The contents of this book may change at anytime without notice.
No patent liability is assumed with respect to the use of information contained herein.
SEIKO EPSON CORPORATION assumes no liability for problems or damages resulting from the use of the information contained
herein.
EPSON is a registered trademark of SEIKO EPSON CORPORATION.
Other product names used herein are for identification purposes only and may be trademarks of their respective owners. EPSON
disclaims any and all rights in those marks.
Copyright 1999 SEIKO EPSON C ORPORATION.
2
EPSON Stylus Pro 9000Revision B
PRECAUTIONS
There are cautionary notes throughout the text to help you avoid personal injury or equipment damage.
W ARNING
Signals a precaution which, if ignored, could result
in serious or fatal personal injury. Great caution
should be exercised in performing procedures
preceded by a WARNING heading.
Always observe the measures listed below when performing repair or maintenance procedures.
CAUTION
Signals a precaution which, if ignored, could result
in damage to equipment.
WARNING
1. Always disconnect the product from both the power source and host computer before performing any maintenance or repair procedure.
2. No work should be performed on the unit by persons unfamiliar with basic safety measures dictated for all electronics technicians in their line of
work.
3. In performing testing described in this manual, do not connect the unit to a power source until instructed to do so. When the power supply cable
must be connected, use extreme caution in working on the power supply and other electronic components.
CAUTION
1. Repairs on EPSON products should be performed only by an EPSON-certified repair technician.
2. Make certain that the source voltageis the same as the rated voltage listed on the serialnumber/ratingplate. If the EPSON producthas a primary
AC rating different from the available power source, do not connect it to the power source.
3. Always verify that the EPSON product has been disconnected from the power source before removing or replacing printed circuit boards and/or
individual chips.
4. To protect sensitive microprocessors and circuitry, use static discharge equipment, such as anti-static wrist straps, when accessing internal
components.
5. Replace malfunctioning components only with those components recommended by the manufacturer; introduction of second-source ICs or other
nonapproved components may damage the product and void any applicable EPSON warranty.
3
EPSON Stylus Pro 9000Revision B
Revision Status
RevisionIssued DateDescription
A1/26/1999Original
The following chapters are revised:
Chapter-1: descriptions for firmware update procedures are corrected.
Chapter-2: descriptions for electrical circuit operation are added.
B5/28/1999
Chapter-3: Note on usingself-diagnostic mode is added.
Chapter-4: instructions on disassembling the ink system components
are added.
Chapter-5: New tool informaiton is added / “CR Cover position
adjustment” procedure is modified. / Paper sensors adjustment is
added.
4
EPSON Stylus Pro 9000Revision B
Contents
Product Description
Features ...................................................................................................... 10
Professional Color Printing Features ...................................................... 10
The EPSON Stylus Pro 9000 is an ultra-wide, 6-color ink jet printer with
professional color output. It has the same printheads as the EPSON Stylus
Color 5000. The EPSON Stylus Pro 9000 provides the following major features
and more.
1.1.1 Professional Color Printing Features
Large-size/poster printing
up to B0-wide paper (1118 cm/44 inches) including print-registration marks
Excellent Photo-quality printing
1440 (H) x 720 (V) dpi combined with EPSON’s Microdot printing
High-speed printing
64 nozzles per color (same printhead as the EPSON Stylus Pro 5000)
The RISC-CPU and high-speed color raster ASIC quickly process
detailed print data
A0/Normal Paper:10 min. approx. (360x360 dpi/Speed)
A0/Glossy Paper:30 min. approx. (720x720 dpi/Quality)
A0/Glossy Paper:55 min. approx. (1440x720 dpi/SuperFine)
Low running cost
Six separate ink cartridges so you only have to replace the empty ink
cartridge (each cartridge holds 220 ml)
Auto Rotate feature saves paper by automatically rotating an image if
the width is shorter than the height
Wide compatibility
The following interface alternatives are available:
IEEE-1284 bidirectional parallel interface (supports ECP mode)
Macintosh serial interface (approx. 1.8Mbps)
One Type-B expansion slot for an optional interface
User-friendly features:
Two roll holders for easy switching between paper types
Standard roll-paper cutter
Optional roll-paper take-up reel for automatically winding up your long
printouts
Product DescriptionFeatures10
EPSON Stylus Pro 9000Revision B
1.1.2 Consumable Products & Options
The following table lists the consumable items and options available for use
with the EPSON Stylus Pro 9000.
Table 1-1. Consumable Products & Available Options
NameCodeProduct
T407¬¬¬
T410¬¬¬
Ink cartridges
PapercutterbladeC815131Consumable item
Roll Feed Spindle 2”C811021*For two-inch diameter roll paper
Roll Feed Spindle 3”C811031**For three-inch diameter roll paper
Color: 320 nozzles/64 nozzles for each color (Yellow,
Magenta, Cyan, Light Magenta, and Light Cyan)
Print direction:Bi-directional with logic seeking
(high-speed return and skip only)
Print speed:See the following table:
Table 1-2. Print Speed
Print ModeA0 Print TimeEnvironment
Matte PaperApprox. 15 min.
Glossy PaperApprox. 30 min.
Glossy PaperApprox. 55 min.
• Speed selected in printer driver
• 720 x 360 dpi
• Mode = Bi-D/FOL/300cps
• Quality selected in printer driver
• 720 x 720 dpi
• Mode = Bi-D/FOL/300cps
• Advanced Photo selected in
printer driver
• 1440 x 720 dpi
• Mode = Bi-D/4-pass FOL/300cps
PAPER-FEED SPECIFICATIONS
Feeding method:Friction feed
Line spacing:1/6 or 1/720” programmable
Paper loading:Roll paper (two 2-inch rolls can be loaded at the
same time)
Single sheets loaded one at a time
Paper volume:2” core roll paper = diameter of paper wound on roll
of less than 103mm (4.05”)
3” core roll paper = diameter of paper wound on roll
of less than 150mm (5.9”)
Single sheets = one sheet at a time
Feed speed:200 ± 10 ms (when feeding at 1/6”)
2.5”/second (when continuously feeding)
Control code:ESC/P Raster (commands are not open to public)
Product DescriptionSPECIFICATIONS12
EPSON Stylus Pro 9000Revision B
PAPER SPECIFICATIONS
Size, roll paper{
Minimum paper requirements
Paper meeting the requirements described below
can be used with this printer, but neither the feeding
nor printout quality is guaranteed.
•Paper Size = Width297~1118mm
•Roll Size =2” or 3” core
•Paper Thickness = 0.08~0.5mm (0.003~0.019”)
{
Normal paper
For paper meeting the following requirements, the
feeding operation only is guaranteed.
•Paper Size = Width297~1118mm
•Roll Size =2” or 3” spindle
•Paper Thickness = 0.08~0.11mm (0.003~0.0043”)
•Paper Weight = 64~90gf/m
•Paper Quality = Normal paper, recycled paper
*1:Use at normal room temperature
*2:The printer exerts between 300~500gf to peel
}
(8.27~44.02”)
Length720mm~45m
(28.35~1771.65”)
paper thickness =103mm or less (4.05”)
(two 2” rolls)
150mm or less (5.9”)
(one 3” roll)
}
(8.27~44.02”)
Length720mm~45m
(28.35~1771.65”)
paper thickness =103mm or less (4.05”)
(two 2” rolls)
150mm or less (5.9”)
(one 3” roll)
2
(17~24 lb.s)
(15~25°C (59~77°F)
40~60% humidity)
off the rear edge of roll paper from the core
*3:Paper feeding is normal until the rear
edge of
the paper separates from the core. At the
point where the rear edge is free, print quality
is not guaranteed.
•Upper spindle = last 400mm (15.75”) not
guaranteed
•Lower spindle = last 300mm (11.8”) not
guaranteed
{
Special paper
}
For special paper meeting the following
requirements, the feeding operation and print quality
are optimized.
Table 1-3. Special Paper Specifications
PaperCodePaper SizeRoll Size
Matte PaperS04122044” x 25m
S04122136” x 25m
Semigloss Photo
Paper
Photo Paper
Glossy
S04122344” x 25m
S04122236” x 25m
S04122444” x 25m
S04122536” x 25m
2” core/ paper thickness
(radius) of 103mm or less
*1:Use at normal room temperature
(15~25°C (59~77°F)
40~60% humidity)
*2:Paper feeding is normal until the rear edge of
the paper separates from the core. At the
point where the rear edge is free, print quality
is not guaranteed.
•Upper spindle = last 400mm (15.75”) not
guaranteed
•Lower spindle = last 300mm (11.8”) not
guaranteed
Product DescriptionSPECIFICATIONS13
EPSON Stylus Pro 9000Revision B
Size, single sheets{
Table 1-4. Usable Single Sheet Paper Specifications
Size
B0 Wide1118 x 1580mmA2420 x 594mm
B01030 x 1456mmA3 Wide/B329 x 483mm
B1728 x 1030mmA3297 x 420mm
B2515 x 728mmANSI E34 x 44”
B3364 x 515mmANSI D22 x 34”
A0 Wide914 x 1292mmANSI C17 x 22”
A0841 x 1189mm
A1594 x 841mm
Minimum paper requirements
}
Paper meeting the requirements described below
can be used with this printer, but neither the feeding
nor printout quality is guaranteed.
Dimensions
(W x H)
Size
ANSI B11 x 17”
Dimensions
(W x H)
Paper Thickness: 420~728mm (16.54~28.66”) long
paper = 0.08~1.5mm
(0.003~0.059”)
728~1580mm (28.66~62.2”) long
paper = 0.08~0.5mm
(0.003~0.019”)
Special paper
{
}
For special paper meeting the following
requirements, the feeding operation and print quality
are optimized.
Table 1-5. Special Paper Specifications
Size
A3297 x 420mmOKOKOK
A3 Wide329 x 483mmOKOKOK
A2420 x 594mmOK--
Notes:
*1:Print quality optimized when printing uni-direction printing
*2:Japan only
Dimensions
(W x H)
SuperFine
*1
PhotoPrint
Paper 2
Glossy Film
*2
{
Normal paper
}
For paper meeting the following requirements, only
the feeding operation is guaranteed.
Paper Thickness = 0.08~0.11mm (0.003~0.0043”)
•Paper Weight = 64~90gf/m
2
(17~24 lb.s)
Paper Quality:Normal, recycled paper
*1:Load short edge first (portrait)
Product DescriptionSPECIFICATIONS14
EPSON Stylus Pro 9000Revision B
Printable area:See the following illustration and table for details.
PW
LM
RM
TM
Paper
Feed
Printable Area
PL
Table 1-6. Printable Area
HeadingRoll PaperCut Sheets
PW (width)
PL (length)
LM (left margin)
TM (top)3mm/15mm*3mm
RM (right)3mm/15mm*3mm
BM (bottom)3mm/15mm*14mm
Note: *The size of the margin is determined by the control panel setting.
There are three margin settings on the control-panel;
• 3mmAll margins are set to 3mm
• 15mmAll margins are set to 15mm
• T/B 15mmTM and BM are 15mm, while LM and RM are 3mm
297 ~ 1118mm
(8.27 ~ 44.02”)
720mm ~ 45m
(8.27~1771.65”)
3mm/15mm*
(0.12~0.59”)
297 ~ 1118mm
(8.27 ~ 44.02”)
420~1580mm
(16.54~62.2”)
3mm
BM
Figure 1-1. Printable Area
Product DescriptionSPECIFICATIONS15
EPSON Stylus Pro 9000Revision B
Table 1-7. Print Area/Margin Optimization for Roll Paper
To Optimize forSelect this setting
largest printable area and decrease chance of paper
rubbing printheads
exact paper size and decrease chance of paper rubbing
printheads
largest printable area and exact paper size3mm
Paper Release Lever:{
Release lever is up
}
Top/Bottom 15mm
The feed path is open and you can load, remove or
change the position of paper in the feed path.
{Release lever is down}
The feed path is closed and loaded paper is locked in
place. You can print on the loaded paper.
(It is not possible to change the lever position during
printing.)
ELECTRICAL SPECIFICATIONS
Table 1-8. Electrical Specifications
100V Model220-240V Model
Rated voltage rangeAC100~240V
Input voltage rangeAC90~264V
Rated frequency range50 to 60Hz
15mm
CONFORMITY/SAFETY A PPROVALS
Safety Standards:
US ModelUL 1950, CSA 22.2 No. 950
European ModelEN60950 (VDE)
EMC:
US ModelFCC part 15 subpart B class B
CSA C108.8 class B
European ModelEN 55022 (CISPR Pub. 22) class B
EN 61000-3-2
EN 61000-3-3
EN 50082-1
IEC 801-2
IEC 801-3
IEC 801-4
Australian ModelAS/NZS 3548 class B
International Energy Star Compliant
(EPA MOU2.1 Category Large Format Printer)
RELIABILITY
Useful life:Printer = 18,000 pages at B1 size
Printheads = 2,000,000,000 dots/nozzle
Cutter = 2,000 times
Input frequency range49 to 61Hz
Rated current1.0A0.5A
Power consumption
Insulation resistance10MΩ minimum (between AC line and chassis, DC 500 V)
Dielectric strength
Current leakage0.25mA maximum
operating = 100W or less
standby mode = 30W or less
AC 1.0KVrms per minute
AC 1.2KVrms per second
Product DescriptionSPECIFICATIONS16
EPSON Stylus Pro 9000Revision B
ENVIRONMENTAL SPECIFICATIONS
Temperature/Humidity:See the following table.
Table 1-9. Temperature & Humidity
ConditionTemperatureHumidityNotes
Operating
Storage
Transportation
Notes:
1) When storing the printer, make sure the printheads are in the home, capped, position.
2) Before transporting the printer, remove the ink cartridges and turn the ink valves screws to
the closed position. Also make sure the p rintheads are in the home, capped, position. After
transporting the printer, install new ink cartridges.
3) When the t emperature drops below -15°C (5
freezes. The ink thaws completely after three hours at 25°C (77
15~35°C
(59~95°F)
-20~40°C
(-4~104°F)
-20~60°C
(-4~140°F)
30~80%
20~85%
5-85%
°F), the ink in the cartridges and printheads
• Less than a month at
40°C (104°F)
• Less than 120 hours at
60°C (140°F)
• Without condensation
°F).
Humidity (%)
Temp.
(°C)
Figure 1-2. Print Temperature and Humidity
Resistance to
Vibration & Shock:See the following table.
Table 1-10. Vibration & Shock Resistance
Condition
Operating0.15G
Storage0.50G
Vibration
Resistance
10~55Hz
10~55Hz
Shock
Resistance
1G
less than 1ms
2G
less than 2ms
Notes
X/Y/Z direction
Product DescriptionSPECIFICATIONS17
EPSON Stylus Pro 9000Revision B
INK CARTRIDGE SPECIFICATIONS
Shape:Each ink cartridge is uniquely shaped so the
Magenta
Ink volume:220 ± 5 ml
Ink avail. for printing:190 ± 14ml
Print capacity:A0 = approx. 28 pages at 720dpi and 40% coverage
A0 = approx. 11 pages at 720dpi and 100% coverage
Dimensions:25.1 x 260 x 105.3mm (WxDxH)
Weight:Approx. 370~385g (cartridge only)
Effective period:2 years from production (in the sealed packaging)
plus time used (at room temp.)
Storage temperature:See the table below.
n Do not refill or reuse cartridges; they are consumable items.
n Do not use ink that beyond its expiration date. See above.
n To use ink that has been frozen [below 5 °F(-15°C)], let it
thaw at least 3 hours at room temperature.
ACOUSTIC NOISE
Approximately 50 dB
CONTROLLER SPECIFICATIONS
CPU:32 bit RISC-CPU (SH7043) 33Mhz
ROM:[Program]
CPU Internal = 128KB ROM
External = 1MB (Flash ROM/4Mbit x 2)
[Font] not-installed (Windows/Macintosh required)
RAM:18MB (fixed)
(16MB: SIMM/2MB: IC18,19)
Interface:[Standard]
IEEE1284 Bidirectional Parallel Interface
Macintosh Serial Interface
Type-B Card Slot (x1) for optional interface
CUTTER SPECIFICATIONS
Attributes:Consumable item that is replaced by the user, and it
is made of very hard steel, so the blade can easily be
chipped.
Life:Can cut well over 2,000 pages, but the actual wear-
and-tear depends on the type and thickness of the
paper used.
The cutter life can be determined by manually using
it to cut a piece of normal paper. If the cutter easily
cuts the paper, it is OK.
The cutter position is determined by the carriage
cover position; see “Carriage Cover Height
Adjustment” on page 139 and “Cutter Position
Adjustment” on page 140 for more information.
Product DescriptionSPECIFICATIONS18
EPSON Stylus Pro 9000Revision B
PRINTER DIMENSIONS & WEIGHT
Dimensions:1688 x 699 x 1259mm (WxDxH)
(66.46 x 27.52 x 49.57 inches)
Weight:96Kg (211.91 lb.s)
Printer alone = 74Kg (163.32 lb.s)
Stand = 22Kg (48.59 lb.s)
1259mm
(49.57”)
1688mm
(66.46”)
Figure 1-3. Printer Dimensions
699mm
(27.52”)
1.3 Control Panel
This section describes the control panel, the buttons, the lights, and the way
you make settings.]
Ink Out
Paper Source
Pause
Reset
3 sec.
SelecType
Item
+
Paper Feed
_
Operate
KCLCMLMY
Paper Out
Roll
Auto Cut
Roll
Cutter Off
Sheet
Cut /Eject
Enter
Power
Cleaning
3 sec.
Figure 1-4. Control Panel
Product DescriptionControl Panel19
EPSON Stylus Pro 9000Revision B
BUTTONS
All of the buttons on the control panel, and their functions, are described below.
Table 1-12. Control Panel Buttons & Functions
Button
(Second function)
PowerPower on/offN/AN/A
Pause
(Reset)
SelecType
Cut/Eject
(Enter)
Paper Feed ↑Feeds paper backward *2
Paper Feed ↓
(-)
Paper Source
(Item)
Cleaning
Paper Source
Cut/Eject
Paper Feed ↓
Paper Source
Cut/Eject
Cleaning
Notes:
1:Interrupts ink drying and runs the specified operation.
2:1.27cm/second paper feed for 2 seconds after key is pressed.
7.62cm/second paper feed if pressed for over two seconds.
Maximum feed of 20cm with one press of the button.
3:1.27cm/second paper feed for 2 seconds after key is pressed.
7.62cm/second paper feed if pressed for over two seconds.
Note: *Also occurs if no cartridge is installed or the wrong cartridge is installed.
•Flashing
•On
•Flashing
•On
•Flashing
•On
•Flashing
•On
•Flashing
•On
•Flashing
•On
•Flashing
OnRoll paper will automatically be cut.
On
OnSingle sheet printing mode.
• Power on
• Receiving data or performing power-down
sequence
• No paper loaded
• Paper jam
• Printer ready
• Performing head cleaning or the printer is in ink
drying phase. Also flashes during ink charging
operation.
•Inkout*
•Inklow
•Inkout*
•Inklow
•Inkout*
•Inklow
•Inkout*
•Inklow
•Inkout*
•Inklow
•Inkout*
•Inklow
Roll paper will not be cut. (When using the optional
Take-up Roller, you need to select this setting.)
Product DescriptionControl Panel20
EPSON Stylus Pro 9000Revision B
1.3.1 Control Panel Messages
Printer status and error messages appear on the control panel display. The
table below lists the messages by order of importance.
Table 1-14. LCD Messages
Display MessageMeaning
Service Call nnnnnnnn *2
Maintenance Call nnnn *3
Wait *1
Switching Power Off
Install Ink Cartridge
Cover Open
Option I/F Card Error
Lower Release Lever
Load xxx Paper
Paper Jam
Paper Not Cut
Paper Skew
Paper Out
Reload Pa per
Compartment Open
Replace Cartridge
Press Pause Button
Pause
Fatal error
Printer requires maintenance from qualified service
person (such as replace w aste ink tank)
Resetting Timer IC
Clearing NVRAM
Performing reset operation
Performing ink sequence operation
Initializing the printer
Dealing with initial paper operation
Preparing to shut down.
Replacing ink cartridge.
The cover is open.
A Type-B interface error has occurred.
Paper Release lever is in the release position.
Wrong paper loaded.
Paper is caught inside the printer.
Printer did not cut the paper (when Auto Cut selected)
Paper was fed at an angle, and the printer stopped to
prevent printing the page offcentered.
End of roll or sheet (or the paper detect sensor may
have dust or grime blocking its operation)
Paper check error
Replacing ink cartridge
An ink cartridge is empty
Waiting for paper initialize start t rigger
Pause state.
Table 1-14. LCD Messages (continued)
Display MessageMeaning
Ink Drying xx *1
Ink Low
Printing *1
Ready *1
Reset
Restart Printer
Notes:
*1:If the printer’s platen gap setting is set to Thick, a “W” will appear in the last space on the
LCD display.
*2:See “Service Errors” on page 25.
*3:See “Maintenance Errors” on page 24.
Printer waits xx minutes before the next print job to
allow ink on previous print job t ime to dry.
Prepare a replacement cartridge for the color ink
indicated.
Processing print data.
Can receive and print data.
In the process of re-initializing.
Turn the printer off and turn it on again.
Product DescriptionControl Panel21
EPSON Stylus Pro 9000Revision B
1.3.2 Control Panel Settings
To access the control panel settings, press the SelecType button while the
printer is not printing. The printer enters the SelecType mode and cannot print.
The following table lists LCD display messages in SelecType mode.
Selectinga menu provides you with detailed options.
SELECTYPE MENU
Table 1-16. SelecType Menu
Display MessageItemNotes
PLATEN GAP
PAGE LINE
INTERFACE
PARALLEL
INTERFACE
CODE PAGE
ROLL PAPER
MARGIN
INITIALIZEPANELRunInitialize control panel setup values
Notes:
* The printed image is the same size as a printed image using the 3mm setting; however, the
printer adds 12mm of paper clearance (for a total margin of 15mm) to the top and bottom edges
to make paper feeding more stable and to prevent the paper from rubbing the printheads.
Also, the underlined it em equals the default.
Auto
Thick
ON
OFF
Auto
Parallel
MAC
Option
Compatible
ECP
PC437
PC850
Top/Bottom 15mm
15mm
3mm
Adjusts the platen gap. (Normally, leave
set to Auto.)
When Auto Cut Off is selected on the
control panel, this setting determines
whether a line for manual cutting is
printed.
Determines which interface the printer
checks for data. Auto continuously checks
all interfaces and is good for normal use.
Determines the data transfer rate when
using this interface.(Normally, leave set to
Compatibility.)
Character code setting. (PC437:
expanded graphics/PC850: multi-lingual)
Roll sheet margin setting.
• Top/Bottom15mm*: the top and bottom
margins = 15mm while left and right
margins = 3mm
• 15mm: all margins = 15mm
• 3mm all margins = 3mm
Product DescriptionControl Panel22
EPSON Stylus Pro 9000Revision B
TEST PRINT MENU
Table 1-17. Test Print Menu
Display MessageItemNotes
NOZZLE CHECK
PATTERN
STATUS SHEETPrintPrints the current printer settings.
Print
Checkthe printout, any missing lines mean
the nozzle(s) are clogged.
PRINTER STATUS MENU
All consumable items and maintenance parts either run out of their contents or
wear out. To determine how much contents (ink) or useful life remains,
compare the message and value shown on the control panel display to the
corresponding value below and the messages in the table below.
E*****F100~81% full/life remaining
E**** F80~61% full/life remaining
E*** F60~41% full/life remaining
E**F40~21% full/life remaining
E*F20~1% full/life remaining (generates a warning)
EFLess than 1% full/life remaining (generates an error)
Table 1-18. Printer Status Menu
Display messageMeaning
VERSIONShows the firmware version.
INK REMAINING (C)Shows the amount of remaining ink - Cyan
INK REMAINING (M)Shows the amount of remaining ink - Magenta
Table 1-18. Printer Status Menu (continued)
Display messageMeaning
WASTE INKMaintenance information
CR MOTORMaintenance information
PF MOTORMaintenance information
HEAD UNITMaintenance information
CLEANING UNITMaintenanceinformation
USER PAPER SETTINGS
Table 1-19. User Paper Settings Menu
Display MessageItemNotes
PAPER NUMBER
THICKNESS
PATTERN
PAPER
THICKNESS NO.
DRYING TIME0~30 Minutes
Note: The underlined item equals the default.
Standard
1~4
Print
1~17
Select Standard for Epson special paper.
Select the appropriate number for thick
paper.
Prints a pattern to detect the paper
thickness. If “Paper Number” is set to
“Standard”, this message does not appear.
If “Paper Number” is set to “Standard”, this
message does not appear.
Determines the length of time the printer
allows the ink to dry. When printing on roll
paper, the printer will wait the specified time
after printing
INK REMAINING (LC)Shows the amount of remaining ink - LightCyan
INK REMAINING (LM)Shows the amount of remaining ink - Light Magenta
INK REMAINING (Y)Shows the amount of remaining ink - Yellow
INK REMAINING (K)Shows the amount of remaining ink - Black
CUTTER LIFEShows the remaining useful life of the cutter
TOTAL PRINTSShows the total number of printed documents
Product DescriptionControl Panel23
EPSON Stylus Pro 9000Revision B
CUTTER REPLACEMENT MENU
The following table includes the steps/messages that must be followed to
replace the cutter.
Table 1-20. Cutter Replacement Messages
Display MessageItemNotes
CUTTER REPLACEMENTExecutePrepare a replacement cutter and
OPEN LOWER COVER-Open the front cover.
REPLACE CUTTER-
CLOSE LOWER COVER-
Remove the old cutter and install a
new one.
Close the front cover. The printer is
ready.
GAP ADJUSTMENT MENU
Table 1-21. Platen Gap Adjustment Menu
Display MessagesItemNotes
ADJUSTMENT
PATTERN
SELECT #1-121~4~7Choose a pattern from #1 to #12.
PAPER
THICKNESS
Note: The underlined item equals the default.
Print All
Print #1~12
Standard
0.0~1.6mm
Selectswhichpatternstoprint.(Allpatterns
or selected patterns only.)
Select the thickness, to 0.1mm, of the
paper you are using to check the platen
gap. Normally, leave set to Standard.
1.3.3 Maintenance Errors
There are several consumable parts in the printer, and the printer employs
separate counters to keep track of each one. The “Maintenance Req. 0100”
message appears on the display to warn that the Waste Ink pads are about
99% full and need to be replaced soon.
The printer can continue to print even though the “Maintenance Req. 0100*
message appears instead of the “Ready” or “Printing” message. However,
when the waste ink counter determines the Waste Ink pads are 100% full, the
“Service Req 00000100” message appears and the printer can no longer print.
To clear the Maintenance error, perform the following.
Replace:The following seven items are need to be replaced.
- Waste Ink Pads (R/L)
- Pump Assembly
- Cap Assembly
-FBox(R/L)
- Cleaner, Head
CHECK
PO INT
Required Adjustments:The following adjustments are need to be performed
The above mentioned seven items are available as a kit.
Description: MAINTENANCE KIT
Parts code: 1048434
after replacing the corresponding items.
- Waste Ink Counter Clear
(See “Maintenance Mode 2” on page -26.)
- Cleaner Counter
(See “Maintenance Mode 2” on page -26.)
- Cutter Position Adjustment
(See “Cutter Position Adjustment” on page 140.)
Product DescriptionControl Panel24
EPSON Stylus Pro 9000Revision B
1.3.4 Service Errors
When “Service Req nnnnnnnn” appears on the LCD display, a fatal error
requiring a service technician has occurred. The nnnnnnnn indicates what
needs to be fixed to return the printer to a working state.
Table 1-22. Service Error Code List
Service CodeExplanation
00000100
00000101Ink tubes
00010000PF Motor Encoder Check error
00010001PF Motor out of step
000100002PF Motor overcurrent
000100003PF Motor in-position time-out error
000100004CR Motor Encoder Check error
000100005CR Motor out of step
000100006CR Motor overcurrent
000100007CR Motor in-position time-out error
000100008Servo interrupt watchdog time-out error
The above mentioned parts ar e also available as a KIT.
Description: MAINTENANCE KIT
Parts code: 1048434
Product DescriptionControl Panel25
EPSON Stylus Pro 9000Revision B
1.3.5 Service Related Printer Settings
When the printer is not functioning properly, there are three modes that help
you detect what is wrong and can help you fix the problem. These modes are
“Maintenance Mode”, “Maintenance Mode 2”, and “Self-Diagnostic Mode”. To
enter a mode, press and hold down the appropriate button (described below)
while turning on the printer.
CAUTION
MAINTENANCE MODE
Power-on button:Pause
MessageItemExplanation
Hex DumpPrintPrints the print data in hexadecimal form
Language
The following explanations regarding control panel service
functions and for service and support purposes only, none
ofthisinformationistobesharedwiththeenduser.
English
Japanese
Determines which language is used to
display messages on the LCD display.
MAINTENANCE MODE 2
Power-on button:Paper Source + Cut/Eject + Paper Feed ↓
MessageItemExplanation
INIT. ALLExecute
INIT. NVRAMExecuteInitializes NVRAM
INIT. TIMERExecuteInitializes timer
INIT. CR MOTORExecute
INIT. PF MOTORExecuteInitializes PF Motor counter
INIT. HEAD UNITExecuteInitializes Head unit counter
Initializes NVRAM, Timer, life counters,
and mechanical counters
Initializes CR Motor counter (after
replacing ink tubes)
Determines whether the Ink ID sensor
checks the Ink ID label on the ink
cartridge.
SELF-DIAGNOSTIC MODE
Power-on button:Paper Feed ↓ + Cut/Eject + Cleaning
This mode is used primarily for replacing worn-out printer parts and adjustment
operations. For details, see Chapter 5, "Adjustment".
Product DescriptionControl Panel26
EPSON Stylus Pro 9000Revision B
1.3.6 Firmware Update
The firmware contained onthe Main Board is Flash ROM; therefore if you need
to replace the Main Board or update the firmware, select one of the following
methods.
CAUTION
UPDATING THE FIRMWARE VIA THE PC
1. Make sure the PC is connected to the printer using the parallel port.
Compatible mode connection only.
2. While pressing and holding the following buttons, turn on the printer.
Paper Source + Cut/Eject + Cleaning
3. From the PC, send the firmware-update file to the printer using the
following command. At the DOS prompt, enter
n If for any reason power is cut off during the update
operation (using either method), restart the update
operationtoreturntheprintertonormalstatus.
n Use the following PC card for update.
Name: #F725 Flash Memory Card
Code:1050073
copy
(filename)
prn:
UPDATING THE FIRMWARE VIA MEMORY CARD
For details on this operation, see Chapter 5, "Adjustment".
1. Copy firmware data file to the PC card.
CHECK
PO INT
2. Make sure the printer is off.
3. Remove the access cover towards the rear of the Paper Guide U, and
insert the Flash memory card containing the updated firmware into the card
slot (CN20).
4. Turn the printer on.
5. “Update complete” appears indicating the Flash ROM has been properly
updated.
6. Turn the printer off, remove the memory card, and turn the printer back on.
The firmware data file to be copied to the PC card is
XXXXXXXX.BIN (Binary format data).
1.3.7 Jumper Settings
CHECK
PO INT
The firmware data file for downloading v ia the PC is
XXXXXXXX.MOT (Motrola format data).
The factory default settings for jumper and DIP switch on the Main Board
(C277MAIN) are as follows.
Table 1-23. Jumper Settings
TypeNumberSetting
JumperJP1Shorted
4. “Update complete” appears indicating the Flash ROM has been properly
updated.
The EPSON Stylus Pro 9000 is equipped with parallel and Macintosh serial
interfaces and a card slot for an optional Type-B interface. This section
provides information on each interface.
SERIAL INTERFACE
Table 1-24. Serial Interface
Description
Transmission modeBased on RS-423
SynchronizationSynchronous
Transfer speedAbout 1.8 Mbps
1SCLKOSynchronous clock signal
2CTSIClear To Send
3TXD-OTransmit Data (-)
4SGI(Signal Ground)
5RXD-IReceiveData(-)
6TXD+OBalanced Transmit Data (+)
7DTROData Terminal Ready
8RXD+IBalanced Receive Data (+)
X-ON/X-OFF, DTR protocol:
Signal
Name
I/ODescription
Table 1-26. X-On/X-Off and DTR Protocol
StateBuffer SpaceX-ON/X-OFFDTR
BusyLess than 3072 bytesSend X-OFF codeOFF
ReadyMore than 5120 bytesSend X-ON codeON
Product DescriptionInterfaces28
EPSON Stylus Pro 9000Revision B
PARALLEL INTERFACE
Table 1-27. Parallel Interface - Com patibility Mode
Note 1: Use a twisted-pair cable.
Note 2: The BUSY signal is set high before setting the -ERROR signal low or the PE
signal high. The BUSY signal remains high until all these signals return to their normal
state.
The BUSY signal is high:
n During data entry
n When the input data buffer is full
n When the -INIT signal is low, or during hardware initialization
n During a printer error
n When the parallel interface is not selected
The ERROR signal is low when there is a:
n Printer hardware error (fatal error)
n Paper-out error
n Paper-jam error
n Ink-out error
NOTE: The PE signal is high during a paper-out error.
Note: “In/Out” is signal direction as viewed from printer.
Signal
Name
STROBE
1
DATA0~7
ACKNLG
BUSY
PE
SLCT
AFXT
NCNot connected
GNDGround for twisted pair return
ChassisGround for frame/body
Logic HPulled up to +5V via 3.9Kohm
GNDGround for twisted pair return
-INIT
ERROR
GND
NC
+5V
SLCTIN
The interface condition is normally TTL Level, and each high/low signal takes 0.2uS or less.
The printer only sends data after receiving the ACKNLG confirmation or when the BUSY signal
is low.
Return
Pin
19I
20-27I
28O
29O
28O
28O
30I
30I
29O
--------
--------
----O
30I
In/
Out
Data reception pulse, 0.5uS or greater pulse width
required. Usual state is HIGH, and reads data after
going to LOW state.
The DATA0 through DATA7 signals represent data bit s
0 to7, respectively. Each signal is at high level w hen
data is logical 1 and low level when data is logical 0.
These signals are used to transfer the 1284 extensibility
request values to the printer.
When LOW the printer has finished preparing to receive
signals and can accept data. Pulse width is about 1uS or
3uS Printer clock signal.
HIGH means the printer cannot receive data. This
occurs when the printer is receiving data or when the
printer is in an error state.
HIGH means no paper is loaded. (LOW means an error.)
Always HIGH. Pulled up to +5V via 1.0Kohm
Not used
Pulse width of 50uS or more means LOW pulse, and the
falling edge of LOW signal causes the printer to initialize.
LOW means printer error
Ground for twisted pair return
Not connected
HIGH during normal operation. Pulled up to +5V via
1.0Kohm
Not used
Functional Description
Product DescriptionInterfaces29
EPSON Stylus Pro 9000Revision B
Table 1-29. Nibble Mode
Description
Transmission mode IEEE-1284 nibble mode
SynchronizationRefer to IEEE-1284 specification
HandshakingRefer to IEEE-1284 specification
Signal levelTTL level (IEEE-1284 level 1 device)
Connector57-30360 (Amphenol) or equivalent
Data transfer timing Refer to IEEE-1284 specification
When the printer receives the hexadecimal values 00H or 04H, the printer
responds in the following manner:
00H: The printer enters reverse channel mode, allowing data to be sent to
the host.
04H: The printer sends the device ID to the host; the device ID consists of
the following strings:
Transmission modeIEEE-1284 ECP mode
SynchronizationRefer to IEEE-1284 specif ication
HandshakingRefer to IEEE-1284 specification
Signal levelIEE E-1284 level 1 device
Adaptable connector57-30360 (Amphenol) or equivalent
Data transfer timingRef er to IEEE-1284 specification
When the printer receives the hexadecimal values 10H or 14H, the
printer responds in the following manner:
10H: The printer enters reverse channel mode, allowing data to be sent
to the host.
14H: The printer sends the device ID to the host; the device ID cons ists
of the following strings: