Epson L565, L566 Service Manual

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Page 1

SERVICE MANUAL

Color Inkjet Printer

L565/L566

CONFIDENTIAL

SEMF14-012

Page 2

Notice:



All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.



All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being informed of them.



The contents of this manual are subject to change without notice.



The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof.

EPSON is a registered trademark of SEIKO EPSON CORPORATION.

Note :Other produc t names used herein are for identific ati on purpose only and may be trademarks or registered

trademarks of their respective owners. EPSON disclaims any and all rights in those marks.

2015 SEIKO EPSON CORPORATION

Printer CS Quality Assurance Department

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Safety Precautions

All safety procedures described here shall be strictly adhered to by all parties servicing and maintaining this product.

DANGER

Strictly observe the following cautions. Failure to comply could result in serious bodily injury or loss of life.

1. Always disconnect the product from the power source and peripheral devices when servicing the product or performing maintenance.

2. When performing works de scr i bed in this manual, do not co nnect to a power sour ce unt il i nst ructed to do so. Connecting to a power source causes high voltage in the power supply unit and some electronic components even if the product power swi tch is of f. If you need to perform t he wor k wit h the power cable connected t o a power source, use extreme caution to avoid electrical shock.

WARNING

Strictly observe the following cautions. Failure to comply may lead to personal injury or loss of life.

1. Always wear protective goggles for disas sembly and reassembl y to prote ct your eye s from ink in wor king. If any ink gets in your eyes, wash your eyes with clean water and consult a doctor immediately.

2. When using compressed air products; such as air duster, for cleaning during repair and maintenance, the use of such products containing flammable gas is prohibited.

PRECAUTIONS

Strictly observe the following cautions. Failure to comply may lead to personal injury or damage of the product.

1. Repairs on Epson product should be performed only by an Epson certified repair technician.

2. No work should be per formed on this pr oduct by person s unfamil iar with basic s afety kn owledge re quired f or electrician.

3. The power rating of this produc t is indicated on the serial number/rating plat e. Neve r connect this product to the power source whose voltages is different from the rated voltage.

4. Replace malfunctioning components only with those components provided or approved by Epson; introduction of second- source ICs or other non-approved components may damage the prod uct and void any applicable Epson warranty.

5. The capacitors on the Main Board may be electrically charged right after the power turns off or after driving motors which genera tes cou nter e lectr omot ive for ce suc h as when rota ting t he PF Roll er or when movin g th e CR Unit. There is a risk to damage the Main Board if the Head FFC is short-circuited with the c apacitors on the Main Board electrically charged, therefore, after the power turns off or after motors are driven, leave the printer untouched for approximately 30 seconds to discharge the capacitors before starting disassembly/ reassembly.

6. To prevent the circuit boards from short-circuiting, be careful about the following when handling FFC or cables.



When handling FFC, take care not to let the terminal section of FFC touch metal parts.



When connecting cables/FFC to the connectors on circuit boards, connect them straight to the connectors to avoid slant inser t ion.

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7. In order to protect sensiti ve microp roc essor s and circu itry , use stati c disch arge equi pment, such as ant i-st atic wrist straps, when accessing internal components.

8. Do not tilt this produc t immediate ly after ini tial in k charge, es peciall y after pe rforming the i nk charge s everal times. Doing so may cause i nk to le ak f rom the product becaus e it may t ake so me ti me for t he was te ink pads to completely absorb ink wasted due to the ink charge.

9. Never touch the ink or wasted ink with bare hands. If ink comes in to c ont act with y our skin , wash i t of f wit h soap and water immediately. If you have a skin irritation, consult a doctor immediately.

10. When disassembling or as sembl in g thi s product, make sure to wear gloves to avoid injuri es fr om metal par t s with sharp edges.

11. Use only recommended tools for disassembling, assembling or adjusting the printer.

12. Observe the specified torque when tightening screws.

13. Be extremely careful not to scratch or contaminate the following parts.

Nozzle plate of the Printhead

 

CR Scale



PF Scale



Coated surface of the PF Roller



Gears



Rollers



LCD



Scanner Sensor



Exterior parts

14. Never use oil or grease other than those specified in this manual. Use of different types of oil or grease may damage the component or give bad influence on the printer function.

15. Apply the specified amount of grease described in this manual.

16. Make the specified adjustments when you disassemble the printer.

17. When cleaning this product, follow the procedure described in this manual.

18. When transporting this product after filling the ink in the printhead, pack the printer without removing the ink cartridges in order to prevent the printhead from drying out.

19. Make sure to install antivirus software in the computers used for the service support activities.

20. Keep the virus pattern file of antivirus software up-to-date.

21. When disassembling/reassembling this product, if you find adhesive power of the double-sided tape which secure the parts or FFC is not enough, replace the tape with new one and attach it correctly to the specified points where the parts or FFC should be secured.

22. Unless otherwise s pecif ied in t his manual, the l abels at tached on the ret urned p roduct sh ould be t ransferr ed to the corresponding attachment positions on the new one referring to the labels on the returned product.

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About This Manual

This manual, consists of the foll owing cha pte rs, is inte nded for re pair s ervi ce pers onnel a nd incl udes i nfo rmatio n necessary for properly performing maintenance and servicing the product.

CHAPTER 1. TROUBLESHOOTING

Describes the step-by-step procedures for the troubleshooting.

CHAPTER 2. DISASSEMBLY / REASSEMBLY

Describes the disassembly/reassembly procedures for main parts/ units of the product, and provides the standard operation time for servicing the product.

CHAPTER 3. ADJUSTMENT

Describes the required adjustments for servicing the product.

CHAPTER 4. MAINTENANCE

Describes maintenance items and procedures for servicing the product.

CHAPTER 5. APPENDIX

Provides the following additional information for reference:

•

Connector Diagram

•

Points to be checked before packing the printer

•

Protection for Transportation

Symbols Used in this Manual

Various symbols are used throughout this manual either to provide additional information on a specific topic or to warn of possible danger present during a procedure or an action. Pay attention to all symbols when they are used, and always read explanation thoroughly and follow the instructions.

Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed, could resu lt in serious injury or loss of life.

Indicates an operat ing or main tenanc e proced ure, pract ice, or c onditi on that , if not st rict ly obse rved, could result in bodily injury, damage or malfunction of equipment.

May indicate an operating or maintenance procedure, practice or condition that is necessary to accomplish a task efficiently. It may also provide additional information that is related to a specific subject, or comment on the results achieved through a previous action.

For Chapter 2 “Disassembly/Reassembly”, symbols other than indicated above are used to show additional informati on for disassembly/rea ssembly. For the details on those symbols, see "2.2 Disassembly/Reassembly

Procedures (p33)".

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Revision Status

Revision Date of Issue Description

A January 9, 2015 First Release

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L565/L566 Series

Chapter 1 Troubleshooting

1.1 Troubleshooting......................................................................................................................................................... 9

1.1.1 Troubleshooting Workflow.............................................................................................................................. 9

1.2 Power-On Sequence................................................................................................................................................ 11

1.3 Fatal Error Code List............................................................................................................................................... 13

1.3.1 Displaying the Fatal Error Code..................................................................................................................... 13

1.3.2 Printer Fatal Error Code ................................................................................................................................. 14

Chapter 2 Disassembly/Reassembly

2.1 Overview ................................................................................................................................................................. 18

2.1.1 Tools............................................................................................................................................................... 18

2.1.2 Jigs.................................................................................................................................................................. 18

2.1.3 Locations of the Parts/Units .............................................................................................. ............................. 19

2.1.4 Standard Operation Time for Servicing the Product...................................................................................... 23

2.1.5 Checks and Precautions before Disassembling.............................................................................................. 27

2.2 Disassembly/Reassembly Procedures..................................................................................................................... 33

2.2.1 Disassembly Flowchart................................................................................................................................... 34

2.2.2 Disassembly Flowchart (Printhead/Main Board)........................................................................................... 43

2.3 Detailed Disassembly/Reassembly Procedure for each Part/Unit........................................................................... 44

2.4 Routing FFCs/cables............................................................................................................................................... 53

Revision A

Contents

2.1.2.1 Making the Spring Hook Jig.................................................................................................................. 18

2.1.5.1 Factors which Affect the Print Quality.................................................................................................. 27

2.1.5.2 Factors which Affect the Safety of Service Personnel such as Ink Leakage during Operation ............ 28

2.2.1.1 Printer Mechanism parts........................................................................................................................ 35

2.2.1.2 Unit/As sy ............................................................................................................................................... 40

Chapter 3 Adjustment

3.1 Required Adjustments............................................................................................................................................. 57

3.2 Adjustment Program................................................................................................................................................ 64

3.2.1 Operating Environment................................... ..... ...... .................................................................................... 64

3.2.2 Details of the Adjustment Program................................................................................................................ 64

3.2.2.1 CR Motor Heat Protection Control / PF Motor Heat Protection Control.............................................. 64

3.2.3 Scanner Motor Heat Protection Control......................................................................................................... 65

3.3 Mechanism Adjustment / Check............................................................................................................................. 66

3.3.1 Checking the Platen Gap ................................................................................................................................ 66

3.3.2 CR/PF Belt Tension Check............................................................................................................................. 68

Chapter 4 Maintenance

4.1 Overview................................................................................................................................................................. 71

4.1.1 Cleaning.......................................................................................................................................................... 71

4.1.2 Lubrication...................................................................................................................................................... 71

4.2 Lubrication Points and Instructions......................................................................................................................... 72

Chapter 5 Appendix

5.1 Connector Diagram................................................................................................................................................. 78

5.2 Points to be checked before packing the printer...................................................................................................... 79

5.3 Protection for Transportation.................................................................................................................................. 81

5.3.1 Securing the CR Unit...................................................................................................................................... 81

5.3.2 Securing the Paper Support / Paper Support Sub........................................................................................... 82

5.3.3 Securing the Ink Supply Tank Assy/Top Cover............................................................................................. 83

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CHAPTER 1

TROUBLESHOOTING

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L565/L566 Series

1.1 Troubleshooting

This section describes the troubleshooting workflow and fatal error information.

1.1.1 Troubleshooting Workflow

The following page describes the troubleshooting workflow. Follow the flow when troubleshooting problems.

 In this chapter, the product names are called as follows:

• L565/L566 Series:L565/L566

 This flowchart is compiled based on the following contents.

• Our experi ence regarding the quality problem.

• ESK’s repair data.

• Printer Mechanism specification for the product.

 If the reason for the return is evident, first check the phenomenon user claims recurs,

then proceed to the troubleshooting.

Start

Printer fai lure only

Turn on the power

What is returned reason?

ADF/Scanner failure

Revision A

Does printer turn on the

power?

Yes

Is Power-on sequence

finished without error?

Yes

Standby condition

Print check pat tern

Does an error oc cur

when printing?

Is printing operation

finished without trouble?

Yes

(p 10)

Copy an image

Is scanning operation

finished without

trouble?

Yes

ADF failure?

Yes

Copy an image by ADF

Is ADF operation

finished without

trouble?

Yes

Finish

*1: If the Hopper of ASF on the returned produc t touc hes the LD Roller, the

initial ink charge has not been com pl et ed for the product yet.

*2: In case of “Not Trouble Found”, check fatal error code.

(p 10)

Figure 1-1. Troubleshooting Workflow (1)

Troubleshooting Troubleshooting Workflow 9

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L565/L566 Series Revision A

The power-on

sequence does not start

Error is indicated during

power-on sequence (p 9)

(p 9)

No Power

[Presumable Cause]

• PS Unit damage

• Main Board damage

[Major Troubleshooting]

• PS Unit replacement

• Main Board replacement

*: If the printer can turn on but turns off right away, the protection

circuit may cut off the power due to an er ror such as a circuit failure.

Error is indicated during printing nozzle check pattern. (p 9)

Fatal error

Please refer to " 1.3 Fatal Error

Code List (p13)".

Incomplete Initial Ink Charge

[Occurrence Condition]

Ink LED is ON and STM indicates "Initial ink charging is not complete".

[Major Occurrence Timing]

• Power-on timing

[Troubleshooting]

• Perform initial ink charge

Maintenance error

[Occurrence Condition]

This error occurs when maintenance counter in EEPROM exceeds the specified value.

[Major Occurrence Timing]

• Power-on timing

• Print start timing

• Cleaning timing

[Troubleshooting]

• Porous Pad replacement & Maintenance counter reset

Ink End error

[Occurrence Condition]

This error occurs when ink counter reaches ink end level.

[Major Occurrence Timing]

• Power-on timing

• Print start timing

• Cleaning timing

[Troubleshooting]

• Refill ink and reset ink counter by panel.

Problems related to pr int result or during printing (p 9)

4 5 6

Paper Jam Fatal error

[Occurrence Condition]

This error occurs when CR Unit is blocked by jammed paper.

[Major Occurrence Timing]

• Power-on timing

[Major Troubleshooting]

• Remove jammed paper *On this product, if CR Unit

touches jammed paper, CR Unit moves back in the opposite direction so that customer can remove the paper. However, if CR Unit cannot move in this sequence, this error occurs.

Scanning cannot be performed successfully (p 9)

ADF does not operate normally

(p 9)

Paper Jam error

[Occurr ence Cond ition]

This error occurs when top/ bottom of paper is not detected by PE Sensor in the specified steps of paper loading / ejecting operation correctly.

[Major Occurrence Timing]

• Power-on timing

• Paper loading timing

• Paper eject timing

[Major Troubleshooting]

1 Perform paper eject operation

from operation panel.

•Success Starts paper feeding operation again if printer has print data.

•Fail Occurs paper jam error again.

2 If fail in the above 1, remove

the paper by opening Scanner Unit.

3 Perform paper eject operation

from operation panel again.

•Success Starts paper feeding operation again if printer has print data.

•Fail Occurs paper jam error again.

4 Check the following if failed in

Step 3.

• Foreign object

• Detached parts

• PE Sensor Lever

• PE Sensor

• Porous Pad on Paper Guide Front

• Main board

No Paper error

[Occurrence Condition]

This error occurs when top of paper can not be detected correctly by PE Sensor in the specified steps up to completion of the paper loading operation. (No paper / No loading / large paper skew)

[Major Occurrence Timing]

• Paper loading timing

[Major Troubleshooting]

1 Set paper in ASF and perform

paper feed operation.

2 If the paper stops before

reaching PE Sensor, remove it and check the paper condition.

If paper is OK, set paper in ASF and move edge guides to appropriate position, and perform 2 again. B)If damage in the above 2, check foreign materials / parts come-off / parts transformation in paper path.

4 If the problem is not solved by

3-A) & 3-B), check the following.

• Foreign object

• Detached parts

• Surface condition of LD Roller or PF Roller

• PE Sensor Lever

• PE Sensor

• Main Board

•PF Motor

Double Feed error

[Occur rence Cond ition]

When manual duplex printing is selected using the printer driver, this error occurs if the actual paper length detected by PE Sensor does not match with the paper length specified in the printer driver. (The error occurs when the actual length is longer than the theoretical length specified in the driver.)

[Major Occurrence Timing]

• Paper loading timing

• Paper eject timing

[Troubleshooting]

• PE Sensor Lever replacement

• PE Sensor replacement (Main Board replacement)

• Main Board replacement

*This error may occur in the manual duplex printing if the inverted sheet printed on the first side sticks to the second sheet when the first side printing is complete and the sheet is inverted and set to ASF to print on the other side.

Paper Size Unmatch error

[Occurrence Condition]

This error occurs if the actual paper length detected by PE Sensor does not match with the paper length specified in the printer driver. (The error occurs no matter when the actual length is longer or shorter than the theoretical length specified in the driver.)

[Major Occurrence Timing]

• Paper eject timing

[Troubleshooting]

• PE Sensor Lever replacement

• PE Sensor replacement (Main Board replacement)

• Main Board replacement

Poor Printing

[Phenomenon]

• Poor printing quality

• Ink stain on paper

• Dot missing

• Paper eject without printing

[Presum able Cause]

• Driver / Panel mis-setting

• Contamination of CR scale

• Contamination of Printhead cover

• Printhead damage

• Ink clogging of Printhead

• Contamination on Cap Unit / Wiper of Ink System Assy

• Ink System Assy damage

• Narrower/W ider PG (out of standard)

• PE Sensor Lever damage

• PE Sensor damage

• Ink tank ventilation film gets wet.

[Major Troubleshooting]

• Driver / Panel re-setting

• CR Scale replacement

• Printhead cover cleaning

• Printhead cleaning

• Printhead replacement

• Rubber cleaning of Cap Unit

• Ink System Assy replacement

• Printer replacement

• PE Sensor Lever replacement

• PE Sensor replacement (Main Board replacement)

• Ink tank replacement

Poor Paper Loading

[Presumable Cause]

• Use of 3rd party media

• Edge guide mis-setting

• Foreign material

• Part come-off

• Contamination of LD Roller or PF roller

[Major Troubleshooting]

• Recommendation of EPSON media

• Edge guide re-setting

• Foreign material removal

• Part re-installation

• Roller replacement

Abnormal Noise

[Presumable Cause]

• Foreign material

• Insufficient grease

•Gear damage

[Major Troubleshooting]

• Foreign material removal

• Lubrication of grease

• Gear replacement

Blank printing

[Phenomenon]

• Blank printing

[Presumable Cause]

• Ink tank ventilation film gets wet

• Ink tube crumples

• Ink tube connection is incomplete

[Major Troubleshooting]

• Ink tank replacement

• Ink tube re-installation

Scanner failure

[Presumable Cause]

• Contamination of Scanner Glass

• Contamination of Document Pad

• CIS Unit bonding failure

• CIS Unit damage

• Scanner Motor damage

• Insufficient grease

[Major Troubleshooting]

• Scanner Glass cleaning

• Document Pad cleaning

• Document Pad replacement

• CIS Unit replacement

• Scanner Motor replacement

• Lubrication of grease

ADF Unit failure

[Phenomenon]

• Paper is not fed

• Multi-feed

•Paper jam

• Skewed document

• Scanner CR motor is out of step

[Presumable Cause]

• Deterioration of Pickup Roller

• Deterioration of ADF Pad Assy

• Damage to gears

• Damage to Scanner Motor

• Contamination on document glass

• Foreign object

• Damage to ADF Paper Guide Cover Assy

• Deterioration of Paper Eject Roller

• Scanner Carriage failure

• ADF mechanical load increases

[Major Troubleshooting]

• Replace ADF Paper Guide Cover Assy

• Replace ADF Pad Assy

• Clean document glass

• Remove foreign material

• Replace ADF Unit

• Replace Scanner Unit

Figure 1-2. Troubleshooting Workflow (2)

Troubleshooting Troubleshooting Workflow 10

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L565/L566 Series

1.2 Power-On Sequence

This section describes the power-on sequences in two conditions. The preconditions are as follows.  Condition 1: Normal power-on sequence (See Table 1-1.)

Turning on the printer after turning it off without an error.

 

Initial ink charge has finished and every cartridge has sufficient ink.



No paper on the paper path.



The Printhead is capped with the Cap Assy.



The CR Unit is normally fixed by the Change Lever.



Maintenance error recovery has never been performed.

Table 1-1. Condition 1: Normal Power-on Sequence

Operation

1. Printhead initialization and fuse inspection

1-1.Initializes the Printhead, and checks for the fuse on the circuit boards in th e printer.

2. Checking for waste ink overflow

2-1.Checks the waste ink counter if the waste ink overflow i s occurring.

3. Seeking the home position

3-1.The CR Unit move s to the 80-digit side slowly and confirm s it touc hes the Change Lever (CR lock).

Revision A

CR Unit/PF Roller

movement and

position

3-2.The CR Unit move s to the 0-digit side slowly.

3-3.After the PE Sensor checks if paper exists, the PF Motor rotates clockwise for one second and releases the CR lock.

3-4.While c h e ck ing if the CR Unit does not touch the Change Lever (CR lock) or the fo reign materia l, th e CR Unit

moves to the 80-digit sid e s lowly until it touches the Left Frame.

3-5.The distance from the position where the CR Unit touched to the Left Frame is regarded as the standard distance

from the origin position, and the ho m e posi tion is fixed. From then on , th e CR Unit position is monitored according to the signa ls f rom the CR Encoder.

3-6.The CR Unit move s to near its home position quickly.

4. Detecting ink cartridg e and initia liz ing ink system

4-1.To detect ink, the CR Unit moves back and forth between near the Change Lever an d ne ar the Left Frame for two

times.

4-2.The CR Unit return s to its hom e po sit ion .

5. Low temperature operation sequence

5-1.The CR Unit quickly moves back and forth bet w ee n near the Change Lever an d nea r the Left Frame for two times.

Note 1: The rotation directions of the PF Motor are as follows.

Clockwise: Paper is fed normally Counterclockwise: Paper is fed backward

*2: The conditions of the CR lock are as follows.

Red CR lock is set

White CR lock is released *3: The fatal error occurs if there is a problem such as the fuse blew. *4: The empty suction operation may occur depending on the situation. *5: Executed when t he detected temperature is under 5

C (41oF) by the thermistor on the Printhead.

Troubleshooting Power-On Sequence 11

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L565/L566 Series

 Condition 2: Power-on sequence after recovering from a paper jam error (See Table 1-2.)

Turning on the printer after turning it off with a paper jam fatal error.

 

There still remains paper on the paper path out of the detecting area of the PE Sensor.



Maintenance error recovery has never been performed.

Revision A

Table 1-2. Condition 2: Power-on Sequence after Recovering from a Paper Jam Error

CR Unit/PF Roller

Operation

Executes No.1 to N o . 3 on the normal power-on se quence (Table 1-1).

4. Detecting rem aining paper

4-1.5.The CR Unit returns to its home position.

4-2.The CR Unit moves to the 80-digit side and confirms there is no paper.

4-3.The CR Unit quickly returns to its home position, and displays on the LCD or with flashing LEDs that the paper jam

error occurs.

When the user remo ves the paper and releases the pap er jam error by panel operation, t h e normal power-on sequence fro m N o.1 (Table 1-1) is executed

again.

Note *1: “Paper exists” is detected when the CR Unit touches the paper. Wh en “pape r does not ex ist” is detect ed, the po wer-on sequence

of condition 1 ( *2: If the paper jam error cannot be solved after repeating the power-on sequence on condition 2 (

into the paper jam fatal error for the third time.

Table 1-1

) is executed from No.4.

Table 1-2

movement and

position

) twice, the printer turns

 To recover from the maintenance error, the dedicated software that can be downloaded

from the web site which can be accessed from STM3 is required.

 The printer operation related to the maintenance error recovery is as follows.

• When the waste ink counter reaches the threshold value (1) for the first time and the maintenance error occurs, the counter threshold of the maintenance error is changed to threshold value 2 after performing recovery from the maintenance error.

• After the threshold value (2) is enabled, the warning; to notify the possibility of ink leakage out of the printer, is displayed every time the waste ink counter increases by 1%.

• If the was te ink counter reaches the t hreshold val ue (2), the ma intenance er ror occurs. Then, the waste ink counter is changed back to the threshold val ue (1) after reco vering from the maintenance error, and the warning is displayed repeatedly according to the increment of the waste ink counter until the maintenance error occurs when the threshold value (2) is reached. (Recovery from the maintenance error can be performed up to the specified number of times.)

Troubleshooting Power-On Sequence 12

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L565/L566 Series

1.3 Fatal Error Code List

This section describes how to check the fatal error code, description, and the possible causes.

1.3.1 Displaying the Fatal Error Code

The fatal error code is stored in the EEPROM on the Main Board and can be read out using the Adjustment Program. The code can be di splayed on the LCD of the control panel by a special panel operation.

 For the fatal error codes, descriptions, and their poss ibl e causes, see" 1.3.2 Printer Fatal

Error Code (p14)".

Fatal error code

Revision A

Figure 1-3. Displaying the Fatal Error Code (2)

Troubleshooting Fatal Error Code List 13

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L565/L566 Series

1.3.2 Printer Fatal Error Code

This secti on describes the fatal error code and the possible cau se for this product.

Table 1-3. Fatal Error List (Printer)

Revision A

Error type

ADF/Scanner

Printer

Error

code

0x10 HP detection fa ilure

0x14 Measure ment error

0x20 LED light failure

0x51 Auto judg e Fa ta l Error 1 0x52 Auto judg e Fa ta l Error 2 0x53 Auto judg e Fa ta l Error 3 0x54 Auto judg e Fa ta l Error 4 0x55 Auto judg e Fa ta l Error 5

0x60 Home posi ti on

0x63

0x64 Paper-Jam canc elation disable error

0x81 PIS environmental error • Diffused light

0x82 PIS continuous reflected light error

0x83 PIS No refl ec ted light error • PIS failure (installation posture, conta mination)

0x84 PIS shift length error

0x87 PIS Empt y Jig error • PIS failure (installation posture, contam in ation)

0x88 Excessive Light error

0x89 Insufficient Light error

0x8F EEPROM verify error (by command) 0x9A Circuit error (include blowout of a fuse) 0x9B Transistor temperature error

Ink cartridge replacement timing contact detection error (Power off)

Error name Possible cause

• CIS Unit failure

• Scanner Housing failure

• Main Board failure

• Insuff icient grease

• Foreign object

• FFC for CIS failure / FFC for CIS connection failure

• Scanner drive mechanism was overloaded.

• Insuff icient grease

• Foreign object

• Lack of gears

• Deformation of the shaft

• CIS Unit failure

• Main Board failure

---*

• Carriage overload error (paper jam/foreign object)

• Deformation of the Main Frame

• Ink system failure

• CR Motor failure

• Deformation of the Front Frame

• CR Encoder failure (contaminated/detached scale, Encoder Board failure)

• Cable disconnection

• Paper jam

• Foreign object

• Deformation of the Main Frame

• Paper jam

• Foreign object

• PIS failure

• Main Board failure

• Dif fused light

• Home position gap

• Dif fused light

• PIS failure

• Main Board failure

• Dif fused light

• PIS failure (installation posture, contamination)

• Main Board failure

• Ink cartridge failure

---*

• Main Board failure

Troubleshooting Fatal Error Code List 14

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L565/L566 Series

Revision A

Table 1-3. Fatal Error List (Printer)

Error type

Printer

Error

code

0x9C X-Hot detect error (pre printing) 0x9D X-Hot detect error (after flushi ng) 0x9E Head temperature error 0xB9 Othe r Ink device error 0xBA Ot her Ink device error 0xC0 CRCM access error 0xC1 CRCM access error 0xC3 Othe r Ink device error

0xE1 CR PID excess load error

0xE2 CR PID excess speed error

0xE3 CR PID reverse error

0xE4 CR PID lock error

0xE8 CR load position reverse error

0xE9 CR load position excess sp eed error

0xEA CR load position excess load err o r

0xEE CR PID driving time error

0xEF

0xF1 PF PID excess load error

0xF2 PF PID excess speed error

CR load posi tion excess driving ti m e error

Error name Possible cause

• Printhead failure

• Main Board failure

• Ink cartridge failure

• CSIC Terminal failure

• CR Contact Module failure

• Main Board failure

• Cable disconnection

• CR Encoder failure (contaminated/detached scale, Encoder Board failure)

• CR Motor failure

• Carriage overload error (paper jam/foreign object)

• Cable disconnection

• CR Encoder failure (contaminated/detached scale, Encoder Board failure)

• Motor driver failure (Main Board failure)

• Slipping teeth of the CR Timing Belt

• Impr oper tension of the CR Timing Bel t

• CR Encoder failure (contaminated/detached scale, Encoder Board failure)

• Slipping teeth of the CR Timing Belt

• Impr oper tension of the CR Timing Bel t

• Carriage overload error (paper jam/foreign object)

• CR Encoder failure (contaminated/detached scale, Encoder Board failure)

• CR Motor failure

• Carriage overload error (paper jam/foreign object)

• Cable disconnection

• CR Encoder failure (contaminated/detached scale, Encoder Board failure)

• Slipping teeth of the CR Timing Belt

• Impr oper tension of the CR Timing Bel t

• Carriage overload error (paper jam/foreign object)

• CR Encoder failure (contaminated/detached scale, Encoder Board failure)

• Motor driver failure (Main Board failure)

• Slipping teeth of the CR Timing Belt

• Impr oper tension of the CR Timing Bel t

• CR Encoder failure (contaminated/detached scale, Encoder Board failure)

• CR Motor failure

• Carriage overload error (paper jam/foreign object)

• Cable disconnection

• Main Board failure

• PF Encoder failure (contaminated/detached scale, Encoder Board failure)

• PF Motor failure

• PF drive mechanism overload (paper jam/foreign object)

• Cable disconnection

• PF Encoder failure (contaminated/detached scale, Encoder Board failure)

• Motor driver failure (Main Board failure)

• Slipping gears have occurred around the PF Motor gears.

Troubleshooting Fatal Error Code List 15

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L565/L566 Series

Revision A

Table 1-3. Fatal Error List (Printer)

Error type

Printer

Error

code

0xF3 PF PID reverse error

0xF4 PF PID lock error

0xF8 PF load position reverse error

0xF9 PF load position reverse error

0xFA PF load position ex ce ss load error

0xFE PF PID driving time erro r 0xFF PF load position excess driving time error

Error name Possible cause

• PF Encoder failure (contaminated/detached scale, Encoder Board failure)

• Slipping gears have occurred around the PF Motor gears.

• Paper jam

• PF Encoder failure (contaminated/detached scale, Encoder Board failure)

• PF Motor failure

• PF drive mechanism overload (paper jam/foreign object)

• Cable disconnection

• PF Encoder failure (contaminated/detached scale, Encoder Board failure)

• Slipping gears have occurred around the PF Motor gears.

• PF Encoder failure (contaminated/detached scale, Encoder Board failure)

• Motor driver failure (Main Board failure)

• Slipping gears have occurred around the PF Motor gears.

• PF Encoder failure (contaminated/detached scale, Encoder Board failure)

• PF Motor failure

• PF drive mechanism overload (paper jam/foreign object)

• Cable disconnection

• Main Board failure

Note "*": Not occurs ex cept in manuf acturing proc ess.

Troubleshooting Fatal Error Code List 16

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CHAPTER 2

DISASSEMBLY/REASSEMBLY

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L565/L566 Series

2.1 Overview

In this chapter, the product names are called as follows:  L565/L566 Series: L565/L566

This chapter describes procedures for disassembling the main parts/units of this product. Unless otherwise specified, disassembled parts/units can be re ass embl ed by rev er sing the disassembly proce dur e. See the cautions or tips for disassembly/reassembly described in "2.3 Detailed Disassembly/Reassembly Procedure for each Part/

Unit (p44)".

Read the "Safety Precautions(p3)" before disassembling and reassembling. When you have to remove units or parts that are not described in this chapter, see the exploded diagrams of SPI (Service Parts Information).

2.1.1 Tools

Use only specified tools to avoid damaging the printer.

Name Availability EPSON Part Code

(+) Phillips screwdriver #1 O 1080530 (+) Phillips screwdriver #2 O --Flathead screwdriver O --Flathead Precision screwdriver #1 O --Tweezers O --Longnose pliers O --Acetate ta pe --- 1003963

Note 1: Some of the tools listed above are commercially available.

2: EPSON prov ide s the tools lis te d with EPSON part code.

Revision A

2.1.2 Jigs

Name Quantity EPSON Part Code

Spring hook jig* 1 Can be made with a commercial ite m See " Making the Spring Hook Jig (p18)". Thickness gauge (1.5 mm) 2 Commercially available Thickness gauge (2.0 mm) 2 Commercially available Sonic tension meter 1 1294120

Note *: If perform ing the disassemblin g/reassembling proce dure is diff icult using twe ezers such as when reassemblin g " Cap Lever / Cap

Assy (p48)", the spring hook jig helps you to remove/attach the spring easier.

2.1.2.1 Making the Spring Hook Jig

Fold a clip (commercial item) as shown in Fig. 2-1.

Before folding

Fold here

Clip

Figure 2-1. Making the Spring Hook Jig

After folding

Fold appropriate length

to hitch a spring.

40 mm or more

Clip

Disassembly/Reassembly Overview 18

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L565/L566 Series

2.1.3 Locations of the Parts/Units

This section shows the locations of the main parts/units of this product.

The parts/units which can not be seen in the following pictures are indicated in dotted lines ().

 Exteri or parts

Revision A

Front

Left

2 3 4

Right

Rear

No. Name No. Name

1 Housing Rear (p35) 2 Tray Front Assy (p35) 3 Frame Base Assy (p38)

Panel Unit (p38)

5 Hinge (p39) 6 Housing Right (p39)

Panel Board (p41) / Panel Buttons (p41) / Panel Housing Upper A ssy (p41) / Panel Housing Lower (p41)

Housing Left Assy (p35)

• Housing Le f t (p41)

• Ethernet Cover (p41)

ADF/Scanner Unit* (p35)

• ADF Unit (p40)

ADF Paper Guide Cover Assy (p36) / Paper Support Cover (p36) / Bevel Gear Shaft (p40) / Combination

9 Paper Support (p35)

10 Paper Support Sub (p35)

Gear 24.9.6 (p40) / ADF Document Support (p40) / ADF Pad Assy (p40)

• Scanner Unit (p40)

Scanner Housing Upper (p40) / Scanner Carriage Unit (p40) / Scanner Housing Lower (p40) / CIS Module Unit (p40) / Scanner Motor (p40)

Figure 2-2. Exterior Parts

Disassembly/Reassembly Overview 19

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L565/L566 Series

 Printe r mechanism

Revision A

8 9 11

No. Name No. Name

1 CR Driven Pulley Assy (p38) 7 CR Unit (p42) 2 CR Scale (p38) 8 PF Roller Unit (p42) 3 CR Timing Belt (p42) 9 Star Wheel Holder Assy (p39) 4 Printhead (p35) 10 Paper Guide Front Unit (p35) 5 CR Encoder Sensor (p42) 11 Paper Guide Upper Assy (p42) 6 Adapter (p36) 12 Adapter Cover (p36)

Figure 2-3. Printer Mechanism: Front

321

No. Name No. Name

1 LD Roller Cover (p38) 6 Cap Lever (p39) 2 LD Roller Assy (p37) 7 Cap Assy (p39)

3 Hopper (p43) 8 Porous Pad for Cap Assy (p39) 4 Retard Roller Assy (p35) 9 Pump Unit (p4 2) 5 Paper Back Lever (p35)

Figure 2-4. Printer Mechanism: Right

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L565/L566 Series

Revision A

5 7 8

4 6

No. Name No. Name

1 FAX Assy (p38) 6 PF Timingbelt (p37) 2 Wireless LAN Modul e (p37) 7PF Scale (p37) 3 EJ Roller (p39) 8 PF Encoder S ens or (p37) 4 Ethernet Board Assy (p43) 9 EJ Roller Gear (p37) 5 PF Motor Assy (p42)

Figure 2-5. Printer Mechanism: Left

1 2 3

No. Name No. Name

1 CR Motor (p37) 5 Paper Sensor Unit (p39) 2 Head FFC (p42) 6 PE Sensor Lever (p37) 3 Main Board (p37) 7 PS Unit (p37)

6 74

4 Waste Ink Pad Assy (p35)

Figure 2-6. Printer Mechanism: Rear

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L565/L566 Series

 Ink Supply Tank Assy

Revision A

No. Name No. Name

1 Ink Supply Tube Assy (p 36) 5 Cover Joint (p41)

Ink Supply Tank Assy (p35)

3 Left Cover (p41) 9 Bottom Cover (p41)

Ink Supply Tank (Magenta) (p41) / Ink Supply Tank (Yellow) (p41) / Ink Supply Tank (Cyan) (p41) / Ink Supply Tank (Black) (p41)

6 Right Cover (p41) 7 Cover Tube Tank (p41) 8 Guide Tube Tank (p41)

4 Top Cover (p41) 10 Ink Supply Tank Tube Assy (p41)

Figure 2-7. Ink Supply Tank Assy

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L565/L566 Series

2.1.4 Standard Operation Time for Servicing the Product

The following are the standard operation time for servicing the product. This standard operation time was determined with the MTTR result measured using the prototype of L565/L566 Series which have the most functions. For othe r models descr ibed i n this manua l, perf orm the re pair work r eferr in g to th is st andard operat ion time though the time varies due to the structural difference between models.

The underlined parts/units are supplied as After Service Parts.

Table 2-1. Standard Operation Time

Time (mm:ss)

Parts/Unit

Replacement

Housing Rear 0:36 --- 0:36

Adjustment/

inspection

Revision A

Total

Paper Support

Paper Support Sub

Tray Front Assy

Tray Front 0:15 --- 0:15

Tray Front Support 0:22 --- 0:22

Paper Guide Front Unit

Waste Ink Pad Assy

Paper Back Lever

Retard Roller Assy

FFC Cover Outer 0:26 --- 0:26

Holder Board

Printhead

ADF Paper Guide Cover Assy

ADF Cable Cover 0:27 --- 0:27

Paper Support Cover

Document Mat 0:13 --- 0:13

ADF/Scanner Unit 2:46 2:52 5:38

0:09 --- 0:09

0:23 --- 0:23

0:15 --- 0:15

0:49 7:44 8:33

0:42 0:45 1:27

1:52 --- 1:52

2:00 0:47 2:47

0:56 --- 0:56

2:20 17:39 19:59

0:25 --- 0:25

0:06 --- 0:06

ADF Unit

ADF Hinge Left 5:28 --- 5 :2 8

ADF Document Support

ADF Hinge Right 3:53 --- 3:5 3

Cover Gear Assy 4:29 --- 4:29

Bevel Gear Shaft

Combination Gear 24.9.6

ADF Frame Assy 5:04 --- 5:04

ADF Front Frame 6:00 --- 6:00

Spur Gear 20.4 / 25.8 6:04 --- 6:04

ADF Driven Gears 6:42 --- 6:42

ADF Upper Frame Assy 6:44 --- 6:44

3:32 2:52 6:24

7:06 --- 7:06

4:34 --- 4:34

4:33 --- 4:33

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L565/L566 Series

ADF Base Assy 6:15 --- 6:15

Table 2-1. Standard Operation Time

Time (mm:ss)

Parts/Unit

Replacement

ADF Pad Assy 7:23 --- 7:23

Adjustment/

inspection

Total

Revision A

Scanner Unit

Scanner Housing Upper 5:05 --- 5:05

CIS Module Unit 5:28 --- 5:28

Spacer 5:44 --- 5:44

CIS Module 5:44 --- 5:44

Scanner Motor Gear Cover 5:58 --- 5:58

Combinat ion Gear 18.4.9.66 6:05 --- 6:05

Scanner Carriage Unit 6:09 --- 6:09

Scanner Motor 8:25 --- 8:25

CIS Holder Unit 8:25 --- 8:25

Scanner Housing Lower 6:09 --- 6:09

Paper Sensor Unit 4:48 --- 4:48

Extention Spring 0.04

Lever Detector AP Board Assy SNS Holder Lever Detector AP

Housing Left Assy 4:19 --- 4:19

3:30 2:52 6:22

5:02 --- 5:02 4:54 --- 4:54 5:14 --- 5:14 5:14 --- 5:14

Ethernet Co ver

Panel FFC Cover

Hinge

Housing Ri ght

Strengthen Plate Upper 4:09 --- 4:09

Strengthen Plate Lower 4:10 --- 4:10

Cap Assy

Cap Lever 5:15 --- 5:15

Porous Pad for Cap Assy

Star Wheel Holder Assy

EJ Roller

Panel Unit

Panel Housing Upper Assy 6:01 --- 6:01

Panel Board 7:33 --- 7:33

Panel Buttons 9:04 --- 9:04

Speaker 6:31 6:31

Panel Housing Upper

4:25 --- 4:25

3:04 --- 3:04

3:02 --- 3:02

3:38 --- 3:38

5:06 --- 5:06

5:21 --- 5:21

8:38 3:18 11:56

10:34 3:18 13:52

5:27 --- 5:27

9:04 --- 9:04

Housing Front

7:00 --- 7:00

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L565/L566 Series

Main Board FFC Holder 4:45 --- 4:45

Parts/Unit

Table 2-1. Standard Operation Time

Replacement

Time (mm:ss)

Adjustment/

inspection

Revision A

Total

Ethernet Board Assy

FAX Assy

EJ Roller Gear

PF Motor Cover

PS Unit

PF Encoder Sensor

PF Scale

PF Grounding Spring 5:02 --- 5:02

PF Driven Pulley Assy 5:39 1:10 6:49

PF Timing Belt 6:26 1:10 7:36

Hopper

LD Roller Assy 7:30 0:47 8:17

Spur Gear 37.2

Extension Spring 0.137

Clutch

LD Roller Shaft Assy

Shield Plate 8:01 --- 8:01

5:05 --- 5:05

5:23 --- 5:23

4:33 --- 4:33

4:28 --- 4:28

4:41 1:28 6:09

4:43 --- 4:43

4:55 --- 4:55

5:00 3:03 8:03

7:34 --- 7:34

7:46 --- 7:46

7:50 --- 7:50

Main Board

CR Motor

PE Sensor Lever

CR Scale

CR Driven Pulley Assy 7:54 3:07 11:01

LD Roller Cove r 8:59 --- 8:59

FFC Holder 9:06 -- - 9:06

Main Frame Assy 18:26 11:16 29:42

Antistatic Cloth 18:54 --- 18: 54

Paper Guide Upper Assy

CR Unit

CR Timing Belt

CR Encoder Sensor 22:22 --- 22: 22

Head FFC

Frame Base Assy 18:26 --- 18:26

Pump Unit

EEPROM Data Copy OK 8:57 1:10 10:07

EEPROM Data Copy NG 8:57 27:58 36:55

9:26 1:00 10:26

10:23 0:47 11:10

7:22 --- 7:22

23:08 7:21 30:29

21:56 9:52 31:48

22:10 0:40 22:50

21:56 --- 21:56

21:27 --- 21:27

Spur Gear 16.5 21:36 --- 21:36

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L565/L566 Series

PF Roller Unit 24:35 5:51 30:26

Parts/Unit

Table 2-1. Standard Operation Time

Replacement

Time (mm:ss)

Adjustment/

inspection

Revision A

Total

PF Motor Assy

Frame Base 26:07 6:53 33:00

Ink Supply Tank Assy 4:04 --- 4:04

Top Cover

Bottom Cover

Left Cover

Right Cover

Ink Supply Tank (Magenta)

Ink Supply Tank (Yellow)

Ink Supply Tank (Cyan)

Ink Supply Tank (Black)

Cap Tank

Cover Tube Tank

Guide Tube Tank

Ink Supply Tank Tube Assy

Cover Joint

Ink Supply Tube Guide 1st

25:26 1:08 26:34

0:10 --- 0:10

1:44 --- 1:44

2:34 --- 2:34

2:07 --- 2:07

4:11 --- 4:11

0:22 --- 0:22

0:55 --- 0:55

1:06 --- 1:06

3:30 --- 3:30

2:39 --- 2:39

0:22 --- 0:22

Ink Supply Tube Guide 2nd

Joint

Tube Pressing Plate

Ink Supply Tube Assy

Adapter

Tube Guide Sheet

Tube Guide Sheet Sub

Adapter Cover

Tube Cover

1:18 --- 1:18

2:20 --- 2:20

0:30 --- 0:30

2:11 --- 2:11

1:49 --- 1:49

1:39 --- 1:39

0:30 --- 0:30

0:37 --- 0:37

0:22 --- 0:22

Disassembly/Reassembly Overview 26

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L565/L566 Series

2.1.5 Checks and Precautions before Disassembling

2.1.5.1 Factors which Affect the Print Quality

HOW TO PLACE THE INK TANK ASSY WHEN DISASSEMBLING/REASSEMBLING

The film under sealin g film at tached on the I nk Supply Ta nk Assy of thi s printe r is ven tilati on film. The ink in the ink tanks is ven ted t o atmosphere through this film to keep ink supply to the Printhead stable. If the film gets wet with ink, the ink in the tanks is not properly vented and printing may not be capable.

In order to prevent this from occurring, make sure to place the Ink Supply Tank Assy as shown below after removing it.

Revision A

Ink Supply Tank Assy

Ventilation Hole

Ink Supply Tank Assy

Figure 2-8. How to Place the Ink Tank Assy

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L565/L566 Series

2.1.5.2 Factors which Affect the Safety of Service Personnel such as Ink Leakage during Operation

Ink may spill when removing the following parts from L565/L566 Series. This section describes the parts that may cause ink spill and the means to minimize the ink spill when removing the parts.

THE PARTS THAT MAY CAUSE INK SPILL WHEN REMOVING

Parts When ink may spill Location

Joint Removing the Ink Supply Tank Tube Assy / Ink Supply Tube Assy from the Joi nt A

Revision A

Ink Supply Tank

Ink Supply Tank Tube Assy

Adapter Removing the Ink Supply Tube Assy from the Adapter C

Ink Supply Tube Assy

Note : These parts are indicated with the icon in disassembly/reassembly flowchart. (See "2.2 Disassembly/Reassembly Procedures

(p33)".)

• Removing the tubes of the Ink Supply Tank Tube Assy from the Joint

• Removing the tubes of the Ink Supply Tank Tube Assy from the Ink Supply Tank

• Removing the Ink Supply Tank Tube Assy / Ink Supply Tube Assy from the Joint

• Removing the Ink Supply Tube Assy from the Adapter

Joint Ink Supply Tank Assy

Adapter

A, B

A, C

Ink Supply Tank Tube Assy Ink Supply Tube Assy

Figure 2-9. Location

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L565/L566 Series

MEANS DO TO MINIMIZE THE INK SPILL

Even observing the poi nts describe d in this sect ion, ink may spill in the following situations. Therefore, be careful not to contaminate the inside of the printer or its surroundings by preparing the container to receive the leaked ink, or the like.

 When removing the Ink Supply Tank Tube Assy , some ink wi ll spil l from bot h ends of the

tube .

 When removing the Ink Supply Tube Assy, all the ink in the tube will spil l.

Before disassembling, confirm that the printer is in the foll owing condi tion.  Adapter is removed

Before disconnecting the joint parts of the ink path, make sure that the Adapter is removed from the Carriage.

Revision A

Carriage

Adapter

Ink path

Figure 2-10. Adapter

Disassembly/Reassembly Overview 29

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L565/L566 Series

DISCHRGING INK FROM THE INK SUPPLY TANK

Discharging ink is recommended only when disconnecting the Ink Supply Tank Tube Assy from the Ink Supply Tank. Before performing the above disconnection, discharge ink from the Ink Supply Tank as follows.



Necessary tools

•

Containers (x 4) for each discharged ink

•

Injector (w ith a tip of φ3.2 mm)

•

Clips (x 2)

•

Cotton swab (x 4)

 The photos in the following procedure are for L/365/L366,L360/L362,l220/L222 Series,

but the procedure for L565/L566 Series is the same; the numbers of the tube and the location of the Ink Supply Tank Ass y in the photos are different f rom those of L565 /L566 Series, though.

 Prior to the following steps, connect the injector with the tube, and then discharge ink

according to the procedure.

 Discharging preparation

1. Remove the screw (x 3) of the Guide Tube 1st and the Tube Pressing Plate .

2. Release the hook of the Guide Tube Sub , Release the Guide Tube from Dowel .

3. Release the Ink Supply Tube from rib, and release the Guide Tube 1st from the Frame Base Assy.

Revision A

Ink Supply Tube

Tube Pressing Plate

Guide Tube ＆ Sub

Figure 2-11. Discharging preparation (1)

4. Move the Carriage to right side .

5. Release the Joint from the rib of Guide Tube 1st .

Guide Tube 1st

Rib

C.B.P. 3x10 (6.1±1 Kgfcm)

Ink SupplyTank

Joint

Carriage

Frame Base Assy

Guife Tube 1st

Figure 2-12. Discharging preparation (2)

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L565/L566 Series

 Discharging procedure

1. Release the Ink Supply Tank Assy.(Refer to Discharging preparation (p.30))

2. Place the Ink Supply Tank Assy on a place where its bottom is higher than the top of the Printhead.

3. To minimize the ink leakage fr om the Ink Supply Tube / Ink Supply Tank Tube , pinch the Ink Supply

Revision A

Tube / Ink Supply Tank Tube with clips (x 2) .

Joint

Ink Supply Tube

Container

Clip (x 2)

Figure 2-13. Discharging Ink (1)

4. Prepare a container for ink to discharge, then disconnect the Ink Supply Tube from the joint and put its tip into the container for the ink.

5. To discharge the ink in the Ink Supply Tank Assy to the container.

Ink Supply Tube

Joint

Container for discharged ink

Ink Supply Tank Assy

Figure 2-14. Discharging Ink (2)

6. Move the clips (x2) so that only the ink to discharge can flow in the Ink Supply Tank Tube .

7. The ink in the Ink Supply Tank is discharged into the container through the Ink Supply Tank Tube.

8. Repeat step 4 to Step 7 for all ink tanks to discharge all ink in the Ink Supply Tank .

Ink Supply Tank Tube

Joint

Clip

Tube

Injector

3.2 mm)

(tip of

Figure 2-15. Discharging Ink (3)

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L565/L566 Series



It is recommended that the ink in the Ink Supply Tank should be discharged completely before proceeding to disassembling/reassembling.



After all the reassembling work is complete, the discharged ink of each color should be refilled back to the Ink Supply Tank before performing the adjustment. Confirm the colors indicated on the film of the Ink Supply Tank so as not to mistake them, and make sure to refill each ink back to the correct tank from the corresponding ink supply hole.

Ink Supply Tank Assy

Ink supply hole

Revision A

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L565/L566 Series

2.2 Disassembly/Reassembly Procedures

This section describes procedures for disassembling the parts/units in a flowchart format. For some parts/units, detailed procedures or precautions are provided (accordingly indicated by icons and cell's color). Refer to the explanations in the example chart below and perform an appropriate disassembling and assembling procedure. (See "2.3 Detailed Disassembly/Reassembly Procedure for each Part/Unit (p44)".) For routing cables, see "2.4 Routing FFCs/cables (p53)".

The example below shows how to see the charts on the following pages.

The name enclosed in gra y indicate a part/unit that must be removed on the way to the target parts.

Shows necessary procedures before removing the following parts.*

Paper Guide

Upper Assy (p29)



CR Timing Belt



FFC/ Cable *1

Shows the procedure number on the “FFC/ cable list”.

Revision A

Black letters indicate a part/ unit not supplied as an ASP.

Item Description Reference

Parts/unit name

White-letter Black-letter

Icon

Frame Base Assy

---

(p21) (p27)

as a unit/assy. is available.

Note "*": The box with only part names means the removal of the parts. If the name of FF

or a cable is show n, dis connect the FFC or cable from the connector.

Part/unit supplied as an ASP --Part/unit not supplied as an ASP --Indicates a pract ice or condition that could result in

injury or loss of life if not strictly observed. Indicates a pract ice or condition that could result in

damage to, or destruction of equipment i f not strictl y observed.

Indicates the parts that are inevitably broken in the disassembling procedure, and should be replaced with a new one for reassembly.

Indicates th e parts that ma y cause the ink spill when they are remove d.

Indicates necessary check items in the disassembling/ assembling procedure.

Indicates supplementar y exp la na ti on for disassembly is given.

Indicates particular tasks to keep qu ality of the units are required.

Indicates particular routing of cables is required.

Indicates particular adj ust m ent (s) is/ are required. Chapt er 3 " Adjustment (p56)" Indicates lubrication is requi red. Chapter 4 " Maintenance (p70)"

Indicates the number of screws sec uring the parts/ units.

Indicates the points secured wit h oth er t ha n a scre w such as a hook, rib, dowel or the like.

Housing Rear

(p22) (p43)

Reference pageShows removal/installation

White letters indicate a part/unit supplied as an ASP.

Shows the screw types and the specified torque on the

“Screw type/torque list”.

Indicates the reference page in blue-letter

"2.1.5 Checks and Precautions before Disassembling (p27)"

Indicates the reference page in blue-letter

---

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L565/L566 Series

2.2.1 Disassembly Flowchart

L565/L566 Series described in this manual have differences in their structure because the same printer mechanism is used for some of them and the composition of housings or functions differs.

The functions and differences according to the models are as follows.

Table 2-2. Function List According to Models

Item L565/L566 Series

Scanner O ADF O Panel 2.2 inch Monochor ome LCD FAX O Wireless LAN O Wired LAN O

Parts and units are colored and classified into 1 types in the flowchart given in this section.



Common parts/unit: Black

Revision A

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L565/L566 Series Revision A

2.2.1.1 Printer Mechanism parts

START

Housing Rear

(p 45)

 Scanner FFC  Grounding wire (x2)

ADF/Scanner

Unit*

(p 44)

(p 53)

Housing Left

Assy

Paper Support

Sub

---

Paper Support

---

Note "*": When installing the ADF/Scanner Unit, make sure to do it

(p 40)

---

with the Paper Support and Pape r Support Sub removed.

Tray Front Assy

(p 56)

Panel FFC Cover

---

(p 41)

Paper Guide

Front Unit

(p 56)

---

(p 39)

Waste Ink Pad

Assy

(p 45)

(p 56)

 Extension spring (x2)

Paper Back

Lever

(p 70)

Retard Roller

Assy

(p 56)

---

FFC Cover

Outer

(p 46)

Adapter Cover

(p36)

Adapter (p36)

 CR Encoder FFC

Holder Board

---

 Head FFC

Tube Cover

---

(p 52)

 Ink Supply Tank Tube

Ink Supply Tank

Assy

(p 50)

---

(p 41)

(p 36)

S16

(p 45)

Hinge (p39)

Housing Right

(p39)

Panel FFC Cover

(p35)

Panel Unit (p38)

Housing Front

(p38)

(p 38)

The following parts can be replaced without removing the ADF/Scanner Unit. However, the working space for replaceme nt i s narr ow and dark. Ther ef ore , if yo u find it di ff icult to work, remove the ADF/Scanner Unit fi rst before replacement.

 Printhe ad/Holder Board  Paper Guide Front Unit

(p 38)

---

Printhead

(p 47)

S10

(p 56)

Screw type/torque lis t

---

Symbol Screw Type Torque

C.B.P-TITE (S-P1) SCREW 3x12 F/ZN-3C 6 ± 1 kgf·cm

C.B.P-TITE SCREW 2.6x5 F/ZN-3C 6 ± 1 kgf·cm

S10

S11

S12

S13

S14

S15

S16

S17

S18

S19

S20

S21

C.B.P-TITE SCREW 2x8 F/ZN-3C 2 C.B.P-TITE SCREW 2x8 F/ZN-3C 2.5 kgf·cm C.B.P-TITE SCREW 2x8 F/ZN-3C 4 C.B.P-TITE SCREW 3x10 F/ZB-3C 6 ± 1 kgf·cm C.B.P-TITE SCREW 3x10 F/ZN-3C 6 C.B.P-TITE SCREW 3x10 F/ZN-3C 5 ± 1 kgf·cm C.B.P-TITE SCREW 2.5x8 F/ZN-3C 2.5 C.B.P-TITE SCREW 3x10 F/ZN-3C 7 ± 1 kgf·cm C.B.P-TITE SCREW 3x8 F/ZN-3C 6 C.B.P-TITE SCREW 3x6 F/ZN-3C 6 ± 1 kgf·cm C.B.S-TITE (P2) SCREW 3x6 F/ZN-3C 7 C.B.S-TITE SCREW 2x4 F/ZN-3C 2 ± 0.5 kgf·cm C.B.S-TITE SCREW 3x8 F/ZN-3C 6 C.B.S-TITE SCREW 3x6 F/ZB-3C 6 ± 1 kgf·cm C.B.S-TITE SCREW 3x6 F/ZN-3C 6 C.B.S-TITE SCREW 3x6 F/ZN-3C 8 ± 1 kgf·cm C.B.S-TITE SCREW 3x6 F/ZN-3C 7 C.P-TITE SCREW 3x4 F/ZN-3C 4 ± 1 kgf·cm C.B.S-TITE SCREW 3x8 F/ZB-3C 6

0.5 kgf·cm

1 kgf·cm

0.5 kgf·cm

1 kgf·cm

(p 41)

Hinge (p39)

Housing Right

(p39)

(p 37)

---

Flowchart 2-1. Printer Mechanism parts (1)

Disassembly/Reassembly Disassembly/Reassembly Procedures 35

Confidential

Page 36

L565/L566 Series Revision A

(p 35)

ADF Paper

Guide Cover

Assy

(p 44)

Adapter Cover

S17

(p 47)

Adapter

(p 50)

(p 35)

ADF Cable

Cover

---

Tube G uide

Sheet Sub

(p 51)

Paper Support

Sub (p35)

---

Ink Supply T ube

Assy

---

(p 52)

Paper Support

Cover

---

Tube Pressing

Plate

S18

(p 52)

Tube G uide

Sheet

(p 51)

Document Mat

---

(p 44)

Joint

---

(p 51)

---

Ink Supply Tube

Guide 1st

---

S19

(p 52)

---

Screw type/torque lis t

Symbol Screw Type Torque

C.B.P-TITE (S-P1) SCREW 3x12 F/ZN-3C 6 ± 1 kgf·cm

C.B.P-TITE SCREW 2.6x5 F/ZN-3C 6 ± 1 kgf·cm

S10

S11

S12

S13

S14

S15

S16

S17

S18

S19

S20

S21

0.5 kgf·cm

1 kgf·cm

0.5 kgf·cm

1 kgf·cm

Flowchart 2-2. Printer Mechanism parts (2)

Disassembly/Reassembly Disassembly/Reassembly Procedures 36

Confidential

Page 37

L565/L566 Series Revision A

(p 35)

 PF Encoder FFC

PF Encoder

Sensor

(p 47)

PF Scale

(p 47)

PF Driven

Pulley Assy

S13

(p 48)

PF Timingbelt

(p 48)

When the CR Unit or the Head FFC is removed from the Main Frame Assy, remove the following parts before removing the Main Frame Assy.

 FFC Cover Outer  Holder Board  Printhead

---

(p 54)

---

(p 56)

---

(p 56)

EJ Roller Gear

---

PF Motor Cover

---

(p 47)

(p 70)

---

 Cable (CN501)

 Cable (CN4)

Wireless LAN

Module

S17

(p 47)

---

PS Unit

PF Grounding

Spring

(p 49)

---

(p 45)

(p 56)

---

(p 55)

CR Scale (p38)

LD Roller Cover

(p38)

 Extension spring

PE Sensor Lever

---

(p 56)

Paper Support

Sub (p35)

Paper Support

(p35)

Hopper

(p 56)

Main Board FFC

Holder (p38)

Ethernet Board

Assy (p43)

FAX Assy (p38)

 FFC/Cable* 1

Shield Plate

S14 S17

 FFC/Cable* 2

Main Board

S15

(p 48)

(p 56)

(p 70)

(p 48)

(p 54)

---

CR Scale (p38)

LD Roller Cover

(p38)

FFC/cable list

No. FFC/Cable

Remove/disconnec t th e following.

 Head FFC (CN102)  CR Encoder FFC (CN6)

LD Roller Assy

---

 PF Motor cable (CN13)  PS Unit cable (CN501)

2 Remove/disconnect all FFC s/cables.

(p 49)

(p 56)

(p 70)

(p 42)

Screw type/torque lis t

---

 FFC/Cable* 3  CR Timingbelt

CR Motor

---

(p 54)

S20

---

(p 56)

Release the CR Moto r cab l e from t he hooks o f th e Mai n Frame an d Fram e

Base.

Symbol Screw Type Torque

C.B.P-TITE (S-P1) SCREW 3x12 F/ZN-3C 6 ± 1 kgf·cm

C.B.P-TITE SCREW 2.6x5 F/ZN-3C 6 ± 1 kgf·cm

S10

S11

S12

S13

S14

S15

S16

S17

S18

S19

S20

S21

0.5 kgf·cm

1 kgf·cm

0.5 kgf·cm

1 kgf·cm

Flowchart 2-3. Printer Mechanism parts (3)

Disassembly/Reassembly Disassembly/Reassembly Procedures 37

Confidential

Page 38

L565/L566 Series Revision A

(p 35)

PF Encoder Sen-

sor (p37)

PF Scale (p37)

CR Scale (p38)

CR Driven Pul-

ley Assy (p38)

LD Roller Cover

(p38)

(p38) (p38) (p38)

Main Board FFC

Holder (p38)

Ethernet Board

Assy (p43)

FAX Assy (p38)

 FFC/Cable* 4  Extension spring (x3)  PF Grounding Spring

CR Scale

(p 46)

LD Roller Cover

---

(p 35)

 CR Timingbelt

 FFC/Cable* 5

Panel FFC Cover

(p35)

---

CR Driven

Pulley Assy

(p 48)

(p 70)

(p 56)

---

Main Board FFC

Holder

 FFC/Cable* 6

S15

---

Panel Unit

 Cable (CN14)

(p 45)

(p 54)

FFC Holder

(p 55)

---

Ethernet Board

Assy

(p 47)

Hinge (p43)

Housing Right

(p43)

(p 41)

Housing Front

 FFC/Cable* 7

Main Frame

Assy

S17

(p 48)

(p 56)

(p 70)

Frame Base Assy

(p 56)

---

FAX Assy

---

(p 45)

---

Screw type/torque lis t

(p 42)

(p 47)

FFC/cable list

No. FFC/Cable

Remove/disconnect the fol lowing.

 Panel FFC (CN2) (double-sided tape)  Groun din g w ir e ( x1)

 PF Motor Cable  PS Unit cable (CN501)  CR Motor cable

5 Disconnect the Panel FFC (CN2 ) , an d remove the ferrite core.

Remove/disconnect the fol lowing.

 Panel FFC (CN2)  Groun din g w ir e( x1)

Remove/disconnect the fol lowing.

 FAX FFC (CN1)

S17

Symbol Screw Type Torque

C.B.P-TITE (S-P1) SCREW 3x12 F/ZN-3C 6 ± 1 kgf·cm

C.B.P-TITE SCREW 2.6x5 F/ZN-3C 6 ± 1 kgf·cm

S10

S11

S12

S13

S14

S15

S16

S17

S18

S19

S20

S21

0.5 kgf·cm

1 kgf·cm

0.5 kgf·cm

1 kgf·cm

Flowchart 2-4. Printer Mechanism parts (4)

Disassembly/Reassembly Disassembly/Reassembly Procedures 38

Confidential

Page 39

L565/L566 Series Revision A

(p 35)

Paper Sensor

Unit

(p 52)

 Cable Detector AP

Extention Spring

0.04

---

Lever Detector

---

Board Assy SNS

---

Holder Lever

Detector AP

---

Hinge

---

Housing Right

---

(p 45)

---

Ink Supply Tube

Guide 1st (p36)

 Extension spring (x2)  Pump tube

Tube Pressing

Plate (p36)

---

Ink Supply Tube

Guide 2nd

Cap Assy

---

Strengthen Plate

Lower

---

Strengthen Plate

Upper

S19

---

(p 52)

---

Star Wheel

Holder Assy

---

(p 56)

---

Housing Left

Assy (p35)

EJ Roller Gear

(p37)

EJ Roller

---

(p 56)

(p 70)

(p 48)

Cap Lever

(p 48)

---

Screw type/torque lis t

Symbol Screw Type Torque

Porous Pad for

Cap Assy

---

S10

S11

S12

S13

S14

S15

S16

S17

S18

S19

S20

S21

C.B.P-TITE (S-P1) SCREW 3x12 F/ZN-3C 6 ± 1 kgf·cm

C.B.P-TITE SCREW 2.6x5 F/ZN-3C 6 ± 1 kgf·cm

C.B.P-TITE SCREW 2x8 F/ZN-3C 2

C.B.P-TITE SCREW 2x8 F/ZN-3C 2.5 kgf·cm

C.B.P-TITE SCREW 2x8 F/ZN-3C 4

C.B.P-TITE SCREW 3x10 F/ZB-3C 6 ± 1 kgf·cm

C.B.P-TITE SCREW 3x10 F/ZN-3C 6

C.B.P-TITE SCREW 3x10 F/ZN-3C 5 ± 1 kgf·cm

C.B.P-TITE SCREW 2.5x8 F/ZN-3C 2.5 C.B.P-TITE SCREW 3x10 F/ZN-3C 7 ± 1 kgf·cm C.B.P-TITE SCREW 3x8 F/ZN-3C 6 C.B.P-TITE SCREW 3x6 F/ZN-3C 6 ± 1 kgf·cm C.B.S-TITE (P2) SCREW 3x6 F/ZN-3C 7 C.B.S-TITE SCREW 2x4 F/ZN-3C 2 ± 0.5 kgf·cm C.B.S-TITE SCREW 3x8 F/ZN-3C 6 C.B.S-TITE SCREW 3x6 F/ZB-3C 6 ± 1 kgf·cm C.B.S-TITE SCREW 3x6 F/ZN-3C 6 C.B.S-TITE SCREW 3x6 F/ZN-3C 8 ± 1 kgf·cm C.B.S-TITE SCREW 3x6 F/ZN-3C 7 C.P-TITE SCREW 3x4 F/ZN-3C 4 ± 1 kgf·cm C.B.S-TITE SCREW 3x8 F/ZB-3C 6

0.5 kgf·cm

1 kgf·cm

0.5 kgf·cm

1 kgf·cm

Flowchart 2-5. Printer Mechanism parts (5)

Disassembly/Reassembly Disassembly/Reassembly Procedures 39

Confidential

Page 40

L565/L566 Series Revision A

2.2.1.2 Unit/Assy

(p 35)

ADF Unit

(p 44)

(p 56)

---

Scanner Unit

FFC/cable list

---

ADF Paper

Guide Cover

Assy (p36)

 Grounding wire

ADF Hinge

Right

(p 56)

Scanner

Housing Upper

ADF Hinge Left

Cover Gear Assy

S11

---

ADF Cable

Cover (p36)

 Grounding wire

ADF Frame Assy

(p 44)

(p 70)

ADF Document

Support (p40)

Combination

Gear 24.9.6 (p40)

ADF Hinge Right (p40)

ADF Base Assy

---

(p 44)

S11

---

Bevel Gear Shaft

S11

(p 53)

---

 Scanner FFC

(p 44)

---

ADF Paper

Guide Cover

Assy (p36)

ADF Cable

CIS Module Unit

Cover (p36)

(p 53)

Combination

 Grounding wire

Gear 24.9.6

---

ADF Document

Support

---

(p 53)

---

ADF Front

Scanner Motor

Gear Cover

(p 45)

Combination

Gear 18.4.9.66

Frame

S11

(p 44)

---

(p 70)

 FFC/Cable* 8

Spur Gear 20.4 /

Spur Gear 25.8

---

(p 44)

---

ADF Driven

Gears

---

ADF Upper Frame Assy

S11

---

ADF Pad Assy

---

(p 44)

Scanner Motor

(p 53)

(p 56)

CIS Holder Unit

(p 53)

---

Scanner

Carriage Unit

(p 53)

Scanner

Housing Lower

(p 53)

---

(p 70)

---

(p 70)

No. FFC/Cable

8 Remove the double-sided tape (x1) and release the Sca nn er FFC.

Spacer

---

CIS Module

---

Screw type/torque lis t

Symbol Screw Type Torque

C.B.P-TITE (S-P1) SCREW 3x12 F/ZN-3C 6 ± 1 kgf·cm

C.B.P-TITE SCREW 2.6x5 F/ZN-3C 6 ± 1 kgf·cm

S10

S11

S12

S13

S14

S15

S16

S17

S18

S19

S20

S21

0.5 kgf·cm

1 kgf·cm

0.5 kgf·cm

Flowchart 2-1. Unit/Assy (1)

Disassembly/Reassembly Disassembly/Reassembly Procedures 40

Confidential

Page 41

L565/L566 Series Revision A

(p 35)

Tray Front

---

(p 35)

Bottom Cover

(p 51)

Left Cover

(p 51)

Right Cover

(p41)

Cover Joint

(p 51)

Ink Supply Tank

(Magenta)

(p 50)

---

(p 35)

Tr ay Fr ont

Support

---

Housing Left

---

Ethernet Cover

---

Panel Housing

Upper Assy

(p 46)

(p 38)

Panel Board

Panel Housing

Speaker

Lower

---

Top Cover

---

(p 49)

---

Cap Tank

---

Panel Housing

Lower

---

Lower

---

(p 46)

Panel Buttons

(p 46)

Panel Housing

Upper

Right Cover

---

Cover Tube Tank

---

Panel Housing

LCD Assy

Lower

---

Panel Housing

LCD Holder

Lower

---

Panel Housing

LCD

Lower

---

Screw type/torque lis t

Symbol Screw Type Torque

(p 51)

---

Ink Supply Tank

(Yellow)

---

(p 50)

Guide Tube Tank

(p 50)

Ink Supply Tank

(Cyan)

(p 50)

C.B.P-TITE (S-P1) SCREW 3x12 F/ZN-3C 6 ± 1 kgf·cm

C.B.P-TITE SCREW 2.6x5 F/ZN-3C 6 ± 1 kgf·cm

C.B.P-TITE SCREW 2x8 F/ZN-3C 2

C.B.P-TITE SCREW 2x8 F/ZN-3C 2.5 kgf·cm

---

Ink Supply Tank

(Black)

---

(p 50)

---

Ink Supply Tank

Tube Assy

(p 50)

---

Flowchart 2-2. Unit/Assy (2)

S10

S11

S12

S13

S14

S15

S16

S17

S18

S19

S20

S21

C.B.P-TITE SCREW 2x8 F/ZN-3C 4 C.B.P-TITE SCREW 3x10 F/ZB-3C 6 ± 1 kgf·cm C.B.P-TITE SCREW 3x10 F/ZN-3C 6 C.B.P-TITE SCREW 3x10 F/ZN-3C 5 ± 1 kgf·cm C.B.P-TITE SCREW 2.5x8 F/ZN-3C 2.5 C.B.P-TITE SCREW 3x10 F/ZN-3C 7 ± 1 kgf·cm C.B.P-TITE SCREW 3x8 F/ZN-3C 6 C.B.P-TITE SCREW 3x6 F/ZN-3C 6 ± 1 kgf·cm C.B.S-TITE (P2) SCREW 3x6 F/ZN-3C 7 C.B.S-TITE SCREW 2x4 F/ZN-3C 2 ± 0.5 kgf·cm C.B.S-TITE SCREW 3x8 F/ZN-3C 6 C.B.S-TITE SCREW 3x6 F/ZB-3C 6 ± 1 kgf·cm C.B.S-TITE SCREW 3x6 F/ZN-3C 6 C.B.S-TITE SCREW 3x6 F/ZN-3C 8 ± 1 kgf·cm C.B.S-TITE SCREW 3x6 F/ZN-3C 7 C.P-TITE SCREW 3x4 F/ZN-3C 4 ± 1 kgf·cm C.B.S-TITE SCREW 3x8 F/ZB-3C 6

0.5 kgf·cm

1 kgf·cm

0.5 kgf·cm

1 kgf·cm

Disassembly/Reassembly Disassembly/Reassembly Procedures 41

Confidential

Page 42

L565/L566 Series Revision A

(p 37)

Spur Gear 37.2

(p 49)

Extension Spring

0.137

(p 49)

Clutch

(p 49)

LD Roller Shaft

(p 49)

(p 38)

Cap Assy (p39)

Shield Plate

---

(p37)

Main Board

(p37)

CR Motor (p37)

Antistatic Cloth

S11

---

Hopper (p43)

LD Roller Assy

(p37)

 Pump tube

PE Sensor Lever

(p37)

---

Paper Guide

Upper Assy

---

(p 56)

---

 FFC/Cable* 9

CR Unit

(p 55)

Head FFC

(p 55)

(p 56)

Pump Unit

---

CR Timing Belt

---

(p 56)

CR Encoder

Sensor

---

(p 49)

Spur Gear 16.5

---

PF Grounding

Spring (p37) Paper Guide

Front Unit (p35)

EJ Roller Gear

(p37)

PF Driven Pul-

ley Assy (p37)

PF Timingbelt

(p37)

PF Roller Unit

(p 56)

PF Motor Cover

(p37)

---

FFC/cable list

 PF Motor Cable

No. FFC/Cable

9 Disconnect the CR Encoder FFC.

Screw type/torque lis t

PF Motor Assy

---

(p 56)

(p 55)

Frame Base

---

(p 56)

---

(p 70)

Symbol Screw Type Torque

C.B.P-TITE (S-P1) SCREW 3x12 F/ZN-3C 6 ± 1 kgf·cm

C.B.P-TITE SCREW 2.6x5 F/ZN-3C 6 ± 1 kgf·cm

S10

S11

S12

S13

S14

S15

S16

S17

S18

S19

S20

S21

0.5 kgf·cm

1 kgf·cm

0.5 kgf·cm

1 kgf·cm

Flowchart 2-3. Unit/Assy (3)

Disassembly/Reassembly Disassembly/Reassembly Procedures 42

Confidential

Page 43

L565/L566 Series Revision A

2.2.2 Disassembly Flowchart (Printhead/Mai n Bo ard)

 Printhead

START

FFC Cover

Outer

(p 46)

Adapter Cover

S17

Adapter

 CR Encoder FFC

Holder Board

---

 Head FFC

Printhead

S10

(p 47)

The Printhead can be replaced without removing the ADF/Scanner Unit. However, the working space for replacement is narrow and dark. Therefore, if you find it difficult to work, remove the ADF/Scanner Unit fi rst before replacement.

(p 47)

(p 50)

(p 56)

 Main Board

START

Housing Rear

---

(p 45)

Paper Support

Sub

---

 Scanner FFC  Grounding wire (x2)

ADF/Scanner

Unit*

(p 44)

---

Housing Left

Assy

(p 53)

S16

Paper Support

---

Hopper

(p 56)

(p 70)

---

 FFC/Cable* 10

(p 45)

Main Board FFC

Hinge

---

Holder

S15

---

 Cable (CN14)

Housing Right

---

(p 45)

Ethernet Board

Assy

(p 47)

Note "*": When installing the ADF/Scanner Unit, make sure to do it

with the Paper Support and Paper Support Sub removed.

 FFC/Cable* 11

FAX Assy

---

(p 47)

 FFC/Cable* 12

Shield Plate

S14 S17

(p 48)

---

 FFC/Cable* 13

Main Board

(p 48)

S15

(p 56)

(p 54)

---

Flowchart 2-4. Disassembly Flowchart (Printhead/Main Board)

FFC/cable list

No. FFC/Cable

10 Disconnect the Pane l FFC (C N2), and remove the ferrite core.

Remove/disconnect the following.

 FAX FFC(CN1) Remove/disconnect the following.

 HeadFFC (CN102)

 CR Encoder FFC (CN6)  PF Motor cable (CN13)  PS Unit cable(CN501)

13 Remove/di s connect all FF Cs/ cables.

Screw type/torque lis t

Symbol Screw Type Torque

C.B.P-TITE (S-P1) SCREW 3x12 F/ZN-3C 6 ± 1 kgf·cm

C.B.P-TITE SCREW 2.6x5 F/ZN-3C 6 ± 1 kgf·cm

S10

S11

S12

S13

S14

S15

S16

S17

S18

S19

S20

S21

0.5 kgf·cm

1 kgf·cm

0.5 kgf·cm

Disassembly/Reassembly Disassembly/Reassembly Procedures 43

Confidential

Page 44

L565/L566 Series Revision A

2.3 Detailed Disassembly/Reassembly Procedure for each Part/Unit

ADF/Scanner Unit

Hinge

C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm)

Tighten the screw of the ADF/Scanner Unit by supporting the ADF/Scanner Unit. Without the support, the ADF/S canne r Un it ma y d ro p out from th e Hinge by its weight and it may damage the ADF/Scanner Unit.

ADF Unit

ADF Hinge hole

Precision screwdriver

ADF Unit

Scanner Unit

 When removing the ADF Unit from the Scanner Unit, remove

the Hinge Left/Right from the Hook on the Scanner Unit.

 Release the hooks (x2) on the Scanner Unit by inserting the

precision screwdriver to the ho le of the ADF Unit Left/Right to push the Hook to the rear.

Scanner Unit Hook

Hook

ADF Paper Guide Cover Assy

Hole

ADF Unit

ADF Paper Guide Cover Assy

Dowel and hole

Remove the ADF Paper Guide Cover Assy by removing the holes (x2) of the dowels (x2) of the ADF Unit.

ADF Frame Assy

ADF Base Assy

Square hole

When removing the ADF Frame Assy, remove the grounding terminal of the ADF Frame Assy through the square hole of the ADF Base Assy.

ADF Frame AssyGrounding t erminal

ADF Front Frame / Spur Gear 25.8/20.4

Diagram A

Spur Gear 20.4

 Install the Spur Gear 25.8/20.4 as shown in the figure A above.  When installi ng the ADF Front Frame, check that the Spur

Gear 25.8/20.4 is installed on the position shown in the figure B above.

Spur Gear 25.8

Spur Gear 20.4

Diagram B

Spur Gear 25.8

ADF Front Frame

ADF Pad Assy

Bottom

ADF Upper Frame Assy

Remove the ADF Pad Assy by removing the hooks (x2) and dowels (x2) of the ADF Pad Assy from the ADF Upper Frame Assy.

ADF Pad Assy

Hook Dowel

Document Mat

ADF Unit

Document Mat

When attaching the Document Mat to the ADF Unit, follow the procedure below.

1. Attach double-sided tape on the two long sides of the Document Mat.

2. Place the mat on the document glass with double-sided tape attachment side upward while aligning it with the standard line of the document glass shown above.

3. Close the Document Cover and stick the Docu ment Mat to the Document Cover.

4. Open the Document Cover and press the double-sided tape attachment side to secure the Document Mat to the ADF Unit securely.

Double-sided tape Standard line

Scanner Housing Upper

Bottom

Rib

C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm)

When removing the Scanner Housing Upper from the Scanner Housing Lower Assy, follow the procedure below.

1. Remove the screws (x6) on the bottom of th e Scanner Unit.

2. Release the ribs (x2) of the Scanner Housing Up per, and remove the Scanner Housing Upper in the direction of the arrow with the document glass upward.

Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 44

Confidential

Page 45

L565/L566 Series Revision A

Scanner Motor Gear Cover

C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm)

Remove the Scanner Motor Gear Cover by removing the screw securing the Scanner Motor Gear Cover to release the hooks (x2) of the Scanner Motor Gear Cover.

Hook

Housing Left / Housing Right

Housing Left

When releasing the hooks (x14) of the Housing Left/Housing Right, be careful not to damage the hooks (x14).

Release the hooks shown abo ve when removing the Housing Left/ Housing Right.

Housing Right

Hook

Housing Rear

Step 2

Section A

Housing Rear

The section enclosed in red dotted line may be interfered with the Hopper or the Scanner Unit.

When removing the Housing Rear, follow the procedure below.

1. Remove the screw (x1) of the Hous in g R e ar .

2. Press the section A on the Housing Left and release the dowels (x2) of the Housing Left from the Housing Rear, and lift the rear side of the Housing Rear slightly to release the section B from the Housing Left.

3. Pull and turn the section C of the Housing Rear slightly to the front to release it from the gap between the Housing Right and Frame Base.

4. Slide the Housing Rear in the direction of the arrow to release the section D, and remove the Housing Rear while avoiding the Hopper and Scanner Unit.

Section B

Housing Rear

Section C

Step 3-4

Section D

Housing RightHousing Left

C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm)

Step 1

Dowel Rib

Waste Ink Pad Assy

Rear

Rib and hole

Bottom

When installing the Waste Ink Pad Assy, follow the procedure below.

1. Pl ace the Waste Ink Pad Assy un der the Frame Base.

2. Slide the Waste Ink Pad Assy in the direction of the arrow to align the hole of the Waste Ink Pad Assy with the hook of the Frame Base.

3. Confirm the following first, and then tighten the screw to secure the Waste Ink Pad Assy.

• The rib of the Waste Ink Pad Assy is correctly inserted into the hole of the Frame Base.

• The Waste Ink Pad Assy is secured firmly with the hook of the Frame Base.

Waste Ink Pad Assy

Hook and holeFrame Base

C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm)

PS Unit

Bottom

Widen this rib to release the hook of PS Unit.

PS Unit cable

Be careful not to damage the rib of the Frame Base when widen the rib to release the hook of the PS Unit.

When removing the PS Unit, follow the procedure below.

1. Using a precision screwdriver or the like, widen the rib of the Frame Base to release the hook of the PS Unit.

2. Remove the PS Unit from the Frame Base in the direction of the arrow while releas ing the rib of the PS Unit.

3. Disconnect the PS Unit cable from the connector on the PS Unit and remove the PS Unit.

PS Unit

Hook Rib

Housing Front

C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm)

Tighten the screws in the order indicated in the figure above.

Panel Unit

Housing RightHousing Left

12 3

Panel Unit

C.B.P-TITE SCREW 3x10 F /Z B-3C (6 ± 1 kgf·cm )

 Tighten the screws (x3) securing the Panel Unit after in sta llin g

the Housing Left /Housing Right.

 Tighte n the screws in the order indicated in the f igure above.

Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 45

Confidential

Page 46

L565/L566 Series Revision A

Panel Housing Upper Assy

Rear

Panel Housing Lower

Bottom

Panel Unit

C.B.P-TITE SCREW 3x10 F/ZB-3C (6 ± 1 kgf·cm)

When removing the Panel Housing Upper Assy, follow the procedure below.

1. Remove the screw (x3) of the Panel Unit.

2. Rotate and lift the front side of the Panel Housin g Upper Assy and remove the ho ok (x4) and rib (x5) from th e Panel Housing Upper Assy.

3. Pull out the grounding wire of the Panel Housing Upper Assy from the hole of the Panel Housing Lower Assy and remove the Panel Housing Upper Assy from the Panel Housing Lower Assy.

Tighten the screws in the order indicated in the figure above.

Panel Housing Upper Assy

Panel Housing Lower

Hole

123

Hook Rib

Panel Board Assy

Speaker

Grounding wire

Panel Board Assy

C.B.P-TITE SCREW 3x 10 F /Z N -3C (6 ± 1 kgf·cm)

 Tighten the screws in th e order indicated in the figure above.  Tighten the grounding wire together on the position indicated

in the figure above.

 Tighten the grounding wire with screws on the direction

indicated in the figure above.

Panel Buttons

Home Button

Back Button

Panel Housing Upper Assy

Start Button

The side without any rib must be the side of down arrow.

When attaching the Select Button to the Panel Housing Upper Assy, attach the Select Button with its side without any rib downward.

Key Button

Stop ButtonSelect ButtonOK ButtonPower Button

Start button

Rib

Left side of CR Unit

FFC Cover Outer

Extension spring

Slit of CR Encoder Sensor

CR Scale

Cut Sect ion

CR Scale

Main Frame

CR Driven Pulley Assy

Dowel

Rib

CR Driven Pulley Assy / CR Timing Belt

Main Frame

Compression Spring 20.91

Pinion gear of CR Motor

CR Timing Belt

Hook Rib

Slide and remove the FFC Cover Ou ter in the dire ction of the arrow while releasing the hook.

CR Unit



Attach the CR Scale to the hook on the left of the Main Frame with the black triangle mark u pward.



Make sure to put the CR Scale through the sli t o f the CR Encoder Sensor.

When installing the CR Driven Pulley Assy and CR Timing Belt, follow the procedure below.

1. Install the CR Driven Pulley Assy to the Main Frame.

2. Attach the Compression Spring 20.91 in the order from the dowel on the CR Driven Pulley Assy to the rib on the Main Frame.

3. Attach the CR Timing Belt to the CR Driven Pulley Assy.

4. Attach the CR Timing Belt on the pinion gear of the CR Motor while pushing the CR Driven Pulley Assy to the 0-digit side.

Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 46

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Page 47

L565/L566 Series Revision A

CR Unit

Printhead / Adapter Cover

Main Frame

CR Unit

Printhead

C.B.P-TIT E S C RE W 2.5x8 F/ZN-3C (5 ± 0.5 kgf·cm)

Adapter Cover

C.B.P-TITE SCREW 2. 5x8 F/ZN-3C (6 ± 1 kgf·cm)

Main Frame

EJ Roller Gear

Can not be reused because the rib of the EJ Roller Gear is defo rmed once removed from the EJ Roller.

Wireless LAN Module

Wireless LAN Module Cable

Cover with acetate tape (x2).

Wireless LAN Module

When removing/replaci ng the Printhead or the Adapter Cover, not to app ly excessive downward force when tightening th e screws. Otherwise, the Main Frame may be deformed by applying force perpendicularly when tightening the screws and it may affect print quality.

Tighten the screws of the Printhead in the order indicated in the figure above while pressing the Printhead in the direction of the arrow.

Ethernet Board Assy

Hook

FAX Assy

Rib

FAX Assy

Ferrite core

Hook

CN1FAX FFC

The rib on the contact point of the EJ Rol l er Gear with the EJ Roller is deformed when removing the EJ Roller Gear. Therefore, make sure to replace it with a new one when removing it in order to maintain the paper feed accuracy.

PF Encoder Sensor / PF Scale

PF Encoder Sensor

Wireless LAN Module Cable

Attach two pieces of acetate tape on the Wireless LAN Module cable to cover the cable to protect it as shown above.

PF Encoder Sensor

Frame BaseGroove



When installing the Ethernet Board Assy, hang the hook of the Ethernet Board Assy on the Frame Base and align the rib of the Ethernet Board Assy to the groove of the Fr ame Base.

Ferrite core

Frame BaseFAX Assy

Connect the FAX FFC to the connector (CN1) of the Main Board before installing the FAX Assy.



Install the hook (x3) of the FAX Assy on the Frame Base.



Put the ferrite core on the position indicated in the figure above.

PF Scale

PF Roller

Do not reuse the removed PF Scale and make sure to replace it with a new one when rem oving it. When installing the PF Scale, it is pressed into the PF Roller, therefore, the removed one is deformed. If it is re-installed to the printer, it does not rotate properly and the paper feed accuracy may be reduced.



When installing the PF Scale to the PF Roller, press the PF Scale into the PF Roller vertically.



After installing the PF Encoder Sensor, confirm the PF Scale does not touch the PF Enc oder Sensor.

PF Roller

PF Scale

Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 47

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Page 48

L565/L566 Series Revision A

PF Driven Pulley Assy / PF Timing Belt

Dowel

PF Driven Pulley Assy

Hook

PF Motor Frame

PF Driven Pulley Assy

Rib

Protrusion

Pinion gear of PF Motor PF Timing Belt

Do not hold the PF Driven Pulley Assy when securing it with the screw in order to prevent applying improper tension to the PF Timing Belt.

When installing the PF Driven Pulley Assy, follow the procedure below.

1. Align the rib of the PF Driven Pulley Assy with the hook o f the PF Motor Frame, and install the PF Driven Pulley Assy.

2. Attach the Compression Spring 5.07 to the protrusion of the PF Driven Pulley Assy and the dowel of the PF Motor Frame.

3. Attach the PF Timing Belt in the order of the p inion gear of the PF Motor, PF Driven Pulley and Combination Gear 29.2,42.

4. Rotate the Combination Gear 29.2,42 clockwise three times to confirm the PF Timing Belt is correctly attached, and then secure the PF Driven Pulley Assy with the screw and washer to the PF Mo tor Frame.

Compression Spring 5.07

Combination Gear 29.2,42

C.B.S-TITE(P2) SCREW 3x6 F/ ZN-3C P.W. 3.4x0.43x7 (7 ± 1 kgf·cm)

Align the scre w h o les of Main Frame and PF Motor Frame.

PF Motor Frame



Before installing the Main Frame Assy, shift the Change Lever back to the rear.



When installing the Main Frame Assy, make sure of the following.

• The Change Lever must not interfere with the Main Frame.

• The above shown ribs and grooves, positioning holes and dowels are correctly aligned.

• The section A of the Main Frame Assy is not deformed.



Tighten the screws in the order indicat ed in the figure above.

Main Frame

Main Frame Assy

Section A

Main Frame Assy

C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm) C.B.S-TITE SCREW 3x6 F/ZN-3C (6 ± 1 kgf·cm)

Change Lever must not

interfere wi th Main Frame.

Rib and groove Positioning hole and dowel

Main Board

PE Sensor

PE Sensor Lever

Do not damage or contaminate t he MAC Address Label.



Install the Main Board with the PE Sensor Lever to the rear. After installing the Main Board, make sure the lever part of the PE Sensor Lever is aligned with the slit of the PE Se nsor.



Attach the MAC Address Label to the Shield Plate on the position indicated in the figure above.



Tighten the screws of the Shielded Plate in the order indicated in the figure above.

Main Board/Shield Plate

Cap Lever / Cap Assy

MAC Address LabelShield Plate

C.B.S-TITE SCREW 3x6 F/ZN-3C (6 ± 1 kgf·cm) C.B.S-TITE SCREW 2x4 F/ZN-3C (2 ± 0.5 kgf·cm)

Step 1, 3-5

Shaft C

Hole A

Hole C

CutoutHole BCap Lever

Shaft BShaft A

Cap Assy

Frame

Base

Cap Lever

Step 7

Hook of Cap Lever

Hook of Frame Base

Cap Assy

Extension Spring 1.329

When installing the Cap Lever/Cap Assy, follow the procedure below.

1. Attach the Cap Lever to the Frame Base, and attach one end of the Extension Spring 0.65 t o t he hook of the Frame Base.

2. Connect the tube of the Pump Unit to the joint on the bottom of the Cap Assy. Then, viewing from the side, confirm the marking (10 ± 1 mm from the tube end) on the tube is covered by the Cap S lider.

3. Inse rt the shaft A of the Cap Assy through the hole of the Cap Lever to the hole A of the Frame Base.

4. Insert the shaft B of the Cap Assy through the cutout of the Frame Base and to the hole B of the Frame Base.

5. Insert the shaft C of the Cap Assy to the hole C of the Frame Base.

6. Using a “spring hook jig” (p 18), attach the other end of the Extension Spring 0 .65 to the hook of the Cap Assy.

7. At tach the Extension Spri ng 1.329 to the hooks of the Cap Lever and Frame Base.

Step 2

Make sure the marking (10 ± 1 mm from the tube end) on the tube cannot be seen when viewed from the side.

Step 6

Hook of Fram e Base

Cap Slider

Hook of Cap Assy

Extension Spring 0.65

Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 48

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Page 49

L565/L566 Series Revision A

Pump Unit

Step 1-2

Hole of

Frame Base

Pump Unit

Step 3

Pump

Tube A

Route Pump Tube A through ribs of Frame

Base with their dashed line facing upward.

Frame Base

When installing the Pump Unit, follow the procedure below in order to prevent ink suction failure.

1. Route the Pump Tube A through the hole of the Frame Base.

2. Install the Pump Unit to the Frame Base, and route the Pump Tube A through the ribs of the Frame Base with their dashed line facing upward.

3. Secure the Pump Unit to the Frame Base with the screw (x1).

4. Route the Pump Tube B through the ribs of the Pump Unit and Frame Base, and insert it to the hole of the Frame Base up to the marking (8

1 mm from tube end).

Step 4 Pump

Marking

Hole of Frame Base

Insert Pump Tube B up to the marking (8 ± 1 mm

from tube end) to the hole of Frame Base.

C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm)

Tube B

8 ± 1 mm

Rib

LD Roller Assy

Rear of printer

Change Lever

Cam

Paper Back L eve r

LD Roller Assy

Install the LD Roller Assy with the following condition in order to avoid the Change Lever and Paper Back Lever.



Using a screw driver or the like, hold the Pa per Back Lever to the rear as shown above not to let it touch the LD Roller Assy.



Push the Change Lever to the front to keep i t in the hole of the Main Frame.

Main Frame

Spur gear / Extension Spring 0.137 /

Clutch / LD Roller shaft

Spur gear

Clutch

Extension Spring 0.137

LD Roller Shaft

LD Roller

Install Spur gear/ Exten sion Spring 0.13 7/Clut ch/LD Roll er shaf t as shown in the figure above.

PF Grounding Spring

Left

Cutout

Main Frame

Frame Base

Assy

Spring leg B

When installin g th e P F G rou nd ing S pr ing , f oll ow th e proce du re be lo w.

1. From the left side of the printer, insert the spring leg A of the PF Grounding Spri ng into the hole of the Frame B a se.

2. Insert the spring leg B of the PF Grounding Spring into the groove of the Frame Base.

3. Attach the spring leg B of the PF Grounding Spring to the cutout of the Main Frame to install the PF Grounding Spring.

PF Grounding

Spring

Spring leg B

PF Grounding

Spring

Spring leg A

Insert spring leg

A into groove.

Hole

Top Cover

Top Cover Label

Top Cover

When attaching the Top Cover Label, align it with the marking s on the Top Cover as shown in the figure above.

Top Cover

No color position

Color position



Color indication on Ink Tank is deleted. Color position is specified on Top Cover.

Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 49

Confidential

Page 50

L565/L566 Series Revision A

Ink Supply Tank Assy

Ink Supply Tank

Film



Be careful not to damage or peel off the film of the Ink Supply Tank.



Be careful about how to place the Ink Supp ly Ta nk Assy in order to prevent printing failure from occurring. (See

"2.1.5Checks and Precautions before Disassembling (p27)"

Hook

Film

Adapter

Ink Supply Tube

Adapter

Right side

Guide Tube Tank

Connection of Ink Supply Tubes

Hook

Cover / Guide Tube Tank

Ink Supply

Tank Assy

Cover Tube

Tank

C.B.P-TITE SCREW 3x 6 F/ ZN-3C (4 ± 1

Back side

Cover Tube

Tank

Guide Tube Tank

Hook

Follow the procedure below when removi ng the Cover Tube Tank and Guide Tube Tan k.

Be careful not to damage or peel off the film of the Adapter.

1. Removing the screw (x1) of the C over Tube Tank from Ink Supply Tank Assy.

2. Removing the screw (x2) of the Cover Tube Tank .

Use a precision screwdriver when releasing the hooks of the

Adapter.

3. Removing the hooks (x2) of the Cover Tube Tank and separating Cover Tube Tank and Guid e Tube Tank.

Cover / Guide Tube Tank

Cover Tube

Tank

C.B.P-TITE SCREW 3x6 F/ZN-3C (4 ± 1

Follow the procedure below when installing the the Cover Tube Tank and Guide Tube Tank.

1. Joint the Cover Tube Tank to Guide Tube Tank and tighten the screw (x1) of the Cover Tube Tank.

2. Insert the dowels (x2) of the Cover Tube Tank to the positioning Hole (x2) of the Ink Supply Tank Assy.

3. Tighten the screw (x2) of the Co ve r Tube Tank.

Ink Supply Tank Tube

Guide Tube

Tank

DowelPositioning Hole

Ink Supply Tank Tube Assy

Joint

Black Yellow Magenta 330 ± 1 mm Cyan 311 ± 1 mm

265 ± 1 mm

Ink Supply Tank

Ink Supply Tank Tube

0.5 mm or less



When connecting the Ink Supply Tank Tube to the Ink Supply Tank, confirm the color indicated on the film of the Ink Supply Tank, and take care not to connect them with wrong joints.



When connecting the Ink Supply Tank Tube to the Ink Supply Tank, insert the tubes to the full and make sure the gap s between the end of tubes and the tank are 0.5 mm long or less.

387 ± 1 mm 358 ± 1 mm

Cover/Guide Tube Tank

Ink Supply Tank Tube

CMBk Y

Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 50

Confidential

Page 51

L565/L566 Series Revision A

Left Cover

Bottom Cover / Left Cover / Right Cover / Cover Joint

Cover Joint

Ink Supply Tank Assy

Joint

Ink Supply Tube

0.5 mm or less Joint

Joint

Ink Supply Tube

0.5 mm or less

Ink Supply Tank Tube

Joint

Cutout

Rib

Ink Supply Tube Guide 2nd

Bottom Cover

3 45 6

C.B.P-TITE SCREW 3x6 F/ZN-3C (4 ± 1

Be careful about how to place the Ink Supply Ta n k Assy in ord er to prev ent prin tin g fail ure fro m occ urring . (S ee

Disassembling (p27)"

Hook Rib

Right Cover

"2.1.5Checks and Precautions before



When attaching the Joint, align the cutout of the Joint with the rib of the Ink Supply Tube Guide 2nd.



Make sure the gaps betw een the end of Ink Supply Tank Tubes or Ink Supply Tubes and the Joint are 0.5 mm long or less.

Tube Guide Sheet / Tube Guide Sheet Sub

Tube Guide Sheet

Hole 2

Ink Supply Tube Guide 2nd

Tube Guide Sheet

Cross Section

Hole 1

Section A

Tube Guide Sheet

Hole 2

Tube Guid e S h eet Sub

Tube Guide Sheet Sub

Tube Guide Sheet



The figures above indicate the hooks an d ribs that secure the parts.



Remove the exterior parts of the Ink Supply Tank Assy in the following order.

1. Remove the screws (x6) of the Bottom Cover, and remove the Bottom Cover.

2. Remove the Left Cover and Right Cover.

3. Remove the Co ver Joint.

Tighten the screws in the order indicated in the figure above.



Refer the figure above and follow the procedure below when attaching the Tube Guid e Sheet Sub to the Tube Guide Sheet.

1. Insert the section A of the Tube Guide Sheet Sub into the hole 1 of the Tube Guide Sheet from the bottom.

2. Insert the section A of the Tube Guide Sheet Sub into the hole 2 of the Tube Guide Sheet from the top.



When attaching the Tube Gui de Sheet to the Ink Supply Tube Guide 2nd, while keeping the Tube Guide Sheet Sub attached on th e Tube Guide Sheet, align the holes of the Tube Guide Sheet with the protrusions of the Ink Supply Tube Guide 2nd.

Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 51

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Page 52

L565/L566 Series Revision A

Step 6

Ink Supply Tube

Step 2, 4

Adapter

CR Unit

Grooves

Align markings with

edge of grooves.

Ink Supply Tube Assy

Ink Supply Tube Assy: Step 1

Black

Yellow

Magenta

Cyan

Adapter side

CR Unit

Tube Pressing Plate

75 ± 0.5 mm

Markings (on the back)

Joint side

Tube Cover / Ink Supply Tube Guide 1st / Ink Supply Tube Guide 2nd

Ink Supply Tank Tube Assy

Tube Cover

Coution point

Ink Supply Tank Tube Assy

Ink Supply Tube Guide 1st

Coution point

Ink Supply Tank Tube Assy

Ink Supply Tube Guide 1st

Coution point

Ink Supply Tube Guide 2nd

Step 3

Joint

Ink Supply Tube

C.B.P-TITE SCREW 2.6x5 F/ZN-3C (3 ± 0.5 kg·fcm)

Section A

Hole

Ink Supply

Tube

Section A

Hole

Ink Supply

Tube

Make sure of the following when the Ink Supply Tank Tube Assy is reassembled.



Must be aligned along the Ink Supply Tube Guide 1st.



Must not overlap over the guide section of the Ink Supply Tube Guide 1st.



Must not get caught by the Tube Cover.



Must not get caug ht by any ribs on the In k Supply Tube Guide 1st or Ink Supply Tube Guide 2nd.

Paper Sensor Unit

Front side of main frame

Paper Sensor fook

Hook Rib

Tube Guide

Sheet Sub

Tube Guide

Sheet Sub

Paper sensor

Follow the procedur e below when installing the Ink Supply Tube Assy.

1. Mark up the position where is 75 ± 0.5 mm away from the adapter of the Ink Supply Tube Assy.

2. Connect the Ink Supply Tube to the Joint.

3. Place the Ink Supply Tube Assy on the Tube Guide Sheet, and engage the both ends of the Tube Guide Sheet Sub by inserting one end (Section A) into the hole of the other e n d from abo v e.

4. Attach the Tube Pressing Plate and screw it tightening the screws in the order shown above.

5. Connect the Ink Supply Tube to the Adapter, and install the Adapter to the CR Unit. (p 50)

6. Route the Ink Supply Tubes through the grooves of the CR Unit, and align the markings on the Ink Supply Tubes with the edge of the grooves as shown in the figure above.

Slide and remove the Paper Sensor in the direction of the arrow while releasing the r ib s and hook.

Hopper

Hole

Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 52

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L565/L566 Series Revision A

2.4 Routing FFCs/cables

ADF Frame Assy / ADF Document Support

Grounding wire of the ADF Document Support

ADF Document Support

Bottom

Grounding wire of the ADF Document Support

Rotate the grounding wire of the ADF Frame Assy and ADF Document Support(x2) as follows.



Grounding wire of the ADF Frame Assy Hang the groundi ng wire the dowel (x3) and ro ute through the hole of t he A D F Base.



Grounding wire of the ADF Document Support

1. Route along the rib A of the ADF Base and hang the dowel on the bottom of the ADF Base.

2. Route along the inside the hook an d r ib B of the ADF Base and route through the hole of the ADF Base.

Grounding wire of the ADF Frame AssyHook

Hole

ADF Base

ADF Frame Assy

Rib A Rib B Dowel

ADF Hinge Left

Bottom

Grounding wire

Route the grounding wi re (x2) of the ADF Frame Assy/ A D F Document Support through the ADF Hinge Left as follows.

1. Route the grounding wire (x2) through the hole (x2) of the ADF Hinge Left.

2. Install the ADF Hinge Left to the ADF Base. Hang the grounding wire (x2) on the rib (x2) of the ADF Hinge Left and route.

ADF Hinge Left

ADF Base

ADF Hinge Left

Hole

Rib

Hol

ADF/Scanner Unit

Frame of FAX Assy

Route the Scanner FFC inserting the hole of the Housing Left.

Housing Left

Ferrite core



Scanner FFC Insert the hole of the Housing Left and connect the connector (CN11) of the Main Board through the ferrite core.



Grounding wire (only ADF compatible mo del) Insert the hole of the Housing Left and co nnect the frame of the FAX Assy.

Bottom of Scanner Carriage

Connector of Relay B oar d

Connector of CIS Module

Scanner FFC

Scanner Carriage

Standard for attaching double-sided tape

5 mm

20 mm

Scanner FFC

7.5 mm

Double-sided tape Rib Hole

Relay Boar d

Scanner Motor

Scanner Motor cable

Scanner Carriage

Grounding wire

grounding terminal

Scanner Motor

Screw it with

Route the Scanner FFC as follows.

1. Insert the Scanner FFC through the hole of the Scanner Housing Lower in the direction shown above, and then secure the FFC with double-sided tape on position with the standard shown in the figure above.

C.B.P-TITE SCREW 3x10 F/ZN-3C (5 ± 1 kgf·cm)

2. Route the FFC through t he r ibs (x7) of the Scanner Housing Lower taking care not to damage the FFC.



3. Route the FFC through the ribs (x5) on the bottom of the Scanner Carriage taking care not to damage the FFC.

4. Connect the Scanner FFC to the Relay Board and CIS Module as shown above.

Route the Scanner Motor cable through the hooks (x4) of the Scanner Motor as shown above.



Secure the ground ing wire of the Relay Board and the Scanner Motor together with t he screw as show above.

Disassembly/Reassembly Routing FFCs/cables 53

Confidential

Page 54

L565/L566 Series Revision A

Panel FFC

Main FramePanel FFC

Hole

Frame Base



Route the Frame Base and Main Frame along the folded line and secure with the double-sided tape on the position shown in the above.



After installing the Housing Front, route the Panel FFC through the hole of the Housing Front.

Housing Front

Double-sided tape

Panel Unit

Connector of Panel Board

Hole

Main Frame

Panel FFC

Grounding wire

C.B.S-TITE SCREW 3x6 F/ZN-3C (6 ± 1 kgf·cm)



Route the Panel FFC and grounding wire as follows before installin g the Panel Unit.

• R oute the Pane l FFC through the hole of the Panel Un it and connect th e connector of the Panel Board.

• Route the grounding wire through the hole of the Housing Front.



After installing the Panel Unit, secure the grounding wire to the Main Frame on the position indicated in the figure above with screw (x1).

Panel Unit

Housing Front

PF Encoder Sensor

Left side of printer

PF Encoder Sensor

Rib

PF Encoder FFC

Ribs

CN7

Double Side Tape

Route the PF Encoder through ribs of the M ain Frame and connect the connector (CN7) of the Main Board. Th en secure with the double-sided tape (x2) on the position shown in above.

Right side of Main Board

CN102Head FFC

CR Encoder FFC

Connect the follow ing cables/FFCs to the Main Board as show n in the figu re above.

• Paper sensor (CN6)

• CR Motor cable (CN12)

• CR Encoder FFC (CN61)

• Head FFC (CN102)

CN61

Paper sensor FFC

CN8

Main Boar

CN12

CR Motor cable

L550 Series

PF Motor cable FAX FFC

PS Unit cable

Left side of Main Board

FFC Holder M B Ferrite core

Ethernet Board cable

Panel FFC

PF Encoder

FFC

L555 Series

FFC Holder MB Ferrit e core

Wireless LAN Module Cable

Panel FFC

PF Encoder

FFC

Hook C

CR Motor cable (red)

Rib A

CR Motor cab l e (b lack)

Route the CR Motor cable as follo ws before installing the Shield Plate.

CR Motor

Hook EGroove of FFC HolderCR Motor cable Hook D

CR Motor

Rib B

1. Route the CR Motor cable (black) around the rib A of the Frame Base (two turns).

Connect the following cables/F FCs to t he Main Board as shown above.

• PF Motor ca bl e (CN13) • PS Unit cab l e (CN 501)

• Wireless LAN Module Cable (CN4: only for L555 Series) • PF Encoder FFC (CN7)

• Ethernet Board cable (CN14: only for L550 Series) • FAX FFC (CN1)

• Panel FFC (CN2) : Secure the ferrite core of the FFC Holder MB and connect to the Main Board through the ferrite core.

2. Route th e CR Motor cable (red) through the rib B of the Frame Base, and then route it through the rib A taking care not to let the CR Motor cable (red) come over the CR Motor cable (black).

3. Twist the CR Motor cable (black) and CR Motor cable (red) twice, and then route them through the hook C of the Main Frame.

4. Route the CR Motor cable (black) and CR Motor cable (red) in the order of hook D of the Main Frame, groove of the FFC Holder, and hook E of the Main Frame.

Disassembly/Reassembly Routing FFCs/cables 54

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Page 55

L565/L566 Series Revision A

PS Unit

PS Unit cableFrame Base

Bottom of Frame Base

Ferrite core

PS Unit cable



Pull out the PS Unit cable from the ho le of the Frame Base first, and then route it through the rib of the Frame Base.



Put the ferrite core into the position shown in the figure above.

Rib Hole

PF Motor

Frame Base

Bottom of Frame Base

Route the PF Motor cable as follows.

1. Pull ou t th e PF Motor cable from the hole of the Frame Base.

2. Install the PF Motor, and secure the PF Motor c able (black) wit h the ri b of the Frame Base, and then route it through the rib of the Frame Base.

PF Motor cable

PF Motor

Rib Hole

Route PF Motor

cable through rib.

Secure PF Motor

cable (black) wi th rib

Head FFC (Routing on the Main Frame)

Aligning Head FFC with CR Encoder FFC

Head FFC

CR Encoder FFC

Align the Head FFC and CR Encoder FFC, and then rout e them through the FFC Holder as shown in the figure above.

Fold here in s i de FFC Holder

Stack the Head FFC over the CR Encoder

FFC to keep the Head F FC on top.

FFC Holder

Head FFC/CR Encode r FFC

Rear

FFC HolderMain Frame

Head FFC/CR Encoder FFC

Head FFC (Routing on the CR Unit)

Left side of CR Unit

CR Encoder FFC

Connector of

CR Encoder

Rib A

Rib B

Head FFC

Connector of Printhead

CR Unit



Route the CR Encoder FFC along the Rib A and connect it to the connector of the CR Encoder.



Route the Head FFC through the rib A and B, and then connect it to the connector of the Printhead.

Disassembly/Reassembly Routing FFCs/cables 55

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Page 56

CHAPTER 3

ADJUSTMENT

Confidential

Page 57

L565/L566 Series

3.1 Required Adjustments

The table from the following page lists the required adjustments depending upon the parts being repaired or replaced. Find the part(s) you removed or replaced, and check which adjustment(s) must be carried out.

 If the EEPROM data cannot be read out from the old Main Board us ing the Adjustment

Program when replacing the Main Board is required, the Waste Ink Pad Assy must be replaced with the Main Board at the same time.

 After all required adjustments are completed, use the “Final check pattern print”

function to print all adjustment patterns for final check. If you find a problem with the printout patterns, carry out the adjustment again.

 When replacing the Main Board, the adjustment should be made after performing the

initial setting.

 In this chapter, the product names are called as follows:

• L550 Series: L550/L551

• L555 Series: L555

 The table items and marks used in the “Required Adjustment List” provided on the

following pages have the following meanings.

• “O” indicates that the adjustment must be carried out.

• “---” indicates that the adjustment is not required.

• The “Mechanism Adjustment” should be performed just after reinstalling or reassembling the part or unit.

• The “Adjustments using the Adjustment Program” need to be performed after reassembling the printer completely.

 If you have removed or replaced multiple parts, make sure to check the required

adjustmen t s for the all parts. And when multiple adjustments must be carried out, be sure to carry out them in the order given in the “Priority” row.

Revision A

Adjustment Required Adjustments 57

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Page 58

L565/L566 Series

Revision A

Table 3-1. Required Adjustment List

Adjustment Type Mechanism adjustment

Priority

Adjustment Item

Purpose

Tray Front Assy

Star Wheel Holder Assy

Paper Guide Front Unit

Printhead

Waste Ink Pad Assy

Retard Roller Assy

Scanner Unit

Part Name

Scanner Motor

PS Unit

PF Driven Pulley Assy

PF Timing Belt

EJ Roller

Hopper

Printout pattern

How to judge

Adjustment program Tool See p66 See p68 See p68

Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace

Checking the Platen

Check if the PG is within the standard.

See " 3. 3.1 Che cking the

Platen Gap (p66)" for

the details.

1 2 3

Gap

CR Belt tension ch eck PF Belt tension check

Check the tension of the CR Timing Belt

Check the tension of the PF Timing Belt

--- --- ---

--- --- --O --- ---

---

--- ---

O --- ---

--- --- ---

--- --- O

--- --- ---

See " 3.3.2 CR/PF Belt

Tension Check (p68)"

for the deta ils.

See " 3.3.2 CR/PF Belt

Tension Check (p68)"

for the details.

--- --- ---

Note "*1":Necessary when the part is replaced at a point in the disassembly procedures other than specified in this manual.

Adjustment Required Adjustments 58

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Page 59

L565/L566 Series

LD Roller Assy

CR Motor

PE Sensor Lever

Main Board

CR Driven Pu lley

Main Frame Assy

Part Name

Paper Guide Upper Assy

CR Unit

CR Timing Belt

Frame Base Assy Replace

PF Roller Unit

PF Motor Assy

Frame Base Replace

Printout pattern

How to judge

Adjustment program Tool See p66 See p68 See p68

Note "*1":Necessary when the part is replaced at a point in the disassembly procedures other than specified in this manual.

Table 3-1. Required Adjustment List

Adjustment Type Mechanism adjustment

Priority

Adjustment Item

Purpose

Remove Replace Remove Replace Remove Replace Remove Replace (Read OK) Replace (Read NG) Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace

Remove Replace Remove Replace

Checking the Platen

Check if the PG is within the standard.

See " 3. 3.1 Che cking the

Platen Gap (p66)" for

the details.

1 2 3

Gap

CR Belt tension ch eck PF Belt tension check

Check the tension of the CR Timing Belt

--- --- ---

--- O ---

--- --- --O O ---

--- --- ---

--- --- --O --- ---

--- --- ---

--- O ---

--- --- O

--- --- ---

See " 3.3.2 CR/PF Belt

Tension Check (p68)"

for the deta ils.

--- --- ---

Revision A

Check the tension of the PF Timing Belt

See " 3.3.2 CR/PF Belt

Tension Check (p68)"

for the details.

Adjustment Required Adjustments 59

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Page 60

L565/L566 Series Revision A

Table 3-2. Required Adjustment List

Adjustment Type Adjustment using the Adjustment Program

Priority 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Adjustment Item

Purpose

Tray Front Assy

Star Wheel Holder Assy

Paper Guide Front Unit

Printhead

Part Name

Waste Ink Pad Assy

Retard Roller Assy

Scanner Unit

Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace

EEPROM

data copy

To copy adjustment values or the like stored on the old Main Board to the new board when the Main Board needs to be replaced.

Initialize Setting Head ID input Ink charge

To write saledestination-specific settings an d the serial number into the Main Board after replacing it. And also to set the MAC address as necessary.

To correct characteristic variation of the replaced Pri nthead by enterin g its Printhea d ID (Head ID).

To fill ink in s id e the new Prin thead to make it ready for print after replacing the Printhead.

Maintenance

counter

To reset the waste ink counter after replacing the Waste Ink Pad Assy.

First dot position

adjustment

To correct the print start position in the CR Unit moving direction through software control.

TOP margin

adjustment

This corrects top margin of printout.

Head angular

adjustment

To correct tilt of the Printhead caused at the installation through software control.

Bi-D adjustment

To correct print start timing in bidirectional printing through software control.

PF/EJ

adjustment

To correct variations in paper feed accuracy to achieve highe r print quali ty.

PF band

adjustment

To correct variations in paper feed accuracy to achieve higher print qual ity in band printing.

Paper skew adjustment

To align print start position at 0-digit side with that at 80-digit side in bidirectional band printing, timing of firing ink droplet is adjusted through software control.

PF deterioration

offset

To reset the counter according to the replaced parts.

CR motor heat

protection

control

To measure and correct the electrical variation of the motor and the power supply board.

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- --- --- O --- --- --- --- --- ---

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- --- --- O O --- --- --- --- ---

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- --- O O O O --- --- --- ---

--- --- --- --- --- --- --- O O --- --- O --- --- --- ---

--- --- O O --- O O O O --- O O --- --- --- ---

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- O --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- O --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O

PF motor heat

protection

control

To measure and correct the electrical va riation of the motor and the power supply board.

Scanner motor heat protection

control

To measure and correct the electrical v ariation of the motor.

Printout pattern

How to judge

Adjustment program Tool

Note "*1": Replacement of the Paper Guide Lower Porous Pad and Waste Ink Pad Assy is necessary.

--- --- --- --- --- --- --- --- ---

--- --- --- --- ---

OOOOOOOOOOOOOOOO

--- --- --- --- --- Ruler Ruler --- --- --- --- --- --- --- --- ---

-2

-1

0 1 2

Examine the misaligned lines printed on the left side of the paper, and enter the number beside the line that is ex actly 5 mm away from the paper edge.

-2-1012

Examine the misaligned lines printed on t op of the paper, and enter the nu mber beside the line that is exactly 5 mm away from the paper edge.

NGOK

Enter the values of the most straight lines.

Examine the printout patterns for each of the four modes, and enter the valu e for the pattern with no gap and overlap for each mode.

OK NGNG



Normal area pattern

Examine the printout patterns and enter the value for the pattern with fewest lines.



Bottom area pattern

Examine the printout patterns and enter the value for the pattern with no overlap and gap between the two rectangles.

Examine th e printout patterns and enter the value for the patt ern with no overlap and gap betwee n the two rectangles.

OK NGNG

Examine the printout pattern and enter the number of the one with the least gap and overlap between the two different colored lines.

---

See " 3.2.2.1 CR

Motor Heat Protection Control / PF Motor Heat Protection Control (p64)" for the

details.

See " 3.2.2.1 CR

Motor Heat Protection Control / PF Motor Heat Protection Control (p64)" for the

details.

See " 3.2.3

Scanner Motor Heat Protection Control (p65)" for

the details.

Adjustment Required Adjustments 60

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Page 61

L565/L566 Series Revision A

Table 3-2. Required Adjustment List

Adjustment Type Adjustment using the Adjustment Program

Priority 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Adjustment Item

Purpose

Scanner Motor

PS Unit

PF Driven Pulley Assy

PF Timing Belt

Part Name

EJ Roller

Hopper

LD Roller Assy

Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace

EEPROM

data copy

To copy adjustment values or the like stored on the old Main Board to the new board when the Main Board needs to be replaced.

Initialize Setting Head ID input Ink charge

To write saledestination-specific settings an d the serial number into the Main Board after replacing it. And also to set the MAC address as necessary.

To correct characteristic variation of the replaced Pri nthead by enterin g its Printhea d ID (Head ID).

To fill ink in s id e the new Prin thead to make it ready for print after replacing the Printhead.

Maintenance

counter

To reset the waste ink counter after replacing the Waste Ink Pad Assy.

First dot position

adjustment

To correct the print start position in the CR Unit moving direction through software control.

TOP margin

adjustment

This corrects top margin of printout.

Head angular

adjustment

To correct tilt of the Printhead caused at the installation through software control.

Bi-D adjustment

To correct print start timing in bidirectional printing through software control.

PF/EJ

adjustment

To correct variations in paper feed accuracy to achieve highe r print quali ty.

PF band

adjustment

To correct variations in paper feed accuracy to achieve higher print qual ity in band printing.

Paper skew adjustment

To align print start position at 0-digit side with that at 80-digit side in bidirectional band printing, timing of firing ink droplet is adjusted through software control.

PF deterioration

offset

To reset the counter according to the replaced parts.

CR motor heat

protection

control

To measure and correct the electrical variation of the motor and the power supply board.

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- --- --- --- --- --- --- O O ---

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- --- --- O O --- --- --- --- ---

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- O O --- O --- --- --- --- --- --- ---

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- O --- --- --- --- --- --- --- --- ---

PF motor heat

protection

control

To measure and correct the electrical va riation of the motor and the power supply board.

Scanner motor heat protection

control

To measure and correct the electrical v ariation of the motor.

Printout pattern

How to judge

Adjustment program Tool

Note "*1": Replacement of the Paper Guide Lower Porous Pad and Waste Ink Pad Assy is necessary.

--- --- --- --- --- --- --- --- ---

--- --- --- --- ---

OOOOOOOOOOOOOOOO

--- --- --- --- --- Ruler Ruler --- --- --- --- --- --- --- --- ---

-2

-1

0 1 2

Examine the misaligned lines printed on the left side of the paper, and enter the number beside the line that is ex actly 5 mm away from the paper edge.

-2-1012

Examine the misaligned lines printed on t op of the paper, and enter the nu mber beside the line that is exactly 5 mm away from the paper edge.

NGOK

Enter the values of the most straight lines.

Examine the printout patterns for each of the four modes, and enter the valu e for the pattern with no gap and overlap for each mode.

OK NGNG



Normal area pattern

Examine the printout patterns and enter the value for the pattern with fewest lines.



Bottom area pattern

Examine the printout patterns and enter the value for the pattern with no overlap and gap between the two rectangles.

Examine th e printout patterns and enter the value for the patt ern with no overlap and gap betwee n the two rectangles.

OK NGNG

Examine the printout pattern and enter the number of the one with the least gap and overlap between the two different colored lines.

---

See " 3.2.2.1 CR

Motor Heat Protection Control / PF Motor Heat Protection Control (p64)" for the

details.

See " 3.2.2.1 CR

Motor Heat Protection Control / PF Motor Heat Protection Control (p64)" for the

details.

See " 3.2.3

Scanner Motor Heat Protection Control (p65)" for

the details.

Adjustment Required Adjustments 61

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Page 62

L565/L566 Series Revision A

Table 3-2. Required Adjustment List

Adjustment Type Adjustment using the Adjustment Program

Priority 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Adjustment Item

Purpose

CR Motor

PE Sensor Lever

Main Board

Part Name

CR Driven Pu lley

Main Frame Assy

Paper Guide Upper Assy

Remove Replace Remove Replace Remove Replace

(Read OK) Replace

(Read NG) Remove Replace Remove Replace Remove Replace

EEPROM

data copy

To copy adjustment values or the like stored on the old Main Board to the new board when the Main Board needs to be replaced.

Initialize Setting Head ID input Ink charge

To write saledestination-specific settings an d the serial number into the Main Board after replacing it. And also to set the MAC address as necessary.

To correct characteristic variation of the replaced Pri nthead by enterin g its Printhea d ID (Head ID).

To fill ink in s id e the new Prin thead to make it ready for print after replacing the Printhead.

Maintenance

counter

To reset the waste ink counter after replacing the Waste Ink Pad Assy.

First dot position

adjustment

To correct the print start position in the CR Unit moving direction through software control.

TOP margin

adjustment

This corrects top margin of printout.

Head angular

adjustment

To correct tilt of the Printhead caused at the installation through software control.

Bi-D adjustment

To correct print start timing in bidirectional printing through software control.

PF/EJ

adjustment

To correct variations in paper feed accuracy to achieve highe r print quali ty.

PF band

adjustment

To correct variations in paper feed accuracy to achieve higher print qual ity in band printing.

Paper skew adjustment

To align print start position at 0-digit side with that at 80-digit side in bidirectional band printing, timing of firing ink droplet is adjusted through software control.

PF deterioration

offset

To reset the counter according to the replaced parts.

CR motor heat

protection

control

To measure and correct the electrical variation of the motor and the power supply board.

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- --- --- --- --- --- --- O --- ---

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- O --- --- --- --- --- --- --- --- ---

O --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

--- O O --- O

OOOOOOO---OOO

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- O --- O O O O O --- --- --- ---

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- O --- O O O O --- --- --- ---

PF motor heat

protection

control

To measure and correct the electrical va riation of the motor and the power supply board.

Scanner motor heat protection

control

To measure and correct the electrical v ariation of the motor.

Printout pattern

How to judge

Adjustment program Tool

Note "*1": Replacement of the Paper Guide Lower Porous Pad and Waste Ink Pad Assy is necessary.

--- --- --- --- --- --- --- --- ---

--- --- --- --- ---

OOOOOOOOOOOOOOOO

--- --- --- --- --- Ruler Ruler --- --- --- --- --- --- --- --- ---

-2

-1

0 1 2

Examine the misaligned lines printed on the left side of the paper, and enter the number beside the line that is ex actly 5 mm away from the paper edge.

-2-1012

Examine the misaligned lines printed on t op of the paper, and enter the nu mber beside the line that is exactly 5 mm away from the paper edge.

NGOK

Enter the values of the most straight lines.

Examine the printout patterns for each of the four modes, and enter the valu e for the pattern with no gap and overlap for each mode.

OK NGNG



Normal area pattern

Examine the printout patterns and enter the value for the pattern with fewest lines.



Bottom area pattern

Examine the printout patterns and enter the value for the pattern with no overlap and gap between the two rectangles.

Examine th e printout patterns and enter the value for the patt ern with no overlap and gap betwee n the two rectangles.

OK NGNG

Examine the printout pattern and enter the number of the one with the least gap and overlap between the two different colored lines.

---

See " 3.2.2.1 CR

Motor Heat Protection Control / PF Motor Heat Protection Control (p64)" for the

details.

See " 3.2.2.1 CR

Motor Heat Protection Control / PF Motor Heat Protection Control (p64)" for the

details.

See " 3.2.3

Scanner Motor Heat Protection Control (p65)" for

the details.

Adjustment Required Adjustments 62

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Page 63

L565/L566 Series Revision A

Table 3-2. Required Adjustment List

Adjustment Type Adjustment using the Adjustment Program

Priority 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Adjustment Item

Purpose

CR Unit

CR Timing Belt

Frame Base Assy Replace

Part Name

PF Roller Unit

PF Motor Assy

Frame Base Re place

Remove Replace Remove Replace

EEPROM

data copy

To copy adjustment values or the like stored on the old Main Board to the new board when the Main Board needs to be replaced.

Initialize Setting Head ID input Ink charge

To write saledestination-specific settings an d the serial number into the Main Board after replacing it. And also to set the MAC address as necessary.

To correct characteristic variation of the replaced Pri nthead by enterin g its Printhea d ID (Head ID).

To fill ink in s id e the new Prin thead to make it ready for print after replacing the Printhead.

Maintenance

counter

To reset the waste ink counter after replacing the Waste Ink Pad Assy.

First dot position

adjustment

To correct the print start position in the CR Unit moving direction through software control.

TOP margin

adjustment

This corrects top margin of printout.

Head angular

adjustment

To correct tilt of the Printhead caused at the installation through software control.

Bi-D adjustment

To correct print start timing in bidirectional printing through software control.

PF/EJ

adjustment

To correct variations in paper feed accuracy to achieve highe r print quali ty.

PF band

adjustment

To correct variations in paper feed accuracy to achieve higher print qual ity in band printing.

Paper skew adjustment

To align print start position at 0-digit side with that at 80-digit side in bidirectional band printing, timing of firing ink droplet is adjusted through software control.

PF deterioration

offset

To reset the counter according to the replaced parts.

CR motor heat

protection

control

To measure and correct the electrical variation of the motor and the power supply board.

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- O O O O --- O O --- --- --- ---

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- O O --- O O O O --- --- --- ---

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- O --- --- O O --- O --- --- ---

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- --- --- O --- --- --- --- O ---

--- --- --- --- --- O O --- O --- --- --- --- --- --- ---

PF motor heat

protection

control

To measure and correct the electrical va riation of the motor and the power supply board.

Scanner motor heat protection

control

To measure and correct the electrical v ariation of the motor.

Printout pattern

How to judge

Adjustment program Tool

Note "*1": Replacement of the Paper Guide Lower Porous Pad and Waste Ink Pad Assy is necessary.

--- --- --- --- --- --- --- --- ---

--- --- --- --- ---

OOOOOOOOOOOOOOOO

--- --- --- --- --- Ruler Ruler --- --- --- --- --- --- --- --- ---

-2

-1

0 1 2

Examine the misaligned lines printed on the left side of the paper, and enter the number beside the line that is ex actly 5 mm away from the paper edge.

-2-1012

Examine the misaligned lines printed on t op of the paper, and enter the nu mber beside the line that is exactly 5 mm away from the paper edge.

NGOK

Enter the values of the most straight lines.

Examine the printout patterns for each of the four modes, and enter the valu e for the pattern with no gap and overlap for each mode.

OK NGNG



Normal area pattern

Examine the printout patterns and enter the value for the pattern with fewest lines.



Bottom area pattern

Examine the printout patterns and enter the value for the pattern with no overlap and gap between the two rectangles.

Examine th e printout patterns and enter the value for the patt ern with no overlap and gap betwee n the two rectangles.

OK NGNG

Examine the printout pattern and enter the number of the one with the least gap and overlap between the two different colored lines.

---

See " 3.2.2.1 CR

Motor Heat Protection Control / PF Motor Heat Protection Control (p64)" for the

details.

See " 3.2.2.1 CR

Motor Heat Protection Control / PF Motor Heat Protection Control (p64)" for the

details.

See " 3.2.3

Scanner Motor Heat Protection Control (p65)" for

the details.

Adjustment Required Adjustments 63

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Page 64

L565/L566 Series

3.2 Adjustment Program

This section provides the operating environment, functions related to safety and privacy policy, and the adjustment item newly added of the Adjustment Program. See "3.1 Required Adjustments (p57)" for the adjustments not explained here.

3.2.1 Operating Environment

The operating environment for the A djustment Program is as follows.

 OS: Windows XP, Vista, 7  Interface: USB

3.2.2 Details of the Adjustment Program

Refer to the guide in the Adjustment Program for the details of the procedure.

3.2.2.1 CR Motor Heat Protection Control / PF Motor Heat Protection Control

Revision A

Purpose To measure t he manufacturing variations of the DC motor s (CR Motor/PF Moto r), Main Board and Power

Supply Board to determine the correction value used for estimating the current values of the motors.

Risks if the adjustment is not correctly made

Procedure 1. Sel ect from the menu of the Adjustment Pr ogram. Check the check box of the re placed parts and press the

Adjustment Program screen

The printer cannot measure the current value of motor correctly, then the heat generation caused by motor drive cannot be estimated accurately either, and which may results in trouble such as incorrect co ntrol of motors when allotting a cool down period according to each heat generation.

In the worst case, excessive heat generation may cause smoke or ignition.

“Execute” button to measure the correction value.

2. The correction value is automatically measured and the measurement value is written to the EEPROM on the Main Board.

Execute button

Check the check box of the replaced parts.

Check the chec k b ox of th e replaced parts.

Execute button

Remarks ---

Adjustment Required Adjustments 64

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Page 65

L565/L566 Series

3.2.3 Scanner Motor Heat Protection Control

Purpose To measure the manufacturing variation of the DC motor (Scan ner) to d et ermin e the co rrect ion valu e used for

estimating the current value of the motor.

Risks if the adjustment is not cor-

rectly made

Procedure 1. Sel ect fro m the menu of the Adjustment Progra m and press the “Perform” button to measur e th e correction

Adjustment Program screen

Because the printer cannot measu re the current value of the motor accurately, even if just a mechanical load with which the Scanner Carriage can operate without any problem is appl ied, the printer cannot control the drive of the motors correctly, which may result in occurrence or generation of scanner fatal error, vibration, or noises.

value.

2. Turn off the printer and turn it back on. After the Scanner Carriage is operated, the correction value is automatically measured and the measurement value is written to the EEPROM on the Main Board.

3. Pre ss th e “Check” button to confirm the written value in the EEPROM is within the standard range.

Revision A

Perform button

Remarks ---

Check button

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3.3 Mechanism Adjustment / Check

This section provides the procedure for the mechanism adjustment and check.

3.3.1 Checking the Platen Gap

This section describes the procedure for checking the platen gap (PG).



This printer does not have any PG adjustment mechanism, however, it is designed so that the platen gap can fall within the expected range if you correctly reassemble the unit (including using the Epson-specified jigs) according to this manual. If the PG cannot fall within the standard range after performing the platen gap check described in this section, first check if the unit is correctly reassembled following the instructions in this manual. Even if the unit is correctly reassembled but the PG still cannot fall within the standard range, replace the unit with a new/refurbished one.

 The standard range of the PG is as follows:

• Standard: 1.8 ± 0.2 mm

 Tools



Thickness gauge: 1.6 mm (x2), 2.0 mm (x2)

 Confirmation procedure

Revision A

When checking the PG, make sure of the following.  Check the PG with new ink cartridges inst alled to the CR Unit, and also with all parts

related to the PG installed to the printer (p 57).

 Move the CR Unit by pulling the CR Timing Belt.  Be careful not to damage the nozzles of the Printhead with the thickness gauge.

Adjustment Required Adjustments 66

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1. Move the CR Unit to the center of the printer.

2. Place the thickness gauges (1.6 mm) on the position A shown in Figure 3-1.

Revision A

80-digit side

0-digit side

Thickness gauges

Figure 3-1. Position of the Thickness Gauge

3. Pull the CR Timing Belt to move the CR Unit to both ends and confirm the CR Unit does not touch the thickness gauges.

4. Move the CR Unit to the center, and place the thickness gauges (1.6 mm) on the position B shown in Figure

3-1.

5. Pull the CR Timing Belt to move the CR Unit to both ends and confirm the CR Unit does not touch the thickness gauges.

6. Move the CR Unit to the center, and place the thickness gauges (2.0 mm) on the position A shown in Figure

3-1.

7. Pull the CR Timing Belt to move the CR Unit to both ends a nd confirm the CR Unit touches the thic kness gauges.

8. Move the CR Unit to the center, and place the thickness gauges (2.0 mm) on the position B shown in Figure

3-1.

9. Pull the CR Timing Belt to move the CR Unit to both ends a nd confirm the CR Unit touches the thic kness gauges.

Note "*1":If the CR Unit comes in contact with the thickness gauges, the PG is s maller than the standard value, therefore, check if the

"*2":If the CR Unit does not come in contact with the thickness gauges, the PG is greater than the s ta ndard value, therefore, check

unit is correctly reassembled. If not, reassemble the unit and perform PG check again. (If the unit is correctly reassembled, replace the unit with a new/refurbished one.)

if the unit is correctly reassembled. If not, reassemble the unit and perform PG check again. (If th e un it is correctly reassembled, replace the unit with a new/refurbished one.)

Adjustment Required Adjustments 67

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L565/L566 Series

3.3.2 CR/PF Belt Tension Check

This section describes the CR/PF Belt tension check.

 This printer is designed so that the each tension of the CR Timing Belt and PF Timing

Belt fall within the expected range if you correctly reassemble the unit according to this manual. However, deformation of any related part(s) can cause improper tension of the belt. In such case, replace the unit with a new/refurbished one.

 The standard tension range is as follows:

• CR Timing Belt: 9 ± 1 N

• PF Timing Belt: 5 ± 2.5 N

 Tools

Sonic tension meter (Parts code: 1294120)

 

Plastic tweezers

 Confirmation procedure

When performing the CR/PF Belt tension check, make sure of the following.  Bring the microphone of the sonic tension meter withi n 5 mm from the timing bel t but do

not let it touch the belt .

 Flip the timing belt as weak as the sonic tension meter can measure it.  Be careful not to damage the timing belt when flipping it with the plastic tweezers.

Revision A

Checking the CR Timing Belt Tension

Perform the CR Belt tension check after performing " 3.3.1 Checking the Platen Gap (p66)" .

1. Move the CR Unit to 0-digit side.

2. Set the following parameters to the sonic tension meter:

Weight: 1.1 g/m

 

Width: 3 mm



Span: 326 mm

3. Bring the microphone of the sonic tension meter close to the position shown in Figure 3-2.

4. Press the “MEASURE” button of the sonic tension meter and flip the upper of the CR Timing Belt with plastic tweezers and m easure the tension of the belt three times.

5. Check the average of the measured values falls within the standard range.



Within the standard range:the CR Timing Belt tensio n check is complete.



Out of the standard range: replace the unit with a new/refurbished one.

CR Timing Belt Measurement position

Figure 3-2. Checking the CR Timing Belt Tension

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Checking the PF Timing Belt Tension

Perform the PF Belt tension check before installing the PF Scale and the PF Encoder Sensor.

1. Set the following parameters to the sonic tension meter:

Weight: 1.2 g/m

 

Width: 3.2 mm



Span: 29 mm

2. Bring the microphone of the sonic tension meter close to the position shown in Figure 3-3.

3. Press the “MEASURE” button of the sonic tension meter and flip the lower of the PF Timing Belt with plastic tweezers and m easure the tension of the belt three times.

4. Check the average of the measured values falls within the standard range.



Within the standard range: the PF Timing Belt tension check is complete.



Out of the standard range: reinstall the " PF Driven Pulley Assy / PF Timing Belt (p48)", and then perform the PF

Timing Belt Tension Check again.

Left side

PF Driven Pulley Assy PF Timing Belt

Revision A

Measurement position

Figure 3-3. Checking the PF Timing Belt Tension

If not within the standard though performing the PF Timing Belt Tension Check twice, replace the unit with a new/refurbished one.

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CHAPTER 4

MAINTENANCE

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L565/L566 Series

4.1 Overview

This section provides information to maintain the p rinter in its op timum condition.

4.1.1 Cleaning

Except for the Printhead, there are no other mechanical parts or units that require periodic cleaning. However, if need arises, clean the component observing the following instructions.

 Instructions for cleaning

Exterior parts such as housing



Wipe dirt off with a soft clean cloth moistened with water. For glossy or transparent parts, use of unwoven cloth is recommended to avoid scrat ching those parts.



Inside of the printer Remove paper dust with a vacuum cleaner.



Rubber or plastic rollers such as an LD roller used to feed paper If paper dust adhered to the rollers decreases the frictional force of the rollers and the rollers cannot properly feed paper, wipe off the paper dust with a soft cloth moistened with diluted alcohol.

 Instructions for cleaning ink stains

Wipe the stains off with a cloth wrung out of diluted alcohol.

Revision A

 Do not use alcohol for cleaning the transparent parts. Doing so may cause them to get

cloudy.

 When wiping paper dust off the LD Roller, be careful not to rub against the surface

asperity.

 To minimize the effect on the parts, use diluted alcohol such as 70% diluted ether.  After using alcohol for cleaning, make sure to wipe the part off with a soft dry dust-free

cloth to remove alcohol traces fully.

4.1.2 Lubrication

The type and amount of the grease used to lubricate the printer parts are determined based on the results of the internal evaluations. Therefore, refer to "4.2 Lubrication Points and Instructions (p72)" for the repairing procedures below, and apply the specified type and amount of the grease to the specified part of the printer mechanism.

"4.2 Lubrication Points and Instructions (p72)" also provides information about whether or not the parts which

require lubrication are supplied as ASP and the lubrication st atus when supplied as ASP. For the parts which are not supplied as ASP, i f t he ir move me nt is not smooth enough, check their lubri cat io n s tat us and lubricate them if necessary.

 Grease

Type Name EPSON Part Code Supplier

Grease G-45 1033657 EPSON Grease G-71 1304682 EPSON Grease G-74 1409257 EPSON

 Tools

Name Availability EPSON Part Code

Injector O * ---

Brush O * ---

Flux dispenser O * 1049533

Note *: Use tools whose specifications are specified in "4.2 Lubrication Poi nts and Instructions (p72)".

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4.2 Lubrication Points and Instructions

ADF Base

ADF Frame Assy

(2)Application Point

<Part supply as ASP> Supplied as the

ADF Unit

Lubricated <Lubrication Point>

1. Contact points (x 2) on the ADF Base with the Combination Gear

24.9.6.

2. Shaft on the ADF Frame Assy (x9)

<Type> G-71

1. 4 mm

2. Appropriate amount



Apply with injector.



After applying wi th injector, spread it with brush for whole shaft.

Section A (See Cross-section view.)

Cross-section of section A

<Part supply as ASP> Supplied as the S ca n ne r

Unit <Lubrication status when

supplied as ASP> Lubricated

<Lubrication Point> Contact points (x6) on the

Scanner Carriage with the CIS Module Unit

<Type> G-74

<Application Amount> Appropriate amount (x6)



Apply with flux dispenser.



Stir G-74 before use.



For section A, apply grease over the area shown in the Crosssection view.

(1)Application Point

Scanner Unit

Figure 4-1. Lubrication of the ADF Frame Assy

<Part sup ply as ASP> Yes <Lubrication status when

supplied as ASP> Not lubricated

<Lubrication Point> Contact point of the

Scanner Unit and the printer

<Type> G-71

0.02 g <Remarks>

Apply with injector, then spread it all over the entire internal circumference of the bearing.

Bevel Gear Shaft 10.4

<Part supply as ASP> Yes <Lubrication status when

supplied as ASP> Not lubricated

<Lubrication Point> Shaft on the Bevel Gear

Shaft 10.4 <Type>

G-71 <Application Amount>

Appropriate amount <Remarks>



Apply with injector.



Lubricate before attaching the part.

CIS Module Unit

Scanner Carriage

Application Point

Section A (See Cross-section view.)

Spread it all over internal circumference

Application Point

Figure 4-2. Lubrication of the Scanner Unit Figure 4-3. Lubrication of the Bevel Gear Shaft 10.4

Application Point

Figure 4-4. Lubrication of the Scanner Carriage (1)

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L565/L566 Series Revision A

Grease spreading procedure

Enlarged fi gu r e

Apply on the groove

Scanner Carriage

Application Point

<Part supply as ASP> Supplied as the Scanner

Unit <Lubricat i o n status when

supplied as ASP> Lubricated

<Lubrication Point> On gap (x4) on the bottom

of the Scanner Carriage <Type>

G-45 <Application Amount>

0.01 g x 4 points <Remarks>



Apply grease on inner on the groove



Be careful not to let grease flow over.

Combination gear 19.2,10.8 Combination gear 18.4.9.66

6 mm

Cross-section

4 mm

Scanner Carriage

Cross-section

1. Application Point

2. Application Point

<Part supply as ASP> Supplied as the Scanner Unit <Lubrication status when

supplied as ASP> Lubricated

Gear sections (x2) on the

1. Pinion Gear of the Combination G ear 18 .4. 9.66

Shaft hole of the Combination G ear 18 .4. 9.66

Shaft hole of the Combination G ear 19 .2. 10. 8

<Type> G-45

1. 0.01 g x 2 points

2.3. 0.01 g

1. Apply with injector.

2.3. After applying with

injector, spread it over the entire inner surface the shaft hole shown in the figure.



Be careful not to let grease flow over.

Guide rail Cross-section: Application Point

Head

Front side Rear side

Guide rail Cross-section: Spreading procedure

Section A

Section B Section C

Figure 4-5. Lubrication of the Scanner Carriage (2)



After applying the grease , fol low th e proc edure below to spread it with brus

1. Spread the grease from the center of the Guide rail to the o rigin position side with brush.

2. Spread the grease for the Guide rail A from the Drive Gear side to the origin position si de w ith brush.

3. Spread the grease for the Guide rail B from the origin position side to the Drive Gear side with brush.

4. Spread the grease for the Guide rail C from the Drive Gear side to the origin position si de w ith brush.

Scanner Housing Lower

Guide rail

Origin position side

Figure 4-6. Lubrication of Combination Gear 14.4.9.66/Combination Gear 19.2.10.8

<Part supply as ASP> Supplied as the Scanner

Rear side: Hook Front side: Rib

Unit <Lubricat i o n status when

supplied as ASP> Lubricated

<Lubrication Point> Guide rail of the Scanner

Housing Lower (x6) <Type>

G-45 <Application Amount>

0.03 g x 6 points <Remarks>



Do not ap ply dir ectly on the head of the Guide rail.



Apply with injector.



Be careful not to let grease flow over.



Keep the grease spreading procedures.

<Part supply as ASP> Supplied as the Printer

Mechanism <Lubrication status when

supplied as ASP> Lubricated

<Lubrication Point> Ribs (x12) and ho ok s (x 6)

on the Frame Bas e (Contact points of the EJ Roller)

<Type> G-74

<Application Amount> Appropriate amount



Apply with flux dispenser.



Stir G-74 before use.

Front side Rear side

Drive Gear side

Figure 4-7. Lubrication of the Scanner Housing Lower

Application Point

Frame Base

Figure 4-8. Lubrication of the Frame Base (1)

Application Point

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L565/L566 Series Revision A

Apply grease on sides.

Frame Base

<Part supply as ASP> Supplied as the Printer

Mechanism <Lubricat i o n status when

supplied as ASP> Lubricated

1. Contact points (x2) on the Frame Base with the Hopper

2. Contact points (x7: only Multifunction Printer) on the Frame Base with the Stacker Assy

<Type>

1. G-71

2. G-74

<Application Amount> Appropriate amount



Apply with flux dispenser.



Stir G-74 before use.

Apply greas e on the groove

Apply grease on the groove

Frame Base

<Part supply as ASP> Supplied as Printer

Mechanism <Lubrication status when

supplied as ASP> Lubricated

<Lubrication Point> Contact point (x3) on the

EJ Roller with the Frame Base

<Type> G-71

<Application Amount> Appropriate amount



Apply with injector.



Apply grease along the groove on the Frame Base.

Top: Multifunction Printer

Apply grease on ribs

Bottom: Multifunction Printer

1. Application Point

2. Application Point

Apply grease on ribs

Rear left

Apply grease on rib

Figure 4-10. Lubrication of the Frame Base (3)

Apply inside the groove

Rear right

Apply grease on rib

Application Point

Apply inside the groove

<Part supply as ASP> Supplied as the Printer

Mechanism <Lubrication status when

supplied as ASP> Lubricated

<Lubrication Point> Contact points (x4) on the

Frame Base wit h th e Pap er Support Assy

<Type> G-74

<Application Amount> Appropriate amount



Apply with flux dispenser.



Stir G-74 before use.

Frame Base

Apply grease on ribs

Figure 4-9. Lubrication of the Frame Base (2)

Apply grease on both sides of dowels

Application Poin

Figure 4-11. Lubrication of the Frame Base (4)

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Main Frame Assy

<Part supply as ASP> Supplied as the Printer

Mechanism <Lubricat i o n status when

supplied as ASP> Lubricated

1. Contact point (x 1) on the upper side of the Main Frame Assy with the CR Unit

2. Contact points (x4) on the lower side of the Main Frame Assy with the CR Unit

<Type> G-71

<Application Amount> Appropriate amount

<Remarks> Apply with injector.

Hopper

<Part supply as ASP> Yes <Lubrication status when

supplied as ASP> Not lubricated

<Lubrication Point> Contact point on the

Hopper with the Frame Base

<Type> G-74

<Application Amount> Appropriate amount



Apply with flux dispenser.



Stir G-74 befor e use .

CR Driven Pulley Holder

<Part supply as ASP> None <Lubricat i o n status when

supplied as ASP>

--<Lubrication Point>

On the bearings (x2) of the

CR Driven Pulley on the CR Driven Pulley Holder

2. Contact points (x6) on the groove of the CR Driven Pulley Holder with the Main Frame

<Type> G-71

<Application Amount> Appropriate amount



Apply with injector.



Check the lubrication condition and apply grease if necessary.

Frame Base

CR Unit

Figure 4-12. Lubrication of the Main Frame Assy

LD Roller Assy

EJ Roller Gear

Application Point

<Part supply as ASP> Supplied as the LD Roller

Shaft <Lubricat i o n status when

supplied as ASP> Not lubricated

<Lubrication Point> Cam of the contact point

with the Hopper/Paper Back Lever (x2)

<Type> G-71

1 mm x Appropriate

amount <Remarks>



Apply with injector.



Apply before attaching the LD Roller Assy.



After applying to th e specified position, rotate the EJ Roller Gear to spread the grease.

Application Point

Figure 4-13. Lubrication of the Hopper

Frame Base

EJ Roller

Application Point

Yes <Lubrication status when

supplied as ASP> Not lubricated

<Lubrication Point> Contact point (x1 on the

shaft) on the EJ Roller with the Frame Base

<Type> G-71

0.06 g <Remarks>



Apply with injector.



Lubricate before attaching the part.

1. Application Point

2. Application Point

Figure 4-14. Lubrication of the CR Driven Pulley Assy

<Part supply as ASP> Yes <Lubricat i o n status when

supplied as ASP> Not lubricated

EJ Roller Gear

Application Point

<Lubrication Point> Shaft on the EJ Roller

Gear <Type>

G-71 <Application Amount>

1 mm x 1 circle



Using injector, apply grease along the tier on the shaft.



Lubricate before attaching the part.

Figure 4-16. Lubrication of the EJ Roller Figure 4-17. Lubrication of the EJ Roller Gear

Figure 4-15. Lubrication of the LD Roller Assy

Maintenance Lubricatio n Points and Instructions 75

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L565/L566 Series Revision A

<Part sup ply as ASP> Yes <Lubrication status when

supplied as ASP> Not lubricated

Paper Back L eve r

Contact points (x2) on the Paper Back Lever with the Frame Base

<Type> G-71

0.06 g x 2 points <Remarks>



Apply with injector.



Lubricate before attaching the part.

Application Point

Figure 4-18. Lubrication of the Paper Back Lever

Maintenance Lubricatio n Points and Instructions 76

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CHAPTER 5

APPENDIX

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L565/L566 Series

5.1 Connector Diagram

Cable connections of this printer are shown below. For the function differences of each model, refer to " Function List According to Models (p34)".

ADF / Scanner Unit

SCN Motor

Revision A

CR Unit

Printhead

CR Motor

CN102

CR Encoder

PE Sensor

CN13CN12

PF Motor

CN1

CN61 CN11

Main Board

CN501 CN14

PS Board

CN1

Ethernet Board

CN2

CIS

CN8

CN3

CN4

CN7

CN1

FAX Board

Paper sensor

CN2

Panel Unit

Panel Board

CN1

USB

WiFi Board

PF Encoder

LCD

AC in

Figure 5-1. Connector Diagram

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L565/L566 Series

5.2 Points to be checked before packing the printer

To avoid the trouble, s uch as ink leaks. Products need to be pa cke d following to the procedure mentioned be lo w.

 “Highland” means that applied to the customer who is in the place where the altitude

difference with service center is over 1, 000m asl .

 In case of the customer who is in less than 1000m asl , “Lowland” is applied.

 In the case of Ventilation Film less Ink Tank

Item Highland Lowland Note

1 Amount of ink in Ink Tank Full Not Full Full;Fill ink up to upper limit line

Not Full;An original amount of ink is kept

2 Porous Pad Attach Not Attach Attach on the Ventilation hole



Attach Porous Pad on the Ventilation hole.(In the case of Ventilation Film less Ink Tank).

Revision A

Porous Pad

Figure 5-2. Attaching the Item

 Size of Porous Pad is as follows

Size of Porous Pad : H 35mm×W 120mm×D 8mm

 Important points when attaching the Porous Pad

1. Attach the Porous Pad on the Ventilation hole as fig1.

2. The height positions of Porous Pad is almost the same as the air chamber in Ink Tank as fig2. If the Poro us Pad is atta ched more up remarkly than the air chamber , there is the risk that t he tube becomes

kink because the Porous Pad pushes the curved part of the tube as fig4.

3. Attach the Porous Pad noting that Porous Pad covers all Ventilation holes of Ink Tank as fig3.

Tank

Pad

fig3

Ventilation

hole

fig2fig1

Air Chamber

fig2

Appendix Points to be checked before packing the printer 79

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L565/L566 Series

 Important points when hanging the Ink Tank to product’s main body

1. Set the tube to become loose curved as much as possible(Let the tube loose on the right hand) as fig4.

If curve of the tube is sharp, it might make the tube kink as fig5.

Revision A

fig4

GOOD(Loose)

fig5

BAD(Sharp)

 Key point when transporting pr oducts Never place the printer upright after filling ink, otherwise ink may leak or the printer does

not print correctly.

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L565/L566 Series

5.3 Protection for Transportation

This secti on describes the cautions for packing the printer before returning it to the user.

5.3.1 Securing the CR Unit

 Purpose

To prevent damaging the Change Lever by shock during transportation.

 Risks if it is not performed

Fatal error caused by the damage of the Change Lever.

 Preparation

Prepare a piece of strong tape



Length: 180 mm, width: 14 mm, fold one end 5 ± 2 mm.

 Method

In order to prevent damaging the Change Lev er, the CR Unit should be secured at the position indicated in Step 2. Therefore, when securing the CR Unit with strong tape, hold the Timing Belt to keep the position of the CR Unit as is and avoid the CR Unit from moving to the 0-digit side.

1. Turn of f the printer to set the CR Unit to its home position.

Revision A

2. Pull the C R Timing Belt, and move the CR Unit to the 80-digit side slightly so that the CR Unit can touch the side of the tip on the Change Lever.

3. Attach the not-folded end of strong tape on the bottom of the CR Unit.

4. Attach the strong tape on to the Housing Right, and secure the CR Unit.

Strong tape

Housing Right

CR Unit

Align the bottom

of the CR Unit.

Folded ends

CR UnitChange Leve r

Figure 5-3. Securing the CR Unit

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L565/L566 Series

5.3.2 Securing the Paper Support / Paper Support Sub

 Purpose

To prevent damaging the Paper Support/Paper Support Sub by the shock during transportation.

 Risks if it is not performed

The Paper Support/P aper Su ppor t Sub will be scratched and the abra si on p owder will be produced due to the shock during transportation.

 Preparation

Prepare two pieces of strong tape



Length: 65 mm, width: 22 mm, fold one end 5 ± 2 mm.

 Method



Attach strong tape along the shapes of the Tank Assy as shown in Fig5-4 to Secure the Stacker Cover with strong tape (x2)

Revision A

Strong tape

Housing Left

Folded ends

Figure 5-4. Securing the Paper Support / Paper Support Sub

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L565/L566 Series

5.3.3 Securing the Ink Supply Tank Assy/Top Cover

 Purpose

To prevent damage on the Ink Supply Tank Assy/Top Cover from shock during transportation.

 Risks if it is not performed

Damage on the Ink Supply Tank Assy/Top Cover.

 Preparation

Ink Supply Tank Assy



Prepare a piece of strong tape (length: 160 mm, width: 22 mm, fold one end 5 mm).



Top Cover Prepare two pieces of strong tape (length: 65 mm, width: 22 mm, fold one end 5 mm).

 Method



Ink Supply Tank Assy Attach strong tape along the s hapes of the Ta nk Assy as show n in Fig.5-5 t o Secure the Fr ame Base and Ink S upply Tank Assy with strong tape .



Top Cover Attach strong tape along t he s hap es of th e Tank As sy as shown in Fig.5-5 to Secure the Ink S upp ly Tan k A s sy and Top Cover with strong tape (x2).

Revision A

Right side

Ink Supply Tank Assy

140mm

20mm

Frame Base

Folded ends

Figure 5-5. Securing the Ink Supply Tank Assy

Housing Righr

Ink Supply Tank Assy

Top Cover

Folded ends

Figure 5-6. Securing the Top Cover

Appendix Protection for Transportation 83

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Epson L565, L566 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TROUBLESHOOTING

1.1 Troubleshooting

1.1.1 Troubleshooting Workflow

1.2 Power-On Sequence

1.3 Fatal Error Code List

1.3.1 Displaying the Fatal Error Code

1.3.2 Printer Fatal Error Code

DISASSEMBLY/REASSEMBLY

2.1 Overview

2.1.1 Tools

2.1.2 Jigs

2.1.2.1 Making the Spring Hook Jig

2.1.3 Locations of the Parts/Units

2.1.4 Standard Operation Time for Servicing the Product

2.1.5 Checks and Precautions before Disassembling

2.1.5.1 Factors which Affect the Print Quality

2.1.5.2 Factors which Affect the Safety of Service Personnel such as Ink Leakage during Operation

2.2 Disassembly/Reassembly Procedures

2.2.1 Disassembly Flowchart

2.2.1.1 Printer Mechanism parts

2.2.1.2 Unit/Assy

2.2.2 Disassembly Flowchart (Printhead/Mai n Bo ard)

2.3 Detailed Disassembly/Reassembly Procedure for each Part/Unit

2.4 Routing FFCs/cables

ADJUSTMENT

3.1 Required Adjustments

3.2 Adjustment Program

3.2.1 Operating Environment

3.2.2 Details of the Adjustment Program

3.2.2.1 CR Motor Heat Protection Control / PF Motor Heat Protection Control

3.2.3 Scanner Motor Heat Protection Control

3.3 Mechanism Adjustment / Check

3.3.1 Checking the Platen Gap

3.3.2 CR/PF Belt Tension Check

MAINTENANCE

4.1 Overview

4.1.1 Cleaning

4.1.2 Lubrication

4.2 Lubrication Points and Instructions

APPENDIX

5.1 Connector Diagram

5.2 Points to be checked before packing the printer

5.3 Protection for Transportation

5.3.1 Securing the CR Unit

5.3.2 Securing the Paper Support / Paper Support Sub

5.3.3 Securing the Ink Supply Tank Assy/Top Cover