Measuring principleFaraday’s law of induction states that a voltage is induced in a conductor moving in a magnetic field.
In electromagnetic measuring, the flowing medium corresponds to the moving conductor. The induced
voltage is proportional to the flow velocity and is detected by two measuring electrodes and
transmitted to the amplifier. Flow volume is computed on the basis of the pipe’s diameter. The
constant magnetic field is generated by a switched direct current of alternating polarity.
A0003191
Ue = B · L · v
Q = A · v
Ueinduced voltage
B magnetic induction (magnetic field)
Lelectrode gap
vflow velocity
Qvolume flow
Apipe cross-section
Icurrent strength
Measuring systemThe flow measuring system consists of the following components:
• Promag 55 transmitter
• Promag S sensor (DN 15 to 600 / ½ to 24")
Two versions are available:
• Compact version: Transmitter and sensor form a single mechanical unit.
• Remote version: Transmitter and sensor are installed separately.
Measurement of solids flow rates
In combination with a density meter, e.g. with "Gammapilot M" from Endress+Hauser, Promag 55S also
determines the throughput of solids in mass, volume or percentage rates.
The following order specifications are required for this: order option for software function "Solids
content flow" (F-CHIP) and order option for a current input.
A0006118
Solids content flow measurement (m) with the aid of a density and flow measuring device. If the solid density (ρS) and the density of
the carrier liquid (ρ
1Flow measuring device (Promag 55S) → volume flow (V). The solid density (ρ
must be entered in the transmitter.
2Density measuring device (e.g. "Gammapilot M") → total fluid density (ρ
) are also known, they can be used to calculate the solids flow.
C
) and the density of the transport liquid (ρC)
S
) (transport liquid and solids)
M
Endress+Hauser3
Proline Promag 55S
Input
Measured variable• Flow rate (proportional to induced voltage)
• Conductivity (without temperature compensation)
Measuring ranges• Flow rate: Typical v = 0.01 to 10 m/s (0.03 to 33 ft/s) with the specified measuring accuracy
• Conductivity s = 5 to 2000 μS/cm
not for sensors without reference electrode (Promag S with brush electrodes)
Operable flow rangeOver 1000 : 1
Input signalStatus input (auxiliary input)
U = 3 to 30 V DC, Ri = 5 kΩ,
Configurable for: totalizer(s) reset, positive zero return, error-message reset
Status input (auxiliary input) with PROFIBUS DP
U = 3 to 30 V DC, R
= 3 kΩ, galvanically isolated.
i
Switch level: ±3…±30 V DC, independent of polarity.
Configurable for: positive zero return, error message reset, zero point adjustment start
galvanically isolated
Current input
Active/passive selectable, galvanically isolated, full scale value adjustable, resolution: 3 μA,
temperature coefficient: typically 0.005% o.f.s./°C (0.003% o.f.s./°F)
• Active: 4 to 20 mA, R
• Passive: 0/4 to 20 mA, Ri ≤ 150 Ω, U
Output
Output signalCurrent output
Active/passive selectable, galvanically isolated, time constant selectable (0.01 to 100 s),
full scale value adjustable, temperature coefficient: typically 0.005% o.f.s./°C (0.003 % o.f.s./°F),
resolution: 0.5 μA
• Output data: volume flow, calculated mass flow, temperature, totalizer 1 to 3
• Input data: positive zero return (ON/OFF), reset totalizer
• Link Master (LM) functionality is supported
Signal on alarmCurrent output
Failsafe mode selectable (e.g. according to NAMUR recommendation NE 43)
Pulse/frequency output
Failsafe mode selectable
Relay output
"de-energized" in the event of a fault or power supply failure
PROFIBUS DP/PA
Status and alarm messages in accordance with PROFIBUS Profile Version 3.0
LoadSee "output signal"
Low flow cut offSwitch points for low flow freely selectable.
Galvanic isolationAll circuits for inputs, outputs, and power supply are galvanically isolated from each other.
Switching outputRelay output
Normally closed (NC or break) or normally open (NO or make) contacts available
(default: relay 1 = NO, relay 2 = NC),
max. 30 V / 0.5 A AC; 60 V / 0.1 A DC, galvanically isolated. Configurable for: error messages, empty
pipe detection (EPD), direction of flow, limit values.
Power consumptionAC: < 45 VA at 260 V AC; < 32 VA at 110 V AC (incl. sensor)
DC: < 19 W (including sensor)
Switch-on current:
• Max. 2.5 A (< 200 ms) at 24 V DC
• Max. 2.5 A (< 5 ms) at 110 V AC
• Max. 5.5 A (< 5 ms) at 260 V AC
Power supply failureLasting min. 1 power cycle:
• EEPROM or HistoROM/T-DAT saves measuring system data if power supply fails
• HistoROM/S-DAT: exchangeable data storage device which stores sensor characteristic data
(nominal diameter, serial number, calibration factor, zero point etc.)
PROFIBUS DP
Current output 1
HART
Current output 1
HART
HART
HART
6Endress+Hauser
Proline Promag 55S
HART
PROFIBUS DP**
27
25
23
21
2
1
26
24
22
20
L1 (L+)
N (L-)
–
–
–
+
+
+
PROFIBUS PA*
FOUNDATION Fieldbus*
PA(–)/FF(–)
27
25
23
21
2
1
26
24
22
20
L1 (L+)
N (L-)
–
–
–
+
+
+
A (RxD/TxD-N)
B (RxD/TxD-P)
PA(+)/FF(+)
d
c
e
b
–27
–25
–23
–21
+ 26
+ 24
+ 22
+ 20
N (L-) 2
L1 (L+)1
25
23
21
2
1
24
22
20
L1 (L+)
N (L-)
–
–
–
+
+
+
27
26
A (RxD/TxD-N)
B (RxD/TxD-P)
a
A
d
b
g
d
c
e
b
d
c
e
b
g
d
c
e
b
g
PROFIBUS DP*
ff
ff
a
B
(d)
b
d/(g)
Electrical connection
Connecting the transmitter, cable cross-section max. 2.5 mm2 (14 AWG)
AView A (field housing)
BView B (wall-mount housing)
*)Fixed communication boards
**)Flexible communication boards
aConnection compartment cover
bCable for power supply: 20 to 260 V AC / 20 to 64 V DC
cGround terminal for protective conductor
dElectrode cable: see Terminal assignment → 6
eGround terminal for electrode cable shield / Fieldbus cable
fService adapter for connecting service interface FXA193 (Fieldcheck, FieldCare)
gElectrode cable: see Terminal assignment → 6
- Terminal No. 1: L1 for AC, L+ for DC
- Terminal No. 2: N for AC, L– for DC
Fieldbus cable:
- Terminal No. 26: DP (B) / PA (+) / FF (+): with polarity protection
- Terminal No. 27: DP (A) / PA (–) / FF (–): with polarity protection
Cable for external termination (only for PROFIBUS DP with permanent assignment communication board):
Perfect measurement is only ensured when the medium and the sensor have the same electrical
potential. Most Promag sensors have a reference electrode installed as standard, which guarantees the
required potential equalization. This usually means that additional potential equalization measures
are unnecessary.
Promag S:
• Reference electrode is standard for electrode materials 1.4435/316L, Alloy C-22, tantalum,
titanium Gr. 2, Duplex 1.4462, tungsten carbide coating (for electrodes made of 1.4435)
• Reference electrode is optional for electrode material platinum
• Reference electrode not present in measuring tubes with a natural rubber lining in conjunction with
brush electrodes
!
Note!
For installation in metal pipes, it is advisable to connect the ground terminal of the transmitter housing
to the piping. Also, observe company-internal grounding guidelines.
Potential equalization by means of the transmitter's ground terminal
A0004375
8Endress+Hauser
Proline Promag 55S
AB
!
!
Note!
• For sensors without reference electrodes or without metal process connections, carry out potential
equalization as per the instructions for special cases described below. These special measures are
particularly important when standard grounding practice cannot be ensured or extremely strong
matching currents are expected.
• Sensors with brush electrodes do not have a reference electrode. For this reason, ground disks must
be installed if necessary to ensure sufficient potential equalization to the fluid. This applies in
particular to isolating lined pipes which are not grounded → 9.
Special cases
Metal, ungrounded piping
In order to prevent outside influences on measurement, it is necessary to use ground cables to connect
each sensor flange to its corresponding pipe flange and ground the flanges. Connect the transmitter or
sensor connection housing, as applicable, to ground potential by means of the ground terminal
provided for the purpose (see diagram).
The ground cable for flange-to-flange connections can be ordered separately as an accessory from
Endress+Hauser → 45.
•DN 300 (12"): The ground cable is in direct connection with the conductive flange coating and is
secured by the flange screws (A).
•DN 350 (14"): The ground cable connects directly to the metal transport bracket (B).
Potential equalization with equalizing currents in ungrounded, metal pipes
(ground cable: copper wire, at least 6 mm
AInstalling ground cable at DN ≤ 300 (12")
BInstalling ground cable at DN ≥ 350 (14")
Pre-installed ground cable for DN ≤ 300 (12") (order option)
Ground cables which are preinstalled on the sensor flange, are also available. These ground cables can
be mounted and connected electrically to the piping in different ways:
• Using a screw on the side of the pipe flange (a)
• Using the flange screws (b)
• Using a pipe clip installed around the pipe (c)
2
/10 AWG)
Endress+Hauser9
A0004376
!
a
b
c
Proline Promag 55S
A006117
Possibilities for connecting and mounting pre-installed ground cables
(ground cable: copper wire at least 6 mm
2
/10 AWG)
Plastic pipes and isolating lined pipes
Normally, potential is matched using the reference electrodes in the measuring tube. However, in
exceptional cases it is possible that, due to the grounding plan of a system, matching currents flow over
the reference electrodes. This can lead to destruction of the sensor, e.g. through electro-chemical
decomposition of the electrodes. In such cases, e.g. for fiberglass or PVC pipings, it is therefore
essential that you use additional ground disks for potential equalization. This applies also to twophase or two-component flow, where the fluid is not well mixed or its constituents are not mixable.
Note!
• Risk of damage by electrochemical corrosion. Note the electrochemical insulation rating, if the
ground disks and measuring electrodes are made of different materials.
Potential equalization/ground disks in the case of plastic pipes or isolating lined pipes
(ground cable: copper wire at least 6 mm
2
/ 10 AWG)
Plastic pipes and isolating lined pipes
In such cases, install the measuring instrument without potential in the piping:
• When installing the measuring device, make sure that there is a terminal assignment between the
two piping runs (copper wire, at least 6 mm2 / 10 AWG).
• When using ground disks in plastic or isolating lined pipes, ensure that they are electrically
connected with each other (copper wire at least 6 mm
2
/ 10 AWG).
• Make sure that the mounting material used does not establish a conductive connection between the
pipe and the measuring device and that the mounting material withstands the torques applied when
the threaded fasteners are tightened during installation.
• Check the galvanic isolation using an insulation tester (protection against contact).
• Also comply with the regulations applicable to potential-free installation.
10Endress+Hauser
Proline Promag 55S
1
22
!
Cable entriesPower-supply and electrode cables (inputs/outputs):
Note!
For the remote version, both the sensor and the transmitter must be installed so that they are
potential-free.
Potential equalization and cathodic protection (connecting cable: copper wire at least 6 mm2 / 10 AWG)
1Isolation transformer power supply
2Electrically insulated
• Cable gland M20 × 1.5 (8 to 12 mm / 0.31 to 0.47")
• Cable entries for thread ½" NPT, G ½"
Fieldbus cable:
• Fieldbus connector for PROFIBUS PA, M12 × 1 / PG 13.5 plus adapter PG 13.5 / M20.5
• Fieldbus connector for FOUNDATION Fieldbus, 7/8-16 UNC × M20
Connecting cable for remote version:
• Cable gland M20 × 1.5 (8 to 12 mm / 0.31 to 0.47")
• Cable entries for thread ½" NPT, G ½"
A0004378
Remote version cable
specifications
Coil current cable
• 2 × 0.75 mm² (18 AWG) PVC cable with common, braided copper shield (⌀ ~ 7 mm / 0.28")
As an option, Endress+Hauser can also deliver reinforced connecting cables with an additional,
reinforcing metal braid. We recommend such cables for the following cases:
• Directly buried cable
• Cables endangered by rodents
• Device operation which should comply with the IP 68 (NEMA 6P) standard of protection
Operation in zones of severe electrical interference
The measuring device complies with the general safety requirements in accordance with EN 61010-1,
the EMC requirements of IEC/EN 61326 and NAMUR recommendation NE 21.
Note!
Grounding of the shield is by means of the ground terminals provided for the purpose inside the
connection housing. Keep the stripped and twisted lengths of cable shield to the terminals as short as
possible.
12Endress+Hauser
Proline Promag 55S
0
1
2.5
[%]
2.0
1.5
1.0
0.5
0
246810 [m/s]
v
5101520253032 [ft]0
Performance characteristics
Reference operating
conditions
Maximum measured errorPulse output:
!
To DIN EN 29104 and VDI/VDE 2641:
• Fluid temperature: +28 °C ± 2 K (+82 °F ± 2 K)
• Ambient temperature: +22 °C ± 2 K (+72 °F ± 2 K)
• With brush electrodes (Option): max. ±0.2% o.r. ± 0.5 mm/s (±0.2% o.r. ± 0.02 in/s)
(o.r. = of reading)
Conductivity
•Max. ±5% o.r.
(o.r. = of reading)
Endress+Hauser13
Proline Promag 55S
h2DN³´
Installation
Mounting locationThe accumulation of air or gas bubbles in the measuring tube could result in an increase in measuring
errors. Avoid the following locations:
• At the highest point of a pipeline. Risk of air accumulating.
• Directly upstream from a free pipe outlet in a vertical pipeline.
A0003202
Mounting location
Installation of pumps
Do not install the sensor on the intake side of a pump. This precaution is to avoid low pressure and the
consequent risk of damage to the lining of the measuring tube. Information on the lining's resistance
to partial vacuum → 23.
It might be necessary to install pulse dampers in systems incorporating reciprocating, diaphragm or
peristaltic pumps. Information on the measuring system's resistance to vibration and shock → 19.
A0003203
Installation of pumps
14Endress+Hauser
Proline Promag 55S
³´5DN
³ 2
´ DN
h
2
1
!
Partially filled pipes
Partially filled pipes with gradients necessitate a drain-type configuration. The Empty Pipe Detection
function offers additional protection by detecting empty or partially filled pipes.
Note!
Risk of solids accumulating. Do not install the sensor at the lowest point in the drain. It is advisable to
install a cleaning valve.
A0003204
Installation with partially filled pipes
Down pipes
Install a siphon or a vent valve downstream of the sensor in down pipes h ≥ 5 m (16.4 ft). This
precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring
tube. This measure also prevents the system losing prime, which could cause air inclusions.
Information on the lining's resistance to partial vacuum → 23.
A0008157
Installation measures for vertical pipes
1Vent valve
2Siphon
hVertical height of the down pipe regarding the sensor
Endress+Hauser15
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