Emerson Fisher 3582, Fisher 3582D, Fisher 3582A, Fisher 3582G, Fisher 3582NS Instruction Manual

...
Instruction Manual
D200138X012
3582, 582i, and 3583
January 2013
Fisherr 3582 and 3582i Positioners, 582i Electro‐Pneumatic Converter, and 3583 Valve Stem Position Transmitter
Contents
Introduction 2.................................
Scope of Manual 2.............................
Description 2.................................
Specifications 6...............................
Educational Services 7.........................
Installation 7..................................
Hazardous Area Classifications and Special
Instructions for “Safe Use” and Installation
in Hazardous Areas for 582i Converter 8........
FM 9.....................................
ATEX 10..................................
IECEx 12..................................
Mounting 13.................................
Figure 1. Typical Mounting for Fisher 3582 and 3582i Positioners and 3583 Transmitters
Changing Cam Position 18......................
Pressure Connections 18.......................
Supply Connection 18......................
Output Connection 20......................
Instrument Connection 20..................
Diagnostic Connections 20..................
Vent 21......................................
Electrical Connections for 3582i
Valve Positioner 21..........................
582i Converter Installation 23...................
Operating Information 24........................
Valve Positioner Cam Information 24.............
Valve Stem Position Transmitter Cam
Information 26.............................
(continued on page 2)
W5498‐1
CONTROL VALVE WITH
3582 POSITIONER
www.Fisher.com
W8424
CONTROL VALVE WITH
3582i POSITIONER
W5499‐1
CONTROL VALVE WITH
3583 TRANSMITTER
3582, 582i, and 3583
January 2013
Instruction Manual
D200138X012
Contents (cont'd)
Valve Positioner Bypass Operation 26.............
Input Signal Ranges 27.........................
Valve Positioner Split‐Range Operation 27.........
Changing Valve Positioner Action 28.............
Changing Valve Stem Position Transmitter
Action 28..................................
Calibration Of Valve Positioner Or
Valve Stem Position Transmitter 29................
Beam Alignment 29...........................
Calibration 31................................
Principle of Operation 32........................
3582 Valve Positioners 32......................
3582i Valve Positioner 33.......................
3583 Valve Stem Position Transmitters 34.........
Maintenance 35................................
Changing the Range Spring 36..................
Replacing Gaskets 36..........................
Replacing the Nozzle O‐Ring 37..................
Replacing the Relay 37.........................
Adjusting the Flapper Pivot 38...................
Replacing the 582i Converter
Primary O‐Ring and Filter 38..................
Replacing the 582i Converter Housing
Cap O‐Ring 38..............................
Removing the 582i Converter 38.................
Reassembling the 582i Converter 39.............
Parts Ordering 40...............................
Parts Kits 40...................................
Parts List 41...................................
Loop Schematics/Nameplates 54.................
Introduction
Scope of Manual
This instruction manual includes installation, operation, calibration, maintenance, and parts ordering information for Fisher 3582 pneumatic valve positioners, the 3582i electro‐pneumatic valve positioner, and 3583 pneumatic valve stem position transmitters. Refer to separate instruction manuals for information on the control valve, actuator, and accessories.
Do not install, operate or maintain a 3582 pneumatic valve positioner, a 3582i electro‐pneumatic valve positioner, or a 3583 pneumatic valve stem position transmitter without being fully trained and qualified in valve, actuator and accessory installation, operation and maintenance. To avoid personal injury or property damage it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office before proceeding.
Description
3582 pneumatic valve positioners and the 3582i electro‐pneumatic valve positioner shown in figure 1 are used with diaphragm‐actuated, sliding‐stem control valve assemblies. The pneumatic valve positioners receive a pneumatic input signal from a control device and modulate the supply pressure to the control valve actuator. The positioner adjusts the actuator supply pressure to maintain a valve stem position proportional to the pneumatic input signal.
3582NS positioners are designed for nuclear power applications. The 3582NS construction includes materials that provide superior performance at elevated temperature and radiation levels. The O‐rings are EPDM (ethylene propylene) and the diaphragms are EPDM/meta‐aramid fabric. EPDM demonstrates superior temperature capability and shelf life over nitrile. The meta‐aramid diaphragm fabric demonstrates improved strength retention at elevated temperature and radiation conditions.
CAUTION
Use a clean, dry, oil‐free air supply with instruments containing EPDM components. EPDM is subject to degradation when exposed to petroleum‐based lubricants.
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Table 1. Specifications for Fisher 3582 and 3582i Valve Positioners
3582, 582i, and 3583
January 2013
Note: Specifications for 3582 positioners include 3582A, 3582C, 3582D, 3582G, and 3582NS unless otherwise indicated
Input Signal
3582:
J 0.2 to 1.0 bar (3 to 15 psig), J 0.4 to 2.0 bar (6 to 30 psig), or J split range, see table 10
3582i:
4 to 20 mA DC constant current with 30 VDC maximum compliance voltage, can be split range, see table 10
Equivalent Circuit for 3582i
The 582i converter equivalent circuit is 120 ohms, shunted by three 5.6‐volt zener diodes (see figure 10)
Output Signal
Type: Pneumatic pressure as required by actuator up to 95 percent of maximum supply
Action: Field‐reversible between J direct and J reverse within the pneumatic valve positioner
Supply Pressure
(1)
Recommended: 0.3 bar (5 psi) above actuator requirement Maximum: 3.4 bar (50 psig) or pressure rating of actuator, whichever is lower
Supply Medium: air or natural gas
(2)
Note: The 3582i is not approved for use with natural gas as the supply medium
Input Bellows Pressure Rating
(1)
See table 9 for minimum and maximum pressure ratings (allowable input signal) for each available range spring
3
3
3
(3)
/hr
/hr
/hr
Maximum Steady‐State Air Consumption
3582
1.4 bar (20 psig) Supply: 0.38 normal m (14.0 scfh)
2.0 bar (30 psig) Supply: 0.48 normal m (18.0 scfh)
2.4 bar (35 psig) Supply: 0.54 normal m (20.0 scfh)
‐ continued ‐
3582i
1.4 bar (20 psig) Supply: 0.46 normal m
3
/hr
(17.2 scfh)
2.0 bar (30 psig) Supply: 0.57 normal m (21.4 scfh)
2.4 bar (35 psig) Supply: 0.64 normal m
3
3
/hr
/hr
(23.8 scfh)
Maximum Supply Air Demand
3
3
3
/hr
/hr
/hr
1.4 bar (20 psig) Supply: 4.4 normal m (164.5 scfh)
2.0 bar (30 psig) Supply: 6.7 normal m (248.5 scfh)
2.4 bar (35 psig) Supply: 7.7 normal m (285.5 scfh)
Performance
3582
Independent Linearity: ±1 percent of output signal span Hysteresis: 0.5 percent of span
3582i
Independent Linearity: ±2 percent of output signal span Hysteresis: 0.6 percent of span
Electromagnetic Compatibility for 582i electro‐pneumatic converter
Meets EN 61326‐1 (First Edition) Immunity—Industrial locations per Table 2 of the EN 61326‐1 standard. Performance is shown in table 3 below. Emissions—Class A ISM equipment rating: Group 1, Class A
Note: The electromagnetic compatibility specifications also apply to the 3582i
3582 and 3582i
Typical Open Loop Gain (Output Signal):
J 100 in the range of 0.2 to 1.0 bar (3 to 15 psig) J 55 in the range of 0.4 to 2.0 bar (6 to 30 psig)
Operating Influences
Supply Pressure—3582: Valve travel changes less than
1.67 percent per bar (0.25 percent per 2 psi) change in supply pressure Supply Pressure—3582i: Valve travel changes less than 3.62 percent per bar (1.5 percent per 2 psi) change in supply pressure
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Table 1. Specifications for Fisher 3582 and 3582i Valve Positioners (Continued)
Instruction Manual
D200138X012
Operative Temperature Limits
(1)
Standard Construction 3582 and 3582i: -40 to +71_C (-40 to +160_F) 3582NS: -40 to +82_C (-40 to +180_F) with EPDM
elastomers
High‐Temperature Construction 3582A and C only: -18 to +104_C (0 to +220_F)
without gauges
Electrical Classification for 582i
CSA—Intrinsically Safe, Explosion proof, Type n, Dust‐Ignition proof, DIV 2
FM—Intrinsically Safe, Explosion proof, Type n, Non‐incendive, Dust‐Ignition proof
ATEX—Intrinsically Safe & Dust, Flameproof & Dust, Type n & Dust
IECEx—Intrinsically Safe, Type n, Flameproof Refer to Hazardous Area Classifications and Special
Instructions for “Safe Use” and Installation in Hazardous Locations, starting on page 8, and figures 28, 29, 30, and 31 for additional information.
Note: These classifications also apply to the 3582i positioner
Hazardous Area Classification for 3582
3582 valve positioners comply with the requirements of ATEX Group II Category 2 Gas and Dust
Note: This rating does not apply to the 3582i
Pressure Gauges
40 mm (1.5 inch) diameter with plastic case and brass connection J triple scale (PSI, MPa, and bar) or J dual scale (PSI and kg/cm
2
)
Pressure Connections
1/4‐18 NPT
Electrical Connection for 3582i
1/2‐14 NPT conduit connection
Maximum Valve Stem Travel
105 mm (4.125 inches); adjustable to obtain lesser travels with standard input signals
Housing Classification for 582i
CSA—Type 3 Encl.
Characterized Cams
See characterized cams section
FM—NEMA 3, IP54 ATEX—IP64 IECEx—IP54
Mount instrument with vent on the side or bottom if
Approximate Weight
3582: 2.5 kg (5.5 pounds) 3582i: 3.6 kg (8 pounds)
weatherproofing is a concern.
Note: These classifications also apply to the 3582i positioner
Declaration of SEP
Fisher Controls International LLC declares this product to be in compliance with Article 3 paragraph
Other Classifications/Certifications
INMETRO— Brazil KGS— Korea Gas Safety Corporation NEPSI— China
Contact your Emerson Process Management sales office for classification/certification specific information
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 ‐ Process Instrument Terminology.
1. The pressure and temperature limits in this document and any applicable standard or code limitation should not be exceeded.
2. Natural gas should contain no more than 20 ppm of H
3. Normal m
3
/hr—normal cubic meters per hour (0_C and 1.01325 bar, absolute); Scfh—Standard cubic feet per hour (60_F and 14.7 psia).
S.
2
3 of the Pressure Equipment Directive (PED) 97 / 23 / EC. It was designed and manufactured in accordance with Sound Engineering Practice (SEP) and cannot bear the CE marking related to PED compliance.
However, the product may bear the CE marking to indicate compliance with other applicable European Community Directives.
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Table 2. Specifications for Fisher 3583 Valve Stem Position Transmitters
3582, 582i, and 3583
January 2013
Input Signal
105 mm (4.125 inches) of valve stem travel; adjustable to obtain full output signal with lesser stem travels
Output Signal
Type: J 0.2 to 1.0 bar (3 to 15 psig) or J 0.4 to 2.0 bar (6 to 30 psig) pneumatic pressure Action: Field‐reversible between direct and reverse
Output Bellows Pressure Rating
(1)
See table 9 for minimum and maximum pressure ratings (allowable input signal) for each available range spring
Supply Pressure
(1)
Recommended: 0.3 bar (5 psi) above upper limit of output signal range Maximum: 2.4 bar (35 psig) or pressure rating of connected equipment, whichever is lower
Supply Medium: Air or natural gas
Maximum Steady‐State Air Consumption
(2)
(3)
1.4 bar (20 psig) Supply: 0.38 normal m3/hr (14.0 scfh)
2.0 bar (30 psig) Supply: 0.48 normal m (18.0 scfh)
2.4 bar (35 psig) Supply: 0.54 normal m
3
3
/hr
/hr
(20.0 scfh)
Operating Influence
Output signal changes 1.67 percent per bar (0.23 percent per 2 psig) change in supply pressure
Operative Ambient Temperature Limits
(1)
Standard Construction 3583: -40 to +71_C (-40 to +160_F) High‐Temperature Construction 3583C only: -18 to +104_C (0 to +220_F)
Hazardous Area Classification
3583 valve stem position transmitters comply with the requirements of ATEX Group II Category 2 Gas and Dust
Pressure Connections
Supply and output pressure connections are 1/4 NPT internal
Maximum Valve Stem Travel
105 mm (4.125 inches); adjustable to obtain full output signal with lesser stem travels
Cam
Linear
Reference Accuracy
±1 percent of output signal span
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 - Process Instrument Terminology.
1. The pressure and temperature limits in this document and any applicable standard or code limitation should not be exceeded.
2. Natural gas should contain no more than 20 ppm of H
3. Normal m
3
/hr—normal cubic meters per hour (0_C and 1.01325 bar, absolute); Scfh—Standard cubic feet per hour (60_F and 14.7 psia).
Table 3. Fisher 582i Electro‐Pneumatic Converter
Port Phenomenon Basic Standard Test Level
Electrostatic Discharge (ESD) IEC 61000‐4‐2
Enclosure
I/O
signal/control
Specification limit = ±1% of span
1. The information contained in the table also applies to the 3582i positioner.
2. A = No degradation during testing. B = Temporary degradation during testing, but is self‐recovering.
Radiated EM field IEC 61000‐4‐3
Rated power frequency magnetic field IEC 61000‐4‐8 60 A/m at 50 Hz A Burst (fast transients) IEC 61000‐4‐4 1 kV A Surge IEC 61000‐4‐5 1 kV (line to ground only, each) B Conducted RF IEC 61000‐4‐6 150 kHz to 80 MHz at 3 Vrms A
S.
2
(1)
EMC Summary Results—Immunity
Approximate Weight
2.5 kg (5.5 pounds)
4 kV contact 8 kV air
80 to 1000 MHz @ 10V/m with 1 kHz AM at 80% 1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80% 2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%
Performance
Criteria
A
A
(2)
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Description (continued)
Under the 10CFR50, Appendix B, quality assurance program, the 3582NS positioner is qualified commercial grade dedicated. These can be supplied as 10CFR, Part 21 items.
The 3582i is an electro‐pneumatic valve positioner, consisting of a 582i electro‐pneumatic converter installed on a 3582 pneumatic valve positioner. The 3582i valve positioner provides an accurate valve stem position that is proportional to a DC current input signal.
The 582i electro‐pneumatic converter is a modular unit that can be installed at the factory or in the field. However, do not install a 582i converter on an existing positioner until you contact your Emerson Process Management sales office for application assistance.
The 582i converter receives the DC current input signal and, through a nozzle/flapper arrangement, provides a proportional pneumatic output signal. This pneumatic output signal provides the input signal to the pneumatic valve positioner, eliminating the need for a remote‐mounted transducer.
3583 pneumatic valve stem position transmitters are for use with sliding‐stem diaphragm actuators. These units provide an output signal that is directly proportional to the valve stem position.
Refer to the type number description for a detailed explanation of type numbers.
Type Number Descriptions
The following descriptions provide specific information on the different valve positioner or valve stem position transmitter constructions. If the type number is not known, refer to the nameplate on the positioner. For the location of the nameplate, refer to key 25 in figure 21.
3582—Pneumatic valve positioner with bypass and instrument, supply, and output pressure gauges.
3582A—Pneumatic valve positioner without bypass and without pressure gauges.
3582C—Pneumatic valve positioner without bypass and with automotive tire valves instead of pressure gauges.
3582D—Pneumatic valve positioner with bypass and with automotive tire valves instead of pressure gauges.
3582G—Pneumatic valve positioner without bypass and with instrument, supply, and output pressure gauges.
3582NS—Pneumatic valve positioner for nuclear service applications with or without bypass and with automotive tire
valves instead of pressure gauges.
3582i—Electro‐pneumatic valve positioner without bypass; with 582i converter; and with: supply and output pressure gauges, automotive tire valves, or pipe plugs.
582i—Electro‐pneumatic converter with: supply and output pressure gauges, automotive tire valves, or pipe plugs. Used for conversion of a 4‐20 mA input signal to a 0.2 to 1.0 bar (3 to 15 psig) input signal for the pneumatic valve positioner.
3583—Pneumatic valve stem position transmitter with supply and output pressure gauges.
3583C—Similar to the 3583 valve stem position transmitter except with automotive tire valves in place of pressure
gauges.
Specifications
Specifications for the valve positioners are shown in table 1. Specifications for the valve stem position transmitters are shown in table 2.
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Refer to the unit nameplate to determine the type of positioner or transmitter, supply pressure, etc.
3582, 582i, and 3583
January 2013
WARNING
This product is intended for a specific current range, temperature range and other application specifications. Applying different current, temperature and other service conditions could result in malfunction of the product, property damage or personal injury.
Educational Services
For information on available courses for 3852, 3582i and 3583, as well as a variety of other products, contact:
Emerson Process Management Educational Services, Registration P.O. Box 190; 301 S. 1st Ave. Marshalltown, IA 50158‐2823 Phone: 800-338-8158 or Phone: 641-754-3771 Fax: 641-754-3431 e‐mail: education@emerson.com
Installation
If using natural gas as the pneumatic supply medium, natural gas will be used in the pressure connections of the unit to any connected equipment. The unit will vent natural gas into the surrounding atmosphere, unless it is remote vented.
WARNING
Always wear protective clothing, gloves, and eyewear when performing any installation operations to avoid personal injury.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this instruction manual.
Check with your process or safety engineer for any additional measures that must be taken to protect against process media.
WARNING
Personal injury or property damage may result from fire or explosion if natural gas is used as the supply medium and appropriate preventive measures are not taken. Preventive measures may include, but are not limited to, one or more of the following: Remote venting of the unit, re‐evaluating the hazardous area classification, ensuring adequate ventilation, and the removal of any ignition sources.
3582i does not meet third party approvals for use with natural gas as the supply medium. Use of natural gas as the supply medium can result in personal injury or property damage from fire or explosion.
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3582, 582i, and 3583
January 2013
Note
All valve positioners and valve stem position transmitters are shipped with foam rubber packing material inside the case. Remove the cover (key 33, figure 21) and the packing material before attempting to operate the unit. Make sure all vent openings are clear before installation of the unit and that they remain clear during use.
Instruction Manual
D200138X012
Typically, the positioner or transmitter is ordered with the actuator. If so, the factory mounts the valve positioner or valve stem position transmitter and connects the valve positioner output to the actuator. If a Fisher 67CFR filter‐regulator is specified, it may be integrally mounted to the valve positioner or valve stem position transmitter, except for the 3582NS positioner. For the 3582NS, the 67CFR is separately mounted, not integrally mounted to the positioner.
Note
In some cases, alignment and calibration of the valve positioner or valve stem position transmitter at the factory may not be possible, and field alignment and calibration is required. Before putting the valve positioner or valve stem position transmitter into service, check the operation of the unit to be sure it is calibrated. If the valve positioner or valve stem position transmitter requires alignment or calibration, refer to the appropriate calibration instructions in this manual.
If the valve positioner or valve stem position transmitter is ordered separately, disconnected, or removed from the actuator, refer to the appropriate sections of this manual for installation information.
Hazardous Area Classifications and Special Instructions for “Safe Use” and Installation in Hazardous Locations for 582i Electro‐Pneumatic Converter
Note
These Special Instructions for “Safe Use” and Installation in Hazardous Locations also apply to 3582i positioners.
Certain nameplates may carry more than one approval, and each approval may have unique installation/wiring requirements and/or conditions of “safe use”. These special instructions for “safe use” are in addition to, and may override, the standard installation procedures. Special instructions are listed by approval.
Note
This information supplements the nameplate markings affixed to the product. Always refer to the nameplate itself to identify the appropriate certification. Contact your Emerson Process Management sales
office for approval/certification information not listed here.
WARNING
Failure to follow these conditions of “safe use” could result in personal injury or property damage from fire or explosion, and area re‐classification.
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3582, 582i, and 3583
January 2013
CSA
Intrinsically Safe, Explosion proof, Type n, Dust‐Ignition proof, DIV 2
No special conditions for safe use.
Refer to table 4 for additional information, figure 28 for CSA loop schematics, and figure 29 for a typical CSA/FM approval nameplate.
Table 4. Hazardous Area Classifications for Fisher 582i Converter
Certification
Body
Intrinsically Safe Ex ia IIC T4/T5/T6 per drawing GE28591 Ex ia Intrinsically Safe Class I, II Division 1 GP A,B,C,D,E,F,G T4/T5/T6 per drawing GE28591
Explosion Proof
CSA
1.These hazardous area classification also apply to 3582i positioners.
Ex d IIC T6 Class I, Division I, GP A,B,C,D T6
Type n Ex nA IIC T6
Class I, Division 2, GP A,B,C,D T6 Class II, Division 1 GP E,F,G T6 Class II Division 2 GP F,G T6
Certification Obtained Entity Rating Temperature Code Enclosure Rating
Vmax = 30 VDC Imax = 150 mA Pi = 1.25 W Ci = 0 nF Li = 0 mH
(1)
—CSA (Canada)
T4 (Tamb 71°C) T5 (Tamb 62°C) T6 (Tamb 47°C)
- - - T6 (Tamb 71°C) CSA Type 3 Encl.
- - - T6 (Tamb 71°C) CSA Type 3 Encl.
- - - T6 (Tamb 71°C) CSA Type 3 Encl.
CSA Type 3 Encl.
FM
Intrinsically Safe, Explosion proof, Type n, Non‐incendive, Dust‐Ignition proof
No special conditions for safe use.
Refer to table 5 for additional information, figure 30 for the FM loop schematic, and figure 29 for a typical CSA/FM approval nameplate.
Table 5. Hazardous Area Classifications for Fisher 582i Converter
Certification
Body
Intrinsically Safe Class I Zone 0 AEx ia IIC T4/T5/T6 per drawing GE28590 Class I, II, III Division 1 GP A,B,C,D,E,F,G T4/T5/T6 per drawing GE28590
Explosion Proof
FM
1.These hazardous area classification also apply to 3582i positioners.
Class I Zone 1 AEx d IIC T6 Class I, Division I, GP A,B,C,D T6
Type n Class I Zone 2 AEx nA IIC T6
Class I Division 2, GP A,B,C,D T6 Class II Division 1, GP E,F,G T6 Class II Division 2, GP F,G T6
Certification Obtained Entity Rating Temperature Code Enclosure Rating
Vmax = 30 VDC Imax = 150 mA Pi = 1.25 W Ci = 0 nF Li = 0 mH
- - - T6 (Tamb 71°C) NEMA 3, IP54
- - - T6 (Tamb 71°C) NEMA 3, IP54
- - - T6 (Tamb 71°C) NEMA 3, IP54
(1)
—FM (United States)
T4 (Tamb 71°C) T5 (Tamb 62°C) T6 (Tamb 47°C)
NEMA 3, IP54
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ATEX
Standards Used for Certification
EN 60079-0: 2006 EN 61241-0: 2006
EN 60079-1: 2007 EN 61241-1: 2004
EN 60079-11: 2007 EN 61241-11: 2006
EN 60079-15: 2005
Special Conditions for Safe Use
Intrinsically Safe, Dust
This equipment is intrinsically safe and can be used in potentially explosive atmospheres.
The electrical parameters of certified equipment which can be connected to the device must not exceed one of these following values:
Uo 30 Vdc ; Io 150 mA ; Po 1.25 W
Ambient temperature:
T6, at Tamb = 47_C ; T5, at Tamb = 62_C ; T4, at Tamb = 71_C
Flameproof, Dust
The flame path is other than required by EN 60079‐1. Contact the manufacturer for information on the dimensions of the flameproof joints.
Electrical connections are typically made using either cable or conduit.
D If using a cable connection, the cable entry device shall be certified in type of explosion protection flameproof
enclosure “d”, suitable for the conditions of use and correctly installed.
For ambient temperatures over 70_C, cables and cable glands suitable for at least 90_C shall be used.
D If using a rigid conduit connection, an Ex d certified sealing device such as a conduit seal with setting compound
shall be provided immediately to the entrance of the enclosure.
For ambient temperatures over 70_C, the wiring and setting compound in the conduit seal shall be suitable for at least 90_C.
Type n, Dust
No special conditions for safe use.
Refer to table 6 for additional information and figure 31 for a typical ATEX/IECEx approval nameplate.
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January 2013
Table 6. Hazardous Area Classifications for Fisher 582i Converter
Certificate Certification Obtained Entity Rating Temperature Code Enclosure Rating
II 1 G & D
Intrinsically Safe Gas Ex ia IIC T4/T5/T6
Dust Ex iaD 20 IP64 T109°C (Tamb ≤ 71°C) / T100°C
(Tamb v 62°C) / T85°C (Tamb 47°C)
II 2 G & D
ATEX
1.These hazardous area classification also apply to 3582i positioners.
Flameproof Gas Ex d IIC T6
Dust Ex tD A21 IP64 T74°C (Tamb ≤ 71°C)
II 3 G & D
Type n Gas Ex nA IIC T6
Dust Ex tD A21 IP64 T74°C (Tamb 71°C)
Ui = 30 VDC Ii = 150 mA Pi = 1.25 W Ci = 0 nF Li = 0 mH
(1)
—ATEX
T4 (Tamb 71°C) T5 (Tamb 62°C) T6 (Tamb 47°C)
- - -
- - - T6 (Tamb 71°C)
- - -
T6 (Tamb 71°C)
- - -
- - -
IP64
IP64
IP64
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3582, 582i, and 3583
January 2013
IECEx
Conditions of Certification
Intrinsically Safe
WARNING
Substitution of components may impair intrinsic safety.
-40_C Ta +71_C; T6 (Ta +47_C); T5 (Ta +62_C); T4 (Ta +71_C)
Entity Parameters
Ui = 30 V, li = 150 mA, Pi = 1.25 W, Ci = 0 nF, Li = 0 mH
Flameproof
Instruction Manual
D200138X012
WARNING
Disconnect power before opening.
-40_C Ta +71_C; T6 (Ta +71_C)
Type n
WARNING
Disconnect power before opening.
-40_C Ta +71_C; T6 (Ta +71_C)
Refer to table 7 for approval information and figure 31 for a typical ATEX/IECEx approval nameplate.
(1)
Table 7. Hazardous Area Classifications for Fisher 582i Converter
Certificate Certification Obtained Entity Rating Temperature Code Enclosure Rating
Ui = 30 VDC Intrinsically Safe Gas Ex ia IIC T4/T5/T6
IECEx
1.These hazardous area classification also apply to 3582i positioners.
Flameproof Gas Ex d IIC T6
Type n Gas Ex nA IIC T6
Ii = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH
—IECEx
T4 (Tamb 71°C) T5 (Tamb 62°C) T6 (Tamb 47°C)
- - - T6 (Tamb 71°C) IP54
- - - T6 (Tamb 71°C) IP54
IP54
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3582, 582i, and 3583
January 2013
Mounting
Key numbers used in this procedure are shown in figure 2 except where indicated.
1. Figure 2 shows the various mounting parts required for mounting on Fisher actuators. Mounting parts for actuators that require spacers have the spacers (key 50) included. 657 and 667 actuators, sizes 70 through 100, with or without a side‐mounted handwheel, use spacers (keys 97 and 102) between the stem connector and the connector arm (key 48). On all other actuators that use spacers, place the spacers (key 50) between the mounting plate (key 63) and the actuator mounting boss.
When mounting the valve positioner or valve stem position transmitter on an actuator by another manufacturer, provide spacers, if necessary, by cutting sections from 1/2 or 3/8‐inch pipe so that the “X” dimension matches the value given in figure 3.
Figure 2. Mounting Assembly
657, 657MO, 667, 667MO SIZE 80 UP TO 51 mm (2 IN) TRAVEL
657 SIZE 70, 87 UP TO 51 mm (2 IN) TRAVEL
657, 657MO, 667, 667MO SIZE 100 ALL TRAVEL 657, 657MO, 667, 667MO SIZE 80 52 TO 76 mm (2.0625 TO 3 IN) TRAVEL 657MO, 667MO SIZE 70, 87 78 TO 102 mm (3.0625 TO 4 IN) TRAVEL 657‐4MO, 667‐4MO SIZE 70, 87 102 mm (4 IN) TRAVEL
NOTE: KEY 55 (TUBING CONNECTOR) NOT SHOWN
41B8569‐D SHT 1 AND 2
657MO, 667MO SIZE 70, 87 UP TO 78 mm (3 IN) TRAVEL
67CFR
513 SIZE 32 656 ALL SIZES 657MO SIZE 34, 45, 50, 60 657‐4, 667‐4 SIZE 70, 87 102 mm (4 IN) TRAVEL 657, 667 SIZE 70, 87 78 TO 102 mm (3.0625 TO 4 IN) TRAVEL 667 SIZE 70, 87, 52 TO 78 mm (2.0625 TO 3 IN) TRAVEL
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Instruction Manual
D200138X012
2. As shown in figures 2 and 4 attach the connector arm (key 48) to the stem connector so that the connector arm extends through the yoke legs on the side of the lower mounting boss.
3. Attach the valve positioner or valve stem position transmitter to the mounting plate (key 63) using the holes shown in figure 5.
4. Mount the 67CFR regulator:
D3582 valve positioners (except 3582NS) and 3583 valve stem position transmitters, mount the regulator on the
integral boss on the bypass block.
D3582NS valve positioners, use the mounting plate with provision for separately mounting the 67CFR regulator.
Separately mount the positioner and the regulator on the mounting plate.
D3582i valve positioners, mount the regulator on the integral boss that is part of the 582i converter housing.
5. As shown in figure 5, the mounting bracket has four sets of holes for mounting the assembly to the actuator. Refer to table 8 to determine which set of mounting holes to use, then attach the assembly to the lower mounting pad on the actuator.
CAUTION
To avoid equipment damage, be certain the connector arm clears the valve positioner or valve stem position transmitter case as the actuator moves through its complete stroke.
6. Position the actuator to its mid‐travel position using a handwheel or manual loading regulator.
7. Slip the round end of the travel pin (key 60) into the rotary shaft arm (key 2) slot as shown in figure 4.
8. Slide the square end of the travel pin into the pin holder and pin lock (keys 61 and 59). Place the pin lock and holder into the slot in the connector arm (key 48). Screw the cap nut (key 62) onto the pin lock (key 59), but do not tighten.
9. With the actuator at its mid‐travel position, lift the rotary shaft arm so that the 0‐degree index marks on the rotary shaft arm are aligned with the case index marks as shown in figure 6.
CAUTION
Never set the travel pin at a setting that is less than the actual actuator stroke. Setting the travel pin at a setting that is less than the actual actuator stroke will cause the cam to rotate more than 60 degrees, causing damage to the cam or other parts.
10. Position the travel pin so that it is perpendicular to the connector arm and aligns with the correct actuator stem travel index on the rotary shaft arm. Tighten the cap nut to a torque of 10.6 N•m (94 in•lbf) (key 62 in figure 4).
11. Check the travel pin setting using the following procedures:
DFor standard travel pin setting (that is, with the travel pin setting equal to total actuator travel). Stroke the
actuator to each end of its travel. At each end of travel, the 30‐degree index marks on the rotary shaft arm should align with the case index marks. If the index marks are not in line, loosen the cap nut (key 62) and slide the travel pin (key 60) in the rotary shaft arm slot until the 30‐degree index marks align with the case index marks. Be sure the travel pin remains perpendicular to the connector arm. After making this adjustment, tighten the cap nut and re‐check the arm at the mid‐travel position. If the 0‐degree index marks do not align, repeat this procedure.
DFor special travel pin setting (that is, with the travel pin setting greater than total actuator travel). Check the
index marks using a procedure similar to the standard settings procedure. The arm will not rotate a full 60
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Instruction Manual
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D200138X012
degrees as the actuator is stroked, and the 30‐degree index marks on the cam will be short of aligning with the case index marks. If necessary, adjust the travel pin position so that the 30‐degree marks are the same distance from the respective case index mark at each end of actuator travel.
Figure 3. Spacing for Mounting on Other than Fisher Actuators
January 2013
STEM TRAVEL
29 or less 38 51 64 76
89 102
1.125 or less
1.5 2
2.5 3
3.5 4
X
9.5 mm (0.375 Inch) Stem 12.7 mm (0.5 Inch) Stem 19.1 mm (0.75 Inch) Stem
Millimeters
81
90 102 113 124
135 146
Inches
3.19
3.56
4.00
4.44
4.88
5.31
5.75
X
30_ MAX.
87
97 108 119 130
141 152
3.44
3.81
4.25
4.69
5.12
5.56
6.00
100 109 121 132 143
154 165
3.94
4.31
4.75
5.19
5.62
6.06
6.50
11B6520‐F
30_ MAX.
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January 2013
Figure 4. Isometric View Showing Motion Feedback Arrangement and Typical Stem Connection
D200138X012
ACTUATOR STEM
STEM CONNECTOR
CONNECTOR ARM (KEY 48)
CAP NUT (KEY 62)
ROTARY SHAFT ARM (KEY 2)
CV1768-C A1397‐2
TRAVEL PIN (KEY 60)
POSITIONER
YOKE VALVE PLUG STEM
Figure 5. Mounting Plates Used with Fisher 3582 Valve Positioners and 3583 Valve Stem Position Transmitters
SET NO. 1
SET NO. 2
SET NO. 3
HOLES FOR MOUNTING PLATE TO ACTUATOR
HOLES FOR MOUNTING POSITIONER TO PLATE
BF2635-B
HOLES FOR MOUNTING REGULATOR
MOUNTING PLATE FOR MOUNTING POSITIONER
WITH INTEGRALLY MOUNTED FILTER REGULATOR
SET NO. 4
HOLES FOR MOUNTING PLATE TO ACTUATOR
HOLES FOR MOUNTING POSITIONER TO PLATE
MOUNTING PLATE FOR MOUNTING POSITIONER WITH
SEPARATELY MOUNTED FILTER REGULATOR
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Figure 6. Rotary Shaft Arm and Case Index Marks
30 DEGREES
1
CASE INDEX MARKS
0‐DEGREE ARM INDEX MARKS
3582, 582i, and 3583
January 2013
2
30 DEGREES
1
30‐DEGREE ARM INDEX MARKS
ARM AT MID‐TRAVEL POSITION
NOTES:
.........MAXIMUM ROTATION FROM MID‐TRAVEL POSITION.
1
.........ALIGN INDEX MARKS AS SHOWN FOR MID‐TRAVEL POSITION.
2
70CA0750‐C A2452‐2
ACTUATOR STEM TRAVEL INDEXES
Table 8. Fisher 3582 and 3583 Mounting Information
ACTUATOR
MAXIMUM
TRAVEL
Type Size mm Inch Type Size mm Inch 657 667
513 & 513R
656
203219190.75
30
51
40
89
60
102
0.75
2
3.5 4
MOUNTING
HOLES
(1)
SET NO.
2 2
4 4 4
TRAVEL PIN
POSITION
Normal Normal
Inverted Inverted Inverted
(2)
ACTUATOR
30 34 40
45 45 50 60
657‐4 Without
Side‐Mounted
Handwheel
657‐4 With
Side‐Mounted
Handwheel
657‐8
667‐4 Without
Side‐Mounted
Handwheel
1. The indicated set number should be considered a reference point only, due to the variables related to making up the stem connection.
2. Normal position is shown in figure 4.
3. Travel pin position for 657 is normal.
4. Travel pin position for 667 is normal.
70 102 4 3 Inverted 70
7087102
102
30
54
34
54
40
79
40
89
46
79
46
105
47
79
47
105
60
105
70
105
7087102
102
4 4
2.125
2.125
3.125
3.5
3.125
4.125
3.125
4.125
4.125
4.125
4 4
2 1
3 3 3 3
2 2 2
1 4 2
1 1
Inverted Inverted
Normal Normal Normal Normal
Normal Normal
Inverted Inverted
Inverted Inverted
Normal Normal
657 & 667
Without
Side‐Mounted
Handwheel
100 102 4 4 4 Inverted
657 & 667
With
Side‐Mounted
Handwheel
80 76 3 2 2 Normal
87
34 40 45
50 60 70 80
87 76
MAXIMUM
MOUNTING HOLES
TRAVEL
19 19 38
19 51 51 51
51
52-76
78-102
51
52‐76
78‐102
19 38 51
51 51
102
76
0.75
1.125
1.5
0.75 2 2 2
2
2.0625‐3
3.0625‐4
2
2.0625‐3
3.0625‐4
0.75
1.5 2
2 2 4 3
78-10233.0625‐422
3 3 2
1 1 1 1
2 3 3
2 2 3
2 1 1
4 3 2 2
SET NO.
4 2 3
4 1 2 2
1 2 1
2 2 1
2 2 4
1 1 2 2
2 1
TRAVEL PIN
POSITION
Normal Normal Normal
(3)
Inverted
Normal Normal Normal
Normal Normal
(4)
Inverted
Normal Normal
(4)
Inverted
Normal Normal Normal
(4)
Inverted
(4)
Inverted
Inverted
Normal Normal
Inverted
(2)
(1)
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Changing Cam Position
Refer to figure 21 for a typical cam illustration and key number locations.
Note
D
For Valve Positioners: The small arrow on the cam must point in the direction of stem movement with increasing actuator
diaphragm pressure.
For Valve Stem Position Transmitters: If the arrow on the cam points up toward the nozzle, output pressure increases with
D
downward stem movement. If the arrow points down, output pressure decreases with downward stem movement.
If the arrow is pointing in the wrong direction, use the following procedure to remove, reverse, and re‐install the cam.
When mounting a valve positioner or valve stem position transmitter, check to see if the correct cam (key 4) and cam position has been selected. To change the cam or cam position, unhook the extension spring (key 38), and remove the cam bolt and locking nut (keys 6 and 45). Remove the cam and spring retainer bracket (key 43).
To install the cam, screw the locking nut all the way onto the cam bolt. Attach the cam and spring retainer bracket to the shaft assembly with the cam bolt. Tighten the bolt to secure the cam. Then, tighten the locking nut against the spring retainer bracket. Hook the spring into the spring retainer bracket.
Details on cam characteristics can be found on page 24 in the cam information portion of the operating information section.
Pressure Connections
WARNING
Valve positioners and valve stem position transmitters are capable of providing full supply pressure to connected equipment. To avoid personal injury or equipment damage caused by parts bursting from system overpressure, make sure the supply pressure never exceeds the maximum safe working pressure of any connected equipment.
Pressure connections are shown in figure 7. All pressure connections are 1/4 NPT internal. Use 3/8‐inch tubing for all pressure connections. After making pressure connections, turn on the supply pressure and check all connections for leaks.
Supply Connection
WARNING
Personal injury or property damage may occur from an uncontrolled process if the supply medium is not clean, dry, oil‐free air, and noncorrosive gas. While use and regular maintenance of a filter that removes particles larger than 40 micrometers in diameter will suffice in most applications, check with an Emerson Process Management field office and industry instrument air quality standards for use with corrosive air or if you are unsure about the proper amount or method of air filtration or filter maintenance.
3582i does not meet third party approvals for use with natural gas as the supply medium. Use of natural gas as the supply medium can result in personal injury or property damage from fire or explosion.
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Figure 7. Typical Dimensions and Connections
3582, 582i, and 3583
January 2013
182.6
(7.19)
CL OF ACTUATOR
1/4‐18 NPT OUTLET CONN PLUGGED
CL OF ACTUATOR
246.1 (9.69)
261
(10.26)
289.0
(11.38)
141.2 (5.56)
119.1 (4.69)
7.9
(.31)
1/4‐18 NPT OUTPUT CONN
3582i
141.2
(5.56)
127.0 (5.00)
7.9
(.31)
1/2‐14 NPT CONDUIT CONN
1/4‐18 NPT SUPPLY CONN
1/4‐18 NPT OUTPUT CONN
139.7 (5.50)
57.2
(2.25)
3/8‐18 NPT VENT CONN
1/4‐18 NPT OPTIONAL OUTPUT CONN PLUGGED
139.7
(5.50)
57.2
(2.25)
12.7
(0.50)
8.6 (.34) ∅ HOLES SPACED 17.5 (.69) APART
12.7 (.50)
8.6 (.34) HOLES SPACED 17.5 (.69) APART
204.7
(8.06)
3/8‐18 NPT VENT CONN
11B6519‐G 11B6520‐F C0775‐1
1/4‐18 NPT OUTLET CONN PLUGGED
1/4‐18 NPT SUPPLY CONN
3582
(DIMENSIONS FOR 3582A, C, D, AND G ARE THE SAME)
1/4‐18 NPT OUTPUT CONN
mm
(INCH)
CAUTION
Use a clean, dry, oil‐free air supply with instruments containing EPDM components. EPDM is subject to degradation when exposed to petroleum‐based lubricants.
Supply pressure must be clean, dry, oil‐free air or noncorrosive gas. Use a 67CFR filter regulator with standard 5 micrometer filter, or equivalent, to filter and regulate supply air. Except for the 3582NS, the filter regulator can be
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January 2013
Instruction Manual
D200138X012
mounted on the positioner. For the 3582NS the regulator can be mounted on the mounting plate with the positioner but not on the positioner. The supply pressure should be high enough to permit setting the regulator 0.3 bar (5 psi) above the upper limit of the appropriate pressure range, for example: 1.4 bar (20 psig) for a 0.2 to 1.0 bar (3 to 15 psig) range. However, do not exceed the maximum allowable supply pressure of 3.4 bar (50 psig) nor the pressure rating of any connected equipment.
Connect the nearest suitable supply source to the 1/4 NPT IN connection on the filter regulator (if furnished) or to the 1/4 NPT SUPPLY connection on the positioner block assembly.
Output Connection
A factory mounted valve positioner has the valve positioner output piped to the supply connection on the actuator. If mounting the valve positioner in the field, connect 3/8‐inch tubing between the 1/4 NPT valve positioner connection marked OUTPUT and the actuator supply pressure connection. Connect the valve stem position transmitter connection marked OUTPUT to an instrument that indicates valve stem position.
Instrument Connection
For a 3582 pneumatic valve positioner connect 3/8‐inch tubing from the control device to the 1/4 NPT INSTRUMENT connection. If the control device is mounted on the control valve assembly by the factory, this connection is made.
The 3582i electro‐pneumatic valve positioner requires a 4‐20 milliampere DC current input signal from the control device. A 1/2 NPT conduit connection is provided for properly wiring electrical installations. For more information, see the electrical connections section.
Diagnostic Connections
To support diagnostic testing of valve/actuator/positioner/accessory packages, special connectors and hardware are available. The hardware used includes 1/8 NPT connector bodies and body protectors. If the diagnostic connectors are ordered for a positioner with gauges, 1/8‐inch stems are also included.
Install the connectors on the 3582 block assembly or 582i housing as shown in figure 8. Before installing the connectors on the positioner, apply sealant to the threads. Sealant is provided with the diagnostic connections and hardware.
Figure 8. Diagnostic Connections
3582i
BODY PROTECTOR
BODY
12B8045‐A A6077-1
3582 POSITIONERS
BODY
3582 VALVE POSITIONERS
BODY PROTECTOR
GAUGE
STEM PROVIDED WHEN GAUGE IS SPECIFIED
12B8046‐C A6078-2
3582i VALVE POSITIONER
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3582, 582i, and 3583
January 2013
Vent
WARNING
Personal injury or property damage could result from fire or explosion of accumulated gas if a flammable gas is used as the supply pressure medium and the positioner/actuator is in an enclosed area. The positioner/actuator assembly does not form a gas‐tight seal, and when the assembly is enclosed, a remote vent line, adequate ventilation, and necessary safety measures should be used. For leakage rates, see the Maximum Steady‐State Air Consumption specification. A remote vent pipe alone cannot be relied upon to remove all hazardous gas. Vent line piping should comply with local and regional codes and should be as short as possible with adequate inside diameter and few bends to reduce case pressure buildup.
WARNING
3582i does not meet third party approvals for use with natural gas as the supply medium. Use of natural gas as the supply medium can result in personal injury or property damage from fire or explosion.
CAUTION
When installing a remote vent pipe, take care not to overtighten the pipe in the vent connection. Excessive torque will damage the threads in the connection.
The vent opening at the back of the case marked VENT should be left open to prevent pressure buildup inside the case and to provide a drain hole for any moisture that might collect inside the case. The perforated section of the nameplate normally covers this opening to prevent blockage from debris or insects. Also, ensure the exhaust holes in the relay (key 32 in figure 21) are kept open.
If a remote vent is required, the vent line must be as short as possible with a minimum number of bends and elbows. The vent connection is 3/8 NPT internal. Use 3/8‐inch or larger tubing to provide a remote vent. The 582i has a 1/4 NPT internal vent connection. Use optional remote vent 83L relay for remote vent applications.
Electrical Connections for 3582i Valve Positioner
WARNING
For explosion‐proof applications, disconnect power before removing the converter housing cap. For Class I, Division 1 explosion‐proof applications, install rigid metal conduit and a conduit seal no more than 457 mm (18
inches) from the converter. Personal injury or property damage might result from explosion if the seal is not installed. For intrinsically safe installations, refer to the loop schematics shown in figures 28 and 30, factory drawings, or to
instructions provided by the barrier manufacturer for proper wiring and installation. Select wiring and/or cable glands that are rated for the environment of use (such as hazardous area, ingress protection and
temperature). Failure to use properly rated wiring and/or cable glands can result in personal injury or property damage from fire or explosion.
Wiring connections must be in accordance with local, regional, and national codes for any given hazardous area approval. Failure to follow the local, regional, and national codes could result in personal injury or property damage from fire or explosion.
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January 2013
Instruction Manual
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Use the 1/2‐14 NPT conduit connection on the 582i converter housing for installation of field wiring. For Class I, Division I explosion‐proof applications, install rigid metal conduit and a seal no more than 457 mm (18 inches) from the converter. Also, install conduit according to local and national electrical codes which apply to the application.
Refer to figures 9, 10 and 11 when connecting field wiring from the control device to the converter. Connect the positive wire from the control device to the converter positive (+) terminal, and the negative wire from the control device to the converter negative (-) terminal. Do not overtighten the terminal screws. Maximum torque is 0.45 NSm (4 lbfSin.). Connect the converter grounding terminal to an earth ground.
Figure 9. Typical Field Wiring Diagram
POSITIONER
HOUSING
CONTROL
TERMINAL BLOCK
FIELD WIRING
DEVICE
1
EARTH GROUND
NOTES:
1
FOR TROUBLESHOOTING OR MONITORING OPERATION, AN INDICATING DEVICE CAN BE A VOLTMETER ACROSS A 250 OHM RESISTOR OR A CURRENT METER.
A3875
Figure 10. Input Equivalent Circuit for Fisher 582i Converter
Figure 11. Wiring Connections for Fisher 582i Converter
I/P MODULE
CONVERTER HOUSING
FIELD WIRING CONNECTION
21B2335‐D A6012
22
A7140
Instruction Manual
D200138X012
3582, 582i, and 3583
January 2013
582i Converter Installation
Note
Contact your Emerson Process Management sales office for application information before upgrading an existing 3582 valve positioner by field installation of a 582i electro‐pneumatic converter.
WARNING
Avoid personal injury from sudden release of process pressure. Before mounting the 582i converter:
D Always wear protective clothing, gloves, and eyewear when performing any maintenance operations.
D Do not remove the actuator from the valve while the valve is still pressurized.
D Disconnect any operating lines providing air pressure or a control signal to the actuator. Be sure the actuator cannot
suddenly open or close the valve.
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure
on both sides of the valve.
D Vent actuator loading pressure.
D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.
D Do not open when an explosive dust atmosphere is present.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
Note
Before planning to retrofit an installed 3582 positioner, refer to the positioner mounting plate illustrations shown in figure 5. Mounting plates with a three‐hole mounting pattern (positioner to mounting plate) cannot support a 582i converter. Do not attempt to mount a 582i converter on an existing 3582 positioner which has a three‐hole mounting pattern.
Isolate the control valve from the line pressure, and release pressure from both sides of the valve body. Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.
If a 3582 pneumatic valve positioner has previously been installed using a mounting plate with a five‐hole mounting pattern (positioner to mounting plate), either at the factory or in the field, it can be upgraded to a 3582i electro‐pneumatic valve positioner by installation of a 582i converter. To install a 582i converter, refer to the following instructions.
Note
Inspect the existing valve positioner to determine the input signal range. If the input signal range is not 0.2 to 1.0 bar (3 to 15 psig), refer to the appropriate sections of this manual describing input signal ranges and how to change the range spring.
1. Inspect the positioner mounting plate. Be certain that five screws fasten the positioner to the mounting plate. Two additional screws fasten the plate to the actuator.
23
3582, 582i, and 3583
January 2013
When the positioner is correctly attached to the mounting plate, proceed with the installation by taking the control valve/actuator/positioner package out of service.
2. Properly vent the actuator loading pressure and the supply pressure. Disconnect the pressure tubing connections to the valve positioner.
3. Remove the two screws (key 105 in figures 24 or 25) holding the bypass block (key 34A in figures 24 or 25) to the valve positioner case and remove the bypass block. Save the screws to reattach the 582i converter.
4. Remove and discard the existing gasket (key 104 in figures 24 or 25) between the bypass block and valve positioner case.
5. Unpack the 582i converter to be installed.
6. Position the new gasket on the 582i converter as shown in figure 26. Insert the existing screws (key 105 in figures 24 or 25) through the appropriate holes in the 582i converter housing and new gasket.
7. Mate the converter and new gasket to the side of the valve positioner case using the alignment pins on the converter housing.
8. Tighten the screws.
9. Reconnect the pressure connections according to the instructions given in the pressure connections section of this manual.
10. Make the electrical connections according to the instructions given in the electrical connections section of this manual.
11. Complete the standard calibration procedure described in the calibration section of this manual.
12. Return the control valve package to service.
Instruction Manual
D200138X012
Operating Information
Instructions for setting the zero and span are found in the calibration section.
Valve Positioner Cam Information
Note
The small arrow on the valve positioner cam must point in the direction of stem movement with increasing actuator diaphragm pressure. If the arrow is pointing in the wrong direction, remove, reverse, and re‐install the cam. Refer to the Changing Cam Position section of this manual.
Refer to figure 21 for key number locations. Unhook the spring (key 38), and remove the cam bolt and locking nut (keys 6 and 45). Remove the cam (key 4) and spring retainer bracket (key 43). To install the cam, screw the locking nut all the way onto the cam bolt. Attach the cam and spring retainer bracket with the cam bolt. Tighten the bolt to secure the cam. Then, tighten the locking nut against the spring retainer bracket. Hook the spring into the spring retainer bracket.
When shipped from the factory, 3582 valve positioners and the 3582i valve positioner have a linear cam, Cam A, installed in the operating position. Two characterized cams, Cams B and C, are available. These characterized cams may be used to modify the valve flow characteristics.
Figure 12 shows resultant stem travel due to an incremental instrument pressure change for each cam. In figure 12, the curves are based on 60 degrees cam rotation for 100 percent stem travel. At 50 percent of the input signal span,
24
Instruction Manual
D200138X012
3582, 582i, and 3583
January 2013
for example, the stem will travel 50 percent with cam A, 68 percent with cam B, and 32 percent with cam C. Figure 13 shows how the flow characteristics change when using the cams with a valve that has equal percentage characteristics. Figure 14 shows how the flow characteristics change when using the cams with a valve that has linear characteristics.
Figure 12. Cam Characteristic Curves
CAM
C
CAM
A
CAM
B
PERCENT INSTRUMENT PRESSURE SPAN
PERCENT VALVE STEM TRAVEL
0 PERCENT CORRESPONDS TO
MINIMUM DIAPHRAGM PRESSURE
DIRECT
ACTING
CK4832‐A
REVERSE
ACTING
POSITIONER
POSITIONER
Figure 13. Flow Characteristics with Different Cams and Equal Percentage Valve Plug
CAM
C
PERCENT INSTRUMENT PRESSURE SPAN
CHARACTERISTIC WITH EQUAL PERCENTAGE
VALVE PLUG AT CONSTANT PRESSURE DROP
ACTING
POSITIONER
CK4835‐A
REVERSE
ACTING
POSITIONER
DIRECT
CAM A
CAM B
CAM
C
CAM
A
CAM
B
PERCENT FLOW
INSTRUMENT PRESSURE ‐ FLOW
NORMALLY
CLOSED
VALVE
NORMALLY
OPEN
VALVE
Figure 14. Flow Characteristics with Different Cams and Linear Valve Plug
NORMALLY
CAM
CAM
CAM
B
CAM
C
CAM A
PERCENT INSTRUMENT PRESSURE SPAN
REVERSE
ACTING
POSITIONER
DIRECT
ACTING
CK4833‐A
CAM B
INSTRUMENT PRESSURE ‐ FLOW
CHARACTERISTIC WITH LINEAR VALVE
PLUG AT CONSTANT PRESSURE DROP
POSITIONER
CLOSED
VALVE
C
A
NORMALLY
VALVE
PERCENT FLOW
OPEN
25
3582, 582i, and 3583
January 2013
Instruction Manual
D200138X012
When cam A is the operating cam, there is a linear relationship between an incremental instrument pressure change and the resultant valve stem travel. The flow characteristic is that of the control valve. Installing either cam B or C as the operating cam changes the relationship between the incremental instrument pressure change and valve stem travel, thereby modifying the valve flow characteristic.
Valve Stem Position Transmitter Cam Information
Note
If the small arrow on the valve stem position transmitter cam points up toward the nozzle, output pressure increases with downward stem movement. If the arrow points down, output pressure decreases with downward stem movement. If the arrow is pointing in the wrong direction, remove, reverse, and re‐install the cam. Refer to the Changing Cam Position section of this manual.
Refer to figure 21 for key number locations. Unhook the spring (key 38), and remove the cam bolt and locking nut (keys 6 and 45). Remove the cam (key 4) and spring retainer bracket (key 43). To install the cam, screw the locking nut all the way onto the cam bolt. Attach the cam and spring retainer bracket with the cam bolt. Tighten the bolt to secure the cam.
Then, tighten the locking nut against the spring retainer bracket. Hook the spring into the spring retainer bracket.
The linear cam is the only cam available for the 3583 valve stem position transmitter. There is always a linear relationship between stem travel and the stem position transmitter output.
Valve Positioner Bypass Operation
3582 and 3582D valve positioners, and 3582NS positioners with bypass, are supplied with a bypass assembly. A handle on the bypass assembly permits selecting positioner or bypass operation. Refer to figure 24 for key number locations.
CAUTION
Do not use bypass when the valve positioner is reverse‐acting or is in split‐range operation. In these cases, bypassing the valve positioner sends the input signal directly to the actuator. Such a change will affect the desired operation and possibly upset the system. Use bypass only when the input signal range is the same as the valve positioner output range required for normal actuator operation.
Labels on the bypass block (key 34A) and a pointer on the bypass handle (key 34D) indicate if the input signal from the instrument goes to the positioner or directly to the control valve actuator. Push the bypass handle toward the back of the positioner to move the pointer over the word POSITIONER. With the bypass handle in this position, the input signal goes to the valve positioner bellows and the output pressure of the valve positioner goes to the actuator. Pull the bypass handle forward to move the pointer over the word BYPASS. In this position, the input signal goes directly to the actuator.
Note
A difference between the input signal pressure and the valve positioner output pressure could cause a transient bump in the controlled system when the bypass handle is moved to BYPASS.
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With a reverse‐acting or split‐range valve positioner, the bypass handle may be locked in the POSITIONER position so that bypass cannot be used. To lock the bypass handle in the POSITIONER position, first shut off the instrument and supply pressure to the valve positioner. Then, remove the hex head shoulder screw from the center of the handle. Remove the handle and rotate it 180 degrees and re‐install it with the handle between the two lugs cast on the bypass block. Replace the shoulder screw.
Input Signal Ranges
Standard input signal ranges for valve positioners and valve stem position transmitters are shown in table 9. Changing from one standard range to another requires changing the range spring. To change the range spring, refer to the instructions for changing the range spring in the maintenance section of this manual. Split‐range operation of 3582 valve positioners or the 3582i valve positioner normally does not require changing the spring. Refer to the section below for split‐range information.
Table 9. Standard Instrument Input Signals and Range Springs
INSTRUMENT INPUT SIGNAL
1. Minimum and maximum allowable input signals ensure functional operation.
2. For 3582i only.
RANGE
0.2-1.0 bar (3-15 psig) 0.8 bar (12 psig) 0.07 bar (1 psig) 1.4 bar (21 psig)
0.4-2.0 bar (6-30 psig) 1.6 bar (24 psig) 0.07 bar (1 psig) 2.4 bar (35 psig) Red 1V621927012
4-20 mA
(2)
STANDARD SPAN
16 mA 2 mA 22 mA
ALLOWABLE INPUT SIGNAL
Minimum Maximum
(1)
RANGE SPRING
COLOR
Silver 1V621727012
RANGE SPRING PART
NUMBER
Valve Positioner Split‐Range Operation
3582 valve positioners and the 3582i valve positioner are suitable for split‐range operations. In split‐range operation, the input signal, either pneumatic or DC current, from a single control device is split between two or more control valves. No additional parts are required to use an existing valve positioner for split‐range operation.
Table 10 shows some typical split‐ranges for the valve positioners.
Table 10. Split‐Range Capabilities
3582 POSITIONERS
Split
Two‐way
Three‐way
Split 4‐20 Milliampere Input Signal
Two‐way
Three‐way
To change to split‐range operation, perform the beam alignment procedures then perform the calibration procedure using the desired split range inputs that result in full valve travel. For example, for a 3582 positioner with a 0.2 to 1.0 bar (3 to 15 psig) input signal range in a two‐way split, a 0.6 bar (9 psig) input signal should completely stroke the valve for a 0.2 to 0.6 bar (3 to 9 psig) signal range.
0.2 to 1.0 Bar or 3 to 15 Psig Input Signal 0.4 to 2.0 Bar or 6 to 30 Psig Input Signal Bar Psig Bar Psig
0.2 to 0.6
0.6 to 1.0
0.2 to 0.5
0.5 to 0.7
0.7 to 1.0
3 to 9
9 to 15
3 to 7
7 to 11
11 to 15
3582i POSITIONER
4 to 12
12 to 20
4 to 9.3
9.3 to 14.7
14.7 to 20
0.4 to 1.2
1.2 to 2.0
0.4 to 0.9
0.9 to 1.5
1.5 to 2.0
6 to 18
18 to 30
6 to 14 14 to 22 22 to 30
Note
The flapper must approach the nozzle squarely at the midpoint value of the input signal range for proper operation.
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On some applications where the input signal span is comparatively small (as found with split‐range applications), the nozzle adjustment may not be enough to set the proper starting point. Also, some difficulty may be experienced in keeping a valve positioner from unloading when the input signal continues to increase above the split‐range.
For example, for a 0.2 to 0.6 bar (3 to 9 psig) input signal range, the input signal could increase to 1.0 bar (15 psig). Continued bellows travel due to the increased input signal over the split‐range would drive the flapper into the nozzle. The impact could possibly cause misalignment between the flapper and nozzle. Such a misalignment, in turn, could affect split‐range calibration.
In these cases, adjust the follower assembly screw in addition to the nozzle adjustment to obtain satisfactory results.
Note
3582 valve positioners require a relatively small percentage of the instrument pressure span to obtain full valve travel. With the travel pin set to equal the valve travel, the input signal change required to fully stroke the valve can be reduced to 33 percent of normal input signal change. With the travel pin set to a value greater than the valve travel, the input signal change required to fully stroke the valve can be reduced to a minimum of 20 percent of normal input signal change.
Changing Valve Positioner Action
Converting a 3582 valve positioner or 3582i valve positioner from direct acting (an increasing input signal, either pneumatic or electrical, increases output pressure) to reverse acting (increasing input signal decreases output pressure) or vice versa requires no additional parts. The position of the flapper assembly on the beam determines the action. As shown in figure 15, the beam is divided into quadrants. The direct‐acting quadrant of the beam is labeled DIRECT and the reverse‐acting quadrant is labeled REVERSE. To change the positioner action, simply move the flapper assembly to the opposite quadrant of the beam. Perform the calibration procedures in the valve positioner calibration section.
Figure 15. Partial View for Beam Leveling and Calibration
FLAPPER SETTING
NOZZLE
BEAM
23A0308‐B A6133
FLAPPER ASSEMBLY SCREW
ADJUSTMENT
FLAPPER ASSEMBLY
BEAM PIVOT PIN
BEAM PIVOT LOCKNUT
BELLOWS ASSEMBLY LOCKNUT
SECTION A‐A
BELLOWS ASSEMBLY PIVOT PIN
Changing Valve Stem Position Transmitter Action
Refer to figure 21 for key number locations unless otherwise indicated.
The flapper of the 3583 valve stem position transmitter is always positioned in the reverse‐acting quadrant as shown in figure 19. To reverse the signal, reverse the cam as follows:
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1. Unhook the spring (key 38), and remove the cam bolt (key 6), cam (key 4), and spring retainer bracket (key 43).
2. Screw the locking nut (key 45) all the way onto the cam bolt.
Note
If the arrow stamped on the cam points toward the nozzle, output pressure increases with downward stem movement. If the arrow points down away from the nozzle, output pressure decreases with downward stem movement.
3. Reverse the cam (key 4) from its original position. Attach the cam and spring retainer bracket with the cam bolt. Tighten the cam bolt to secure the cam. Then tighten the locking nut against the spring retainer bracket.
4. Hook the spring into the spring retainer bracket.
5. After reversing the cam, perform the calibration procedures in the calibration of valve positioners and transmitters section.
3582, 582i, and 3583
January 2013
Calibration Of Valve Positioner Or Valve Stem Position Transmitter
The following beam alignment and calibration procedures are applicable for both 3582 and 3582i valve positioners and 3583 valve stem position transmitters.
WARNING
During calibration the valve may move. To avoid personal injury or property damage caused by the release of pressure or process fluid, provide some temporary means of control for the process.
Beam Alignment
Note
The beam is leveled at the factory prior to shipment. Once the beam is leveled, no additional leveling should be required unless the beam pivot pin or the bellows assembly pivot pin are changed, the bellows assembly or range spring are replaced, or the valve positioner is changed to split range operation.
The purpose of beam alignment is to ensure the correct mechanical position of parts so the valve positioner can be calibrated. Provide the appropriate supply pressure. Also, provide an input signal to the positioner which can be manually set at the midpoint of the desired input signal range.
Refer to figure 15 for parts locations. Refer to figure 21 for key number locations unless otherwise indicated. Position the flapper assembly by hand to different settings on the beam assembly or by using a screwdriver in the slot of the flapper setting adjustment.
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To level the beam, proceed as follows:
Note
In the following steps, if the required rotary shaft arm position cannot be attained when adjusting a pivot point, adjust one of the other pivot points slightly. Then, repeat the original pivot adjustment. Continue this process until the required arm position can be attained.
1. Stroke the actuator to its mid‐travel position with a handwheel or a manual loader. Refer to figure 4 and 6. Lift the rotary shaft arm (key 2) so that the 0‐degree index marks on the rotary shaft arm align with the case index marks as shown in figure 6. Then, position the travel pin (key 60) so that it is perpendicular to the arm and aligns with the appropriate total actuator travel index mark on the rotary shaft arm. Tighten the locking nut (key 62).
Note
Valve stem travels less than 29 mm (1.125 inches) require that the travel pin be set at the 1‐1/8 inches travel index mark on the rotary shaft arm.
2. Loosen the nozzle locknut and turn the nozzle clockwise to its lowest position. Then screw the nozzle out (counterclockwise) approximately 4 turns and tighten the locknut.
Note
For proper operation, the flapper must approach the nozzle squarely. Inspect the nozzle/flapper alignment. Be sure the flapper is not loose, bent, or twisted.
3. Remove any loading pressure and/or disengage any handwheel used to position the actuator. Connect the necessary tubing from the valve positioner output to the actuator pressure connection.
4. Connect the input to the valve positioner and set the input signal value at midrange. For example, for a 3582 valve positioner with a 0.2 to 1.0 bar (3 to 15 psig) input signal range, set the input signal at 0.6 bar (9 psig). Then apply supply pressure to the valve positioner.
5. Move the flapper assembly to zero on the beam scale. The 0‐degree index marks on the rotary shaft arm should align with the case index marks as shown in figure 16. If not, loosen the follower assembly screw locknut and adjust the follower assembly screw until the 0‐degree index marks on the rotary shaft arm align with the case index marks. Tighten the locknut.
6. Move the flapper assembly to position 10 on the direct‐acting side of the beam scale. The 0‐degree index marks on the rotary shaft arm should align with the case index marks as shown in figure 16. If not, loosen the bellows assembly locknut and adjust the bellows pivot pin until the 0‐degree index marks on the rotary shaft arm align with the case index marks. Tighten the locknut.
7. Move the flapper assembly to the left to position 10 on the reverse‐acting side of the beam. The 0‐degree index marks on the rotary shaft arm should align with the case index marks as shown in figure 16. If not, loosen the beam pivot pin locknut and adjust the beam pivot pin until the 0‐degree index marks on the rotary shaft arm align with the case index marks. Tighten the locknut.
8. Repeat steps 5, 6, and 7 to optimize alignment. Recheck to make sure the flapper approaches the nozzle squarely. If it does not, adjust the nozzle and re‐level the beam. After alignment, the valve positioner is ready for calibration.
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Figure 16. Rotary Shaft Arm 0‐Degree and Case Index Marks, Location and Alignment
CASE INDEX MARKS
0‐DEGREE ARM INDEX
ARM AT MID‐TRAVEL POSITION
NOTE: ALIGN INDEX MARKS AS SHOWN FOR MID‐TRAVEL POSITION.
1
A2452‐3
ACTUATOR STEM TRAVEL INDEXES
MARKS
1
Calibration
WARNING
3582, 582i, and 3583
January 2013
During calibration the valve may move. To avoid personal injury or property damage caused by the release of pressure or process fluid, provide some temporary means of control for the process.
1. Shut off the supply pressure to the valve positioner. Connect or reconnect the necessary tubing from the valve positioner output to the actuator supply connection. Connect the input to the valve positioner and set the input signal value at midrange.
2. Move the flapper assembly to approximately position 6 in the proper operating quadrant of the beam (direct or reverse acting), and apply supply pressure to the valve positioner. The 0 degree index marks on the rotary shaft arm should align with the case index marks as shown in figure 16 and the actuator should be at its midtravel position. If not, first check for loose linkage or improper cam installation. A minor nozzle height adjustment might be necessary to make the desired input signal value correspond to the starting point of travel.
3. Apply an input signal equal to the low value of the input signal range. For example, for a 3582 valve positioner with a 0.2 to 1.0 bar (3 to 15 psig) input signal range, set the input signal at 0.2 bar (3 psig). Loosen the nozzle locknut and adjust the nozzle until the actuator moves to the proper end of its travel. Changing the nozzle position is intended only as a means of zero trim adjustment. Whenever nozzle position is changed, the zero reference point is changed.
4. Apply an input signal equal to the high value of the input signal range and observe the actuator stem travel. If the stem travel is short of its expected range, increase the travel by moving the flapper assembly to a higher number on the beam. If the desired stem travel occurs before the input signal reaches the high value of the input signal range, decrease the travel by moving the flapper assembly toward a lower number on the beam.
5. Repeat steps 3 and 4 until the correct travel is achieved. Each time the flapper position is changed in step 4, repeat step 3 to provide proper zero.
Moving the flapper assembly toward zero on the beam scale decreases stem travel. Table 11 lists the minimum stem travel available for different travel pin settings. For example, with a travel pin setting of 2 the minimum stem travel possible, for the full input signal range, would be 11 mm (0.4375 inch).
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Note
The positioner will fully vent or pressurize the actuator to supply pressure at the ends of actuator travel when the positioner is calibrated correctly. Failure to properly calibrate the positioner may result in reduced seat loading.
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Table 11. Minimum Travel with Given Pin Position
TRAVEL PIN POSITION ALONG ROTARY SHAFT ARM
1‐1/8 1‐1/2
2
2‐1/2
3 4
MINIMUM TRAVEL AVAILABLE
mm Inch
6 8
11 13
16 22
0.25
0.3125
0.4375
0.5
0.625
0.875
Principle of Operation
3582 Valve Positioners
The 3582 (3582, 3582NS and 3582A, C, D, and G pneumatic valve positioners) accepts a pneumatic input signal from a control device. Figure 17 is an operational schematic for a direct‐acting pneumatic valve positioner.
As shown in figure 17, in a diaphragm‐actuated, sliding stem control valve package with a 3582 valve positioner, supply pressure is connected to the 83L relay. A fixed restriction in the relay limits flow to the nozzle so that when the flapper is not restricting the nozzle, air can bleed out faster than it is being supplied.
The input signal from the control device is connected to the bellows. When the input signal increases, the bellows expands and moves the beam. The beam pivots about the input axis moving the flapper closer to the nozzle. The nozzle pressure increases and, through relay action, increases the output pressure to the actuator. The increased output pressure to the actuator causes the actuator stem to move downward. Stem movement is fed back to the beam by means of a cam. As the cam rotates, the beam pivots about the feedback axis to move the flapper slightly away from the nozzle. The nozzle pressure decreases and reduces the output pressure to the actuator. Stem movement continues, backing the flapper away from the nozzle, until equilibrium is reached.
When the input signal decreases, the bellows contracts (aided by an internal range spring) and the beam pivots about the input axis to move the flapper away from the nozzle. Nozzle pressure decreases and the relay permits the release of diaphragm casing pressure to atmosphere. The actuator stem moves upward. Through the cam, stem movement is fed back to the beam to reposition the flapper closer to the nozzle. When equilibrium conditions are obtained, stem movement stops and the flapper is positioned to prevent any further decrease in diaphragm case pressure.
The principle of operation for reverse acting units is similar except that as the input signal increases, the diaphragm casing pressure is decreased. Conversely, a decreasing input signal causes an increase in the pressure to the diaphragm casing.
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Figure 17. Schematic Illustration of Fisher 3582 Positioner
OUTPUT TO ACTUATOR
RELAY
INSTRUMENT INPUT
SUPPLY
ROTARY SHAFT ARM
TRAVEL PIN
INPUT AXIS
CAM
3582, 582i, and 3583
January 2013
BELLOWS
FEEDBACK AXIS
PIVOT
NOZZLE
FLAPPER ASSEMBLY
DIRECT ACTING QUADRANT
22A7965‐A A2453‐2
BEAM
REVERSE ACTING QUADRANT
3582i Valve Positioner
As shown in figure 18, the 3582i electro‐pneumatic valve positioner has a 582i electro‐pneumatic converter attached to the valve positioner. The 582i contains an I/P module which provides a pneumatic output proportional to a DC current input signal. The DC current input operates coils in a force balanced beam system which in turn, control bleed air through an integral nozzle/flapper arrangement. The nozzle pressure provides the pneumatic input signal pressure used by the pneumatic valve positioner.
Figure 18. Schematic Illustration of Fisher 3582i Positioner
4‐20 MILLIAMPERE—
INPUT SIGNAL )
582i CONVERTER
SUPPLY
OUTPUT TO ACTUATOR
RELAY
ROTARY SHAFT ARM
FLAPPER ASSEMBLY
A4818‐2
PIVOT
REVERSE ACTING QUADRANT
PNEUMATIC SIGNAL FROM CONVERTER
BELLOWS
FEEDBACK AXIS
NOZZLE BEAM DIRECT ACTING QUADRANT
INPUT AXIS
CAM
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3583 Valve Stem Position Transmitters
3583 (3583, 3583C) pneumatic valve stem position transmitters are mechanically linked to the valve stem in a diaphragm‐actuated, sliding‐stem control valve package. A change in the position of the valve stem changes the output pressure produced by the position transmitter. This signal is then piped to a reporting or recording device to indicate valve stem position.
The action of a valve stem position transmitter can be changed by reversing the internal cam. The valve stem position transmitter cam is supplied with an arrow stamped on one side. The cam can be positioned to obtain either increasing or decreasing output pressure with downward stem motion. If the cam arrow points toward the nozzle, the output pressure increases; if the cam points away, the output pressure decreases with downward stem motion.
Figure 19 depicts a diaphragm actuator which produces downward stem motion for increasing actuator pressure. For a stem position transmitter, the flapper assembly is always positioned in the reverse‐acting quadrant of the beam. Supply pressure is connected to the 83L relay. A fixed restriction in the relay limits flow to the nozzle so that when the flapper is not restricting the nozzle, air can bleed out faster than it is being supplied.
Figure 19. Schematic Illustration of Fisher 3583 Transmitter
OUTPUT TO STEM POSITION INDICATOR OR RECORDER
RELAY
BELLOWS
ROTARY SHAFT ARM
TRAVEL PIN
22A7964‐A A2454‐4
SUPPLY
PIVOT
OPERATIONAL QUADRANT
INPUT AXIS
NOZZLE
FLAPPER
BEAM
FEEDBACK AXIS
CAM
As the pressure to the diaphragm actuator increases, the valve stem moves downward, causing the internal cam to rotate. Cam rotation causes the beam to pivot about the input axis moving the flapper closer to the nozzle. The nozzle pressure increases which, through relay action, increases the output pressure.
The output pressure is also connected to the bellows. As the output pressure increases, the bellows expands, causing the beam to pivot about the feedback axis moving the flapper slightly away from the nozzle until equilibrium is reached. The position transmitter output pressure is now proportional to the valve stem position.
As the pressure to the diaphragm actuator decreases, the valve stem moves upward, causing the internal cam to rotate. Cam rotation causes the beam to pivot about the input axis moving the flapper away from the nozzle. The nozzle pressure decreases which, through relay action, decreases the output pressure. The bellows contracts, causing
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January 2013
the beam to pivot about the feedback axis and moving the flapper closer to the nozzle until equilibrium is reached. The position transmitter output pressure is again proportional to the valve stem position.
Maintenance
Due to normal wear or damage from external sources (such as debris in the supply medium), periodic maintenance or repair of the valve positioner or valve stem position transmitter may be necessary. Maintenance of these units consists of troubleshooting, removal for inspection, and replacement of component parts.
WARNING
Avoid personal injury from sudden release of process pressure. Before performing any maintenance operations:
D Always wear protective clothing, gloves, and eyewear when performing any maintenance operations.
D Do not remove the actuator from the valve while the valve is still pressurized.
D Disconnect any operating lines providing air pressure, or a control signal to the actuator. Be sure the actuator cannot
suddenly open or close the valve.
D When disconnecting any of the pneumatic connections, natural gas, if used as the supply medium, will seep from the
unit and any connected equipment into the surrounding atmosphere. Personal injury or property damage may result from fire or explosion if appropriate preventive measures are not taken. Preventive measures may include, but are not limited to, one or more of the following: ensuring adequate ventilation and the removal of any ignition sources.
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure
on both sides of the valve.
D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
WARNING
3582i does not meet third party approvals for use with natural gas as the supply medium. Use of natural gas as the supply medium can result in personal injury or property damage from fire or explosion,
WARNING
For explosion proof applications, disconnect power before removing the converter housing cap in an explosive atmosphere.
WARNING
When replacing components, use only components specified by Emerson Process Management. Substitution with other components may result in the positioner or transmitter no longer meeting safety certification requirements and personal injury or property damage.
Always use proper component replacement techniques. Improper techniques and poor quality repairs can impair the safety features of the device.
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In case of operational difficulties, the valve positioner or valve stem position transmitter should first be checked to see that adjustments have been properly made. All pressure lines and connections should be checked for leaks.
The pneumatic relay and gaskets should also be inspected and replaced if necessary.
Instructions are given below for:
D changing the range spring;
D replacing gaskets, nozzle O‐rings, and relay;
D adjusting the flapper pivot;
D replacing the 582i converter primary O‐ring and filter;
D replacing the 582i converter cover O‐ring;
D removing the 582i converter; and
D reassembling the 582i converter.
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Changing the Range Spring
Unless otherwise noted, key number locations are shown in figure 21.
The range spring is inside the bellows assembly. Standard range spring data is given in table 9. When an input signal range is split to operate two or more control valves, normally changing the range spring is not necessary. The input signal range for the range spring is stamped on the nameplate.
Perform the following procedure to change the range spring in a valve positioner or valve stem position transmitter.
1. Unhook the extension springs (keys 27, 77) from the beam (key 29).
2. Loosen and remove the two screws (key 13), and lock washers (key 12) that hold the bellows assembly (key 7) in place.
3. Lift out the beam and bellows assembly. Be careful not to lose the small O‐ring (key 11).
4. Loosen the machine screw (key 10), and remove the range spring (key 8).
5. Install a new range spring, making sure the small end of the spring is against the spring seat (key 9). Replace the spring seat and tighten the screw.
6. If the O‐ring (key 11) is worn or damaged, replace it with a new one after applying lubricant (key 94). Make sure the O‐ring is in place, then install the bellows assembly, securing it with two mounting screws and lock washers.
7. Install the beam over the pivots and hook the springs to the beam.
8. Make any minor adjustments that may be necessary to re‐level the beam as outlined in the beam alignment procedures of the valve positioners or the valve stem position transmitters calibration section. After leveling the beam, calibrate the unit according to the appropriate calibration instructions.
Replacing Gaskets
Unless otherwise noted, key numbers used in this procedure are shown in figures 24 and 25.
A gasket (key 34C) is located behind the bypass handle (key 34D) of 3582 valve positioners or the manifold (key 34D) of 3583 valve stem position transmitters.
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1. Remove the screw (key 34G), and lift out the bypass handle or manifold.
2. Remove the gasket.
3. Apply lubricant (key 94) to both sides of the replacement gasket when used with the bypass assembly of 3582 valve positioners. Do not apply lubricant to the gasket when the bypass assembly is not used.
4. Set the new gasket in place on the four locating pins and replace the bypass handle or manifold.
The case gasket (key 104) is located between the case (key 1 in figure 21) and the bypass block (key 34A) in a 3582 valve positioner or a 3583 valve stem position transmitter or the housing of the 582i converter (key 1 in figure 26).
5. Remove the two mounting screws (key 105 in figures 24 and 25; key 11 in figure 26) that hold the bypass block or converter housing to the case and remove the unit to expose the case gasket.
6. Install a new gasket and replace the bypass block or converter housing.
3582, 582i, and 3583
January 2013
Replacing the Nozzle O‐Ring
Unless otherwise noted, key numbers are shown in figures 20 and 22.
1. Remove the two screws (key 19C) that hold the flapper and follower assembly (keys 19B and 19G) to the adjustment arm (key 19A).
CAUTION
For proper operation, be careful not to bend or twist the flapper or nick the nozzle orifice during reassembly.
2. Carefully remove the flapper and follower assembly for access to the nozzle (key 18 in figure 21).
3. Loosen the locking nut (key 71), and unscrew the nozzle (key 18).
4. Remove the locking sleeve (key 72) from the nozzle adaptor (key 3). The nozzle adaptor is bonded to the positioner case with adhesive (key 96) and should not be removed.
5. Inspect the O‐ring (key 73) on the nozzle adapter and replace the O‐ring, if necessary. If replacing the O‐ring, apply lubricant (key 94) to the O‐ring before installing it on the nozzle adapter.
6. Reinstall the nozzle onto the nozzle adapter, leaving the locking nut loose.
7. Replace the flapper and follower assembly. Make sure the letter “T” on the flapper is visible from the front of the positioner or transmitter.
8. Perform the beam alignment and calibration procedures in the Calibration of Valve Positioner or Valve Stem Position Transmitter section.
Replacing the Relay
Note
The relay is not field repairable. If the relay is defective, replace the relay.
Use the following procedure to replace the relay assembly. Refer to figure 21 for key number locations, unless otherwise noted.
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January 2013
1. For valve positioners using a bypass, direct action, and a full‐range input signal, place the positioner in bypass operation by moving the bypass handle to BYPASS. Then, shut off the supply pressure. For all other valve positioners and valve stem position transmitters, isolate the control valve from the system and shut off all pressure lines.
Note
A difference between input and valve positioner output pressure could cause a transient bump in the controlled system when the bypass handle is moved to BYPASS.
2. Remove the 83L relay (key 32) from the back of the case by loosening the two mounting screws (key 10, figure 23).
3. Reinstall the new relay assembly on the case, making sure the O‐rings (keys 13 and 15, figure 23) are in place. Secure with the two mounting screws (key 10, figure 23).
4. Resume operation by moving the bypass handle to the POSITIONER position or by connecting the valve positioner or valve stem position transmitter and control valve to the system.
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Adjusting the Flapper Pivot
Key numbers used in this procedure are shown in figure 20.
1. Loosen the two screws (key 19C).
2. Tighten the pivot pin (key 19L) by compressing the upturned ears of the arm support (key 19K). Tighten the screws (key 19C) and make sure the flapper (key 19B) does not rub on the supports.
3. The flapper should be snug, but not constricting to pivot action.
Replacing the 582i Converter Primary O‐Ring and Filter
Key numbers used in this procedure are shown in figure 26.
1. Locate and remove the nozzle restriction adaptor assembly (key 4).
2. Inspect and replace, if necessary, the O‐rings (keys 5 and 6). Apply lubricant (key 15) to the O‐ring before replacing.
3. Inspect and replace the filter cartridge (key 23).
Replacing the 582i Converter Housing Cap O‐Ring
Key numbers used in this procedure are shown in figure 26.
1. Unscrew and remove the converter housing cap (key 2). Inspect and replace the O‐ring (key 8), if necessary. Apply lubricant (key 15) to the O‐ring before replacing.
Removing the 582i Converter
During the following converter removal procedures, refer to figure 26 for key number locations.
CAUTION
The I/P module should never be disassembled because the magnetism in the coils will decrease permanently. If troubleshooting or alignment attempts indicate a faulty I/P module, replace the module or return the converter to your Emerson Process Management sales office for repair.
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Note
To check the operation of the I/P module, remove the pipe plug (key 12), and connect a pressure gauge. Provide a 1.4 bar (20 psig) supply pressure to the converter. With a 4 mA signal the pressure output should read 0.16 to 0.24 bar (2.3 to 3.5 psig). With a 20 mA input signal the pressure output should read 0.96 to 1.07 bar (14.0 to 15.5 psig).
3582, 582i, and 3583
January 2013
1. Turn off the input signal to the converter. Release all supply pressure from the valve positioner.
2. Remove the housing cap (key 2).
3. Note the location of the wires, disconnect the field wiring from the terminal block. Disconnect the grounding wire from the external ground screw (key 10).
4. To remove the I/P module, remove the two screws (key 9), and pull the module out of the housing. Inspect the O‐ring (key 6) and replace it, if necessary. Apply lubricant (key 15) to the O‐ring before replacing.
a. To remove the entire 582i converter from the 3582i valve positioner, continue with steps 5 through 7.
b. To replace the I/P module only, obtain a replacement I/P module listed in the parts list and refer to the
procedures for reassembling the 582i converter.
5. Disconnect the supply tubing, output tubing, and electrical conduit from the converter.
6. If necessary, remove the 67CFR regulator by removing the two screws (key 13). Then, remove the regulator from the converter assembly. Inspect the O‐ring (key 3) and replace it if necessary. Apply lubricant (key 15) to the O‐ring before replacing.
7. Remove the two screws (key 11) holding the 582i converter to the valve positioner case. Remove the converter from the valve positioner case (key 1 in figure 21). Inspect the gasket (key 20) and replace it if necessary.
Reassembling the 582i Converter
During the following converter reassembly procedures, refer to figure 26 for key number locations.
1. If the 582i converter was removed from the valve positioner, install a new gasket (key 20) between the converter housing and the valve positioner case. Attach the converter housing to the valve positioner case with the screws (key 11) and tighten the screws.
2. If the I/P module was removed from the 582i converter, reinstall the I/P module in the converter housing. Secure the I/P module with the two screws (key 9).
3. If other valve positioner components are removed, refer to the appropriate reassembly procedures and assemble the valve positioner completely.
4. Reconnect the supply tubing, output tubing, and conduit to the valve positioner.
5. Reconnect the wiring to the terminal block. Do not overtighten the terminal screws. Maximum torque is 0.45 NSm (4 lbfSin.). Reconnect the grounding wire to the housing ground screw (key 10) and replace the cap (key 2).
Note
To check the operation of the I/P module, remove the pipe plug (key 12), and connect a pressure gauge. Provide a 1.4 bar (20 psig) supply pressure to the converter. With a 4 milliampere input signal the pressure output should read 0.16 to 0.24 bar (2.3 to 3.5 psig). With a 20 milliampere input signal the pressure output should read 0.96 to 1.07 bar (14.0 to 15.5 psig).
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Instruction Manual
D200138X012
6. Plug the output connection and apply 2.4 bar (35 psig) to the supply pressure connection.
CAUTION
Do not apply a signal greater than 35 mA to the I/P module. Higher signal values may damage the converter module.
7. Apply a 20 milliampere DC current input signal to the converter.
8. Check for leaks using a soap solution. Check any components which were disassembled or disconnected.
Parts Ordering
A serial number is assigned to each valve positioner or valve stem position transmitter and is stamped on the nameplate. Always refer to this number when corresponding with your Emerson Process Management sales office regarding spare parts or technical information. When ordering parts, also give the eleven‐digit part number shown in the following parts list.
WARNING
Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Process Management should not, under any circumstances, be used in any Fisher instrument. Use of components not supplied by Emerson Process Management may void your warranty, might adversely affect the performance of the instrument, and could cause personal injury or property damage.
Description Part Number
Parts Kits
Description Part Number
Repair kit for 582i electro‐pneumatic converter Repair kit for positioner/transmitter (not for 3582NS)  Kit contains keys 11, 16, 17, 33B, 34C, 73, and 104.  This kit also contains keys 18C, 18E, and 18F   for 3580 and 3581 positioners    For standard temperature applications R3580X00022    For high temperature applications R3580X00032
Repair kit w/nozzle and flapper for the 3582 Positioner  Kit contains keys 11, 16, 17, 18, 19B, 19E,   33B, 34C, 73, and 104.    For standard temperature applications,     not for 3582NS R3582X00012    For high temperature applications,     not for 3582NS R3582X00022    For 3582NS, contains EPDM parts R3582X00032
 Kit contains keys 3, 5, 6, 8, 20, and 23 R582X000012
Replacement kit for 83L Relay
 Kit contains relay, gaskets and mounting screws (key 32 in
  figure 21, keys 10, 13, and 15 in figure 23)
   For 3582 except 3582NS, std. const. R3580XRS012
   For 3582 except 2825NS,
    Remote Vent, std. temp. R3580XRR012
   For 3582 except 3582NS,
    hi‐temp. const. R3580XRH012
   For 3582 except 3582NS,
    Remote Vent, hi‐temp. R3580XRR022
   For 3582NS R3580XNS012
   For 3583, std. const. R3580XRS022
   For 3583, hi‐temp. const. R3580XRH032
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January 2013
Parts List
Positioner/Transmitter Common Parts (figure 21)
Note
Parts in the following list are common to both 3582 valve positioners and 3583 position transmitters, unless identified by specific type number.
Note
Part numbers are shown for recommended spares only. For part numbers not shown, contact your Emerson Process Management sales office.
Key Description Part Number
Key Description Part Number
11* O‐Ring
 Std. const., Nitrile
  All except 3582NS 1F463606992
 Hi‐temp. const., Fluorocarbon
  3582A, 3582C & 3583C 1N571406382
  3582NS, EPDM Duro 80A 17B4784X012
12 Lockwasher, pl steel (2 req'd) 13 Machine Screw, pl steel (2 req'd)
18 Nozzle, SST
 3582
 3583
19 Flapper Sub‐Assembly
Note
Parts 19A through 19L are shown in figure 20.
19A Adjustment Arm, pl steel 19B Flapper, SST 19C Machine Screw, pl steel (2 req'd) 19D Flapper Arm, aluminum 19E Machine Screw, pl steel (2 req'd) 19F Flapper Spring, SST 19G Zero Adjustment Screw, 18‐8 SST/PEEK
1 Case Assembly, Aluminum and PEEK
2* Shaft Assembly, SST/steel
 For all except 3582NS and high vibration   For travel up to 54 mm (2.125 inch) 15A9609X012   For travel up to 102 mm (4 inch) 15A9609X022  For 3582NS and high vibration   For travel up to 54 mm (2.125 inch) 15A9609X102   For travel up to 102 mm (4 inch) 15A9609X112
2 Shaft Assembly, SST/steel
 For 3582NS and high vibration   For travel up to 54 mm (2.125 inch)
3 Nozzle Adaptor, SST
4 Cam, SST
 Cam A (For all types except 3582NS)  Cam B   (For all except 3582NS, 3583, 3583C)  Cam C   (For all except 3582NS, 3583, 3583C)
4 Cam, SST/nitride (for 3582NS and high vibration)
 Cam A (for all types)  Cam B (For all except 3583, 3583C)  Cam C (For all except 3583, 3583C)
6 Cam Bolt, 416 SST 7* Bellows Assembly
 Standard brass 13B8783X012  For sour gas 13B8783X022
8 Range Spring, pl steel (see table 9)
 0.2 to 1.0 bar (3 to 15 psi)
 0.4 to 2.0 bar (6 to 30 psi)
9 Spring Seat, aluminum 10 Machine Screw, pl steel
19H Hex Nut, pl steel 19J Lockwasher, pl steel 19K Arm Support, SST 19L Pivot Pin, 440C SST
20 Setting Adjustment Gear,
 All except 3582NS, nylon
 3582NS, 316 SST
Figure 20. Flapper Sub‐Assembly (Key 19)
ASSEMBLE WITH LETTER T ON THIS SURFACE
13A1451‐E
*Recommended spare parts
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3582, 582i, and 3583
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Figure 21. Fisher 3582 and 3583 Positioners and Transmitters Assembly Drawing
A
B
C
C
Instruction Manual
D200138X012
A
B
SECTION B‐B
TYPICAL CAM
(KEY 4)
1
SECTION A‐A
NOTE:
1
APPLY A GOOD‐QUALITY THREAD LOCKING COMPOUND TO THE THREAD OF THE NOZZLE ADAPTOR (KEY 3).
41B8558‐E
42
SECTION C‐C
Instruction Manual
D200138X012
3582, 582i, and 3583
January 2013
Figure 22. Nozzle Sub‐Assembly
12A7441‐C
Key Description Part Number
21 Flapper Assembly Retainer, SST 23 Self Tapping Screw, pl steel (2 req'd) 25 Nameplate, aluminum 26 Self Tapping Screw, steel (2 req'd) 27 Extension Spring, SST 28 Machine Screw, pl steel (3 req'd) 29 Beam Sub‐Assembly
 For all except 3582NS and high vibration 19B3119X012  For 3582NS and high vibration 22B3645X022
30 Bellows Pivot Pin, SST 32 83L Relay (figure 23)
 See Parts Kits, Replacement Kit for 83L Relay
33 Cover Assembly
 Plastic   For all types except 3582NS  Aluminum   For all types except 3583, 3583C   For 3583 and 3583C
Note
Bypass block assembly (key 34) and parts are listed later in this parts list. Non‐bypass block assembly (also key 34) and parts are listed following the bypass block assembly and parts.
Parts 35, 36 and 37 are shown in figures 24 and 25.
Figure 23. 83L Relay
UNITS STAMPED WITH AN H INDICATE HIGH TEMPERATURE CONSTRUCTION
32B0255‐B
Key Description Part Number
36* Output Gauge, Triple Scale
 3582, 3582G, 3583
  0-30 psig/0-0.2 MPa/0-2 bar 11B4040X012
  0-60 psig/0-0.4 MPa/0-4 bar 11B4040X022
37* Supply Gauge, Dual Scale
 3582, 3582G, 3583
  0-30 psig/0-2 kg/cm
  0-60 psig/0-4 kg/cm
37* Supply Gauge, Triple Scale
 3582, 3582G, 3583
  0-30 psig/0-0.2 MPa/0-2 bar 11B4040X012
  0-60 psig/0-0.4 MPa/0-4 bar 11B4040X022
38 Extension Spring, SST 39 Shipping Stop (not shown) 42 Hex Nut, pl steel (2 req'd)
43 Spring Retainer Bracket, SST 44 Gear Mounting Plate, aluminum 45 Locking Nut, aluminum
Note
Parts 46 and 47 are shown in figures 24 and 25.
2
2
11B4040X042 11B4040X052
35 Pipe Plug, pl steel
 Req'd when gauges or test connections are not used:   3 req'd for 3582 positioners    Plated carbon steel    316 SST
 36* Output Gauge, Dual Scale
 3582, 3582G, 3583   0-30 psig/0-2 kg/cm   0-60 psig/0-4 kg/cm
*Recommended spare parts
2
2
11B4040X042 11B4040X052
46* Instrument Gauge, Dual Scale
 0-30 psig/0-2 kg/cm
  (3-15 psig/0.2-1.0 kg/cm2 ranges) 11B4040X042
 0-60 psig/0-4 kg/cm
2
2
  (6-30 psig/0.4-2.0 kg/cm2 ranges) 11B4040X052
46* Instrument Gauge, Triple Scale
 0-30 psig/0-0.2 MPa/0-2 bar
  (3-15 psig/20-100 kPa/0.2-1 bar ranges) 11B4040X012
 0-60 psig/0-0.4 MPa/0‐4 bar
  (6-30 psig/40-200 kPa/0.4-2 bar ranges) 11B4040X022
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Key Description Part Number
47 Test Connection
 3582C, 3582D (3 req'd)  3583C (2 req'd)  3582NS (3 req'd)
71 Locking Nut, aluminum 72 Locking Sleeve, aluminum
73* O‐Ring (2 req'd)
 Std. const., Nitrile   All except 3582NS 10A0871X012  Hi‐temp. const., Fluorocarbon   3582A, 3582C & 3583C 14A0592X012   3582NS, EPDM 17B4783X012
75 Machine Screw, pl steel 76 Beam Pivot Pin, SST 77 Extension Spring, SST 78 Speed Nut, SST 93 Anti‐Seize sealant (not furnished with positioner) 94 Lubricant, silicone sealant
(not furnished with positioner)
95 Lubricant,
 All except 3582NS,   Lithium grease (not furnished with positioner)  3582NS,   Molykote
t
33 grease (not furnished with positioner)
Key Description Part Number
t
96 Adhesive, Loctite
t
680
Retaining Compound
  (not furnished with positioner)
103* O‐Ring, nitrile, (not shown) used with integrally
 mounted 67CFR filter regulator 1E591406992
Note
Parts 104 and 105 shown in figures 24 and 25.
104* Case Gasket,
 Std. const. 1U907804132
 Hi‐temp. const. 1U9078X0012
 3582NS, EPDM 17B4782X012
105 Machine Screw, SST (2 req'd) 108 Shipping tag (not shown)
44
*Recommended spare parts
Instruction Manual
D200138X012
3582, 582i, and 3583
January 2013
For Units With Bypass (figure 24)
Note
Bypass block assembly (key 34) and parts are listed below. Non‐bypass block assembly (also key 34) and parts are listed following the bypass block assembly and parts.
Key Description
34 Block Assembly
 3582, 3582D  3582NS
Figure 24. Fisher 3582 Block Assembly with Bypass
Key Description Part Number
34A Bypass Block, aluminum
34B* Groove‐Pin, pl steel (not shown) (4 req'd) 1L942828992
34C* Bypass Gasket
 3582, 3582D, chloroprene 1V606204132
 3582NS, EPDM 17B4780X012
34D Bypass Handle, aluminum 34E Spring, pl steel 34F Washer, polyethylene 34G Screw, pl steel 34K Spring Seat, SST 34L Spring Retainer, pl steel
21B8560‐B
NOTE: KEY 34B AND 103 NOT SHOWN
3582
TYPICAL SECTION AA
SECTIONAL OF 3582
(WITH BYPASS)
21B8562‐B
3582D AND 3582NS
*Recommended spare parts
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For Units Without Bypass (figure 25)
Key Description
34 Non‐Bypass Block Assembly
 Std. const.   3582A, 3582C, 3582G   3583, 3582C  Hi‐temp. const.   3582A, 3582C   3583C   3582NS
Figure 25. Fisher 3582 and 3583 Block Assemblies without Bypass
Key Description Part Number
34A Bypass Block, aluminum 34C* Gasket
 Std. const., chloroprene 1V606204132
 Hi‐temp. const. 1V6062X0012
 3582NS, EPDM 17B4780X012
34D Manifold
 3582, std. and hi‐temp. const.
 3583, std. and hi‐temp. const.
34G Cap Screw, pl steel
106 Pipe Plug, pl steel
 For 3583 & 3583C (2 req'd)
21B8565‐B
3582G
21B8563‐B
NOTE: PIPE PLUG (KEY 106) ON 3583 AND 3583C ONLY.
3582A
21B8564‐B 21B8567‐B
3582C AND 3582NS
TYPICAL SECTION AA
SECTIONAL
WITHOUT BYPASS
21B8566‐B
3583
3583C
46
*Recommended spare parts
Instruction Manual
D200138X012
3582, 582i, and 3583
January 2013
Key Description Part Number
582i (figure 26)
--- I/P Module 1 Housing
 1/2‐14 NPT conduit connection
2 Cap, aluminum
--- Screw, (not shown)  Used to lock cap
3* O‐Ring, nitrile, used with integrally‐mounted
 67CFR filter regulator 1E591406992
4 Nozzle Restriction Assembly,
 Aluminum/Brass/SST
5 O‐Ring, Fluorosilicone 6* O‐Ring, Nitrile (2 req'd) 1C8538X0162 7 Tire Valve (not shown)
 (2 req'd w/tire valve option) 1N908899012
8* O‐Ring, Nitrile 1H8762X0012 9 Machine Screw, 304 SST (2 req'd) 10 Wire Retaining Screw (2 req'd) 11 Machine Screw, SST (2 req'd) 12 Pipe Plug, steel (2 req'd w/pipe plug option) 13 Screw, pl steel, used with
 integrally‐mounted 67CFR  filter/regulator (2 req'd)
Key Description Part Number
14* Supply Gauge, Dual Scale
  0-30 psig/0-2 kg/cm   0-60 psig/0-4 kg/cm
2
2
11B4040X042 11B4040X052
14* Supply Gauge, Triple Scale
  0-30 psig/0-0.2 MPa/0-2 bar 11B4040X012
  0-60 psig/0-0.4 MPa/0-4 bar 11B4040X022 15 Lubricant, Lithium grease (not furnished with positioner) 16 Anti‐seize sealant (not furnished with positioner) 18 Self‐Tapping Screw, SST (2 req'd) 19 Nameplate, SST,
 without 3rd party approvals 20* Case Gasket, cork 22* Output Gauge, Dual Scale
  0-30 psig/0-2 kg/cm
  0-60 psig/0-4 kg/cm
2
2
11B4040X042 11B4040X052
22* Output Gauge, Triple Scale
  0-30 psig/0-0.2 MPa/0-2 bar 11B4040X012
  0-60 psig/0-0.4 MPa/0-4 bar 11B4040X022
23* Filter 11B5996X012 24 Vent Assembly 25 Pipe Plug (required when a 582i is used
 without an integrally‐mounted 67CFR
 filter/regulator)
  Steel
  SST
Figure 26. Fisher 582i Converter
SECTION A‐A
APPLY LUB/SEALANT NOTE: GAUGES MAY BE REPLACED BY
1 PIPE PLUGS (KEY 12) OR TIRE VALVES (KEY 7).
31B5995‐G
A
I/P MODULE
A
1
1
67CFR FILTER REGULATOR
*Recommended spare parts
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3582, 582i, and 3583
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Instruction Manual
D200138X012
Mounting Parts
For Mounting 3582, 3582i, or 3583 Only (figure 2)
Note
Contact your Emerson Process Management sales office for mounting FS Numbers.
Part numbers are shown for recommended spares only. For part numbers not shown, contact your Emerson Process Management sales office.
Key Description
48 Connector Arm, pl steel
513   Size 20   Size 32  656   Size 30, 40, & 60  657 or 667   w/o side‐mtd. h'wheel    Sizes 30 & 34    Sizes 40 thru 100   w/side‐mtd. h'wheel    Size 34    Sizes 40, 50, & 60    Size 45 & 46    Sizes 70 thru 100  657NS or 667NS
 Size 40 Size 45 Size 70 Size 80
657‐4, 667‐4GX   Size 225, 750, 1200
49 Washer, pl steel
 513
  Size 20
   6.4 mm (0.25 inch) stem (none req'd)
   7.9 mm (0.3125 inch) stem (1 req'd)
   9.5 mm (0.375 inch) stem (1 req'd)   Size 32 (2 req'd)  656   Size 30, 40, & 60
   12.7 mm (0.5 inch) stem (1 req'd)
   19.1 mm (0.75 inch) stem (none req'd)  657   w/o side‐mtd. h'wheel    Sizes 30, 34, & 40 (2 req'd)    Size 45 thru 70, & 100 (2 req'd)    Sizes 80 & 87 (2 req'd)   w/side‐mtd. h'wheel    Size 34 thru 60 (none req'd)
Key Description
49 Washer, pl steel
 657
  w/o side‐mtd. h'wheel (continued)    Size 70 (2 req'd)     up to 76 mm (3 inch) travel     78 to 102 mm (3.0625 to 4 inch) travel    Sizes 80 & 87 (2 req'd)    Size 100 (2 req'd)  657‐4 (2 req'd)   w/o side‐mtd. h'wheel    Size 70   w/side‐mtd. h'wheel    Size 70    Size 87  667   w/o side‐mtd. h'wheel    Sizes 30, 34, & 40 (2 req'd)    Size 45 thru 70, & 100 (2 req'd)    Size 80 (2 req'd)    Size 87     up to 51 mm (2 inch) travel     52 to 76 mm (2.0625 to 3 inch) travel     78 to 102 mm (3.0625 to 4 inch) travel  667   w/side‐mtd. h'wheel    Size 34 thru 60 (none req'd)    Size 70 (2 req'd)     up to 76 mm (3 inch) travel     78 to 102 mm (3.0625 to 4 inch) travel    Size 80 & 87 (2 req'd)    Size 100 (2 req'd)  657NS or 667NS   Size 40 (2 req'd)   Size 45 (2 req'd)   Size 70 and 80 (none req'd)  667‐4 (2 req'd)   w/ or w/o side‐mtd h'wheel    Size 70    Size 87
50 Spacer, steel
513   Size 20 (none req'd)   Size 32 (2 req'd)  656 (2 req'd)   Sizes 30, 40, & 60  657   w/o side‐mtd. h'wheel    Size 30 thru 60 (none req'd)    Size 70     up to 51 mm (2 inch) travel (2 req'd)     52 to 76 mm (2.0625 to 3 inch) travel (none req'd)     78 to 102 mm (3.0625 to 4 inch) travel (2 req'd)    Size 80     up to 51 mm (2 inch) travel (none req'd)     over 51 mm (2 inch) travel (2 req'd)    Size 87 (2 req'd)     up to 76 mm (3 inch) travel     78 to 102 mm (3.0625 to 4 inch) travel    Size 100 (2 req'd)     up to 64 mm (2.5 inch) travel     65 to 102 mm (2.5625 to 4 inch) travel
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3582, 582i, and 3583
January 2013
Key Description
50 Spacer, steel
657 (continued)   w/side‐mtd. h'wheel    Sizes 34, 50, & 60 (2 req'd)    Size 40 (none req'd)    Size 45 & 46 (2 req'd)    Sizes 70 & 87 (2 req'd)    Size 80     up to 51 mm (2 inch) travel (none req'd)     over 51 mm (2 inch) travel (2 req'd)    Size 100 (2 req'd)     up to 64 mm (2.5 inch) travel     65 to 102 mm (2.5625 to 4 inch) travel  657‐4 (2 req'd)   w/o side‐mtd. h'wheel    Size 70   w/side‐mtd. h'wheel    Size 70 & 87  667   w/o side‐mtd. h'wheel    Sizes 30 thru 60 (none req'd)    Size 70     up to 51 mm (2 inch) travel (none req'd)     52 to 76 mm (2.0625 to 3 inch) travel (2 req'd)     78 to 102 mm (3.0625 to 4 inch) travel (2 req'd)    Size 80     up to 51 mm (2 inch) travel (none req'd)     over 51 mm (2 inch) travel (2 req'd)    Size 87 (2 req'd)     up to 76 mm (3 inch) travel     78 to 102 mm (3.0625 to 4 inch) travel    Size 100 (2 req'd)     up to 64 mm (2.5 inch) travel     65 to 102 mm (2.5625 to 4 inch) travel    w/side‐mtd. h'wheel    Size 34 (2 req'd)    Sizes 40, 50, & 60 (none req'd)    Size 45 & 46 (2 req'd)    Sizes 70 & 87    Size 80     up to 51 mm (2 inch) travel (none req'd)     over 51 mm (2 inch) travel (2 req'd)   w/side‐mtd. h'wheel (cont'd)    Size 100     up to 64 mm (2.5 inch) travel     65 to 102 mm (2.5625 to 4 inch) travel  657NS or 667NS   All except size 80 (3 req'd)   Size 80 (none req'd)  667‐4   w/ or w/o side‐mtd h'wheel
   Sizes 70 & 87 52 Pipe Plug, 316 SST 54 Elbow, 3/8‐inch, brass (specify quantity) 55 Connector, 3/8‐inch brass (not shown)
 (specify quantity)
56 Cap Screw, pl steel (2 req'd)
657NS or 667NS
  Sizes 40, 45, & 70
 All other types
Key Description Part Number
57 Hex Nut
657NS or 667NS   Size 80 (none req'd)  All other types and sizes (2 req'd)
58 Lockwasher
657NS or 667NS   Size 80 (none req'd)
 All other types and sizes (2 req'd) 59 Pin Lock, SST 60 Travel Pin, SST
657NS or 667NS
  Size 80 15A8823X012
 All other types 1U909646332
61 Pin Holder, SST 62 Cap Nut, SST
63 Mounting Plate, steel
  For integrally mounted 67CFR
  For separately mounted 67CFR 64 Cap Screw, pl steel (5 req'd) 65 Cap Screw, hex head (2 req'd)
GX
  Size 225, 750, 1200
70 Cap Screw, pl steel (2 req'd)
513
  Size 20 & 32 (2 req'd)
656
  Size 30, 40, & 60 (2 req'd)
657
  w/o side‐mtd. h'wheel
   Sizes 30 thru 60
   Size 70
    Up to 51 mm (2 inch) travel
    52 to 76 mm (2.0625 to 3 inch) travel
    78 to 102 mm (3.0625 to 4 inch) travel
   Size 80
    up to 51 mm (2 inch) travel
    over 51 mm (2 inch) travel
657
  w/o side‐mtd. h'wheel
   Size 87
    up to 76 mm (3 inch) travel
    78 to 102 mm (3.0625 to 4 inch) travel
   Size 100
    up to 64 mm (2.5 inch) travel
    65 to 102 mm (2.5625 to 4 inch) travel
  w/side‐mtd. h'wheel
   Sizes 34, 50, & 60
   Size 40
   Size 45 & 46
   Sizes 70 & 87
   Size 80
    up to 51 mm (2 inch) travel
    over 51 mm (2 inch) travel
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Key Description
70 Cap Screw, pl steel (2 req'd)
657   w/side‐mtd. h'wheel (continued)    Size 100     up to 64 mm (2.5 inch) travel     65 to 102 mm (2.5625 to 4 inch) travel  657‐4   w/o side‐mtd. h'wheel    Size 70   w/side‐mtd. h'wheel    Sizes 70 & 87
 667
  w/o side‐mtd. h'wheel    Size 30 thru 60    Size 70     Up to 51 mm (2 inch) travel     52 to 76 mm (2.0625 to 3 inch) travel     78 to 102 mm (3.0625 to 4 inch) travel    Size 80     up to 51 mm (2 inch) travel     over 51 mm (2 inch) travel    Size 87     Up to 76 mm (3 inch) travel     78 to 102 mm (3.0625 to 4 inch) travel    Size 100     up to 64 mm (2.5 inch) travel     65 to 102 mm (2.5625 to 4 inch) travel   w/side‐mtd. h'wheel    Size 34    Size 40, 50, 60    Size 45 & 46    Size 70 & 87    Size 80     up to 51 mm (2 inch) travel     over 51 mm (2 inch) travel    Size 100     up to 64 mm (2.5 inch) travel     65 to 102 mm (2.5625 to 4 inch) travel  657NS or 667NS   Size 40, 45, & 70 (3 req'd)   Size 80 (3 req'd)  667‐4   Sizes 70 & 87  GX   Size 225, 750, 1200  For Competitor's Actuators
  0.375 to 0.75 inch stem
85 Cap Screw, hex head (4 req'd)
GX   Size 225, 750, 1200
86 Mounting Bracket (657NS and 667NS only)
657NS   Size 45  667NS   Size 45
 657NS or 667NS
  Size 40   Size 70   Size 80
Key Description
97 Spacer, steel
657 or 667
  w/ side‐mtd. h'wheel
   Size 70 & 87
    up to 51 mm (2 inch) travel (2 req'd)
    52 to 76 mm (2.0625 to 3 inch) travel (2 req'd)
    78 to 102 mm (3.0625 to 4 inch) travel (none req'd)
  w/ or w/o side‐mtd. h'wheel
   Size 80
    up to 51 mm (2 inch) travel (2 req'd)
    over 51 mm (2 inch) travel (none req'd)
 All other types and sizes (none req'd) 98 Stud, continuous thread, steel (2 req'd)
657 or 667
  w/ side‐mtd. h'wheel
   Size 70 & 87
    up to 76 mm (3 inch) travel (2 req'd)
    78 to 102 mm (3.0625 to 4 inch) travel (none req'd)
  w/ or w/o side‐mtd. h'wheel
   Size 80
    up to 51 mm (2 inch) travel
    over 51 mm (2 inch) travel (none req'd)
 All other types and sizes (none req'd)
99 Hex Nut, pl steel
657 or 667
  w/ side‐mtd. h'wheel
   Size 70 & 87
    up to 76 mm (3 inch) travel (2 req'd)
    78 to 102 mm (3.0625 to 4 inch) travel (none req'd)
  w/ or w/o side‐mtd. h'wheel
   Size 80
    up to 51 mm (2 inch) travel (2 req'd)
    over 51 mm (2 inch) travel (none req'd)
 All other types and sizes (none req'd)
102 Spacer, steel
657
  w/o side‐mtd h'wheel
   Size 34 to 60 (none req'd)
   Size 70
    up to 51 mm (2 inch) travel (2 req'd)
    52 to 102 mm (2.0625 to 4 inch) travel (none req'd)
   Size 87
    up to 51 mm (2 inch) travel (2 req'd)
    52 to 102 mm (2.0625 to 4 inch) travel (none req'd)
667
  w/o side‐mtd h'wheel
   Size 34 thru 70 & 87 (none r
657 or 667
  w/ side‐mtd. h'wheel
   Size 34 thru 60 (none req'd)
   Size 70 & 87
    up to 76 mm (3 inch) travel (2 req'd)
   Size 70
    78 to 102 mm (3.0625 to 4 inch) travel (4 req'd)
   Size 87
    78 to 102 mm (3.0625 to 4 inch) travel, (2 req'd)
  w/ or w/o side‐mtd. h'wheel
   Size 80 (2 req'd)
   Size 100
    up to 64 mm (2.5 inch) travel (4 req'd)
    65 mm to 102 mm (2.5625 to 4 inch) travel (2 req'd)
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Instruction Manual
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3582, 582i, and 3583
January 2013
Key Description
102 Spacer, steel (continued)
657   w/o side‐mtd h'wheel    Size 34 to 60 (none req'd)  657‐4 or 667‐4   w/o side‐mtd h'wheel    Size 70 (none req'd)   w/ side‐mtd. h'wheel    Size 70 (4 req'd)    Size 87 (2 req'd)  GX   Size 1200  All other types (none req'd)
For Mounting 3582, 3582i, and 3583 on 657 or 667 Actuator without Side‐Mounted Handwheel
Note
Contact your Emerson Process Management sales office for mounting FS Numbers.
Part numbers are shown for recommended spares only. For part numbers not shown, contact your Emerson Process Management sales office.
The following parts (key numbers 48 through 102) are used when mounting both a 3582 positioner and a 3583 transmitter on a 657 or 667 actuator without a side‐mounted handwheel.
48 Connector Arm, pl steel (2 req'd)
 Sizes 30 & 34  Sizes 40 thru 100
49 Washer, pl steel (4 req'd)
657   Size 70    up to 51 mm (2 inch) travel    52 mm to 76 mm (2.0625 to 3 inch) travel    77 to 102 mm (3.0625 to 4 inch) travel   Size 87  667   Size 70, all travels   Size 87    up to 76 mm (3 inch) travel    77 to 102 mm (3.0625 to 4 inch) travel  657 or 667   Size 30 thru 40   Size 45 thru 60   Size 80   Size 100     up to 64 mm (25 inch) travel     65 to 102 mm (2.5625 to 4 inch) travel
Key Description Part Number
50 Spacer, steel
657
  Size 70 & 87
   up to 76 mm (3 inch) travel (none req'd)
   77 to 102 mm (3.0625 to 4 inch) travel (4 req'd)
667
  Size 70 & 87
   up to 51 mm (2 inch) travel (none req'd)
   52 to 76 mm (2.0625 to 3 inch) travel (4 req'd)
   77 to 102 mm (3.0625 to 4 inch) travel (4 req'd)
657
  Size 70 & 87
   up to 76 mm (3 inch) travel (none req'd)
657 or 667
  Sizes 30 thru 60, & 80 (none req'd)
  Size 100 (4 req'd)
   up to 64 mm (2.5 inch) travel
   65 to 102 mm (2.5625 to 4 inch) travel
59 Pin Lock, SST, all sizes (2 req'd)
60 Travel Pin, SST, all sizes (2 req'd) 1U909646332
61 Pin Holder, SST, all sizes (2 req'd)
62 Cap Nut, SST, all sizes (2 req'd)
63 Mounting Plate, steel, all sizes (2 req'd)
 For integrally mounted 67CFR
 For separately mounted 67CFR
64 Cap Screw, pl steel, all sizes (8 req'd) 65 Cap Screw, pl steel
 513
  Size 20 (none req'd)
  Size 32 (2 req'd)
656 (none req'd)
657
  w/o side‐mtd. h'wheel
   Sizes 30, 34, & 40 (2 req'd)
   Sizes 45 thru 60 (none req'd)
   Size 70 (2 req'd)
    up to 51 mm (2 inch) travel
    52 to 102 mm (2.0625 to 4 inch) travel
   Size 80
    up to 51 mm (2 inch) travel (none req')
    over 51 mm (2 inch) travel (2 req'd)
   Size 87
    up to 51 mm ( ‐inch) travel (2 req'd)
    52 to 102 mm (2.0625 to 4 inch) travel (none req'd)
   Size 100 (2 req'd)
    up to 64 mm (2.5 inch) travel
    65 to 102 mm (2.5625 to 4 inch) travel
  w/side‐mtd. h'wheel
   Sizes 34 thru 60 (none required)
   Size 70
    up to 76 mm (3 inch) travel (none req'd)
    78 to 102 mm (3.0625 to 4 inch) travel (2 req'd)
   Size 80
    up to 51 mm (2 inch) travel (none req'd)
    over 51 mm (2 inch) travel (2 req'd)
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3582, 582i, and 3583
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Instruction Manual
D200138X012
Key Description
65 Cap Screw, pl steel
657   w/side‐mtd. h'wheel (continued)    Size 87     up to 76 mm (3 inch) travel (none req'd)     78 to 102 mm (3.0625 to 4 inch) travel      (2 req'd)    Size 100 (2 req'd)     up to 64 mm (2.5 inch) travel     65 to 102 mm (2.5625 to 4 inch) travel  657‐4 (2 req'd)   w/o side‐mtd. h'wheel    Size 70   w/ side‐mtd. h'wheel    Size 70    Size 87  667   w/o side‐mtd. h'wheel    Sizes 30, 34, & 40 (2 req'd)    Sizes 45 thru 70, & 87 (none req'd)    Size 80     up to 51 mm (2 inch) travel (none req'd)     over 51 mm (2 inch) travel (2 req'd)    Size 100 (2 req'd)     Up to 64 mm (2.5 inch) travel     65 to 102 mm (2.5625 to 4 inch) travel   w/side‐mtd. h'wheel    Sizes 34 thru 60 (none required)    Size 70     up to 76 mm (3 inch) travel (none req'd)     78 to 102 mm (3.0625 to 4 inch) travel (2 req'd)  667   w/side‐mtd. h'wheel    Size 80     up to 51 mm (2 inch) travel (none req'd)     over 51 mm (2 inch) travel (2 req'd)    Size 87     up to 76 mm (3 inch) travel (none req'd)     78 to 102 mm (3.0625 to 4 inch) travel      (2 req'd)    Size 100 (2 req'd)     up to 64 mm (2.5 inch) travel     65 to 102 mm (2.5625 to 4 inch) travel  657NS or 667NS   Size 40, 45, 70, & 80 (none req'd)  667‐4   w/o side‐mtd. h'wheel    Size 70 & 87 (none req'd)  667‐4 (cont'd)   w/ side‐mtd. h'wheel    Size 70 (2 req'd)    Size 87 (2 req'd)
70 Cap Screw, pl steel (4 req'd)
657   Size 70 & 87    Up to 76 mm (3 inch) travel    78 to 102 mm (3.0625 to 4 inch) travel  667   Size 70 & 87    Up to 51 mm (2 inch) travel    52 to 76 mm (2.0625 to 3 inch) travel    77 to 102 mm (3.0625 to 4 inch) travel
Key Description
70 Cap Screw, pl steel (4 req'd) (continued)
657 or 667
  Sizes 30 thru 60, & 80
  Size 100
   up to 64 mm (25 inch) travel
   65 to 102 mm (2.5625 to 4 inch) travel
71 Stud, continuous thread, steel (not shown) (2 req'd)
657
  Size 70
  Size 87
   Up to 51 mm (2 inch) travel
   52 to 102 mm (2.0625 to 4 inch) travel
667
  Size 70
   Up to 76 mm (3 inch) travel
   77 to 102 mm (3.0625 to 4 inch) travel
  Size 87
   Up to 76 mm (3 inch) travel
   77 to 102 mm (3.0625 to 4 inch) travel
657 or 667
  Sizes 30, 34, & 40
  Sizes 45 thru 60
  Size 80
  Size 100 (none req'd)
72 Hex Nut, pl steel (not shown) (4 req'd)
657 or 667
  Sizes 30, 34, & 40
  Sizes 45 thru 60
  Size 70
  Size 80 & 87
  Size 100 (none req'd)
102 Spacer
657
  Size 70
   Up to 51 mm (2 inch) travel (4 req'd)
   52 to 102 mm (2.0625 to 4 inch) travel (none req'd)
  Size 87
   Up to 51 mm (2 inch) travel
   52 to 102 mm (2.0625 to 4 inch) travel (none req'd)
  Size 70
   Up to 51 mm (2 inch) travel (4 req'd)
667
  Size 70
   Up to 76 mm (3 inch) travel (none req'd)
   77 to 102 mm (3.0625 to 4 inch) travel (4 req'd)
  Size 87
   Up to 76 mm (3 inch) travel (none req'd)
   77 to 102 mm (3.0625 to 4 inch) travel (4 req'd)
657 or 667
  Sizes 30 thru 60 (none req'd)
  Size 80 (4 req'd)
  Size 100
   up to 64 mm (2.5 inch) travel (8 req'd)
   65 to 102 mm (2.5625 to 4 inch) travel (4 req'd)
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Instruction Manual
D200138X012
3582, 582i, and 3583
January 2013
For Mounting 3582, 3582i, and 3583 on 657 or 667 Actuator with Side‐Mounted Handwheel
Key Description
Note
Part numbers are shown for recommended spares only. For part numbers not shown, contact your Emerson Process Management sales office.
The following parts (key numbers 48 through 87) are used when mounting both a 3582 positioner and a 3583 transmitter on a 657 or 667 Size 45 actuator with side‐mounted handwheel.
48 Connector Arm, pl steel 50 Spacer, steel (2 req'd) 54 Elbow, 3/8‐inch, brass 55 Connector, 3/8‐inch brass (not shown) 59 Pin Lock, SST (2 req'd)
Figure 27. Typical Application of Transmitter and Positioner
Key Description Part Number
60 Travel Pin, SST (2 req'd) 10A2167X012 61 Pin Holder, SST (2 req'd)
62 Cap Nut, SST (2 req'd) 63 Mounting Plate, steel (2 req'd)
 For integrally mounted 67CFR
 For separately mounted 67CFR
64 Cap Screw, pl steel (8 req'd) 70 Cap Screw, pl steel (2 req'd) 79 Mounting Plate, steel 80 Hex Nut, pl steel, for 667 only (2 req'd) 81 Lockwasher, pl steel
657 (2 req'd)
667 (4 req'd)
82 Machine Screw, pl steel (2 req'd) 83 Elastic Stop Nut, pl steel (not shown) (2 req'd) 84 Connecting Linkage, pl steel 85 Cap Screw, pl steel, for 667 only (5 req'd) 86 Spacer, pl steel for 667 only (5 req'd) 87 Cap Screw, pl steel for 667 only (2 req'd)
41B8568‐C
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3582, 582i, and 3583
January 2013
Instruction Manual
D200138X012
Diagnostic Connections (figure 8)
FlowScannert valve diagnostics system hook‐up.
Includes connector body and body protector. If ordered for units with gauges, a stem is also included.
Note
Part numbers are shown for recommended spares only. For part numbers not shown, contact your Emerson Process Management sales office.
Description
For 3582 pneumatic valve positioners
 For units w/gauges
  SST fittings
  brass fittings
 For units w/o gauges
  SST fittings
  brass fittings
For 3582i electro‐pneumatic valve positioners
 For units w/gauges
  SST fittings
  brass fittings
 For units w/o gauges
  SST fittings
  brass fittings
Loop Schematics/Nameplates
This section includes loop schematics required for wiring of intrinsically safe installations. It also contains typical approvals nameplates. If you have any questions, contact your Emerson Process Management sales office.
Figure 28. CSA Loop Schematic for Fisher 582i Converter
NOTES:
1. BARRIERS MUST BE CSA CERTIFIED WITH ENTITY PARAMETERS  AND ARE TO BE INSTALLED IN ACCORDANCE WITH THE  MANUFACTURER'S I.S. INSTALLATION INSTRUCTIONS.
2. EQUIPMENT SHALL BE INSTALLED IN ACCORDANCE WITH THE  CANADIAN ELECTRICAL CODE, PART I.
3. FOR ENTITY INSTALLATION (I.S. AND N.I.): Vmax > Voc, Imax > Isc  Ci + Ccable < Ca, Li + Lcable < La
GE28591 Rev A
54
Instruction Manual
D200138X012
Figure 29. Typical CSA / FM Approval Nameplate for Fisher 582i Converter
Figure 30. FM Loop Schematic for Fisher 582i Converter
3582, 582i, and 3583
January 2013
WARNING
FOR INTRINSICALLY SAFE APPLICATIONS: THE APPARATUS ENCLOSURE CONTAINS ALUMINUM AND IS CONSIDERED TO CONSTITUTE A POTENTIAL RISK OF IGNTION BY IMPACT AND FRICTION. AVOID IMPACT AND FRICTION DURING INSTALLATION AND USE TO PREVENT RISK OF IGNTION.
NOTES:
1. THE INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL ELECTRIC CODE (NEC),  NFPA 70, ARTICLE 504 AND ANSI/ISA RP12.6 OR ARTICLE 505.
2. THE CLASS 1, DIV 2 APPLICATIONS MUST BE INSTALLED AS SPECIFIED IN NEC ARTICLE 501‐4(B).  EQUIPMENT AND FIELD WIRING IS NON‐INCENDIVE WHEN CONNECTED TO APPROVED  BARRIERS WITH ENTITY PARAMETERS.
3. LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER  MANUFACTURER'S INSTRUCTIONS.
4. MAXIMUM SAFE AREA VOLTAGE SHOULD NOT EXCEED 250 Vrms.
5. RESISTANCE BETWEEN BARRIER GROUND AND EARTH GROUND MUST BE LESS THAN ONE OHM.
6. NORMAL OPERATING CONDITIONS 30 VDC 20 mADC.
7. FOR ENTITY INSTALLATION (I.S. AND N.I.):     Vmax > Voc, or Vt Ci + Ccable < Ca     Imax > Isc, or It Li + Lcable < La     Pi > Po, or Pt
GE28590 Rev B
55
3582, 582i, and 3583
January 2013
Figure 31. Typical ATEX / IECEx Approval Nameplate for Fisher 582i Converter
Instruction Manual
D200138X012
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Fisher and FlowScanner are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
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www.Fisher.com
56
E 1989, 2013 Fisher Controls International LLC. All rights reserved.
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