, strictly use original parts by FAAC.

20) Do not in any way modify the components of the automated sys­tem.

21) The installer shall supply all information concerning manual operation
of the system in case of an emergency and shall hand over to the user
the warnings handbook supplied with the product.

22) Do not allow children or adults to stay near the product while it is
operating.

23) Keep remote controls or other pulse generators away from children,
to prevent the automated system from being activated involuntarily.

24) Transit is permitted only when the automated system is idle.

25) The user must not attempt any kind of repair or direct action whatever
and contact qualified personnel only.

26) Check at least every 6 months the efficiency of the system, particularly
the efficiency of the safety devices (including, where foreseen, the
operator thrust force) and of the release devices.

27) Anything not expressly specified in these instructions is not permit­ted.

2

CONTROL UNIT 624 BLD

1. WARNINGS

Attention: Before attempting any work on the control unit (connections, maintenance), always turn off power.

- Install, upstream of the system, a differential thermal breaker with adequate tripping threshold.

- Connect the earth cable to the terminal on the J9 connector of the unit (see fig.2).

- Always separate power cables from control and safety cables (push-button, receiver, photocells, etc.). To avoid any electrical
noise, use separate sheaths or a screened cable (with the screen earthed)

.

2. TECHNICAL SPECIFICATIONS

Power supply
voltage *

Absorbed power

Motor max. load

Power supply
for accessories

Accessories max.
current

Operating ambient
temperature

Protection
fuses *

Work time

Pause time

Motor power

Programming

Rapid connector

Programmable
outputs

Features

230 V~ (+6% -10%) - 50/60 Hz

115 V

or

~

(+6% -10%) - 50/60 Hz

7 W

1000 W

24 Vdc

500 mA

from -20°C to +55°C

F1 = F 10A - 250V F2 = T 0,8A - 250V

or

F1 = F 20A - 120V F2 = T 0,8A - 120V

Programmable (from 0 to 4 minutes)

Programmable (from 0 to 4 minutes)

Programmable on 50 levels

3 programming levels for greater

flexibility of use

Coupling for 5-pin Minidec board,

Decoder, Receiver RP/RP2

4 programmable outputs

in 18 different functions

Management of slow-downs,

multifunction display, BUS technology

and INTEGRATED METALLIC MASS

DETECTOR

* The power supply voltage and fuses depend on the version
purchased

3. LAYOUT AND COMPONENTS OF 624BLD

3.1 DESCRIPTION OF COMPONENTS

DL SIGNALS AND PROGRAMMING DISPLAY

LED INPUT STATUS CONTROL LEDs

J1 LOW-VOLTAGE TERMINAL BOARD

TERMINAL BOARD FOR CONNECTION OF MOTOR, FLASHING

J2

LAMP AND FAN

J3 OPENING LIMIT-SWITCH CONNECTOR

J4 CONNECTOR FOR DECODER MINIDEC / RP RECEIVER

J5 CLOSING LIMIT-SWITCH CONNECTOR

J6 CONNECTOR FOR ROD BREAKING SENSOR

J8 CONNECTOR FOR MOTOR THRUST CAPACITOR

J9 TERMINAL-BOARD FOR 230 VAC POWER SUPPLY

DS1 LOOP 1 and LOOP 2 FREQUENCIES SELECTOR

F1

FUSE FOR MOTORS AND TRANSFORMER PRIMARY WINDING (F 5A)

F2 FUSE FOR LOW VOLTAGE AND ACCESSORIES (T 800mA)

F PROGRAMMING PUSH-BUTTON “F”

+ PROGRAMMING PUSH-BUTTON “+”

- PROGRAMMING PUSH-BUTTON “-”

TF1 TRANSFORMER

3

ENGLISH

Fig. 1

4. ELECTRICAL CONNECTIONS

BEAM

BREAKER

ENGLISH

4.1. J1 TERMINAL-BOARD - ACCESSORIES (FIG. 2)

To connect the
photocells and
safety devices,

consult paragraph

4.2.

MOTOR THRUST

CAPACITOR

BLUE

MOTOR

FAN

230 V~

or 115 V~

*

60W max

* 230 V~ board version

or 115 V~ board version

230 V~

or 115 V~
50/60 Hz

Fig. 2

*

LOOP 1 - Magnetic loop LOOP 1 (OPEN - terminals 1-2): it activates the OPENING function
LOOP 2 - Magnetic loop LOOP 2 (SAFETY/CLOSE - terminals 3-4): it activates the SAFETY/CLOSING function
OPEN - “Opening” Command (N.O. - terminal 5): this refers to any pulse generator ( e.g.: push-button) which, by closing

a contact, commands the barrier to close and/or open.
CLOSE - “Closing” Command (N.O. - terminal 6): this refers to any pulse generator (e.g.: push-button) which, by closing

a contact, commands the barrier to close.
FSW - Closing safety-devices contact (N.C. - terminal 7). The purpose of the closing safety devices is to protect the

barrier movement area during closure, by reversing motion. They are never tripped during the opening cycle. If the closing
Safety devices are engaged when the automated system is in open status, they prevent the closing movement.

If closing safety devices are not connected, jumper connect the FSW and GND terminals (fig. 6).

STOP - STOP contact (N.C. - terminal 8): this refers to any device (e.g.: push-button) which, by opening a contact, can
stop the motion of the automated system.

If stop safety devices are not connected, jumper connect the STOP and GND terminals (fig. 6).

EMERGENCY - EMERGENCY contact (N.C- terminal 9): this refers to any switch which, by being activated in emergency
state, opens the barrier and stops its movement until the contact is restored

If emergency safety devices are not connected, jumper connect the EMERGENCY and GND terminals (fig. 6).

.

GND ( terminals 10-11-19) - Negative contact for feeding accessories

24 Vdc ( terminals 12-13)- Positive contact for feeding accessories

Max. load of accessories: 500 mA. To calculate absorption values, refer to the instructions for individual

accessories

OUT 1 - Output 1 GND open-collector (terminal 14): The output can be set in one of the functions described in the
2nd programming level (see par. 5.2.). Default value is FAILSAFE. Maximum load: 24 Vdc with 100 mA.

OUT 2 - Output 2 GND open-collector (terminal 15): The output can be set in one of the functions described in the
2nd programming level(see par. 5.2.). Default value is CLOSED beam. Maximum load: 24 Vdc with 100 mA.
OUT 3 - RELAY Output 3 (terminal 16-17): The output can be set in one of the functions described in the 2nd programming
level (see par. 5.2.). Default value is INDICATOR LIGHT: Maximum load: 24 Vdc or Vac with 500 mA.

To avoid endangering correct operation of the system, do not exceed the indicated power indicated in fig. 2.

OUT 4 - Output 4 open-collector +24Vdc (terminal 18): The output can be set in one of the functions described in the
2nd programming level (see par. 5.2.). The default value for ALL THE PRE-SETTINGS is BUS COMMUNICATION. Maximum

load: 24 Vdc with 100 mA.

4

4.2.CONNECTION OF RELAY PHOTOCELLS AND SAFETY DEVICES WITH “N.C.” CONTACT

The 624 BLD board envisages the connection of closing safety devices which are tripped only during the barrier closing
movement, and are therefore suitable for protecting the closing zone against the risk of impact.

If two or more safety devices (NC contacts) have to be connected, put them in series with each other as

shown in figures 3, 4, 5 under the heading “SAFE”.

Connection of 1 pair of closure photocells

Connection of 2 pairs of closure photocells

Fig. 3

ENGLISH

Connection of 1 pair of closure photocells

with FAIL SAFE facility

Fig. 5

CLOSE

FSW

STOP

EMERGENCY

GND

GND

OUT 3

OUT 3

OUT 1

OUT 2

+24 V

+24 V

OUT 4

GND

191816 17151412 1310 11896745231

Fig. 6

Fig. 4

To be set in the 2nd programming level : FS = Y and o1= 00

Connection of no safety device

OPEN A

LOOP 2

LOOP 2

LOOP 1

LOOP 1

J1

4.3.CONNECTION OF BUS PHOTOCELLS

Photocells using BUS technology are connected to the 624 BLD control unit ALL IN PARALLEL as shown in Fig. 7 through
single power/communication line.

The BUS photocells do not have connection polarity.

Up to a maximum of 8 pairs of BUS photocells can be connected to the board.
The photocells are subdivided by quantity into the following groups:

Pairs of closure photocells: max 7
Pairs of photocells for OPEN pulse: max 1

Make sure that at the 2nd
programming level

:

1st Pair of photocells 2nd Pair of photocells

o4 = 00 and P4 = no

Fig. 7

5