Failure to follow these instructions or
to properly install and maintain this
equipment could result in an explosion
and/or re causing property damage and
personal injury or death.
Fisher® regulators must be installed,
operated and maintained in accordance
with federal, state and local codes, rules
and regulations and Emerson Process
Management Regulator Technologies, Inc.
(Regulator Technologies) instructions.
If the regulator vents gas or a leak
develops in the system, service to the unit
may be required. Failure to correct trouble
could result in a hazardous condition.
Call a gas service person to service the
unit. Only a qualied person must install
or service the regulator.
Introduction
Scope of the Manual
This Instruction Manual provides installation, adjustment
and maintenance instructions and parts ordering
information for the 299H Series regulators. Complete
instructions and parts list for the 67C Series ltered pilot
supply regulator and other Fisher equipment are found
in separate instruction manuals.
Description
The 299H Series pressure reducing regulators provide
a broad capacity of controlled pressure ranges and
capacities in a wide variety of distribution, industrial
and commercial applications. A 299H Series regulator
has a pilot integrally mounted to the actuator casing.
The 299H Series regulators can handle inlet pressures
up to 175 psi / 12.1 bar depending on orice size.
W7513
Figure 1. 299H Series Pressure Reducing Regulator
The integral token relief on the Types 299HR and
299HSR regulators is located in the pilot and opens
to relieve minor overpressure.
The Type 299HS provides overpressure or overpressure
and underpressure protection by completely shutting off
the ow of gas to the downstream system. It comes with
a Type VSX-2 slam-shut device which can be congured
for Ovepressure Shutoff (OPSO) or Overpressure and
Underpressure Shutoff (OPSO/UPSO). The slam-shut
device’s actions are independent of the main valve and
of variations to the inlet pressure. The Type VSX-2
slam-shut device has internal or external registration.
External registration requires a downstream sensing line.
D102684X012
www.sherregulators.com
299H Series
Specications
Specications for 299H Series constructions are given below. Some specications for a given regulator as it
originally comes from the factory are stamped on a nameplate located on the actuator upper casing.
Available Constructions
Type 299H: Pilot-operated pressure reducing
Minimum and Maximum Trip Pressure Ranges
See Table 3
regulator with a pilot integrally mounted to the
actuator casing.
Type 299HR: A Type 299H with a token internal
relief valve to relieve minor overpressure caused
by thermal expansion.
Type 299HS: Same as the Type 299H with a
Type VSX-2 slam-shut valve which provides
overpressure or overpressure and
Type VSX-2 Sensing Line Connection
1/4 NPT
Pressure Control Accuracy (Fixed Factor)(PFM)
(3)
±1%
of absolute control pressure
Minimum Differential Pressure For Full Stroke
1.5 psid / 0.10 bar d
underpressure protection.
Type 299HSR: Same as the Type 299HS with an
internal token relief valve.
Body Size and End Connection Styles
See Table 1
Maximum Operating Inlet Pressure by Orice Size
1/4 x 3/8-inch / 6.4 x 9.5 mm .......... 175 psig / 12.1 bar
3/8 inch / 9.5 mm .......................... 175 psig / 12.1 bar
1/2 inch / 13 mm ........................... 175 psig / 12.1 bar
3/4 inch / 19 mm ........................... 150 psig / 10.3 bar
7/8 inch / 22 mm
1 inch / 25 mm
1-3/16 inches / 30 mm
(5)
........................... 125 psig / 8.6 bar
(5)
.................................100 psig / 6.9 bar
(5)
................... 80 psig / 5.5 bar
Maximum Casing and Emergency Outlet Pressure
66 psig / 4.5 bar
Outlet (Control) Pressure Ranges
(1)(2)
See Table 2
Maximum Set Pressure for Type 299HS
(1)
16 psig / 1.1 bar
Maximum Set Pressure for Slam-Shut Device
(1)
(1)
(1)
Control Line Connections
3/4 NPT
Temperature Capabilities
-20 to 150°F / -29 to 66°C
Approximate Weight
21 pounds / 10 kg
Pressure Registration
Internal, External or Dual Registration
See Figure 2
Fixed Restriction Sizes
0.044 inch / 1.1 mm, Red (standard gain)
0.071 inch / 1.8 mm, Green (low gain)
0.082 inch / 2.1 mm, Blue (lower gain)
Options
• Filter
(3)
: A P590 Series lter installed in the pilot
supply tubing between main body and pilot
• Filtered pilot supply regulator
supply regulator with integral 5 micron
Polyethylene lter
23 psig / 1.6 bar
1. The pressure/temperature limits in this Instruction Manual and any applicable standard or code limitation should not be exceeded.
2. For optimum performance, a pilot supply regulator may be installed in the pilot supply tubing between the main valve and pilot.
3. A pilot supply regulator or a P590 Series lter (only one may be used, not both) may be ordered with the Type 299H, but not both.
4. For inches w.c., use a pilot supply regulator if actual inlet pressure varies more than ±20 psi / ±1.4 bar and published accuracy is required.
5. This orice size is not available for Types 299HS and 299HSR.
(1)
(3)(4)
: A Type 67CF
BODY SIZE,
INCH / DN
1-1/4
1-1/2
2 / 50NPT and CL125 FF
1. This ange is available with a face-to-face dimension of 7.5 inches / 190 mm or 10 inches / 254 mm.
2
Cast Iron (For Types 299H and 299HR only)Ductile IronSteel (For Types 299H and 299HR only)
NPT
NPT
Table 1. Body Sizes and End Connection Styles
BODY MATERIAL AND END CONNECTION STYLE
- - - NPT
(1)
anged
NPT, CL125 FF and CL250 RF anged
and PN 10/16 anged
- - - NPT
NPT and CL150 RF anged
299H Series
Table 2. Outlet Pressure Ranges
TYPEPILOT CONTROL SPRING
OUTLET (CONTROL)
PRESSURE RANGE
299H
Inch w.c.mbarInchmmInchmm
(1)
3.5 to 6
(1)
5 to 9
(1)
7 to 20
(1)
16 to 40
1 to 3.25 psig
2.75 to 6 psig
5 to 16 psig
14 to 35 psig
30 to 60 psig
1. Use a pilot supply regulator if actual inlet pressure varies more than ±20 psi / ±1.4 bar and the published accuracy is required.
RANGE
69 mbar to 0.22 bar
0.19 to 0.41 bar
0.34 to 1.1 bar
0.97 to 2.4 bar
2.1 to 4.1 bar
SLAM-SHUT
REGISTRATION
9 to 15
12 to 22
17 to 50
40 to 99
(1)
(1)
(1)
(1)
FOR USE WITH MAIN VALVE
SPRING RANGE
Inch w.c.mbarInch w.c.mbarInchmmInchmm
3.5 to 69 to 15
5 to 912 to 22
3.5 to 69 to 15
7 to 2017 to 50
High
Pressure
Trip
Internal or
External
7 to 2017 to 50
16 to 4040 to 99
16 to 4040 to 99
2.75 to 6 psig0.19 to 0.41 bar
2.75 to 6 psig0.19 to 0.41 bar
5 to 16 psig0.35 to 1.1 bar
5 to 16 psig0.35 to 1.1 bar11.6 to 23 psig800 to 1586T14167T00123.1580.00.174.32
5 to 912 to 22
7 to 2017 to 50
7 to 2017 to 50
External
16 to 4040 to 99
1 to 3.25 psig69 mbar to 0.22 bar
2.75 to 6 psig0.19 to 0.41 bar
2.75 to 6 psig0.19 to 0.41 bar
5 to 16 psig0.35 to 1.1 bar
(1)
Low
Pressure
Trip
5 to 9
16 to 40
(1)
(1)
1 to 3.25 psig
Internal
2.75 to 6 psig
2.75 to 6 psig
5 to 16 psig
1. Low Pressure Trip cannot be used with this main valve spring range for an internally registered Type VSX-2 to provide underpressure shutoff under owing conditions. If protection
against loss of inlet pressure is the only required function for the Type VSX-2 then an internally registered Type VSX-2 may be used with the same minimum trip pressures as an
externally registered Type VSX-2.
2. 70% of regulator setpoint is the minimum allowable Low Pressure Trip setting for an internally registered Type VSX-2 used with this main valve spring range. If protection against
loss of inlet pressure is the only required function for the Type VSX-2 then an internally registered Type VSX-2 may be used with the same minimum trip pressures as an externally
registered Type VSX-2.
3. 75% of regulator setpoint is the minimum allowable Low Pressure Trip setting for an internally registered Type VSX-2 used with this main valve spring range. If protection against
loss of inlet pressure is the only required function for the Type VSX-2 then an internally registered Type VSX-2 may be used with the same minimum trip pressures as an externally
registered Type VSX-2.
Note: Other spring combinations are available, please contact your local Sales Ofce for additional information.
Figure 2. 299H Series Operational Schematics (continued)
Internal registration—Outlet pressure is registered
WARNING
!
through the throat (J) to the main diaphragm chamber
and then through a small port (G) to the top of the
Since a pilot-operated regulator is
constructed of both a pilot and a main
valve, do not exceed the maximum inlet
pressure shown on the nameplate.
Letter keys in this section refer to Figure 2 unless
otherwise noted. Fast response and accuracy are
made possible by the amplifying effect of the pilot
and by the two-path control system. The function of
the pilot is to sense change in the controlled pressure
and amplify it into a larger change in the loading
pilot diaphragm.
External registration—The throat (J) is blocked and a
downstream control line is connected to the pilot upper
diaphragm chamber or the actuator lower diaphragm
chamber. A small port (G) connects the two chambers.
Dual registration—The lower main diaphragm chamber
registers outlet pressure through the throat (J) and the
upper pilot diaphragm chamber registers downstream
pressure by using a downstream control line. The port (G)
between the chambers is blocked.
pressure. Any changes in outlet pressure act quickly
on both the actuator diaphragm and the loading pilot,
thus providing the precise pressure control that is
characteristic of a two-path control system.
Upstream or inlet pressure is utilized as the operating
medium, which is reduced through pilot operation to load
the main diaphragm chamber. Tubing connects the inlet
pressure to the pilot. Downstream or outlet pressure
registers underneath the main diaphragm (E) and on top
of pilot diaphragm (F). There are three different versions
of pressure registration for the 299H Series.
Type 299H
In operation, assume the outlet pressure is less than
the setting of the pilot control spring (A). The top side
of pilot diaphragm assembly (F) will have a lower
pressure than the setting of the control spring (A).
The control spring (A) forces the diaphragm assembly
upward, opening the pilot orice (C). Additional loading
pressure is supplied from the pilot orice to the top side
of the main diaphragm (E).
5
299H Series
This creates a higher pressure on the top side of the
main diaphragm (E) than on the bottom side, forcing
the diaphragm downward. This motion is transmitted
through a lever, which pulls the valve disk (K) open,
allowing inlet pressure to ow through the valve.
When the demand in the downstream system has been
satised, the outlet pressure increases. The increased
pressure is transmitted through the downstream control
line (for external or dual registration) or through the
port (G) (for internal registration) and acts on top of the
pilot diaphragm (F). This pressure exceeds the pilot
spring setting and forces the diaphragm down, closing
the orice (C). The loading pressure acting on the
main diaphragm (E) bleeds to the downstream system
through a bleed restriction (H).
With a decrease in loading pressure on top of the
main diaphragm (E), the main closing spring (B)
exerts an upward force on the diaphragm post which
is connected to the main diaphragm (E), pulling it
upward. This moves the main valve disk (K) toward its
seat, decreasing ow to the downstream system.
Type 299HR
During normal operation the Type 299HR performance
is identical to the Type 299H. If an overpressure
condition occurs, the pilot diaphragm head will
separate from the pilot diaphragm post and travel until
it contacts the pilot spring case. The movement of the
diaphragm head creates a path and a token or small
amount of gas will be released.
When the overpressure condition ceases, the pilot
diaphragm head will return to the diaphragm post and
the regulator will return to normal operation.
Type 299HS
The Type VSX-2 slam-shut device on the Type 299HS
regulator is a fast acting slam-shut valve which provides
overpressure or overpressure and underpressure
protection by completely shutting off the ow of gas to
the downstream system. The slam-shut module’s actions
are independent of the Type 299HS main regulator and
of the variations to the inlet pressure. The Type VSX-2
has internal or external registration. External registration
requires a downstream sensing line.
The slam-shut disk is held in the open position (reset
position) by a small ball holding the disk stem. If
the pressure below the diaphragm increases (or
decreases) reaching the Type VSX-2 setpoint,
the diaphragm will travel upwards (or downwards)
operating a lever which in turn releases the ball.
Once the ball is released, the spring force on the stem
will push the stem and disk to the closed position
against the seat shutting off all gas ow. The pilot
supply pressure is also shut off when the Type VSX-2
is closed. The manual reset has an internal bypass to
equalize the reset pressure on either side on the
slam-shut disk.
In order for the Underpressure Shutoff (UPSO) of
any slam shut to be triggered, the downstream pipe
pressure must drop below the UPSO setpoint. In the
case of a downstream line break, numerous factors
can prevent the downstream pipe pressure from
decreasing below the slam-shut UPSO setpoint. These
factors include the distance of pipe to the break, the
diameter of the pipe, size of the break and the number
of restrictions, such as valves, elbows and bends,
downstream of the regulator and/or slam-shut device.
Due to these factors additional protections should be
installed to stop ow in the event of a line break.
Overpressure Protection
Like most regulators, the Type 299H has outlet
pressure ratings lower than the inlet pressure ratings.
Complete downstream overpressure protection is
needed if the actual inlet pressure exceeds the outlet
pressure rating.
Overpressure protection for internal parts is built
into the main and pilot diaphragms by means of a
small spring on each post. The springs will allow
the diaphragm heads to move farther on the posts
avoiding damage to or bending of the valve trim.
Overpressuring any portion of a regulator or
associated equipment may cause leakage, parts
damage or personal injury due to bursting of
pressure-containing parts or explosion of accumulated
gas. Regulator operation within ratings does not
preclude the possibility of damage from external
sources or from debris in the pipeline. A regulator
should be inspected for damage periodically and after
any overpressure condition.
The pilot vent is provided with a 1/4 NPT tapped
connection in the spring case.
Installation
!
WARNING
Personal injury, equipment damage or
leakage due to escaping gas or bursting
of pressure-containing parts might result
6
299H Series
if this regulator is overpressured or is
installed where service conditions could
exceed the limits for which the regulator
was designed or where conditions exceed
any ratings of the adjacent piping or
piping connections. To avoid such injury
or damage, provide pressure-relieving
or pressure-limiting devices (as required
by the appropriate code, regulation or
standard) to prevent service conditions
from exceeding those limits.
A regulator may vent some gas to the
atmosphere in hazardous or ammable
gas service. Vented gas might accumulate
and cause personal injury, death or
property damage due to re or explosion.
Vent a regulator in hazardous gas service
to a remote, safe location away from air
intakes or any hazardous location. Protect
the vent line or stack opening against
condensation or clogging.
If the regulator is exposed to an
overpressure condition, it should be
inspected for any damage that may have
occurred. Operation below these limits
does not preclude the possibility of
damage from external sources or from
debris in the pipeline.
If the Type VSX-2 is exposed to an
overpressure condition, it should be
inspected for any damage that may have
occurred. Operation below these limits
does not preclude the possibility of
damage from external sources or from
debris in the pipeline.
In the case of a downstream line break,
numerous factors affect the capability
to evacuate gas from the pipeline.
These factors include the distance of
pipe to the break, the diameter of the
pipe, size of the break and the number
of restrictions, such as valves, elbows
and bends, downstream of the regulator
and/or slam-shut device. Due to these
factors additional protections should be
installed to stop ow in the event of a
line break.
Like most regulators, the 299H Series regulators have
an outlet pressure rating lower than its inlet pressure
rating. Complete downstream overpressure protection
is needed if the actual inlet pressure can exceed the
regulator outlet pressure rating or the pressure ratings
of any downstream equipment. Regulator operation
within ratings does not preclude the possibility of
damage from external sources or from debris in the
lines. A regulator should be inspected for damage
periodically and after any overpressure condition.
Clean out all pipelines before installation. Check for
damage which might have occurred during shipment.
Also, check for and remove any dirt or foreign material
which may have accumulated in the regulator body.
Apply pipe compound to the external pipe threads of
threaded bodies or use suitable line gaskets and good
bolting practices with a anged body. This regulator
may be installed in any position desired as long as the
ow through the body is in the direction indicated by the
arrow on the body. Install a three-valve bypass around
the regulator if continuous operation is necessary during
maintenance or inspection.
Although the standard orientation of the actuator and
pilot to the main valve body is as shown in Figure 1,
this orientation may be changed in 90° intervals by
rotating the actuator lower casing (key 1, Figure 6) and
the elbow tting (key 19) by 90° and then reinstalling
the cap screws.
To keep the pilot spring case from being plugged or the
spring case from collecting moisture, corrosive chemicals
or other foreign material, the vent must be pointed down
oriented to the lowest possible point on the spring case
or otherwise protected. Vent orientation may be changed
by rotating the pilot spring case with respect to the
pilot body.
To remotely vent the pilot, remove the screwed-in vent
assembly (key 27, Figure 5) from the pilot spring case
and install obstruction-free tubing or piping into the
1/4 NPT vent tapping. Provide protection on a remote
vent by installing a screened vent cap into the remote
end of the vent pipe.
An upstream pilot supply line is not required
because of the integral pilot supply tubing (key 21,
Figure 6). However, as long as the 1/4 NPT tapping
in the main valve body is plugged, this tubing may
be disconnected from the main valve (key 17) in
order to install a pilot supply line from a desired
remote location into the pilot.
If using a control line, attach the control line from the
pilot tap 2 to 3 feet / 0.61 to 0.91 meters downstream
of the regulator in a straight run of pipe. If impossible
to comply with this recommendation due to the pipe
arrangement, it may be better to make the control line
tap nearer the regulator outlet rather than downstream
of a block valve. Do not make the tap near any elbow,
swage or nipple which might cause turbulence. For
optimal performance, use as large of a control line
as practical.
7
299H Series
In many instances, it will be necessary to enlarge the
downstream piping to keep ow velocities within good
engineering practices. Expand the piping as close to
the regulator outlet as possible.
!
WARNING
Adjustment of the pilot control spring to
produce an outlet pressure higher than
the upper limit of the outlet pressure
range for that particular spring can cause
personal injury or equipment damage due
to bursting of pressure-containing parts
or the dangerous accumulation of gases
if the maximum actuator emergency
casing pressure is exceeded. If the
desired outlet pressure is not within the
range of the pilot control spring, install a
spring of the proper range according to
the Maintenance section.
Each regulator is factory-set for the pressure setting
specied on the order. If no setting was specied,
the outlet pressure is set midrange of the pilot control
spring. In all cases, check the control spring setting to
make sure it is correct for the application.
Registration Conversion
To convert the 299H Series regulators from one type of
registration to another, all that is required is adding or
removing screws and O-rings.
To change an internal registration regulator to an
external registration regulator with a downstream
control line, block the two ports in the throat with
screws and O-rings (J in Figure 2). Remove either the
3/4 NPT pipe plug in the pilot casing or the 3/4 NPT
pipe plug in the lower casing and add a downstream
control line.
To convert an external registration regulator to a dual
registration regulator, remove the two screws and
O-rings (J in Figure 2) from the throat and use a screw
and an O-ring to block the port (G in Figure 2) between
the lower diaphragm chamber and pilot diaphragm
chamber. Remove the 3/4 NPT pipe plug in the pilot
lower casing and add a downstream control line.
control line, block the body pitot tube with a screw
and gasket (keys 10 and 11, Figure 7). Remove the
pipe plug in the Type VSX-2 and add a downstream
control line.
Type VSX-2 Installation
Note
The Type VSX-2 slam-shut module
should be mounted so that the spring
case vent points towards the ground.
Keys are referenced in Figure 7. Place new O-rings
(keys 2 and 3) on the Type VSX-2 and slide the
module into the Type 299HS body (key 17). Secure
the Type VSX-2 to the Type 299HS body with the four
set screws (key 4). The Type VSX-2 device may be
oriented in any direction with respect to the sensor
line connection.
Startup
With proper installation completed and downstream
equipment properly adjusted, perform the following
procedure while monitoring the pressure with gauges.
1. Very slowly open the upstream block valve.
2. On a Type 299HS, the Type VSX-2 is shipped in
the tripped position and will need to be reset. If the
Type VSX-2 is a high trip only, it can be reset before
starting the regulator. If the Type VSX-2 is a high
and low trip, the regulator will need to be started
and the downstream system pressurized before the
Type VSX-2 can be reset. See the section for
Type VSX-2 reset.
3. Slowly open the hand valve (if used) in the
control line. The regulator will control downstream
pressure at the pilot control spring setting. See
the Adjustment section following these numbered
steps if changes in the setting are necessary
during the start-up procedure.
4. Slowly open the downstream block valve.
5. Slowly close the bypass valve, if used.
6. Check all connections for leaks.
Type VSX-2 Slam-Shut Device
To convert the Type VSX-2 from one type of
registration to another, all that is required is adding or
removing a screw and gasket.
To change an internal registration Type VSX-2 to an
external registration Type VSX-2 with downstream
8
Adjustment
Keys are referenced in Figure 4. The only adjustment
on a 299H Series regulator is the reduced pressure
setting of the pilot control spring (key 32). Remove
the closing cap (key 29) and turn the adjusting screw
299H Series
(key 36). Turning the adjusting screw clockwise into
the spring case increases the controlled or reduced
pressure setting. Turning the screw counterclockwise
decreases the reduced pressure setting. Always
tighten the locknut (key 35) and replace the closing
cap after making adjustments.
Type VSX-2 Reset
Note
The overpressure and underpressure
trip points can only be reset if the
Type 299HS outlet pressure is between
the overpressure and underpressure
trip points.
Use the following procedure to reset the Type VSX-2:
1. Unscrew the brass resetting knob to open the
equalizing bypass.
2. Pull out the knob until it stops. This resets the
tripping mechanism.
3. Push in and tighten the knob.
Type VSX-2 Trip Adjustment
Note
An adjustment tool is included with the
Type VSX-2 (see Figure 8). Use only
this tool to make adjustments to the
Type VSX-2. To make adjustments, the
overpressure trip spring (key 7, Figure 7)
is found under the outer adjusting screw
and the underpressure trip spring (key 8)
is found under the inner adjusting screw.
Use the following procedure to adjust the Underpressure
Trip Spring:
1. Use the Type VSX adjusting tool to
adjust the underpressure trip spring to its
minimum compression.
2. Backpressure the unit with the desired
underpressure trip pressure.
3. Increase the underpressure trip spring
compression (using the Type VSX adjusting tool)
until the Type VSX-2 trips.
Shutdown
Installation arrangements may vary, but in any installation
it is important to open and close valves slowly and the
outlet pressure be vented before venting inlet pressure to
prevent damage caused by reverse pressurization of the
regulator. Isolate the regulator from the system. Vent the
downstream pressure; then vent inlet pressure to release
any remaining pressure in the regulator.
Maintenance
Regulator parts are subject to normal wear and must
be inspected periodically and replaced as necessary.
The frequency of inspection and replacement depends
upon the severity of service conditions and upon
applicable codes and government regulations.
Due to the care Regulator Technologies takes in
meeting all manufacturing requirements (heat treating,
dimensional tolerances, etc.), use only replacement parts
manufactured or furnished by Regulator Technologies.
!
WARNING
Use the following procedure to adjust the Overpressure
Trip Spring:
1. Use the Type VSX adjusting tool to adjust
the overpressure trip spring to its maximum
compression (see Figure 8).
2. If present, adjust the underpressure spring
(using the Type VSX adjusting tool) to its
minimum compression.
3. Backpressure the unit with the desired
overpressure trip pressure.
4. Reduce the overpressure trip spring compression
until the Type VSX-2 trips.
Avoid personal injury or damage
to property from sudden release
of pressure or uncontrolled gas or
other process uid. Before starting
to disassemble, carefully release all
pressures according to the Shutdown
procedure. Use gauges to monitor inlet,
loading and outlet pressures while
releasing these pressures.
On reassembly of the regulator, it is recommended
that a good quality pipe thread sealant be applied to
pressure connections and ttings and a good quality
lubricant be applied to all O-rings. Also apply an anti-
seize compound to the adjusting screw threads and
other areas as needed.
9
299H Series
Note
The regulator body may remain in the
pipeline during maintenance procedures.
Main Actuator Diaphragm
Follow this procedure to change the actuator
diaphragm or to inspect, clean or replace any other
parts in the main actuator. Part key numbers are
referenced in Figures 5 and 6.
1. Cut the wire seal (key 68) (being careful not to
lose the warning tag) and remove the closing cap
(key 3). Inspect the O-ring (key 9) and replace
if necessary.
2. Carefully loosen and remove the double nuts
(key 5) on the actuator diaphragm post (key 10).
When removing the adjusting nuts, do not twist
or unscrew the diaphragm post, as this action will
loosen the joint between the diaphragm post and
the pusher post (keys 10 and 11).
3. Remove the spring seat (key 4) and closing spring
(key 6).
4. Remove the eight hex head cap screws (key 23)
and lift off the upper casing (key 2).
5. Remove the diaphragm assembly (key 8) by
tipping it so that the lever (key 26) slips out of the
pusher post (key 11).
6. Separate the diaphragm assembly by unscrewing
the diaphragm post (key 10) from the pusher
post (key 11) and remove the diaphragm post,
pressure equalization spring (key 7), diaphragm
head (key 81), diaphragm (key 8), the second
diaphragm head (key 81) and diaphragm pad
(key 80). Inspect the diaphragm parts for damage
and replace if necessary.
7. Inspect the lever (key 26) and replace if necessary.
To replace the valve stem (key 16), also perform
Main Body Valve Disk and Orice maintenance
procedure steps 1, 2 and 3, remove disk (key 13)
and pull the stem out of the lower casing assembly
(key 1). Lightly lubricate the replacement stem
O-ring (key 14) and install it on the valve stem.
Reinstall the valve stem into the lower casing
assembly. Reinstall the body (key 17) or continue
with the reassembly of the diaphragm.
Note
8. Loosely reassemble the diaphragm and diaphragm
post parts so that the bolt holes in the diaphragm
align with the corresponding holes in the lower
casing (key 1) when the lever (key 26) is tted
properly into the pusher post. When this orientation
is made, tighten the diaphragm post into the pusher
post (keys 10 and 11).
9. Reinstall the diaphragm assembly using the
reverse order of step 5.
10. Install the upper casing (key 2) and secure it to the
lower casing (key 1) with the eight hex head screws
(key 23). Tighten the hex head screws evenly using
a crisscross pattern to avoid placing an uneven
strain on the regulator. Tighten the screws to a nal
bolt torque of 10 to 13 foot-pounds / 13 to 17 N•m
to avoid crushing the diaphragm.
CAUTION
In step 11, the spring seat (key 4) is
under spring pressure. Use constant
hand pressure to hold the spring down
when installing the hex nuts (key 5), see
Figure 5.
11. Install the closing spring (key 6) and the spring seat
(key 4). Push and hold down on the spring seat,
cocking it to one side until the seat catches onto the
threads of the diaphragm post (key 10). Then, pull
up on the diaphragm post allowing access to the
post threads so that the two adjusting hex nuts
(key 5) can be installed. Install the adjusting hex
nuts as shown in Figure 5. The closing spring must
be adjusted down to a depth of 1/2-inch / 13 mm
from the top of the upper case opening to the top
of the spring seat. When tightening the two hex
nuts, use care not to rotate the diaphragm post,
which may damage the post.
12. Lightly lubricate the O-ring (key 9) on the closing
cap and reinstall the closing cap (key 3).
!
WARNING
The wire seal and warning tag (keys 68
and 69) contain important safety
information, make sure they are attached
when maintenance is completed.
When assembling the diaphragm assembly
(keys 8, 80 and 81), lubricate the actuator
diaphragm post (key 10) threads.
10
13. Install the wire seal and warning tag (keys 68
and 69).
299H Series
Main Body Valve Disk and Orice
Follow this procedure to inspect, clean or replace
the main body valve disk or to inspect or replace the
orice. Part key numbers are referenced in Figures 5
and 6.
Note
The regulator body may remain in the
pipeline during maintenance procedures.
1. Disconnect the pilot supply tubing (key 21) from
the main body (key 17).
2. Remove the two hex head cap screws (key 18)
which hold the lower casing (key 1) to the body.
Separate the lower casing from the body. Inspect
the body O-ring (key 15) and replace if worn
or damaged.
3. Examine the valve disk (key 13) and orice (key 12)
for nicks, cuts and other damage. Unscrew the disk
holder assembly from the valve stem assembly
(key 16) and replace it with a new part if necessary.
For the Type 299HS, also examine the insert and
O-ring (keys 82 and 83, Figure 7) for any damage.
Replace if needed.
If the orice is being replaced with a new or
differently sized orice, change the nameplate
(key 63) to state the new size and maximum
inlet pressure. Lubricate the threads and at
face of the orice with a good grade of anti-seize
lubricant. Install the orice using 100 to
120 foot-pounds / 136 to 163 N•m of torque.
4. After replacing all damaged parts, slide the entire
assembly into the valve body (key 17) and secure
with the two hex head cap screws (key 18).
5. Connect the pilot supply tubing (key 21), then refer
to the Startup section for putting the regulator
into operation.
Integral Pilot Valve Disk and Orice
6
7
A7008
KEY 72 - OPTIONAL P590 SERIES FILTER
Figure 3. Optional P590 Series Filter
525
143
4. If the seating edge of the orice (key 50) is nicked
or rough, use a thin-walled socket to remove the
orice from the inlet tting (key 47). Install a new
orice and a lightly lubricated O-ring (key 49) when
reassembling the regulator.
5. Inspect the check valve assembly (key 45) and
the bleed restriction (key 70) for damage and
replace if necessary.
6. The Type 299H has a wire inlet screen (key 51)
in the pilot supply inlet tting (key 47). If clogging
is suspected in the pilot supply, remove the elbow
tting (key 19) and clean the wire screen.
7. Lightly lubricate the O-ring (key 54) on the inlet
tting (key 47) and reinstall using the four machine
screws (key 46). Torque the machine screws to
30 to 40 inch-pounds / 3.4 to 4.5 N•m. Then install
and tighten the pilot supply tubing.
Follow this procedure to inspect, clean or replace the
integral pilot valve disk or orice. Part key numbers are
referenced in Figures 5 and 6.
1. Remove or loosen the pilot supply tubing (key 21).
2. Remove the inlet tting (key 47) and the four
machine screws (key 46).
3. Examine the valve disk (key 52) for nicks, cuts and
other damage. Unscrew the disk holder assembly
from the valve stem (key 48) and replace
if necessary.
Integral Pilot Control Spring and Diaphragm
Follow this procedure to change the pilot control spring
or to inspect, clean or replace the diaphragm. Part key
numbers are referenced in Figures 4, 5 and 6.
1. Remove the pilot closing cap (key 29) and
loosen the hex lock nut (key 35). Turn the
adjusting screw (key 36) counterclockwise to
ease spring compression.
2. Unscrew the bonnet (key 34).
11
299H Series
3. Remove the bonnet (key 34), spring seat (key 33)
and control spring (key 32).
4. If only replacing the control spring (key 32),
sparingly apply lubricant to the control spring seat
(key 33) and reassemble in the reverse order.
Note
When replacing the control spring with
a different spring range, be sure to
delete the spring range appearing on the
nameplate and indicate the new range.
5. Remove the machine screws (key 30) and spring
case (key 31) from the lower casing (key 1).
6. Remove the diaphragm assembly (key 28) by tilting
them so that the pusher post (key 40) slips off the
lever (key 57). To separate the diaphragm from the
attached parts, unscrew the hex nut (key 37) and
separate the parts: washer (key 38), diaphragm
post (key 39), pusher post (key 40), overtravel
spring (key 41), machine screw (key 42), spring
seat (key 88) (Types 299HR and 299HSR), rivet
(key 43) and retaining ring (key 44).
7. To replace the lever assembly (key 57), remove the
lever pin (key 25). To replace the valve stem
(key 48), also perform Integral Pilot Valve Disk and
Orice maintenance procedure steps 1, 2 and 3
and pull the stem (key 48) out of the lower casing
assembly (key 1). Lightly lubricate the replacement
stem O-ring (key 53) and install it on the valve stem.
8. Install the valve stem (key 48) into the lower
casing assembly (key 1). Be careful not to cut the
O-ring (key 53) when sliding the valve stem into
the lower casing.
9. Reinstall the diaphragm (key 28) assembly using
the reverse order of step 6.
10. Place the spring case (key 31) on the lower casing
(key 1) with the vent (key 27) oriented downwards
to prevent clogging or entrance or moisture. Install
the machine screws (key 30) and tighten in a
crisscross pattern using 12 to 18 inch-pounds /
1.4 to 2.0 N•m of torque.
11. When all maintenance is complete, refer to the
Startup section to put the regulator back into
operation and adjust the pressure setting. Tighten
the locknut (key 35) and install the closing cap
(key 29).
Type VSX-2 Maintenance
Parts numbers are referenced in Figure 7. The
Type VSX-2 device (key 1) is designed to be
removed as a unit from the Type 299HS body
(key 17) and be replaced as a complete unit. The
only replaceable parts in the Type VSX-2 module
are the O-rings (keys 2 and 3) and the high and
low pressure springs (keys 7 and 8). The high and
low pressure springs may be adjusted or replaced
without removing the slam-shut device from the
Type 299HS body.
Optional P590 Series Filter
Keys are referenced in Figures 3 and 6. If clogging
is suspected in the upstream regulator passages,
disconnect the pilot supply tubing (key 21, Figure 6),
remove the lter assembly (key 72) and check for lter
clogging. If necessary, to clean or replace lter parts,
remove the following: lter body (key 1), machine
screw (key 4), spring washer (key 6), gasket
(key 7), washer (key 5) and lter element (key 2).
Upon reassembly, place one at washer (key 5)
between the lter element and lter head (key 3) and
the other between the lter element and gasket.
Optional Type 67CF Pilot Supply
Regulator
For complete installation, maintenance and parts list
refer to the 67C Series Instruction Manual.
Parts Ordering
The type number, orice size, spring range and date of
manufacture are stamped on the nameplate. Provide
this information along with the eleven-character part
number to your local Sales Ofce when ordering parts.
If construction changes are made in the eld, be sure
that the nameplate is also changed to reect the most
recent construction.
12
299H Series
40
43
42
38
28
32
34
36
35
33
88
29
37
41
44
39
L2
A
40
39
L2
29
T80391-6
TYPE 299H PILOT WITHOUT RELIEF VALVE
APPLY ANTI-SEIZE COMPOUND (L2) / ADHESIVE (A)
43
42
38
28
32
34
36
44
41
37
33
35
40
43
44
39
37
38
A
88
28
A
41
L2
32
42
33
29
34
35
36
T80391-6
TYPE 299HR PILOT WITH TOKEN RELIEF VALVE
Parts List
299H Series Regulator (Figures 4, 5 and 6)
Key Description Part Number
Parts Kit (Includes keys 8, 9, 13, 14, 15, 28,
49, 52, 53, 54, 60, 61 and 80) R299X000012
8* Diaphragm, Nitrile (NBR) T20986T0012
9* O-ring, Nitrile (NBR) 1F914106992
10 Diaphragm Post, Steel T13814T0012
11 Pusher Post, Aluminum 1L143311992
12 Orice, Aluminum
1/4 x 3/8 inch / 6.4 x 9.5 mm T13833T0012
3/8 inch / 9.5 mm 1H979309022
1/2 inch / 13 mm 1H979409022
3/4 inch / 19 mm 1H979509022
7/8 inch / 22 mm
(for Types 299H and 299HR only) T14098T0012
1 inch / 25 mm
(for Types 299H and 299HR only) 1H979609022
1-3/16 inches / 30 mm
(for Types 299H and 299HR only) 1H979709022
13* Disk, Nitrile (NBR) 1P7349000A2
14* O-ring, Nitrile (NBR) 1E216306992
* Recommended spare part
Figure 4. 299H Series Pilot Assemblies
Key Description Part Number
15* O-ring, Nitrile (NBR) T12587T0012
16 Valve Stem Assembly 1L1426000A2
17 Valve Body
Cast Iron, For Types 299H and 299HR only
1-1/4 NPT T40578T0012
1-1/2 NPT 1J190419012
2 NPT 1H968919012
NPS 2 / DN 50
CL125 FF anged
7.5-inch / 90 mm face-to-face dimension T80445T0012
10-inch / 254 mm face-to-face dimension 2L425119012
Ductile Iron, For all 299H Series
1-1/2 NPT T40561T0012
2 NPT T40562T0012
NPS 2 / DN 50
0.082 inch / 2.1 mm, Blue 17A7277X012
72 Filter Assembly, See P590 Series
Type P593-1 AJ5004T0012
Type P594-1 AJ5004000A2
78 Pilot Supply Tubing, Long (for constructions with
lter or pilot supply option) - - - - - - - - - - 79 Pilot Supply Tubing, Short (for constructions with
lter or pilot supply option) - - - - - - - - - - 80 Pad, Nitrile (NBR) T13830T0012
* Recommended spare part
1. Cast iron or steel bodies without lter and pilot supply regulator require 1 connector; all other combinations of lter and/or pilot supply regulator require 3 connectors. Ductile iron
bodies without lter and pilot supply regulator require 2 connectors; all other combinations of lter and/or pilot supply regulator require 4 connectors.
2. Ductile iron bodies only.
Delrin® is a mark owned by E.I. du Pont de Nemours and Co.
Key Description Part Number
81 Diaphragm Head, Steel (2 required) T13812T0012
82 Insert (for Types 299HS and 299HSR only,
see Figure 7) Aluminum
83 O-ring (for Types 299HS and 299HSR only,
see Figure 7) Nitrile (NBR)
84 Plate (for Types 299H and 299HR only), Steel
85 O-ring (for Types 299H and 299HR only),
Nitrile (NBR)
86 O-ring (for Types 299H and 299HR only),
Nitrile (NBR)
87 Set Screw (for Types 299H and 299HR only)
(4 required)
88 Spring Seat, Types 299HR and 299HSR T14030T0012
89 Label, (not shown)
Types 299H and 299HS T1215806032
Types 299HR and 299HSR T1215906032
92 Tee, Stainless steel - - - - - - - - - - 93 Spring Seat Washer, Delrin
94 Plastic Plugs (not shown) T13543T0042
(2)
T13769T0012
(2)
T13772T0012
(2)
1C629828992
(2)
T14013T0012
(2)
T1072606562
®
(2)
T14039T0012
19B0553X012
Optional P590 Series Filter
(Key 72, Figure 3)
Key Description Part Number
1 Filter Body
Type P594-1, Brass 1E312414012
Type P593-1, Aluminum 1E3125X0022
2* Filter Element, Cellulose 1E312606992
3 Filter Head
Type P594-1, Brass 1E312514012
Type P593-1, Aluminum 1E3125X0022
4 Machine Screw
Type P594-1, Brass 1J500218992
Type P593-1, Aluminum 1J500209012
5 Washer (2 required)
Type P594-1, Brass 1J500018992
Type P593-1, Aluminum 1J500010062
6 Spring Washer, Plated carbon steel 1H885128982
7* Gasket, Composition 1F826804022
Type VSX-2 Slam-Shut Device (Figure 7)
Key Description Part Number
1 Type VSX-2 Module FA196247X12
2* Upper O-ring, Nitrile (NBR) T13769T0012
3* Lower O-ring, Nitrile (NBR) T13772T0012
4 Set Screw (4 required), Stainless steel 1C629828992
6 Type Y602-12 Vent Assembly 27A5516X012
7 High pressure Control Spring, Zinc-plated steel
12 to 25 inches w.c. / 30 to 62 mbar, Black T14162T0012
20 to 52 inches w.c. / 50 to 129 mbar, Brown T14163T0012
1.4 to 3.9 psig / 97 to 269 mbar, Red T14164T0012
3.8 to 8.7 psig / 262 to 600 mbar, Orange T14165T0012
5.8 to 16 psig / 400 to 1103 mbar, Pink T14166T0012
11.6 to 23 psig / 800 to 1586 mbar, Green T14167T0012
8 Low pressure Control Spring, Zinc-plated steel
2 to 12 inches w.c. / 5 to 30 mbar, White T14168T0012
4 to 30 inches w.c. / 10 to 75 mbar, Blue T14169T0012
0.36 to 2.3 psig / 25 to 159 mbar, Unpainted T14170T0012
1.5 to 10.8 psig / 103 to 745 mbar, Olive T14171T0012
10 Machine Screw (for external control line), Steel 1H8162X0012
11* Gasket (for external control line), Nitrile (NBR) T14191T0012
12 Adjustment Tool (see Figure 8) FA142932X12
13 Pipe Plug (for internal registration),
Steel, (not shown) 1A767524662
17
299H Series
32
VIEW A
1
7
6
8
4
17
82
83
10 11
VIEW A
T80423
NOTE: FOR KEYS 12, 13, 17, 82 AND 83, REFER TO 299H SERIES REGULATORS PARTS LIST.
Figure 7. Type VSX-2 Assembly (for Types 299HS and 299HSR)
18
12
13
USE THIS END FOR UNDERPRESSURE
TRIP ADJUSTMENT
TYPE VSX ADJUSTING TOOL
299H Series
USE THIS END FOR OVERPRESSURE
TRIP ADJUSTMENT
TYPE VSX TOOL BEING USED TO ADJUST A TYPE VSX-2
Figure 8. Type VSX Adjusting Tool
19
299H Series
Industrial Regulators
Emerson Process Management
Regulator Technologies, Inc.
USA - Headquarters
McKinney, Texas 75070 USA
Tel: +1 800 558 5853
Outside U.S. +1 972 548 3574
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Tel: +011 971 4811 8100
For further information visit www.emersonprocess.com/regulators
The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls International LLC,
a business of Emerson Process Management.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or
guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specications of such
products at any time without notice.
Emerson Process Management Regulator Technologies, Inc. does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and
maintenance of any Emerson Process Management Regulator Technologies, Inc. product remains solely with the purchaser.
Natural Gas Technologies
Emerson Process Management
Regulator Technologies, Inc.
USA - Headquarters
McKinney, Texas 75070 USA
Tel: +1 800 558 5853
Outside U.S. +1 972 548 3574
Asia-Pacic
Singapore 128461, Singapore
Tel: +65 6770 8337
Europe
Bologna 40013, Italy
Tel: +39 051 419 0611
Chartres 28008, France
Tel: +33 2 37 33 47 00
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Tel: +011 971 4811 8100
TESCOM
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Tescom Corporation
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+1 800 447 1250
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