FAAC 460P User Manual

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EC MACHINE DIRECTIVE COMPLIANCE DECLARA TION

Manufacturer: FAAC S.p.A.
Address: Via Benini, 1

40069 - Zola Predosa
BOLOGNA - ITALY

Hereby declares that: The electronic control unit model 460P

•complies with the essential safety requirements of the following directives :
73/23/EEC and subsequent amendment 93/68/EEC.

89/336/EEC and subsequent amendment 92/31/EEC and 93/68/EEC

ENGLISHENGLISH

Additional note:
These products have undergone tests in a typical uniform configuration (all
products manufactured by FAAC S.p.A.).

Bologna, 1 January 1997

Managing

Director

A. Bassi

15

ENGLISH ENGLISH

IMPORTANT NOTICE FOR THE INSTALLER

GENERAL SAFETY REGULATIONS

1) WARNING! FAAC strongly recommends to follow these instructions literally for the safety of persons. Improper

installation or misuse of the product will cause very serious damages to persons.

2) Packaging material (plastic, polystyrene etc.) is a potential hazard and must be kept out of reach of children.
Read the instructions carefully before installing the product.

3)

4) Keep these instructions for future reference.

5) This product has been designed and manufactured only for the use stated in this manual. Any other use not expressly
set forth will affect the reliability of the product and/or could be source of hazard.

6) FAAC S.p.A. cannot be held responsible for any damage caused by improper use or different from the use for which
the automation system is destined to.

7) Do not use this device in areas subject to explosion: the presence of flammable gas or fumes is a serious hazard.

8) Mechanical constructive elements must comply with UNI8612, CEN pr EN 12604 and CEN pr EN 12605 standards.
Countries outside the EC shall follow the regulations above besides their national normative references in order to offer

the utmost safety.

9) FAAC cannot be held responsible for failure to observe technical standards in the construction of gates and doors, or
for any deformation of the gates which may occur during use.

10) Installation must comply with UNI8612, CEN pr EN 12453 and CEN pr EN 12635.
The degree of safety of the automation must be C+E.

11) Before carrying out any operations, turn off the system’s main switch.

12) An omnipower switch shall be provided for the installation with an opening distance of the contacts of 3 mm or more.
Alternatively, use a 6A thermomagnetic breaker with multi-pole switching.

13 ) Ensure that there is a differential switch up-line of the electrical system, with a trip threshold of 0.03A.
14 ) Check that the earthing plant is in perfect condition and connect it to the metallic parts. Also earth the yellow/green wire

of the operator.

15 ) The automation is fitted with an anti-crush safety system that is a torque control device. In any case, further safety devices

shall be installed.

16) The safety devices (e.g. photocells, safety edges etc.) protect areas wherethere is a mechanical movement hazard,
e.g. crushing, entrapment and shearing.

17) Each installation must be fitted with at least one flashing light (e.g. FAAC LAMP, MINILAMP etc.) as well as a warning plate
suitably fixed to the gate, besides the safety devices as per point 16. above.

18) FAAC cannot be held responsible regarding safety and correct functioning of the automation in the event that parts other
than FAAC original parts are used.

19) Use only FAAC original spare parts for maintenance operations.

20) Do not carry out any modifications to automation components.

21) The installer must supply all information regarding manual operation of the system in the event of an emergency and
provide the end-user with the “End-user Guide” attached to the product.

22) Keep out of persons when the product is in operation.

23) Keep out of reach of children the remote radio controls and any control devices. The automation could be operated
unintentionally.

24) The end-user must avoid any attempt to repair or adjust the automation personally. These operations must be carried
out exclusively by qualified personnel.

25) What is not explicitly stated in these instructions is not permitted.

16

ENGLISHENGLISH

1. DESCRIPTION

The 460P is a microprocessor-based programmable electronic control unit for hydraulic operators constructed in SMT technology.
It is supplied in a standard configuration which can be modified using the FAACTOTUM programmer.

1.1 TECHNICAL SPECIFICATIONS

Table 1 460P hardware characteristics

Power supply 230 V ~ (+6% -10%) - 50 Hz
Max. absorbed power 35 W
Max. motor load 800 W
Accessories power supply 24 Vdc
Max. accessories load 0.5 A
Warning light power supply 24 Vdc
Max. warning light load 3 W
Temperature range -20°C +55°C
Fuses Motors power supply

Accessories power supply

Logic power supply

Mains filter Integrated in card
Quick connector For decoding cards/RP Receiver
Connector For FAACTOTUM and optional modules
Terminal block outputs Motor 1

Motor 2

Flashing light

Warning light power supply

Accessories power supply

Terminal block Removable

Table 2 Default programming characteristics

Terminal block inputs Open

Open single leaf

Stop

Closure safeties

Opening safeties

Operating logic Automatic
Opening/closing time 25 seconds
Pause time 25 seconds
Closing leaf delay time 5 seconds
Opening leaf delay time 2 seconds

Table 3 Accessories for 460P

FAACTOTUM for card programming
GATECODER deceleration/anti-crushing safety
Optional modules MEI (input expansion module)

MEL1 (electric lock management 1)
MEL2 (electric lock management 2)

1.2 PROGRAMMABLE PARAMETERS

Table 4 Parameters that can be programmed with FAACTOTUM

Operating logics: A-E-S-EP-P-B-C-B/C or customised
Safety operating logics
Warning light operating logics
Programmable warning light output
Available configurable outputs: Single leaf opening / Complete opening

Stop

Close

Opening/closing safeties

Panic device

Opening/closing safety edge

Leaf 1 and leaf 2 opening/closing limit switch

Gatecoder

Programming for operation with TIMER
Pre-flashing for opening and/or closing
Independent opening/closing times for each motor
Pause times
Opening/closing leaf delay
Failsafe on safeties
Electric lock opening/closing management
Over pushing stroke during opening and/or closing
Inversion stroke during opening and/or closing
Electronic deceleration: timed

with limit switches

with Gatecoder

The 460P electronic control unit can be installed using the
standard configuration and settings the card is supplied with
(characteristics are given in Table 2).
The FAACTOTUM programmer must be used if the default
configuration requires modification. By using FAACTOTUM it is
possible to modify an extremely wide range of parameters to
customise card operation according to the requirements and
characteristics of the automation.
FAACTOTUM also has a diagnostic function (signalling on the
display the state of the gate and inputs in real time and the
voltage levels on the card) and verifies operation of the
automation and the cycle counts performed.
For details on operation and programming of the FAACTOTUM
refer to its instruction manual.

1.3 LAYOUT

8

9

aa

a Low-tension terminal block J2 is used to connect the

aa

activating devices and the accessories.

bb

b High-tension terminal block J3 is used to power the motors

5

6

7

bb

and the flashing light.

cc

c High-tension terminal block J4 is used for line voltage input.

cc
dd

d Fuse F1 5x20 5A/250V rapid powers motors and transformer

dd

primary coil.

ee

e Fuse F2 5x20 1.6A/250V delayed powers accessories.

ee
ff

f Fuse F3 5x20 315mA/250V delayed powers logic

ff
gg

g LED DL1 indicates the card power supply (lights up) and any

gg

variations in the state of each input (goes out momentarily)

hh

h Connector J1 for inserting optional modules and/or cable

hh

for connection to FAACTOTUM.

ii

i Connector J5 for quick connection of DECODER,MINIDEC, RP

ii

receiver.

4

1

2

3

Fig. 1

17

ENGLISH ENGLISH

2. ELECTRICAL CONNECTIONS USING STANDARD CONFIGURATION

460P

FSW CL

STOP

OPEN-A

OPEN-B

FSW OP

WARNING

LIGHT

J3

J4

J2

W-L

F-TX

IN1

IN2 2IN4 4IN5

IN3

1

3

5

-

-

7

8

6

9

+

10

+

11

LAMP

12 13

C OP1 CL1

14 15 16

C OP2 CL2

17 18 19

L N

24 Vdc
3 W max

Terminal block J2 (low tension)

1 - IN1 = OPEN-A command - complete opening (N.O.)

This means any device (pushbutton, detector,
etc.) which can give an opening/closing pulse
for both gate leaves through the closure of a
contact.
To install more than one OPEN-A device
connect the N.O. contacts in parallel.

2 - IN2 = OPEN-B command - single leaf opening (N.O.)

This means any device (e.g. pushbutton) which
can give an opening/closing pulse for the gate
leaf driven by motor M1 through the closure of
a contact.
To install mor e than one OPEN-B device connect
the N.O. contacts in parallel.

3 - IN3 = STOP command (N.C.)

This means any device (e.g. pushbutton) which
stops the movement of the gate by opening a
contact.
To install more than one stop device connect
the N.C. contacts in series.
Ü If Stop devices are not connected jumper

the input with the common contact
(terminal 6 or 7).

Opening/closing photocells

FAAC LAMP
MINILAMP

BLU

BLUE

C1

M1

BLU

BLUE

C2

M2

230 Vac
50 Hz

Fig. 2

Note about safety devices

These are all devices (photocells, safety edges, magnetic coils,
etc.) with an N.C. contact which are activated if an obstacle
obstructs the area protected by the safety devices and stop the
movement of the gate leaves (fig. 3).
Ü If the opening safety devices are activated when the gate

is closed, they prevent the leaves from opening.
If the closing safety devices are activated when the gate
is open, they prevent the leaves from closing.

4 - IN4 = FSW-CL Closing safety device contact (N.C.)

During closure, activation of the safety devices
causes the gate leaves to reverse their direction
of movement. They are not activated during
opening.
Ü If closure safety devices are not connected,

jumper this input to the common contact
(terminal 6 or 7).
The function of the closure safety devices is
to safeguard the area affected by the
movement of the leaves during closure (B,
fig. 3).

5 - IN5 = FSW-OP Opening safety device contact (N.C.)

During opening the safety devices stop the
movement of the gate leaves. When released
they reverse the direction of movement.
Ü If opening safety devices are not connected,

jumper this input with the common contact
(terminal 6 or 7).
The function of the opening safety devices
is to safeguard the area behind the gate
leaves (A, fig. 3).

Fig. 3

A

B

Closing photocells

It is possible to connect devices which operate simultaneously
as opening and closing safety devices (see example of safety
device connection).

A

A

The gate leaves stop if these safety devices are activated during
opening, then carry on opening when they are released.

B

The leaves stop moving if these safety devices are activated
during closure, then change direction and open when they are
released.
Fig. 3 shows a recommended example of safety device installation.

Opening

photocells

18