Eschmann RX-600 Service manual

RX600
OPERATION TABLE
Service Manual
606049
T-SM14g
Preliminary Information
Safety Notes
Introduction
Description
Maintenance
Eschmann After Sales Service Department
The Eschmann After Sales Service Department is staffed and equipped to provide advice and assistance during normal office hours. To avoid delays when making enquires, please quote the Model and Serial Number of your Operation Table which is shown on the Serial Number plate, the location of which is shown below. Please ensure y ou include all alpha and numeric digits of the Serial Number .
The Serial Number plate can be found on the inside of the long trunk section casting indicated here.
For further information visit www.eschmann.co.uk
All correspondence relating to the after sales service of Eschmann Equipment to be addressed to :
UK Customers
Eschmann Equipment, Peter Road, Lancing, West Sussex , BN15 8TJ, England. T el: +44 (0) 1903 765040. F ax: +44 (0) 1903 762006.
Overseas Customers
Contact your local distributor. In case of doubt contact Esc hmann Equipment.
Patents and Trade marks
The ESCHMANN name and logo are registered tr ade marks of Eschmann Holdings Limit ed. “Eschmann Equipment” is a trading name of Eschmann Holdings L imited. “RX600” is a tr ade mark of Eschmann Holdings L imited.
Patents: GB 2260075 & GB 2242624; F rance 536922 & 450836; US5116032;
Germany P69206378.1 & P69104883.5; Italy 536922 & 450836. Patents pending in Japan, application n umbers 263630/92 & 97990/91.
Copyright © 2002
All rights reserved. This booklet is protected by cop yright. No part of it may be reproduced, stored in a retrie val system or transmitted in any form or by any means , electronic, mechanical, photocopying, recording or otherwise without written permission from Eschmann Holdings Limited. The information in this publication was correct at the time of going to print. The Company , howe ver, reserves the right to modify or improve the equipment referred to .
If the CE mark is affixed to the product, it indicates compliance with Council Directive 93/42/EEC of 14 June 1993 concerning medical devices.
T-SM14g October 2002
Service Manual
RX600RX600
RX600
RX600RX600
OPERATION TABLE
READ THESE INSTRUCTIONS BEFORE USE
Keep these Instructions in a safe con venient place for future reference. Read in conjunction
with the relevant Publications detailed in the preliminary information section.
CONTENTS
Section Contents Page
1. PRELIMINARY INFORMATION.............................. 4
2. TECHNICAL DA TA ................................................. 4
3. SAFETY NOTES ................................................... 5
4. INTRODUCTION .................................................... 6
General .............................................................. 7
Electrical system ............................................... 7
Main control board ......................................... 7
Height opto board........................................... 7
Base distribution board .................................. 8
T op-of-column distribution board..................... 8
T op-of-column solenoids board....................... 8
Tilt opto board................................................ 8
Po wer circuits ................................................ 8
Hand control .................................................. 8
Footswitch ..................................................... 8
T ab le-base on/off control ................................ 9
Built-in battery charger................................... 9
External battery charger................................. 9
Standby system connections......................... 9
T raction beam sto wage detection ................... 9
5 . DESCRIPTION .................................................... 10
6 . MAINTENANCE................................................... 14
General ............................................................ 14
Cleaning and storage ....................................... 14
General care and lubrication............................. 14
Gas springs ................................................. 14
Head, hip & leg sections & sacral extension 1 4
Head and hip locking mechanisms............... 14
Long and short trunk sections...................... 1 4
Radiographic tops ........................................ 15
Underside of the table base ......................... 15
T raction beam attachment............................ 15
Access to fuses ........................................... 18
Hand control ................................................ 18
After maintenance........................................ 18
Functional checks............................................ 18
General ........................................................ 18
Hydraulic system ............................................. 19
General ........................................................ 19
T opping-up hydr aulic reservoir ...................... 19
Adjustments .................................................... 19
T rendelenburg micros witch ........................... 19
Lateral tilt opto ............................................. 19
Break microswitch ....................................... 19
Level tilt switch............................................ 20
Traction beam swiv el joints .......................... 22
Removal and installation .................................. 22
General ........................................................ 22
Remove table base covers .......................... 22
Install table base covers .............................. 22
Remove top-of-column covers ..................... 23
Install top-of-column covers......................... 23
Releasing telescopic cover and upstand ...... 23
Replacing telescopic cover and upstand ...... 23
Removing telescopic cover .......................... 23
Replacing telescopic cover .......................... 23
Remove long and short trunk assembly....... 23
Install long and short trunk assembly .......... 2 4
Section Contents Page
Remove break cylinder ................................ 26
Install break cylinder.................................... 26
Remove lateral tilt cylinder........................... 29
Install lateral tilt cylinder.. ............................ 29
Remove T rendelenburg cylinder.................... 28
Install T rendelenburg cylinder ....................... 30
Remove height cylinder................................ 30
Install height cylinder ................................... 30
Gas spring replacement ............................... 31
Remove batteries......................................... 31
Install batteries ............................................ 31
Remove the base feet.................................. 31
Install the base feet ..................................... 32
Infill interlocking mechanism replacement.... 32
Push button replacement and adjustment .... 32
T raction beam remo val................................. 33
T raction beam replacement .......................... 33
Remove s wiv el joint from short trunk ........... 33
Refit swivel joint to short trunk..................... 33
Traction beam swiv el joint............................ 33
Hydraulic component replacement ............... 34
Electrical component replacement ............... 34
Fault diagnosis................................................. 34
Circuit diagram index ....................................... 37
T able 1 - F ault diagnosis............................................ 35
T able 2 - Codes f or 2-digit displa y.............................. 38
Fig.1 RX600 Pow ered Operation Table ........................ 6
Fig.2 RX600 Operation table - base detail................. 10
Fig.3 RX600 Operation table - column/trunk detail .... 12
Fig.4 RX600 base detail (long trunk end) .................. 13
Fig.5 RX600 base detail (short trunk end) ................. 13
Fig.6 Table tilted for access to underside.................. 14
Fig.7 Underside of table base ................................... 15
Fig.8 Adjustment of beam attachment ...................... 15
Fig.9 Hydraulic system - Schematic diagram............ 1 6
Fig.10Hydraulic system - main components .............. 17
Fig.11Main control board ........................................... 18
Fig.12Trendelenburg microswitch ............................... 18
Fig.13Lateral tilt opto detail........................................ 18
Fig.14Break microswitch ........................................... 20
Fig.15Level tilt switch................................................ 20
Fig.16Swivel joint detail ............................................. 21
Fig.17Cover retaining push rivets .............................. 23
Fig.18Top of T rendelenburg cylinder ........................... 24
Fig.19Top-of-column hinge assembly detail ............... 25
Fig.20Break cylinders................................................ 27
Fig.21Lateral tilt cylinder............................................ 28
Fig.22T rendelenb urg cylinder ..................................... 29
Fig.23Top-of-column detail ......................................... 30
Fig.24Bottom of height cylinder detail........................ 30
Fig.25Gas spring detail.............................................. 31
Fig.26Base feet detail................................................ 31
Fig.27Infill interlocking mechanism............................ 32
Fig.28Catch mechanism............................................ 32
Fig.29Beam attachment ............................................ 33
Fig.30Swivel joint attachment detail .......................... 33
Fig.31Hand control functions ..................................... 38
Fig.32-40 Circuit diagrams (see Index page 37)......39-42
T-SM14g 3/44
1. PRELIMINARY INFORMATION
1.1 This Service Manual should be referred to for details of the RX600 Powered Operation Tables, REF 80-606-59 and REF 80-606-13, Serial Number R6AC9K1001 or above .
Related Technical Publications available on request :-
Instructions for Use - T-IM33 (issue ‘d’ or later) - RX600 P ow ered Operation Table Illustrated Parts List - T-IPL13 (issue ‘b’ or later) - RX600 Po wered Oper ation Table
1.2 Instruction and Service Manuals should be readily accessible for reference prior to and when operating, cleaning and servicing the Operation Table. All manuals are availab le from Eschmann Equipment, see inside front cover f or address details.
2. TECHNICAL DA T A
DIMENSIONS
Table with standard table-top (Fig. 1):
Width including sidebars .............................560mm
Sidebars ......................................(31.75 x 6.35)mm
Overall length (with infill section)............... 1975mm
Minimum table height (without mattresses) .... 700mm
Maximum table height (without mattresses). 1040mm
MOVEMENTS
Maximum Trendelenburg ....................................35°
Maximum Reverse Trendelenburg......................15°
Maximum Lateral Tilt (left and right)...................15°
Maximum Extension......................................... 210°
Maximum Flexion.............................................130°
Head section adjustment ................................ ±45°
Note: With the table at minimum height, maximum Trendelenburg, and maximum head and leg section movements are reduced.
WEIGHT (nominal)
Table with standard table-top (Fig. 1) ............ 300kg
SAFETY
The table is built to comply with BS5724 Part 1, BS5724 Part 2 Section 2.22, IEC601-1 and BS6859 Part 1. The mattresses comply with BS2891.
TABLE LO ADING
The standard table (Fig. 1) satisfies a static load test in accordance with the requirements of BS5724.
WARNING The RX600 has been designed for patients up to 135kg with their centre of gravity (normally the perineum) over the infill or trunk sections. Patient positioning and additional loads can compromise table stability. The perineal extension may be used to further offset the patient, however, always ensure loading does not compromise stability. To comply with IEC601-1:1988 some access­ories have been designed for a maximum evenly distributed load. For the divided-leg section this is 15kg per leg section (also see Publication T-IM49 issue ‘b’ or later) and 10kg for the detachable ophthalmic head-flap.
SYMBOLS & SAFETY CLASSIFICATIONS
Caution Refer to the accompanying documents, the “Instructions for Use”.
or IPX 4 indicates that the equipment will withstand a moderate quantity of fluid spilled from above.
Safety category
Indicates that the equipment is in safety category BF , i.e. it is manufactured to a saf ety standard which
agrees with international regulations for medical electrical equipment, and provides a high degree of protection against electric shock. The symbol also indicates that the equipment will not be damaged by defibrillator discharge.
Indicates that the equipment is in safety category B, i.e. it
is manufactured to a safety standard which agrees with international regulations for medical electrical equipment, and provides a minimum degree of protection against electric shock.
Class 2 Indicates that the built-in battery charger is designed to electrical protection Class 2.
Anaesthetic proof
Indicates that the parts of the equipment marked
AP are designed for use within a distance of 5-25cm of a part of an enclosed medical gas system. BS5724 Part 1, 1989 refers.
Indicates that the parts of the equipment marked APG
are designed for use within a distance of 5cm of a part of an enclosed medical gas system. BS5724 Part 1,1989 refers.
WARNING The head section of this operation table is classified as ‘EQUIPMENT not suitab le f or use in the presence of a flammable anaesthetic mixture with air or with Oxygen or Nitrous Oxide’ and is NOT classified as ‘Category AP Equipment’ or ‘Category APG Equipment’ when it (the head section) is in its lowest position and the table top is in full Trendelenburg position.
Inspection
The table must be inspected at regular intervals, and if necessary , serviced, to ensure that it complies with all AP and APG requirements relevant to physical deterioration or breakage of electrical components, connections and cable insulation.
4/44 T-SM14g
2. TECHNICAL DATA
RX600RX600
RX600
RX600RX600
OPERATION TABLE
Antistatic requirements
The table has an antistatic pathway from the table-top, through an internal resistor, to the castors, which are held in contact with the floor at all times.
CAUTION
1. To complete the antistatic pathway, the table must be used on an electrically conductive, or on an antistatic floor.
2. Always use purpose-designed Eschmann mattresses to maintain the antistatic pathway.
Electrical data
System power
Batteries:
Type........................................Two sealed lead-acid
Output (each) ......................................... 12V 24Ah
Built-in battery charger:
Input ...................... 100-120 / 200-240Vac 50/60Hz
Output ..............................27.6Vdc (nom) 3A (max)
System fuses:
Motor....................................... 30A 1.5in. (AGU 30)
Base Control Board: (1)........ F6.3A 250V 20mm
(1)........ T2.5A 250V 20mm
(1)........... T2A 250V 20mm
CAUTION This equipment contains environmentally hazardous lead-acid batteries. If the batteries fail, or if the equipment is to be disposed of, it is recommended that the batteries are taken to a disposal site designated for the disposal of lead-acid batteries, or that the batteries are collected by an agent who specialises in the collection of lead-acid batteries.
Hydraulic oil
Type.....................Eschmann RX (Part No. 699408)
3. SAFETY NOTES
Attention to the following points will prolong the life and efficiency of the RX600 Powered
Operation Table and will help to avoid the risk of accidents, or damage.
DO:
? Keep the Instruction for Use close-to-hand. ? Read the instructions carefully before using table . ? Check that the head and leg sections are secure, and
put the table base in the braked position bef ore use.
? Disconnect the built-in battery charger from the
power supply before w ashing the table .
? Read and follow the instructions for cleaning, and
for the care of the mattresses.
? Use the correct mattresses and accessories. ? Remove table accessories and their clamps (in
particular rotary clamps) from sidebars, when they are not being used.
? Ensure that the table and accessories are serviced
at regular intervals (every 6 months is the recommended frequency) by Eschmann personnel only , or accredited agents.
? Store the table as detailed in this manual.
DO NOT:
? Lift the table by its table-top. ? Push the table over rough surfaces, use a trolle y. ? Drop the table (or individual sections). ? Put heavy weights on the table sections. ? Put sharp objects on, or against, mattresses, pads,
or the radiographic table-tops.
? Drop heavy objects onto the radiographic table-tops. ? Spill oil, ether, or other fluids onto the mattresses
or the pads.
? Pull the table by any of the table-top sections,
always push it.
? Hold or support the leg section by its black
radiographic top, as this is a removable item and might come off.
Note: The table cannot be used (under normal circumstances) with table base stand-by door open.
WARNING The RX600 Powered Operation Table has been designed to minimise the possibility of accidental electrosurgery burns. Contact with any metal surfaces (e.g. table side bars, or other equipment etc.) can cause burns during electrosurgery and must be avoided. With the table in (or during transition into) the castor position, the centre of gravity of the patient (normally the perineum) should lie no more than 200mm away from the centre of the column (i.e. no more than the length of the short trunk section). Whenever this is not practical the overhanging weight of the patient and table should be adequately supported (e.g. by at least two able people). Also see Warnings in the Instruction for Use and within the text of this publication.
T-SM14g 5/44
4. INTRODUCTION
View on ‘A’
1. Head section
2. Long trunk section
3. Short trunk section
4. Perineal post
5. Hip section
6. Sacral extension
7. Pre-traction leg section
8. Traction beam s wivel joints
9. Column cover
10. Table base cov ers
11. T raction beams
12. Hand control 15 Hand control/Footcontroller sock et 16 Hand control/Footcontroller sock et 17 Hand control plug
1 8 Tab le ‘on/off’ switch ( = on, = off) 19 Standby hydraulic pow er-pack pushb uttons 20 Standby hydraulic po wer-pac k connectors 21 External battery charger socket 22 High current 30A Fuse 23 Door microswitch 24 External power-pack connector 25 Standby door 26 Internal battery charger socket 27 Internal battery charger 'on' indicator 28 Internal battery charger door 29 Removable mains lead 30 Cover retaining screws 31 Top of column cov ers
View on base long trunk end View on base short trunk end
Fig. 1 RX600 Powered Operation Table
6/44 T-SM14g
4. INTRODUCTION
RX600RX600
RX600
RX600RX600
OPERATION TABLE
GENERAL
4.1 This Service Manual contains a technical description and maintenance procedures for the RX600 Po wered Operation Table as shown in Fig. 1.
4.2 The table is a battery powered, mobile, orthopaedic, and trauma table with two integral articulated telescopic traction beams, which stow under the table-top when not in use. The beams are e xtended for use, and are used in conjunction with traction accessories. The table­top comprises pre-traction leg supports, and head, hip, long and short trunk sections.
4.3 The table can be used as a general purpose five­section Operation Table, by fitting optional infill sections, and an optional leg section, in place of the pre-traction leg supports. The table design allows a full range of orthopaedic and trauma surgical procedures to be carried out, including pin and plate femur and tibia nailing, and arm traction.
4.4 The table is operated by electrical/electronic circuits, which control the position of hydraulic cylinders (via electro-hydraulic v alves) in response to signals from a touch-button hand control, or from an optional foots witch. The hand control and the footswitch both plug into connectors at the top of the table column.
4.5 Power is provided by two 12V sealed lead-acid batteries in the table base. The 12V batteries are connected in series to give an output voltage of 24V. Trickle charging for the batteries is provided by an inbuilt battery charger, provision is also made for connection of an e xternal battery charger for quick battery charging. Connection of the inbuilt battery charger to the mains electrical supply is via a removable cab le which plugs into the tab le base .
4.6 All table top trunk movements are electrically controlled using either the hand control or, as an optional accessory, the footswitch which is used by the surgeon during cer tain procedures for height and Trendelenburg control.
4.7 The main operation table sections are:
? Base. ? Central column. ? Head section. ? Long and Short trunk sections. ? Hip section. ? Sacral extension. ? Pre traction leg section. ? Traction accessories.
NOTE: Instruction and Service manuals should he readily accessible for reference prior to, and when operating, cleaning and servicing the table.
ELECTRICAL SYSTEM
NOTE: Electrical/electronic circuit diagrams are provided
at the end of this Manual in section 6.
Main control board
4.8 The main control board receives signals from the hand control via an RS485 serial communication link. The board also receives signals from the foots witch, table-base cover s witches, levelling micros witches, level tilt s witch, opto board, standby unit socket, door s witch, traction beam opto sensors and table base on/off controls.
4.9 Outputs from the main control board pass to the hand control via an RS485 serial communication link, to the hydraulic solenoids via the top-of-column distributor and solenoid boards, and to the base distributor board and FET­Relay board for motor on/off control and motor direction control. The main control board is supplied with 24V d.c. from the batteries and generates its own 12V d.c. and 5V d.c. supplies .
4.10 The principal functional areas of the main control board are:
? Input buffering (pull-up and pull-down resistors and
capacitors).
? The microcontroller, which uses software to
implement table control functions.
? Output buffering (current drivers and le v el shifters). ? Motor direction drive and on/off control.
Height opto board
4.11 The height opto board is fitted at the base of the column in a fixed position relative to the baseplate. It responds to a metal reflector plate which moves up and down with the column chassis and hence with the table top. When the reflector mo ves in front of the three reflective opto sensors (only two are used) electrical signals are generated to signal to the main control board that the table is at or above ‘minimum height’, or in the ‘castor’ position.
4.12 When the reflector plate is in front of reflective opto coupler 01 and at the correct distance from it, a signal is produced which passes via J1 on the opto board and the 10-way ribbon cable to J22 on the main control board.
4.13 When the reflector plate is in front of both reflective opto couplers 01 and 03 signals from both pass to the main control board which stops the table movement at the correct position.
T-SM14g 7/44
4. INTRODUCTION
Base distribution board
4.14 This board receives signals from the main control board for the height (e xtend) solenoid, the height (contract) solenoid, the pump-isolate (forward) solenoid and the pump-isolate (reverse) solenoid.
4.15 The board also passes signals to the main control board from the cover micros witches.
4.16 Any inductive overswings from the solenoids are blocked by diodes Dl to D4. PL7 on the base distribution board is connected via a 14-way ribbon cab le to J4 on the main control board.
Top-of-column distribution board
4.17 This board connects to J2 on the main control board via a 34-way retractable ribbon cable which terminates on PL1 of this board. It distributes signals to 10-way hand control/f ootswitch sock ets PL2 and PL3, and to:
? the level tilt s witch via PL7 ? the Trend level position microswitch via PL5 ? the lateral tilt opto board via PL4 ? the break level position micros witch via PL6 ? top-of-column solenoids board via PL8 ? the on/off switch via PL9 ? proximity sensors on long trunk via J10/11/12.
Top-of-column solenoids board
4.18 This board receives signals on J7 via a 10-way ribbon cable from J8 on the top-of-column distributor board to drive the top-of-column solenoids via cage clamp connectors J1 to J6. It also blocks inductive overswings from solenoids using diodes D1 to D6.
Tilt opto board
4.19 The tilt opto board is fitted at the top of the column in a fixed position relativ e to the yoke. It responds to a metal plate which moves with the y oke and hence with the tab le top. When the reflector mo v es in front of the opto sensors electrical signals are generated to signal the main control board that the table is lev el.
4.20 When the reflector plate moves in front of the opto sensor, a logic signal 0 is produced which passes via J1 on the opto board to the top of column distribution board and then via a 10-way ribbon cable to J2-4 on the main control board.
4.21 When the reflector plate is not in front of the opto sensor, a logic signal 1 is produced which is passed to the main control board as above.
Power circuits
4.22 The power source for the table is two 12V, 24Ah sealed lead acid batteries connected in series. A 30A in­line, high current fuse protects the batteries, motor, FET relay board and interconnections.
4.23 Current from the batteries passes via the reversing relay , where it is s witched by the FET’ s, and then passes to the pump motor and returns to the batteries. The 24V d.c. supply is also routed to the hydraulic solenoids and the main control board.
Hand control
4.24 The RX600 hand control communicates with the main control board via an RS485 serial communication link. The hand control contains a microcontroller which receives inputs from the hand control buttons and generates outputs which go to the hand control LED’s and the hand control audible warning device. The microcontroller uses software to implement hand control, control functions.
4.25 The hand-control incorporates a 2-digit display that indicates a code if a problem should occur. Such prob lems could be the result of the user pushing a button in the wrong sequence or at the wrong time or of a system failure (see T able 1 - F ault Diagnosis, T ab le 2 - Codes for 2-Digit display and Fig. 31)
Footswitch (optional accessory)
4.26 The footswitch plugs into either of the two 10-w a y sockets used by the hand control. It uses the same +5V d.c. and 0V pins, b ut the signal lines are different from those of the hand control. The footswitch does not use a serial communication link.
4.27 There are four functions on the foots witch:
? Height up. ? Height down. ? Trendelenburg. ? Reverse T rendelenb urg.
4.28 Each of these four functions is associated with two microswitches mounted inside the body of the foots witch, one normally open and the other normally closed. The normally open microswitch for each function is connected on one side to the +5V d.c. line and on the other side to a common ‘alarm’ line. The normally closed microswitch for each function is connected on one side to the 0V line and on the other side to an individual input line on the main control board. If , for any function of the foots witch, e.g. height up, the normally open microswitch operates and the normally closed microswitch does not, or vice versa, the main control board will recognise a fault and freeze the table. The lik elihood of two microswitches failing at the same time is very remote.
8/44 T-SM14g
4. INTRODUCTION
RX600RX600
RX600
RX600RX600
OPERATION TABLE
Table base ON/OFF control
4.29 The table is switched ‘on’ and ‘off’ by selecting and respectiv ely . When switched ‘on’, 24V d.c. is switched
directly to the main control board. When it is switched ‘off’ the main control board is isolated from the 24V d.c. supply. T o isolate the system the 30Amp fuse should be remo ved.
Built-in battery charger
4.30 This is a internal low current output ‘trickle’ charger, which replenishes an average day’s table use of the batteries with an overnight charge.
4.31 The mains input comes via the mains lead, which should be fitted with a fused plug. The output of the charger is regulated to provide 27.6V d.c. to the batteries for float charging. This voltage will fall when the batteries are not completely charged and hence are drawing a significant current. The charger has short-circuit and thermal protection. There is an output from the board which supplies current to the batteries, an output to the ‘trickle’ charger indicator LED and an input from the external charger. Current from either the internal or the external charger is routed to the batteries via the ‘trickle’ charger board.
External battery charger (optional accessory)
4.32 The external battery charger plugs into the external battery charger socket in the table base and supplies current via the ‘trickle’ charger board to fast-charge the batteries.
Standby system connections
4.33 An RX Standby Unit (optional accessory) which provides standby hydr aulic and electrical services, can be connected to the RX600 table via hydraulic connectors and an electrical socket behind a door on the table base.
4.34 Next to the hydraulic connectors are two push­buttons which release stored hydraulic pressure when the standby hydraulic connections are first made . This is done by energizing the pump forward and re verse solenoids with power from the standby unit.
4.35 To connect the standby unit to the table it is necessary to open the base door. This operates a microswitch which disconnects the main control board solenoid control circuits from the solenoids so that they can be controlled by the standby unit, also the pump motor is hydraulically isolated from the hydraulic solenoids. The electrical signals from the standby socket pass to J1 on the main control board (15-way D-connector).
Traction beam stowage detection
4.36 Proximity sensors fitted in the underside of the long trunk section detect the traction beams when they are in their stowed position. The sensors signal the tab le control system to stop the table top being driven down onto the stowed traction beams.
T-SM14g 9/44
5. DESCRIPTION
For greater detail of
the table base ends also
refer to Fig. 4 and 5
Fig. 2 RX600 Operation Table : Base details, covers on and off
10/44 T-SM14g
5. DESCRIPTION
Key to Figs 2 and 3
RX600RX600
RX600
RX600RX600
OPERATION TABLE
1. Long trunk assembly
2. Short trunk assembly
3. Lateral tilt cylinder
4. Wrap around
5. Trunk assembly plastic covers
6. Wedge
7. Outer column
8. Battery
9. Manifold block No 1
10. Castor plate guide pillar
11. Hydraulic power unit
12. High current fuse, 30A
13. Mains socket
14. Battery charging LED (green)
15. Cover retaining screw location
16. External battery charger socket
17. Drip gutter
18. Opto reflector plate
19. Inner column
20. Manifold block No 4
21. Manifold block No 3
22. Upper bezel
23. Hand control and cable
24. Trendelenb urg cylinder
25. Break cylinders
26. Main control PCB
27. Base distribution PCB
28. Castor frame assembly
29. Manifold block No 2
30. Door microswitch
31. Standby power pack connector
32. Standby hydraulic connectors
33. Push buttons to engage standby hydraulic connectors
34. Hydraulic reservoir
35. Ribbon cable reel assembly
36. T op-of-column distribution PCB
37. Hinge
38. Lateral tilt opto board
39. Yoke
40. Cover microswitch
41. T able ‘on/off’ switch
42 Base seal
43. Column seal
44. Short trunk base cover
45. Long trunk base cover
46. T elescopic column co ver
47. Column upstand
48. Antistatic discharge path resistor
49. Base cover spring support
50. Base foot
51. Base skirt
52. T raction arm selector knob
53. T raction handle
54. Swivel joint, knuckle
55. T raction arm
56. Hip section
57. Swivel joint locking knob
T-SM14g 11/44
5. DESCRIPTION
Fig. 3 RX600 Operation Table : Column and trunk section detail
12/44 T-SM14g
5. DESCRIPTION
RX600RX600
RX600
RX600RX600
OPERATION TABLE
1 Standby hydraulic push buttons 2 Base cover microswitch 3 Standby hydraulic connectors 4 High current (30A) fuse 5 Door Microswitch 6 Standby power pack connector 7 Base cover microswitch 8 External batter y charger socket 9 Fixing for cover retaining screw
Fig. 4 RX600 Operation Table base detail (long trunk end)
1 Base cover microswitch 2 Base cover microswitch 3 Mains charging LED 4 Mains connection socket 5 Fixing for cover retaining screw
Fig. 5 RX600 Operation Table base detail (short trunk end)
T-SM14g 13/44
6. MAINTENANCE
GENERAL
6.1 Maintenance of the RX600 Powered Operation Table falls into the following categories:
Cleaning and storage. Adjustments. General care and lubrication. Remov al and Installation. Functional checks. Fault diagnosis. Hydraulic system.
CLEANING AND STORAGE
WARNING Always switch off table at table ‘ON/OFF’ switch (item 18, Fig. 1) prior to cleaning.
6.2 For cleaning and storage instructions refer to RX600 Powered Operation Table Instruction for Use (Publication No . T-IM33 issue ‘d’ or later).
6.3 For cleaning and storage instructions of the tab le accessories refer to the Accessory Instructions for Use (Publication No. T-IM56).
Note: If the tab le is to be stored for any length of time the head and leg sections should be fully lowered. This is necessary to ensure that the gas spring seals and pistons are kept fully lubricated.
alternative leg section, examine the release handle
for signs of damage. iii Check the guide pin retaining screw for tightness. iv On the head and alternative leg section, check the
hinge and gas spring pivots for security (grub screws
or starlock washers, whichever fitted), particularly
the main hinge pivot pin. (Note that the grub screw
for the main hinge pivot pin is underneath the
radiographic top.) v Check the side bars for security. vi Examine the guide pin locking button on the hip , and
pre-traction leg support sections, and the release
latch on the Sacral extension for damage. Apply a
smear of light machine oil to all moving parts. vii On the infill section, examine the guide pin locking
button devices for damage and ensure that the
mechanism, which prevents removal of the infill
section before any attached section has been
removed, functions correctly (ref er to section 6.49).
Apply a smear of light machine oil to all moving parts.
GENERAL CARE AND LUBRICATION
6.4 Once a week proceed as follo ws:
Gas Springs
WARNING
The gas springs are filled with high pressure
gas. Do not attempt to open them.
CAUTION
Gas springs MUST NOT be
additionally lubricated.
6.5 The gas spring supports for the head section are sealed units which require no routine maintenance. Malfunction of a gas spring makes it impossible to lock the head section in position. Seepage of fluid indicates a f ailing unit.
6.6 If a gas spring is faulty, the complete unit must be renewed, gas springs are non-repairable items (see section
6.44).
Head, hip, pre-traction leg support and alternative leg sections, and sacral extension
6.7 Service the head, hip, and pre-traction leg support sections, and sacral extension as f ollo ws:
i Apply a smear of light machine oil to the guide pins
and pivot pins on the head, hip, and pre-tr action leg sections, and the Sacral extension.
ii Examine all sections, and the sacral extension for
signs of damage, particularly for scoring or bending of the attachment guide pins. On the head and
Fig. 6 Table tilted for access to underside
Head and hip sections, locking mechanisms
6.8 Remove the head, hip and sacral extension sections from the table and clean out any collected fluff or other debris from guide pin sockets in the ends of the trunk sections, in the sacral extension attachment and location holes in the crossbeam. Spra y a little aerosol lubricant into each socket and attachment hole. Check the operation of the locking mechanisms when re-attaching the sections (for adjustment refer to section 6.50).
Long and short trunk sections
6.9 Ser vice the long, and short trunk sections as follows:
i Apply a smear of light machine oil to the pivot pins
on the long and short trunk sections. ii Examine the guide pin button locking devices for
damage (for adjustment refer to section 6.50). Apply
a smear of light machine oil to all moving parts.
14/44 T-SM14g
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