FAAC 455D User Manual

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CE DECLARATION OF CONFORMITY

Manufacturer: FAAC S.p.A.

Address: Via Benini, 1 - 40069 Zola Predosa BOLOGNA - ITALY

Declares that: 455 D control board,

• conforms to the essential safety requirements of the following directives:

73/23/CEE and subsequent amendment 93/68/CEE. 89/336/CEE and subsequent amendment 92/31/CEE and 93/68/CEE

Additional note: This product underwent tests in a typical uniform configuration (all products manufactured by FAAC S.p.A.).

Bologna, 01 May 2005

The Managing Director

A. Bassi

WARNINGS FOR THE INSTALLER

GENERAL SAFETY OBLIGATIONS

1) ATTENTION! To ensure the safety of people, it is important that you read all the following instructions. Incorrect installation or incorrect use of the product could cause serious harm to people.

2) Carefully read the instructions before beginning to install the product.

3) Do not leave packing materials (plastic, polystyrene, etc.) within reach of children as such materials are potential sources of danger.

4) Store these instructions for future reference.

5) This product was designed and built strictly for the use indicated in this documentation. Any other use, not expressly indicated here, could compromise the good condition/operation of the product and/or be a source of danger.

6) FAAC declines all liability caused by improper use or use other than that for which the automated system was intended.

7) Do not install the equipment in an explosive atmosphere: the presence of inflammable gas or fumes is a serious danger to safety.

8) The mechanical parts must conform to the provisions of Standards EN 12604 and EN 12605. For non-EU countries, to obtain an adequate level of safety, the Standards mentioned above must be observed, in addition to national legal regulations.

9) FAAC is not responsible for failure to observe Good Technique in the construction of the closing elements to be motorised, or for any deformation that may occur during use.

10) The installation must conform to Standards EN 12453 and EN 12445. For non-EU countries, to obtain an adequate level of safety, the Standards mentioned above must be observed, in addition to national legal regulations.

11) Before attempting any job on the system, cut out electrical power .

12) The mains power supply of the automated system must be fitted with an all-pole switch with contact opening distance of 3mm or greater. Use of a 6A thermal breaker with all-pole circuit break is recommended.

13) Make sure that a differential switch with threshold of 0.03 A is fitted upstream of the system.

14) Make sure that the earthing system is perfectly constructed, and connect metal parts of the means of the closure to it.

15) The safety devices (EN 12978 standard) protect any danger areas against mechanical movement Risks, such as crushing, dragging, and shearing.

16) Use of at least one indicator-light (e.g. FAACLIGHT ) is recommended for every system, as well as a warning sign adequately secured to the frame structure, in addition to the devices mentioned at point “15”.

17) FAAC declines all liability as concerns safety and efficient operation of the automated system, if system components not produced by FAAC are used.

18) For maintenance, strictly use original parts by FAAC.

19) Do not in any way modify the components of the automated system.

20) The installer shall supply all information concerning manual operation of the system in case of an emergency, and shall hand over to the user the warnings handbook supplied with the product.

21) Do not allow children or adults to stay near the product while it is operating.

22) Keep remote controls or other pulse generators away from children, to prevent the automated system from being activated involuntarily.

23) Transit is permitted only when the automated system is idle.

24) The user must not attempt any kind of repair or direct action whatever and contact qualified personnel only.

25)

Maintenance: check at least every 6 months the efficiency of the system, particularly the efficiency of the safety devices (including, where foreseen, the operator thrust force) and of the release devices.

26) Anything not expressly specified in these instructions is not permitted.

CONTROL BOARD 455 D

1. WARNINGS

3. LAYOUT AND COMPONENTS OF 455 D

Important: Before attempting any work on the control board

(connections, maintenance), always turn off power.

- Install, upstream of the system, a differential thermal breaker with adequate tripping threshold.

- Connect the earth cable to the appropriate terminal on the J3 connector of the equipment (see fig.2).

- Always separate power cables from control and safety cables (push-button, receiver, photocells, etc.). To avoid any electric noise, use separate sheaths or a shielded cable (with earthed shield).

2. TECHNICAL SPECIFICATIONS

Power supply 230 V~ ( +6% -10%) - 50 Hz Absorbed power 10 W

PE N

MAIN

Motor max. load 800 W Accessories max. load 0,5 A Electric lock max. load 15 VA Operating ambient temperature -20 °C +55 °C Protection fuses 2 (see fig. 1) Function logics Semi-automatic / Automatic / Safety devices / "Stepped" semi-automatic

/ "Stepped" automatic / "Stepped" Safety devices / Semi-automatic B / Dead-man C

Opening/closing time Programmable (from 0 to 120 s) Pause time Programmable (from 0 to 4 min.) Closing leaf delay Programmable (from 0 to 4 min.) Opening leaf delay 2 s (can be excluded) Thrust force Adjustable on 50 levels for each motor Terminal board inputs Open / Open free leaf / Stop / Limit-switch

Opening safety devices / Closing safety devices / Power supply + Earth

Terminal board outputs Flashing lamp - Motors - 24 Vdc accessories power supply- 24 Vdc indicator-light - Fail safe - 12 Vac electric lock power supply

Programmable functions Logic - Pause time - Thrust Force - Torque at initial thrust Opening and closing leaf delay - Reversing stroke - Over-pushing stroke - indicatorlight - Pre-flashing - Electric lock - Fail safe - Safety devices logic - Assistance request

DL SIGNALLING AND PROGRAMMING DISPLAY J1 LOW VOLTAGE TERMINAL BOARD J2 CONNECTOR FOR DECODER/MINIDEC/RP RECEIVER J3 230 VAC POWER SUPPLY TERMINAL BOARD J4 MOTORS AND FLASHING LAMP CONNECTION TERMINAL BOARD J5 INDICATOR-LIGHT AND ELECTRIC LOCK TERMINAL BOARD J6 LIMIT-SWITCH AND GATECODER TERMINAL BOARD F1 MOTORS AND TRANSFORMER PRIMARY WINDING FUSE (F 5A) F2 LOW VOLTAGE AND ACCESSORIES FUSE (T 800mA) F "F" PROGRAMMING PUSH-BUTTON – "–" PROGRAMMING PUSH-BUTTON + "+" PROGRAMMING PUSH-BUTTON

- Detection time of obstacle or contact point

Learning function

Simple

complete

work time learning, with or without

Limit-switch and/or Gatecoder.

12 45678

COM

9 10111213141516171819

LAMP

OPEN

STP

FSW

OP_A

STOP OP_B

---

FSWCL

FCA2

–

–+

+24V

FCC1

FCC2

222324 25

20 21

-TX

LOCK

FCA1

FCC2

FCC1

FSW

W.L.

FCA2

FCA1

FSWOP

Fig. 1

4. ELECTRIC CONNECTIONS

BLUE

NB.: Capacitors are supplied with the operators.

BLUE

TOTALLY OPEN

OPEN LEAF 1

STOP

For connection of

the photocells

and safety

devices, see

paragraph 4.1

(page 14).

24 Vdc

3 W

12 V ac

FCC2

LIMIT-SWITCH

Fig. 2

RX CL TX CL

RX OP/CL

TX OP/CL

9 10111213141516171819

OPEN

STP

FSW

--+24V

-TX

FSW

20 21

W.L.

LOCK

4.1. CONNECTION OF PHOTOCELLS AND SAFETY DEVICES

Before connecting the photocells (or other devices) we advise you to select the type of operation according to the movement area they have to protect (see fig.3):

Opening safety devices:

they operate only during the gate opening movement and, therefore, they are suitable for protecting the area between the opening leaves and fixed obstacles (walls, etc) against the risk of impact and crushing.

Closing safety devices:

they operate only during the gate closing movement and, therefore, they are suitable for protecting the closing area against the risk of impact.

Opening/closing safety devices

Opening/closing safety devices:

they operate during the gate opening and closing movements and, therefore, they are suitable for the opening and closing areas against the risk of impact.

FAAC recommends use of the lay-out in fig. 4 (in the event of fixed obstacles at opening) or in fig. 5 (no fixed obstacles).

N.B. If two or more devices have the same function (opening or closing), they should be connected to each other in series (see fig. 12). N.C. contacts must be used.

Connection of a pair of closing photocells and a pair of

opening/closing photocells (recommended lay-out)

Closing safety devices

Fig. 3

Connection of a pair of closing photocells, a pair of

opening photocells and a pair of opening/closing

photocells (recommended lay-out)

9 10111213141516171819

OPEN

STP

FSW

---

RX CL TX CL

TX OP/CL

Fig. 4

RX OP TX OP

+24V

RX OP/CL

Opening

safety devices

20 21

-TX

FSW

W.L.

LOCK

Fig. 5

Connection of a closing safety device and an opening

9 10111213141516171819

OPEN

STP

FSW

safety device

---

+24V

-TX

FSW

20 21

LOCK

W.L.

Fig. 6

Connection of no safety device

9 10111213141516171819

OPEN

STP

FSW

---

+24V

-TX

FSW

20 21

LOCK

W.L.

Fig. 7

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