Coriolis Mass Flow Measuring System
Mass flow measuring system offering "Low Cost of Ownership" as
an alternative to conventional volumetric flowmeters
Application
The Coriolis measuring principle operates independently
of physical fluid properties, such as viscosity and density.
• Performance characteristics
– Mass flow (liquids):
Promass 80: ±0.30% o.r.
Promass 83: ±0.25% o.r.
– Mass flow (gases):
Promass 80, 83: ±0.75% o.r.
• Process up to +125 °C
• Rupture disc (optional)
• Guaranteed product quality, suitable for CIP/SIP
cleaning
• Low cost of ownership
• Robust field housing (aluminium), IP 67 protection
Approvals in the food industry/hygiene sector:
• 3A authorization
Approvals for:
• ATEX, FM, CSA, TIIS, IECEx, NEPSI
• HART, PROFIBUS DP/PA, FOUNDATION Fieldbus,
MODBUS
• Pressure Equipment Directive, SIL-2
Your benefits
The Promass measuring devices make it possible
to simultaneously record several process variables
(mass/density/temperature) for various process
conditions during measuring operation.
The Proline transmitter concept comprises:
• Modular device and operating concept resulting
in a higher degree of efficiency
• Software options for batching and concentration
measurement for extended range of application
• Diagnostic ability and data back-up for increased
process quality
The Promass sensors, tried and tested in over 100000
applications, offer:
• Multivariable flow measurement in compact design
• Insensitivity to vibrations thanks to balanced
two-tube measuring system
• Immune from external piping forces due
to robust design
• Easy installation without taking inlet and outlet
runs into consideration
TI061D/06/en/07.07
71044349
Page 2
Table of contents
Proline Promass 80E, 83E
Function and system design. . . . . . . . . . . . . . . . . . . . . 3
Measuring principleThe measuring principle is based on the controlled generation of Coriolis forces. These forces are always present
when both translational and rotational movements are superimposed.
FC = 2 · Δm (v · ω)
= Coriolis force
F
C
Δm = moving mass
ω = rotational velocity
v = radial velocity in rotating or oscillating system
The amplitude of the Coriolis force depends on the moving mass Δm, its velocity v in the system, and thus on
the mass flow. Instead of a constant angular velocity ω, the Promass sensor uses oscillation.
In the sensor, two parallel measuring tubes containing flowing fluid oscillate in antiphase, acting like a tuning
fork. The Coriolis forces produced at the measuring tubes cause a phase shift in the tube oscillations (see
illustration):
• At zero flow, in other words when the fluid is at a standstill, the two tubes oscillate in phase (1).
• Mass flow causes deceleration of the oscillation at the inlet of the tubes (2) and acceleration at the outlet (3).
A
B
A
B
A
B
12 3
a0003385
The phase difference (A-B) increases with increasing mass flow. Electrodynamic sensors register the tube
oscillations at the inlet and outlet.
System balance is ensured by the antiphase oscillation of the two measuring tubes. The measuring principle
operates independently of temperature, pressure, viscosity, conductivity and flow profile.
Volume measurement
The measuring tubes are continuously excited at their resonance frequency. A change in the mass and thus the
density of the oscillating system (comprising measuring tubes and fluid) results in a corresponding, automatic
adjustment in the oscillation frequency. Resonance frequency is thus a function of fluid density. The density
value obtained in this way can be used in conjunction with the measured mass flow to calculate the volume
flow.
The temperature of the measuring tubes is also determined in order to calculate the compensation factor due
to temperature effects.
Endress+Hauser3
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Proline Promass 80E, 83E
Esc
E
-
+
Esc
E
-
+
Measuring systemThe measuring system consists of a transmitter and a sensor. Two versions are available:
• Compact version: transmitter and sensor form a mechanical unit.
• Remote version: transmitter and sensor are mounted physically separate from one another.
Transmitter
Promass 80
Promass 83
Sensor
E
• Two-line liquid-crystal display
• Operation with push buttons
a0003671
• Four-line liquid-crystal display
• Operation with "Touch control"
• Application-specific Quick Setup
• Mass flow, volume flow, density and temperature measurement as well as
calculated variables (e.g. fluid concentrations)
a0003672
• General purpose sensor, ideal replacement for volumetric
flowmeters.
• Nominal diameters DN 8 to 50
• Material: Stainless Steel EN 1.4539/ASTM 904L,
EN 1.4404/ASTM 316L
Documentation No.
TI 061D/06/en
a0002271
Other sensors can be found in the separate documentation
F
F (High-temperature)
M
• Universal sensor for fluid temperatures up to 200 °C.
• Nominal diameters DN 8 to 250
• Material: Stainless Steel EN 1.4539/ASTM 904L,
EN 1.4404/ASTM 316L, Alloy C-22 DIN 2.4602
a0003673
• Universal high-temperature sensor for fluid temperatures
up to 350 °C.
• Nominal diameters DN 25, 50, 80
• Material: Alloy C-22, DIN 2.4602,
EN 1.4404/ASTM 316L
a0003675
• Robust sensor for extreme process pressures, high
requirements for the secondary containment and fluid
temperatures up to 150 °C
• Nominal diameters DN 8 to 80
• Material: Titanium, Ti Grade 2, Ti Grade 9
a0003676
Documentation No.
TI 053D/06/en
4Endress+Hauser
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Proline Promass 80E, 83E
A
• Single-tube system for highly accurate measurement of
very small flows
Documentation
No. TI 054D/06/en
• Nominal diameters DN 1 to 4
• Material: Stainless Steel EN 1.4539/ASTM 904L,
EN 1.4404/ASTM 316L (process connection),
Alloy C-22 DIN 2.4602
a0003679
H
• Single bent tube. Low pressure loss and chemically
resistant material
Documentation No.
TI 074D/06/en
• Nominal diameters DN 8 to 50
• Material: Zirconium 702/R 60702
a0003677
I
• Straight single-tube instrument. Minimal shear stress on
fluid, hygienic design, low pressure loss
Documentation No.
TI 075D/06/en
• Nominal diameters DN 8 to 80
• Material: Titanium, Ti Grade 2, Ti Grade 9
a0003678
S
• Single bent tube.
Hygienic design, low pressure loss, for fluid temperatures
Documentation No.
TI 076D/06/en
up to 150 °C
• Nominal diameters DN 8 to 50
• Material: Stainless Steel EN 1.4539/ASTM 904L,
EN 1.4435/ASTM 316L
a0006828
P
• Single bent tube, minimal shear stress on fluid.
Hygienic design with documents for Life Science
Documentation No.
TI 078D/06/en
Industries applications, low pressure loss, for fluid
temperatures up to 200 °C
• Nominal diameters DN 8 to 50
• Material: Stainless Steel EN 1.4435/ASTM 316L
a0006828
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Proline Promass 80E, 83E
Input
Measured variable• Mass flow (proportional to the phase difference between two sensors mounted on the measuring tube to
register a phase shift in the oscillation)
• Fluid density (proportional to resonance frequency of the measuring tube)
• Fluid temperature (measured with temperature sensors)
Measuring rangeMeasuring ranges for liquids
DNRange for full scale values (liquids) g
80 to 2000 kg/h
150 to 6500 kg/h
250 to 18000 kg/h
400 to 45000 kg/h
500 to 70000 kg/h
min(F)
to g
max(F)
Measuring ranges for gases
The full scale values depend on the density of the gas. Use the formula below to calculate the full scale values:
= g
g
max(G)
g
= max. full scale value for gas [kg/h]
max(G)
= max. full scale value for liquid [kg/h]
g
max(F)
ρ
= Gas density in [kg/m³] at operating conditions
(G)
Here, g
max(G)
· ρ
max(F)
÷ 225 [kg/m³]
(G)
can never be greater than g
max(F)
Calculation example for gas:
• Sensor type: Promass E, DN 50
• Gas: air with a density of 60.3 kg/m³ (at 20 °C and 50 bar)
See information in the "Limiting flow" section → Page 20 ff.
Operable flow rangeGreater than 1000: 1. Flow rates above the preset full scale value do not overload the amplifier, i.e. the totalizer
values are registered correctly.
Input signalStatus input (auxiliary input)
U = 3 to 30 V DC, R
= 5 kΩ, galvanically isolated.
i
Configurable for: totalizer reset, positive zero return, error message reset, zero point adjustment start, batching
start/stop (optional).
Status input (auxiliary input) with PROFIBUS DP and MODBUS RS485
U = 3 to 30 V DC, R
= 3 kΩ, galvanically isolated.
i
Switching level: 3 to 30 V DC, polarity-independent.
Configurable for: totalizer reset, positive zero return, error message reset, batching start/stop (optional), batch
totalizer reset (optional).
Current input (only Promass 83)
Active/passive selectable, galvanically isolated, resolution: 2 A
• Active: 4 to 20 mA, R
< 700 Ω, U
L
• Passive: 0/4 to 20 mA, R
= 150 Ω, U
i
= 24 V DC, short-circuit proof
out
= 30 V DC
max
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Proline Promass 80E, 83E
Output
Output signalPromass 80
Current output:
Active/passive selectable, galvanically isolated, time constant selectable (0.05 to 100 s), full scale value
selectable, temperature coefficient: typically 0.005% o.f.s./°C, resolution: 0.5 μA
• Active: 0/4 to 20 mA, R
• Passive: 4 to 20 mA; supply voltage U
Pulse/frequency output:
Passive, open collector, 30 V DC, 250 mA, galvanically isolated.
• Frequency output: full scale frequency 2 to 1000 Hz (f
• Pulse output: pulse value and pulse polarity selectable, pulse width configurable (0.5 to 2000 ms)
PROFIBUS PA interface:
• PROFIBUS PA in accordance with EN 50170 Volume 2, IEC 61158-2 (MBP), galvanically isolated
• Profile Version 3.0
• Current consumption: 11 mA
• Permitted supply voltage: 9 to 32 V
• Bus connection with integrated reverse polarity protection
• Error current FDE (Fault Disconnection Electronic) = 0 mA
• Data transmission rate: 31.25 kBit/s
• Signal encoding: Manchester II
• Function blocks: 4 × Analog Input, 1 × Totalizer
• Output data: Mass flow, Volume flow, Density, Temperature, Totalizer
• Input data: Positive zero return (ON/OFF), Zero point adjustment, Measuring mode, Totalizer control
• Bus address can be configured via miniature switches or via the local display (optional)
< 700 Ω (for HART: RL ≥ 250 Ω)
L
18 to 30 V DC; Ri ≥ 150 Ω
S
max
= 1250 Hz), on/off ratio 1:1, pulse width max. 2 s
Promass 83
Current output:
Active/passive selectable, galvanically isolated, time constant selectable (0.05 to 100 s), full scale value
selectable, temperature coefficient: typically 0.005% o.f.s./°C, resolution: 0.5 μA
• Active: 0/4 to 20 mA, R
• Passive: 4 to 20 mA; supply voltage U
< 700 Ω (for HART: RL ≥ 250 Ω)
L
18 to 30 V DC; Ri ≥ 150 Ω
S
Pulse/frequency output:
active/passive selectable, galvanically isolated
• Active: 24 V DC, 25 mA (max. 250 mA during 20 ms), RL > 100 Ω
• Passive: open collector, 30 V DC, 250 mA
• Frequency output: full scale frequency 2 to 10000 Hz (f
= 12500 Hz), on/off ratio 1:1, pulse width max.
max
2 s
• Pulse output: pulse value and pulse polarity selectable, pulse width configurable (0.05 to 2000 ms)
PROFIBUS DP interface:
• PROFIBUS DP in accordance with EN 50170 Volume 2
• Profile Version 3.0
• Data transmission rate: 9.6 kBaud to 12 MBaud
• Automatic data transmission rate recognition
• Signal encoding: NRZ Code
• Function blocks: 6 × Analog Input, 3 × Totalizer
• Output data: Mass flow, Volume flow, Corrected volume flow, Density, Reference density, Temperature,
Totalizers 1 to 3
• Input data: Positive zero return (ON/OFF), Zero point adjustment, Measuring mode, Totalizer control
• Bus address can be configured via miniature switches or via the local display (optional)
• Available output combination→ Page 11
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Proline Promass 80E, 83E
PROFIBUS PA interface:
• PROFIBUS PA in accordance with EN 50170 Volume 2, IEC 61158-2 (MBP), galvanically isolated
• Data transmission rate:
31.25 kBit/s
• Current consumption: 11 mA
• Permitted supply voltage: 9 to 32 V
• Bus connection with
integrated reverse polarity protection
• Error current FDE (Fault Disconnection Electronic): 0 mA
• Signal encoding: Manchester II
• Function blocks: 6 × Analog Input, 3 × Totalizer
• Input data: Positive zero return (ON/OFF), Zero point adjustment, Measuring mode, Totalizer control
• Output data: Mass flow, Volume flow, Corrected volume flow, Density, Reference density, Temperature,
Totalizers 1 to 3
• Bus address can be configured via miniature switches or via the local display (optional)
• Available output combination→ Page 11
MODBUS interface:
• MODBUS device type: slave
• Address range: 1 to 247
• Supported function codes: 03, 04, 06, 08, 16, 23
• Broadcast: supported with the function codes 06, 16, 23
• Physical interface: RS485 in accordance with EIA/TIA-485 standard
• Response times:
Direct data access = typically 25 to 50 ms
Auto-scan buffer (data range) = typically 3 to 5 ms
• Possible output combinations → Page 11
FOUNDATION Fieldbus interface:
• FOUNDATION Fieldbus H1, IEC 61158-2, galvanically isolated
• Data transmission rate: 31.25 kBit/s
• Current consumption: 12 mA
• Permitted supply voltage: 9 to 32 V
• Error current FDE (Fault Disconnection Electronic): 0 mA
• Bus connection with integrated reverse polarity protection
• Signal encoding: Manchester II
• ITK Version 4.01
• Function blocks: 7 × Analog Input, 1 × Digital Output, 1 × PID
• Output data: Mass flow, Volume flow, Corrected volume flow, Density, Reference density, Temperature,
Totalizers 1 to 3
• Input data: Positive zero return (ON/OFF), Zero point adjustment, Measuring mode, Reset totalizer
• Link Master (LM) function is supported
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Proline Promass 80E, 83E
Signal on alarmCurrent output:
Failsafe mode selectable (e.g. in accordance with NAMUR Recommendation NE 43)
Pulse/frequency output:
Failsafe mode selectable
Status output (Promass 80)
Nonconductive in the event of a fault or if the power supply fails
Relay output (Promass 83)
Dead in the event of a fault or if the power supply fails
Loadsee "Output signal"
Low flow cut offSwitch points for low flow cut off are selectable.
Galvanic isolationAll circuits for inputs, outputs, and power supply are galvanically isolated from each other.
Switching outputStatus output (Promass 80)
Open collector, max. 30 V DC / 250 mA, galvanically isolated.
Configurable for: error messages, Empty Pipe Detection (EPD), flow direction,
limit values.
Relay output (Promass 83)
Normally closed (NC or break) or normally open (NO or make) contacts available (factory setting: relay 1 =
NO, relay 2 = NC), max. 30 V / 0.5 A AC; 60 V / 0.1 A DC, galvanically isolated.
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Power supply
Proline Promass 80E, 83E
Electrical connection
Measuring unit
AB
d
g
b
d
g
b
a
HART*
–27
+26
–25
ff
+24
–23
+22
–21
+20
N (L-) 2
L1 (L+)1
d
e
c
b
a
PA(–)/FF(–)
PA(+)/FF(+)
N (L-)
L1 (L+)
C
d/(g)
b
(d)
PROFIBUS PA*
FOUNDATION Fieldbus*
27
26
–
25
+
24
–
23
+
22
–
21
+
20
2
1
a
d
e
c
b
PROFIBUS DP*
PROFIBUS DP**
MODBUS RS485**
N (L-)
L1 (L+)
27
26
–
25
+
24
–
23
+
22
–
21
+
20
2
1
A (RxD/TxD-N)
B (RxD/TxD-P)
d
e
g
c
–
+
–
+
–
+
N (L-)
L1 (L+)
27
26
25
24
23
22
21
20
2
1
A (RxD/TxD-N)
B (RxD/TxD-P)
ff
b
Connecting the transmitter, cable cross-section: max. 2.5 mm
2
AView A (field housing)
BView B (Stainless Steel field housing)
CView C (wall-mount housing)
*)fixed communication board
**)flexible communication board
aConnection compartment cover
bCable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC
Terminal No. 1: L1 for AC, L+ for DC
Terminal No. 2: N for AC, L- for DC
cGround terminal for protective ground
dSignal cable: see Terminal assignment → Page 11
The inputs and outputs on the communication board can be either permanently assigned (fixed) or variable
(flexible), depending on the version ordered (see table). Replacements for modules which are defective or
which have to be replaced can be ordered as accessories.
aWall-mount housing: non-hazardous area and ATEX II3G / zone 2 → see separate "Ex documentation"
bWall-mount housing: ATEX II2G / Zone 1 /FM/CSA → see separate "Ex documentation"
cRemote version, flanged version
dCover for connection compartment or connection housing
eConnecting cable
Cable entriesPower-supply and signal cables (inputs/outputs):
• Cable entry M20 × 1.5 (8 to 12 mm)
• Thread for cable entries, ½" NPT, G ½"
Connecting cable for remote version:
• Cable entry M20 × 1.5 (8 to 12 mm)
• Thread for cable entries, ½" NPT, G ½"
Cable specification
Remote version
Power consumptionAC: <15 VA (including sensor)
Power supply failurePromass 80
• 6 × 0.38 mm² (PVC cable with common shield and individually shielded cores
• Conductor resistance: ≤ 50 Ω/km
• Capacitance: core/shield: ≤ 420 pF/m
• Cable length: max. 20 m
• Permanent operating temperature: max. +105 °C
Operation in zones of severe electrical interference:
The measuring device complies with the general safety requirements in accordance with EN 61010-1, the
EMC requirements of IEC/EN 61326, and NAMUR recommendation NE 21/43.
DC: <15 W (including sensor)
Switch-on current:
• Max. 13.5 A (<50 ms) at 24 V DC
• Max. 3 A (<5 ms) at 260 V AC
Lasting min. 1 power cycle:
• EEPROM saves measuring system data if the power supply fails
• HistoROM/S-DAT: exchangeable data storage chip with sensor specific data (nominal diameter, serial
number, calibration factor, zero point, etc.)
Promass 83
Lasting min. 1 power cycle:
• EEPROM and T-DAT save the measuring system data if the power supply fails.
• HistoROM/S-DAT: exchangeable data storage chip with sensor specific data (nominal diameter, serial
number, calibration factor, zero point, etc.)
Potential equalizationNo special measures for potential equalization are required. For instruments for use in hazardous areas, observe
the corresponding guidelines in the specific Ex documentation.
Performance characteristics
Reference operating
conditions
Maximum measured errorThe following values refer to the pulse/frequency output. Measured error at the current output is typically
Error limits following ISO/DIS 11631:
• 20 to 30 °C
• 2 to 4 bar
• Calibration systems as per national norms
• Zero point calibrated under operating conditions
• Field density calibrated (or special density calibration)
±0.25 °C ±0.0025 · T (T = fluid temperature in °C)
Influence of fluid temperatureWhen there is a difference between the temperature for zero point adjustment and the process temperature,
the typical measured error of the Promass sensor is ±0.0002% of the full scale value / °C.
Influence of fluid pressureWith nominal diameters DN 8 to 40, the effect on accuracy of mass flow due to a difference
between calibration pressure and process pressure can be neglected.
With DN 50 the influence is –0.009% o.r. / bar (o.r. = of reading)
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Operating conditions: Installation
Installation instructionsNote the following points:
• No special measures such as supports are necessary. External forces are absorbed by the construction of the
instrument, for example the secondary containment.
• The high oscillation frequency of the measuring tubes ensures that the correct operation of the measuring
system is not influenced by pipe vibrations.
• No special precautions need to be taken for fittings which create turbulence (valves, elbows, T-pieces etc.),
as long as no cavitation occurs.
Mounting location
Entrained air or gas bubbles in the measuring tube can result in an increase in measuring errors.
Therefore, avoid the following mounting locations in the pipe installation:
• Highest point of a pipeline. Risk of air accumulating.
• Directly upstream of a free pipe outlet in a vertical pipeline.
Proline Promass 80E, 83E
a0003605
Mounting location
Notwithstanding the above, the installation proposal below permits installation in an open vertical pipeline.
Pipe restrictions or the use of an orifice with a smaller cross-section than the nominal diameter prevent the
sensor running empty while measurement is in progress.
1
2
3
4
5
a0003597
Installation in a down pipe (e.g. for batching applications)
Make sure that the direction of the arrow on the nameplate of the sensor matches the direction of flow
(direction of fluid flow through the pipe).
Vertical (view V)
Recommended orientation with upward direction of flow. When fluid is not flowing, entrained solids will sink
down and gases will rise away from the measuring tube. Thus the measuring tubes can be completely drained
and protected against solids buildup.
Horizontal (view H1 to H2)
The transmitter can be installed in any orientation in a horizontal pipe run.
Fig. V
Vertical orientation
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Fig. H1
Horizontal orientation
Transmitter head up
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Fig. H2
Horizontal orientation
Transmitter head down
a0004580
ÃÃ = Recommended orientation
à = Orientation recommended in certain situations
✘ = Impermissible orientation
Standard, compact
ÃÃÃÃ
ÃÃÃÃ
ÃÃ
m
Standard, remote
ÃÃ
m
m = To ensure that the maximum permitted ambient temperature for the transmitter (–20 to +60 °C,
optionally –40 to +60 °C) is not exceeded, for low-temperature fluids, we recommend the horizontal
orientation with the transmitter head up (Fig. H1) or the vertical orientation (Fig. V).
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Proline Promass 80E, 83E
1
2
Special installation instructions for Promass P
Caution!
"
When using a bent measuring tube and horizontal installation, the position of the sensor has to be matched to
the fluid properties!
1
Horizontal installation for sensors with a bent measuring tube
1Not suitable for fluids with entrained solids. Risk of solids accumulating.
2Not suitable for outgassing fluids. Risk of air accumulating.
Zero point adjustment
All Promass devices are calibrated to state-of-the-art technology. The zero point determined in this way is
imprinted on the nameplate.
Calibration takes place under reference conditions. → Page 13 ff.
Promass therefore does not require zero point adjustment!
Experience shows that the zero point adjustment is advisable only in special cases:
• To achieve highest measuring accuracy also with very low flow rates
• Under extreme process or operating conditions (e.g. very high process temperatures or very high-viscosity
fluids).
Please note the following before carrying out the adjustment:
• The adjustment can only be performed with fluids that have no gas or solid contents.
• Zero point adjustment is performed with the measuring tubes completely filled and at zero flow
(v = 0 m/s). This can be achieved, for example, with shutoff valves upstream and/or downstream of the
sensor or by using existing valves and gates.
– Normal operation → valves 1 and 2 open
– Zero point adjustment with pump pressure → valve 1 open / valve 2 closed
– Zero point adjustment without pump pressure → valve 1 closed / valve 2 open
2
a0004581
18Endress+Hauser
Zero point adjustment and shutoff valves
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Page 19
Proline Promass 80E, 83E
Heating
Some fluids require suitable measures to avoid heat transfer at the sensor. Heating can be electric, e.g. with
heated elements, or by means of hot water or steam pipes made of copper.
Caution!
"
• Risk of electronics overheating! Consequently, make sure that the adapter between the sensor and
transmitter and the connection housing of the remote version always remain free of insulating material. Note
that a certain orientation might be required, depending on the fluid temperature. → Page 17
• If using an electric trace heating system whose heating is regulated via phase angle control or pulse packages,
influence on the measured values cannot be ruled out due to magnetic fields (i.e. for values that are greater
than the values approved by the EN standard (sine 30 A/m)). In such cases, the sensor must be magnetically
shielded.
The secondary containment can be shielded with tin plates or electric sheets without preferential direction
(e.g. V330-35A) with the following properties:
– Relative magnetic permeability μ
– Plate thickness d ≥ 0.35 mm
• Information on permitted temperature ranges → Page 20
Special heating jackets, which can be ordered separately from Endress+Hauser as an accessory, are available
for the sensors.
Inlet and outlet runsThere are no installation requirements regarding inlet and outlet runs.
≥ 300
r
Length of connecting cableMax. 20 meters (remote version)
System pressureIt is important to ensure that cavitation does not occur, because it would influence the oscillation of the
measuring tube. No special measures need to be taken for fluids which have properties similar to water under
normal conditions.
In the case of liquids with a low boiling point (hydrocarbons, solvents, liquefied gases) or in suction lines, it is
important to ensure that pressure does not drop below the vapor pressure and that the liquid does not start to
boil. It is also important to ensure that the gases that occur naturally in many liquids do not outgas. Such effects
can be prevented when system pressure is sufficiently high.
Therefore, the following locations should be preferred for installation:
• Downstream from pumps (no danger of vacuum)
• At the lowest point in a vertical pipe
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Operating conditions: Environment
Ambient temperature rangeStandard: –20 to +60 °C (sensor, transmitter)
Optional: –40 to +60 °C (sensor, transmitter)
!
Storage temperature–40 to +80 °C, preferably +20 °C
Degree of protectionStandard: IP 67 (NEMA 4X) for transmitter and sensor
Shock resistanceAccording to IEC 68-2-31
Vibration resistanceAcceleration up to 1 g, 10 to 150 Hz, following IEC 68-2-6
Note!
• Install the device at a shady location. Avoid direct sunlight, particularly in warm climatic regions.
• At ambient temperatures below –20 °C the readability of the display may be impaired.
Proline Promass 80E, 83E
Electromagnetic compatibility
(EMC)
As per IEC/EN 61326 and NAMUR recommendation NE 21
Operating conditions: Process
Fluid temperature rangeSensor
–40 to +125 °C
Fluid pressure range (nominal
pressure)
Rupture disk in the sensor
housing (optional)
Flanges
DIN PN 40 to 100 / ASME B16.5 Cl 150, Cl 300, Cl 600 / JIS 10K, 20K, 40K, 63K
Pressure ranges of secondary containment
The sensor Promass E has no secondary containment.
The sensor housing protects the inner electronics and mechanics and is filled with dry nitrogen. The housing
of this sensor does not fulfill any additional secondary containment function. However, 15 bar can be specified
as a reference value for the pressure loading capacity.
For increased safety, a version with rupture disk (triggering pressure 10 to 15 bar) can be used, which is
available for order as a separate option.
Further informationen → Seite 32.
Limiting flowSee information in the "Measuring range" section → Page 6
Select nominal diameter by optimizing between required flow range and permissible pressure loss. See the
"Measuring range" section for a list of maximum possible full scale values.
• The minimum recommended full scale value is approx. 1/20 of the max. full scale value.
• In most applications, 20 to 50% of the maximum full scale value can be considered ideal
• Select a lower full scale value for abrasive substances such as fluids with entrained solids (flow velocity
<1 m/s).
• For gas measurement the following rules apply:
– Flow velocity in the measuring tubes should not be more than half the sonic velocity (0.5 Mach).
– The maximum mass flow depends on the density of the gas: formula → Page 6
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Proline Promass 80E, 83E
Pressure lossPressure loss depends on the fluid properties and on the flow rate. The following formulae can be used to
approximately calculate the pressure loss:
2·
Reynolds number
Re =
g
pnr·d· ·
a0004623
Re ≥ 2300 *
Re < 2300
Δp = pressure loss [mbar]
ν = kinematic viscosity [m2/s]
g = mass flow [kg/s]
Drp=K···
p=K1· · +
D
ρ = fluid density [kg/m3]
d = inside diameter of measuring tubes [m]
K to K2 = constants (depending on nominal diameter)
0.251.85–0.86
gn
K2 ··
gn
0.252
gn
r
* To compute the pressure loss for gases, always use the formula for Re ≥ 2300.
Pressure loss coefficients for Promass E
DNd[m]KK1K2
85.35 · 10
158.30 · 10
2512.00 · 10
4017.60 · 10
5026.00 · 10
[mbar]
10000
1000
–3
–3
–3
–3
–3
5.70 · 10
7.62 · 10
1.89 · 10
4.42 · 10
8.54 · 10
DN 8
7
6
6
5
4
DN 25
DN 15
7.91 · 10
1.73 · 10
4.66 · 10
1.35 · 10
4.02 · 10
DN 40
DN 50
7
7
6
6
5
2.10 · 10
2.13 · 10
6.11 · 10
1.38 · 10
2.31 · 10
a0004626
a0004628
7
6
5
5
4
100
10
1
0.1
0.001
0.01
0.1
1
10
1001000
[t/h]
a0004606
Pressure loss diagram for water
Endress+Hauser21
Page 22
Mechanical construction
Proline Promass 80E, 83E
Design / dimensions
Dimensions:
Field housing compact version, powder-coated die-cast aluminum→ Page 23
Dimensions: Remote version→ Page 24
Transmitter connection housing remote version (II2G/Zone 1)→ Page 24
Transmitter wall-mount housing (non Ex-zone and II3G/Zone 2)→ Page 25
Flange connections EN (DIN), ASME B16.5, JIS→ Page 26
VCO connections→ Page 28
Tri-Clamp connections→ Page 29
DIN 11851 (hygienic connection)→ Page 30
DIN 11864-1 Form A couplings (threaded ferrule)→ Page 30
DIN 11864-2 Form A (flat flange)→ Page 31
ISO 2853 connections (couplings)→ Page 31
SMS 1145 (hygienic connection)→ Page 32
Rupture disk in the sensor housing (optional)→ Page 32
22Endress+Hauser
Page 23
Proline Promass 80E, 83E
E
Field housing compact version, powder-coated die-cast aluminum
A
A*
di
AA*BCD
227 207 187 168160
All dimensions in [mm];
* Blind version (without local display)
DNEFGLdi
822493317**
15226105331**
25231106337**
40237121358**
50253170423**
All dimensions in [mm];
* dependent on respective process connection
→ For dimensions, see the following pages
B
C
D
L
E
G
F
A0007638
!
Note!
Dimensions for transmitters II2G/Zone 1 → Page 24.
Endress+Hauser23
Page 24
Dimensions: Remote version
Esc
E
-+
DNABC
8129102166
15129102168
25129102173
40129102179
50129102195
All dimensions in [mm]
Proline Promass 80E, 83E
A
B
C
a0007637
Transmitter connection housing remote version (II2G/Zone 1)
A
A*
B
B*
Nicht-eigensichere
Stromkreisedurch
IP40-Abdeckunggeschützt
Non-intrinsicallysafe
circuitsIp40 protected
Bouclesde courant
sanssécurité intrinsèque
protégéespar Ip40
F
AA*BB*CDE
265242240217206186167
* Blind version (without local display)
C
D
S
r
e
p
t
a
n
n
u
n
t
u
h
n
c
i
g
e
n
n
f
N
f
ö
e
l
i
h
e
v
w
i
l
t
a
h
e
g
i
r
t
a
r
s
e
t
i
v
u
o
c
c
r
i
p
c
e
e
K
K
e
e
c
p
i
r
c
c
u
o
i
v
t
s
e
r
a
t
r
i
e
g
h
a
t
l
i
w
v
e
h
i
l
e
n
s
o
i
o
N
l
s
u
s
n
i
t
e
e
e
r
p
a
a
p
s
p
o
a
’
l
u
v
r
r
i
E
M
J
L
K
G
H
a0002128
FGHJKLM
Ø 8.6 (M8)100123100133188355
All dimensions in [mm]
24Endress+Hauser
Page 25
Proline Promass 80E, 83E
E
-
+
Transmitter wall-mount housing (non Ex-zone and II3G/Zone 2)
Esc
D
B
C
F
G
A
HJ
E
K
J
R
PP
Q
N
SS
M
L
O
a0001150
ABCDEFGHJ
21525090.5159.51359045>5081
KLMNOPQRS
53955310281.511.51928xM520
All dimensions in [mm]
Endress+Hauser25
Page 26
Flange connections EN (DIN), ASME B16.5, JIS
E
Proline Promass 80E, 83E
N
U
G
LK
S
di
+1.5
L
–2.0
Flange EN 1092-1 (DIN 2501 / DIN 2512N 1) / PN 40: 1.4404/316L
DNGLNSLKUdi
8952324 × Ø14166517.35.35
15952794 × Ø14166517.38.30
251153294 × Ø14188528.512.00
401504454 × Ø181811043.117.60
501655564 × Ø182012554.526.00
All dimensions in [mm]; Further dimensions → Page 23 ff.
1)
Flange with groove to EN 1092-1 Form D (DIN 2512N) available
Flange EN 1092-1 (DIN 2501) / PN 40 (with DN 25-flanges): 1.4404/316L
DNGLNSLKUdi
81153294 × Ø14188528.55.35
151153294 × Ø14188528.58.30
All dimensions in [mm]; Further dimensions → Page 23 ff.
a0007640-en
Flange EN 1092-1 (DIN 2501 / DIN 2512N 1)) / PN 63: 1.4404/316L
DNGLNSLKUdi
501805654 × Ø2226135.054.5 26.00
All dimensions in [mm]; Further dimensions → Page 23 ff.
1)
Flange with groove to EN 1092-1 Form D (DIN 2512N) available
Flange EN 1092-1 (DIN 2501 / DIN 2512N 1)) / PN 100: 1.4404/316L
DNGLNSLKUdi
81052614 × Ø14207517.35.35
151052954 × Ø14207517.38.30
251403604 × Ø182410028.512.00
401704864 × Ø222612542.517.60
501955814 × Ø262814553.926.00
All dimensions in [mm]; Further dimensions → Page 23 ff.
1)
Flange with groove to EN 1092-1 Form D (DIN 2512N) available
26Endress+Hauser
Page 27
Proline Promass 80E, 83E
Flange according to ASME B16.5 / Cl 150: 1.4404/316L
DNGLNSLKUdi
83/8"88.92324 × Ø15.711.260.515.75.35
15½"88.92794 × Ø15.711.260.515.78.30
251"108.03294 × Ø15.714.279.226.712.00
401½"127.04454 × Ø15.717.598.640.917.60
502"152.45564 × Ø19.119.1120.752.626.00
All dimensions in [mm]; Further dimensions → Page 23 ff.
Flange according to ASME B16.5 / Cl 300: 1.4404/316L
DNGLNSLKUdi
83/8"95.22324 × Ø15.714.266.515.75.35
15½"95.22794 × Ø15.714.266.515.78.30
251"123.93294 × Ø19.017.588.926.712.00
401½"155.44454 × Ø22.320.6114.340.917.60
502"165.15568 × Ø19.022.3127.052.626.00
All dimensions in [mm]; Further dimensions → Page 23 ff.
Flange according to ASME B16.5 / Cl 600: 1.4404/316L
DNGLNSLKUdi
83/8"95.32614 × Ø15.720.666.513.9 5.35
15½"95.32954 × Ø15.720.666.513.9 8.30
251"124.03804 × Ø19.123.988.924.3 12.00
401½"155.44964 × Ø22.428.7114.338.1 17.60
502"165.15838 × Ø19.131.8127.049.2 26.00
All dimensions in [mm]; Further dimensions → Page 23 ff.
Flange JIS B2220 / 10K: SUS 316L
DNGLNSLKUdi
501555564 × Ø191612050 26.00
All dimensions in [mm]; Further dimensions → Page 23 ff.
Flange JIS B2220 / 20K: SUS 316L
DNGLNSLKUdi
8952324 × Ø151470155.35
15952794 × Ø151470158.30
251253294 × Ø1916902512.00
401404454 × Ø19181054017.60
501555568 × Ø19181205026.00
All dimensions in [mm]; Further dimensions → Page 23 ff.
Endress+Hauser27
Page 28
Proline Promass 80E, 83E
E
Flange JIS B2220 / 40K: SUS 316L
DNGLNSLKUdi
81152614 × Ø192080155.35
151153004 × Ø192080158.30
251303754 × Ø1922952512.00
401604964 × Ø23241203817.60
501656018 × Ø19261305026.00
All dimensions in [mm]; Further dimensions → Page 23 ff.
Flange JIS B2220 / 63K: SUS 316L
DNGLNSLKUdi
81202824 × Ø192385125.35
151203154 × Ø192385128.30
251403834 × Ø23271002212.00
401755154 × Ø25321303517.60
501856168 × Ø23341454826.00
All dimensions in [mm]; Further dimensions → Page 23 ff.
VCO connections
di
VCO connections: 1.4404/316L
DNG LUdi
81" AF25210.2 5.35
15 1½" AF30515.7 8.30
All dimensions in [mm]; Further dimensions → Page 23 ff.
L
+1.5
–2.0
U
G
a0007641-en
28Endress+Hauser
Page 29
Proline Promass 80E, 83E
E
Tri-Clamp connections
G
U
di
+1.5
L
–2.0
1", 1½", 2" Tri-Clamp: 1.4404/316L
DNClampGLUdi
81"50.422922.15.35
151"50.427322.18.30
251"50.432422.112.00
401½"50.445634.817.60
502"63.956247.526.00
All dimensions in [mm]; Further dimensions → Page 23 ff.
3A version also available (Ra ≤ 0.8 μm/150 grit.)
½" Tri-Clamp: 1.4404/316L
DNClampGLUdi
8½"25.02299.55.35
15½"25.02739.58.30
All dimensions in [mm]; Further dimensions → Page 23 ff.
3A version also available (Ra ≤ 0.8 μm/150 grit.)
a0007643-en
Endress+Hauser29
Page 30
DIN 11851 (hygienic connection)
G
U
E
E
Proline Promass 80E, 83E
di
+1.5
L
–2.0
Hygienic connection DIN 11851: 1.4404/316L
DNG LUdi
8Rd 34 × 1/8"229165.35
15Rd 34 × 1/8"273168.30
25Rd 52 × 1/6"3242612.00
40Rd 65 × 1/6"4563817.60
50Rd 78 × 1/6"5625026.00
All dimensions in [mm]; Further dimensions → Page 23 ff.
3A version also available (Ra ≤ 0.8 μm/150 grit.)
DIN 11864-1 Form A couplings (threaded ferrule)
a0007644-en
di
+1.5
L
–2.0
Coupling DIN 11864-1 Form A (threaded ferrule): 1.4404/316L
DNG LUdi
8Rd 28 × 1/8"229105.35
15Rd 34 × 1/8"273168.30
25Rd 52 × 1/6"3242612.00
40Rd 65 × 1/6"4563817.60
50Rd 78 × 1/6"5625026.00
All dimensions in [mm]; Further dimensions → Page 23 ff.
3A version also available (Ra ≤ 0.8 μm/150 grit.)
U
G
a0007649-en
30Endress+Hauser
Page 31
Proline Promass 80E, 83E
E
E
DIN 11864-2 Form A (flat flange)
N
U
G
LK
S
di
+1.5
L
–2.0
Flange DIN 11864-2 Form A (flat flange): 1.4404/316L
DNGLNSLKUdi
8542494 × Ø91037105.35
15592934 × Ø91042168.30
25703444 × Ø910532612.00
40824564 × Ø910653817.60
50945624 × Ø910775026.00
All dimensions in [mm]; Further dimensions → Page 23 ff.
3A version also available (Ra ≤ 0.8 μm/150 grit.)
ISO 2853 connections (couplings)
a0007649-en
U
G
di
+1.5
L
–2.0
a0007651-en
Coupling ISO 2853: 1.4404/316L
DNG
1)
LUdi
837.1322922.65.35
1537.1327322.68.30
2537.1332422.612.00
4050.6845635.617.60
5064.1656248.626.00
All dimensions in [mm]; Further dimensions → Page 23 ff.
1)
Max. thread diameter to ISO 2853 Annex A,; 3A version also available (Ra ≤ 0.8 μm/150 grit.)
Endress+Hauser31
Page 32
SMS 1145 (hygienic connection)
E
Proline Promass 80E, 83E
G
U
Rupture disk in the sensor
housing (optional)
#
di
Hygienic connection SMS 1145: 1.4404/316L
DNG LUdi
8Rd 40 × 1/6"22922.55.35
15Rd 40 × 1/6"27322.58.30
25Rd 40 × 1/6"32422.512.00
40Rd 60 × 1/6"45635.517.60
50Rd 70 × 1/6"56248.526.00
All dimensions in [mm]; Further dimensions → Page 23 ff.
3A version also available (Ra ≤ 0.8 μm/150 grit.)
+1.5
L
–2.0
a0007653-en
Burst pressure 10 to 15 bar.
Warning!
Sensor housings with integrated rupture elements are optionally available. Make sure that the function and
operation of the rupture element is not impeded through the installation. Take adequate precautions to ensure
that no damage occurs, and risk to human life is ruled out, if the rupture element is triggered.
The position of the rupture disk is indicated by an adhesive label on top of the disk. If the rupture disk is
triggered, the adhesive label is damaged and can thus be visually monitored.
i
RUPTURE DISK
a0007823
Additional sign regarding the position of the rupture disk
32Endress+Hauser
Page 33
Proline Promass 80E, 83E
Weight• Compact version: see table below
• Remote version
– Sensor: see table below
– Wall-mount housing: 5 kg
DN815254050
Compact version88101522
Remote version (sensor)6681320
All values (weight) refer to devices with EN/DIN PN 40 flanges.
Weight information in [kg].
• Remote field housing: powder-coated die-cast aluminum
Sensor housing / containment
• Acid and alkali-resistant outer surface
• Stainless Steel 1.4301/ASTM 304
Connection housing, sensor (remote version)
• Stainless Steel 1.4301/ASTM 304
Process connections
Hygienic process connection
• 3A approved
Stainless Steel 1.4404/316L/SUS 316L
• Flanges EN 1092-1 (DIN 2501)
• Flanges according to ASME B16.5
• Flanges JIS B2220
• DIN 11864-2 Form A (flat flange)
• VCO conection
•Tri-Clamp
• Hygienic connection:
– DIN 11864-1, Form A
– DIN 11851
– SMS 1145
– ISO 2853
Measuring tubes
• Stainless Steel 1.4539/904L
• Finish quality: Ra
= 0.8 μm
max
Seals
• Welded process connections without internal seals
Endress+Hauser33
Page 34
Material load curvesFlange connection to EN 1092-1 (DIN 2501)
Flange material: 1.4404/316L
[bar]
100
90
80
70
60
50
40
30
20
-60
-40
PN100
PN63
PN40
-20
020
40 60 80 100 120 140180 200160
Proline Promass 80E, 83E
[°C]
a0006904-en
Flange connection according to ASME B16.5
Flange material: 1.4404/316L
[bar]
90
80
Class 600
70
60
50
40
Class 300
30
20
10
Class 150
0
-60
-40
-20
020
Flange connection to JIS B2220
Flange material: SUS 316L
40 60 80 100 120 140
160
180
200
[°C]
a0006905-en
[bar]
70
60
63K
50
40
40K
30
20
10
20K
10K
0
-60
-40
-20
020
40 60 80 100 120 140180 200160
[°C]
A0006906-en
34Endress+Hauser
Page 35
Proline Promass 80E, 83E
VCO process connection
Flange material: 1.4404/316L
[bar]
100
90
80
70
-60
-40
PN100
-20
020
40 60 80 100 120 140180 200160
[°C]
a0006908-en
Tri-Clamp process connection
The Clamp connections (e.g. Tri-Clamp ISO2852, DIN32676) are suited up to a maximum pressure of 16 bar.
As these operating limits also depend on the clamp and the seal used, their specifications have to be observed.
The clamp and the seal are not included in the scope of supply.
Hygienic Coupling to DIN 11851 and SMS 1145
Coupling material: 1.4404/316L
[bar]
30
20
-60
-40
PN16
-20
020
40 60 80 100 120 140
10
0
Coupling to DIN 11864-1 Form A (threaded ferrule)
Coupling material: 1.4404/316L
[bar]
50
40
30
20
10
0
-60
-40
DN 8...40
DN 50
-20
020
40 60 80 100 120 140
160
160
180
180
200
200
[°C]
A0006909-en
[°C]
A0006910-en
Flange connection to DIN 11864-2 Form A (flat flange)
Flange material: 1.4404/316L
[bar]
40
30
20
10
0
-60
DN 8...40
DN 50
-40
-20
020
40 60 80 100 120 140
160
180
200
[°C]
A0006911-en
Endress+Hauser35
Page 36
Proline Promass 80E, 83E
Coupling to ISO 2853
Coupling material: 1.4404/316L
[bar]
30
20
10
0
-60
-40
-20
020
40 60 80 100 120 140
160
180
200
[°C]
A0006912-en
Process connectionsSee Page 33 → Materials → Process connections
Human interface
Display elements• Liquid-crystal display: backlit, two lines (Promass 80) or four lines (Promass 83) with 16 characters per line
• Selectable display of different measured values and status variables
• At ambient temperatures below –20 °C the readability of the display may be impaired.
Unified control concept for
both types of transmitter
Language groups
!
Promass 80
• Local operation with three keys (–, +, E)
• Quick Setup menus for straightforward commissioning
Promass 83
• Local operation with three optical keys (S/O/F)
• Application-specific Quick Setup menus for straightforward commissioning
Note!
The language group is changed using the "FieldCare" operating program.
Language groups available for operation in different countries:
• Western Europe and America (WEA):
English, German, Spanish, Italian, French, Dutch and Portuguese
• Eastern Europe/Scandinavia (EES):
English, Russian, Polish, Norwegian, Finnish, Swedish and Czech
• South and Eastern Asia (SEA):
English, Japanese, Indonesian
Only Promass 83
• China (CN):
English, Chinese
Remote operationPromass 80
Remote operation via HART, PROFIBUS PA
Promass 83
Remote operation via HART, PROFIBUS DP/PA, FOUNDATION fieldbus
36Endress+Hauser
Page 37
Proline Promass 80E, 83E
Certificates and approvals
CE markThe measuring system is in conformity with the statutory requirements of the EC Directives.
Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.
C-Tick symbolThe measuring system complies with the EMC requirements of the "Australian Communications and Media
Authority (ACMA)"
Ex approvalInformation about currently available Ex versions (ATEX, FM, CSA, IECEx, NEPSI etc.) can be supplied by your
Endress+Hauser Sales Center on request. All information relevant to explosion protection is available in
separate Ex documents that you can order as necessary.
Hygienic compatibility• 3A approval
FOUNDATION Fieldbus
certification
PROFIBUS DP/PA
certification
MODBUS certificationThe measuring device meets all the requirements of the MODBUS/TCP conformity test and has the
Other standards and
guidelines
The flowmeter has passed all the test procedures implemented and has been certified and registered by the
Fieldbus Foundation. The flowmeter thus meets all the requirements of the specifications listed below:
• Certified to FOUNDATION Fieldbus specification
• The flowmeter meets all the specifications of the FOUNDATION Fieldbus-H1.
• Interoperability Test Kit (ITK), revision status 5.0:
The device can also be operated in conjunction with other-make certified devices
• Physical Layer Conformance Test of the Fieldbus Foundation
The flow device has successfully passed all the test procedures carried out and is certified and registered by the
PNO (PROFIBUS User Organization). The device thus meets all the requirements of the following
specifications:
• Certified in accordance with PROFIBUS Profile Version 3.0 (device certification number: available on
request)
• The device can also be operated with certified devices of other manufacturers (interoperability)
"MODBUS/TCP Conformance Test Policy, Version 2.0". The measuring device has successfully passed all the
test procedures carried out and is certified by the "MODBUS/TCP Conformance Test Laboratory" of the
University of Michigan.
• EN 60529
Degrees of protection by housing (IP code)
• EN 61010-1
Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory
Procedures.
• IEC/EN 61326
"Emission in accordance with Class A requirements".
Electromagnetic compatibility (EMC requirements)
•NAMUR NE 21
Electromagnetic compatibility (EMC) of industrial process and laboratory control equipment.
•NAMUR NE 43
Standardization of the signal level for the breakdown information of digital transmitters with analog output
signal.
•NAMUR NE 53
Software of field devices and signal-processing devices with digital electronics
Pressure Equipment DirectiveMeasuring devices with a nominal diameter smaller than or equal to DN 25 correspond to Article 3(3) of the
EC Directive 97/23/EC (Pressure Equipment Directive) and have been designed and manufactured according
to good engineering practice. For larger nominal diameters, optional approvals according to Cat. II/III are
available when required (depends on fluid and process pressure).
Endress+Hauser37
Page 38
Functional safetySIL -2:
accordance IEC 61508/IEC 61511-1 (FDIS)
"4–20 mA HART" output according to the following order code: