Emko ESM-4410 User guide

ESM-4410 48 x 48 1/16 DIN

Digital, On/Off Temperature Controller

igits display

- 3 D

- NTC Input or,
PTC Input or,
J type thermocouple or,
K type thermocouple or,
PT-100 2-wire or 3-wire temperature input
( It must be determined in order )

- ON/OFF control form

- Selectable heating and cooling function

- Operating type selection with hysteresis

- Adjustment of temperature offset value

- Minimum pulling time adjustment for control outputs

- Password protection for programming mode

ESM-4410 48 x 48 1/16 DIN Temperature Controller

Instruction Manual. ENG ESM-4410 02 V08 07/14

ABOUT INSTRUCTION MANUAL

Instruction manual of ESM-4410 Temperature Controller consists of three main sections.
Explanation of these sections are below. Also, there are other sections which include order
information and technical specifications of the device. All titles and page numbers in instruction
manual are in “CONTENTS” section. User can reach to any title with section number.

Installation:

In this section, physical dimensions of the device, panel mounting, electrical wiring are
explained.

Operation and Parameters:

In this section, user interface of the device, how to access to the parameters, description
of the parameters are explained.

Control Algorithm:

Configurable control function that is on the device is explained.

Also in these sections, there are warnings to prevent serious injury while doing the
physical and electrical mounting or using the device.

Explanation of the symbols which are used in these sections are given below.

This symbol is used for safety warnings. User must pay attention to these
warnings.

c

This symbol is used to determine the dangerous situations as a result of an electric
shock. User must pay attention to these warnings definitely.

a

This symbol is used to determine the important notes about functions and usage of

i

the device.

2

CONTENTS

1.PREFACE............................................................................................................................................

1.1 GENERAL SPECIFICATIONS

1.2 ORDERING INFORMATION

1.3 WARRANTY

1.4 MAINTENANCE

Page 5

2.INSTALLATION....................................................................................................................................

2.1 GENERAL DESCRIPTION

2.2 FRONT VIEW AND DIMENSIONS OF ESM-4410 TEMPERATURE CONTROLLER

2.3 PANEL CUT-OUT

2.4 ENVIRONMENTAL RATINGS

2.5 PANEL MOUNTING

2.6 INSTALLATION FIXING CLAMP

2.7 REMOVING FROM THE PANEL

3.ELECTRICAL WIRINGS......................................................................................................................

3.1 TERMINAL LAYOUT AND CONNECTION INSTRUCTIONS

3.2 ELECTRICAL WIRING DIAGRAM

3.3 LABELS FOR ESM-4410 TEMPERATURE CONTROLLER

3.4 SUPPLY VOLTAGE INPUT CONNECTION OF THE DEVICE

3.5 TEMPERATURE INPUT CONNECTION

3.5.1 TC (THERMOCOUPLE) CONNECTION

3.5.2 RTD CONNECTIONS

3.5.3 PTC AND NTC CONNECTIONS

3.6 GALVANIC ISOLATION TEST VALUES OF ESM-4410 TEMPERATURE CONTROLLER

3.7 OUTPUT CONNECTION

3.7.1 RELAY OUTPUT CONNECTION

3.7.2 SSR DRIVER OUTPUT CONNECTION

4.FRONT PANEL DEFINITION AND ACCESSING TO THE MENUS....................................................

4.1 FRONT PANEL DEFINITION FOR ESM-4410

4.2 OBSERVATION OF ESM-4410 TEMPERATURE CONTROLLER SOFTWARE REVISION

4.3 CHANGING AND SAVING SET VALUE

4.4 ENTERING TO PROGRAMMING MODE, CHANGING AND SAVING PARAMETERS

Page 7

Page 12

Page 17

Page 18

5.PARAMETERS....................................................................................................................................

5.1 SET PARAMETER

5.2 PROGRAM PARAMETERS

6.FAILURE MESSAGE IN ESM-4410 TEMPERATURE CONTROLLERS............................................

7.CONTROL ALGORITHM.....................................................................................................................

7.1 ON/OFF CONTROL

7.1.1 ON/OFF CONTROL IN ESM-XX10 TEMPERATURE CONTROLLERS

8.SPECIFICATIONS................................................................................................................................

9.OTHER INFORMATIONS....................................................................................................................

Page 28

Page 29

Page 30

Page 31

Page 32

3

EU DECLARATION OF CONFORMITY

Manufacturer’s Name : EMKO ELEKTRONIK A.S.
Manufacturer’s Address : DOSAB, Karanfil Sk., No:6,

16369 Bursa, TURKEY

The manufacturer hereby declares that the product:

Product Name : Temperature Controller Unit

Type Number : ESM-4410

Product Category : Electrical equipment for measurement, control and

laboratory use

Conforms to the following directives :

2006 / 95 / EC The Low Voltage Directive

2004 / 108 / EC The Electromagnetic Compatibility Directive

has been designed and manufactured to the following specifications:

EN 61000-6-4:2007 EMC Generic Emission Standard for Industrial Environments

EN 61000-6-2:2005 EMC Generic Immunity Standard for Industrial Environments

EN 61010-1:2001 Safety Requirements for electrical equipment for measurement, control

and laboratory use

When and Where Issued Authorized Signature

th

16 October 2009 Name : Serpil YAKIN

Bursa-TURKEY Position : Quality Manager

4

1.Preface

ESM series temperature controllers are designed for measuring and controlling
temperature. They can be used in many applications with On/Off control form and heating and
cooling selection. Some application fields which they are used are listed below:

Application Fields

Glass
Plastic
Petro-Chemistry
Textile
Automative
Machine Production Industries

1.1 General Specifications

Standard

ESM-4410

230 V V (±%15) , 50/60 Hz

Supply Voltage
Input

Temperature Input

Standard

Output (Relay
Output)

Optional Supply Voltage
Inputs

115 V V (±%15) , 50/60 Hz

24 V V (±%15) , 50/60 Hz
24 V W ( - %15, + %10 )
50/60 Hz

NTC
PTC
J or K Type TC
2 or 3 wire PT 100

Control Output
Alarm Output

Heating or Cooling

Function

ON/OFF Operation

5

1.2 Ordering Information

A BC D E FG HI //U V W Z/

ESM-4410 (48x48 1/16 DIN)

/0 00 2 0 0

Supply Voltage

A

24 V W ( - %15, + %10 ) 50/60 Hz

2

24 V V (±15%) 50/60 Hz

3

115 V V (±15%) 50/60 Hz

4

230 V V (±15%) 50/60 Hz

5

Customer

9

Input Type

BC

PTC (Note-1)

12

PTC (Note-1)

15
09

PT 100 , IEC751(ITS90)
PT 100 , IEC751(ITS90)

03
05

J ,Fe CuNi IEC584.1(ITS90)

10

K ,NiCr Ni IEC584.1(ITS90)

NTC (Note-1)

18
19

NTC (Note-1)

Note-1 : If input type is selected PTC or NTC (BC = 12, 15, 18, 19 ),
Temperature sensor is given with the device. For this reason,
If input type is selected as PTC, sensor type (V = 0,1 or 2) or
If input type is selected as NTC, sensor type (V = 0,3 or 4) must be
declared in ordering information.

E

Output-1

1

Relay Output(7 A@250 V at resistive load, 1NO)

2

SSR Driver Output ( )Maksimum 23 mA, 15 V Z

Scale(°C)

-50°C

-19.9°C

-19.9°C
0°C
0°C
0°C

-50°C 100°C

-19.9°C 99.9°C

150°C

99.9°C

99.9°C
400°C
800°C
999°C

All order information of ESM-4410
Temperature Controller are given on the
table at left. User may form appropriate
device configuration from information and
codes that at the table and convert it to the
ordering codes.

Firstly, supply voltage then other
specifications must be determined. Please
fill the order code blanks according to your
needs.

Please contact us, if your needs are
out of the standards.

V Þ Vac,
Z Þ Vdc,

c

Þ VacdcW

Output-2 FG

None

00

Temp.Sensor which is given with ESM-4410

V

None

0

PTC-M6L40.K1.5(PTC Air probe with 1.5 m silicon cable)

1

PTCS-M6L30.K1.5.1/8”(PTC Liquid probe with 1.5 m silicon cable)

2

NTC-M5L20.K1.5 (NTC Probe, thermoplastic moulded with

3

1.5 m cable for cooling application)

NTC-M6L50.K1.5 (NTC Probe, stainless steel housing with

4

1.5 m cable for cooling application)

Customer

9

1.3 Warranty

EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts from
the delivery date. This warranty is in force if duty and responsibilities which are determined in
warranty document and instruction manual performs by the customer completely.

1.4 Maintenance

Repairs should only be performed by trained and specialized personnel. Cut power to the device
before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of
these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl
alcohol or water to clean the external plastic case.

6

2.Installation

Before beginning installation of this product, please read the instruction
manual and warnings below carefully.

c

In package ,

- One piece unit

- Two pieces mounting clamps

- One piece instruction manual

A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified
mechanical and electrical technicians install this product.

If there is danger of serious accident resulting from a failure or defect in this unit, power
off the system and separate the electrical connection of the device from the system.

The unit is normally supplied without a power switch or a fuse. Use power switch and fuse
as required.

Be sure to use the rated power supply voltage to protect the unit against damage and to
prevent failure.

Keep the power off until all of the wiring is completed so that electric shock and trouble
with the unit can be prevented.

Never attempt to disassemble, modify or repair this unit. Tampering with the unit may
results in malfunction, electric shock or fire.

Do not use the unit in combustible or explosive gaseous atmospheres.

During the equipment is putted in hole on the metal panel while mechanical installation
some metal burrs can cause injury on hands, you must be careful.

Montage of the product on a system must be done with it’s own fixing clamps. Do not do
the montage of the device with inappropriate fixing clamps. Be sure that device will not fall
while doing the montage.

It is your responsibility if this equipment is used in a manner not specified in this
instruction manual.

7

2.1 General Description

Front Panel
IP65 protection
NEMA 4X

ESM

-44

10

Mounting Clamp

Panel surface
(maximum thickness 5 mm / 0.2 inch)

2.2 Front View and Dimensions of ESM-4410 Temperature Controller

Maximum 5 mm / 0.2 inch

0

4

4

- 1

SM

E

T

U

O

T

E

S

T

E

S

P

G

O

R

P

48 mm/ 1.89 inch

48 mm/ 1.89 inch

11 ± 1 mm /0.43 inch

84 mm / 3.31 inch

8

2.3 Panel Cut-Out

65 mm / 2.56 inch (min)

65 mm / 2.56 inch (min)

46 mm / 1.81 inch (min)

46 mm / 1.81 inch (min)

9

2.4 Environmental Ratings

Operating Conditions

Operating Temperature : 0 to 50 °C

Max. Operating Humidity : 90% Rh (non-condensing)

Altitude : Up to 2000 m.

Forbidden Conditions:
Corrosive atmosphere

c

Explosive atmosphere
Home applications (The unit is only for industrial applications)

2.5 Panel Mounting

E

M

-4 0

4

1S

1

1-Before mounting the device in your
panel, make sure that the cut-out is of
the right size.

2-Check front panel gasket position

3-Insert the device through the cut­out. If the mounting clamps are on the
unit, put out them before inserting the
unit to the panel.

c

3

2

During installation into a metal panel, care should be taken to avoid injury from
metal burrs which might be present. The equipment can loosen from vibration
and become dislodged if installation parts are not properly tightened. These
precautions for the safety of the person who does the panel mounting.

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