Envirco MAC 10 LE-DC User Manual

OPERATION & MAINTENANCE MANUAL
Envirco Technical Support: 800-884-0002
MAC 10® LEDC
4x4 Fan Filter Unit
Standard, RSR, & RSRE Models
MAC 10® LEDC
4x4 Fan Filter Unit
Installation & Service Manual
Table of Contents
Critical Operations of the MAC 10® .................................................................................. 3
Part numbers .................................................................................................................... 3
Warnings .......................................................................................................................... 4
Installation ........................................................................................................................ 5
Unit Control Box ............................................................................................................... 6
Universal Control Card Set Up ......................................................................................... 7
Troubleshooting ............................................................................................................... 12
Service: Removal and Replacement of Standard Filters ................................................. 13
Service: Removal and Replacement of RSR/E Filters .................................................... 14
Service: Standard and RSR Motor Removal and Installation .......................................... 15
Service: RSRE Motor Removal and Installation .............................................................. 16
MAC 10® LEDC Wiring Diagram ...................................................................................... 17
MAC 10 LEDC Replacement Parts List ........................................................................... 18
Limited Warranty ............................................................................................................. 19
Testing ............................................................................................................................. 19
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MAC 10® LEDC
4x4 Fan Filter Unit
Installation & Service Manual
Critical Operation Conditions of the MAC 10
1. Touching of the HEPA lter will damage it, voiding the warranty on the lter. The screen is only to protect against an accidental ‘touch’ of the lter. Never place a hand or tool on the lter. Never lie lter face at down on a surface always have lter on its side to protect from damage.
2. Prior to powering the unit, verify that the unit has been wired into the correct voltage. The serial number label on the top of the Mac 10 unit has the required voltage.
3. To insure you order the proper replacement parts or complete MAC 10 unit, record the part number and serial number. This information is located on the serial number label, located adjacent to the electrical box. If you can’t locate the Sales Order Number, please contact Envirco for this information.
Part Numbers Covered by this Manual
11185-XXX MAC 10 LEDC 4x4 Standard Filter 11233-XXX MAC 10 LEDC 4x4 RSR Filter 11233-Z XXX MAC 10 LEDC 4x4 RSRE Filter
Note: A ‘Z’ in the part number indicates that the unit is special. This may indicate a size change from standard or a special lter. Please contact the factory for part numbers if this is the situation.
Units come set in manual mode from
the factory. Please review installation requirements and set up with your end user
(See page 8 for complete set up instructions).
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MAC 10® LEDC
4x4 Fan Filter Unit
Installation & Service Manual
Warning
TO REDUCE THE RISK OF FIRE, ELECTRICAL SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
A. Installation work and electrical wiring must be done by qualied person(s) in accordance with all applicable codes and
standards, including re-rated construction.
B. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities. C. If this unit is to be installed over an area using liquid, such as water or chemical cleaning solutions, it must be marked as
appropriate for the application. D. Use this unit only in the manner intended by the manufacturer. If you have any questions, contact the manufacturer. E. Before servicing or cleaning the unit, switch power off at unit service panel and lock service panel to prevent power from
being switched on accidentally.
ENVIRCO USA
101 McNeill Road Sanford, NC 27330 Tel: (919) 775-2201 Tel: (800) 884-0002 Fax: (800) 458-2379 Email: info@envirco.com
ASIAN SALES
Building #1 200 Middle Suhong Road Suzhou, Jiangsu PRC 215021 Tel: (86) 512 6258 0031 Fax:(86) 512 6258 7180
Europe, Middle East & Africa (EMEA)
TRION Div of Ruskin Air Management Ltd
European Operations The Cavendish Center Winnall Close Winchester Hampshire S023 OLB, UK
www.envirco-emea.com
Tel: +44 (0) 1962 840465 Fax: +44 (0) 1962 828619
Email: kbristow@airsysco.com
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MAC 10® LEDC
4x4 Fan Filter Unit
Installation & Service Manual
Installation
Note: The MAC 10 LEDC Fan Filter Unit is completely assembled at the factory with the exception of the optional ¼” (0.64
cm)-20 eyebolts that are used when hanging the unit from an engineered design support system and installation of the HEPA/
ULPA lters (eyebolts not included and need to be ordered separately, p/n 222449-001).
Step 1. Carefully remove the unit from the shipping carton and inspect for any damage that may have occurred during
transportation (See Figure 1). Using the two handles attached to the lid, two workers minimum, are required to lift the unit from
the box.
Note: When ordering RSR and RSRE
Recommendation:
Review mode settings
at this time as specied
for installation
(see page 7 for controls).
units, the HEPA lters will be shipped
separately to be installed into units after the fan box has been installed.
Figure 1: Unboxing
Step 2. If using rigidly supported grid (usually 2” (50 mm) or wider), raise unit through ceiling and lower onto the gasketed grid.
If using a exible grid (typically supported with wires), the unit must be secured to an engineered design support system with
s-hooks and chain. Screw the four eyebolts into the nutserts on the lid assembly before lifting into an overhead position (see
Figure 2). Note: Conrm fan dimensions to match T-grid dimensions.
EYEBOLT
FAN FILTER UNIT
Figure 2: Hanger Supports Figure 3: Front Load Option
Step 2.1. It is recommended that you front load your MAC 10 4x4 to your T-Grid system by running your main T-Grid and two
cross Ts (install fan box into grid), then running your main T again (see Figure 3).
Step 2.2. If using a support grid, continue...
Step 3. Raise the unit and secure it into place using the chosen support system method suspended from a structural support
bracing.
Step 4. Have an electrician wire the unit to the appropriate voltage, according to the wiring diagram (page 17), and all national
and local electrical codes. All units are equipped with a three position terminal block for eld connection. Verify correct single-
phase power, before energizing units.
Step 5. Turn on the power using the two position rocker switch (ON/OFF) located on the electrical box. For RSR/E units, let
the unit run for a few hours to purge off particulate that may be adhered to the inside of the unit before installing the lters. Do
not run fan at full speed as this may cause overload condition.
Note: Your fan lter has been shipped separately.
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MAC 10® LEDC
4x4 Fan Filter Unit
Installation & Service Manual
Unit Control Box
2.1. ON/OFF Switch - Speed/Airow Adjustment
All MAC 10 LEDC units are equipped with a two-position rocker switch (ON/OFF), which is located on the side of the electrical box, on top of the unit. All units are furnished with a Universal Control Card to enable adjustment of airow or set to your means
of communication. (see Page 7 for Universal Card Card Set Up).
Manual
Speed
Potentiometer
CAT 5e
Network Cables
(RJ45 Connector)
Note: The CAT5e/RJ45 network ports are non-directional (i.e. in or out). Be sure to examine your cabling to insure that there is no cross-over wired cables.
RPM
Test Probe
Jack Comm
Figure 3 : Electrical Box Face
ON/OFF
Switch
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