EPSON L1455, ET-16500 Service Manual

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SERVICE MANUAL

Color Inkjet Printer

Epson L1455

Epson ET-16500

CONFIDENTIAL

SEMF16-001

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Notice:

by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.

 All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be

detected, SEIKO EPSON would greatly appreciate being informed of them.

 The contents of this manual are subject to change without notice.  The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this

manual or the consequences thereof.

EPSON is a registered trademark of SEIKO EPSON CORPORATION.

Note :Other product names used herein are for identification purpose only and may be trademarks or r egistered

trademarks of their respective owners. EPSON disclaims any and all rights in those marks.

Printer CS Quality Assurance Department

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Safety Precautions

All safety procedures described here shall be strictly adhered to by all parties servicing and maintaining this product.

DANGER

Strictly observe the following cautions. Failure to comply could result in serious bodily injury or loss of life.

1. Always disconnect the product from the power source and peripheral devices when servicing the product or performing maintenance.

2. When performing works described in this manual, do not connect to a power source until instructed to do so. Connecting to a power source causes high voltage in the power supply unit and some electronic components even if the product power switch is off. If you need to perform the work with the power cable connected to a power source, use extreme caution to avoid electrical shock.

WARNING

Strictly observe the following cautions. Failure to comply may lead to personal injury or loss of life.

1. Always wear protective goggles for disassembly and reassembly to protect your eyes from ink in working. If any ink gets in your eyes, wash your eyes with clean water and consult a doctor immediately.

2. When using compressed air products; such as air duster, fo r cleaning during repair and maintenance, the use of such products containing flammable gas is prohibited.

PRECAUTIONS

Strictly observe the following cautions. Failure to comply may lead to personal injury or damage of the product.

1. Repairs on Epson product should be performed only by an Epson certified repair technician.

2. No work should be performed on this product by persons unfamiliar with basic safety knowledge required for electrician.

3. The power rating of this product is indicated on the serial number/rating plate. Never connect this product to the power source whose voltages is different from the rated voltage.

4. Replace malfunctioning components only with those components provided or approved by Epson; introduction of second-source ICs or other non-approved components may damage the product and void any applicable Epson warranty.

5. The capacitors on the Main Board may be electrically charged right after the power turns off or after driving motors which generates counter electromotive force such as when rotating the PF Roller or when moving the CR Unit. There is a risk to damage the Main Board if the Head FFC is short-circuited with the capacitors on the Main Board electrically charged, therefore, after the power turns off or after motors are driven, leave the printer untouched for approximately 30 seconds to discharge the capacitors before starting disassembly/ reassembly.

6. To prevent the circuit boards from short-circuiting, be careful about the following when handling FFC or cables.



When handling FFC, take care not to let the terminal section of FFC touch metal parts.

 When connecting cables/FFC to the connectors on circuit boards, connect them straight to the connectors to avoid

slant insertion.

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7. In order to protect sensitive microprocessors and circuitry, use static discharge equipment, such as anti-static wrist straps, when accessing internal components.

8. Do not tilt this product immediately after initial ink charge, especially after performing the ink charge several times. Doing so may cause ink to leak from the product because it may take some time for the waste ink pads to completely absorb ink wasted due to the ink charge.

9. Never touch the ink or wasted ink with bare hands. If ink comes into contact with your skin, wash it off with soap and water immediately. If you have a skin irritation, consult a doctor immediately.

10. When disassembling or assembling this product, make sure to wear gloves to avoid injuries from metal parts with sharp edges.

11. Use only recommended tools for disassembling, assembling or adjusting the printer.

12. Observe the specified torque when tightening screws.

13. Be extremely careful not to scratch or contaminate the following parts.

Nozzle plate of the printhead

  CR Scale  PF Scale  Coated surface of the PF Roller  Gears  Rollers  LCD  Scanner Sensor  Exterior parts

14. Never use oil or grease other than those specified in this manual. Use of different types of oil or grease may damage the component or give bad influence on the printer function.

15. Apply the specified amount of grease described in this manua l .

16. Make the specified adjustments when you disassemble the printer.

17. When cleaning this product, follow the procedure described in this manual.

18. When transporting this product after filling the ink in the printhead, pack the printer without removing the ink cartridges in order to prevent the printhead from drying out.

19. Make sure to install antivirus software in the computers used for the service support activities.

20. Keep the virus pattern file of antivirus software up-to-date.

21. When disassembling/reassembling this product, if you find adhesive power of the double-sided tape which secure the parts or FFC is not enough, replace the tape with new one and attach it correctly to the specified points where the parts or FFC should be secured.

22. Unless otherwise specified in this manual, the labels attached on the returned product should be transferred to the corresponding attachment positions on the new one referring to the labels on the returned product.

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About This Manual

This manual, consists of the following chapters, is intended for repair service personnel and includes information necessary for properly performing maintenance and servicing the product.

CHAPTER 1. TROUBLESHOOTING

Describes the step-by-step procedures for the troubleshooting.

CHAPTER 2. DISASSEMBLY / REASSEMBLY

Describes the disassembly/reassembly procedures for main parts/units of the product, and provides the standard operation time for servicing the product.

CHAPTER 3. ADJUSTMENT

Describes the required adjustments for servicing the product.

CHAPTER 4. MAINTENANCE

Describes maintenance items and procedures for servicing the product.

CHAPTER 5. APPENDIX

Provides the following additional information for reference:

• Connector Diagram

• Protection for Transportation

Symbols Used in this Manual

Various symbols are used throughout this manual either to provide additional information on a specific topic or to warn of possible danger present during a procedure or an action. Pay attention to all symbols when they are used, and always read explanation thoroughly and follow the instructions.

Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed, could result in serious injury or loss of life.

Indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed, could result in bodily injury, damage or malfunction of equipment.

May indicate an operating or maintenance procedure, practice or condition that is necessary to accomplish a task efficiently. It may also provide additional information that is related to a specific subject, or comment on the results achieved through a previous action.

For Chapter 2 “Disassembly/Reassembly”, symbols other than indicated above are used to show additional information for disassembly/reassembly. For the details on those symbols, see "2.3 Disassembly/Reassembly

Procedures (p46)".

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Revision Status

Revision Date of Issue Description

A June 3, 2016 First Release

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Epson L1455 / ET-16500 Revision A

Contents

Chapter 1 Troubleshooting

1.1 Troubleshooting....................................................................................................................................................... 10

1.1.1 Troubleshooting Workflow ............................................................................................................................ 10

1.2 Power-On Sequence ................................................................................................................................................ 13

1.3 Fatal Error Code List............................................................................................................................................... 15

1.4 Status sheet ............................................. ..................................... ............................................................................ 20

1.4.1 Start method of Service Support Mode .................................................... 20

1.4.2 Description of Status sheet (Non-disclosed information to user)................................................................... 21

Chapter 2 Disassembly/Reassembly

2.1 O verview ................................................................................................................................................................. 24

2.1.1 Tools ............................................................................................................................................................... 24

2.1.2 Jigs .................................................................................................................................................................. 24

2.1.3 Standard Operation Time for servicing the product ....................................................................................... 25

2.1.4 Checks and Precautions before Disassembling .............................................................................................. 29

2.1.4.1 F actors which Affect th e Print Qu ality .................................................................................................. 29

2.1.4.2 F actors which Affect th e Safety of Servi ce Personnel such as Ink Leakage during Operation ............ 32

2.1.4.3 How to remove the CISS system ........................................................................................................... 34

2.1.4.4 Discharging procedure........................................................................................................................... 42

2.2 Common cautions when disassembling/reassembling the Product......................................................................... 43

2.3 D isassembly/Reassembly Procedures ..................................................................................................................... 45

2.3.1 Functional differences between models and component parts....................................................................... 45

2.3.2 Disassembly Flowchart................................................................................................................................... 47

2.3.2.1 Housing Part ................................................................. ......................................................................... 48

2.3.2.2 CISS System/Print Head Part ................................. ............................................................................... 49

2.3.2.3 Printer Mechanism Part ................................. ..................................... ................................................... 50

2.4 Detailed Disassembly/Reassembly Procedure for each Part/Unit........................................................................... 54

2.5 Routing FFCs/cables ............................................................................................................................................... 65

Chapter 3 Adjustment

3.1 Required Adjustments ............................................................................................................................................. 71

3.2 D etails of Adjustments ............................................................................................................................................ 78

3.2.1 PF/CR Timing Belt Tension Measurement .................................................................................................... 78

3.2.1.1 PF Timing Belt Tension Measurement.................................................................................................. 79

3.2.1.2 CR Timing Belt Tension Check............................................................................................................. 80

3.2.2 PG Adjustment ............................................................................................................................................... 81

3.2.2.1 PG Adjustment procedure...................................................................................................................... 81

3.2.2.2 Preparation ............................................................................................................................................. 82

3.2.2.3 PG adjustment procedure....................................................................................................................... 85

3.2.2.4 Checking the Platen Gap........................................................................................................................ 87

3.2.3 Touch Panel Adjustment ................................................................................................................................ 88

Chapter 4 Maintenance

4.1 Cleaning................................................................................................................................................................... 93

4.1.1 Cleaning the CR Unit ..................................................................................................................................... 93

4.1.2 Cleaning the Exterior Parts/inside of the printer ............................................................................................ 94

4.2 Lubrication .............................................................................................................................................................. 95

4.3 Lubrication Points and Instructions......................................................................................... ................................ 96

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Epson L1455 / ET-16500 Revision A

Chapter 5 Appendix

5.1 Connector Diagram ............................................................................................................................................... 100

5.2 P rotection for Transportation ................................................................................................................................ 101

5.2.1 Securing the CR Unit.................................................... ... ..................................... ........................................ 101

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CHAPTER 1

TROUBLESHOOTING

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Epson L1455 / ET-16500

 This flowchart is compiled based on the following contents.

• Our experience regarding the quality problem

• ESK’s repair data

• Printer Mechanism specification for L1455/ET-16500

 If the reason for the return is evident, first check the phenomenon user claims recurs,

then proceed to the troubleshooting.

What is returned reason?

Standby condition

Is printing operation

finished without error?

Start

Turn on the printer

(p 11)

(p 12)

Copy an image

*: In case of “Not Trouble Found”, check fatal error code.

(p 12)

ADF/Scanner

unit failure

Printer failure only

Yes

Does printer turn on the

power?

Is Power-on sequence

finished without error?

Print check pattern

Is printing operation

finished without trouble?

Is scanning operation

finished without

trouble?

Is ADF operation finished

without trouble?

Copy an image by ADF

ADF failure?

Finish

1.1 Troubleshooting

This section describes the troubleshooting workflow.

1.1.1 Troubleshooting Workflow

The following page describes the troubleshooting workflow. Follow the flow when troubleshooting problems.

Revision A

Figure 1-1. Troubleshooting Workflow (1)

Troubleshooting Troubleshooting Workflow 10

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Epson L1455 / ET-16500 Revision A

The power-on

sequence does not start (p 10)

No Power

[Presumable Cause]

• Power Supply Unit damage

• Main Board damage

• Panel Unit damage

[Major Troubleshooting]

• Power Supply Unit replacement

• Main Board replacement

• Panel Unit replacement

* : If the printer can turn on but turns

off right away, the protection circuit may cut off the power due to an error such as a circuit failure.

Please refer to " 1.3 Fatal Error

Code List (p15)"for

troubleshooting.

Fatal error

Error is indicated during power-on sequence (p 10)

Maintenance error

[Occurrence Condition]

This error occurs when maintenance counter in EEPROM exceeds the specified value.

[Major Occurrence Timing]

• Power-on timing

• Print start timing

• Paper eject timing

• Cleaning timing

• Ink cartridge replacement timing

[Major Troubleshooting]

• Replace Maintenance Box

• Paper Guide Lower Porous Pad replacement

• Maintenance counter reset (only Paper Guide Lower Porous Pad)

No Maintenance Box error

[Occurrence Condition]

This error occurs when Maintenance Box is not installed.

[Major Occurrence Timing]

• At power-on

• Maintenance Box monitoring timing

[Major Troubleshooting]

Turn the printer off once and install Maintenance Box again, and turn the power on.

Maintenance Box detection

[Occurrence Condition]

This error occurs when Maintenance Box data is incorrect or it is not recognized correctly.

[Major Occurrence Timing]

• Power-on timing

• Maintenance Box replacement

• Maintenance Box monitoring

[Major Troubleshooting]

• Remove and reinstall

• Maintenance Box replacement

• Relay Board CSIC Terminal

• Relay Board Assy replacement

• Relay Board FFC replacement

• Main Board replacement

error

timing timing

Maintenance Box

replacement

Ink End error

[Occurrence Condition]

This error occurs when ink in Ink counter reaches ink end level.

[Major Occurrence Timing]

• Power-on timing

• Print start timing

• Print timing

• Cleaning timing

[Major Troubleshooting]

Refill ink and reset ink counter by panel.

Cover open error

[Occurrence Condition]

This error occurs when Scanner Unit (Printer Cover) is open.

[Major Occurrence Timing]

• At power-on

• During printing

[Major Troubleshooting]

• Close Scanner Unit (Printer Cover) replacement

• Scanner Unit (Printer Cover) replacement

• Cover Open Sensor replacement

• Main Board replacement

Paper Jam error

Please refer to " Paper Jam

error".

CR Fixing Tape error

[Occurrence Condition]

This error occurs if a paper jam occurs during the power-on sequence before initial ink charge.

[Major Occurrence Timing]

Power-on timing (before initial ink charge)

[Major Troubleshooting]

Open the scanner unit and remove the CR fixing tape.

Error is indicated during printing nozzle check pattern (p 10)

Paper Jam error

[Occurrence Condition]

This error occurs when top/bottom of paper is not detected by PE Sensor in the specified steps of paper feeding operation correctly.

[Major Occurrence Timing]

• Power-on timing

• Paper loading timing

• Paper eject timin g

• Duplex print timing

[Major Troubleshooting]

1 remove the jammed paper by opening

Scanner Unit or Printer Cover. 2 Push “Start” button. 3 If not resolved by 2), check the

following.

• Foreign material, bits of paper

• Part come-off

• PE Lever

• PE Sensor

• Float of Paper Guide Front Porous Pad

•Main Board

• PW Sensor

[NOTE]

* If an error occurs during printing, the page where the error occurred is skipped and the printing resumes from the next page. * If an error occurs during duplex printing, the following are performed.

• If an error occurs during the front face of duplex printing, the page where the error occurred and the next page are skipped and the printing resumes from the page after the next.

• If an error occurs during the back face of duplex printing, the page where the error occurred is skipped and the printing resumes from the next page.

No Paper error

[Occurrence Condition]

This error occurs when top of paper is not detected by PE Sensor in the specified steps of paper loading operation correctly.

[Major Occurrence Timing]

Paper loading timing

[Major Troubleshooting]

1 Put paper in cassette and push

“START” button.

2 If a paper stops before reaching

PE Sensor, remove it and check the paper condition.

3 A) If no damage on the paper, s et

edge guide correctly after putting paper in ca ssette and push “PRINT” button again. B) If damage on the paper, check foreign materials / parts come off / parts transforma tion in paper path.

4 If not resolved by 3-A) & 3-B),

check the following.

• Pickup Roller

• Duplex Unit

• PE Sensor

• Main Board

• PF Motor

• Casette Assy

Double Feed error

[Occurrence Condition]

This error occurs on the following cases.

• A paper is ejected without printing during paper loading operation.

• Actual paper length is longer than theoretical one.

[Major Occurrence Timing]

Paper loading timing

[Major Troubleshooting]

• PE Lever replacement

• PE Sensor replacement

• PW Sensor replacement

• Main Board replacement

[NOTE]

This error occurs only for manual duplex print.

No Paper Cassette error

[Occurrence Condition]

This error occurs if one of the cassettes is not installed.

[Major Occurrence Timing]

Paper loading timing (Front loading)

[Major Troubleshooting]

Install the Cassette Assy.

Paper Size Unmatch error

[Occurrence Condition]

This error occurs when actual paper size is not matched to theoretical one.

[Major Occurrence Timing]

• Duplex print timing

• FAX data print timing

[Major Troubleshooting]

1 Put correct sized paper in

cassette, and push “START” button.

2 If not resolved by step 1),

check the following points.

• PE Lever

•PE Sensor

• PW Sensor

• Main Board

Manual Tray No Paper error

[Occurrence Condition]

When printing from Manual Tray (MSF unit), this error occurs if paper is not loaded at the time of data transmission.

[Major Occurrence Timing]

Paper loading timing (Rear loading)

[Major Troubleshooting]

• Put paper in the Manual Tray (MSF unit).

• PE Sensor replacement

• PW Sensor replacement

• Main Board replacement

Manual Feed Request error

[Occurrence Condition]

This error occurs if the printer cannot receive the manual feed request.

[Major Occurrence Timing]

Paper loading timing (Rear loading)

[Major Troubleshooting]

• Send the print data.

• Main Board replacement

Excessive Manual Feed Error

[Occurrence Condition]

This error occurs when the PE Sensor detects paper before manual feed or when paper is inserted too much.

[Major Occurrence Timing]

Print start timing (Rear loading)

[Major Troubleshooting]

• Eject paper with panel operation, and load paper again.

• Main Board replacement

• PE Sensor replacement

• PE Lever replacement

Insufficient Manual Feed

[Occurrence Condition]

This error occurs during manual feed if the PE Sensor detects paper but the paper is not fed by auto loading.

[Major Occurrence Timing]

Print start timing (Rear loading)

[Major Troubleshooting]

Eject paper with panel operation, and load paper again.

error

Figure 1-2. Troubleshooting Workflow (2)

Appendix Troubleshooting Workflow 11

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Problems related to print result or during printing(p 10)

Poor Printing

[Phenomenon]

• Poor printing quality

• Ink stain on paper

• Dot missing

• Paper eject without printing

[Presumable Cause]

• Driver / Panel mis-setting

• Contamination of CR scale

• Contamination of Printhead Cover

• Printhead damage

• Ink clogging of Printhead

• Contamination on Cap Unit / Wiper of Ink system Assy

• Ink system Assy damage

• Float of Paper Guide Front Porous Pad

• Narrow PG

• PE Lever damage

• PE Sensor damage

• PW Sensor damage

• Ink tank ventilation film gets wet

• Different kinds of ink mixture

[Major Troubleshooting]

• Driver / Panel re-setting

• CR Scale replacement

• Printhead cover cleaning

• Printhead cleaning

• Ink cartridge replacement

• Printhead replacement

• Rubber cleaning of Cap Unit of Ink system Assy

• Ink system Assy replacement

• Paper Guide Front Porous Pad re-installation

• PG readjustment

• Printer Mechanism replacement

• PE Lever replacement

• PE Sensor replacement

• PW Sensor replacement

• Ink tank Replacement

• Ink supply pathway replacement or cleaning

Poor Paper Loading

[Presumable Cause]

• Use of 3rd party media

• Edge guide mis-setting

• Foreign material

• Part come-off

• Contamination of paper feed roller (Duplex Unit)

• Cassette Assy damage

• Pickup Roller deterioration, contamination

• Contamination of PF roller

[Major Troubleshooting]

• Recommendation of EPSON media

• Edge guide re-setting

• Foreign material removal

• Part re-installat ion

• PF Roller replacement

• Cassette Assy replacement

• Pickup Roller replacement

Abnormal Noise

[Presumable Cause]

• Foreign material

• Insufficient grease

• Gear damage

[Major Troubleshooting]

• Foreign material removal

• Lubrication of grease

• Gear replacement

Blank Printing

[Presumable Cause]

• Ink tank ventilation film gets wet

• Ink tube crumples

• Ink tube connection is incomplete

[Major Troubleshooting]

• Ink tank replacement

• Ink tube re-installation or replacement

Scanning cannot be performed

successfully (p 10)

Scanner failure

[Presumable Cause]

• Contamination of Scanner Glass

• Contamination of Document Pad

• CIS Unit bonding failure

• CIS Unit damage

• Scanner Motor damage

[Major Troubleshooting]

• Scanner Glass cleaning

• Document Pad cleaning

• Document Pad replacement

• CIS Unit replacement

• Scanner Motor replacement

ADF does not operate

normally (p 10)

ADF failure

[Phenomenon]

• No paper feed

• Double feed

• Paper jam

• Paper skew

[Presumable Cause]

• Wear of Pickup Roller

• Wear of ADF Pad Assy

•Gear damage

• ADF Motor damage

• Contamination of Scanner Glass

• ADF Paper Support Assy damage

• Foreign material

• ADF Cover Assy damage

• Wear of EJ Roller

• ADF Sensors damage

[Major Troubleshooting]

• ADF Cover Assy replacement

• ADF Pad Assy replacement

• Scanner Glass cleaning

• ADF Paper Support Assy replacement

• Foreign material removal

• ADF Unit replacement

Figure 1-3. Troubleshooting Workflow (3)

Appendix Troubleshooting Workflow 12

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1.2 Power-On Sequence

This section describes the power-on sequences for this product. The preconditions are as follows.

 Normal power-on sequence (See Table 1-1.)



Turning on the printer after turning it off without an error.

 Initial ink charge has finished and every cartridge has sufficient ink.  No paper on the paper path.  The Printhead is capped by the cap of the Ink System and the CR Lock is engaged normally.

Table 1-1. Normal Power-on Sequence

Operation

1. Printhead initialization

1-1.Initializes the Printhead.

2. Checking for waste ink overfl ow

2-1.Checks the waste ink counter if the waste ink overflow is occurring.

CR Unit/PF Roller

movement and position

CRUnit

APGLever CRLock

0130

0130 HP

3. Avoiding deadlock sequence

3-1.The CR Unit moves to the 0-digit side slowly and confirms it touches the Right Frame.

3-2.The CR Unit moves to the 80-digit side up to its home position.

3-3.The PF Motor rotates clockwise, and releases the CR lock.

4. Seeking the home position

4-1.The carriage moves to the 0-digit side slowly and confirms it touches the Right Frame.

4-2.By regarding the position where the CR Unit touches the Right Frame as the specified distance from the origin, the

home position is determined. Thereafter, the position of the CR Unit is monitored based on the information provided by the CR Encoder.

4-3.The CR Unit slowly moves to its home position.

5. PF initialization

5-1.The CR Unit moves slowly about 3 cm to the 130-digit side.

5-2.The PF Roller rotates counterclockwise quickly.

0130 HP

5-3.The CR Unit moves to ASF trigger ON => OFF positions.

5-4.The PF Motor rotates clockwise for approx. one second.

5-5.The PF Roller rotates clockwise for about one second.

5-6.The PE sensor detects if paper exists and the PF Motor rotates clockwise for approx. 0.5 second.

0130 HP

Appendix 13

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0130 HP

1Prior to Step 4-1 Initializes the APG Lever.

2 Prior to Step 4-2

The CR Unit evacuates to the 130-digit side once, and the PF Roller rotates clockwise once, then the cap unit of the Ink System is lowered, and then the CR Unit touches the Right Frame once again for confirmation.

3Prior to Step 4-3

The CR Unit moves to its CR Lock Position (130-digit side), and the PF Roller rotates

counterclockwise to engage the CR Lock. Then the CR Unit touches the CR Lock for confirmation. 4 Prior to Step 5-5 Initializes the APG unit (set to PG1 position). 5Prior to Step 7-1 Measurement of the CR Motor

Table 1-1. Normal Power-on Sequence

CR Unit/PF Roller

movement and position

0130 HP

6. Low temperature operation sequence

6-1.The CR Unit returns its home position.

Operation

6-2.The CR Unit moves between around the switch lever and in front of the Left Frame two times.

7. PF measurement and PW sensor initialization

7-1. The CR Unit slightly moves to the 0-digit side.

7-2.The carriage moves to the VHCheck position (130-digit side) quickly and stops; meanwhile the voltage values

detected by the PW sensor at the specified three points are recorded. At the same time, the PF Motor rotates clockwise and measures the load.

7-3.The CR Unit detects the voltage of the PW sensor at the carriage stop position (the black area at the Paper Guide

Front).

7-4.The CR Unit returns near its home position. At the same time, the PF Motor rotates clockwise and measures the

load.

8. Detecting ink cartridge and initializing ink system

8-1.The CR Unit slowly returns to its home position.

8-2.To check the operation of the PIS Sens or and to detect ink, the CR Unit moves back and for th between th e CR Unit

and near the APG Lever for two times.

9. CR lock setting

9-1.The CR Unit moves to its home position.

0130 HP

9-2.The PF Roller rotates counterclockwise to lock the CR Unit with the CR Lock.

Note *1: The rotation directions of the PF Motor are as follows.

Clockwise: Paper is fed normally Counterclockwise: Paper is fed backward

*2: The conditions of the CR lock are as follows.

Red CR lock is set

White CR lock is released *3: If it cannot be initialized, the fatal error occurs. *4: Confirm that the CR lock is not get stuck in the gap of the carriage or any other parts preventing the carriage from moving. *5: Eject paper if any. *6: Executed when the detected temperature is under 5

C (41oF) by the thermistor on the Printhead.

*7: The empty suction operation may occur depending on situations.

The power-on sequence shown in Table 1-1 is the sequence for when the previous power-off is complete normally as indicated in the conditions. If the previous power-off ends abnormally, operations including initialization of APG and such are performed in the following steps.

0130 HP

Appendix 14

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1.3 Fatal Error Code List

This section describes the fatal error code and the possible cause for this product.

 Fatal error list

Table 1-2. Fatal Error List (Printer)

Error type

ADF/Scanner

Error

code

01H ADF PID excess speed error

02H ADF PID reverse e r ror

03H ADF PID lock error • ADF Encoder failure (contaminated/detached scale, Encoder Board

04H

05H ADF PID excess load error 06H ADF PID

09H ADF BS+ excess speed error

0AH ADF BS+ reverse error

0BH ADF BS+ lock error • ADF Encoder failure (contaminated/detached scale, Encoder Board

0DH ADF BS+ excess load error

0EH ADF BS+ driving time er ro r • Main Board failure

10H HP detection error

11H

12H

13H

14H Measurement failure error • Scanner drive mechanism was overloaded.

ADF PID acceleration lock detection error

Contact detection distance exceeded error

Opposite side contact detection distance exceeded error

Opposite side wrong contact detection distance error

Error name Possible cause

• ADF Encoder failure (contaminated/detached scale, Encoder Board failure)

• Motor driver failure (Main Board failure)

• ADF Encoder failure (contaminated/detached scale, Encoder Board failure)

• Paper jam

failure)

• ADF Motor failure

• Paper jam

• Cable disconnection

DRIVING TIME ERROR • Main Board failure

• ADF Encoder failure (contaminated/detached scale, Encoder Board failure)

• Motor driver failure (Main Board failure)

• ADF Encoder failure (contaminated/detached scale, Encoder Board failure)

• Paper jam

failure)

• ADF Motor failure

• ADF drive overload (paper jam/foreign object)

• Cable disconnection

• CIS Unit failure

• Scanner Housing failure

• Main Board failure

• CIS Unit failure

• Scanner Housing failure (Including wrong attachment of the origin mark)

• Main Board failure

• Scanner FFC failure / Scanner FFC connection failure

• Scanner Motor failure / Scanner Motor connection failure

• CIS Unit failure

• Scanner Housing failure (Including wrong attachment of the origin mark)

• Main Board failure

• Scanner FFC failure / Scanner FFC connection failure

• Scanner Motor failure / Scanner Motor connection failure

• CIS Unit failure

• Scanner Housing failure (Including wrong attachment of the origin mark)

• Main Board failure

• Scanner FFC failure / Scanner FFC connection failure

• Scanner Motor failure / Scanner Motor connection failure

Appendix 15

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Table 1-2. Fatal Error List (Printer)

Error type

ADF/Scanner

Printer

Error

code

20H LED light error

30H Option error • Main Board failure

36H Paper jam error

41H FB PID excess speed

42H FB PID reverse

43H FB PID lock • ADF Encoder failure (contaminated/detached scale, Encoder Board 44H FB PID acceleration lock

45H FB PID excess load

46H FB PID driving time • Main Board failure

49H FB BS+ excess speed

4AH FB BS+ reverse

4BH FB BS+ lock • ADF Encoder failure (contaminated/detached scale, Encoder Board

4DH FB BS+ excess load

4EH FB BS+ driving time • Main Board failure 51H Automatic judgment fatal error 1 52H Automatic judgment fatal error 2 53H Automatic judgment fatal error 3 54H Automatic judgment fatal error 4 55H Automatic judgment fatal error 5

60H HP error

67H APG target position acquisition error

68H Contact error at valve initialization 69H Contact error at I/S clutch operation

6BH PF runaway error

7FH Inspection mode error ---

8DH Factor error other than printer device

8EH Driver mismatch error An unsupported driver was used. 8FH EEPROM verify error (by command) ---

93H PE Sensor error

Error name Possible cause

• CIS Unit failure

• Main Board failure

• Paper jam

• Foreign object

• ADF Encoder failure (contaminated/detached scale, Encoder Board failure)

• Motor driver failure (Main Board failure)

• ADF Encoder failure (contaminated/detached scale, Encoder Board failure)

• Paper jam

failure)

• ADF Motor failure

• ADF drive mechanism overload (assembling failure, lubrication failure)

• Cable disconnection

• ADF Encoder failure (contaminated/detached scale, Encoder Board failure)

• Motor driver failure (Main Board failure)

• ADF Encoder failure (contaminated/detached scale, Encoder Board failure)

failure)

• ADF Motor failure

• ADF drive mechanism overload (assembling failure, lubrication failure)

• Cable disconnection

---*

• Paper jam

• Foreign object

• Deformation of the Main Frame

• APG Motor failure

• APG Sensor failure

• Main Board failure

• Ink system failure

• Main Board failure

• PF Encoder failure

• Motor driver failure

This error occurs if the printer becomes a fatal error status due to a failure of parts other than the printer such as the scanner or ADF.

• PE Sensor failure

• Main Board failure

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Table 1-2. Fatal Error List (Printer)

Error type

Printer

Error

code

97H

9AH Circuit error (include blowout of a fuse) 9BH Transistor temperature error 9CH X-Hot detect error (pre printing) 9DH X-Hot detect error (after flushing)

9EH Head temperature error 9FH No print inspection mode error ---

D1H ASF PID excess load error

D2H ASF PID excess speed error

D3H ASF PID reverse error

D4H ASF PID lock error

D6H ASF PID excess torque limitation error

D8H ASF load position reverse error

D9H ASF load position excess speed error

DAH ASF load position excess load error

DEH ASF PID driving time error DFH ASF loa d position driving time error

E1H CR PID excess load error

E2H CR PID excess speed error

E3H CR PID reverse error

Head drive circuit VBS over-voltage error

Error name Possible cause

• Head FFC failure

• Main Board failure

• Printhead failure

• Main Board failure

• ASF Encoder failure (contaminated/detached scale, Encoder Board failure)

• ASF Motor failure

• Pickup Roller (2nd cassette) drive mechanism overload (paper jam/ foreign object)

• Cable disconnection

• ASF Encoder failure (contaminated/detached scale, Encoder Board failure)

• Motor driver failure (Main Board failure)

• ASF Encoder failure (contaminated/detached scale, Encoder Board failure)

• Paper jam

• ASF Encoder failure (contaminated/detached scale, Encoder Board failure)

• ASF Motor failure

• Pickup Roller (2nd cassette) drive mechanism overload (paper jam/ foreign object)

• Cable disconnection

Pickup Roller (2nd cassette) drive mechanism overload (paper jam/foreign object)

• ASF Encoder failure (contaminated/detached scale, Encoder Board failure)

• Paper jam

• ASF Encoder failure (contaminated/detached scale, Encoder Board failure)

• Motor driver failure (Main Board failure)

• ASF Encoder failure (contaminated/detached scale, Encoder Board failure)

• ASF Motor failure

• Pickup Roller (2nd cassette) drive mechanism overload (paper jam/ foreign object)

• Cable disconnection

• Main Board failure

• CR Encoder failure (contaminated/detached scale, Encoder Board failure)

• CR Motor failure

• Carriage overload error (paper jam/foreign object)

• Cable disconnection

• CR Encoder failure (contaminated/detached scale, Encoder Board failure)

• Motor driver failure (Main Board failure)

• Tooth skip of the CR Timing Belt

• Improper tension of the CR Timing Belt

• CR Encoder failure (contaminated/detached scale, Encoder Board failure)

• Tooth skip of the CR Timing Belt

• Improper tension of the CR Timing Belt

• Paper jam

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Table 1-2. Fatal Error List (Printer)

Error type

Printer

Error

code

E4H CR PID lock error

E5H CR PID speed fall error

E8H CR load position reverse error

E9H CR load position excess speed error

EAH CR load position excess load error

EBH APG driving time error • Main Board failure

ECH APG excess speed error

EEH CR PID driving time error EFH CR load position driving time error

F1H PF PID excess load error

F2H PF PID excess spee d error

F3H PF PID reverse error

F4H PF PID lock error

F6H PF PID excess torque limitation error ---

F8H PF load position reverse error

F9H PF load position excess speed error

Error name Possible cause

• CR Encoder failure (contaminated/detached scale, Encoder Board failure)

• CR Motor failure

• Carriage overload error (paper jam/foreign object)

• Cable disconnection

• CR Encoder failure (contaminated/detached scale, Encoder Board failure)

• Motor driver failure (Main Board failure)

• Tooth skip of the CR Timing Belt

• Improper tension of the CR Timing Belt

• Paper jam

• CR Encoder failure (contaminated/detached scale, Encoder Board failure)

• Tooth skip of the CR Timing Belt

• Improper tension of the CR Timing Belt

• Paper jam

• CR Encoder failure (contaminated/detached scale, Encoder Board failure)

• Motor driver failure (Main Board failure)

• Tooth skip of the CR Timing Belt

• Improper tension of the CR Timing Belt

• CR Encoder failure (contaminated/detached scale, Encoder Board failure)

• CR Motor failure

• Carriage overload error (paper jam/foreign object)

• Cable disconnection

• APG Sensor failure

• APG Motor failure

• Tooth skip of APG drive gear

• Main Board failure

• PF Encoder failure (contaminated/detached scale, Encoder Board failure)

• PF Motor failure

• PF drive mechanism overload (paper jam/foreign object)

• Cable disconnection

• PF Encoder failure (contaminated/detached scale, Encoder Board failure)

• Motor driver failure (Main Board failure)

• Tooth skip of the PF Timing Belt

• Improper tension of the PF Timing Belt

• PF Encoder failure (contaminated/detached scale, Encoder Board failure)

• Tooth skip of the PF Timing Belt

• Improper tension of the PF Timing Belt

• Paper jam

• PF Encoder failure (contaminated/detached scale, Encoder Board failure)

• PF Motor failure

• PF drive mechanism overload (paper jam/foreign object)

• Cable disconnection

• PF Encoder failure (contaminated/detached scale, Encoder Board failure)

• Tooth skip of the PF Timing Belt

• Improper tension of the PF Timing Belt

• PF Encoder failure (contaminated/detached scale, Encoder Board failure)

• Motor driver failure (Main Board failure)

• Tooth skip of the PF Timing Belt

• Improper tension of the PF Timing Belt

Appendix 18

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Table 1-2. Fatal Error List (Printer)

Error type

Printer

Note "*": Not occurs except in manufacturing process.

Error

code

FAH PF load position excess load error

FEH PF PID driving time error FFH PF load position driving time error

Error name Possible cause

• PF Encoder failure (contaminated/detached scale, Encoder Board failure)

• PF Motor failure

• PF drive mechanism overload (paper jam/foreign object)

• Cable disconnection

• Main Board failure

Appendix 19

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Power

[3]

Moves up menu selection.

[Color]

Enter

[6]

Moves down menu selection.

Power on button

[6] button

[4] button

1.4 Status sheet

This section describes the Status sheet for this product.

 This product can print the three kind of status sheet, and you can confirm the following

information.

• C o nfiguration Status Sheet

• Supply Status Sheet

• Usage History Sheet

 This product has Non-disclosed information to user.

This information can be displayed on the Status sheet by starting the product with the Service Support Mode.

1.4.1 Start method of Service Support Mode

During in the Service Support Mode, operations such as menu selection can be done by pressing the following buttons on the panel.

Figure 1-4. Panel Operation in Service Support Mode

1. From a power off status, push the following button until the message is displayed on LCD.  L1455/ET-16500

2. Select “2.Status Sheet Print Mode” from the Service Support menu.

3. The product starts as usual.

4. Print the Status sheets.

Appendix Start method of Service Support Mode 20

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1.4.2 Description of Status sheet (Non-disclosed information to user)

 Supply Status sheet

Table 1-3. Supply Status sheet (Non-disclosed information to user)

Item Content Item Content

Consumable information <Maintenance Box>

Maintenance Box residual quantity

Residual quantity information of the Maintenance Box

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 Usage History Sheet

Table 1-4. Usage History Sheet (Non-disclosed information to user)

Item Content Item Content

Number of Sheets Loaded

From Cassette 1 Number of shee ts loaded from 1st

cassette

From Paper Feed Slot Number of sheet loaded from paper

feed slot.

Number of sheets scanned

From ADF Number of sheets scanned from ADF

Unit.

Number of Replacement

Maintenance Box Number of replacement of

Maintenance Box.

From Cassette 2 Number of loaded from 2nd cassette

From Scanner Glass Number of sheets scanned from

Scanner Glass.

Appendix Description of Status sheet (Non-disclosed information to user) 22

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CHAPTER 2

DISASSEMBLY/REASSEMBLY

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2.1 Overview

This chapter describes procedures for disassembling the main parts/units of L1455/ET-16500. Unless otherwise specified, disassembled parts/units can be reassembled by reversing the disassembly procedure. See the cautions or tips for disassembly/reassembly described in "2.4 Detailed Disassembly/Reassembly Procedure for each Part/

Unit (p55)".

Read the " Safety Precautions (p3)" before disassembling and reassembling. When you have to remove units or parts that are not described in this chapter, see the exploded diagrams of SPI

(Service Parts Information).

2.1.1 Tools

Use only specified tools to avoid damaging the printer.

Name Availability EPSON Part Code

(+) Phillips screwdriver #1 O 1080530 (+) Phillips screwdriver #2 O --Flathead screwdriver O --Flathead Precision screwdriver #1 O --Tweezers O --Longnose pliers O --Nippers O --Teflon tape No.903UL 1 1706715 Tube clip 4 Commercially available Injector 4 Commercially available Containers 4 Commercially available

Note 1: Some of the tools listed above are commercially available.

2: EPSON provides the tools listed with EPSON part code.

2.1.2 Jigs

Name Q’ty EPSON Part Code

Thickness gauge (1.6mm) 1 Commercially available Thickness gauge (1.42mm) 1 Commercially available Thickness gauge (1.52mm) 1 Commercially available Thickness gauge (1.72mm) 1 Commercially available Thickness gauge (1.82mm) 1 Commercially available

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2.1.3 Standard Operation Time for servicing the product

The following are the standard operation time for servicing the product. Those are based on the MTTR result measured using a prototype. Perform servicing referring to this operation standard time.

The underlined parts/units are supplied as After Service Parts.

Table 2-1. Standard Operation Time for servicing the product

Time

Parts/Unit

Replacement

USB Cover 0:44 --- 0:44 Pickup Holder 1st 0:23 --- 0:23 Pickup Roller 1st Pickup Holder 2nd 0:10 --- 0:10 Pickup Roller 2nd Paper Stopper Assy 2nd 0:50 --- 0:50 Duplex Unit Cover Assy 0:50 4:43 5:33

MSF Unit 1:01 4:43 5:44 MSF Stopper Belt 1:27 --- 1:27

Assist Roller Holder Assy 1:04 4:43 5:47 Decoration Plate 0:45 --- 0:45 Ink Tube Shield 0:57 --- 0 :5 7 Panel Unit Speaker Cover 2:12 --- 2:12 Speaker 2:12 --- 2:12 Lower Case ADF Pad Assy Document Pad MSF Cover ADF Cover Assy

LD Shaft 0:42 --- 0:42

ADF LD Assy ADF/Scanner Unit 9:28 --- 9:28

ADF Unit

ADF Cover Right ADF Decoration Plate Front ADF Decoration Plate Rear ADF Cover Front ADF Cover Rear ADF Paper Support Cover 17:13 --- 17:13 Paper Support Encoder Sensor 17:45 --- 17:45 ADF Paper Support Assy ADF Motor Unit 23:59 0:46 24:45 ADF Frame Base 23:59 --- 23:59

Scanner Unit

Scanner Housing Upper Assy 17:42 --- 17:42 Scanner FFC Cover 18:43 --- 18:43

0:53 --- 0:53

0:23 --- 0:23

1:50 0:26 2:16

1:14 --- --0:19 --- 0:19 0:14 --- 0:14 0:06 --- 0:06 0:31 --- 0:31

1:14 --- 1:14

14:42 0:46 15:28 15:03 --- 15:03 14:55 --- 14:55 14:52 --- 14:52 17:48 --- 17:48 16:52 --- 16:52

19:00 --- 19:00

14:42 0:58 15:40

Adjustment/

Inspection

Total

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Table 2-1. Standard Operation Time for servicing the product

Time

Parts/Unit

Replacement

Scanner Motor Assy 19:18 0:58 20:16

CIS Module 20:22 --- 20:22 Hinge Left 9:52 --- 9:52 Hinge Right 9:52 --- 9:52 Housing Upper Assy 18:03 --- 18:03

Duplex Unit Cover Open Sensor 18:27 --- 18:27 Housing Upper

Housing Front Assy 20:44 --- 20:44

Cover Open Sensor Housing Front

Main Board Unit

Cable Support Plate 28:00 --- 28:00 Wireless LAN Module Shield Plate Upper (w/Wireless LAN Module) 28:31 --- 28:31 Main Board (read OK) Main Board (read NG)

Shield Plate Lower (w/Cable Support Plate) 30:02 --- 30:02 Stacker Assy FAX Unit

FAX Shield Plate /FAX Connector Cover 22:09 --- 2 2:09

FAX Board Power Supply Unit Clamp Tube Ink system Assy Gear Cover 22:34 --- 22:34 Holder Board Printhead Cover 21:15 --- 21:15 Printhead Pickup Assy 1st Relay Board FFC Guide 21:28 --- 21:28 Holder Cam Assy Waste Ink Tray Cover 22:06 --- 22:06 Relay Board Assy

Relay Board CSIC Terminal 23:11 --- 23:11

Relay Board 23:04 --- 23:04

Relay Board Holder 23:27 --- 23:27 Waste Ink Tray Holder 23:32 --- 23:32 CR Scale CR Driven Pulley Assy 22:32 1:00 23:32 APG Driven Shaft Support Plate 22:33 --- 22:33 APG Unit Support Plate 21:12 --- 21:12 APG Driven Shaft 25:24 --- 25:24

18:48 --- 18:48

21:05 --- 21:05 21:27 --- 21:27 27:28 --- 27:28

28:16 --- 28:16

30:02 2:25 32:27 30:02 17:32 47:34

20:51 --- 20:51 21:22 --- 21:22

22:09 --- 22:09 22:01 3:26 25:27 20:59 --- 20:59 22:10 --- 22:10

21:44 --- 21:44

23:45 23:44 47:29 23:57 --- 23:57

22:05 --- 22:05

22:48 --- 22:48

21:38 --- 21:38

Adjustment/

Inspection

Total

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Table 2-1. Standard Operation Time for servicing the product

Time

Parts/Unit

Replacement

Paper Guide Upper Assy 27:13 8:15 35:28 PF Sensor 28:06 --- 28:06 CR Guide Frame Assy (w/CR Unit) 33:42 16:24 50:06 Front Frame 35:04 7:45 42:49 PG Adjustment Cam Right 34:14 5:40 39:54 CR Scale Support Plate 34:10 --- 34:10 PG Adjustment Cam Left 34:44 5:40 40:24 Star Wheel Assy

Star Wheel Frame

Star Wheel Holder Frame Base 2nd Assy

ASF Motor Assy 47:22 0:35 47:57

Spur Gear 16 47:26 --- 47:26

Pickup Assy 2nd 49:10 --- 49:10 Paper Stopper Assy 1st 46:58 --- 46:58 One Way Clutch Gear 39:22 --- 39:22 Main Frame Unit

PF Motor 48:16 0:26 48:42

CR Motor 47:54 0:41 48:35

PE Lever 52:00 0:38 52:38

Paper Guide Middle 52:17 --- 52:17

PE Sensor 52:32 0:38 53:10 Paper Guide Lower Porous Pad APG Unit 48:05 --- 48:05 Tank Cap Adapter Cover Ink Tank Cover Ink End Sensor Lumiror 0:34 --- 0:34 Ink Tank Assy

Ink Tank Housing Lower

Ink Tank Housing Upper

Ink End Sensor Board

Ink Tank Pourous Pad

Ink End Sensor Board Holder

Ink Tank (Black)

Ink Tank (Color)x3

Ink Supply Tube Joint Ink Adapter Tube Assy

Adapter (Black)

Adapter (Color)x3

Tube Guide Sheet

36:46 1:37 38:23 37:06 1:37 38:43 37:06 1:37 38:43 46:08 4:02 50:10

47:19 19:37 66:56

47:24 0:13 47:37

0:08 --- 0:08 0:18 --- 0:18 0:06 --- 0:06

6:01 --- 6:01 6:46 --- 6:46 7:42 --- 7:42 8:17 --- 8:17 7:52 --- 7:52 8:52 --- 8:52 9:55 --- 9:55 9:55 --- 9:55 9:03 --- 9:03

7:51 --- 7:51 12:19 --- 12:19 12:32 --- 12:32 12:58 --- 12:58 12:29 --- 12:29

Adjustment/

Inspection

Total

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Table 2-1. Standard Operation Time for servicing the product

Time

Parts/Unit

Replacement

Ink Adapter Tube (Black1) 12:29 --- 12:29 Ink Adapter Tube (Black2) Ink Adapter Tube (Color1) Ink Adapter Tube (Color2) 13:39 --- 13:39 Joint (Black) 12:32 --- 12:32 Joint (Color) 12:39 --- 12:39 Tube Clamp(x4) Tube Guide 12:44 --- 12:44 Tube Guide Cover

12:59 --- 12:59 12:54 --- 12:54

13:09 --- 13:09

12:23 --- 12:23

Adjustment/

Inspection

Total

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Ventilation film

Air hole

Cyan ink

Can’t judge by visual

evaluation

Ventilation film

2.1.4 Checks and Precautions before Disassembling

2.1.4.1 Factors which Affect the Print Quality

VENTILATION FILM GETS WET

The ventilation film is under the sealing film of the ink tank unit. The atmosphere in the ink tank is vented to the outside through this ventilation film in order to keep the ink supply to printer head stably. If the ventilation film gets wet, the atmosphere in the ink tank can't be vented to the outside and maybe have a trouble for printing.

Figure 2-1. Ventilation film

 How to check the ventilation film gets wet

 If the ventilation gets wet, the tank should be replaced. Because we can’t judge the

ventilation film wet by visual evaluation, we can check the air chamber where the ink reach.

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Ink Tank Assy

Ventilation Hole

Ink Tank Assy

If the ink reach the following air chamber (red area), the ventilation film is likely to be wet, so we recommend that you disassemble the Ink Tank and confirm it.

Figure 2-2. Ventilation film gets wet

HOW TO PLACE THE INK TANK ASSY WHEN DISASSEMBLING/REASSEMBLING

In order to prevent the ventilation film from getting wet, make sure to place the Ink Supply Tank Assy as below after removing it.

Figure 2-3. How to Place the Ink Tank Assy

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DIFFERENT KINDS OF INK MIXTURE IN THE INK TANK

The different ink could have been mixed due to the ink refilling mistake. If the printing quality issues occur, maybe it is the ink mixture mistake and refer to the following details.

Different kinds/Different colors ink mixture mean as bellow. Different kinds: Mix pigment Black ink with dye color ink. ・Head nozzles with ink coagulations. Different colors: Mix dye color ink with other dye color ink. ・Printing quality issues occur, but it doesn’t have ink coagulation.

Because the power ink flushing uses a lot of ink, the Maintenance Box will be full soon and SEC recommends that the user’s Maintenance Box is removed.

 How to handle the different kinds/different colors ink mixture.

In the case of ink mixture, the head and ink supply unit should be cleaned(Ink tank - Adapter).Both of handling procedures are shown as below.

 Replace CISS system (Ink Tank - Adapter)

1. Replace CISS system.

(See "2.1.4.3 How to remove the CISS system (p34)")

2. Remove the user's Maintenance Box and attach the new Maintenance Box.

3. Fill the CR02 into the ink tank in order to clean the printer head.

4. Execute Power ink flushing in Adjustment Program.

5. After Power ink flushing, confirm Blank printing (printed by CR02). If Blank printing can’t be confirmed, repeat Power ink flushing.

6. Discharge CR02 in Ink tank and fill the new ink into ink tank.

(See "2.1.4.4 Discharging procedure (p43)")

7. Execute Power ink flushing and confirm print quality.

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Joint

Ink Tank

Ink Supply Tube Assy

Ink Adapter Tube

Adapter

2.1.4.2 Factors which Affect the Safety of Service Personnel such as Ink Leakage during

Operation

Ink may spill when removing the following parts from L1455/ET-16500. This section describes the parts that may cause ink spill and the means to minimize the ink spill when removing the parts.

If the printer is dirty due to ink leak, please wipe off the dirty with CR2. Make sure not to use the alcohol and wipe off the ink tube, adapter and ink flushing parts.

THE PARTS THAT MAY CAUSE INK SPILL WHEN REMOVING

Parts When ink may spill

Joint R emoving the Ink Supply Tube Assy / Ink Adapter Tube Assy from the Joint

Ink Tank • Removing the Ink Supply Tube Assy from the Joint

• Removing the Ink Supply Tube from the Ink Tank

Ink Supply Tube

Adapter Removing the Ink Adapter Tube Assy from the Adapter

Ink Adapter Tube Assy

Note : These parts are indicated with the icon in disassembly/reassembly flowchart. (See "2.3 Disassembly/Reassembly Procedures

(p46)".)

• Removing the Ink Adapter Tube Assy from the Joint

• Removing the Ink Adapter Tube Assy from the Adapter

Figure 2-4. The parts that may cause ink spill when removing

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Carriage

Adapter

Ink path

MEANS DO TO MINIMIZE THE INK SPILL

Before disassembling, confirm that the printer is in the following condition.  Adapter is removed Before disconnecting the joint parts of the ink path, make sure that the Adapter is removed from the Carriage.

Figure 2-5. Ink spill from Adapter

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Decoration Plate

Ink Tube Shield

Screw

Ink Tank Cover

2.1.4.3 How to remove the CISS system

Remove the CISS system as follows.

 Necessary tools

・Cloth ・Tube Clip(x4) ・Cotton swab(x4) ・Injector(x4) ・Containers(x4)

 How to remove the Ink Tank Assy

1. Remove the screw(x1) that secure the Ink Tube Shield. Sliding it in the arrow direction.

2. Remove the Decoration Plate.(Screw x4))

3. Remove the Ink Tank Cover.

Figure 2-6. Remove the Ink Tank Assy1

Figure 2-7. Remove the Ink Tank Assy2

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Screw

Hook

Ink Tank Cover

Holder

・Make sure not to pull the ink tube strongly due to the ink leakage from the

ink tube.

・Confirm that the Tank Cap is fully inserted.

Ink Supply Tube

4. Remove the screws(x3) that secure the Ink Tank Unit(See " Ink Tank Assy (p63)")

5. Release the hooks(x2) on the Ink Tank Assy from frame base.

Figure 2-8. Remove the Ink Tank Assy3

6. Release the Ink Supply Tube from holder of the Ink Supply Tank.

Figure 2-9. Remove the Ink Tank Assy4

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Ink End Sensor FFC

Make sure not to pull the ink tube strongly due to the ink leakage from the ink tube.

Ink End Sensor Lumirror

Screw

・Make sure not to pull the ink tube strongly due to the ink leakage from the

ink tube.

・Confirm that the Tank Cap is fully inserted.

Joint

7. Remove the Ink End Sensor Lumirror and the Ink End Sensor FFC.(See " Ink End Sensor Lumirror (p63)")

Figure 2-10. Remove the Ink Tank Assy5

8. Remove the screw that secu res the Joint while Inclining the Ink Tank as follow.

Figure 2-11. Remove the Ink Tank Assy6

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Hook

Make sure not to pull the ink tube strongly due to the ink leakage from the ink tube.

Ink Adapter Tube Assy

Screw

Adapter Cover

Hook

Tube Guide Sheet

Joint (Black)

9. Release the hook on the Ink Adapter Tube Assy and sliding it in the arrow direction.

Figure 2-12. Remove the Ink Tank Assy7

10. Remove the Adapter Cover. (See " Adapter Cover (p62)")

Figure 2-13. Remove the Ink Tank Assy8

11. Release the hooks on the Tube Guide Sheet an d Joint (Black) from Carriage.(See " Ink Adapter Tube Assy (p64)")

Figure 2-14. Remove the Ink Tank Assy9

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Make sure not to pull the ink tube strongly due to the ink leakage from the ink tube.

Ink Supply Tube (Yellow)

Ink Supply Tube (Black)

Ink Supply Tube (Magenta)

Ink Supply Tube (Cyan)

12. Remove the Adapter(x4) from Carriage to prevent ink spill from Print Head.(See " Adapter (p64)")

Figure 2-15. Remove the Ink Tank Assy10

13. To minimize ink spill, pinch the Ink Supply Tube (Cyan) with a Tube Clip.

14. Remove the Ink Supply Tube (Cyan) from the Joint with a dry cloth.

Figure 2-16. Remove the Ink Tank Assy11

15. Pinch the Ink Supply Tube (Black) with a Tube Clip.

16. Remove the Ink Supply Tube (Black) from the Joint with a dry cloth.

17. Pinch the Ink Supply Tube (Magenta) with a Tube Clip.

18. Remove the Ink Supply Tube (Magenta) from the Joint with a dry cloth.

19. Pinch the Ink Supply Tube (Yellow) with a Tube Clip.

20. Remove the Ink Supply Tube (Yellow) from the Joint with a dry cloth.

Figure 2-17. Ink Tank Assy

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・Make sure not to pull the ink tube strongly due to the ink leakage from the

ink tube.

・Confirm that the Tank Cap is fully inserted.

 Remove the Ink Adapter Tube Assy

1. Remove the Ink Tube Shield. (See Figure 2-6(p 34))

2. Remove the Decoration Plate. (See Figure 2-6(p 34))

3. Remove the Ink Tank Cover. (See Figure 2-7(p 34))

4. Remove the screws(x3) that secure the Ink Tank Unit. (See Figure 2-8(p 35))

5. Release the hook on the Ink Tank Assy from frame base. (See Figure 2-8(p 35))

6. Release the Ink Supply Tank Tube from holder of the Ink Supply Tank. (See Figure 2-9(p 35))

7. Inclining the Ink Tank as follow.

Figure 2-18. Remove the Ink Adapter Tube Assy1

8. Execute Power ink flushing in Adjustment Program.

Figure 2-19. Remove the Ink Adapter Tube Assy2

9. Remove the Ink End Sensor Lumirror and the Ink End Sens or FFC.(See Figure 2-10(p 36))

10. Remove the screw(x1) that secure the Joint.(See Figure 2-11(p 36))

11. Release the hook on the Ink Adapter Tube Assy from frame front and sliding it in the arrow direction.(See Figure 2-12(p 37))

12. Remove the Adapter Cover.(See Figure 2-13(p 37))

13. Release the hook on the Tube Guide Sheet and Joint (Black) from Carriage.(See Figure 2-14(p 37))

14. Remove the Adapter(x4) from Carriage to prevent ink spill from Print Head.(See Figure 2-15(p 38))

15. To minimize ink spill, pinch the Ink Supply Tube (Cyan) with a Tube Clip.(See Figure 2-16(p 38))

16. Remove the Ink Supply Tube (Cyan) from the Joint with a dry cloth.(See Figure 2-16(p 38))

17. Pinch the Ink Supply Tube (Black) with a Tube Clip.(See Figure 2-16(p 38))

18. Remove the Ink Supply Tube (Black) from the Joint with a dry cloth.(See Figure 2-16(p 38))

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dry cloth

Joint

19. Pinch the Ink Supply Tube (Magenta) with a Tube Clip.(See Figure 2-16(p 38))

20. Remove the Ink Supply Tube (Magenta) from the Joint with a dry cloth.(See Figure 2-16(p 38))

21. Pinch the Ink Supply Tube (Yellow) with a Tube Clip.(See Figure 2-16(p 38))

22. Remove the Ink Supply Tube (Yellow) from the Joint with a dry cloth.(See Figure 2-16(p 38))

23. Remove the joint from the Ink Adapter Tube Assy with a dry cloth.

Figure 2-20. Remove the Ink Adapter Tube Assy3

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Before execute Power ink flushing

After execute Power ink flushing

 If the ink in the Adapter isn’t discharged completely, discharge ink by using

injector as follows. Be careful, not mix different colors.

 Make sure that the Adapter is removed from Carriage, when discharge ink by

using injector.

Injector (x4)

Containers(x4)

Injector (x4)

cotton swab

Ink Adapter Tube Assy

24. Make sure that the ink in the Adapter is discharged.

Figure 2-21. Remove the Ink Adapter Tube Assy4

25. Insert a cotton swab(x4) into the end of the Ink Adapter Tube Assy to prevent ink leaking.

Figure 2-22. Remove the Ink Adapter Tube Assy5

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Ink Adapter Tube Assy

26. Slide the Ink Adapter Tube Assy in the arrow direction and remove the Ink Adapte r Tube Assy.

Figure 2-23. Remove the Ink Adapter Tube Assy6

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Injector

Container

Refill hole

2.1.4.4 Discharging procedure

Before replace Ink Tank, discharging ink is recommended. Discharge ink as follows.

After all the reassembling work is complete, the discharged ink of each color should be refilled back to the Ink Supply Tank before performing the adjustment. Confirm the colors indicated on the film of the Ink Supply Tank so as not to mistake them, and make sure to refill each ink back to the correct tank from the corresponding ink supply hole.

 Necessary tools

″ Containers (x4) for each discharged ink ″ Injector (with a tip of φ3.2mm) ″ Cotton swab (x4)

 Discharging procedure

1. Insert the tip of the injector to each of the refill holes on the Ink Supply Tank.

2. Suck out ink in the tanks (x 4) of the Ink Supply Tank and transfer it into the containers (x 4) by color.

Figure 2-24. Discharging Ink

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CR Frame

Assy

Printer

Mechanism

ADF/Scanner Unit

2. 2.

2.2 Common cautions when disassembling/reassembling the Product

This section describes common cautions when disassembling/reassembling the product. Before disassembling/reassembling the printer including this product, be sure to read " Safety Precautions (p3)"

and this section.

Item Content Photo/Illustration

When handling parts

1. When handling new parts for replacement, ta ke care n ot to contam inate or damage them.

2. When disassembling/reassembling the parts, take care not to damage the FFCs/cables/Ink tube if there is a possibility of coming into cont act with them.

3. When reassembling the product, take care not to let components of the unit come off.

When reassembling

When applying

When installing parts, take care not to damage them when securing them by tightening screws.

Do not lubricate any part other than those specified. If grease is applied on such a part, wipe it off completely. ---

grease External parts Confirm visually that there are no scratches, dirt, and gaps. --Moving parts After reassembling, confirm that there are no abnormal noises and they

work smoothly.

---

Timing belts 1. Take care not to broke them.

2. Confirm that it is installed properly onto the transmissive sections of the pinion gear/driven roller.

Motors Take care not to damage them. --Sensors 1. Take care not to touch the detector sections.

2. As for the encoder Sensor used with a circular scale, the photo sensor section should be set over the encoded area of the circular scale.

3. Take care not to get injured by the sharp ends of the board terminal on the back of the circuit boards when handling the sensors or the peripheral parts.

Scales 1. Take care not to touch the encoded area.

2. Install it with the black triangular section up. (CR Scale only)

3. Wipe off alcohol before installing. (CR Scale only)

4. Confirm that they do not touch the photo sensors after installation.

Waste ink pads

1. Take care not to stain your hands with the waste ink soaked in the ink pads. If ink comes into contact with your hands, wash it off with water immediately.

2. Take care not to stain the printer's pa rts with the waste i nk soaked in the ink pads. If ink comes into contact with the parts, wash it off. (Especially, pay attention to Paper Guide Front/Lower Porous Pad)

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Holder Cam AssyD/E Lever

Protrusion Groove

Ink Supply Tank

Housing Upper

Item Content Photo/Illustration

FFCs 1. Be sure to insert them to their connectors on the boards as far as they

will go without any loose connection such as a half-way or slant connection.

2. Route them along their routing paths.

3. If the double-sided tape that secures the FFCs is not strong enough to secure them, make sure to replace the tape and secure the FFCs firmly.

Gears When installing gears, pay attention to the following:

• The gear section should not be damaged.

• No foreign material is attached.

• No grease is attached on any parts other than those specified.

PF rollers Do not touch rollers for paper feeding when handling them.

---

One Time parts

ADF/Scanner Unit

Holder Cam Assy

After removing One Time parts specified in this manual, do not reuse them, but be sure to replace them with new ones.

When disassembling/reassembling the ADF/Scanner Unit, make sure to do the work with the unit open to prevent damage to the Hinges.

Install the assy while aligning the protrusion on the D/E Lever with the groove on the cam of the Holder Cam Assy.

Ink System 1. Take care not to stain your hands with ink.

2. When you connect the ink tube to another part, insert the ink tube up to the root of the joint to prevent ink leakage and secure the tube with the tube clamp.

3. If it's hard t o insert the ink tube to the j oint, appl y CR06 to the inserting part of the ink tube.

Ink Supply Tank

When handling the Ink Supply Tank, do not put it with the ventilation hole (A in the figure on the right) downward. (See

before Disassembling (p29)"

)

One Time icon:

---

"2.1.4 Checks and Precautions

MAC Address Label

1. Take care not to stain or damage it.

2. When replacing the Housing Upper, transfer the MAC address label to the new Housing Upper.

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Cassette Assy 1st

Cassette Assy 2nd

Duplex Unit

2.3 Disassembly/Reassembly Procedures

2.3.1 Functional differences between models and component parts

In "2.3.2 Disassembly Flowchart (p48)", the procedures are indicated on the premise that some parts/units are removed in advance. Make sure to remove the following parts/units before sta r ting disassembly.

 Cassette Assy 1st / 2nd

 Duplex Unit

Figure 2-25. Removing the Cassette Assy 1st/2nd

Figure 2-26. Removing the Duplex Unit

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Maintenance Box

 Maintenance Box

Figure 2-27. Rem oving the Maintenance Box

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Item Description Reference

Parts/unit name

White-letter

Part/unit supplied as an ASP ---

Black-letter

Part/unit not supplied as an ASP ---

Icon

Indicates a practice or condition that could result in injury or loss of life if not strictly observed.

Indicates the reference page in blue-letter

Indicates a practice or condition that could result in damage to, or destruction of equipment if not strictly observed.

Indicates the reference page in blue-letter

Indicates the parts that are inevitably broken in the disassembling procedure, and should be replaced with a new one for reassembly.

---

Indicates necessary check items in the disassembling/ assembling procedure.

Indicates the reference page in blue-letter

Indicates supplementary explanation for disassembly is given.

Indicates the reference page in blue-letter

Indicates particular tasks to keep quality of the units are required.

Indicates the reference page in blue-letter

Indicates particular routing of cables is required.

Indicates the reference page in blue-letter

Indicates particular adjustment(s) is/are required.

Chapter 3 " Adjustment (p71)"

Indicates lubrication is required.

Chapter 4 " Maintenance

(p93)"

Indicates the number of screws securing the parts/units. --Indicates the points secured with other than a screw

such as a hook, rib, dowel or the like.

---

USB Cover

1 4

(p 22) (p 43)

Main Frame Unit

---

(p 21) (p 27)

Paper Guide

Upper Assy (p29)

 CR Timing Belt  FFC/Cable * 1

Note "*": The boxes with only part names indicates the removal of such parts. If the names of FFCs or cables are

shown, disconnect the FFCs or cables from their connectors.

Black letters indicate a part/unit not supplied as an ASP.

The name enclosed in gray indicate a part/unit that must be removed on the way to the target parts.

Shows necessary procedures before removing the following parts.*

Shows the procedure number on the “FFC/ cable list”.

White letters indicate a part/unit supplied as an ASP.

Shows the screw types and the specified torque in the “Screw type/torque list”.

Shows removal/installation as a unit/assy. is available.

Reference page

2.3.2 Disassembly Flowchart

This section describes procedures for disassembling the parts/units in a flowchart format. For some parts/units, detailed procedures or precautions are provided (accordingly indicated by icons and cell's color). Refer to the explanations in the example chart below and perform an appropriate disassembling and assembling procedure. (See "2.4 Detailed Disassembly/Reassembly Procedure for each Part/Unit (p55)".) For routing cables, see "2.5 Routing FFCs/cables (p66)".

The example below shows how to see the charts on the following pages.

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2.3.2.1 Housing Part

START

USB Cover

(p 58) (p 67)

 FFC/Cable* 1

ADF/Scanner

Unit

(p 55)

Hinge Left

---

Lower Case

---

Pickup Holder

1st

(p 58)

---

Pickup Roller 1st

---

(p 53)

(p 58)

---

(p 93)

Pickup Holder

2nd

(p 58)

Pickup Roller 2nd

(p 58)

---

(p 93)

Decoration Plate

---

Duplex Unit

Cover

---

(p 71)

MSF Unit

---

Paper Stopper

Assy 2nd

(p 58)

(p 93)

---

MSF Stopper

Belt

---

ADF Pad Assy

(p 56)

---

Assist Roller Holder Assy

(p 58)

Document Pad

(p 57)

---

ADF Cover Assy

(p 55)

MSF Cover

(p 49)

---

(p 49)

---

(p 50)

Hinge Right

 FFC/Cable* 2

---

Ink Tube Shield

Panel Unit

---

(p 53)

Ink Tank Assy

(p50)

 FFC/Cable* 3

Housing Upper

Assy

(p 66)

Panel Unit (p49)

 FFC/Cable* 4

Housing Front

Assy

(p 58) (p 67)

(p 51)

---

(p 67) (p 71)

Speaker Cover

---

(p 53)

Speaker

---

(p 53)

---

Screw type/torque list

Symbol

FFC/cable list

---

No. FFC/Cable

 Disconnect the following FFC and cables from the connectors on the

Main Board, and release their routing.

• ADF motor cable (CN33)

• ADF PE sensor cable (CN71)

• ADF document sensor cable (CN72)

• ADF encoder sensor cable (CN73)

• Paper Support Encoder Sensor cable (CN76)

• ADF plunger cable (CN77)

• Scanner Motor cable (CN32)

• Scanner FFC (CN70)

• Scanner Open Sensor cable (CN74)

 Disconnect the FFCs/Cables.

• Panel FFC (CN20)

• Speaker cable

 Disconnect the Panel Grounding Wire (S02).  Disconnect the Duplex Unit Cover Open Sensor cable from the

connector (CN60) on the Main Board, and release the routing.

 Disconnect the following FFC and cable from the connectors on the

Main Board.

• Panel FFC (CN20)

• Cover Open Sensor cable (CN53)

 Disconnect the Panel Grounding Wire (S11).

C.B.P-TITE SCREW 2.5x8 F/ZN-3C 4 ± 1kgf・cm

C.B.P-TITE SCREW 3x10 F/ZN-3C 6 ± 1kgf・cm

C.B.P-TITE SCREW 3x10 F/ZN-3C 8

C.B.P-TITE SCREW 3x5 F/ZN-3C 6 ± 1kgf・cm

C.B.P-TITE SCREW 3x8 F/ZN-3C 6

C.B.P-TITE(P4) SCREW 3x8 F/ZN-3C 6 ± 1kgf・cm

C.B.P-TITE(S-P1) SCREW 3x12 F/ZB-3C 6

C.B.P-TITE(S-P1) SCREW 3x12 F/ZN-3C 6 ± 1kgf・cm

C.B.S-TITE SCREW 2.6x6 F/ZN-3C 4

S10

C.B.S-TITE SCREW 3x6 F/ZN-3C 6 ± 1kgf・cm

S11

C.B.S-TITE SCREW 3x6 F/ZN-3C 8

S12

C.B.S-TITE(P4) SCREW 3x10 F/ZN-3C 6 ± 1kgf・cm

S13

C.B.S-TITE(P4) SCREW 3x8 F/ZN-3C 6

S14

C.C SCREW 3x5 F/ZN-3C 8 ± 1kgf・cm

S15

C.P SCREW 3x4 F/ZN-3C 6

S16

C.P-TITE SCREW 2.5x6 F/ZN-3C 3 ± 0.5kgf・cm

S17

C.P-TITE SCREW 3x4 F/ZN-3C 3 C.B.S-TITE SCREW 3x8 F/ZN-3C 6 ± 1kgf・cm C.B.S-TITE SCREW 3x8 F/ZN-3C 8 C.B.P-TITE SCREW 3x10 F/ZB-3C 6 ± 1kgf・cm

Screw Type Torque

± 1kgf・cm

± 0.5kgf・cm

± 1kgf・cm

Flowchart 2-1. Disassembly Flowchart of Housing Part (1)

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2.3.2.2 CISS System/Print Head Part

Ink Tank Cover

---

Ink End Sensor

Lumirror

(p 63)

Ink Tube Shield

(p49)

(p 49)

---

Tank Cap

(p 64)

 Head FFC

Printhead

(p 60)

(p 71)

---

(p 50)

 CIS FFC

Adapter Cover

(p 62)

Holder Board

Ink Tank Hous-

ing Lower

(p 64)

Tank Cap (p50)

Ink Adapter

Tube (Black1)

---

Ink Adapter

Tube (Black2)

---

Ink Adapter

Tube (Color1)

---

(p 65)

Ink Tank Hous-

ing Upper

(p 65)

Ink Adapter

Tube (Color2)

---

Tube Clamp (x4)

(p 63)

Joint (Black)

---

Tube Guide

---

Joint (Color)

---

Tube Guide

Cover

---

 Ink End Sensor FFC

Ink Tank Assy

(p 34) (p 63)

Joint

(p 65)

Adapter Cover

(p50)

Ink Adapter

Tube Assy

(p 64)

---

Ink Tank

Pourous Pad

---

(p 50)

Ink Tank (Black)

---

(p 65)

Ink End Sensor

Board

(p 65)

Ink End Sensor

Board Holder

(p 65)

Ink Tank

(Color)x4

(p 65)

---

Ink Supply Tube

---

(p 65)

---

Screw type/torque list

Symbol

C.B.P-TITE SCREW 2.5x8 F/ZN-3C 4 ± 1kgf・cm

C.B.P-TITE SCREW 3x10 F/ZN-3C 6 ± 1kgf・cm

C.B.P-TITE SCREW 3x10 F/ZN-3C 8

C.B.P-TITE SCREW 3x5 F/ZN-3C 6 ± 1kgf・cm

C.B.P-TITE SCREW 3x8 F/ZN-3C 6

C.B.P-TITE(P4) SCREW 3x8 F/ZN-3C 6 ± 1kgf・cm

C.B.P-TITE(S-P1) SCREW 3x12 F/ZB-3C 6

C.B.P-TITE(S-P1) SCREW 3x12 F/ZN-3C 6 ± 1kgf・cm

C.B.S-TITE SCREW 2.6x6 F/ZN-3C 4

S10

C.B.S-TITE SCREW 3x6 F/ZN-3C 6 ± 1kgf・cm

S11

C.B.S-TITE SCREW 3x6 F/ZN-3C 8

S12

C.B.S-TITE(P4) SCREW 3x10 F/ZN-3C 6 ± 1kgf・cm

S13

C.B.S-TITE(P4) SCREW 3x8 F/ZN-3C 6

S14

C.C SCREW 3x5 F/ZN-3C 8 ± 1kgf・cm

S15

C.P SCREW 3x4 F/ZN-3C 6

S16

C.P-TITE SCREW 2.5x6 F/ZN-3C 3 ± 0.5kgf・cm

S17

C.P-TITE SCREW 3x4 F/ZN-3C 3

Screw Type Torque

± 1kgf・cm

± 0.5kgf・cm

C.B.S-TITE SCREW 3x8 F/ZN-3C 6 ± 1kgf・cm

Adapter (Black)

Adapter (Color)

---

Tube Guide

Sheet

---

(p 50)

C.B.S-TITE SCREW 3x8 F/ZN-3C 8 C.B.P-TITE SCREW 3x10 F/ZB-3C 6 ± 1kgf・cm C.B.P-TITE SCREW 2.5x8 F/ZN-3C 3 C.B.P-TITE SCREW 2.5x8 F/ZN-3C

± 1kgf・cm

± 0.5kgf・cm

(p 64)

(p 63)

Flowchart 2-2. Disassembly Flowchart of Housing Part (2)

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2.3.2.3 Printer Mechanism Part

(p 49)

 FFC/Cable* 5

Main Board Unit

S11

(p 59) (p 68)

(p 71)

CR Scale (p52)

CR Driven

Pulley Assy (p52)

 Head FFC

CR Guide Frame

Assy

(w/CR Unit)

S13

(p 61)

(p 69) (p 71) (p 93)

Stacker Assy

 FAX FFC

---

FAX Unit

 Ink tube

Clamp Tube

---

(p 67)

(p 54)

---

(p 54)

---

 FFC/Cable* 6

Power Supply

Unit

(p 71)

(p 52)

---

Ink system Assy

 PF Encoder FFC

PF Encoder

Sensor

(p 62)

---

(p 59) (p 93)

Gear Cover

(p 60) (p 93)

---

Lower Case

(p49)

Pickup Assy 1st

Front Frame

S11

(p 61) (p 71) (p 93)

Star Wheel Assy

S11

(p 61) (p 69)

(p 71)

Clamp Tube

(p51)

Ink system Assy

(p51)

Relay Board

FFC Guide (p52)

(p 52)

(p 59) (p 93)

CR Scale Sup-

port Plate

---

PG Adjustment

Cam Left

---

(p 52)

PG Adjustment

Cam Right

---

FFC/cable list

No. FFC/Cable

 Disconnect all the FFCs and cables connected to the Main Board.

• Disconnect the FAX FFC from FAX Unit.

• Grounding Wire(S10)

Disconnect the Power Supply Unit cable from the connector (CN501) on

the Main Board, and release the routing.

Flowchart 2-3. Disassembly Flowchart of Printer Mechanism Part (1)

Screw type/torque list

Symbol

C.B.P-TITE SCREW 2.5x8 F/ZN-3C 4 ± 1kgf・cm

C.B.P-TITE SCREW 3x10 F/ZN-3C 6 ± 1kgf・cm

C.B.P-TITE SCREW 3x10 F/ZN-3C 8

C.B.P-TITE SCREW 3x5 F/ZN-3C 6 ± 1kgf・cm

C.B.P-TITE SCREW 3x8 F/ZN-3C 6

C.B.P-TITE(P4) SCREW 3x8 F/ZN-3C 6 ± 1kgf・cm

C.B.P-TITE(S-P1) SCREW 3x12 F/ZB-3C 6

C.B.P-TITE(S-P1) SCREW 3x12 F/ZN-3C 6 ± 1kgf・cm

C.B.S-TITE SCREW 2.6x6 F/ZN-3C 4

S10

C.B.S-TITE SCREW 3x6 F/ZN-3C 6 ± 1kgf・cm

S11

C.B.S-TITE SCREW 3x6 F/ZN-3C 8

S12

C.B.S-TITE(P4) SCREW 3x10 F/ZN-3C 6 ± 1kgf・cm

S13

C.B.S-TITE(P4) SCREW 3x8 F/ZN-3C 6

S14

C.C SCREW 3x5 F/ZN-3C 8 ± 1kgf・cm

S15

C.P SCREW 3x4 F/ZN-3C 6

S16

C.P-TITE SCREW 2.5x6 F/ZN-3C 3 ± 0.5kgf・cm

S17

C.P-TITE SCREW 3x4 F/ZN-3C 3 C.B.S-TITE SCREW 3x8 F/ZN-3C 6 ± 1kgf・cm C.B.S-TITE SCREW 3x8 F/ZN-3C 8 C.B.P-TITE SCREW 3x10 F/ZB-3C 6 ± 1kgf・cm

Screw Type Torque

± 1kgf・cm

± 0.5kgf・cm

± 1kgf・cm

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Gear Cover

(p51)

One Way Clutch

Gear

---

APG Unit

Support Plate

(p52)

 FFC/Cable* 8

Main Frame

Unit

S11

(p 62)

(p 70) (p 71) (p 93)

Paper Guide

Lower Porous

Pad

(p 71)

(p 51)

---

(p 51)

 FFC/Cable* 7

(p 51)

 Torsion Spring

Waste Ink Tray

Cover (p52)

Relay Board

Assy (p52)

CR Driven

Pulley Assy (p52)

Relay Board

FFC Guide

(p 68)

APG Unit Sup-

port Plate

---

CR Scale

---

(p 60)

 FFC/Cable* 9

 Ink tube

Frame Base 2nd

(p 62)

Assy

(p 69) (p 71)

---

(p 54)

Waste Ink Tray

Cover

(p 68)

Holder Cam

Assy

---

S11

(p 60)

 Relay Board FFC

Paper Stopper

Assy 1st

S18

(p 58) (p 93)

---

(p 54)

Relay Board

Assy

(p 68)

Waste Ink Tray

Holder

---

(p 54)

APG Unit

---

APG Driven

Shaft Support

Plate (p52)

CR Scale (p52)

CR Driven

Pulley Assy (p52)

APG Driven

Shaft

---

(p 60)

 Torsion Spring 241.9 (x6) 

Extension Spring 0.99 (x2)

Paper Guide

Upper Assy

---

(p 61)

(p 71)

 Extension Spring

CR Driven Pul-

ley Assy

(p 71) (p 93)

---

(p 71)

---

FFC/cable list

No. FFC/Cable



Release the following FFC and cable from the Relay Board FFC Guide.

• Relay Board FFC

• CR Motor cable

 Release the routing of following FFC and cables.

• Relay Board FFC

• CR Motor cable

• PE Sensor cable

• PF Motor cable

 Release the routing of following FFC and cables.

• ASF Motor cable

• ASF Encoder FFC

• Frame Base 2nd Assy Paper Stopper sensor cable

APG Driven

Shaft Support

Plate

---

Screw type/torque list

Symbol

C.B.P-TITE SCREW 2.5x8 F/ZN-3C 4 ± 1kgf・cm

C.B.P-TITE SCREW 3x10 F/ZN-3C 6 ± 1kgf・cm

C.B.P-TITE SCREW 3x10 F/ZN-3C 8

C.B.P-TITE SCREW 3x5 F/ZN-3C 6 ± 1kgf・cm

C.B.P-TITE SCREW 3x8 F/ZN-3C 6

C.B.P-TITE(P4) SCREW 3x8 F/ZN-3C 6 ± 1kgf・cm

C.B.P-TITE(S-P1) SCREW 3x12 F/ZB-3C 6

C.B.P-TITE(S-P1) SCREW 3x12 F/ZN-3C 6 ± 1kgf・cm

C.B.S-TITE SCREW 2.6x6 F/ZN-3C 4

S10

C.B.S-TITE SCREW 3x6 F/ZN-3C 6 ± 1kgf・cm

S11

C.B.S-TITE SCREW 3x6 F/ZN-3C 8

S12

C.B.S-TITE(P4) SCREW 3x10 F/ZN-3C 6 ± 1kgf・cm

S13

C.B.S-TITE(P4) SCREW 3x8 F/ZN-3C 6

S14

C.C SCREW 3x5 F/ZN-3C 8 ± 1kgf・m

S15

C.P SCREW 3x4 F/ZN-3C 6

S16

C.P-TITE SCREW 2.5x6 F/ZN-3C 3 ± 0.5kgf・cm

S17

C.P-TITE SCREW 3x4 F/ZN-3C 3 C.B.S-TITE SCREW 3x8 F/ZN-3C 6 ± 1kgf・cm C.B.S-TITE SCREW 3x8 F/ZN-3C 8 C.B.P-TITE SCREW 3x10 F/ZB-3C 6 ± 1kgf・cm

Screw Type Torque

± 1kgf・cm

± 0.5kgf・cm

± 1kgf・cm

Flowchart 2-4. Disassembly Flowchart of Printer Mechanism Part (2)

Disassembly/Reassembly 52

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Page 53

Epson L1455/ET-16500 Revision A

S18

S19

S20

LD Shaft

(p 93)

 Extension Spring

ADF LD Assy

(p 55)

Duplex Unit Cover Open Sensor Assy

---

Hinge Right

(p49)

Housing Upper

---

(p 49)

(p 71)

(p 49)

 FFC/Cable* 10

 FFC/Cable* 15

---

ADF Unit

---

(p 71)

ADF Decoration

Plate Front

(p 55)

---

ADF Decoration

Plate Rear

(p 55)

ADF Cover

Right

---

(p 56)

---

ADF Decoration

Plate Rear (p53)

ADF Cover

Right (p53)

ADF Cover Assy

(p49)

ADF Cover

Front

(p 56)

ADF Cover

Rear (p53)

ADF Paper

Support Cover

(p53)

Paper Support

Encoder Sensor

(p53)

ADF Paper

Support Assy

(p53)

 FFC/Cable* 13

ADF Cover Rear

(p 56)

ADF Paper

Support Cover

(p 57)

---

 FFC/Cable* 11

Paper Support

Encoder Sensor

(p 57)

---

 FFC/Cable* 12

---

ADF Motor Unit

(p 66) (p 71)

ADF Paper

Support Assy

---

(p 57) (p 66)

---

ADF Frame Base

---

Scanner Unit

---

 Grounding Wire

(p 71) (p 93)

Scanner FFC

Cover

---

Scanner Housing

Upper Assy

 Scanner FFC

CIS Module

(p 57) (p 66)

FFC/cable list

No. FFC/Cable

Pull out the cables of ADF Unit from the hole on the

Scanner Unit.

11 Disconnect the Paper Support Encoder Sensor cable.

Release the routing of the Paper Support Encoder Sensor

cable.  Release the routing of the following cables.

15 Release the routing of the Cover Open Sensor cable.

• Paper Support Encoder Sensor cable

• ADF plunger cable

 Disconnect the Grounding Wire  Release the routing of the Scanner Motor Assy cable.

(p 57)

 E-ring 

Combination Gear25.2.9.0553



Combination Gear21.6.10.8

 Spacer  Scanner Rail Strengthen

Plate Grounding Spring

---

 FFC/Cable* 14

Scanner Motor

(p 66)

Screw type/torque list

Symbol

C.B.P-TITE SCREW 2.5x8 F/ZN-3C 4 ± 1kgf・cm

C.B.P-TITE SCREW 3x10 F/ZN-3C 6 ± 1kgf・cm

C.B.P-TITE SCREW 3x10 F/ZN-3C 8

C.B.P-TITE SCREW 3x5 F/ZN-3C 6 ± 1kgf・cm

C.B.P-TITE SCREW 3x8 F/ZN-3C 6

C.B.P-TITE(P4) SCREW 3x8 F/ZN-3C 6 ± 1kgf・cm

C.B.P-TITE(S-P1) SCREW 3x12 F/ZB-3C 6

C.B.P-TITE(S-P1) SCREW 3x12 F/ZN-3C 6 ± 1kgf・cm

C.B.S-TITE SCREW 2.6x6 F/ZN-3C 4

S10

C.B.S-TITE SCREW 3x6 F/ZN-3C 6 ± 1kgf・cm

S11

C.B.S-TITE SCREW 3x6 F/ZN-3C 8

S12

C.B.S-TITE(P4) SCREW 3x10 F/ZN-3C 6 ± 1kgf・cm

S13

C.B.S-TITE(P4) SCREW 3x8 F/ZN-3C 6

S14

C.C SCREW 3x5 F/ZN-3C 8 ± 1kgf・cm

S15

C.P SCREW 3x4 F/ZN-3C 6

S16

C.P-TITE SCREW 2.5x6 F/ZN-3C 3 ± 0.5kgf・cm

S17

C.P-TITE SCREW 3x4 F/ZN-3C 3 C.B.S-TITE SCREW 3x8 F/ZN-3C 6 ± 1kgf・cm C.B.S-TITE SCREW 3x8 F/ZN-3C 8 C.B.P-TITE SCREW 3x10 F/ZB-3C 6 ± 1kgf・cm

Assy

(p 66) (p 71)

Cover Open

Sensor

(p 67)

Speaker Cover

(p49)

Speaker (p49)

 Grounding Wire  Panel FFC  Ferrite core (x3)

Housing Front

---

Screw Type Torque

± 1kgf・cm

± 1kg・cm

± 1kgf・cm

± 0.5kgf・cm

± 1kgf・cm

---

Flowchart 2-5. Disassembly Flowchart of Printer Mechanism Part (3)

Disassembly/Reassembly 53

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Epson L1455/ET-16500 Revision A

S10

S16

S14

S15

S18

S19

S20

 Extension Spring  PF Timing Belt

PF Motor

(p 62) (p 69)

(p 71)

(p 52)

(p 51)

Cable Support

Plate

---

 Wireless LAN Module

cable(CN9)

FAX Shield Plate

/FAX Connector

Wireless LAN

Module

S11

---

Shield Plate

Upper

(w/Wireless LAN

Module)

S11

(p 60)

FAX Board

Cover

---

S19

(p 51)

---

(p 52)

Relay Board

CSIC Terminal

---

Relay Board

(p54)

Relay Board

---

Main Board

---

 Acetate Tape  Grounding Wire(S10)  FFC/Cable* 16

---

 CR Motor cable

CR Motor

APG Driven

Shaft Support

Plate (p52)

APG Driven

Shaft (p52)

S17

(p 71)

Shield Plate

Lower (w/Cable

Support Plate)

---

Paper Guide

---

(p 70) (p 71)

---

Upper Assy (p52)

PE Lever Assy

---

ASF Motor Assy

---

Spur Gear 16

(p 71)

Paper Guide

Middle

---

Lower Case

(p49)

---

(p 52)

---

Screw type/torque list

---

(p 93)

 PE sensor cable

Pickup Assy 2nd

(p 59) (p 93)

PE Sensor

FFC/cable list

---

(p 70) (p 71)

No. FFC/Cable

 Release the routing of the following FFC and cable.

• ASF Motor cable

• ASF Motor Encoder FFC

Symbol

S10

S11

S12

S13

S14

S15

S16

S17

Relay Board

Holder

---

Screw Type Torque

C.B.P-TITE SCREW 2.5x8 F/ZN-3C 4 ± 1kgf・cm C.B.P-TITE SCREW 3x10 F/ZN-3C 6 ± 1kgf・cm C.B.P-TITE SCREW 3x10 F/ZN-3C 8 C.B.P-TITE SCREW 3x5 F/ZN-3C 6 ± 1kgf・cm C.B.P-TITE SCREW 3x8 F/ZN-3C 6 C.B.P-TITE(P4) SCREW 3x8 F/ZN-3C 6 ± 1kgf・cm C.B.P-TITE(S-P1) SCREW 3x12 F/ZB-3C 6 C.B.P-TITE(S-P1) SCREW 3x12 F/ZN-3C 6 ± 1kgf・cm C.B.S-TITE SCREW 2.6x6 F/ZN-3C 4 C.B.S-TITE SCREW 3x6 F/ZN-3C 6 ± 1kgf・cm C.B.S-TITE SCREW 3x6 F/ZN-3C 8 C.B.S-TITE(P4) SCREW 3x10 F/ZN-3C 6 ± 1kgf・cm C.B.S-TITE(P4) SCREW 3x8 F/ZN-3C 6 C.C SCREW 3x5 F/ZN-3C 8 ± 1kgf・cm C.P SCREW 3x4 F/ZN-3C 6 C.P-TITE SCREW 2.5x6 F/ZN-3C 3 ± 0.5kgf・cm C.P-TITE SCREW 3x4 F/ZN-3C 3 C.B.S-TITE SCREW 3x8 F/ZN-3C 6 ± 1kgf・cm C.B.S-TITE SCREW 3x8 F/ZN-3C 8 C.B.P-TITE SCREW 3x10 F/ZB-3C 6 ± 1kgf・cm

± 1kgf・cm

± 0.5kgf・cm

± 1kgf・cm

Flowchart 2-6. Disassembly Flowchart of Printer Mechanism Part (4)

Disassembly/Reassembly 54

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Epson L1455/ET-16500 Revision A

ADF Unit

Scanner Unit

Hook

Bottom of ADF/Scanner Unit

Check point

ADF hinge spacer

ADF hinge

ADF hinge spacers

ADF hinges

ADF hinge spacer

Check point

ADF hinge

Hook

ADF Decoration Plate Front

Rib

ADF Decoration

Plate Front

ADF Decoration Plate Rear

ADF Decoration

Plate Rear

Hook Rib

ADF LD Assy

Extension Spring 0.99 ADF Cover Assy

LD Shaft edge

LD Shaft

Shaft of ADF LD Assy

Left

Lock Release Shaft

Cover Lock

Release Link

Cover Lock

Release

Middle Link

Right

Lock Release Shaft

Cover Lock Release Rear Link

ADF LD Assy

2.4 Detailed Disassembly/Reassembly Procedure for each Part/Unit

ADF Decoration Plate Front/Rear

ADF Unit/Scanner Unit

When removing the ADF Decoration Plate Front/Rear, release the hooks and ribs beforehand.

ADF LD Assy

Inside of ADF Cover Assy

The ADF hinge spacers are inserted to the hooks on the ADF hinges to prevent the ADF Unit from disengaging from the Scan ner Unit by the shocks caused when the ADF Unit is opened or closed. When the ADF hinge spacers are set in their regular positions, the hooks on the ADF hinges cannot be released; however, by turning the ADF/Scanner Unit upside down, the ADF hinge spacers move from the regular positions, and then the hooks on the ADF hinges can be released.

When removing the ADF Unit/Scanner Unit, place it with its bottom up and release the hooks (x3) shown above in advance.

When installing the ADF Unit/Scanner Unit, make sure that the ADF hinge spacers (x2) are inserted at the hooks (x2) on the ADF hinges.

Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 55

 Attach the extension spring 0.99 as shown above.  After installing the ADF LD Assy to the ADF Cover Assy,

install the LD shaft while aligning the shape of its end wit h that of the shaft of the ADF LD Assy.

If the Cover Lock Release Link, the Cover Lock Release Middle Link or the Cover Lock Release Rear Link comes off when removing the ADF LD Assy, attach it back as shown above.

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Epson L1455/ET-16500 Revision A

Bottom

ADF Cover Right

Hook Dowel

Front

At Dowel

Release the hooks (x9) and the dowel in the order shown above, then remove the ADF Cover Rear.

Rear of ADF Cover Right

ADF Cover Assy

ADF Cover Right

ADF Cover Right ADF Unit

ADF Cover Rear

ADF Cover Assy

Bottom

ADF Pad Assy

Center hook

Front

Rear of ADF Cover Front

Center hook

Release the hooks (x5) in the order shown above, then remove the ADF Cover Front.

Hook Dowel

ADF Unit

ADF Cover Front

ADF Unit (1)

ADF Unit (2)

The figures above indicate the hooks and dowels that secure the parts and units.

Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 56

The figures above indicate the hooks and dowels that secure the parts and units.

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Epson L1455/ET-16500 Revision A

C.B.P-TITE SCREW 3x8 F/ZN-3C (6±1 kgf·cm)

ADF Paper Support Assy

Dowel Shaft

ADF Paper Support Cover

Paper Support Encoder Sensor cable

Paper Support Encoder Sensor

Standard line

ADF Unit

20 mm

262 mm

26 mm

147.5 mm147.5 mm

168.5 mm 127 mm30 mm 30 mm

30 mm30 mm

75 mm

438.5 mm

75 mm

Sponge positions on back of Document Pad

Document Pad

Scanner Housing Lower

Bottom of Scanner Unit

C.B.P-TITE SCREW 3x10 F/ZB-3C (6±1 kgf

·cm)

Scanner Housing Upper Assy

9 8 10

C.B.P-TITE SCREW 3x10 F/ZN-3C (6±1 kgf

·cm)

Upper of Scanner Unit

Scanner Carriage

Torsion Spring 43.6

Scanner Timing Belt

Protrusion

Attach to CIS module

side inner than this

projection.

Back of Scanner Carriage

CIS Module

Spring

Foot 1

Section A

Scanner Rail Strengthen

Plate Grounding Spring

Spring Foot 2

Scanner Motor

Scanner Rail Strengthen Plate

Dowel of Scanner Housing Lower

Scanner grounding wire

Cutout

Scanner Motor Plate

C.B.P-TITE(S-P1) SCREW 3x12 F/ZN-3C (6±1 kgf·cm)

Hole

Scanner FFC Cover

Scanner Housing Lower

Hook A

Scanner FFC Cover

Hook B

Install with the hook

A in this way.

Bottom of Scanner Unit

ADF Paper Support Cover/Paper Support Encoder Sensor/ADF Paper Support Assy

On the ADF Paper Support Assy, the Paper Support Encoder Sensor for paper width detection is mounted. Because the ADF Paper Support Assy is connected with the ADF unit by the Paper Support Encoder Sensor cable, release the routing of the cable following the disassembly procedure below.

Remove the ADF Paper Support Cover/Paper Support Encoder Sensor/ADF Paper Support Assy as follows.

1. Release the dowels (x2) and shafts (x2) on the ADF Paper Support Assy, and turn the assy upside down.

2. Remove the screws (x2) that secure the ADF Paper Support Cover, and remove the ADF Paper Support Cover.

3. Remove the screw that secures th e Paper Support Encoder Sensor, and disconnect the Paper Support Encoder Sensor cable from the connector on the Paper Support Encoder Sensor, then remove the sensor.

4. Release the routing of the Paper Support Encoder Sensor cable, then remove the ADF Paper Support Assy.

Document Pad

 Attach double-sided tape on the pieces of sponge on the Document Pad indicated in green in the figure above, and attach the Document Pad to the

ADF Unit.

 After attaching the Document Pad, make sure the Document Pad is attached within the standard line shown above and the sponge pieces are not

sticking out from the Document Pad.

Scanner Housing Upper Assy

Tighten the screws in the order indicated in the figure above.

Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 57

If the Torsion Spring 43.6 has come off from the Scanner Timing Belt, attach it to the CIS module side inner than this projection on the Scanner Carriage.

Scanner Carriage

Scanner Motor Assy

 Tighten the screws in the order indicated in the figure above.  Secure the scanner grounding wire and the Scanner Motor Assy

together with the screw 2 shown above.

 When attaching the Scanner Rail Strengthen Plate Grounding

Spring, follow the procedure below.

1. Insert the spring leg 1 of the Scanner Rail Strengthen Plate Grounding Spring into the hole of the Scanner Rail Strengthen Plate.

2. Attach the section A of the Scanner Rail Strengthen Plate Grounding Spring to the dowel of the Scanner Housing Lower.

3. Attach the spring leg 2 of the Scanne r R ail Strengthen Plate Grounding Spring to the cutout of the Scanner Motor Plate.

Scanner FFC Cover

When installing the Scanner FFC Cover, install it with the hook A of the cover to the rear of the printer, and secure the cover to the Scanner Housing Lower in the order of hook B and hook A.

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Epson L1455/ET-16500 Revision A

Hook

C.B.P-TITE SCREW 3X10 F/ZN-3C (6±1 kgf·cm)

USB Cover

Paper Stopper

Compression

Spring 0.9

Compression Spring 0.787

Secure springs (x4) with dowels.

Slider Base

Cam Slider

Slider Cassette

C.B.S-TITE SCREW 3x8 F/ZN-3C (6±1kgf·cm)

1 2

Paper Stopper Assy 1st

Paper Stopper Assy 2nd

C.B.S-TITE SCREW 3x8 F/ZN-3C (6±1kgf·cm)

Assist Roller Holder Assy

Hook Dowel

Assist Roller Holder Assy

Assist Roller

Upper

Housing Front Assy

Upper

Housing Front Assy

Hook

C.B.P-TITE SCREW 3x10 F/ZN-3C (6±kgf·cm)

Left

Housing Front Assy

Stacker Assy

Right

Housing Front Assy

Hook

Pickup Holder 1st/

Pickup Roller 1st

Pickup Holder 1st

To 0 digit To 130 digit

Rubber portions

Pickup Roller 1st

Hook

Pickup Holder 2nd/

Pickup Roller 2nd

Pickup Holder 2nd

To 0 digitTo 130 digit

Rubber portions

Pickup Roller 2nd

USB Cover

Paper Stopper Assy 1st/2nd (1)

Paper Stopper Assy 1st/2nd (2)

Assist Roller Holder Assy

Be careful not to damage the hooks (x7) that secure the USB Cover.

When removing the USB Cover, remove the screws (x2) shown above and slide the cover in the direction of the arrow to remove it.

Housing Front Assy

If any of the parts of the Paper Stopper Assy 1st/2nd comes off when removing it, be sure to reassemble the Paper Stopper Assy 1st/2nd as shown above.

Tighten the screws in the order indicated in the figure above.

Pickup Holder 1st/2nd, Pickup Roller 1st/2nd

When removing the Assist Roller Holder Assy, remove the Assist Roller and then release the hook and dowels (x2) beforehand.

Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 58

Remove the Housing Front Assy as follows.

1. Pull out the Stacker Assy taking care not to let it interfere with the Housing Front Assy.

2. Remove the screws (x2) that secure the Housing Front Assy.

3. Release the hooks (x2) on the Housing Front Assy, then remove the Housing Front Assy.

 Be careful not to touch the rubber potions on the Pickup Roller 1st/2nd with bare hands.  When removing the Pickup Roller 1st, take care not to drop or lose the parts because its removal should be done in a very narrow space.

When removing the Pickup Holder 1st/2nd, make sure to release the hooks shown above beforehand.

 When installing the Pickup Roller 1st/2nd, install the roller shafts on them in the order of the shaft on the 130-digit side and the one on the 0 digit

side.

 When installing the Pickup Holder 1st/2nd, make sure the attachment directions of the holders are correct.

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Epson L1455/ET-16500 Revision A

Upper

Main Board Unit

C.B.S-TITE SCREW 3x6 F/ZN-3C (8±1 kgf·cm)

FAX Unit

C.B.P-TITE SCREW 3x10 F/ZN-3C (6±1 kgf·cm) C.B.P-TITE SCREW 3x10 F/ZN-3C (8±1 kgf·cm)

Rear

Clamp Tube

Rib

Waste Ink Tube

Ink system Assy

Dowel

Hole

Frame Base 1st Assy

Ink system Assy

Waste Ink Tray Cover

Waste Ink Tube

Maintenance

Box Waste

Ink Joint

Clamp Tube

Cap Slider

C.B.P-TITE SCREW 3x10 F/ZN-3C (6±1 kgf·cm)

Slide the Cap Slider in the direction of the arrow, then secure the Ink System with a screw.

Waste Ink Tray Cover

Pickup Driven ShaftPickup Escape Lever

Pickup Assy 1st

The location where

the Pickup Escape

Lever interferes.

Bottom

Pickup Assy 1st

Spur Gear 32

Hook

Upper

C.B.P-TITE SCREW 3x10 F/ZN-3C (6±1 kgf·cm)

Pickup Escape LeverPickup Driven Shaft

The location where

the Pickup Escape

Lever interferes.

Spur Gear 16

Upper

Pickup Assy 2nd

Bottom

Main Board Unit

Ink system Assy

The screws that secure the Main Board Unit are shown above.

Tighten the screws in the order indicated in the figure above.

Pickup Assy 1st/2nd

When removing the Pickup Assy 1st / 2nd, follow the procedure below.

1. Release the Pickup Assy 1st / 2nd from the Pickup Escape Lever.

2. Remove the screws (x1 each) that secure the Pickup Assy 1st / 2nd.

3. Pickup Assy 1st: Release the hook of the Spur Gear 32 and remove the Spur Gear 32 from the Pickup Driven Shaft, and then pull out the

4. Pickup Assy 2nd: Remove the Pickup Driven Shaft from the Spur Gear 16, and remove the Pickup Assy 2nd from the 2nd Bin Base Assy.

shaft from the hole of the Frame Base Assy, and remove the Pickup Assy 1st.

When connecting the Waste Ink Tube to the Maintenance Box Waste Ink Joint, connect it until the edge of the tube touches the root on the joint to prevent waste ink from leaking.

When installing the Ink System Assy, follow the procedure below.

1. Route the Waste Ink Tube under the Main Frame.

2. Aligning the dowels (x3) on the Ink System Assy with the holes (x3) on the Frame Base 1st Assy.

3. Secure the Ink System Assy with screws (x2).

4. Connect the joint section of the Waste Ink Tube with the joint of the Maintenance Box Waste Ink Joint, then secure them with the Clamp Tube.

5. Route the Waste Ink Tube through the ribs (x2) on the Frame Base.

Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 59

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Epson L1455/ET-16500 Revision A

Gear Cover

Rear

Gear Cover

Hook

Shield Plate Upper (w/Wireless LAN Module)

C.B.S-TITE SCREW 3x6 F/ZN-3C (8±1 kgf·cm)

Holder Cam AssyD/E Lever

Protrusion Groove

Main frame

CR Unit

Slit of CR Encoder

Black mark

CR Scale

Torsion Spring 7.13

Cutout of Main Frame

Bottom of Printhead

Waste ink pad

Printhead

CR unit

Section A

C.B.P-TITE SCREW 2.5x8 F/ZN-3C (4±1 kgf·cm)

Right

APG Driven Shaft

Spur gear 32.4

APG Driven Shaft

Insert protrusion.

Aligning phases

Gear of APG Driven Shaft

Spur gear 32.4

Align the triangle marks.

APG UnitMain Frame Unit

Gear Cover

Release the hooks (x3) shown above before removal.

Shield Plate Upper (w/Wireless LAN Module)

The screws (x4) that secure the Shield Plate Upper (w/ Wireless LAN Module) are shown above.

Tighten the screws in the order indicated in the figure above.

Holder Cam Assy

When installing the Holder Cam Assy to the Main Frame, insert the protrusion of the D/E Lever into the groove of the Holder Cam Assy.

CR Scale



Install the CR Scale with the black mark section on the top left.



Make sure to put the CR Scale through the slit of the CR Encoder.



When attaching the Torsion Spring 7.13, follow the procedure below.

1. Attach the Torsion Spring 7.13 to the CR Guide Plate, and hook the shorter leg of the Torsion Spring 7.13 on the CR Scale.

2. Hook the longer leg of the Torsion Spring 7.13 to the cutout of the Main Frame to complete the Torsion Spring 7.13 attachment.

 Waste ink easily collects around the waste ink pad on the Printhead after printing and around the section A of the CR Unit shown above. When

 After removing the Printhead, place the Printhead with the nozzle surface up so as to prevent the remaining ink in the Printhea d from flowing out.

Tighten the screws in the order indicated in the figure above.

Printhead

removing the Printhead, take care not to let the terminal of the disconnected FFC touch the area around the section A. When reassembling the Printhead, be careful not to let the terminal of the disconnected FFC touch the area around the waste ink pad. Take care in the same way when replacing the Printer Mechanism and transferring the Printhead. If you connect the FFC to the connector with waste ink attached on the terminal, the circuit board may be short-circuited. Therefore, if any waste ink is attached on the terminal, make sure to wipe the ink off completely with a dry cloth or the like.

APG Driven Shaft

Because the disassembly/reassembly of the APG Driven Shaft should be done in a very narrow space, take care not to damage the gears of the APG Driven Shaft or APG Unit by hitting them with the edges of the frame or the like.

Install the APG Driven Shaft as follows.

1. Insert the gear of the APG Driven Sha ft int o the s pac e between the APG Unit and Main Frame Unit.

2. Insert the protrusion of the APG Driven Shaft into the hole on the Main Frame Unit.

3. Align the phases of the gear of the APG Driven Shaft and the Spur Gear 32.4 on the APG Unit, then attach the APG Driven Shaft.

Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 60

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Epson L1455/ET-16500 Revision A

Rear

Paper Guide Mid Assy

Hook

To Printer 's front

Paper Guide L/R Assy

Sub levers

Paper Guide R Assy

Torsion spring 241.9 L Torsion spring 241.9 R Extension spring 0.99

Paper Guide Mid Assy

Paper Guide ML Assy

Paper Guide MR Assy

Paper Guide L Assy

0-digit side

CR Motor's pinion gear

CR unit

CR Unit's bottom

Rail

Nozzle plate surface of Printhead

CR guide frame assy

130-digit side

Guide

C.B.S-TITE(P4) SCREW 3x8 F/ZN-3C (6±1 kgf·cm) C.B.S-TITE SCREW 3x6 F/ZN-3C (8±1 kgf·cm)

CR guide frame assy

CR Guide Frame Stoppers

Front Frame

Bottom of Front Frame

Standard line

Antistatic Cloth

C.B.S-TITE SCREW 3x6 F/ZN-3C (8±1 kgf·cm)

Front Frame

Section A

Front

Main Frame Unit

C.B.S-TITE SCREW 3x6 F/ZN-3C (8±1 kgf·cm)

130-digit side

Rib and Hole

Main Frame Unit

Star Wheel Assy

Main Frame Unit

Paper Guide Upper Assy

In this manual, the Paper Guide Mid Assy/Paper Guide ML Assy/Paper Guide MR Assy/Paper Guide L Assy/Paper Guide R Assy are called the Paper Guide Upper Assy collectively.

When removing the Paper Guide Mid Assy, release the hooks (x2), and then pull it out toward the front of the printer.



Install the Paper Guide Mid Assy/Paper Guide ML Assy/Paper Guide MR Assy/Paper Guide L Assy/Paper Guide R Assy to the positions shown above.

 Install the Paper Guide L Assy and Paper Guide R Assy with the sub levers inward.  Install the Torsion spring 241.9 L, Torsion spring 241.9 R, and Extension spring 0.99 to the positions shown above.

CR Guide Frame Assy (w/CR Unit)

If you remove the CR guide frame assy (w/ CR Unit) with the Printhead mounted on the CR Unit, take care not to damage the nozzle plate sur face of the Printhead.

Remove the CR guide frame assy (w/ CR Unit) as follows.

1. Move the CR Unit to the end on the 130-digit side, and detach its rail from the guide on the Front Frame.

2. Remove the screws (x2) that secure the CR guide frame stoppers (x2), and remove the stoppers.

3. Remove the screws (x4) that secure the CR guide frame assy (w/ CR Unit).

4. Disengage the hole on the CR guide frame assy (w/ CR Unit) from the pinion gear of the CR Motor.

5. Hold the CR Unit and the CR guide frame assy, and remove the CR guide frame assy (w/ CR Unit) upward. Secure the CR guide frame assy (w/ CR Unit) with screws in the order given in the figure above.

Front Frame

Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 61

 When applying the Antistatic Cloth (x6), apply them while aligning them with the standard lines.  Align the section A with the outside of the Main Frame Unit as shown above.  Tighten the screws in the order indicated in the figure above.

 Align the ribs (x2) on the Star Wheel Assy with the holes (x2) on the Main Frame Unit when reassembling the assy.  Tighten the screws in the order indicated in the figure above.

Star Wheel Assy

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Epson L1455/ET-16500 Revision A

C.B.P-TITE SCREW 3x10 F/ZN-3C (6±1 kgf·cm)

Rear

Main Frame Unit

Right

Left

Dowel and positioning hole

C.B.P-TITE(P4) SCREW 3x8 F/ZN-3C (6±1 kgf·cm) C.B.S-TITE SCREW 3x6 F/ZN-3C (8±1 kgf·cm)

Frame base 1st

MAC address label

C.C SCREW 3x5 F/ZN-3C (8±1 kgf·cm)

Hook

PF timing belt

PF pulley

EJ pulley

Pinion gear of PF motor

Hook of PF motor plate

Hook of Main Frame Unit

Extension spring 7.6

PF tension plate

Step 2

PF Motor Plate

PF motor plate

Right

Left

Frame Base 2nd Assy

C.B.P-TITE SCREW 3x10 F/ZN-3C (6±1 kgf·cm)

Frame base 1st assy

C.B.S-TITE SCREW 2.6x6 F/ZN-3C (4±1 kgf·cm)

PF scale

PF roller

PF Encoder

Sensor

PF scale

PF roller

PF Encoder Sensor

Adapter Cover

C.B.P-TITE SCREW 2.5x8 F/ZN-3C (3 ± 0.5 kgf·cm)

Dowel and positioning hole

Main Frame Unit

When handling the MAC address label, take care not to damage or contaminate it.

When replacing the Printer Mechanism, remove the MAC address label from the old Printer Mechanism and transfer the label on to the new Printer Mechanism.

 Align the positioning holes (x6) on the Main Frame Unit with the dowels (x6) on the Frame base 1st when reassembling the unit.  Align the phases of the APG Unit and APG Driven Shaft. (p 60)  Tighten the screws in the order indicated in the figure above.

PF Motor/PF timing belt

To prevent improper tension applied to the PF Timing Belt, do not hold the PF Motor, PF Tension Plate or PF Motor Plate when tightening the screws of the PF Motor.

When installing the PF Timing Belt, follow the procedure below.

1. Loosen the screws (x2) of the PF Motor slightly.

2. Rotat e the PF Motor Plate in the direction of the arrow as far as it will go, and attach the PF Timing Belt in the order of the PF Pulley, EJ Pulley, and the pinion gear of the PF Motor.

3. Attach the Extension Spring 7.6 in the order of the hook of the PF Tension Plate and the hook of the PF Motor Plate.

4. Tighten the screws (x2) in the order shown above to secure the PF Motor Plate.

Frame Base 2nd Assy

Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 62

 Route the ASF Motor cable, ASF Motor Encoder FFC, Frame Base 2nd Paper Stopper Sensor cable, and grounding wire through the hold on the

 Tighten the screws in the order indicated in the figure above.

Frame Base 1st Assy.



Install the sensor while taking care not to let it touch the PF Scale.

 After installing the PF Encoder Sensor, rotate the PF roller to

rotate the PF Scale once and make sure the PF Encoder Sensor is not in contact with the PF scale.

PF Encoder Sensor

Adapter Cover

When removing/replacing the Adapter Cover, not to apply excessive



downward force when tightening the screws. Frame may be deformed by applying force perpendicularly when tightening the screws and it may affect print quality.

Remove the Adapter Cover as follows.

1. Remove the screw (x 1) that secure the Adapter Cover.

2. Remove Adapter Cover by sliding it in the arrow’s direction. When attaching Adapter Cover, align the dowels (x 2) on it with

the positioning holes on CR Unit.

Otherwise, theMain

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Epson L1455/ET-16500 Revision A

74±2mm

223±2mm

143±2mm

183±2mm

Black

C, M, Y

Tube Clamp

The position of markings

To adapter

To tank

Tube Clamp

CR Unit

Hole and Hook

Figure A

Figure B

Tube Guide Sheet

C.B.P-TITE SCREW 3x10 F/ZB-3C (6 ± 1 kgf·cm)

Ink End Sensor FFC

Hook

Magnified image of installed lumirror

Ink End Sensor Lumirror

Hook

Ink End

Sensor FFC

Ink End Sensor Lumirror

A C

Bottom of Ink End Sensor Assy

Ink End

Sensor FFC

Rib D

Rib E

Ink End

Sensor Lumirror

Ink End

Sensor Board

Ink End Sensor Lumirror

Tube Clamp

Tube Guide Sheet

Attach Tube Clamp while align it with the markings (x 4) on the Ink Adapter Tube Assy as shown above.

Ink Tank Assy

 Engage the holes on Tube Guide Sheet with hooks on CR Unit, set them by sliding it in the arrow’s direction.(See Figure A)  Assemble the Tube Guide Sheet correctly as shown Figure B.

Ink End Sensor Lumirror

 Remove Ink Tank Unit carefully because Ink End Sensor FFC is connected to it.

Before removing Ink Tank Unit, remove the screws (x 3) and disengage the hooks (x 2).(See "2.1.4.3 How to remove the CISS system (p34)" )

Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 63

Remove the Ink End Sensor Lumirror as follows:

1. Disengage (A) of Ink End Sensor Lumirror from the rib D on Ink End Sensor Assy.

2. Release (B) of Ink End Sensor Lumirror from the hook on Ink End Sensor Assy.

3. Disengage (C) of Ink End Sensor Lumirror from the rib E on Ink End Sensor Assy and remove Ink End Sensor Lumirror.

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Epson L1455/ET-16500 Revision A

Ink Tank Housing Lower

C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm)

Hook

Note: Ink Supply Tank in photo above is not charged with ink.

Hook

Adapter

Film

Adapter

Ink Adapter Tube

There is no gap

Connection of Ink

Adapter Tube

Assy

Ink Adapter Tube

Assy

Cap Tank

45 degrees

There is no gap

To adapter

To Ink Tank

There is no gap

Joint (Black)

Ribs

Joint (Color)

Bottom View

Top View

For Yellow Color

For Magenta Color

For Cyan Color

Ink Tank side

Adapter side

Joint (Color)

For Yellow Color

For Magenta Color

For Cyan Color

For Yellow Color

For Magenta Color

For Cyan Color

For Black Color

Adapter

Ribs

Joint (Color)

Bottom View

Figure A

Figure B

Figure C

Figure D

Hook

Figure E

Ink Tank Housing Lower

Remove the Ink Tank Housing Lower as follows:

1. Remove the screws (x 2) that secure the Ink Tank Housing Lower.

2. Disengage the hooks (x 2) and remove Ink Tank Housing Lower.

Adapter

 Be careful not to damage or peel off the film of the Adapter.  When removing Ink Supply Adapter Tube Assy, be careful not

to contaminate the surroundings because ink may spill from the tubes.

Use a precision screwdriver when releasing the hooks of the Adapter.

When connecting the Ink Supply Adapter Tube Assy to the Adapter, insert each tube fully and make sure that there is no gap between the end of tubes and the Adapter.

Ink Adapter Tube Assy

Cap Tank

Ink Tube must be no twist and no deformed.

See "2.1.4.3 How to remove the CISS system (p34)"

Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 64

When connecting the Cap Tank to the Ink Tank Housing Upper, insert each cap fully and make sure th at there is no gap between th e end of caps and the Ink Tank Housing Upper.

To prevent damage to Cap Tank, attach it with the knob at an angle of 45 degrees.

 Ink Adapter Tube and the joint (Black) must be fully hooked to rib.(See Figure A)  Insert ribs of the Joint (Color).(See Figure B)  The side where the diameter is fat is inserted to Ink Tank side.(See Figure C)  Ensure all marking line on Ink Tube can be seen from top side view.(See Figure D)  Ensure the Ink Adapter Tube Assy is fully locked.(See Figure E)

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Epson L1455/ET-16500 Revision A

Ink Tank HousingUpper

Hook

C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm)

there is no gap

Ink Supply Tube

Back

Groove

C.B.P-TITE SCREW 3x8 F/ZN-3C (6 ± 1 kgf·cm)

Ink Supply Tank

Ink End Sensor Assy

Ink End Sensor Board

Enlarged view

Hook

Connector

C.B.P-TITE SCREW 3x6 F/ZN-3C (6 ± 1 kgf·cm)

Joint

Ink Tank

Insert

Holder Board

CR Unit

Holder Board

Ink Tank Housing Upper/Ink Tank/Ink Supply Tube

When the operation is that you have to remove the ink tank cap, please be careful of the ink leak due to the ink in the ink tank. After removing the ink tank housing, please reattach the ink tank cap in order to prevent the ink leak.

Remove the Ink Tank Housing Upper as follows:

1. Remove Cap Tank.

2. Remove the screws (x 2) that secure the Ink Tank Housing Upper.

3. Release the hooks (x 2) and remove Ink Tank Housing Upper.

 Make a mark on the ink tube holder in order to assembly the ink tank tube.  While connecting the ink tank tube to the ink tank, insert each of tubes fully and make sure that the gap between the tube and the ink

tank is 1mm long or less.

Ink End Sensor Board Holder

Remove the Ink End Sensor Board Holder as follows.

1. Remove the screws (x 4).

2. Release and remove the fixed hooks by sliding it in the arrow direction.

 Assembly the Ink End Sensor Board Holder with aligning the

ink tank slit, and secure the screw(x4).

Ink End Sensor Board

While removing the Ink End Sensor Board, Take care not to damage element.

Remove the Ink End Sensor Board as follows.

1. Remove the connector(x4).

2. Release and remove the fixed hooks by holding up the Ink End Sensor Board.

 Be careful that Ink Supply Tube doesn’t come off from the

Joint

Holder Board

Joint and the Ink Tank, because it’s small in length.

 Confirm that the Tank Cap is fully inserted. Remove the screw that secure the Joint while Inclining the Ink

Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 65

Tank.(See "2.1.4.3 How to remove the CISS system (p34)") Ink Tube must be no twist and no deformed.

 FFC covered by Holder Board.  Insert the Holder Board to the CR Unit as the figure above.

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Epson L1455/ET-16500 Revision A

ADF Frame Base

Through cutout Through cutoutUnder ribs

ADF plunger cable

ADF Motor Unit

Paper Support Encoder Sensor cable

Cable guide

Paper Support Encoder Sensor cable Section A

ADF Paper Support Assy

Scanner Motor cable

Hole A

Hole B

Double-sided

tape

Before Scanner FFC Cover is

installed

Scanner FFC Cover

Hole 1

Hole 2

Scanner Grounding

Wire

Scanner Unit's bottom

Scanner FFC Cover

Step1,2

Hole of Scanner

Housing Lower

Rib A

Double-sided tape

Wall of Scanner

Housing Lower

Standard line

Scanner FFC

CIS Module

Double-sided tape

Step3

Scanner FFC

Connector

Rib B Guide Rib

Step5

Scanner FFC

Scanner Housing Lower

Scanner Carriage

Scanner

Motor

cable

Scanner

Motor

Assy

Hole of Scanner

Housing Lower

Hook Rib Groove

After Scanner Motor Assy is

installed

Hook Rib

Before Scanner M otor Assy is

installed

Groove

Scanner Grounding Wire

Hole of Scanner

Housing Lower

Duplex Unit Cover Open Sensor cable

Frame Base 1st

Main Board

Hook Rib Groove

2.5 Routing FFCs/cables

ADF Motor Unit

Route the Paper Support Encoder Sensor cable and ADF plunger cable on the ADF Frame Base as shown above.

ADF Paper Support Assy

Route the Paper Support Encoder Sensor cable through the cable guides (x2) and the section A on the ADF Paper Support Assy.

Scanner FFC Cover

Route the cables on the bottom of the Scanner Unit as follows.

1. Pull out the Scanne r FFC from the hole A on the Scanner Housing Lower and secure it as shown above with double-sided tape.

2. Pull out the Scanner Motor cable and Scanner Grounding Wire from the hole B on the Scanner Housing Lower.

3. Insert the Scanner FFC into the hole (1) on the Scanner FFC Cover, and insert the Scanner Motor cable and Scanner Grounding Wire into the hole (2).

4. Attach the Scanner FFC Cover on the Scanner Housing Lower. (p 57)

Scanner FFC

When routing the Scanner FFC, follow the procedure below.

1. Fold the Scanner FFC along the fold lines and route the FFC through the rib A and along the standard line so as not to let the FFC touch the wall of the

2. Secure the Scanner FFC on the position shown above on the Scanner Housing Lower with double-sided tape (x4).

3. Connect the Scanner FFC to the connector on the CIS Module, and secure the Scanner FFC on the position shown above on the CIS Module with double-

4. Install the CIS Module to the Scanner Carriage.

5. Route the Scanner FFC under the rib B (x2) of the Scanner Carriage, and confirm the FFC does not come over the guide ribs (x2) of the Scanner Carriage.

Disassembly/Reassembly Routing FFCs/cables 66

Scanner Housing Lower, and then insert the FFC into the hole of the Scanner Housing Lower.

sided tape.

 When routing Scanner Motor cable and scanner grounding wire, follow

the procedure below.

1. 1. Route the Scanner Grounding Wire through the hooks and ribs, and insert it into the hole of the Scanner Housing Lower.

2. 2. Install the Scanner Motor Assy. (p 57)

3. 3. Route the Scanner Motor cable through the hooks and ribs, and insert it into the hole of the Scanner Housing Lower.

 After inserting the Scanner Motor cable and scanner grounding wire into

the hole of the Scanner Housing Lower, confirm the Scanner Motor cable is over the scanner grounding wire.

Scanner Motor Assy

Housing Upper Assy

Route the Duplex Unit Cover Open Sensor cable through the hooks (x2) on the Frame Base 1st and through the ribs (x2) and inside the groove, then connect it on the connector (CN60) on the Main Board.

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Page 67

Epson L1455/ET-16500 Revision A

Hole A

Hole B

Housing Upper

Upper:

Before ADF/Scanner Unit is

installed

Frame Base 1st

Space between Housing Upper and Main Board

Ferrite core A

Slit

Ferrite core B

Hook A

Rib A

Double-sided tape

C.B.S-TITE SCREW 3x6 F/ZN-3C (6±1 kgf·cm)

Rib B

メイン基板

Scanner FFC

Grounding

Wire

Ferrite core CRib D

Hook B

Rib C Rib D

•ADF motor cable

•ADF PE sensor cable

•ADF plunger cable

•Scanner Open Sensor cable

•Scanner Motor cable

•ADF document sensor cable

•ADF encoder sensor cable

•Paper Support Encoder Sensor cable

Rear

Align with standard line

and secure with tape.

Hole

Panel FFC

C.B.S-TITE SCREW 3x6 F/ZN-3C (8±1 kgf·cm)

Cover Open Sensor cable

Double-sided tape

Standard line

Housing Front Assy

Panel Grounding Wire

Panel FFC

Ferrite core

Wrap three times.

Main Board Unit

Hole

Panel Unit's bottom

Double-sided tape

Speaker cable

Relay cable

Panel Board

Panel Grounding Wire

Panel FFC

Ferrite core

C.B.P-TITE SCREW 3x10 F/ZN-3C (6±1 kgf·cm)

Main BoardFerrite core

FAX FFC

FAX Unit

Double-sided tape

Inside the USB Cover (ADF Unit/Cables related to Scanner Unit

Housing Front Assy

Route the cables and FFC to the Housing Front Assy as follows.  Panel Grounding Wire

Wrap it around the point shown above three times and route it along the shape of Housing Front Assy, then secure it on the Main Board Unit with the screw.

 Cover Open Sensor cable

Route it along the shape of Housing Front Assy, then connect it to the connector (CN53) on the Main Board Unit.

 Panel FFC

Route it along the rear of the Housing Front Assy and pull it out from the hole, then secure the FFC and the ferrite core to the position shown above with double-sided tape.

Panel Unit's bottom

 For the correspondence between the cables, FFCs and the connectors on the Main Board, see "Main Board Unit (2) (p68)".  When routing the Scanner motor cable (CN32), ADF document sensor cable (CN72), ADF encoder sensor cable (CN73), Paper Support Encoder Sensor

cable (CN76), follow the procedure below.

• Insert the cables from the hole A on the Housing Upper and route them through the hook B, rib A (x2), and rib B (x3) on the Frame Base 1st, then route them inside the rib C and connect them to their connectors on the Main Board.

• Set the ferrite core A of the Scanner Motor cable as shown above.

 Route the ADF motor cable (CN33), ADF PE sensor cable (CN71), ADF Plunger cable (CN77), and Scanner Open Sensor cable (CN74) as shown below.

• Insert the cables from the hole A on the Housing Upper and route them through the hook A and the slit on the Frame Base 1st, then connect them to their connectors on the Main Board.

• Set the ferrite core B of the ADF Motor cable as shown above.

 Insert the Grounding Wires (x3) from the hole A on the Housing Upper, and secure them at the position shown above with the screw.  Route the Scanner FFC as follows.

1. Insert it into the hole B of the Housing Upper, and route under the rib D of the Housing Upper.

1. Thread the Scanner FFC through the ferrite core C, and secure the ferrite core C to the position shown above with double-sided tape.

2. Secure the Scanner FFC on the position shown above with double-side tape, and then connect the FFC to the connector (CN70) on the Main Board.

 Put the excess portion of the cables after routing into the space between the Housing Upper and Main Board.

Disassembly/Reassembly Routing FFCs/cables 67

Route the cables and FFCs on the bottom of the Panel Unit as follows.  Panel Grounding Wire

Secure on the Panel Board with the screw.

 Speaker Cable

Connect to the Relay cable.

 Panel FFC

Set the ferrite cores (x2) in the positi ons sh own abo ve a nd secure th e FF C with double-sided tape, then connect it to the connector (CN20) on the Panel Board.

 Secure the ferrite core to the position shown above with double-sided tape.  Thread the FAX FFC through the ferrite core and route it according to its

folds and connect it to the connector (CN5) on the Main Board, then secure it to the position shown above with double-sided tape (x2).

FAX Unit

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Page 68

Epson L1455/ET-16500 Revision A

CN501

CN7

CN45

CN51

CN52

CN30

CN34 CN55CN56

Grounding Wire A/B

Frame Base 1st

Rear

CN41

CN42

CN43

CN35 CN54

CN57

Wall of Frame Base 1st:

Put the excess portion of

cables inside this wall.

CN59CN44

Main Board Unit

Rib A Rib B Rib C Rib D Hook Groove

C.B.S-TITE SCREW 3x6 F/ZN-3C (8±1 kgf·cm)

CN5

CN44

CN60

CN71

CN59

CN70

CN501 CN34

CN73

CN74

CN51

CN35

CN54

CN31 CN30

CN76

CN32

CN52

CN72 CN33

CN57

CN56 CN55

CN45

CN9

CN21 CN53

CN#

名称

CN#

名称

CN5 FAX FFC CN56 ASF PE Sensor cable CN9

Wireless LAN Module cable

CN57

Frame Base 2nd Assy Paper Stopper sensor cable

CN20 Panel FFC CN30 CR Motor cable CN59 APG Sensor cable CN31 PF Motor cable CN60 Duplex Unit Cover Open

Sensor cable

CN32 Scanner Motor cable CN33 ADF motor cable CN70 Scanner FFC CN34 APG motor cable CN71 ADF PE Sensor cable CN35 ASF motor cable CN72 ADF document sensor

cable

CN41 Head FFC CN42 Head FFC CN73 ADF encoder sensor cable CN43 Head FFC CN44 Relay Board FFC CN74

Scanner Open Sensor cable CN45 CR Encoder Board cable CN51 PF Encoder Sensor FFC CN76 Paper Support Encoder

Sensor cable

CN52 PE Sensor cable CN53 Cover Open Sensor cable CN77 ADF plunger cable CN54

ASF Encoder Sensor FF2CN501

Power Supply Unit cable CN55

Paper Stopper sensor cable

CN42

CN43

CN41

Rear

Step2,3

Relay Board FFC Guide

Waste Ink Tray Cover

Step1

Waste Ink Tray Holder

Relay Board FFC Assy

Relay Board FFC

Step4

Hook

Standard line

Rib

Double-sided tape

Main Frame Unit

Main Board Unit (1)

Main Board Unit (2)

Relay Board FFC

The correspondence between Main Board and cables/FFCs is given above.

 Route the following cables as follows.

(For the correspondence between the cables, FFCs and the connectors on the Main Board, see"Main Board Unit (2) (p68)".

• Power Supply Unit cable (CN501): Connect to their connectors on the Main Board. PF Motor cable (CN7) APG Sensor cable(CN59) Relay Board FFC (CN44) CR Encoder Board cable (CN45) Head FFC (CN41, 42, 43)

• PE Encoder Sensor FFC (CN51): Pull out from the backside of the Main Board Unit and route according to its folds, then connect to the

• PE sensor cable(CN52): Set the ferrite core into the space shown above, and route through the groove, rib C, and rib D (x4) on

• CR Motor cable(CN30): APG Motor cable(CN34)

• Paper Stopper Sensor cable(CN55): Route through the rib A (x2), rib C, and rib D (x4) on the Frame Base 1st, then connect to the ASF PE Sensor cable(CN56) connector on the Main Board.

• Grounding Wire A: Route through the rib A (x2), hooks (x3), rib B (x3) on the Frame Base 1st, and secure to the position

 Route the FFC and cables from the Frame Base 2nd Assy as follows.

•

Frame Base 2nd Assy Pap er Stopper sensor cable(CN57): ASF Motor cable (CN35) ASF Encoder Sensor FFC (CN54)

• Grounding Wire B: Route inside the rib C on the Frame Base 1st, and secure together with the grounding wire A to the

Disassembly/Reassembly Routing FFCs/cables 68

connector on the Main Board.

the Frame Base 1st, then connect to the connector on the Main Board. Route through the rib B (x3) and rib C on the Frame Base 1st, then connect to the connector on the Main

Board.

shown above with the screw.

Connect to their connectors on the Main Board.

position shown above with the screw.

Route the Relay Board FFC as follows.

1. Connect the FFC to the connector (CN2) on the Relay Board Assy and route it through the hook, then secure it to the position shown above with doublesided tape.

2. Attach the Waste Ink Tray Cover, and pull out the FFC from the inside of the rib on the Waste Ink Tray Cover.

3. Attach the Relay Bo ard FFC Guide, and route the FFC through the ribs (x4) on the guide and secure the FFC to the position on the guide shown above with double-sided tape (x2).

4. Route the FFC along the standard line on the Main Frame Unit, and secure the FFC to the position on the Main Frame Unit shown above with double-sided tape (x3).

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Front Frame

Hook

Double-sided tape

Rib

Front

Ferrite core

FFC Holder

Fold rib inward into hole on Front Frame.

FFC Holder

Head FFC

Ink End Sensor FFC

PF Motor cable

Ferrite coreFrame Base 1st

PF Motor

Rib

Rib Hook

Double-sided tape

Frame Base 2nd Assy

Paper Stopper sensor cable

Grounding Wire A

Top of Frame Base 2nd Assy: Before ASF Motor Assy is installed

Fig. 1

Hole of Frame Base 2nd Assy

Frame Base 2nd Assy

Paper Stopper sensor cable

ASF Encoder FFC

Fig. 3

?Frame Base 2nd Assy Paper

Stopper sensor cable

•ASF Motor cable

•Grounding Wire B

Hole of Frame Base 2nd Assy

Groove

Top of Frame Base 2nd Assy: After ASF Motor Assy is installed

Fig. 2

ASF Encoder FFC

Ferrite core

ASF Motor Assy

ASF Motor Cable

Grounding Wire B

Grounding Wire A

Fig. 4

ASF Encoder FFC

ASF Motor cable

Grounding Wire B

C.B.S-TITE SCREW 3x6 F/ZN-3C (6±1

Head FFC

Frame Base 2nd Assy

 Route the FFC through the hooks (x4) on the Front Frame.  Insert the ferrite core into the position shown above and secure it with double-sided tape.  Attach the FFC Holder and secure the FFC with the holder.

Ink End Sensor FFC

Connect the FFC to the connector (CN3).

Insert the ferrite core into the position shown above, and route the PF Motor cable through the ribs (x7) on the Frame Base 1st.

PF Motor

Route the cables to the Frame Base 2nd Assy as shown below.

1. Pull out the Frame Base 2nd Assy Paper Stopper sensor cable and grounding wire A from the hole on the Frame Base 2nd Assy, and route the cables through the ribs and hooks on the Frame Base 2nd Assy. (See Fig. 1.)

2. Install the ASF Motor Assy and wrap the ASF Motor cable around the hook on the Frame Base 2nd Assy once, then insert the ferrite core into the position shown above. (See Fig. 2.)

3. Secure the grounding wire A to the ASF Motor Assy with the screw, and route the grounding wire B through the ribs and hooks on the Frame Base 2nd Assy. (See Fig. 2.)

4. Secure the ASF Encoder FFC to the position shown above with double-sided tape. (See Fig. 2.)

5. Route the Frame Base 2nd Assy Paper Stopper sensor cable, ASF Moto r cable and grounding wire B through the grooves (x3) and hole on the Frame Base 2nd Assy. (See Fig. 3.)

6. Route the ASF Encoder FFC through the ribs (x3) and the groove on the Frame Base 2nd Assy, and secure it to the position shown above with double-sided tape. (See Fig. 4.)

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Main Frame Unit

Hook Dowel

PE Sensor Cable

Frame Base 1st

PE Sensor

Main Frame Unit's bottom

PE Sensor cable

Hook

CR Motor cable

Ferrite core

130-digit side

0-digit side

CR Motor

Ferrite core

Ferrite core Holder

Housing Upper Assy

Cover Open Sensor cable

Hole

Panel FFC

Rib

Double-

sided tape

Ferrite core

Ferrite core Holder

PE Sensor

CR Motor

Scanner Housing Upper Assy

Route the PE Sensor cable as follows.

1. Route through the hooks (x3) on the Main Frame Unit.

2. Route through the hooks (x2) and dowel on the Frame Base 1st, and install the Main Frame Unit to the Frame Base 1st. (p 62)

 Insert the ferrite core into the position shown above.  Route the CR Motor cable through the hooks (x8) shown above.

 Pull out the Cover Open Sensor cable from the hole on the Housing Upper

Assy, and route it through the rib.

 Thread the Panel FFC through the ferrite core holder and ferrite cores (x2)

when routing the FFC.

 Secure the ferrite core to the position shown above with double-sided tape.

Disassembly/Reassembly Routing FFCs/cables 70

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CHAPTER 3

ADJUSTMENT

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3.1 Required Adjustments

The table from the following page lists the required adjustments depending upon the parts being repaired or replaced. Find the part(s) you removed or replaced, and check which adjustment(s) must be carried out.

 After all required adjustments are completed, use the “Final check pattern print”

function to print all adjustment patterns for final check. If you find a problem with the printout patterns, carry out the adjustment again.

 When replacing the Main Board and the Printer Mechanism at the same time, the

adjustment should be made after performing the initial setting.

 The table items and marks used in the “Required Adjustment List” provided on the

following pages have the following meanings.

• “---” indicates that the adjustment is not required.

• The “Mechanism Adjustment” should be performed just after reinstalling or reassembling the part or unit.

• The “Adjustments using the Adjustment Program” need to be performed after reassembling the printer completely.

 If you have removed or replaced multiple parts, make sure to check the required

adjustments for the all parts. And when multiple adjustments must be carried out, be sure to carry out them in the order given in the “Priority” row.

Adjustment Required Adjustments 72

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Table 3-1. Required Adjustment List (Mechanism adjustment)

Adjustment Type Mechanism adjustment

Priority 1 2 3 4

Adjustment Item PG Adjustment

Cassette Assy 1st

Cassette Assy 2nd

Duplex Unit Cover Assy

Duplex Unit

Panel Unit

ADF Unit

ADF Motor Unit

Part Name

Scanner Unit

Scanner Motor Assy

Main Board Unit

Main Board

Power Supply Unit

Printout pattern How to judge Adjustment program Tool

Purpose

Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace

(EEPROM Read OK) Replace

(EEPROM Read NG) Remove Replace

(EEPROM Read OK) Replace

(EEPROM Read NG) Remove Replace

CR/PF Timing Belt

Tension

Measurement

Check if the tension of the CR/PF Timing Belt is within the standard.

Touch Panel

Adjustment

This adjustment is made to adjust the relative positions between the Touch Panel detection points and displaying positions on the Control Panel.

Adjusts the PG to within the standard.

Checking the

Platen Gap

Checks if the PG is within the standard.

--- --- --- ---

--- --- --- O

--- --- --- ---

--- --- --- O

--- --- --- ---

--- --- --- O

--- --- --- ---

O --- --- ---

Thickness gauges Thickness gauges Sonic tension gauge ---

Adjustment Required Adjustments 73

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Table 3-1. Required Adjustment List (Mechanism adjustment)

Adjustment Type Mechanism adjustment

Priority 1 2 3 4

Adjustment Item PG Adjustment

Print head

CR Driven Pulley Assy

Paper Guide Upper Assy

CR Guide Frame Assy (w/CR Unit)

Front Frame

Star Wheel Assy

Frame Base 2nd Assy

Part Name

Main Frame Unit

PF Motor

CR Motor

PE Lever Assy

PE Sensor

Paper Guide Lower Porous Pad

APG Unit

Printout pattern How to judge Adjustment program Tool

Purpose

Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace

CR/PF Timing Belt

Tension

Measurement

Check if the tension of the CR/PF Timing Belt is within the standard.

Touch Panel

Adjustment

This adjustment is made to adjust the relative positions between the Touch Panel detection points and displaying positions on the Control Panel.

Adjusts the PG to within the standard.

Checking the

Platen Gap

Checks if the PG is within the standard.

--- O --- --O O --- ---

--- --- O ---

--- --- --- ---

--- --- --- --OOO--OOO---

--- --- --- ---

--- O O --OOO---

--- --- --- ---

O --- --- ---

Thickness gauges Thickness gauges Sonic tension gauge ---

Adjustment Required Adjustments 74

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OK NGNG

-2

-1

0 1 2

-2 -1 0 1 2

-2

-1

0 1 2

-2

-1

0 1 2

Table 3-2. Required Adjustment List 1 (Adjustment using the Adjustment Program)

Adjustment Type Adjustment using the Adjustment Program

Adjustment Item

Cassette Assy 1st

Cassette Assy 2nd

Duplex Unit Cover Assy

Duplex Unit

ADF Unit

Scanner Unit

Part Name

Main Board Unit

Main Board

Power Supply Unit

Priority 1 2 3 4 5 6 7

Initialize PW

sensor

deterioration

counter

To correct the light quantity variations depending on the factor such as sensor characteristics or installation posture

CR motor heat

protection control

To measure and correct the electrical variation of each motor and the power supply board. (For Scanner motor and ADF motor, remeasurement preparation)

PF motor heat

protection control

ASF motor heat

protection control

Purpose

EEPROM

data copy

To copy adjustment values or the like stored on the old Main Board to the new board when the Main Board needs to

Initialize Setting

(MAC address

setting)

To write saledestination-specific settings and the serial number into the Main Board after replacing it

Initialize PF

deterioration offset

To reset the counter according to the replaced parts

be replaced Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace

(EEPROM Read

--- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- --- --- --- --- O ---

--- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- --- --- --- --- --- O

--- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- --- --- --- O O O

--- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- --- --- --- O O O

--- --- --- --- --- --- --- --- --- --- --- --- ---

O --- --- --- --- --- --- --- --- --- --- --- ---

OK) Replace

(EEPROM Read

---OOOOOOOO---OOO

NG) Remove Replace

(EEPROM

--- --- --- --- --- --- --- --- --- --- --- --- ---

O --- --- --- --- --- --- --- --- --- --- --- ---

Read OK)

Replace

(EEPROM

---OOOOOOOO---OOO

Read NG)

Remove Replace

--- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- O --- O --- --- --- --- --- ---

Head ID input Ink charge

To correct characteristic variation of the replaced Printhead by entering its Printhead ID (Head

To fill ink inside the new Printhead to make it ready for print after replacing the Printhead

ID)

Confirm the PE sensor's chattering after detecting the end of the paper falls within the specified period

PE Detector

confirmation

11 12

PF/EJ adjustment

To correct variations in paper feed accuracy to achieve higher print quality

PW/First dot position adjustment

Cassette Assy

1st

To correct the paper detection positions and the mounting positions of the PW Sensor by software control

Cassette Assy

2nd

Printout pattern

How to judge

--- --- --- --- --- --- --- --- --- ---

Examine the printout patterns and enter the value for the pattern with no overlap and gap between the two rectangles.

PW Adjustment

Examine the misaligned lines printed on top, bottom, left, and right of the paper, and enter the number beside the line that is exactly 5 mm away from the paper edge for each side.

1st dot adjustment

Examine the lines on the left side of paper, and enter the number beside the line that overlaps with the horizontal line.

---

OOO

--- Ruler

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Adjustment Required Adjustments 75

OOOOOOOOO

--- --- --- --- --- --- ---

---

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-2

-1

0 1 2

-2 -1 0 1 2

-2

-1

0 1 2

-2

-1

0 1 2

Table 3-2. Required Adjustment List 1 (Adjustment using the Adjustment Program)

Adjustment Type Adjustment using the Adjustment Program

Priority 1 2 3 4 5 6 7

Adjustment Item

Purpose

Printhead

Paper Guide Upper Assy

CR Guide Frame Assy (w/CR Unit)

Front Frame

Star Wheel Assy

Frame Base 2nd Assy

Main Frame Unit

Part Name

PF Motor

CR Motor

PE Lever Assy

PE Sensor

Paper Guide Lower Porous Pad

Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace

EEPROM

data copy

To copy adjustment

values or the like

stored on the old

Main Board to the

new board when the

Main Board needs to

be replaced

Initialize Setting

(MAC address

setting)

To write saledestination-specific settings and the serial number into the Main Board after replacing it

Initialize PF

deterioration offset

To reset the counter according to the replaced parts

Initialize PW

sensor

deterioration

counter

To correct the light quantity variations depending on the factor such as sensor characteristics or installation posture

CR motor heat

protection control

PF motor heat

protection control

ASF motor heat

protection control

To measure and correct the electrical variation of each motor and the power supply board. (For Scanner motor and ADF motor, remeasurement preparation)

Head ID input Ink charge

To correct characteristic variation of the replaced Printhead by entering its Printhead ID (Head ID)

To fill ink inside the new Printhead to make it ready for print after replacing the Printhead

Confirm the PE sensor's chattering after detecting the end of the paper falls within the specified period

--- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- O O --- O O O

--- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- --- --- --- O --- ---

--- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- --- --- --- --- O O

--- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- --- --- --- --- O ---

--- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- --- --- --- O --- ---

--- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- --- O --- --- --- O --- O

--- --- --- --- --- --- --- --- --- --- --- O O

------OOOO------------OOO

--- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- O --- --- --- --- --- --- ---

--- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- O --- --- --- --- --- --- O

--- --- --- --- --- --- --- --- --- --- --- --- ---

--- --- --- --- --- O --- --- --- --- --- --- O

--- --- --- --- --- --- --- --- --- --- --- --- ---

PE Detector

confirmation

11 12

PF/EJ adjustment

To correct variations in paper feed accuracy to achieve higher print quality

PW/First dot position adjustment

Cassette Assy

1st

Cassette Assy

2nd

To correct the paper detection positions and the mounting positions of the PW Sensor by software control

Printout pattern

How to judge

--- --- --- --- --- --- --- --- --- ---

Examine the printout patterns and enter the value for the pattern with no overlap and gap between the two rectangles.

PW Adjustment

Examine the misaligned lines printed on top, bottom, left, and right of the paper, and enter the number beside the line that is exactly 5 mm away from the paper edge for each side.

1st dot adjustment

Examine the lines on the left side of paper, and enter the number beside the line that overlaps with the horizontal line.

---

OOO

--- Ruler

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Adjustment Required Adjustments 76

OOOOOOOOO

--- --- --- --- --- --- ---

---

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NGOK

Table 3-3. Required Adjustment List 2 (Adjustment using the Adjustment Program)

Adjustment Type Adjustment using the Adjustment Program

Priority 13 14 15 16 17 18

Adjustment Item PE adjustment

Cassette Assy 1st

Cassette Assy 2nd

Duplex Unit Cover Assy

Duplex Unit

Panel Unit

ADF Unit

Scanner Unit

Part Name

Main Board Unit

Main Board

Power Supply Unit

Printhead

Purpose

Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace

(EEPROM Read OK)

Replace (EEPROM Read NG)

Remove Replace

(EEPROM Read OK)

Replace (EEPROM Read NG)

Remove Replace Remove Replace

To correct the paper detection positions and the mounting positions of the PE Sensor by software control

--- --- --- --- --- --- --O --- --- --- --- --- ---

--- --- --- --- --- --- ---

--- --- --- --- --- --- --O --- --- --- O --- ---

--- --- --- --- --- --- ---

--- --- --- --- --- --- O

--- --- --- --- --- --- ---

--- --- --- --- --- --- O

--- --- --- --- --- --- ---

OOO O OOO

--- --- --- --- --- --- ---

OOO O OOO

--- --- --- --- --- --- ---

--- --- --- --- --- --- O

--- O O O --- O --OOOOOO---

Bi-D adjustment

PG1 PG2

To correct print start timing in bidirectional printing through software control

Head angular adjustment PF band adjustment

To correct tilt of the Printhead caused at the installation through software control

To correct variations in paper feed accuracy to achieve higher print quality in band printing

To align print start position at 0digit side with that at 80-digit side in bidirectional band printing, timing of firing ink droplet is adjusted through software control

Paper skew adjustment

Scanner/ADF motor heat

protection control

To measure and correct the electrical variation of each motor

and the power supply board. (For Scanner motor and ADF motor, re-measurement preparation)

Printout pattern

Examine the printout pattern and enter the number of the one

How to judge

Adjustment program Tool

Adjustment Required Adjustments 77

with the least gap and overlap between the two different colored lines.

OK NGNG

Examine the printout patterns for each of the four modes, and enter the value for the pattern with no gap and overlap for each mode.

Band pattern

Enter the values of the most straight lines.

Examine the printout patterns and enter the value for the pattern with no overlap and gap between the two rectangles.

OOO O OOO

--- --- --- --- --- --- ---

--- ---

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Table 3-3. Required Adjustment List 2 (Adjustment using the Adjustment Program)

Adjustment Type Adjustment using the Adjustment Program

Priority 13 14 15 16 17 18

Adjustment Item PE adjustment

Purpose

Paper Guide Upper Assy

CR Guide Frame Ass y (w/CR Unit)

Front Frame

Star Wheel Assy

Frame Base 2nd Assy

Main Frame Unit

Part Name

PF Motor

CR Motor

PE Lever Assy

PE Sensor

Paper Guide Lower Porous Pad

Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace Remove Replace

To correct the paper detection positions and the mounting positions of the PE Sensor by software control

--- --- --- --- --- --- ---

--- O O O O O ---

--- --- --- --- --- --- ---

--- O O O --- O ---

--- --- --- --- --- --- --O O O O --- --- ---

--- --- --- --- --- --- ---

--- --- --- --- O --- ---

--- --- --- --- --- --- --O --- --- O --- --- --O --- --- --- --- --- --OOOOOO---

--- --- --- --- --- --- ---

--- --- --- --- --- --- --O --- --- --- --- --- ---

--- --- --- --- --- --- ---

Bi-D adjustment

PG1 PG2

To correct print start timing in bidirectional printing through software control

Head angular adjustment PF band adjustment

To correct tilt of the Printhead caused at the installation through software control

To correct variations in paper feed accuracy to achieve higher print quality in band printing

To align print start position at 0digit side with that at 80-digit side in bidirectional band printing, timing of firing ink droplet is adjusted through software control

Paper skew adjustment

Scanner/ADF motor heat

protection control

To measure and correct the electrical variation of each motor

and the power supply board. (For Scanner motor and ADF motor, re-measurement preparation)

Printout pattern

How to judge

Adjustment program Tool

OK NGNG

Examine the printout pattern and enter the number of the one

with the least gap and overlap between the two different colored lines.

OOO O OOO

--- --- --- --- --- --- ---

Examine the printout patterns for each of the four modes, and enter the value for the pattern with no gap and overlap for each mode.

Band pattern

Enter the values of the most straight lines.

Examine the printout patterns and enter the value for the pattern with no overlap and gap between the two rectangles.

--- ---

Adjustment Required Adjustments 78

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3.2 Details of Adjustments

This section provides adjustment procedures for which explanation in details is necessary. See "3.1 Required

Adjustments (p72)" for the adjustments not explained here.

3.2.1 PF/CR Timing Belt Tension Measurement

This section describes PF/CR Timing Belt tension measurement.

 Tools



Sonic tension gauge

 Plastic tweezers

 Adjustment procedure

When PF/CR Timing Belt tension measurement, make sure of the following.  Bring the microphone of the sonic tension gauge within 5 mm from the PF Timing Belt

but do not let it touch the belt.

 Flip the PF Timing Belt as weak as the sonic tension gauge can measure it.  Be careful not to damage the PF Timing belt when flipping it with the plastic tweezers.

Adjustment Details of Adjustments 79

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Measurement position

PF Timing Belt

Tension: lower

Tension: higher

PF Motor Plate

How to adjust PF Belt Tension

Adjust the tension as shown above if it is out of standard.

Left side

3.2.1.1 PF Timing Belt Tension Measurement

 If you have correctly reassembled the Printer Mechanism, the tension of the PF Timing

Belt falls within the expected range.If the result of measurement of the PF Timing Belt tension explained in this section is out of standard, readjust the tension as instructed below.

 The standard tension range of the PF Timing Belt: 15 ± 2 N

 Measurement procedure

1. Set the following parameters to the sonic tension meter:

Weight: 1.09 g/m

  Width: 3 mm  Span: 73 mm

2. Bring the microphone of the sonic tension meter close to the position shown in Figure 3-1.

3. Press the “MEASURE” button of the sonic tension meter and flip the upper of the PF Timing Belt with plastic tweezers and measure the tension of the belt.

Within the standard range: go to Step 4.

  Out of the standard range: perform the " PF Timing Belt Tension Adjustment (p80)".

4. Rotate the PF Roller Pulley one turn, and measure the tension at the measurement point shown in Figure 3-1.



Within the standard range: go to Step 5.

 Out of the standard range: perform the " PF Timing Belt Tension Adjustment (p80)".

5. Rotate the PF Roller Pulley one turn, and measure the tension at the measurement point shown in Figure 3-1.

Within the standard range: go to Step 6.

  Out of the standard range: perform the " PF Timing Belt Tension Adjustment (p80)".

6. PF Timing Belt tension measurement is complete.

Within 5 mm

Figure 3-1. PF Timing Belt Tension Measurement / Adjustment

 PF Timing Belt Tension Adjustment

1. Loosen the screws (x2) of the PF Motor Plate, and adjust the position referring to Figure 3-1.

2. Tighten the screws of the PF Motor Plate, and measure the tension again.

3. Repeat Step 1 and 2 until the value falls within the standard.

4. Go back to the previous step in the measurement procedure.

Adjustment Details of Adjustments 80

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CR UnitMeasurement position

CR Timing Belt

3.2.1.2 CR Timing Belt Tension Check

 This printer is designed so that the each tension of the CR Timing Belt fall within the

expected range if you correctly reassemble the unit. However, deformation of any related part(s) can cause improper tension of the belt. In such case, replace the unit with a new/ refurbished one.

 The standard tension range of the CR Timing Belt: 13 ± 2 N

1. Move the CR Unit back and forth between the 0-digit side and 130-digit side three times.

2. Move the CR Unit to the position on the left of the Ink System on the 0-digit side shown in Figure 3-2.

3. Set the following parameters to the sonic tension gauge:

Weight: 9.9 g/m

  Width: 3.25 mm  Span: 460 mm

4. Bring the microphone of the sonic tension meter close to the position shown in Figure 3-2.

5. Press the “MEASURE” button of the sonic tension meter and flip the upper of the CR Timing Belt with plastic tweezers and measure the tension of the belt.



Within the standard range: CR Timing Belt tension measurement is complete.



Out of the standard range: go to Step 6.

6. Measure the belt tension twice in the same way as described in Step 5.

Within the standard range two times in a row



CR Timing Belt tension check is complete.

 Either of the results is out of the standard range

Any of the related parts may be deformed. Replace the Printer Mechanism, and then perform the CR Timing Belt tension Check again.

Within 5 mm

Figure 3-2. CR Timing Belt Tension Check

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START

PG adjustment is finished.

Yes

" Preparation (p83)"

" Adjustment of the 0-digit side (p86)"

" Checking the Platen Gap (p88)"

Is PG within standard?

" Adjustment of the 130-digit side (p87)"

" Adjustment of the 0-digit side (p86)"

3.2.2 PG Adjustment

This section describes the procedure for the platen gap (PG) adjustment.

 The standard range of the PG is as follows:

• Standard 0-digit side / 130-digit side: 1.7 ± 0.1 mm Center of the printer: 1.7 ± 0.2 mm

 This adjustment should be carried out with the mechanism in the minimum PG position

(PG1) before installing the CR Scale.

 Tools



Thickness gauge for PG adjustment

1.6 mm

 Thickness gauge for checking the Platen Gap

1.52 mm, 1.72 mm, 1.42 mm, 1.82 mm

 Teflon tape No.903UL

EPSON Part Code:1706715

3.2.2.1 PG Adjustment procedure

Figure 3-3. PG Adjustment Flow

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[Bubbles]

[Foreign material]

Teflon tape

Thickness gauge

3.2.2.2 Preparation

This section describes how and what to prepare for the preparation before starting the PG adjustment.

 Modification of the thickness gauges

 The Printhead of this printer has an integral structure of the Printhead Cover and

Printhead nozzle surface. Therefore, if the thickness gauge touches the nozzle surface in the same way as performed in the traditional procedure, the nozzle surface may be damaged. When performing the PG Adjustment or checking the platen gap, make sure to apply Teflon tape (Part Code: 1706715) on all the thickness gauges used for the adjustment or check in advance.

 When applying Teflon tape on the thickness gauges, make sure no bubbles or foreign

material remain under the tape.

Application procedure of Teflon tape



1. Clean the surfaces of the thickness gauge using alcohol, and make sure no dirt or contamination remains on the surfaces.

2. Apply Teflon tape on the thickness gauge as shown below.

Figure 3-4. Modification of Thickness Gauge (1)

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Before trimming

After trimming

Teflon tape

Thickness gauge

Teflon tape

Thickness gauge

Fold the tape at the edges and trim it at the center in the thickness direction.

3. Fold the excess portions of Teflon tape along the edges of the thickness gauge, and trim the portions at about the center in the thickness direction of the sides.

thickness gauge

Figure 3-5. Modification of thickness gauge (2)

When the Teflon tape is trimmed, the Teflon tape can be easily cut ut by guiding the gauge of half thickness.

Make sure to wear the heavy glove to prevent the cut the hand when the Teflon tape is cut.

4. Make sure any tears or burrs on the applied Teflon tape, then the modification of thickness gauges is complete.

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Lever of APG transmission slider

CR Unit

Rear of CR Unit

CR Unit

Rear of CR Unit

APG Lever

Gear of APG unit

CR Guide Frame

Rib

To PG: Max.

To + PG: Min.

Rib

To + PG: Min.

To PG: Max.

PG adj. cam L (130-digit side)

PG adj. cam R (0-digit side)

 APG Position Check

Make sure the APG position is in the [PG1] position.



How to check If it is in the [PG1] position, the lever of the APG transmission slider on the rear of the CR Unit cannot be seen. (See Figure 3-6.)

Figure 3-6. APG Position Check

If the lever is in the NG condition shown in Figure 3-6, set it in the [PG1] position as follows.

1. Move the Carriage Assy to the center of the printer.

2. Rotate the gear on the APG Unit shown in Figure 3-7 in the direction of the arrow until the APG Lever comes out from the hole on the Main Frame.

3. Move the CR Unit to the 130-digit side until it touches the APG Lever.

4. Check the APG transmission slider is in the “OK” status shown in Figure 3-6.

Figure 3-7. APG Lever

 Confirmation of the PG adjustment cam positions

Make sure the center of the notches on the PG adjustment cam on both sides of the printer is set to the rib of the frame.

Figure 3-8. PG Adjustment Cams

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The parts on the CR Unit The parts remove from CR Unit

 The new ink cartridge(x4) of WF-

7620/7610/7110 Series.*

 CR Scale  Adapter Cover  Adapter  Tube Guide Sheet

*The ink cartridge of WF-7620/7610/7110 Series can’t assemble on the CR Unit, so only have to put new ink cartridge on the CR Unit.

Left side

Right side

Thickness gauge

Center

New ink cartrudge

3.2.2.3 PG adjustment procedure

When performing the PG adjustment, make sure of the following.

 Move the CR Unit by pulling the top pf the CR timing belt.  Be careful not to damage the nozzle surface of the Printhead with the thickness gauge.  When make the Printhead touch the thickness gauge, be careful not to let the Printhead

run onto the gauge.

 The standard range of the PG is the same as the predecessor (WF-7620/7610/7110 Series),

so it is necessary for this CISS model to keep the same condition of CR unit weight. If they are empty adapters, it is not the same weight of CR unit as the WF-7620/7610/7110 Series. Please make sure to keep the CR unit as below.

Adjustment of the 0-digit side

1. Loosen the screws (x4) on the CR Guide Frame and the screws (x2) on the PG adjustment cams (L/R) on both sides of the printer. (See " CR Guide Frame Assy (w/CR Unit) (p61)", Figure 3-9.)

2. Move the CR Unit in the middle of the printer, then place the 1.6 mm thickness gauge with Teflon tape applied at the position A shown in Figure 3-9.

Figure 3-9. Placement of the Thickness Gauge

3. Move the CR Unit to the thickness gauge and check if the CR Unit touches the gauge. If it touches the gauge, adjust the PG as follows. If not, go to the next step.

1. Bring the CR Unit back to the middle of the printer, and increment the PG adjustment cam on the 0-digit side

Adjustment Details of Adjustments 86

by one notch. (See Figure 3-8.)

2. Move the CR Unit to the thickness gauge and check if the CR Unit touches the gauge.

• When the CR Unit does not touch the thickness gauge Tighten the screw on the PG adjustment cam on the 0-digit side and go to " Adjustment of the 130-digit side

(p87)".

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• When the CR Unit touches the thickness gauge Go back to Step 3-1 and try again.

4. Adjust the PG as follows.

1. Bring the CR Unit back to the middle of the printer, and increment the PG adjustment cam on the 0-digit side by one notch. (See Figure 3-8.)

2. Move the CR Unit to the thickness gauge and check if the CR Unit touches the gauge.

• When the CR Unit touches the thickness gauge Increment the PG adjustment cam on the 0-digit side by one notch, then tighten the screw on the PG adjustment cam to secure it and go to" Adjustment of the 130-digit side (p87)".

• When the CR Unit does not touch the thickness gauge Go back to Step 4-1 and try again.

Adjustment of the 130-digit side

1. Move the CR Unit in the middle of the printer, then place the 1.6 mm thickness gauge with Teflon tape applied at the position B shown in Figure 3-9.

2. Move the CR Unit to the thickness gauge and check if the CR Unit touches the gauge.

3. If the CR Unit touches the gauge, adjust the PG as follows. If not, go to the next step.

1. Bring the CR Unit back to the middle of the printer, and increment the PG adjustment cam on the 130-digit side by one notch. (See Figure 3-8.)

2. Move the CR Unit to the thickness gauge and check if the CR Unit touches the gauge.

• When the CR Unit does not touch the thickness gauge Tighten the screw on the PG adjustment cam on the 130-digit side. Then confirm the PG on the 0-digit side is appropriate by performing " Adjustment of the 0-digit side (p86)" again, then go to "3.2.2.4 Checking the

Platen Gap (p88)".

• When the CR Unit touches the thickness gauge Go back to Step 3-1 and try again.

4. If the CR Unit does not touch the thickness gauge, adjust the PG as follows.

1. Bring the CR Unit back to the middle of the printer, and increment the PG adjustment cam on the 130-digit side by one notch. (See Figure 3-8.)

2. Move the CR Unit to the thickness gauge and check if the CR Unit touches the gauge.

• When the CR Unit touches the thickness gauge Increment the PG adjustment cam on the 130-digit side by one notch and tighten the screw on the PG adjustment cam to secure it. Then confirm the PG on the 0-digit side is appropriate by performing "

Adjustment of the 0-digit side (p86)" again, then go to "3.2.2.4 Checking the Platen Gap (p88)".

• When the CR Unit does not touch the thickness gauge Go back to Step 4-1 and try again.

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3.2.2.4 Checking the Platen Gap

Check the platen gap at the three points; on the 0-digit side, on the 130- digit side, and in the middle. The thickness gauges to be used differ according to the points to be checked. Therefore, use an appropriate thickness gauge in the order of checks referring to the table below.

Table 3-4. Thickness gauges to be used and where to check

Order Where to check

1 0-digit side: Position A shown in Figure 3-9. 1.52 mm 1.72 mm Actual thickness after 2 130-digit side: Position B shown in Figure 3-9. 3 In the middle: Position B shown in Figure 3-9. 1.42 mm 1.82 mm

Thickness

gauge 1

Thickness

gauge 2

Remarks

Teflon tape is applied is the values on the left plus

0.08 mm in thickness.

1. Place the thickness gauge 1 on the positions shown in Table 3-4.

2. Move the CR Unit to the thickness gauge and check if the CR Unit touches the gauge.



When the CR Unit touches the thickness gauge Bring the CR Unit back to the middle of the printer, and start from Step 1 of "3.2.2.3 PG adjustment procedure

(p86)" again.

 When the CR Unit does not touch the thickness gauge

Bring the CR Unit back to the middle of the printer and remove the thickness gauge, then go to Step 3.

3. Place the thickness gauge 2 on the positions shown in Table 3-4.

4. Move the CR Unit to the thickness gauge and check if the CR Unit touches the gauge.

 When the CR Unit touches the thickness gauge

Bring the CR Unit back to the middle of the printer and remove the thickness gauge, then go to Step 5.

 When the CR Unit does not touch the thickness gauge

Bring the CR Unit back to the middle of the printer, and start from Step 1 again.

5. When checking the PG at three points is complete, tighten the screws (x5) on the CR Guide Frame and the screw on the CR Scale Holder and CR Spacer to secure them. (See " CR Guide Frame Assy (w/CR Unit)

(p61)".)

6. Remove all ink cartridges, then checking the platen gap is complete.

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Power

[3]

Moves up menu selection.

[Color]

Enter

[6]

Moves down menu selection.

[4] button

Power on button

[6] button

3.2.3 Touch Panel Adjustment

This section describes the Touch Panel adjustment  Purpose

To adjust the origin of the Touch Panel.

 Tools

Touch pen (without a sharp end such as a plastic stick)

During in the Service Support Mode, operations such as menu selection can be done by pressing the following buttons on the panel.

Figure 3-10. Panel Operation in Service Support Mode

 Adjustment procedure

1. From a power off status, push the following button until the message is displayed on LCD.

Figure 3-11. Touch Panel Adjustment (1)

2. On the displayed menu screen, select “3. Touch Screen Calibration” and press the [Color] button.

Figure 3-12. Touch Panel Adjustment (2)

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Push this Area. [OK]

Push this Area. [Cancel]

Touch Panel to coordinate them.

+ << Please Touch

3. Press “Push this Area. [OK]” to display the adjustment screen. To abort the adjustment, press “Push this Area. [Cancel]”.

Figure 3-13. Touch Panel Adjustment (4)

4. Press “+” displayed on the four corners in order using the touch pen.

Figure 3-14. Touch Panel Adjustment (5)

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Push this Area. [Save]

Push this Area. [Cancel]

Calibration Check

Touch Red Area

+ << Please Touch

Complete !

Push [Color] Button.

5. When performing the adjustment again, press “Push this Area. [Cancel]” and start from Step 3 again. To save the adjustment result, press “Push this Area. [Save]”.

Figure 3-15. Touch Panel Adjustment (6)

6. Press “+” displayed in order using the touch pen.

Figure 3-16. Touch Panel Adjustment (7)

7. When “Complete!” appears on the LCD, press the [Color] button to finish the adjustment.

Figure 3-17. Touch Panel Adjustment (8)

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Retry Check

Push this Area. [OK]

8. If “Retry Check” appears on the LCD, press “Push this Area. [OK]” to start from Step 4 again.

図 3-18. Touch Panel Adjustment (9)

Adjustment Details of Adjustments 92

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CHAPTER 4

MAINTENANCE

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4.1 Cleaning

4.1.1 Cleaning the CR Unit

In this product, ink may be attached on the CR Unit by structure of Printhead and CR Unit. So, head short circuit may arise due to ink attachment on the terminal of the head FFC when replacing the printhead.

 This cleaning should be carried out only when replacing the printhead.  When installing the Printhead, make sure the Head FFC is not contaminated with ink

beforehand.

 Tool



Cotton swab or soft dry dust-free cloth

 Cleaning procedure

1. After pulling out the head FFC while holding the printhead from the carriage, confirm the ink attachment on the CR Unit.

2. If ink attached on the CR Unit, wipe it off with a cotton swab (or a soft dry dust-free cloth).

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4.1.2 Cleaning the Exterior Parts/inside of the printer

This section describes how to clean the sections other than the carriage.  Instructions for cleaning

Exterior parts such as housing



Wipe dirt off with a soft clean cloth moistened with water. For glossy or transparent parts, use of unwoven cloth is recommended to avoid scratching those parts.

 Inside of the printer

Remove paper dust with a vacuum cleaner.

 Rubber or plastic rollers such as an Pickup Roller used to feed paper

If paper dust adhered to the rollers decreases the frictional force of the rollers and the rollers cannot properly feed paper, wipe off the paper dust with a soft cloth moistened with diluted alcohol.

 Instructions for cleaning ink stains

Wipe the stains off with a cloth wrung out of diluted alcohol.

 Do not use alcohol for cleaning the transparent parts. Doing so may cause them to get

cloudy.

 When wiping paper dust off the Pickup Roller/Middle Roller, be careful not to rub

against the surface asperity.

 To minimize the effect on the parts, use diluted alcohol such as 70% diluted ether.  After using alcohol for cleaning, make sure to wipe the part off with a soft dry dust-free

cloth to remove alcohol traces fully.

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4.2 Lubrication

The type and amount of the grease used to lubricate the printer parts are determined based on the results of the internal evaluations. Therefore, refer to "4.3 Lubrication Points and Instructions (p97)" for the repairing procedures below, and apply the specified type and amount of the grease to the specified part of the printer mechanism.

 Grease

Type Name EPSON Part Code Supplier

Grease G-26 1080614 EPSON Grease G-45 1033657 EPSON Grease G-71(BLUE) 1480655 EPSON Grease G-72 1409258 EPSON Grease G-74 1409257 EPSON

 Tools

Name Availability EPSON Part Code

Injector O * ---

Brush O * ---

Flux dispenser O * 1049533

Note *: Use tools whose specifications are specified in.

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ADF Cover Assy

LD Shaft

Application Point

Scanner Driven Pulley

Mounting Shaft

Left

Right

Combination Gear

25.2.9.0553 Mounting Shaft

Combination Gear

21.6.10.8 Mounting Shaft

Guide rail

Center

Scanner Housing Lower

2. Application Point

1. Application Point

7 mm

Slider Base

7 mm

Cam Slider

Paper Stopper Assy

2. Application Point

1. Application Point

2. Application Point

1. Application Point

3. Application Point

Driven Pulley Driven Pulley Holder

Driven Pulley Holder

4.3 Lubrication Points and Instructions

<Part supply as ASP> Supplied as the ADF Cover

Assy <Lubrication status when

supplied as ASP> Lubricated

<Lubrication Point> Contact points (x3)

between the LD Shaft and ADF Cover Assy

<Type> G-71

<Application Amount> φ 1 mm x 2mm x 3points

<Application Amount> Apply with injector.

<Part supply as ASP> Supplied as the Scanner Unit <Lubrication status when

supplied as ASP> Lubricated

1. Combination Gear

21.6.10.8 Mounting Shaft, Combination Gear

25.2.9.0553 Mounting Shaft and Scanner Driven Pulley Mounting Shaft (x2 each)

2. Guide rail of the Scanner Housing Lower (x3)

<Type>

1. G-26

2. G-45

1. φ 1 mm x 2 mm

2. 0.03 g x 3 points

1. Apply with injector.

2. After lubricating with injector, use brush and spread the grease all over the guide rail in the order indicated in the figure.

Figure 4-1. Lubrication of the LD Shaft

Figure 4-2. Lubrication of the Scanner Unit

<Part supply as ASP> None <Lubrication status when

supplied as ASP>

--<Lubrication Point>

1. Grooves of the slider base (contact points with the Cam Slider)

2. Cam Slider

<Type>

1. G-72

2. G-71

1. 0.5 g

± 0.1 g x 16 points

2. Appropriate amount (0.005 g ± 0.001 g)

 Apply with brush.

Start lubrication 7 mm from the outer end of each groove row of the Slider Base and lubricate 7 mm at 2 points per groove (16 points in total). After lubrication, attach the Cam Slider to the Slider Base and move the Cam Slider back and forth three times to apply the grease evenly.

<Part supply as ASP> None <Lubrication status when

supplied as ASP>

--<Lubrication Point>

1. Shaft hole of the Driven Pulley

2. Bearing of the Driven Pulley Holder (x2)

3. Contact points (x8) on the Driven Pulley Holder with the Main Frame

<Type> G-71

<Application Amount> φ 1 mm x 1mm

 Apply with injector.

1. Do not lubricate other than the inside of the shaft hole of Driven Pulley.

2. Wipe off excess grease after assembling the Driven Pulley with the Driven Pulley Holder.

Figure 4-3. Lubrication of the Paper Stopper Assy

Maintenance Lubrication Points and Instructions 97

Figure 4-4. Lubrication of the Driven Pulley / Driven Pulley Holder

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PF Roller

EJ Roller

Application Point

PF Roller

Paper Guide

Middle

PF Roller

Paper Guide

Middle

Application Point

Cap Slider

Application Point

2. Application Point

1. Application Point

Valve Cam

Cam Slider

Application Point

Gear Cover

Application Point

<Part supply as ASP> None <Lubrication status when

supplied as ASP>

--<Lubrication Point>

1. Contact point between the PF Roller Grounding Spring and EJ Roller

2. Contact point between the PF Roller and EJ Roller Grounding Spring

<Type> G-71

<Application Amount> φ 1 mm x 1 mm

<Remarks> Apply with injector.

<Part supply as ASP> None <Lubrication status when

supplied as ASP>

--<Lubrication Point>

Contact points (x4) between the PF Roller and Paper Guide Middle

<Type> G-71

<Application Amount> φ 1 mm x 4 mm x 4 points

<Remarks> Apply with injector.

Figure 4-6. Lubrication of the PF Roller

<Part supply as ASP> Supplied as the Ink system

Assy <Lubrication status when

supplied as ASP> Lubricated

<Lubrication Point> Hooks (x4) on the Cam

Slider <Type>

G-71 <Application Amount>

1 mm x 1 mm <Remarks>

 Apply with injector.

<Part supply as ASP> Supplied as the Ink system

Assy <Lubrication status when

supplied as ASP> Lubricated

<Lubrication Point> Shaft of the Gear Cover

<Type> G-71

<Application Amount> Appropriate amount

<Remarks> Apply with injector and

spread all over the shaft.

Figure 4-5. Lubrication of the PF Roller Grounding Spring / EJ Roller Grounding Spring

<Part supply as ASP> Supplied as the Ink system

Assy <Lubrication status when

supplied as ASP> Lubricated

<Lubrication Point> Contact surface of the Cap

Slider (x4) <Type>

G-74 <Application Amount>

1 mm x 15 mm <Remarks>

 Apply with brush.  Stir G-74 before use.

<Part supply as ASP> Supplied as the Ink system

Assy <Lubrication status when

supplied as ASP> Lubricated

1. Grooves (x2) on the Valve Cam

2. Contact surfaces (x2) between the Ink System Assy and Valve Cam

<Type> G-74

1. Appropriate amount (3mm x 15 mm)

2.Appropriate amount (2mm x 65mm)

 Apply with Flux

Dispenser.

 Keep lubricant within

the application area shown in the figure.

Figure 4-7. Lubrication of the Ink system Assy (1) Figure 4-8. Lubrication of the Ink system Assy (2)

Maintenance Lubrication Points and Instructions 98

 Stir G-74 before use.

Figure 4-9. Lubrication of the Ink system Assy (3) Figure 4-10. Lubrication of the Ink system Assy (4)

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CR Unit Front Frame

⑤

Front Frame

①

②③

④

CR Guide Frame

2 to 3 times

CR Unit

CR Guide Frame

Application Point

Front Side

Cutout

Front

Application Point

Main Frame

Pickup Assy

Application Point

3 mm wide

2. Application Point

1. Application Point

3. Application Point

<Part supply as ASP> None <Lubrication status when

supplied as ASP>

---

1. 2. 3. 4. 5. Contact surface (x5) between the CR Guide Frame and the CR Unit

5. Contact surface (x1) between the Front Frame and the CR Unit

<Type> G-71

1. φ 1 mm x 1.2g / 460mm

2. φ 1 mm x 0.6g / 460mm

3. 4. φ 1 mm x 0.4g / 460mm

5. φ 1 mm x 0.8g / 460mm

 1. 5. Apply with injector

on the entire route once.

 Apply with injector.  After application, move

the CR Unit to both ends two to three times to spread the grease.

<Part supply as ASP> None <Lubrication status when

supplied as ASP>

--<Lubrication Point>

Contact points (x4) between the Main Frame and D/E Lever

<Type> G-71

<Application Amount> Appropriate amount

(10 mm)

x 4 points

 Apply with injector.  Lubricate on the inside

of the cutout and on the printer's front side of the Main Frame.

<Part supply as ASP> Pickup Assy 1st: None Pickup Assy 2nd: Supplied

as the Frame Base 2nd Assy

Lubricated <Lubrication Point>

Bearings for the Pickup Roller on the Pickup Assy

<Type> G-74

<Application Amount> Appropriate amount

(6 mm x inner circumferences of bearings)

 Apply with Flux

Dispenser.

 Stir G-74 before use.  Spread all over the inner

circumference for lubrication

Figure 4-11. Lubric ation of the CR Guide Frame / Front Frame

<Part supply as ASP> Supplied as the Duplex

Unit Assy <Lubrication status when

supplied as ASP> Lubricated

1. Bearings (x4) of the intermediate rollers

2. Shafts (x2) to set gears

3. Gear Shaft (x2)

<Type> G-71

1. φ 1 mm x half of the circumference (0.052g)

1 mm x 10mm (0.014g)

3. φ 1 mm x circumference

(0.38g) <Remarks>

 Apply with injector.

Figure 4-12. Lubrication of the Main Frame

Figure 4-13. Lubrication of the Pickup Assy 1st / Pickup Assy 2nd

Figure 4-14. Lubrication of the Duplex Unit

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CHAPTER 5

APPENDIX

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