Emerson Fisher 299H Series, Fisher 299H, Fisher 299HR, Fisher 299HS, Fisher 299HSR Instruction Manual

Instruction Manual
Form 5497
January 2014
299H Series
299H Series Pressure Reducing Regulators
!
Failure to follow these instructions or to properly install and maintain this equipment could result in an explosion and/or re causing property damage and personal injury or death.
Fisher® regulators must be installed, operated and maintained in accordance with federal, state and local codes, rules and regulations and Emerson Process Management Regulator Technologies, Inc. (Regulator Technologies) instructions.
If the regulator vents gas or a leak develops in the system, service to the unit may be required. Failure to correct trouble could result in a hazardous condition.
Call a gas service person to service the unit. Only a qualied person must install or service the regulator.
Introduction
Scope of the Manual
This Instruction Manual provides installation, adjustment and maintenance instructions and parts ordering information for the 299H Series regulators. Complete
instructions and parts list for the 67C Series ltered pilot
supply regulator and other Fisher equipment are found in separate instruction manuals.
Description
The 299H Series pressure reducing regulators provide a broad capacity of controlled pressure ranges and capacities in a wide variety of distribution, industrial and commercial applications. A 299H Series regulator has a pilot integrally mounted to the actuator casing. The 299H Series regulators can handle inlet pressures
up to 175 psi / 12.1 bar depending on orice size.
W7513
Figure 1. 299H Series Pressure Reducing Regulator
The integral token relief on the Types 299HR and 299HSR regulators is located in the pilot and opens to relieve minor overpressure.
The Type 299HS provides overpressure or overpressure and underpressure protection by completely shutting off
the ow of gas to the downstream system. It comes with a Type VSX-2 slam-shut device which can be congured
for Ovepressure Shutoff (OPSO) or Overpressure and Underpressure Shutoff (OPSO/UPSO). The slam-shut device’s actions are independent of the main valve and of variations to the inlet pressure. The Type VSX-2 slam-shut device has internal or external registration. External registration requires a downstream sensing line.
D102684X012
www.sherregulators.com
299H Series
Specications
Specications for 299H Series constructions are given below. Some specications for a given regulator as it
originally comes from the factory are stamped on a nameplate located on the actuator upper casing.
Available Constructions
Type 299H: Pilot-operated pressure reducing
Minimum and Maximum Trip Pressure Ranges
See Table 3 regulator with a pilot integrally mounted to the actuator casing.
Type 299HR: A Type 299H with a token internal relief valve to relieve minor overpressure caused by thermal expansion.
Type 299HS: Same as the Type 299H with a Type VSX-2 slam-shut valve which provides overpressure or overpressure and
Type VSX-2 Sensing Line Connection
1/4 NPT
Pressure Control Accuracy (Fixed Factor)(PFM)
(3)
±1%
of absolute control pressure
Minimum Differential Pressure For Full Stroke
1.5 psid / 0.10 bar d
underpressure protection. Type 299HSR: Same as the Type 299HS with an
internal token relief valve.
Body Size and End Connection Styles
See Table 1
Maximum Operating Inlet Pressure by Orice Size
1/4 x 3/8-inch / 6.4 x 9.5 mm .......... 175 psig / 12.1 bar
3/8 inch / 9.5 mm .......................... 175 psig / 12.1 bar
1/2 inch / 13 mm ........................... 175 psig / 12.1 bar
3/4 inch / 19 mm ........................... 150 psig / 10.3 bar
7/8 inch / 22 mm 1 inch / 25 mm 1-3/16 inches / 30 mm
(5)
........................... 125 psig / 8.6 bar
(5)
.................................100 psig / 6.9 bar
(5)
................... 80 psig / 5.5 bar
Maximum Casing and Emergency Outlet Pressure
66 psig / 4.5 bar
Outlet (Control) Pressure Ranges
(1)(2)
See Table 2
Maximum Set Pressure for Type 299HS
(1)
16 psig / 1.1 bar
Maximum Set Pressure for Slam-Shut Device
(1)
(1)
(1)
Control Line Connections
3/4 NPT
Temperature Capabilities
-20 to 150°F / -29 to 66°C
Approximate Weight
21 pounds / 10 kg
Pressure Registration
Internal, External or Dual Registration
See Figure 2
Fixed Restriction Sizes
0.044 inch / 1.1 mm, Red (standard gain)
0.071 inch / 1.8 mm, Green (low gain)
0.082 inch / 2.1 mm, Blue (lower gain)
Options
• Filter
(3)
: A P590 Series lter installed in the pilot
supply tubing between main body and pilot
• Filtered pilot supply regulator
supply regulator with integral 5 micron
Polyethylene lter
23 psig / 1.6 bar
1. The pressure/temperature limits in this Instruction Manual and any applicable standard or code limitation should not be exceeded.
2. For optimum performance, a pilot supply regulator may be installed in the pilot supply tubing between the main valve and pilot.
3. A pilot supply regulator or a P590 Series lter (only one may be used, not both) may be ordered with the Type 299H, but not both.
4. For inches w.c., use a pilot supply regulator if actual inlet pressure varies more than ±20 psi / ±1.4 bar and published accuracy is required.
5. This orice size is not available for Types 299HS and 299HSR.
(1)
(3)(4)
: A Type 67CF
BODY SIZE,
INCH / DN
1-1/4 1-1/2
2 / 50 NPT and CL125 FF
1. This ange is available with a face-to-face dimension of 7.5 inches / 190 mm or 10 inches / 254 mm.
2
Cast Iron (For Types 299H and 299HR only) Ductile Iron Steel (For Types 299H and 299HR only)
NPT NPT
Table 1. Body Sizes and End Connection Styles
BODY MATERIAL AND END CONNECTION STYLE
- - - ­NPT
(1)
anged
NPT, CL125 FF and CL250 RF anged
and PN 10/16 anged
- - - ­NPT
NPT and CL150 RF anged
299H Series
Table 2. Outlet Pressure Ranges
TYPE PILOT CONTROL SPRING
OUTLET (CONTROL)
PRESSURE RANGE
299H
Inch w.c. mbar Inch mm Inch mm
(1)
3.5 to 6
(1)
5 to 9
(1)
7 to 20
(1)
16 to 40
1 to 3.25 psig
2.75 to 6 psig 5 to 16 psig
14 to 35 psig 30 to 60 psig
1. Use a pilot supply regulator if actual inlet pressure varies more than ±20 psi / ±1.4 bar and the published accuracy is required.
RANGE
69 mbar to 0.22 bar
0.19 to 0.41 bar
0.34 to 1.1 bar
0.97 to 2.4 bar
2.1 to 4.1 bar
SLAM-SHUT
REGISTRATION
9 to 15 12 to 22 17 to 50 40 to 99
(1)
(1)
(1)
(1)
FOR USE WITH MAIN VALVE
SPRING RANGE
Inch w.c. mbar Inch w.c. mbar Inch mm Inch mm
3.5 to 6 9 to 15
5 to 9 12 to 22
3.5 to 6 9 to 15
7 to 20 17 to 50
High
Pressure
Trip
Internal or
External
7 to 20 17 to 50
16 to 40 40 to 99
16 to 40 40 to 99
2.75 to 6 psig 0.19 to 0.41 bar
2.75 to 6 psig 0.19 to 0.41 bar
5 to 16 psig 0.35 to 1.1 bar
5 to 16 psig 0.35 to 1.1 bar 11.6 to 23 psig 800 to 1586 T14167T0012 3.15 80.0 0.17 4.32
5 to 9 12 to 22
7 to 20 17 to 50
7 to 20 17 to 50
External
16 to 40 40 to 99
1 to 3.25 psig 69 mbar to 0.22 bar
2.75 to 6 psig 0.19 to 0.41 bar
2.75 to 6 psig 0.19 to 0.41 bar
5 to 16 psig 0.35 to 1.1 bar
(1)
Low
Pressure
Trip
5 to 9
16 to 40
(1)
(1)
1 to 3.25 psig
Internal
2.75 to 6 psig
2.75 to 6 psig
5 to 16 psig
1. Low Pressure Trip cannot be used with this main valve spring range for an internally registered Type VSX-2 to provide underpressure shutoff under owing conditions. If protection against loss of inlet pressure is the only required function for the Type VSX-2 then an internally registered Type VSX-2 may be used with the same minimum trip pressures as an externally registered Type VSX-2.
2. 70% of regulator setpoint is the minimum allowable Low Pressure Trip setting for an internally registered Type VSX-2 used with this main valve spring range. If protection against loss of inlet pressure is the only required function for the Type VSX-2 then an internally registered Type VSX-2 may be used with the same minimum trip pressures as an externally registered Type VSX-2.
3. 75% of regulator setpoint is the minimum allowable Low Pressure Trip setting for an internally registered Type VSX-2 used with this main valve spring range. If protection against loss of inlet pressure is the only required function for the Type VSX-2 then an internally registered Type VSX-2 may be used with the same minimum trip pressures as an externally registered Type VSX-2.
Note: Other spring combinations are available, please contact your local Sales Ofce for additional information.
(3)
299HR,
299HS and
Part Number Color
Free Length Wire Diameter
299HSR
X X X X
X X X X X
X X X X
X X X
- - - -
- - - -
T13707T0012 T13589T0012 1N3112X0012 1B413727222
T13593T0012 T13671T0012 T13600T0012 19B0432X012 19B0432X022
Black
Yellow
Unpainted
Purple
Light blue
Orange
Red
Zinc
Green
1.86
2.05
2.18
2.12
2.12
2.40
2.10
2.15
2.75
Table 3. Type VSX-2 High and Low Trip Pressure Ranges
(2)
(2)
0.19 to 0.41 bar
(2)
0.19 to 0.41 bar
0.35 to 1.1 bar
(1)
12 to 22
(1)
17 to 50
(1)
40 to 99
69 mbar to
(2)
0.22 bar
MINIMUM TO MAXIMUM
TRIP PRESSURE
12 to 25 30 to 62 T14162T0012 3.15 80.0 0.07 1.70
20 to 52 50 to 129 T14163T0012 3.15 80.0 0.08 2.035 to 9 12 to 22
1.4 to 3.9 psig 97 to 269 T14164T0012 3.15 80.0 0.09 2.31
3.8 to 8.7 psig 262 to 600 T14165T0012 3.15 80.0 0.12 3.051 to 3.25 psig 69 mbar to 0.22 bar
5.8 to 16 psig 400 to 1103 T14166T0012 3.15 80.0 0.14 3.51
2 to 12 5 to 30 T14168T0012 3.15 80.0 0.04 1.09
4 to 30 10 to 75 T14169T0012 3.15 80.0 0.06 1.40
0.36 to 2.3 psig 25 to 159 T14170T0012 3.15 80.0 0.07 1.70
1.5 to 10.8 psig 103 to 745 T14171T0012 3.15 80.0 0.13 3.17
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -7 to 20
70% of regulator
setpoint to
(2)
2.3 psig
70% of regulator
(2)
setpoint to
10.8 psig
75% of regulator
(3)
setpoint to
10.8 psig
70% of regulator
setpoint to
159 mbar
70% of regulator
setpoint to
745 mbar
75% of regulator
setpoint to
745 mbar
TYPE VSX-2
SPRING PART
NUMBER
T14170T0012 3.15 80.0 0.07 1.70
T14171T0012 3.15 80.0 0.13 3.17
T14171T0012 3.15 80.0 0.13 3.17
47.2
52.1
55.4
53.8
53.8
61.0
53.3
54.6
69.8
SPRING FREE
LENGTH
0.055
0.051
0.075
0.092
0.105
0.120
0.142
0.207
0.225
1.40
1.30
1.90
2.34
2.67
3.05
3.61
5.26
5.71
SPRING WIRE
DIAMETER
3
299H Series
Type 299H
Type 299H with Dual Registration
November 2008
Type 299H Internal Registration
July 2008
Type 299H
OUTLET
INLET
K
G
C
A
B
E
H
F
J
3/4 NPT
CONTROL LINE
CONNECTION
PILOT SUPPLY SCREEN
J
B
OUTLET
3/4 NPT
INLET
E0070
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
LOADING PRESSURE
CONTROL LINE
CONNECTION
K
G
F
INTERNAL
REGISTRATION
E
A
H
PILOT SUPPLY SCREEN
C
TYPE 299H
J
3/4 NPT DOWNSTREAM CONTROL LINE CONNECTION
3/4 NPT DOWNSTREAM CONTROL LINE CONNECTION
EXTERNAL REGISTRATION
J
DUAL REGISTRATION
G
G
A7272
TOKEN RELIEF CLOSED TOKEN RELIEF OPEN
TYPE 299HR (TOKEN RELIEF DETAIL)
Figure 2. 299H Series Operational Schematics
A7272
4
299H Series
Type 299HS
Type 299HS
Type 299HS
EXTERNAL REGISTRATION
Type 299H Internal Registration
July 2008
Type 299H
OUTLET
INLET
K
G
C
A
B
E
H
F
J
3/4 NPT
CONTROL LINE
CONNECTION
PILOT SUPPLY SCREEN
E0069
EXTERNAL REGISTRATION
E0070
INTERNAL REGISTRATION
E0072
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
LOADING PRESSURE
Principle of Operation
TYPE 299HS
Figure 2. 299H Series Operational Schematics (continued)
Internal registration—Outlet pressure is registered
!
through the throat (J) to the main diaphragm chamber and then through a small port (G) to the top of the
Since a pilot-operated regulator is constructed of both a pilot and a main valve, do not exceed the maximum inlet pressure shown on the nameplate.
Letter keys in this section refer to Figure 2 unless otherwise noted. Fast response and accuracy are made possible by the amplifying effect of the pilot and by the two-path control system. The function of the pilot is to sense change in the controlled pressure and amplify it into a larger change in the loading
pilot diaphragm.
External registration—The throat (J) is blocked and a downstream control line is connected to the pilot upper diaphragm chamber or the actuator lower diaphragm chamber. A small port (G) connects the two chambers.
Dual registration—The lower main diaphragm chamber registers outlet pressure through the throat (J) and the upper pilot diaphragm chamber registers downstream pressure by using a downstream control line. The port (G) between the chambers is blocked.
pressure. Any changes in outlet pressure act quickly on both the actuator diaphragm and the loading pilot, thus providing the precise pressure control that is characteristic of a two-path control system.
Upstream or inlet pressure is utilized as the operating
medium, which is reduced through pilot operation to load the main diaphragm chamber. Tubing connects the inlet pressure to the pilot. Downstream or outlet pressure registers underneath the main diaphragm (E) and on top of pilot diaphragm (F). There are three different versions of pressure registration for the 299H Series.
Type 299H
In operation, assume the outlet pressure is less than the setting of the pilot control spring (A). The top side of pilot diaphragm assembly (F) will have a lower pressure than the setting of the control spring (A). The control spring (A) forces the diaphragm assembly
upward, opening the pilot orice (C). Additional loading pressure is supplied from the pilot orice to the top side
of the main diaphragm (E).
5
299H Series
This creates a higher pressure on the top side of the main diaphragm (E) than on the bottom side, forcing the diaphragm downward. This motion is transmitted through a lever, which pulls the valve disk (K) open,
allowing inlet pressure to ow through the valve.
When the demand in the downstream system has been
satised, the outlet pressure increases. The increased
pressure is transmitted through the downstream control line (for external or dual registration) or through the port (G) (for internal registration) and acts on top of the pilot diaphragm (F). This pressure exceeds the pilot spring setting and forces the diaphragm down, closing
the orice (C). The loading pressure acting on the
main diaphragm (E) bleeds to the downstream system through a bleed restriction (H).
With a decrease in loading pressure on top of the main diaphragm (E), the main closing spring (B) exerts an upward force on the diaphragm post which is connected to the main diaphragm (E), pulling it upward. This moves the main valve disk (K) toward its
seat, decreasing ow to the downstream system.
Type 299HR
During normal operation the Type 299HR performance is identical to the Type 299H. If an overpressure condition occurs, the pilot diaphragm head will separate from the pilot diaphragm post and travel until it contacts the pilot spring case. The movement of the diaphragm head creates a path and a token or small amount of gas will be released.
When the overpressure condition ceases, the pilot diaphragm head will return to the diaphragm post and the regulator will return to normal operation.
Type 299HS
The Type VSX-2 slam-shut device on the Type 299HS regulator is a fast acting slam-shut valve which provides overpressure or overpressure and underpressure
protection by completely shutting off the ow of gas to
the downstream system. The slam-shut module’s actions are independent of the Type 299HS main regulator and of the variations to the inlet pressure. The Type VSX-2 has internal or external registration. External registration requires a downstream sensing line.
The slam-shut disk is held in the open position (reset position) by a small ball holding the disk stem. If the pressure below the diaphragm increases (or decreases) reaching the Type VSX-2 setpoint, the diaphragm will travel upwards (or downwards) operating a lever which in turn releases the ball.
Once the ball is released, the spring force on the stem will push the stem and disk to the closed position
against the seat shutting off all gas ow. The pilot
supply pressure is also shut off when the Type VSX-2 is closed. The manual reset has an internal bypass to equalize the reset pressure on either side on the slam-shut disk.
In order for the Underpressure Shutoff (UPSO) of any slam shut to be triggered, the downstream pipe pressure must drop below the UPSO setpoint. In the case of a downstream line break, numerous factors can prevent the downstream pipe pressure from decreasing below the slam-shut UPSO setpoint. These factors include the distance of pipe to the break, the
diameter of the pipe, size of the break and the number
of restrictions, such as valves, elbows and bends, downstream of the regulator and/or slam-shut device. Due to these factors additional protections should be
installed to stop ow in the event of a line break.
Overpressure Protection
Like most regulators, the Type 299H has outlet pressure ratings lower than the inlet pressure ratings. Complete downstream overpressure protection is needed if the actual inlet pressure exceeds the outlet pressure rating.
Overpressure protection for internal parts is built into the main and pilot diaphragms by means of a small spring on each post. The springs will allow the diaphragm heads to move farther on the posts avoiding damage to or bending of the valve trim.
Overpressuring any portion of a regulator or associated equipment may cause leakage, parts damage or personal injury due to bursting of pressure-containing parts or explosion of accumulated gas. Regulator operation within ratings does not preclude the possibility of damage from external sources or from debris in the pipeline. A regulator should be inspected for damage periodically and after any overpressure condition.
The pilot vent is provided with a 1/4 NPT tapped connection in the spring case.
Installation
!
Personal injury, equipment damage or leakage due to escaping gas or bursting of pressure-containing parts might result
6
299H Series
if this regulator is overpressured or is installed where service conditions could exceed the limits for which the regulator was designed or where conditions exceed any ratings of the adjacent piping or piping connections. To avoid such injury or damage, provide pressure-relieving or pressure-limiting devices (as required by the appropriate code, regulation or standard) to prevent service conditions from exceeding those limits.
A regulator may vent some gas to the atmosphere in hazardous or ammable gas service. Vented gas might accumulate and cause personal injury, death or property damage due to re or explosion. Vent a regulator in hazardous gas service to a remote, safe location away from air intakes or any hazardous location. Protect the vent line or stack opening against condensation or clogging.
If the regulator is exposed to an overpressure condition, it should be inspected for any damage that may have occurred. Operation below these limits does not preclude the possibility of damage from external sources or from debris in the pipeline.
If the Type VSX-2 is exposed to an overpressure condition, it should be inspected for any damage that may have occurred. Operation below these limits does not preclude the possibility of damage from external sources or from debris in the pipeline.
In the case of a downstream line break, numerous factors affect the capability to evacuate gas from the pipeline. These factors include the distance of pipe to the break, the diameter of the pipe, size of the break and the number of restrictions, such as valves, elbows and bends, downstream of the regulator and/or slam-shut device. Due to these factors additional protections should be installed to stop ow in the event of a line break.
Like most regulators, the 299H Series regulators have an outlet pressure rating lower than its inlet pressure rating. Complete downstream overpressure protection is needed if the actual inlet pressure can exceed the regulator outlet pressure rating or the pressure ratings of any downstream equipment. Regulator operation
within ratings does not preclude the possibility of damage from external sources or from debris in the lines. A regulator should be inspected for damage periodically and after any overpressure condition.
Clean out all pipelines before installation. Check for damage which might have occurred during shipment. Also, check for and remove any dirt or foreign material which may have accumulated in the regulator body.
Apply pipe compound to the external pipe threads of threaded bodies or use suitable line gaskets and good
bolting practices with a anged body. This regulator
may be installed in any position desired as long as the
ow through the body is in the direction indicated by the
arrow on the body. Install a three-valve bypass around the regulator if continuous operation is necessary during maintenance or inspection.
Although the standard orientation of the actuator and pilot to the main valve body is as shown in Figure 1, this orientation may be changed in 90° intervals by rotating the actuator lower casing (key 1, Figure 6) and
the elbow tting (key 19) by 90° and then reinstalling
the cap screws.
To keep the pilot spring case from being plugged or the spring case from collecting moisture, corrosive chemicals or other foreign material, the vent must be pointed down oriented to the lowest possible point on the spring case or otherwise protected. Vent orientation may be changed by rotating the pilot spring case with respect to the pilot body.
To remotely vent the pilot, remove the screwed-in vent assembly (key 27, Figure 5) from the pilot spring case and install obstruction-free tubing or piping into the 1/4 NPT vent tapping. Provide protection on a remote vent by installing a screened vent cap into the remote end of the vent pipe.
An upstream pilot supply line is not required because of the integral pilot supply tubing (key 21, Figure 6). However, as long as the 1/4 NPT tapping in the main valve body is plugged, this tubing may be disconnected from the main valve (key 17) in order to install a pilot supply line from a desired remote location into the pilot.
If using a control line, attach the control line from the pilot tap 2 to 3 feet / 0.61 to 0.91 meters downstream of the regulator in a straight run of pipe. If impossible to comply with this recommendation due to the pipe arrangement, it may be better to make the control line tap nearer the regulator outlet rather than downstream of a block valve. Do not make the tap near any elbow, swage or nipple which might cause turbulence. For optimal performance, use as large of a control line as practical.
7
299H Series
In many instances, it will be necessary to enlarge the
downstream piping to keep ow velocities within good
engineering practices. Expand the piping as close to the regulator outlet as possible.
!
Adjustment of the pilot control spring to produce an outlet pressure higher than the upper limit of the outlet pressure range for that particular spring can cause personal injury or equipment damage due to bursting of pressure-containing parts or the dangerous accumulation of gases if the maximum actuator emergency casing pressure is exceeded. If the desired outlet pressure is not within the range of the pilot control spring, install a spring of the proper range according to the Maintenance section.
Each regulator is factory-set for the pressure setting
specied on the order. If no setting was specied,
the outlet pressure is set midrange of the pilot control spring. In all cases, check the control spring setting to make sure it is correct for the application.
Registration Conversion
To convert the 299H Series regulators from one type of registration to another, all that is required is adding or removing screws and O-rings.
To change an internal registration regulator to an external registration regulator with a downstream control line, block the two ports in the throat with screws and O-rings (J in Figure 2). Remove either the 3/4 NPT pipe plug in the pilot casing or the 3/4 NPT pipe plug in the lower casing and add a downstream control line.
To convert an external registration regulator to a dual registration regulator, remove the two screws and O-rings (J in Figure 2) from the throat and use a screw and an O-ring to block the port (G in Figure 2) between the lower diaphragm chamber and pilot diaphragm chamber. Remove the 3/4 NPT pipe plug in the pilot lower casing and add a downstream control line.
control line, block the body pitot tube with a screw and gasket (keys 10 and 11, Figure 7). Remove the pipe plug in the Type VSX-2 and add a downstream control line.
Type VSX-2 Installation
Note
The Type VSX-2 slam-shut module should be mounted so that the spring case vent points towards the ground.
Keys are referenced in Figure 7. Place new O-rings (keys 2 and 3) on the Type VSX-2 and slide the module into the Type 299HS body (key 17). Secure the Type VSX-2 to the Type 299HS body with the four set screws (key 4). The Type VSX-2 device may be oriented in any direction with respect to the sensor line connection.
Startup
With proper installation completed and downstream equipment properly adjusted, perform the following procedure while monitoring the pressure with gauges.
1. Very slowly open the upstream block valve.
2. On a Type 299HS, the Type VSX-2 is shipped in the tripped position and will need to be reset. If the Type VSX-2 is a high trip only, it can be reset before starting the regulator. If the Type VSX-2 is a high and low trip, the regulator will need to be started
and the downstream system pressurized before the
Type VSX-2 can be reset. See the section for Type VSX-2 reset.
3. Slowly open the hand valve (if used) in the control line. The regulator will control downstream pressure at the pilot control spring setting. See the Adjustment section following these numbered steps if changes in the setting are necessary during the start-up procedure.
4. Slowly open the downstream block valve.
5. Slowly close the bypass valve, if used.
6. Check all connections for leaks.
Type VSX-2 Slam-Shut Device
To convert the Type VSX-2 from one type of registration to another, all that is required is adding or removing a screw and gasket.
To change an internal registration Type VSX-2 to an external registration Type VSX-2 with downstream
8
Adjustment
Keys are referenced in Figure 4. The only adjustment on a 299H Series regulator is the reduced pressure setting of the pilot control spring (key 32). Remove the closing cap (key 29) and turn the adjusting screw
299H Series
(key 36). Turning the adjusting screw clockwise into the spring case increases the controlled or reduced pressure setting. Turning the screw counterclockwise decreases the reduced pressure setting. Always tighten the locknut (key 35) and replace the closing cap after making adjustments.
Type VSX-2 Reset
Note
The overpressure and underpressure trip points can only be reset if the Type 299HS outlet pressure is between the overpressure and underpressure trip points.
Use the following procedure to reset the Type VSX-2:
1. Unscrew the brass resetting knob to open the
equalizing bypass.
2. Pull out the knob until it stops. This resets the tripping mechanism.
3. Push in and tighten the knob.
Type VSX-2 Trip Adjustment
Note
An adjustment tool is included with the Type VSX-2 (see Figure 8). Use only this tool to make adjustments to the Type VSX-2. To make adjustments, the overpressure trip spring (key 7, Figure 7) is found under the outer adjusting screw and the underpressure trip spring (key 8) is found under the inner adjusting screw.
Use the following procedure to adjust the Underpressure Trip Spring:
1. Use the Type VSX adjusting tool to adjust the underpressure trip spring to its minimum compression.
2. Backpressure the unit with the desired underpressure trip pressure.
3. Increase the underpressure trip spring compression (using the Type VSX adjusting tool) until the Type VSX-2 trips.
Shutdown
Installation arrangements may vary, but in any installation it is important to open and close valves slowly and the outlet pressure be vented before venting inlet pressure to
prevent damage caused by reverse pressurization of the
regulator. Isolate the regulator from the system. Vent the downstream pressure; then vent inlet pressure to release any remaining pressure in the regulator.
Maintenance
Regulator parts are subject to normal wear and must be inspected periodically and replaced as necessary. The frequency of inspection and replacement depends upon the severity of service conditions and upon applicable codes and government regulations.
Due to the care Regulator Technologies takes in meeting all manufacturing requirements (heat treating, dimensional tolerances, etc.), use only replacement parts manufactured or furnished by Regulator Technologies.
!
Use the following procedure to adjust the Overpressure Trip Spring:
1. Use the Type VSX adjusting tool to adjust the overpressure trip spring to its maximum compression (see Figure 8).
2. If present, adjust the underpressure spring (using the Type VSX adjusting tool) to its minimum compression.
3. Backpressure the unit with the desired overpressure trip pressure.
4. Reduce the overpressure trip spring compression until the Type VSX-2 trips.
Avoid personal injury or damage to property from sudden release of pressure or uncontrolled gas or other process uid. Before starting to disassemble, carefully release all pressures according to the Shutdown procedure. Use gauges to monitor inlet, loading and outlet pressures while releasing these pressures.
On reassembly of the regulator, it is recommended that a good quality pipe thread sealant be applied to
pressure connections and ttings and a good quality
lubricant be applied to all O-rings. Also apply an anti-
seize compound to the adjusting screw threads and
other areas as needed.
9
299H Series
Note
The regulator body may remain in the pipeline during maintenance procedures.
Main Actuator Diaphragm
Follow this procedure to change the actuator diaphragm or to inspect, clean or replace any other parts in the main actuator. Part key numbers are referenced in Figures 5 and 6.
1. Cut the wire seal (key 68) (being careful not to lose the warning tag) and remove the closing cap (key 3). Inspect the O-ring (key 9) and replace if necessary.
2. Carefully loosen and remove the double nuts (key 5) on the actuator diaphragm post (key 10). When removing the adjusting nuts, do not twist or unscrew the diaphragm post, as this action will loosen the joint between the diaphragm post and the pusher post (keys 10 and 11).
3. Remove the spring seat (key 4) and closing spring (key 6).
4. Remove the eight hex head cap screws (key 23) and lift off the upper casing (key 2).
5. Remove the diaphragm assembly (key 8) by tipping it so that the lever (key 26) slips out of the pusher post (key 11).
6. Separate the diaphragm assembly by unscrewing the diaphragm post (key 10) from the pusher post (key 11) and remove the diaphragm post,
pressure equalization spring (key 7), diaphragm
head (key 81), diaphragm (key 8), the second diaphragm head (key 81) and diaphragm pad (key 80). Inspect the diaphragm parts for damage and replace if necessary.
7. Inspect the lever (key 26) and replace if necessary. To replace the valve stem (key 16), also perform
Main Body Valve Disk and Orice maintenance
procedure steps 1, 2 and 3, remove disk (key 13) and pull the stem out of the lower casing assembly (key 1). Lightly lubricate the replacement stem O-ring (key 14) and install it on the valve stem. Reinstall the valve stem into the lower casing assembly. Reinstall the body (key 17) or continue with the reassembly of the diaphragm.
Note
8. Loosely reassemble the diaphragm and diaphragm post parts so that the bolt holes in the diaphragm align with the corresponding holes in the lower
casing (key 1) when the lever (key 26) is tted
properly into the pusher post. When this orientation is made, tighten the diaphragm post into the pusher post (keys 10 and 11).
9. Reinstall the diaphragm assembly using the reverse order of step 5.
10. Install the upper casing (key 2) and secure it to the lower casing (key 1) with the eight hex head screws (key 23). Tighten the hex head screws evenly using a crisscross pattern to avoid placing an uneven
strain on the regulator. Tighten the screws to a nal bolt torque of 10 to 13 foot-pounds / 13 to 17 N•m
to avoid crushing the diaphragm.
CAUTION
In step 11, the spring seat (key 4) is under spring pressure. Use constant hand pressure to hold the spring down when installing the hex nuts (key 5), see Figure 5.
11. Install the closing spring (key 6) and the spring seat (key 4). Push and hold down on the spring seat, cocking it to one side until the seat catches onto the threads of the diaphragm post (key 10). Then, pull up on the diaphragm post allowing access to the post threads so that the two adjusting hex nuts (key 5) can be installed. Install the adjusting hex nuts as shown in Figure 5. The closing spring must be adjusted down to a depth of 1/2-inch / 13 mm from the top of the upper case opening to the top of the spring seat. When tightening the two hex nuts, use care not to rotate the diaphragm post, which may damage the post.
12. Lightly lubricate the O-ring (key 9) on the closing cap and reinstall the closing cap (key 3).
!
The wire seal and warning tag (keys 68 and 69) contain important safety information, make sure they are attached when maintenance is completed.
When assembling the diaphragm assembly (keys 8, 80 and 81), lubricate the actuator diaphragm post (key 10) threads.
10
13. Install the wire seal and warning tag (keys 68 and 69).
299H Series
Main Body Valve Disk and Orice
Follow this procedure to inspect, clean or replace the main body valve disk or to inspect or replace the
orice. Part key numbers are referenced in Figures 5
and 6.
Note
The regulator body may remain in the pipeline during maintenance procedures.
1. Disconnect the pilot supply tubing (key 21) from the main body (key 17).
2. Remove the two hex head cap screws (key 18) which hold the lower casing (key 1) to the body. Separate the lower casing from the body. Inspect the body O-ring (key 15) and replace if worn or damaged.
3. Examine the valve disk (key 13) and orice (key 12) for nicks, cuts and other damage. Unscrew the disk holder assembly from the valve stem assembly (key 16) and replace it with a new part if necessary. For the Type 299HS, also examine the insert and O-ring (keys 82 and 83, Figure 7) for any damage. Replace if needed.
If the orice is being replaced with a new or differently sized orice, change the nameplate (key 63) to state the new size and maximum inlet pressure. Lubricate the threads and at face of the orice with a good grade of anti-seize lubricant. Install the orice using 100 to 120 foot-pounds / 136 to 163 N•m of torque.
4. After replacing all damaged parts, slide the entire assembly into the valve body (key 17) and secure with the two hex head cap screws (key 18).
5. Connect the pilot supply tubing (key 21), then refer to the Startup section for putting the regulator into operation.
Integral Pilot Valve Disk and Orice
6
7
A7008
KEY 72 - OPTIONAL P590 SERIES FILTER
Figure 3. Optional P590 Series Filter
5 2 5
1 4 3
4. If the seating edge of the orice (key 50) is nicked or rough, use a thin-walled socket to remove the
orice from the inlet tting (key 47). Install a new orice and a lightly lubricated O-ring (key 49) when
reassembling the regulator.
5. Inspect the check valve assembly (key 45) and the bleed restriction (key 70) for damage and replace if necessary.
6. The Type 299H has a wire inlet screen (key 51)
in the pilot supply inlet tting (key 47). If clogging
is suspected in the pilot supply, remove the elbow
tting (key 19) and clean the wire screen.
7. Lightly lubricate the O-ring (key 54) on the inlet
tting (key 47) and reinstall using the four machine
screws (key 46). Torque the machine screws to
30 to 40 inch-pounds / 3.4 to 4.5 N•m. Then install
and tighten the pilot supply tubing.
Follow this procedure to inspect, clean or replace the
integral pilot valve disk or orice. Part key numbers are
referenced in Figures 5 and 6.
1. Remove or loosen the pilot supply tubing (key 21).
2. Remove the inlet tting (key 47) and the four machine screws (key 46).
3. Examine the valve disk (key 52) for nicks, cuts and other damage. Unscrew the disk holder assembly from the valve stem (key 48) and replace if necessary.
Integral Pilot Control Spring and Diaphragm
Follow this procedure to change the pilot control spring or to inspect, clean or replace the diaphragm. Part key numbers are referenced in Figures 4, 5 and 6.
1. Remove the pilot closing cap (key 29) and loosen the hex lock nut (key 35). Turn the adjusting screw (key 36) counterclockwise to ease spring compression.
2. Unscrew the bonnet (key 34).
11
299H Series
3. Remove the bonnet (key 34), spring seat (key 33) and control spring (key 32).
4. If only replacing the control spring (key 32), sparingly apply lubricant to the control spring seat (key 33) and reassemble in the reverse order.
Note
When replacing the control spring with a different spring range, be sure to delete the spring range appearing on the nameplate and indicate the new range.
5. Remove the machine screws (key 30) and spring case (key 31) from the lower casing (key 1).
6. Remove the diaphragm assembly (key 28) by tilting them so that the pusher post (key 40) slips off the lever (key 57). To separate the diaphragm from the attached parts, unscrew the hex nut (key 37) and separate the parts: washer (key 38), diaphragm post (key 39), pusher post (key 40), overtravel spring (key 41), machine screw (key 42), spring seat (key 88) (Types 299HR and 299HSR), rivet (key 43) and retaining ring (key 44).
7. To replace the lever assembly (key 57), remove the lever pin (key 25). To replace the valve stem (key 48), also perform Integral Pilot Valve Disk and
Orice maintenance procedure steps 1, 2 and 3
and pull the stem (key 48) out of the lower casing assembly (key 1). Lightly lubricate the replacement stem O-ring (key 53) and install it on the valve stem.
8. Install the valve stem (key 48) into the lower casing assembly (key 1). Be careful not to cut the O-ring (key 53) when sliding the valve stem into the lower casing.
9. Reinstall the diaphragm (key 28) assembly using the reverse order of step 6.
10. Place the spring case (key 31) on the lower casing (key 1) with the vent (key 27) oriented downwards to prevent clogging or entrance or moisture. Install the machine screws (key 30) and tighten in a crisscross pattern using 12 to 18 inch-pounds /
1.4 to 2.0 N•m of torque.
11. When all maintenance is complete, refer to the Startup section to put the regulator back into operation and adjust the pressure setting. Tighten the locknut (key 35) and install the closing cap (key 29).
Type VSX-2 Maintenance
Parts numbers are referenced in Figure 7. The Type VSX-2 device (key 1) is designed to be removed as a unit from the Type 299HS body (key 17) and be replaced as a complete unit. The only replaceable parts in the Type VSX-2 module are the O-rings (keys 2 and 3) and the high and low pressure springs (keys 7 and 8). The high and low pressure springs may be adjusted or replaced without removing the slam-shut device from the Type 299HS body.
Optional P590 Series Filter
Keys are referenced in Figures 3 and 6. If clogging is suspected in the upstream regulator passages, disconnect the pilot supply tubing (key 21, Figure 6),
remove the lter assembly (key 72) and check for lter clogging. If necessary, to clean or replace lter parts, remove the following: lter body (key 1), machine
screw (key 4), spring washer (key 6), gasket
(key 7), washer (key 5) and lter element (key 2). Upon reassembly, place one at washer (key 5) between the lter element and lter head (key 3) and the other between the lter element and gasket.
Optional Type 67CF Pilot Supply Regulator
For complete installation, maintenance and parts list refer to the 67C Series Instruction Manual.
Parts Ordering
The type number, orice size, spring range and date of
manufacture are stamped on the nameplate. Provide this information along with the eleven-character part
number to your local Sales Ofce when ordering parts. If construction changes are made in the eld, be sure that the nameplate is also changed to reect the most
recent construction.
12
299H Series
40
43
42
38
28
32
34
36
35
33
88
29
37
41
44
39
L2
A
40
39
L2
29
T80391-6
TYPE 299H PILOT WITHOUT RELIEF VALVE
APPLY ANTI-SEIZE COMPOUND (L2) / ADHESIVE (A)
43
42
38
28
32
34
36
44
41
37
33
35
40
43
44
39
37
38
A
88
28
A
41
L2
32
42
33
29
34
35
36
T80391-6
TYPE 299HR PILOT WITH TOKEN RELIEF VALVE
Parts List
299H Series Regulator (Figures 4, 5 and 6)
Key Description Part Number
Parts Kit (Includes keys 8, 9, 13, 14, 15, 28, 49, 52, 53, 54, 60, 61 and 80) R299X000012
1 Lower Casing, Aluminum T80447T0012 2 Upper Casing, Aluminum T40577T0012 3 Closing Cap, Aluminum 1L928308012 4 Spring Seat, Steel T13831T0012 5 Adjustment Nut, Steel (2 required) 1A341224122 6 Closing Spring, Steel T13918T0012
7 Pressure Equalization Spring, Steel T13463T0012
8* Diaphragm, Nitrile (NBR) T20986T0012 9* O-ring, Nitrile (NBR) 1F914106992 10 Diaphragm Post, Steel T13814T0012 11 Pusher Post, Aluminum 1L143311992
12 Orice, Aluminum
1/4 x 3/8 inch / 6.4 x 9.5 mm T13833T0012 3/8 inch / 9.5 mm 1H979309022 1/2 inch / 13 mm 1H979409022 3/4 inch / 19 mm 1H979509022 7/8 inch / 22 mm (for Types 299H and 299HR only) T14098T0012 1 inch / 25 mm (for Types 299H and 299HR only) 1H979609022 1-3/16 inches / 30 mm (for Types 299H and 299HR only) 1H979709022 13* Disk, Nitrile (NBR) 1P7349000A2 14* O-ring, Nitrile (NBR) 1E216306992
* Recommended spare part
Figure 4. 299H Series Pilot Assemblies
Key Description Part Number
15* O-ring, Nitrile (NBR) T12587T0012 16 Valve Stem Assembly 1L1426000A2 17 Valve Body Cast Iron, For Types 299H and 299HR only 1-1/4 NPT T40578T0012 1-1/2 NPT 1J190419012 2 NPT 1H968919012 NPS 2 / DN 50 CL125 FF anged
7.5-inch / 90 mm face-to-face dimension T80445T0012
10-inch / 254 mm face-to-face dimension 2L425119012 Ductile Iron, For all 299H Series 1-1/2 NPT T40561T0012 2 NPT T40562T0012 NPS 2 / DN 50
CL125 FF anged T80424T0012 CL250 RF anged T80425T0012 PN 10/16 anged T80426T0012
Steel, For Types 299H and 299HR only 1-1/2 NPT 1J1904T0022 2 NPT 1H9689T0022 NPS 2 / DN 50
CL150 RF anged T80415T0012
18 Cap Screw, Steel (2 required) Types 299H and 299HR T14034T0012 Types 299HS and 299HSR T14082T0012 19 Elbow (3 required for Cast Iron or Steel bodies; 2 required for Ductile Iron Bodies) - - - - - - - - - - - 20 Connector
21 Pilot Supply Tubing, Without lter - - - - - - - - - - -
22 Loading Tubing - - - - - - - - - - ­23 Cap Screw, Steel (8 required) 1C379124052
(1)
- - - - - - - - - - -
13
299H Series
HEX NUTS
APPLY CONSTANT HAND PRESSURE
SPRING SEAT
UPPER
SPRING CASE
CLOSING SPRING
DIAPHRAGM POST
LOCKING DOWN THE SPRING SEAT TO
FACILITATE INSTALLING THE HEX NUTS
T80391-2
T80391-3
61
25
27
56 24 26
L1
EXTERNAL REGISTRATION
25
26
2724 59
APPLY MULTI-PURPOSE LUBRICANT (L1) / MULTI-PURPOSE POLYTETRAFLUOROETHYLENE (PTFE) THREAD SEALANT (S1)
14
S1
INTERNAL REGISTRATION
Figure 5. 299H Series Interior Assembly
L2 L1
299H Series
81 4 5 93 6 7
A
93
L1
L2
12 14
13 15
L1
8 80
16
3/4 NPT DOWNSTREAM CONTROL LINE
CONNECTION
11109
S2
T80391
27
25
24
T80391-4
DUAL REGISTRATION
APPLY MULTI-PURPOSE LUBRICANT (L1) / ANTI-SEIZE COMPOUND (L2) / THREAD LOCK SEALANT (S1) / ADHESIVE (A)
26
56
61
L1
T80391-7
L1
Figure 5. 299H Series Interior Assembly (continued)
45
25
57
56
48
53
52
L2
299H SERIES PILOT TRIM
L2
54
L1
70
50
L2
51
49
L1
15
299H Series
79
20762078
S1
TYPE 67CF PILOT
SUPPLY REGULATOR
T80391-1
S1
84
85
86
87
20
21
S1
19
18
17
68
69
2231
21
29
299H SERIES EXTERIOR VIEW
89
L2
3
63
62
19
S1
22
46
S1
20
S1
58
47
30
19
S1
31
78 20 72 20
S1
T80391-5 T80391-5
TUBING AND FITTINGS WITH
OPTIONAL TYPE P590 FILTER
APPLY ANTI-SEIZE COMPOUND (L2) / MULTI-PURPOSE PTFE THREAD SEALANT (S1).
16
79
TYPE 67CF PILOT
SUPPLY REGULATOR
TUBING AND FITTINGS WITH OPTIONAL TYPE 67CF PILOT SUPPLY REGULATOR
Figure 6. 299H Series Exterior Assembly
20762078
79
S1
299H Series
Parts List (continued)
299H Series Regulator (Figures 4, 5 and 6) (continued)
Key Description Part Number
24 Machine Screw, Steel (2 required) 1B420428982 25 Lever Pin, Stainless steel (2 required) 1H972935032 26 Lever, Steel T13813T0012 27 Vent Hood (Type Y602-12 Vent Assembly) 27A5516X012 28 Diaphragm Assembly, Nitrile (NBR) diaphragm and steel diaphragm head T14259T0012 29 Closing Cap, Plastic 24B1301X012 30 Machine Screw, Steel (8 required) T14069T0012 31 Spring Case, Aluminum T14097T0012 32 Control Spring See Table 2 33 Spring Seat, Steel T13917T0012 34 Bonnet, Steel T14135T0012 35 Locknut, Steel 1A352224122 36 Adjusting Screw, Steel T14133T0012 37 Hex Nut, Steel 1E985324142 38 Washer, Steel 1F230328992 39 Diaphragm Post, Stainless steel Types 299H and 299HS T13915T0012 Types 299HR and 299HSR T14033T0012 40 Pusher Post, Steel T13914T0012 41 Overtravel Spring, Stainless steel Types 299H and 299HS T14136T0012 Types 299HR and 299HSR T14031T0012 42 Machine Screw, Steel 1A954828992 43 Rivet, Flat head, Stainless steel T13916T0012 44 Retaining Ring, Steel 16A6977X012 45 Check Valve Assembly T14258T0012 46 Machine Screw, Steel (4 required) T13920T0012 47 Inlet Fitting, Aluminum T13824T0012 48 Stem Assembly, Aluminum 1H9666T0012 49* O-ring, Nitrile (NBR) T13939T0012
50 Pilot Orice, Aluminum T13825T0012
51 Inlet Screen, Stainless steel T13791T0012 52* Pilot Disk Assembly, Hydrogenated Nitrile (NBR) and Aluminum disk holder T13955T0012 53* O-ring, Nitrile (NBR) 1D682506992 54* O-ring, Nitrile (NBR) 13A2331X022 56 Screw, Steel (External Registration - 2 required or Dual Registration - 1 required) 1E175828982 57 Lever, Steel T14134T0012 58 Pipe Plug, Steel 1A7715T0012 59 Pipe Plug, Internal Registration only, Steel 3/4 NPT 1A7715T0012 1/4 NPT 1A767524662 61 O-ring, Nitrile (NBR) (External Registration - 2 required or Dual Registration - 1 required) 17A0960X012 62 Drive Screw, Steel (2 required) 1E501728982 63 Nameplate, Aluminum - - - - - - - - - - ­68* Wire Seal T14088T0012 69 Warning Tag, Aluminum - - - - - - - - - - ­70 Bleed Restriction, Steel
0.044 inch / 1.1 mm, Red (standard) 17A2029X012
0.071 inch / 1.8 mm, Green 17A2030X012
0.082 inch / 2.1 mm, Blue 17A7277X012 72 Filter Assembly, See P590 Series Type P593-1 AJ5004T0012 Type P594-1 AJ5004000A2 78 Pilot Supply Tubing, Long (for constructions with lter or pilot supply option) - - - - - - - - - - ­79 Pilot Supply Tubing, Short (for constructions with lter or pilot supply option) - - - - - - - - - - ­80 Pad, Nitrile (NBR) T13830T0012
* Recommended spare part
1. Cast iron or steel bodies without lter and pilot supply regulator require 1 connector; all other combinations of lter and/or pilot supply regulator require 3 connectors. Ductile iron bodies without lter and pilot supply regulator require 2 connectors; all other combinations of lter and/or pilot supply regulator require 4 connectors.
2. Ductile iron bodies only.
Delrin® is a mark owned by E.I. du Pont de Nemours and Co.
Key Description Part Number
81 Diaphragm Head, Steel (2 required) T13812T0012 82 Insert (for Types 299HS and 299HSR only, see Figure 7) Aluminum 83 O-ring (for Types 299HS and 299HSR only, see Figure 7) Nitrile (NBR) 84 Plate (for Types 299H and 299HR only), Steel 85 O-ring (for Types 299H and 299HR only), Nitrile (NBR) 86 O-ring (for Types 299H and 299HR only), Nitrile (NBR) 87 Set Screw (for Types 299H and 299HR only) (4 required) 88 Spring Seat, Types 299HR and 299HSR T14030T0012 89 Label, (not shown) Types 299H and 299HS T1215806032 Types 299HR and 299HSR T1215906032 92 Tee, Stainless steel - - - - - - - - - - ­93 Spring Seat Washer, Delrin 94 Plastic Plugs (not shown) T13543T0042
(2)
T13769T0012
(2)
T13772T0012
(2)
1C629828992
(2)
T14013T0012
(2)
T1072606562
®
(2)
T14039T0012
19B0553X012
Optional P590 Series Filter (Key 72, Figure 3)
Key Description Part Number
1 Filter Body Type P594-1, Brass 1E312414012 Type P593-1, Aluminum 1E3125X0022 2* Filter Element, Cellulose 1E312606992 3 Filter Head Type P594-1, Brass 1E312514012 Type P593-1, Aluminum 1E3125X0022 4 Machine Screw Type P594-1, Brass 1J500218992 Type P593-1, Aluminum 1J500209012 5 Washer (2 required) Type P594-1, Brass 1J500018992 Type P593-1, Aluminum 1J500010062 6 Spring Washer, Plated carbon steel 1H885128982 7* Gasket, Composition 1F826804022
Type VSX-2 Slam-Shut Device (Figure 7)
Key Description Part Number
1 Type VSX-2 Module FA196247X12 2* Upper O-ring, Nitrile (NBR) T13769T0012 3* Lower O-ring, Nitrile (NBR) T13772T0012 4 Set Screw (4 required), Stainless steel 1C629828992 6 Type Y602-12 Vent Assembly 27A5516X012 7 High pressure Control Spring, Zinc-plated steel 12 to 25 inches w.c. / 30 to 62 mbar, Black T14162T0012 20 to 52 inches w.c. / 50 to 129 mbar, Brown T14163T0012
1.4 to 3.9 psig / 97 to 269 mbar, Red T14164T0012
3.8 to 8.7 psig / 262 to 600 mbar, Orange T14165T0012
5.8 to 16 psig / 400 to 1103 mbar, Pink T14166T0012
11.6 to 23 psig / 800 to 1586 mbar, Green T14167T0012 8 Low pressure Control Spring, Zinc-plated steel 2 to 12 inches w.c. / 5 to 30 mbar, White T14168T0012 4 to 30 inches w.c. / 10 to 75 mbar, Blue T14169T0012
0.36 to 2.3 psig / 25 to 159 mbar, Unpainted T14170T0012
1.5 to 10.8 psig / 103 to 745 mbar, Olive T14171T0012 10 Machine Screw (for external control line), Steel 1H8162X0012 11* Gasket (for external control line), Nitrile (NBR) T14191T0012 12 Adjustment Tool (see Figure 8) FA142932X12 13 Pipe Plug (for internal registration), Steel, (not shown) 1A767524662
17
299H Series
3 2
VIEW A
1
7
6
8
4
17
82
83
10 11
VIEW A
T80423
NOTE: FOR KEYS 12, 13, 17, 82 AND 83, REFER TO 299H SERIES REGULATORS PARTS LIST.
Figure 7. Type VSX-2 Assembly (for Types 299HS and 299HSR)
18
12
13
USE THIS END FOR UNDERPRESSURE
TRIP ADJUSTMENT
TYPE VSX ADJUSTING TOOL
299H Series
USE THIS END FOR OVERPRESSURE
TRIP ADJUSTMENT
TYPE VSX TOOL BEING USED TO ADJUST A TYPE VSX-2
Figure 8. Type VSX Adjusting Tool
19
299H Series
Industrial Regulators
Emerson Process Management Regulator Technologies, Inc.
USA - Headquarters McKinney, Texas 75070 USA Tel: +1 800 558 5853 Outside U.S. +1 972 548 3574
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For further information visit www.emersonprocess.com/regulators
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guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specications of such
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