Envirco MAC 10 User Manual

*** READ AND SAVE THESE INSTRUCTIONS ***
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MAC 10 Original VE5 FAN FILTER
MODULE
INSTALLATION AND SERVICE MANUAL
STANDARD, RSR, RSRE MODELS
Mac 10 and VE5 are registered Trademarks of the Envirco Corporation, Sanford, North Carolina, U.S.A.
US Patents 4,560,395 and 5,470,363 Other patents issued and pending in foreign countries
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Updated 9/09
Critical operation conditions of the MAC 10
1. Touching of the HEPA filter could damage it, voiding the warranty on the filter. The screen is only to protect against an accidental ‘touch’ of the filter. Never place a hand or tool on the filter. Never lie filter face flat down on a surface always have filter on its side or back to protect from damage.
2. Prior to powering the unit, verify that the unit has been plugged into the correct voltage. The serial number label on the top of the Mac 10 unit has the required voltage.
3. For reorder prepossess the Mac 10 part number and serial number should be recorded. This information is located on the serial number label, located adjacent to the electrical box. If you can’t located the Sales Order Number please contact Envirco for this information.
Part Numbers Covered by this Manual
11111-XXX Mac 10 Original 2x4 Standard Filter 11112-XXX Mac 10 Original 2x3 ½ Standard Filter 11113-XXX Mac 10 Original 2x3 Standard Filter 11114-XXX Mac 10 Original 2x2 Standard Filter 11115-XXX Mac 10 Original 2x4 RSR Filter Sheet Metal Housing 11116-XXX Mac 10 Original 2x3 ½ RSR Filter Sheet Metal Housing 11117-XXX Mac 10 Original 2x3 RSR Filter Sheet Metal Housing 11118-XXX Mac 10 Original 2x2 RSR Filter Sheet Metal Housing 11157-XXX Mac 10 Original 2x4 RSR Filter Extrusion Housing 11171-XXX Mac 10 Original 2x3 ½ RSR Filter Extrusion Housing 11169-XXX Mac 10 Original 2x3 RSR Filter Extrusion Housing 11170-XXX Mac 10 Original 2x2 RSR Filter Extrusion Housing
Note: A ‘Z’ in the part number indicates that the unit is special. This may indicate a size change from standard or a special filter. Please contact the factory for part numbers if this is the situation.
MAC 10 ORIGINAL VE5 SERVICE MANUAL
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READ AND SAVE THESE INSTRUCTIONS
WARNING!
TO REDUCE THE RISK OF FIRE, ELECTRICAL SHOCK, OR INJURY TO PERSONS,
OBSERVE THE FOLLOWING :
A. Installation work and electrical wiring must be done by qualified person(s) in
accordance with all applicable codes and standards, including fire-rated construction.
B. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other
hidden utilities.
C. If this unit is to be installed over a tub or shower, it must be marked as appropriate
for the application.
D. Use this unit only in the manner intended by the manufacturer. If you have any
questions, contact the manufacturer:
ENVIRCO CORPORATION 2809E Broadbent Parkway N.E. Albuquerque, New Mexico 87107, U.S.A. Tel: (505) 345-3561 Tel: (800) 545-6598 Fax: (505) 345-8875 Email: envirco@envirco.com
ASIAN SALES No. 205, Lane 218 Zhubo Road Qingpu District Shanghai 201700 PRC Tel: (86) 512 6922 2323 Fax:(86) 512 6922 2283
TRION-ENVIRCO European Operations The Cavendish Center Winnall Close Winchester Hampshire S023 OLD, UK Tel: +44 (0) 1962 840465 Fax: +44 (0) 1962 828619
E. Before servicing or cleaning unit, switch power off at service panel and lock service
panel to prevent power from being switched on accidentally.
MAC 10 ORIGINAL VE5 SERVICE MANUAL
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Table of Contents
Title Page
1 INSTALLATION............................................................................................ 5
FIGURE 1 – UNIT UNCRATING............................................................................. 5
2 SERVICE: CLEANING THE MAC 10 VE5 PREFILTER............................. 6
FIGURE 2 – PREFILTER CLEANING..................................................................... 6
3 SERVICE: REMOVAL AND REPLACEMENT OF THE HEPA/ULPA
FILTER (STANDARD UNIT)............................................................................... 7
FIGURE 3 – STANDARD FILTER REPLACEMENT................................................. 7
4 SERVICE: REMOVAL AND INSTALLATION OF THE ROOM SIDE REPLACEABLE GEL SEAL FILTER – EXTRUSION HOUSING (RSR/RSRE). 8
FIGURE 4 – RSR EXTRUSION FILTER REPLACEMENT........................................ 9
5 SERVICE: REMOVAL AND INSTALLATION OF THE ROOM SIDE REPLACEABLE GEL SEAL FILTER – SHEET METAL HOUSING (RSR/RSRE) 10
FIGURE 5 – RSR SHEET METAL FILTER REPLACEMENT .................................. 11
6 SERVICE: REMOVAL AND INSTALLATION OF THE MOTOR
(STANDARD AND RSR MODELS).................................................................. 12
FIGURE 5 – MOTOR REPLACMENT ................................................................... 13
7 SERVICE: REMOVAL AND INSTALLATION OF THE RSRE MOTOR... 14
FIGURE 6 – RSRE MOTOR REPLACEMENT....................................................... 15
8 ON/OFF SWITCH - SPEED/AIRFLOW ADJUSTMENT............................. 16
MAC 10 ORIGINAL VE5 SERVICE MANUAL
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FIGURE 7 – 3 SPEED SWITCH ADJUSTMENT.................................................... 16
FIGURE 8 - SPEED CONTROL ADJUSTMENT .................................................... 16
9 TROUBLE SHOOTING: ............................................................................. 17
10 MAC 10 VE5 WIRING DIAGRAMS ......................................................... 18
FIGURE 9 – WIRING DIAGRAM 3- SPEED .......................................................... 18
FIGURE 10 – WIRING DIAGRAM SPEED CONTROL ........................................... 18
11 MAC 10 VE5 REPLACEMENT PARTS LIST:......................................... 19
12 WARRANTY............................................................................................ 21
13 TESTING ................................................................................................. 21
FIGURE 11- VELGRID TESTING......................................................................... 22
MAC 10 ORIGINAL VE5 SERVICE MANUAL
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1 INSTALLATION
Note: The MAC 10 3- SpeedVE5 Fan Filter Unit is completely assembled at the
factory with the exception of the optional ¼” (0.64 cm)-20 eyebolts, which can be used when hanging the unit from an overhead structure.
Step 1. Carefully remove the unit from the shipping carton and inspect for any damage
that may have occurred during transportation. (See Figure 1)
Step 2. Wipe down plastic bag and move unit into clean room. (Double bagging is
available upon request.)
Step 3. If using rigidly supported grid (usually 2” or wider), raise unit through ceiling and
lower onto the gasketed grid. If using a flexible grid (typically supported with wires) the unit must be secured to an overhead structure with eyebolts, s-hooks and chain. A roll of high-density gasket has been provided for use with ungasketed grids. Note: special size units are available to fit specific clean room grid systems.
Step 4. Have an electrician wire the unit to the appropriate voltage (115V, 220V, 277V
AC), according to the wiring diagram in section IX and local electric codes. If optional power cord was purchased, plug unit into a grounded receptacle.
Figure 1 – Unit Uncrating
MAC 10 ORIGINAL VE5 SERVICE MANUAL
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2 SERVICE: Cleaning the MAC 10 VE5 Prefilter
WARNING!
Disconnect the unit from the electrical power source before attempting any
service.
Tools Required: None
Note: To keep the filter in top operating condition, washing the foam prefilter is recommended every three to six months.
Step 1. To gain access to the prefilter, remove the ceiling panel next to the unit, if
applicable.
Step 2. Switch the ON-OFF switch to the off position. Step 3. Remove the prefilter from the snap-in frame. (See Figure 2) Step 4. Clean the prefilter by hand washing in water with a mild detergent or by using a
vacuum cleaner. Allow prefilter to dry completely before replacing.
Step 5. Reassemble by reversing the above steps.
ON/OFF Switch
Figure 2 – Prefilter Cleaning
MAC 10 ORIGINAL VE5 SERVICE MANUAL
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