1) WARNING! FAAC strongly recommends to follow these instructions literally for the safety of persons. Improper
installation or misuse of the product will cause very serious damages to persons.
2) Packaging material (plastic, polystyrene etc.) is a potential hazard and must be kept out of reach of children.
Read the instructions carefully before installing the product.
3)
4) Keep these instructions for future reference.
5) This product has been designed and manufactured only for the use stated in this manual. Any other use not expressly
set forth will affect the reliability of the product and/or could be source of hazard.
6) FAAC S.p.A. cannot be held responsible for any damage caused by improper use or different from the use for which
the automation system is destined to.
7) Do not use this device in areas subject to explosion: the presence of flammable gas or fumes is a serious hazard.
8) Mechanical constructive elements must comply with UNI8612, CEN pr EN 12604 and CEN pr EN 12605 standards.
Countries outside the EC shall follow the regulations above besides their national normative references in order to
offer the utmost safety.
9) FAAC cannot be held responsible for failure to observe technical standards in the construction of gates and doors,
or for any deformation of the gates which may occur during use.
10) Installation must comply with UNI8612, CEN pr EN 12453 and CEN pr EN 12635.
The degree of safety of the automation must be C+E.
11) Before carrying out any operations, turn off the system’s main switch.
12) An omnipower switch shall be provided for the installation with an opening distance of the contacts of 3 mm or more.
Alternatively, use a 6A thermomagnetic breaker with multi-pole switching.
13) Ensure that there is a differential switch up-line of the electrical system, with a trip threshold of 0.03A.
14) Check that the earthing plant is in perfect condition and connect it to the metallic parts. Also earth the yellow/green
wire of the operator.
15) The automation is fitted with an anti-crush safety system that is a torque control device. In any case, further safety
devices shall be installed.
16) The safety devices (e.g. photocells, safety edges, etc.) protect areas wherethere is a mechanical movement
hazard, e.g. crushing, entrapment and shearing.
17) Each installation must be fitted with at least one flashing light (e.g. FAAC LAMP, MINILAMP etc.) as well as a warning
plate suitably fixed to the gate, besides the safety devices as per point 16. above.
18) FAAC cannot be held responsible regarding safety and correct functioning of the automation in the event that parts
other than FAAC original parts are used.
19) Use only FAAC original spare parts for maintenance operations.
20) Do not carry out any modifications to automation components.
21) The installer must supply all information regarding manual operation of the system in the event of an emergency
and provide the end-user with the leaflet attached to the product.
22) Keep out of persons when the product is in operation.
23) Keep out of reach of children the remote radio controls and any control devices. The automation could be
operated unintentionally.
24) The end-user must avoid any attempt to repair or adjust the automation personally. These operations must be
carried out exclusively by qualified personnel.
25) What is not explicitly stated in these instructions is not permitted.
9
Page 3
ENGLISH
DESCRIPTION AND TECHNICAL SPECIFICATIONS
LAYOUT AND ELECTRICAL WIRING
Table 1: 450 MPS Control unit technical specifications
Power supply230 V(+6%-10%) - 50 Hz
Absorbed power10 W
Max. motor load800 W
Max. accessories load0,5 A
Max. electric lock load12 VA
Temperature range-20 °C +55 °C
FusesN. 4 (see fig.1)
Operations logicsAutomatic / Semi-automatic / Safety / Dead-man
Quick connectorDecoding cards - RP 433 SL/DS
Microswitch programmable functions Operating logics - Reversing stroke for
J1
supply - 24 Vdc warning light power supply -
J2
safeties/ mains power +earth
12 Vac electric lock power supply
electric lock - Closing safeties logics
F1
J3
F4
F2
l
F3
OPENING
e
LEAF DELAY
DISABLE
i
DL4
DL5
J2J3J1
NL
abc
j
m
k
f
FAILSAFE
ON-OFF
DL2
DL3
g
d
h
n
o
DL1
Fig. 1
1
2
N
230 V
3
L
50 Hz
4
6
5
OP COM CL CL COM OP
LAMPMOTOR 1MOTOR 2
BLU
M1
C1
98
7
10
BLU
M2
C2
11
N.B.: The capacitors are provided with the operators.
Caution: Before touching the electronic unit (connections,
programming, maintenance) always switch off the power
supply.
a J1 terminal block (fig. 2)
: Earth connection
N.: power supply 230 V~ ( Neutre )
L.: power supply 230 V~ ( Phase)
N.B.: For correct operation the card must be connected to the
system’s earth. Install a suitable differential magneto-thermal
circuit-breaker upstream of the system.
b J2 terminal block (fig. 2)
LAMP.:flashing light output ( 230 V ~)
MOTOR 1Open /Common/ Close: Motor 1 connection
Can be used in one-leaf application.
(
leaf closing delay)
MOTOR 2Close /Common/ Open: Motor 2 connection
Not to be used in one-leaf application.
N.B.To check the operation of the equipment at the test
bench, a load must be connected on the MOTOR 1 input.
c J3 terminal block: low voltage (fig. 2) used to connect all
accessories (see table 2).
12
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
+ —
OP — CL NC —
30 VccFSWSTOP
B — A — + —
OPEN
STOP
IND.
OPEN
TOT.
FSWTX W.LIGHTLOCK
FSW TX
+ —
24 Vdc
3 W
For the safety and fail-safe devices, see the “Safety devices” section.
Fig. 2
Warning: the max. accessory load is 500 mA. To calculate
absorption values, refer to table 2.
Safety devices
These are all devices (photocells, safety edges, magnetic
coils, etc.) with an N.C. (normally closed) contact which
activate if an obstacle obstructs the area protected by the
Opening, closing or opening/closing photocells
A
A
A
B
B
30 Vdc
– accessories power supply negative
+ accessories power supply positive (+ 30 Vdc)
10
Closing photocells
Opening
photocells
Fig. 3
Page 4
ENGLISH
1
2
5
4
3
1
2
RX CLTX CL
1
2
5
4
3
1
2
RX OPTX OP
14
15
2423
16
12
13
30Vcc
OP — CL
FSW
+ —
FSWTX
+ —
safety devices and stop the movement of the gate leaves
(fig. 3).
The 450 MPS card has an additional FAIL-SAFE device which
serves to check that the N.C. contact on the photocell
receiver is working efficiently before any operation (Can
be disabled through bridge Fig. 1 ref.15) .
N.B.: If the Opening safety devices are engaged when the
gate is closed, they prevent the leaves from opening.
If the Closing safety devices are engaged when the gate
is open, they prevent the leaves from closing.
OP. - Opening safety device contact (N.C.): in the A-S-E-EP-AD
logics, during the opening phase the safety devices stop
the movement of the gate leaves; when they are
disengaged the opening movement recommences. They
do not engage during closure.
In the B, C and B/C logics, they interrupt movement during
the opening cycle. They do not engage during the closing
cycle.
N.B.: If opening safety devices are not connected, jumper
inputs OP and FSW TX (Fig. 4).
Application examples
The following are the commonly used connection arrangements (enable fail -safe):
No safety device connectedOne pneumatic edge connected as closing safety device and
15
14
OP — CL
FSW
16
+ —
FSWTX
2423
The purpose of the opening safety devices is to safeguard
the zone behind the gate leaves (A, fig. 3).
CL. - Closing safety device contact (N.C.): in the A-S-E-EP-AD
logics, during the closing phase the safety devices reverse
the direction of movement of the gate leaves, or they stop
the movement of the leaves then reverse direction when
they are disengaged (see microswitch SW4 settings). They
do not engage during the opening cycle.
In B, C and B/C logics, they interrupt movement during the
closing cycle. They do not engage during the opening
cycle.
N.B.: If closing safety devices are not connected, jumper
inputs OP and FSWTX (fig. 4).
The purpose of the closing safety devices is to safeguard
the zone in which the leaves move during the closing cycle
(B, fig. 3).
If the Fail-Safe function is not used, see cabling at page 4
for connections of photocells.
one connected as opening safety device
15
14
OP — CL
FSW
16
+ —
FSWTX
2423
1 pair of closing photocells connected1 pair of opening photocells connected
15
16
14
13
12
+ —
OP — CL
30Vcc
FSW
1
2
3
4
5
RXTX
1 pair of opening photocells and 1 pair of closing
photocells connected
15
16
14
13
12
+ —
30Vcc
OP — CL
FSW
1
2
3
4
5
RX CLTX CL
+ —
FSWTX
1
2
+ —
FSWTX
1
2
2423
Fig. 4
2423
12
+ —
30Vcc
Fig. 6
13
15
16
14
OP — CL
FSW
1
2
3
4
5
RXTX
+ —
FSWTX
1
2
2423
Fig. 5
Fig. 7
1 pair of closing photocells and 1 pair of opening/closing
photocells connected
1
2
Important: for further information on the operation of the safety devices, see table 3.
1
2
3
4
5
RX OPTX OP
Fig. 8
Fig. 9
11
Page 5
ENGLISH
Application examples
The following are the commonly used connection arrangements (disable fail -safe)
No safety device connected
15
16
14
OP — CL
FSW
+ —
FSWTX
1 pair of closing photocells connected
15
16
14
13
12
+ —
30Vcc
OP — CL
FSW
1
2
3
4
5
RXTX
+ —
FSWTX
1
2
2423
2423
Fig. 4/A
Fig. 6/A
One pneumatic edge connected as closing safety device and
one connected as opening safety device
15
14
OP — CL
FSW
16
+ —
FSWTX
2423
Fig. 5/A
1 pair of opening photocells connected
12
+ —
30Vcc
13
15
16
14
OP — CL
FSW
1
2
3
4
5
RXTX
+ —
FSWTX
1
2
2423
Fig. 7/A
Two pair of closure photocells connected
15
16
14
13
12
+ —
30Vcc
OP — CL
FSW
1
2
3
4
5
1
2
RXTX
TX
1
2
RX
+ —
FSWTX
5
4
3
2
1
1 pair of closing photocells and 1 pair of opening/closing
photocells connected
2423
12
+ —
30Vcc
13
15
14
OP — CL
FSW
1
2
3
4
5
16
RXTX
1
2
TX
Fig. 8/A
RX
+ —
FSWTX
1
2
5
4
3
2
1
2423
Fig. 9/A
12
Page 6
ENGLISH
STOP
– Common ( - )
N.C. - STOP contact: all devices (such as pushbuttons)
which by opening a contact stop gate movement.
To install several safety stop devices, connect the N.C.
contacts in series.
N.B. If the STOP devices are not connected, jumper STOP
and - inputs.
B - SINGLE LEAF OPENING (N.O.): all devices (e.g. pushbutton)
which, by closing a contact activates opening and/or
closing of the leaf driven by motor 1.
– Common ( - )
A - TWO-LEAF OPENING (N.O.): all devices (pushbuttons ,
photocells, detectors, etc.) which assures opening/closing
of both leaves by closing a contact.
To install several control devices, connect the N.O. contacts
in parallel.
FSWTX
+ – Photocell transmitter power supply (FailSafe)
To use the Fail-Safe function, power supplies to the photocell
transmitters must be connected.
W.LIGHT
+– Warning lamp power supply 24 Vdc 3 W max.
For correct operation of the system,
power (see table 2).
LOCK
12 Vac electric lock power supply.
do not exceed stated
d J4 quick connector for decoder SL/DS - MINIDEC SL/DS - RP
433 SL/DS cards (figs. 10-11-12-13)
e TORQUE trimmer: thrust adjusting trimmer (anti-crushing
safety system).
f PAUSE trimmer: pause time adjusting trimmer (A/S/AD
logics).
Pause time is adjustable from 0 to 240 seconds.
g OP/CL trimmer: Opening/Closing time adjusting trimmer
Time is adjustable from 0 to 120 seconds.
h LEAF DELAY trimmer: closing leaf delay adjusting trimmer.
Leaf delay time is adjustable from 0 to 28 seconds.
N.B.:
1) If the opening/closing time is less than the set delay
time, the delayed leaf closes at the end of the closing
time.
2) In one-leaf application, set the leaf delay time to
minimum
i Programming microswitches
j Fuse F1 5x20 5 A/250 V rapid (motor power supply)
k Fuse F2 5x20 800 mA/250 V delayed (accessories power
supply)
l Fuse F3 5x20 1.6 A/250 V delayed (electric power supply)
m Fuse F4 5x20 250 mA/250 V delayed (transformer power
supply)
nBridge to enable/disable the Fail-Safe (Fig. 14).
oBridge to enable/disable the wing opening
delay(Fig. 14).
Table 2 - Current drawn by accessories
ACCESSORYCURRENT DRAWN
PLUS 40 SL30 mA
PLUS 433 E20 mA
MINIDEC SL / DS6 mA
DECODER SL / DS20 mA / 55 mA
RP 433 SL / DS12 mA / 6 mA
DIGICARD15 mA
METAL DIGIKEY15 mA
FOTOSWITCH90 mA
DETECTOR F4 / PS650 mA
PHOTOBEAM50 mA
WARNING LIGHT150 mA
PLUS
433 E
450 MPS
DECODER
MINIDEC
SL/DS
Fig. 10
N.B. Use a dedicated decoder for other accessory types.
SL
Fig. 11
Fig. 12
13
Fig. 13
Page 7
ENGLISH
4) Switch on the power.
5) Send an OPEN signal to input A (fig. 2) and check that the
If the gate closes, invert the motor wires on the control unit
(brown and black wires).
FAIL-SAFE
LEAF DELAY
Disable
Enable
DisableEnable
Fig. 14
Opening/closing times are set by the OP/CL trimmer on the
control unit (fig. 1 - ref.7).
To reduce operation time, adjust the trimmer anticlockwise
To increase operation time, adjust the trimmer clockwise.
Maximum operation time is 120 seconds.
For 90° opening the approximate opening/closing time is 18
1. PROGRAMMING THE MICROSWITCHES
Automation programming is carried out by the microswitches
(fig. 1 - ref. 9) as shown in the diagram below.
Fig. 15
12345
seconds.
For optimal system efficiency set the opening/closing time so
that the electric motor remains activated for a few seconds
after the leaf has reached the mechanical travel stop.
In the case of overlapping leaves, it is possible to delay closing
of the leaf driven by motor M1 (see fig. 2) to ensure correct
closure of the gate.
Set the delay by the LEAF DELAY trimmer on the 450 MPS control
SW2
OPERATING LOGICS
A
S
E
EP
B
C
B/C
AD
SW1
OFF
ON
OFF
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
OFF
ON
OFF
1.1. OPERATION LOGICS
SW3
OFF
OFF
OFF
OFF
ON
ON
ON
ONON
REVERSING STROKE FOR
ELECTRIC LOCK
NOT ACTIVATED
ACTIVATED
SAFETIES ON CLOSING
INVERTS MOVEMENT
IMMEDIATELY
STOPS AND INVERTS
MOVEMENT ON
DISENGAGEMENT
SW5
OFF
ON
SW4
OFF
ON
unit (fig. 1 - ref. 8).
To reduce delay time, adjust the trimmer anticlockwise.
To increase delay time, adjust the trimmer clockwise.
Maximum delay time is 28 seconds. If the operation time is
shorter, the delay time is reduced automatically.
When A or S logics are selected, the leaf momentary stop time
can be set using the PAUSE trimmer (fig. 1 ref. 6).
Turn the trimmer clockwise to increase the time.
Turn the trimmer anticlockwise to reduce the time.
The maximum pause time is 240 sec.
There are seven operating logics available:
A: “AUTOMATIC ”E : “SEMI-AUTOMATIC”
S : “SAFETY”EP : “SEMI-AUTOMATIC STEP-BY-STEP”
B : “DEAD-MAN BUTTON” C : “DEAD-MAN BUTTON”
B/C : “DEAD-MAN BUTTON” AD :“AUTOMATIC TIMER”
Operation of the different logics is described in tables 3/a-b-c-d-e-f-g-h.
1.2. REVERSING STROKE FOR ELECTRIC LOCK
This function is to be activated only if the electric lock is
installed.
1.3. SAFETIES ON CLOSING
This function serves to select the operating mode for the closing
safeties:
- OFF: immediate reverse of movement during gate closure
- ON: movement is stopped during closing and reversed on
opening when the safety is disengaged.
The 450 MPS control unit has been designed for use on both
electromechanical and hydraulic operators.
When the 450 MPS card is used on electromechanical operators,
the torque control device must be set by turning the TORQUE
trimmer (fig. 1 ref. 5).
To reduce torque, adjust the trimmer anticlockwise.
To increase torque, adjust the trimmer clockwise.
In any event, FAAC advises not to exceed a torque of 15 Kg
measured on the outer edge of the leaf.
To ensure precise torque adjustment use a linear dynamometer.
When the 450 MPS card is used on hydraulic operators, the
torque control device must be set to the maximum value by
turning the TORQUE trimmer clockwise.
This device is already present inside the operator hydraulic
circuit (BY-PASS valves).
2. START-UP
1) Program the 450 MPS electronic control unit according to
specific requirements as shown in fig. 14.
2) Check led status as shown in table.
LED functions
LEDSONOFF
DL 1 (OPEN INPUT A)Command activeCommand not active
DL 2 (OPEN INPUT B)Command activeCommand not active
DL 3 (STOP)Command not activeCommand active
DL 4 (FTSW OPEN)Safeties disengagedSafeties engaged
DL 5 (FTSW CLOSE)Safeties disengagedSafeties engaged
N.B.: the bold text indicates led status with gate idle.
(*1) If residual pause time is less than 5 seconds on safety disengagement, the gate closes after 5 seconds.
N.B.: Effects of other active impulse inputs are shown in brackets
Page 10
Le descrizioni e le illustrazioni del presente manuale non sono impegnative. La FAAC si riserva il diritto,
lasciando inalterate le caratteristiche essenziali dell’apparecchiatura, di apportare in qualunque
momento e senza impegnarsi ad aggiornare la presente pubblicazione, le modifiche che essa ritiene
convenienti per miglioramenti tecnici o per qualsiasi altra esigenza di carattere costruttivo o
commerciale.
The descriptions and illustrations contained in the present manual are not binding. FAAC reserves the
right, whilst leaving the main features of the equipments unaltered, to undertake any modifications
it holds necessary for either technical or commercial reasons, at any time and without revising the
present publication.
Les descriptions et les illustrations du présent manuel sont fournies à titre indicatif. FAAC se réserve le
droit d’apporter à tout moment les modifications qu’elle jugera utiles sur ce produit tout en conservant
les caractéristiques essentielles, sans devoir pour autant mettre à jour cette publication.
Die Beschreibungen und Abbildungen in vorliegendem Handbuch sind unverbindlich. FAAC behält
sich das Recht vor, ohne die wesentlichen Eigenschaften dieses Gerätes zu verändern und ohne
Verbindlichkeiten in Bezug auf die Neufassung der vorliegenden Anleitungen, technisch bzw.
konstruktiv/kommerziell bedingte Verbesserungen vorzunehmen.
Las descripciones y las ilustraciones de este manual no comportan compromiso alguno. FAAC se
reserva el derecho, dejando inmutadas las características esenciales de los aparatos, de aportar, en
cualquier momento y sin comprometerse a poner al día la presente publicación, todas las
modificaciones que considere oportunas para el perfeccionamiento técnico o para cualquier otro
tipo de exigencia de carácter constructivo o comercial.
para la naturaleza
100% papel reciclado
ist umweltfreundlich
100% Altpapier
FAAC per la natura
•La presente istruzione è realizzata al 100% in carta riciclata.
•Non disperdete nell'ambiente gli imballaggi dei componenti dell'automazione bensì selezionate
i vari materiali (es. cartone, polistirolo) secondo prescrizioni locali per lo smaltimento rifiuti e le
norme vigenti.
FAAC for the environment
•The present manual is produced in 100% recycled paper
•Respect the environment. Dispose of each type of product packaging material (card, polystyrene)
in accordance with the provisions for waste disposal as specified in the country of installation.
FAAC der Umwelt zuliebe
•Vorliegende Anleitungen sind auf 100% Altpapier gedruckt.
•Verpackungsstoffe der Antriebskomponenten (z.B. Pappe, Styropor) nach den einschlägigen
Normen der Abfallwirtschaft sortenrein sammeln.
FAAC écologique
•La présente notice a été réalisée 100% avec du papier recyclé.
•Ne pas jeter dans la nature les emballages des composants de l’automatisme, mais sélectionner
les différents matériaux (ex.: carton, polystyrène) selon la législation locale pour l’élimination des
déchets et les normes en vigueur.
FAAC por la naturaleza.
•El presente manual de instrucciones se ha realizado, al 100%, en papel reciclado.
•Los materiales utilizados para el embalaje de las distintas partes del sistema automático (cartón,
poliestireno) no deben tirarse al medio ambiente, sino seleccionarse conforme a las prescripciones
locales y las normas vigentes para el desecho de residuos sólidos.
FAAC S.p.A.
Via Benini, 1
40069 Zola Predosa (BO) - ITALIA
Tel.: 051/6172411 - Tlx.: 521087
Fax: 051/758518
pour la nature
papier recyclé 100%
for nature
recycled paper 100%
Timbro del Rivenditore:/Distributor’s Stamp:/Timbre de l’Agent:/ Fachhändlerstempel:/Sello del Revendedor:
per la natura
732260 - Rev. D - 11000 - 697 - M
carta riciclata 100%
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