The Eschmann After Sales Service Department is staffed and equipped to provide advice and assistance
during normal office hours. To avoid delays when making enquires, please quote the Model and Serial
Number of your Operation Table which is shown on the Serial Number plate, the location of which is
shown below. Please ensure y ou include all alpha and numeric digits of the Serial Number .
The Serial Number plate can
be found on the inside of the
long trunk section casting
indicated here.
For further information visit www.eschmann.co.uk
All correspondence relating to the after sales service of Eschmann Equipment to be addressed to :
UK Customers
Eschmann Equipment, Peter Road, Lancing, West Sussex , BN15 8TJ, England.
T el: +44 (0) 1903 765040. F ax: +44 (0) 1903 762006.
Overseas Customers
Contact your local distributor. In case of doubt contact Esc hmann Equipment.
Patents and Trade marks
The ESCHMANN name and logo are registered tr ade marks of Eschmann Holdings Limit ed.
“Eschmann Equipment” is a trading name of Eschmann Holdings L imited.
“RX600” is a tr ade mark of Eschmann Holdings L imited.
All rights reserved. This booklet is protected by cop yright. No part of it may be reproduced, stored in a retrie val
system or transmitted in any form or by any means , electronic, mechanical, photocopying, recording or otherwise
without written permission from Eschmann Holdings Limited.
The information in this publication was correct at the time of going to print. The Company , howe ver, reserves the
right to modify or improve the equipment referred to .
If the CE mark is affixed to the product, it indicates compliance with Council Directive
93/42/EEC of 14 June 1993 concerning medical devices.
T-SM14g October 2002
Service Manual
RX600RX600
RX600
RX600RX600
OPERATION TABLE
READ THESE INSTRUCTIONS BEFORE USE
Keep these Instructions in a safe con venient place for future reference. Read in conjunction
with the relevant Publications detailed in the preliminary information section.
Fig.31Hand control functions ..................................... 38
Fig.32-40 Circuit diagrams (see Index page 37)......39-42
T-SM14g 3/44
1. PRELIMINARY INFORMATION
1.1This Service Manual should be referred to for details of the RX600 Powered Operation Tables,
REF 80-606-59 and REF 80-606-13, Serial Number R6AC9K1001 or above .
Related Technical Publications available on request :-
Instructions for Use - T-IM33 (issue ‘d’ or later) - RX600 P ow ered Operation Table
Illustrated Parts List - T-IPL13 (issue ‘b’ or later) - RX600 Po wered Oper ation Table
1.2Instruction and Service Manuals should be readily accessible for reference prior to and when operating, cleaning
and servicing the Operation Table. All manuals are availab le from Eschmann Equipment, see inside front cover f or address
details.
2. TECHNICAL DA T A
DIMENSIONS
Table with standard table-top (Fig. 1):
Width including sidebars .............................560mm
Sidebars ......................................(31.75 x 6.35)mm
Maximum Trendelenburg ....................................35°
Maximum Reverse Trendelenburg......................15°
Maximum Lateral Tilt (left and right)...................15°
Maximum Extension......................................... 210°
Maximum Flexion.............................................130°
Head section adjustment ................................ ±45°
Note: With the table at minimum height, maximum
Trendelenburg, and maximum head and leg section
movements are reduced.
WEIGHT (nominal)
Table with standard table-top (Fig. 1) ............ 300kg
SAFETY
The table is built to comply with BS5724 Part 1, BS5724
Part 2 Section 2.22, IEC601-1 and BS6859 Part 1. The
mattresses comply with BS2891.
TABLE LO ADING
The standard table (Fig. 1) satisfies a static load test in
accordance with the requirements of BS5724.
WARNING
The RX600 has been designed for patients up
to 135kg with their centre of gravity (normally
the perineum) over the infill or trunk sections.
Patient positioning and additional loads can
compromise table stability. The perineal
extension may be used to further offset the
patient, however, always ensure loading does
not compromise stability.
To comply with IEC601-1:1988 some accessories have been designed for a maximum
evenly distributed load. For the divided-leg
section this is 15kg per leg section (also see
Publication T-IM49 issue ‘b’ or later) and 10kg
for the detachable ophthalmic head-flap.
SYMBOLS & SAFETY CLASSIFICATIONS
Caution Refer to the accompanying documents,
the “Instructions for Use”.
or IPX 4 indicates that the equipment will withstand
a moderate quantity of fluid spilled from above.
Safety category
Indicates that the equipment is in safety category
BF , i.e. it is manufactured to a saf ety standard which
agrees with international regulations for medical
electrical equipment, and provides a high degree of protection
against electric shock. The symbol also indicates that the
equipment will not be damaged by defibrillator discharge.
Indicates that the equipment is in safety category B, i.e. it
is manufactured to a safety standard which agrees with
international regulations for medical electrical equipment, and
provides a minimum degree of protection against electric shock.
Class 2 Indicates that the built-in battery charger is
designed to electrical protection Class 2.
Anaesthetic proof
Indicates that the parts of the equipment marked
AP are designed for use within a distance of 5-25cm
of a part of an enclosed medical gas system. BS5724
Part 1, 1989 refers.
Indicates that the parts of the equipment marked APG
are designed for use within a distance of 5cm of a
part of an enclosed medical gas system. BS5724 Part 1,1989
refers.
WARNING
The head section of this operation table is
classified as ‘EQUIPMENT not suitab le f or use in
the presence of a flammable anaesthetic mixture
with air or with Oxygen or Nitrous Oxide’ and is
NOT classified as ‘Category AP Equipment’ or
‘Category APG Equipment’ when it (the head
section) is in its lowest position and the table top
is in full Trendelenburg position.
Inspection
The table must be inspected at regular intervals, and if
necessary , serviced, to ensure that it complies with all AP
and APG requirements relevant to physical deterioration
or breakage of electrical components, connections and
cable insulation.
4/44T-SM14g
2. TECHNICAL DATA
RX600RX600
RX600
RX600RX600
OPERATION TABLE
Antistatic requirements
The table has an antistatic pathway from the table-top,
through an internal resistor, to the castors, which are held
in contact with the floor at all times.
CAUTION
1.To complete the antistatic pathway, the
table must be used on an electrically
conductive, or on an antistatic floor.
2.Always use purpose-designed Eschmann
mattresses to maintain the antistatic pathway.
CAUTION
This equipment contains environmentally
hazardous lead-acid batteries. If the batteries
fail, or if the equipment is to be disposed of, it
is recommended that the batteries are taken
to a disposal site designated for the disposal
of lead-acid batteries, or that the batteries are
collected by an agent who specialises in the
collection of lead-acid batteries.
Attention to the following points will prolong the life and efficiency of the RX600 Powered
Operation Table and will help to avoid the risk of accidents, or damage.
DO:
?Keep the Instruction for Use close-to-hand.
?Read the instructions carefully before using table .
?Check that the head and leg sections are secure, and
put the table base in the braked position bef ore use.
?Disconnect the built-in battery charger from the
power supply before w ashing the table .
?Read and follow the instructions for cleaning, and
for the care of the mattresses.
?Use the correct mattresses and accessories.
?Remove table accessories and their clamps (in
particular rotary clamps) from sidebars, when they
are not being used.
?Ensure that the table and accessories are serviced
at regular intervals (every 6 months is the
recommended frequency) by Eschmann personnel
only , or accredited agents.
?Store the table as detailed in this manual.
DO NOT:
?Lift the table by its table-top.
?Push the table over rough surfaces, use a trolle y.
?Drop the table (or individual sections).
?Put heavy weights on the table sections.
?Put sharp objects on, or against, mattresses, pads,
or the radiographic table-tops.
?Drop heavy objects onto the radiographic table-tops.
?Spill oil, ether, or other fluids onto the mattresses
or the pads.
?Pull the table by any of the table-top sections,
always push it.
?Hold or support the leg section by its black
radiographic top, as this is a removable item and
might come off.
Note: The table cannot be used (under normal
circumstances) with table base stand-by door open.
WARNING
The RX600 Powered Operation Table has been designed to minimise the possibility of accidental
electrosurgery burns. Contact with any metal surfaces (e.g. table side bars, or other equipment
etc.) can cause burns during electrosurgery and must be avoided.
With the table in (or during transition into) the castor position, the centre of gravity of the patient
(normally the perineum) should lie no more than 200mm away from the centre of the column (i.e. no
more than the length of the short trunk section). Whenever this is not practical the overhanging
weight of the patient and table should be adequately supported (e.g. by at least two able people).
Also see Warnings in the Instruction for Use and within the text of this publication.
T-SM14g 5/44
4. INTRODUCTION
View on ‘A’
1.Head section
2.Long trunk section
3.Short trunk section
4.Perineal post
5.Hip section
6.Sacral extension
7.Pre-traction leg section
8.Traction beam s wivel joints
9.Column cover
10.Table base cov ers
11.T raction beams
12.Hand control
15Hand control/Footcontroller sock et
16Hand control/Footcontroller sock et
17Hand control plug
1 8Tab le ‘on/off’ switch ( = on, = off)
19Standby hydraulic pow er-pack pushb uttons
20Standby hydraulic po wer-pac k connectors
21External battery charger socket
22High current 30A Fuse
23Door microswitch
24External power-pack connector
25Standby door
26Internal battery charger socket
27Internal battery charger 'on' indicator
28Internal battery charger door
29Removable mains lead
30Cover retaining screws
31Top of column cov ers
View on base long trunk endView on base short trunk end
Fig. 1 RX600 Powered Operation Table
6/44T-SM14g
4. INTRODUCTION
RX600RX600
RX600
RX600RX600
OPERATION TABLE
GENERAL
4.1This Service Manual contains a technical
description and maintenance procedures for the RX600
Po wered Operation Table as shown in Fig. 1.
4.2The table is a battery powered, mobile,
orthopaedic, and trauma table with two integral articulated
telescopic traction beams, which stow under the table-top
when not in use. The beams are e xtended for use, and are
used in conjunction with traction accessories. The tabletop comprises pre-traction leg supports, and head, hip, long
and short trunk sections.
4.3The table can be used as a general purpose fivesection Operation Table, by fitting optional infill sections,
and an optional leg section, in place of the pre-traction leg
supports. The table design allows a full range of orthopaedic
and trauma surgical procedures to be carried out, including
pin and plate femur and tibia nailing, and arm traction.
4.4The table is operated by electrical/electronic
circuits, which control the position of hydraulic cylinders
(via electro-hydraulic v alves) in response to signals from a
touch-button hand control, or from an optional foots witch.
The hand control and the footswitch both plug into
connectors at the top of the table column.
4.5Power is provided by two 12V sealed lead-acid
batteries in the table base. The 12V batteries are connected
in series to give an output voltage of 24V. Trickle charging
for the batteries is provided by an inbuilt battery charger,
provision is also made for connection of an e xternal battery
charger for quick battery charging. Connection of the inbuilt
battery charger to the mains electrical supply is via a
removable cab le which plugs into the tab le base .
4.6All table top trunk movements are electrically
controlled using either the hand control or, as an optional
accessory, the footswitch which is used by the surgeon
during cer tain procedures for height and Trendelenburg
control.
4.7The main operation table sections are:
?Base.
?Central column.
?Head section.
?Long and Short trunk sections.
?Hip section.
?Sacral extension.
?Pre traction leg section.
?Traction accessories.
NOTE: Instruction and Service manuals should he readily
accessible for reference prior to, and when operating,
cleaning and servicing the table.
ELECTRICAL SYSTEM
NOTE: Electrical/electronic circuit diagrams are provided
at the end of this Manual in section 6.
Main control board
4.8The main control board receives signals from the
hand control via an RS485 serial communication link. The
board also receives signals from the foots witch, table-base
cover s witches, levelling micros witches, level tilt s witch, opto
board, standby unit socket, door s witch, traction beam opto
sensors and table base on/off controls.
4.9Outputs from the main control board pass to the
hand control via an RS485 serial communication link, to
the hydraulic solenoids via the top-of-column distributor and
solenoid boards, and to the base distributor board and FETRelay board for motor on/off control and motor direction
control. The main control board is supplied with 24V d.c.
from the batteries and generates its own 12V d.c. and 5V
d.c. supplies .
4.10The principal functional areas of the main control
board are:
?Input buffering (pull-up and pull-down resistors and
capacitors).
?The microcontroller, which uses software to
implement table control functions.
?Output buffering (current drivers and le v el shifters).
?Motor direction drive and on/off control.
Height opto board
4.11The height opto board is fitted at the base of the
column in a fixed position relative to the baseplate. It
responds to a metal reflector plate which moves up and
down with the column chassis and hence with the table
top. When the reflector mo ves in front of the three reflective
opto sensors (only two are used) electrical signals are
generated to signal to the main control board that the table
is at or above ‘minimum height’, or in the ‘castor’ position.
4.12When the reflector plate is in front of reflective opto
coupler 01 and at the correct distance from it, a signal is
produced which passes via J1 on the opto board and the
10-way ribbon cable to J22 on the main control board.
4.13When the reflector plate is in front of both reflective
opto couplers 01 and 03 signals from both pass to the main
control board which stops the table movement at the correct
position.
T-SM14g 7/44
4. INTRODUCTION
Base distribution board
4.14This board receives signals from the main control
board for the height (e xtend) solenoid, the height (contract)
solenoid, the pump-isolate (forward) solenoid and the
pump-isolate (reverse) solenoid.
4.15The board also passes signals to the main control
board from the cover micros witches.
4.16Any inductive overswings from the solenoids are
blocked by diodes Dl to D4. PL7 on the base distribution
board is connected via a 14-way ribbon cab le to J4 on the
main control board.
Top-of-column distribution board
4.17This board connects to J2 on the main control
board via a 34-way retractable ribbon cable which
terminates on PL1 of this board. It distributes signals to
10-way hand control/f ootswitch sock ets PL2 and PL3, and
to:
?the level tilt s witch via PL7
?the Trend level position microswitch via PL5
?the lateral tilt opto board via PL4
?the break level position micros witch via PL6
?top-of-column solenoids board via PL8
?the on/off switch via PL9
?proximity sensors on long trunk via J10/11/12.
Top-of-column solenoids board
4.18This board receives signals on J7 via a 10-way
ribbon cable from J8 on the top-of-column distributor board
to drive the top-of-column solenoids via cage clamp
connectors J1 to J6. It also blocks inductive overswings
from solenoids using diodes D1 to D6.
Tilt opto board
4.19The tilt opto board is fitted at the top of the column
in a fixed position relativ e to the yoke. It responds to a metal
plate which moves with the y oke and hence with the tab le
top. When the reflector mo v es in front of the opto sensors
electrical signals are generated to signal the main control
board that the table is lev el.
4.20When the reflector plate moves in front of the
opto sensor, a logic signal 0 is produced which passes
via J1 on the opto board to the top of column
distribution board and then via a 10-way ribbon cable
to J2-4 on the main control board.
4.21When the reflector plate is not in front of the
opto sensor, a logic signal 1 is produced which is
passed to the main control board as above.
Power circuits
4.22The power source for the table is two 12V, 24Ah
sealed lead acid batteries connected in series. A 30A inline, high current fuse protects the batteries, motor, FET
relay board and interconnections.
4.23Current from the batteries passes via the reversing
relay , where it is s witched by the FET’ s, and then passes to
the pump motor and returns to the batteries. The 24V d.c.
supply is also routed to the hydraulic solenoids and the
main control board.
Hand control
4.24The RX600 hand control communicates with the
main control board via an RS485 serial communication link.
The hand control contains a microcontroller which receives
inputs from the hand control buttons and generates outputs
which go to the hand control LED’s and the hand control
audible warning device. The microcontroller uses software
to implement hand control, control functions.
4.25The hand-control incorporates a 2-digit display that
indicates a code if a problem should occur. Such prob lems
could be the result of the user pushing a button in the wrong
sequence or at the wrong time or of a system failure (see
T able 1 - F ault Diagnosis, T ab le 2 - Codes for 2-Digit display
and Fig. 31)
Footswitch (optional accessory)
4.26The footswitch plugs into either of the two 10-w a y
sockets used by the hand control. It uses the same +5V
d.c. and 0V pins, b ut the signal lines are different from those
of the hand control. The footswitch does not use a serial
communication link.
4.27There are four functions on the foots witch:
?Height up.
?Height down.
?Trendelenburg.
?Reverse T rendelenb urg.
4.28Each of these four functions is associated with two
microswitches mounted inside the body of the foots witch,
one normally open and the other normally closed. The
normally open microswitch for each function is connected
on one side to the +5V d.c. line and on the other side to a
common ‘alarm’ line. The normally closed microswitch for
each function is connected on one side to the 0V line and
on the other side to an individual input line on the main
control board. If , for any function of the foots witch, e.g. height
up, the normally open microswitch operates and the
normally closed microswitch does not, or vice versa, the
main control board will recognise a fault and freeze the
table. The lik elihood of two microswitches failing at the same
time is very remote.
8/44T-SM14g
4. INTRODUCTION
RX600RX600
RX600
RX600RX600
OPERATION TABLE
Table base ON/OFF control
4.29The table is switched ‘on’ and ‘off’ by selecting
and respectiv ely . When switched ‘on’, 24V d.c. is switched
directly to the main control board. When it is switched ‘off’
the main control board is isolated from the 24V d.c. supply.
T o isolate the system the 30Amp fuse should be remo ved.
Built-in battery charger
4.30This is a internal low current output ‘trickle’ charger,
which replenishes an average day’s table use of the
batteries with an overnight charge.
4.31The mains input comes via the mains lead, which
should be fitted with a fused plug. The output of the charger
is regulated to provide 27.6V d.c. to the batteries for float
charging. This voltage will fall when the batteries are not
completely charged and hence are drawing a significant
current. The charger has short-circuit and thermal
protection. There is an output from the board which supplies
current to the batteries, an output to the ‘trickle’ charger
indicator LED and an input from the external charger.
Current from either the internal or the external charger is
routed to the batteries via the ‘trickle’ charger board.
External battery charger (optional accessory)
4.32The external battery charger plugs into the external
battery charger socket in the table base and supplies
current via the ‘trickle’ charger board to fast-charge the
batteries.
Standby system connections
4.33An RX Standby Unit (optional accessory) which
provides standby hydr aulic and electrical services, can be
connected to the RX600 table via hydraulic connectors and
an electrical socket behind a door on the table base.
4.34Next to the hydraulic connectors are two pushbuttons which release stored hydraulic pressure when the
standby hydraulic connections are first made . This is done
by energizing the pump forward and re verse solenoids with
power from the standby unit.
4.35To connect the standby unit to the table it is
necessary to open the base door. This operates a
microswitch which disconnects the main control board
solenoid control circuits from the solenoids so that they
can be controlled by the standby unit, also the pump motor
is hydraulically isolated from the hydraulic solenoids. The
electrical signals from the standby socket pass to J1 on
the main control board (15-way D-connector).
Traction beam stowage detection
4.36Proximity sensors fitted in the underside of the long
trunk section detect the traction beams when they are in
their stowed position. The sensors signal the tab le control
system to stop the table top being driven down onto the
stowed traction beams.
T-SM14g 9/44
5. DESCRIPTION
For greater detail of
the table base ends also
refer to Fig. 4 and 5
Fig. 2 RX600 Operation Table : Base details, covers on and off
10/44T-SM14g
5. DESCRIPTION
Key to Figs 2 and 3
RX600RX600
RX600
RX600RX600
OPERATION TABLE
1.Long trunk assembly
2.Short trunk assembly
3.Lateral tilt cylinder
4.Wrap around
5.Trunk assembly plastic covers
6.Wedge
7.Outer column
8.Battery
9.Manifold block No 1
10.Castor plate guide pillar
11.Hydraulic power unit
12.High current fuse, 30A
13.Mains socket
14.Battery charging LED (green)
15.Cover retaining screw location
16.External battery charger socket
17.Drip gutter
18.Opto reflector plate
19.Inner column
20.Manifold block No 4
21.Manifold block No 3
22.Upper bezel
23.Hand control and cable
24.Trendelenb urg cylinder
25.Break cylinders
26.Main control PCB
27.Base distribution PCB
28.Castor frame assembly
29.Manifold block No 2
30.Door microswitch
31.Standby power pack connector
32.Standby hydraulic connectors
33.Push buttons to engage standby
hydraulic connectors
1Standby hydraulic push buttons
2Base cover microswitch
3Standby hydraulic connectors
4High current (30A) fuse
5Door Microswitch
6Standby power pack connector
7Base cover microswitch
8External batter y charger socket
9Fixing for cover retaining screw
Fig. 4 RX600 Operation Table base detail (long trunk end)
1Base cover microswitch
2Base cover microswitch
3Mains charging LED
4Mains connection socket
5Fixing for cover retaining screw
Fig. 5 RX600 Operation Table base detail (short trunk end)
T-SM14g 13/44
6. MAINTENANCE
GENERAL
6.1Maintenance of the RX600 Powered Operation
Table falls into the following categories:
Cleaning and storage.Adjustments.
General care and lubrication.Remov al and Installation.
Functional checks.Fault diagnosis.
Hydraulic system.
CLEANING AND STORAGE
WARNING
Always switch off table at table ‘ON/OFF’
switch (item 18, Fig. 1) prior to cleaning.
6.2For cleaning and storage instructions refer to
RX600 Powered Operation Table Instruction for Use
(Publication No . T-IM33 issue ‘d’ or later).
6.3For cleaning and storage instructions of the tab le
accessories refer to the Accessory Instructions for Use
(Publication No. T-IM56).
Note: If the tab le is to be stored for any length of time the
head and leg sections should be fully lowered. This is
necessary to ensure that the gas spring seals and pistons
are kept fully lubricated.
alternative leg section, examine the release handle
for signs of damage.
iiiCheck the guide pin retaining screw for tightness.
ivOn the head and alternative leg section, check the
hinge and gas spring pivots for security (grub screws
or starlock washers, whichever fitted), particularly
the main hinge pivot pin. (Note that the grub screw
for the main hinge pivot pin is underneath the
radiographic top.)
vCheck the side bars for security.
viExamine the guide pin locking button on the hip , and
pre-traction leg support sections, and the release
latch on the Sacral extension for damage. Apply a
smear of light machine oil to all moving parts.
viiOn the infill section, examine the guide pin locking
button devices for damage and ensure that the
mechanism, which prevents removal of the infill
section before any attached section has been
removed, functions correctly (ref er to section 6.49).
Apply a smear of light machine oil to all moving parts.
GENERAL CARE AND LUBRICATION
6.4Once a week proceed as follo ws:
Gas Springs
WARNING
The gas springs are filled with high pressure
gas. Do not attempt to open them.
CAUTION
Gas springs MUST NOT be
additionally lubricated.
6.5The gas spring supports for the head section are
sealed units which require no routine maintenance.
Malfunction of a gas spring makes it impossible to lock the
head section in position. Seepage of fluid indicates a f ailing
unit.
6.6If a gas spring is faulty, the complete unit must be
renewed, gas springs are non-repairable items (see section
6.44).
Head, hip, pre-traction leg support and
alternative leg sections, and sacral extension
6.7Service the head, hip, and pre-traction leg support
sections, and sacral extension as f ollo ws:
iApply a smear of light machine oil to the guide pins
and pivot pins on the head, hip, and pre-tr action leg
sections, and the Sacral extension.
iiExamine all sections, and the sacral extension for
signs of damage, particularly for scoring or bending
of the attachment guide pins. On the head and
Fig. 6 Table tilted for access to underside
Head and hip sections, locking mechanisms
6.8Remove the head, hip and sacral extension
sections from the table and clean out any collected fluff or
other debris from guide pin sockets in the ends of the trunk
sections, in the sacral extension attachment and location
holes in the crossbeam. Spra y a little aerosol lubricant into
each socket and attachment hole. Check the operation of
the locking mechanisms when re-attaching the sections
(for adjustment refer to section 6.50).
Long and short trunk sections
6.9Ser vice the long, and short trunk sections as
follows:
iApply a smear of light machine oil to the pivot pins
on the long and short trunk sections.
iiExamine the guide pin button locking devices for
damage (for adjustment refer to section 6.50). Apply
a smear of light machine oil to all moving parts.
14/44T-SM14g
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