Envirco NSF Biohazard Cabinet User Manual

BIOHAZARD CABINET MANUAL
Model 10448 - EBC 47, 4-Foot Type A/B3 Model 10276, 6-Foot Type A Model 10451, 6-Foot Type B3
Operation Manual
Biohazard Cabinet Manual NSF Std 49 (92) 011130
CAUTIONS AND WARNINGS
READ AND SAVE THESE INSTRUCTIONS
WARNING!
TO REDUCE THE RISK OF FIRE, ELECTRICAL SHOCK, OR INJURY TO PERSONS,
OBSERVE THE FOLLOWING:
A. Read this manual completely before installing or operating the ENVIRCO Biohazard Cabinet.
B. Use this unit only in the manner intended by the manufacturer. If you have any questions,
contact the manufacturer:
ENVIRCO
101 McNeill Road Sanford, NC 27330 Tel: (919) 775-2201 Tel: (800) 884-0002 Fax: (800) 458-2379 Email: info@envirco.com
ASIAN SALES
Building #1 200 Middle Suhong Road Suzhou, Jiangsu PRC 215021 Tel: (86) 512 6258 0031 Fax:(86) 512 6258 7180
Europe, Middle East & Africa (EMEA)
TRION Div of Ruskin Air Management Ltd
European Operations
The Cavendish Center Winnall Close Winchester Hampshire S023 OLB, UK Tel: +44 (0) 1962 840465 Fax: +44 (0) 1962 828619
C. Before servicing or cleaning unit, switch power off at facility service panel and lock service
panel to prevent power from being switched on accidentally and follow proper procedures as necessary.
D. The ENVIRCO Biohazard Cabinet is equipped with a three-wire grounding plug for your
protection against shock. Insert the plug into a properly grounded three-wire outlet. If only a two-wire outlet is available, it must be replaced with a properly grounded three-wire outlet in accordance with the National Electric Code, and local codes and ordinances. Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction. Only a qualified electrician should do this work.
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E. Caution: Do not, under any circumstances, cut or remove the grounding prong from the
plug.
5-20 P
Plug
10448 - EBC 47, 4-Ft Type A/B3
5-20 R
Receptacle
5-30 P
Plug
10276, 6-Ft Type A
5-30 R
Receptacle
10451, 6-Ft Type B3
Figure 1: Plug and Receptacle Requirements
F. Unplug the power cord and decontaminate before servicing the cabinet or changing the
filters. Do not use extension cords. If the power cord or plug becomes frayed, cracked, broken or otherwise damaged, replace it immediately.
G. Only an Authorized ENVIRCO Service Contractor should service the cabinet; however, the
owner can perform certain operations outlined in the manual. Do not attempt to perform any procedures that are not specifically outlined in this manual.
H. Do not remove the caution labels from the equipment or the associated work area except for
the instruction label on the viewscreen.
I. Do not remove the front panel or HEPA filters from the ENVIRCO Biohazard Cabinet until the
cabinet has been decontaminated.
J. Keep this manual for future reference and for training new operators
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TABLE OF CONTENTS
CAUTIONS AND WARNINGS...................................................................................................2
TABLE OF CONTENTS.............................................................................................................4
I. INTRODUCTION ............................................................................................................5
II. DEFINITIONS..................................................................................................................5
III. DESCRIPTION................................................................................................................6
IV. FEATURES.....................................................................................................................7
V. CABINET DIMENSIONS ...............................................................................................8
VI. SPECIFICATIONS..........................................................................................................9
VII. INSTALLATION............................................................................................................12
VIII. TESTING AND CERTIFICATION..............................................................................16
IX. 10448 - EBC 47 4-FOOT CABINET DRAWING ......................................................19
X. 10276 AND 10451 6-FOOT CABINET DRAWING.................................................20
XI. FILTER REPAIRS........................................................................................................21
XII. AIRFLOW ADJUSTM ENT..........................................................................................22
XIV. SUGGESTED WORKI NG PROCEDURES.............................................................25
XV. CABINET PRESSURE TESTING.............................................................................28
XVI. LABELING USED ON THE CABINET.....................................................................29
XVII. WIRING DIAGRAMS....................................................................................................30
XVIII. HEPA FILTER REPLACEMENT...............................................................................32
XIX. REPLACEMENT AND OPTIONAL PARTS............................................................33
XX. BIBLIOGRAPHY...........................................................................................................33
XXI. GLOSSARY...................................................................................................................35
XXII. RISK LEVELS, CLASSIFICATION ...........................................................................36
XXIII. MANUFACTURER'S LIMITED WARRANTY..........................................................37
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I. INTRODUCTION
Investigators and technicians concerned with microbiological safety have for many years utilized specialized containment enclosures to limit their exposure to harmful pathogens. In addition, it is recognized that exacting research, as well as routine pathology, is often compromised by environmental contamination. The ENVIRCO Class II Biohazard Cabinet is designed to limit the contamination exposure of both the worker and the work when handling biohazard material.
The Class II enclosure is an open face cabinet with a high volume of air recirculated through internal HEPA filters. Air is drawn into the open front of the cabinet and exhausted through a HEPA filter. The controlled airflow direction and volume balance provides protection for the worker, the work (sample) and against cross contamination within the cabinet.
II. DEFINITIONS
Class II, Type A Cabinets (formerly designated Type 1):
1. Maintain a minimum calculated average inflow velocity of 75 fpm through the work area access opening.
2. Have HEPA filtered downflow air from a common plenum (i.e. a plenum from which a portion of the air is exhausted from the cabinet and the remainder supplied to the work area).
3. May exhaust HEPA filtered air back into the laboratory.
4. May have positive pressure contaminated ducts and plenums.
Type A cabinets are suitable for work with low to moderate risk biological agents in the absence of volatile toxic chemicals and volatile radionuclides.
Class II, Type B3 Cabinets:
1. Maintain a minimum (calculated or measured) average inflow velocity of 100 fpm through the work access opening.
2. Have HEPA filtered downflow air that is a portion of the mixed downflow and inflow air from a common exhaust plenum.
3. Discharge all exhaust air to the outdoor atmosphere after HEPA filtration.
4. Have all biologically contaminated ducts and plenums under negative pressure, or surrounded by negative pressure ducts or plenums.
Type B3 cabinets are suitable for work with low to moderate risk biological agents treated with minute quantities of toxic chemicals and trace quantities of radionuclides that will not interfere with the work if recirculated back with the downflow air.
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Class II, Type A/B3 Cabinets:
1. Meets the requirements of Class II, Type A cabinets when the HEPA filtered exhaust air is recirculated back to the laboratory.
2. Meets the requirements of Class II, Type B3 cabinets when the exhaust air is vented to the outside atmosphere after HEPA filtration.
3. Confirms to the requirements for either the Type A or Type B3 cabinet outlined above.
III. DESCRIPTION
The ENVIRCO Biohazard Cabinet is a Class II, Type A/B3 unit with HEPA filtered air recirculation, front air barrier and self-contained exhaust. It provides a work area for safe handling of low to moderate risk biohazard materials. It is designed primarily for work in microbiology, virology, tissue culture, and sterility testing.
The Biohazard Cabinet
The cabinet protects the worker from airborne contaminants generated within the work area. It protects the work from airborne contaminants generated in the ambient air and protects against cross-contamination within the work area. The cabinet is designed to comply with NSF1 Standard 49, Class II, Type A and/or B3 Biohazard Cabinetry and bears NSF seal of compliance.
NOTE: The Type A cabinet is suitable for work with low to moderate risk agents.
The Type B3 cabinet is suitable for use with chemical carcinogens and low toxicity fumes or vapors.
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NSF International, Ann Arbor, Michigan 48105
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IV. FEATURES
1. The hinged viewscreen is constructed with safety glass and has a seven-
degree angle for comfortable viewing. The hinge enables easy loading and unloading of work and allows maximum accessibility when cleaning the interior work area.
2. The all stainless steel work area has a lift-out work tray and support for easy
cleaning.
3. The self-contained drain pan with external drain valve simplifies flushing and
cleanup of major spills.
4. The electrical and air, gas or vacuum outlets within the work area include all
internal plumbing.
5. The exhaust flow buzzer warns the operator in the event of loss of containment
function.
6. All of the controls, light tubes, and serviceable components are located outside
the contaminated area within a convenient, hinged front panel.
7. The heavy duty and stable work deck support provides extremely low vibration
transmission.
8. The leak-tight cabinet is designed to provide negative pressure. None of the
contaminated air plenums are at positive pressure with respect to the laboratory.
9. The price of the cabinet includes initial on-site testing and certification of
proper performance by an Authorized Service Contractor.
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V. CABINET DIMENSIONS
Model A B C D E F
10448 – EBC 47, 4-Ft Type A/B3 47.0” 32.5” 62.0” 58.0” 4.0” 28.5” 10276, 6-Ft Type A
10451, 6-Ft Type B3
70.0” 32.5” 62.0” 58.0” 4.0” 28.5”
Figure 2: Biohazard Cabinet Dimensions
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VI. SPECIFICATIONS
Electrical:
10448 - EBC 47, 4-Ft Type A/B3: 115v, 60 Hz, 20 amp 10276, 6-Ft Type A: 115v, 60 Hz, 30 amp 10451, 6-Ft Type B3: 115v, 60 Hz, 30 amp
10448 - EBC 47, 4-Ft Type A/B3: Single power cord with a NEC 5-20p cap plug 10276, 6-Ft Type A: Single power cord with a NEC 5-30p cap plug 10451, 6-Ft Type B3: Single power cord with a NEC 5-30p cap plug
10448 - EBC 47, 4-Ft Type A/B3: One (1) 3/4 h.p. motor, thermally protected,
10276, 6-Ft Type A: Two (2) 1/3 h.p. motors, thermally protected,
10451, 6-Ft Type B3: Two (2) 1/3 h.p. motors, thermally protected,
All models have separate combination circuit breaker/switches for the motor(s), lights and duplex electrical outlet.
automatic reset, SCR speed control
automatic reset, SCR speed control
automatic reset, SCR speed control
High Efficiency Particulate Air (HEPA) Filters:
Both the recirculating supply air and exhaust air filters remove all particles 0.3 µm and larger in size with an efficiency of 99.99%. The HEPA filters are mounted with a compression spring clamping system.
Physical:
Dimension 10448 – EBC 47, 4-Ft Type A/B3
Overall Height 62.0 in. (157.5 cm.) 62.0 in. (157.5 cm.) Overall Depth 32.5 in. (82.6 cm.) 32.5 in. (82.6 cm.) Overall Width 47.0 in. (119.4 cm.) 70.0 in. (177.8 cm.) Work Area Height 26.0 in. (66.0 cm.) 26.0 in. (66.0 cm.) Work Area Depth 21.0 in. (53.3 cm.) 21.0 in. (53.3 cm.) Work Area Width 45.5 in. (115.6 cm.) 68.5 in. (174.0 cm.) Face Opening Height 8.0 in. (20.3 cm.) 8.0 in. (20.3 cm.) Shipping Weight – Cabinet 550 lbs. (249.5 kg.) 750 lbs. (340.2 kg.)
10276, 6-Ft Type A
10451, 6 Ft Type B3
Lighting:
The light intensity at the work surface is between 80-150 foot-candles provided by two (2) fluorescent light tubes controlled by a separate breaker switch.
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Airflow
10448 - EBC 47, 4-Ft Type A/B3:
Direct Inflow Method Type A/B3
-Velocity 100 – 110 fpm
-Airflow 253 – 278 cfm
Calculated Face Velocity 115 – 125 fpm Exhaust Volume 290 – 316 cfm Exhaust Filter Area 1.07 sq. ft. Front Access Area 2.53 sq. ft
Downflow Velocity
Uniform 72 – 82 fpm
or
Zoned
Zone 1 (Back) 67 – 77 fpm Zone 2 (Center) 67 – 77 fpm Zone 3 (Center) 80 – 90 fpm Zone 4 (Front) 74 – 84 fpm
10276, 6-Ft Type A:
Calculated Face Velocity Type A
-Velocity 85 – 95 fpm
-Airflow 324 – 362 cfm
Exhaust Filter Area 2.33sq. ft. Front Access Area 3.81 sq. ft.
Downflow Velocity Zone 1 (Back) 54 – 64 fpm
Zone 2 (Center) 53 – 63 fpm Zone 3 (Front) 67 – 77 fpm
10451, 6-Ft Type B3:
Calculated Face Velocity Type B3
-Velocity 100 – 110 fpm
-Airflow 381 – 419 cfm
Exhaust Filter Area 2.33sq. ft. Front Access Area 3.81 sq. ft.
Downflow Velocity Zone 1 (Back) 75 – 85 fpm Zone 2 (Center) 75 – 85 fpm Zone 3 (Front) 68 –78 fpm
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NOTES:
1. In performing the velocity profile test, the front row of velocity readings
(behind the window) must be taken with the thermoanemometer probe positioned perpendicular to the window with the probe head facing the window.
2. Velocity readings for the middle row(s) and rear row must be taken with the
probe positioned parallel to the window.
3. In performing the calculated face velocity test, the exhaust transition collar
must be removed when taking air velocity readings with a thermal anemometer probe. This is the manufacturer’s recommended method for balancing the 10276 and 10451.
4. Direct Inflow Method is the manufacturer’s recommended method for
balancing the 10448-EBC 47.
Construction:
The all-steel, welded unitized construction is leak tight at 2.0-in. water gauge (500 Pa) positive pressure. The exterior is finished with chemically resistant polyurethane enamel. The work area is constructed of 304, 16 gauge stainless steel.
Color:
Blue and White.
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VII. INSTALLATION
Cabinet Location
The cabinet should be placed in an area of the laboratory free from strong air currents, heavy traffic and particulate microbial or chemical contamination. This will reduce any disruption of the airflow patterns at the face opening and will prolong the life of the HEPA filters.
The ceiling height above the cabinet should allow four (4) inches of clearance above the exhaust area to allow free air passage.
Installation and Leveling Caution: Do not remove the front panel. Removal will void the Factory Leak Tight
Air Seal Test.
Bench Top Installation
Set the cabinet on the bench top with five (5) inches overhanging in the front. Thread the drain valve in place and tighten. Put the work deck support and pan in place. Level the work deck by placing metal shims under the bottom of the cabinet. Silicone caulking can also be applied to seal the area between the bench top and the cabinet.
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