Endress+Hauser NXA20 Operating Manual

BA01335G/00/EN/02.15 71310503

Valid as of software version:

1.1.0

Products Solutions Services

Operating Instructions

Tankvision Gauge Link NXA20

Installation, Operation and Maintenance Manual

Tankvision Gauge Link

TAG No.: XXX000

Ser. No.: X000X000000

Order code 00X00-XXXX0XX0XXX

www.endress.com/deviceviewer Endress+Hauser Operations App

Serial number

A0023555

2 Endress+Hauser

Tankvision Gauge Link

Table of Contents

1 Document information . . . . . . . . . . . . . . 4

1.1 Target audience for this manual . . . . . . . . . . . . . . . 4

1.2 Version history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3 Document function . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.4 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Basic safety instructions . . . . . . . . . . . . . 6

2.1 Requirements for the personnel . . . . . . . . . . . . . . . 6

2.2 IT security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.4 Workplace safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.5 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.6 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Identification . . . . . . . . . . . . . . . . . . . . . . 8

3.1 Product identification . . . . . . . . . . . . . . . . . . . . . . . . 8

3.2 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.3 Order code and device version . . . . . . . . . . . . . . . . . 9

3.4 Device documentation . . . . . . . . . . . . . . . . . . . . . . . 9

3.5 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 9

4 Technical specification . . . . . . . . . . . . . 10

4.1 Environmental conditions . . . . . . . . . . . . . . . . . . 10

4.2 Electrical ratings . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5 Installation . . . . . . . . . . . . . . . . . . . . . . . 11

5.1 Mechanical installation/mounting . . . . . . . . . . . 11

5.2 Electrical installation . . . . . . . . . . . . . . . . . . . . . . 13

6 Controls and indicators . . . . . . . . . . . . . 17

6.1 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.2 Weights & measures seal . . . . . . . . . . . . . . . . . . . 17

6.3 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.4 Transmit/receive . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.5 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . 17

7 Operation. . . . . . . . . . . . . . . . . . . . . . . . . 18

7.1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

7.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

7.3 Engineering mode . . . . . . . . . . . . . . . . . . . . . . . . . 35

8 Troubleshooting. . . . . . . . . . . . . . . . . . . 36

8.1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

8.2 Fault finding chart . . . . . . . . . . . . . . . . . . . . . . . . 36

9 Maintenance. . . . . . . . . . . . . . . . . . . . . . 38

9.1 Foreign object/liquid ingress . . . . . . . . . . . . . . . . 38

9.2 Insulation/Hi-Pot testing . . . . . . . . . . . . . . . . . . . 38

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Endress+Hauser 3

Document information Tankvision Gauge Link

DANGER

WARNING

CAUTION

NOTICE

)

1 Document information

1.1 Target audience for this manual

This manual should support during the installation of the NXA20 units. It deals with the mechenical, electrical and signal line installation. The first commisioning steps are described as well. Beside basic PC operating knowledge no special training is needed to perform the Tank Gauging System operations. Nevertheless it is recommended receiving a training on the system by Endress+Hauser.

1.2 Version history

Document version Valid for SW version Changes to the previous version

BA01335G/00/EN/01.14 1.1.0 Initial version

1.3 Document function

1.3.1 Used symbols

Safety symbols

Symbol Meaning

DANGER!

A0011189-EN

A0011190-EN

A0011191-EN

A0011192-EN

Electrical symbols

Symbol Meaning

Direct current

A terminal to which DC voltage is applied or through which direct current flows.

A0011197

Alternating current

A terminal to which alternating voltage is applied or through which alternating current flows.

A0011198

Ground connection

A grounded terminal which, as far as the operator is concerned, is grounded via a grounding

A0011200

system.

Protective ground connection

A terminal which must be connected to ground prior to establishing any other connections.

A0011199

This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury.

WARNING!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.

CAUTION!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury.

NOTICE!

This symbol contains information on procedures and other facts which do not result in personal injury.

4 Endress+Hauser

Tankvision Gauge Link Document information

Symbols for certain types of information

Symbol Meaning

Tip

Indicates additional information.

A0011193

Reference to page

Refers to the corresponding page number.

A0011195

, , ... Series of steps

Result of a sequence of actions

A0018373

Symbols in graphics

Symbol Meaning

1, 2, 3 ... Item numbers

, , ... Series of steps

A, B, C ... Views

Hazardous area

Indicates a hazardous area.

A0011187

Indicates a non-hazardous location

Safe area (non-hazardous area)

A0011188

1.4 Documentation

1.4.1 Operating instructions

Document number Instrument Type of Document

BA01334G/00 Tankvision NXA20 Gauge Link Modbus Map Protocol

Endress+Hauser 5

Basic safety instructions Tankvision Gauge Link

2 Basic safety instructions

2.1 Requirements for the personnel

The personnel for installation, commissioning, diagnostics and maintenance must fulfill the following requirements:

• Trained, qualified specialists: must have a relevant qualification for this specific function and task

• Are authorized by the plant owner/operator

• Are familiar with federal/national regulations

• Before beginning work, the specialist staff must have read and understood the instructions in the Operating Instructions and supplementary documentation as well as in the certificates (depending on the application)

• Following instructions and basic conditions

The operating personnel must fulfill the following requirements:

• Being instructed and authorized according to the requirements of the task by the facility's owner operator

• Following the instructions in these Operating Instructions

2.2 IT security

We only provide a warranty if the device is installed and used as described in the Operating Instructions. The device is equipped with security mechanisms to protect it against any inadvertent changes to the device settings.

IT security measures in line with operators' security standards and designed to provide additional protection for the device and device data transfer must be implemented by the operators themselves.

2.3 Designated use

2.3.1 Application

The Tankvision Gauge Link is a tank gauging protocol converter to allow integration of third party gauging equipment into the Tankvision system. The Tankvision Gauge Link is available with a range of different field bus interface options. Most field bus interfaces will support connection of a number of gauges in a “multi-drop” or bus configuration. The number of gauges which may be configured in the Tankvision Gauge Link is limited to 32 (limited to 15 when used in combination with NXA820), which should be adequate for most typical tank gauging field busses, however electrical and / or protocol limitations may reduce this number. The functionality which obtains will be determined by that offered by the connected gauge(s) and the interface / protocol. Connection to the host system is via EIA/TIA-485 (formerly RS-485) Modbus. This is primarily intended for “one-to-one” connection with the Tankvision Tank Scanner or similar device. The Tankvision Gauge Link must only be used in “safe” areas where there is no hazard from the presence of potentially explosive or flammable atmospheres. The Tankvision Gauge Link has not been assessed in respect of functional safety. Accordingly it is not intended to be used as a safety critical component or part of a safety critical system or in the implementation of any safety function.

6 Endress+Hauser

Tankvision Gauge Link Basic safety instructions

2.4 Workplace safety

For work on and with the device:

• Wear the required personal protective equipment according to federal/national regulations.

• Switch off the supply voltage before connecting the device.

2.5 Operational safety

Risk of injury!

• Operate the device in proper technical condition and fail-safe condition only.

• The operator is responsible for interference-free operation of the device.

• In normal operation the Tankvision Gauge Link contains hazardous voltages. Connectors on the front panel, accessible behind the front cover / door are “touchproof”, but care must be exercised when carrying out service work with the door open. The unit must not be operated with any other cover removed.

• If (or it is suspected that) any liquid or conductive object or debris has entered the enclosure of the Tankvision Gauge Link, the mains supply to the equipment must immediately be isolated.

Proper operation of the Tankvision Gauge Link is dependent upon correct installation and configuration. The equipment must be operated and maintained by suitably trained and competent personnel who are aware of and fully understand the instructions provided herein.

Conversions to the device

Unauthorized modifications to the device are not permitted and can lead to unforeseeable dangers

• If, despite this, modifications are required, consult with Endress+Hauser.

Repair

To ensure continued operational safety and reliability,

• Carry out repairs on the device only if they are expressly permitted.

• Observe federal/national regulations pertaining to repair of an electrical device.

• Use original spare parts and accessories from Endress+Hauser only.

The Tankvision Gauge Link contains no user-serviceable parts. Other than the mains supply fuse, the Tankvision Gauge Link contains no user replaceable parts. Any modification or repair work must only be performed by the manufacturer or its authorised agents.

2.6 Product safety

The device is designed to meet state-of-the-art safety requirements, has been tested and left the factory in a condition in which it is safe to operate. The device complies with the applicable standards and regulations as listed in the EC declaration of conformity and thus complies with the statutory requirements of the EG directives. Endress+Hauser confirms the successful testing of the device by affixing to it the CE mark.

Endress+Hauser 7

Identification Tankvision Gauge Link

Baud rate: 9600 Baud Data bits: 8 Parity: none Stop bits: 1 Flow control: none

90 ... 250 V AC 50/60 Hz 23 VA

MODBUS

IP20

TRL2

250002972-B

Made in Great Britain Melsonby, DL10 5NY

Tankvision

Order code: NXA20 Ext. ord. cd.: Ser.-No.: XXXXXXXXXXX

-XXXX/XXX

NXA20-XXXXXXXX

-40°C (-40°F)

T60°C (140°F)£

amb

1 2

345

3 Identification

3.1 Product identification

The following options are available for identification of the measuring device:

• Nameplate specifications

• Order code with breakdown of the device features on the delivery note

• Enter serial numbers from nameplates in W@M Device Viewer (www.endress.com/deviceviewer): All information about the measuring device is displayed.

For an overview of the technical documentation provided, enter the serial number from the nameplates in the W@M Device Viewer (www.endress.com/deviceviewer)

3.2 Nameplate

1 Address of manufacturer 2Device name 3Order code

8 Endress+Hauser

4 Extended order code (Ext. ord. cd.) 5 Serial number (Ser. no.) 6Data Matrix Code 7 Degree of protection 8 Technical data of the Serial Service port 9Barcode 10 CE mark 11 Admissible ambient temperature 12 Type of fieldbus communication (output) 13 Type of fieldbus communication (input) 14 Supply voltage

nameplate_NXA20

Tankvision Gauge Link Identification

3.3 Order code and device version

To find out the version of your device, enter the order code indicated on the nameplate in the search screen at the following address: www.products.endress.com/order-ident

3.4 Device documentation

The information required to retrieve the documentation can be found on the nameplate of the device.

Technical documentation can also be downloaded from the Download Area of the Endress+Hauser web site: www.endress.com→ Download. However this technical documentation applies to a particular instrument family and is not assigned to a specific device.

3.4.1 W@M Device Viewer

Launch the W@M Device Viewer: www.endress.com/deviceviewer

Enter the serial number (Ser. no.) of the device: see nameplate.  All the associated documentation is displayed.

3.4.2 Endress+Hauser Operations App

The Endress+Hauser Operations App is available both for android smart phones (Google Play Store) and for iPhones and iPads (App Store).

Via the serial number:

Launch the Endress+Hauser Operations App.

Enter the serial number (Ser. no.) of the device: see nameplate.  All the associated documentation is displayed.

Via the 2-D matrix code (QR code):

Launch the Endress+Hauser Operations App.

Scan the 2-D matrix code (QR code) on the nameplate.  All the associated documentation is displayed.

3.5 Registered trademarks

Microsoft®, Windows® and Internet Explorer Registered trademarks of the Microsoft Corporation

Modbus

Registered trademark of the Modbus-IDA, Hopkinton, MA, USA

Java Registered trademark of Sun Microsystems, Inc.

Mozilla

Firefox

Registered trademark of the Mozilla Foundation

Enraf, Honeywell, Rosemount, Emerson, Saab, L&J, VAREC, GPE are registered trademarks and trademarks of these organizations and companies. All other marks are property of their respective owners.

Endress+Hauser 9

Technical specification Tankvision Gauge Link

4 Technical specification

4.1 Environmental conditions

The Tankvision Gauge Link enclosure is rated IP20 to BS EN 60529. Further protection against dust and water/moisture ingress must be provided by the location in which the Tankvision Gauge Link is installed.

Property Specification

Operating Temperature -40 to +60 °C (-40 to +140 °F)

Storage Temperature -40 to +85 °C (-40 to +185 °F)

Relative humidity max 90 % at +25 °C (+77 °F), non-condensing

4.2 Electrical ratings

Property Specification

Supply voltage 90 to 250 V

Frequency 50 / 60 Hz

Power 23 VA

Overvoltage Category II

Fuse (mains supply) T 400 mA HBC 250V AC, 20 x 5 mm (0,79 x 0,2 in)

10 Endress+Hauser

Tankvision Gauge Link Installation

43 (1.7)

35 (1.4)

104 (4.1)

91 (3.6)

140 (5.5)

mm (in)

5Installation

5.1 Mechanical installation/mounting

Prior to installation, visually inspect the Tankvision Gauge Link for any signs of damage. Confirm that the type label shows the correct field bus interface for the intended application.

The Tankvision Gauge Link must only be installed in a “safe” area where there is no hazard from the presence of potentially explosive or flammable atmospheres. The Tankvision Gauge Link must be installed in a cabinet or similar enclosure which provides protection against dust and water ingress. The location must also provide protection against moisture or the formation of condensation. Ensure that the temperatures likely to be encountered at the installation location lie within the relevant minimum /maximum operating and storage temperature ratings of the Tankvision Gauge Link.

The Tankvision Gauge Link should not be installed near to high voltage circuits or to cables feeding motors or other high current loads, or near to contactors, variable frequency drives, inverters or frequency converters or other switchgear / controlgear which may emit significant electromagnetic interference.

A clear space of about 50 mm (1.97 in) above and below the Tankvision Gauge Link enclosure should be allowed for ventilation. A gap of 10 mm (0.39 in) to either side of the Tankvision Gauge Link will ease mounting and opening of the front cover of the enclosure.

The enclosure of the Tankvision Gauge Link is intended to be mounted onto “top hat” DIN rail, T35 to BS EN 60715 (or BS 5584 / EN 50022 / DIN 46277-3). The rail should be mounted on a vertical surface, with the rail running horizontally, so that the Tankvision Gauge Link connection plate / access cover is to the front and in a readily accessible location. To attach the Tankvision Gauge Link to the mounting rail, first hook the enclosure over the top of the rail, then turn downwards until the spring clip on the back of the enclosure latches onto the lower edge of the mounting rail (fig. A below).

Endress+Hauser 11

GaugeLink_Dimensions

Installation Tankvision Gauge Link

EN 60715 TH 35x7.5/15 (1.4x0.3/0.6)

mm (in)

L00-FMU90xxx-17-00-00-xx-002

A Attaching the instrument to the rail B Detaching the instrument from the rail

To remove the Tankvision Gauge Link from the mounting rail (fig. B above), first push the enclosure upwards against the spring clip until the body of the enclosure is released from the top of the rail, then turn the enclosure forwards, away from the mounting rail.

All electrical connections and controls are available on the front panel of the Tankvision Gauge Link in the terminal compartment, accessed by opening the front cover / door. This is hinged at the left and clicks shut. Press on the arrowed area at the right side of the door to release and open.

12 Endress+Hauser

GaugeLink_Open-Door

+ 28 hidden pages