Type 310A-32A Pressure Reducing Regulator and
Type 310A-32A-32A Working Monitor Regulator
Introduction
The Type 310A pilot-operated high-pressure regulator
(Figure 1) is used where high capacity and accurate
control are essential. This regulator includes one
Type 32A pilot assembly mounted on the main valve
for pressure reducing or wide-open monitoring
applications, or two Type 32A pilots mounted on the
main valve for working monitor applications.
Features
• Accurate Control—Molded pilot diaphragms
provide a narrow proportional band and
registration of outlet pressure on the main
diaphragm allows excellent control sensitivity.
• Tight Shutoff—Throttling-sleeve design with
Polytetrauoroethylene (PTFE) seat in the body
ensures positive shutoff.
• High Capacity—Straight-through ow passage
allows exceptionally high capacities and
stable operation.
• Reduced Relief Requirements—Optional restricted
trim helps reduce relief valve size requirements; the
regulator is easily converted to full capacity by
changing the trim, if ow conditions increase.
• Fast Speed of Response—Designed to meet
stringent speed of response requirements for
turbine startup and fuel gas applications.
W6278
Figure 1. Type 310A Regulator with Type 32A Pilot
• Minimum Installation Space Required—Since
main valve design incorporates actuator spring,
less installation space is needed for the Type 310A
than for other regulators of comparable capacity.
www.emersonprocess.com/regulators
D102066X012
Bulletin 71.2:310A
Specications
Available Congurations
Type 310A-32A: Type 310A main valve with one Type 32A pilot for standard pressure-reducing and
wide-open monitoring applications
Type 310A-32A-32A: Type 310A main valve with two Type 32A pilots for working monitor applications
Body Sizes and End Connection Styles
1-inch body with NPT ends; and 1, 2, 3, 4, or
4 x 6-inch (DN 25, 50, 80, 100, and
100 x 150) body with CL300 RF or
To Avoid Internal Part Damage: 800 psig (55,2 bar)
Exceeding this pressure may result in gas venting
from pilot spring case.
Emergency (Casing): 1500 psig (103 bar) or maximum inlet pressure whichever is lower.
Outlet Pressure Ranges and Proportional Bands
See Table 1
Maximum Travel
See Table 3
Minimum Differential Pressure
(1)
15 psig (1,0 bar)
Flow Coefcients
See Tables 4, 5, and 6
IEC Sizing Coefcients
See Table 7
Flow Capacities
See Tables 8, 9, 10, 11, and 12
Maximum Temperature Capabilities
(1)
Nitrile (NBR) with Wiper Ring:
-20° to 150°F (-29° to 66°C)
Fluorocarbon (FKM) with Wiper Ring:0° to 150°F (-18° to 66°C)
Fluorocarbon (FKM) without Wiper Ring:0° to 300°F (-18° to 149°C)
External Pilot Supply Connection
1/4-inch NPT
Pilot Vent Connection
1/4-inch NPT
Pressure Connections
See Figure 9
Options
• Main valve body without pilot for on-off service
• Remote-mounted pilot
• Electrically controlled pilot using Type 662 Kixcel™
• Travel indicator
• Pressure loaded pilot
• Type 252 pilot supply filter
• Backpressure protection system
• Restricted Trim (30%, 50%, or 70%)
• NACE construction
• Inlet tap
Approximate Weights
1-inch (DN 25): 45 pounds (20 kg)
2-inch (DN 50): 90 pounds (41 kg)
3-inch (DN 80): 145 pounds (66 kg)
4-inch (DN 100): 190 pounds (86 kg)
4 x 6-inch (DN 100 x 150): 235 pounds (107 kg)
Pilot Spring Case, Diaphragm Spacer, Pilot Body, and Spring Case Cap: Cast steel
Adjusting Screw and Diaphragm Plate: Plated steel Diaphragm: Nitrile (NBR) (standard) or
Fluorocarbon (FKM)
Orifice Assembly and Yoke: Stainless steel Valve Disk Assembly: Stainless steel/Nitrile (NBR) (standard) or Stainless steel/Fluorocarbon (FKM) Bleed Valve and Orifice: Stainless steel
Piston and Piston Seat Assembly: Stainless steel
and Nylon (PA)
Pilot Main Spring: Plated steel
1. The pressure/temperature limits in this bulletin or any applicable standard limitation should not be exceeded.
2
BLEED VALVE
FIXED
RESTRICTION
BOTTOM
DIAPHRAGM
PILOT DIAPHRAGM PLATE
AND YOKE ASSEMBLY
RELAY SEAT
TOP DIAPHRAGM
MAIN VALVE DIAPHRAGM
THROTTLING SLEEVE
Bulletin 71.2:310A
PILOT CONTROL
SPRING
E0696
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
LOADING PRESSURE
PILOT SUPPLY PRESSURE
Figure 2. Type 310A-32A Regulator Operational Schematic
MAIN VALVE SPRING
Principle of Operation
Single-Pilot Regulator (Figure 2)
The regulator inlet pressure enters the pilot through
the external pilot supply line and is utilized as the
supply pressure for the pilot. The setting of the
pilot control spring determines the reduced outlet
(downstream) pressure.
In operation, assume the outlet pressure is less than
the setting of the pilot control spring. Pilot control
spring force then overcomes the force resulting from
outlet pressure acting on the bottom diaphragm.
The spring pushes the diaphragm plate and yoke
assembly away from the relay seat, opening it and
supplying additional loading pressure to the main
valve diaphragm. When this additional loading
pressure exceeds the force resulting from outlet
pressure acting on the main valve diaphragm plus
STATIONARY
VALVE PLUG
the force of the main valve spring, the diaphragm is
pushed away from the stationary valve plug. The
throttling sleeve opens wider, and the required gas is
supplied to the downstream system.
When gas demand in the downstream system has
been satisfied, the outlet pressure tends to increase.
The increased outlet pressure acting on the bottom
diaphragm of the diaphragm plate and yoke assembly
results in a force that overcomes the pilot spring
setting and forces the assembly toward the relay
seat, closing it. The loading pressure acting on the
main valve diaphragm bleeds to the downstream
system through the fixed restriction in the diaphragm
plate and yoke assembly. When rapid main valve
closure is required by unusual control conditions,
the bleed valve opens for increased bleed rate. The
force of increased outlet pressure acting on the main
valve diaphragm plus the main valve spring force
overcomes the force of decreased loading pressure
acting on the main valve diaphragm and moves the
3
Bulletin 71.2:310A
E0694
Figure 3. Typical Wide-Open Monitor Figure 4. Typical Working Monitor
throttling sleeve toward the stationary valve plug to
decrease the gas ow to the downstream system.
The top diaphragm in the pilot acts as a sealing
member for the loading chamber and as a balancing
member to the bottom diaphragm. The two
diaphragms are connected by a yoke. Pressure
change to the center chamber has little effect on the
positioning of the valve disk.
Monitor Systems
Wide-Open Monitors (Figure 3)
Monitoring regulators serve as overpressure protection
devices to limit system pressure in the event of failure
of working regulators feeding the system. The control
line of a wide-open monitoring regulator may be
connected downstream of the working regulator, so
that during normal operation the wide-open monitoring
regulator is standing wide open with the pressure
reduction being taken across the working regulator.
Only in case of working regulator failure does the
wide-open monitoring regulator operate.
E0695
of the Type 32A monitoring pilot. A plug in both the
working and monitoring pilots makes the internal
bleed nonfunctional. A restriction placed in the
external tubing between the diaphragm loading
pressure and the intermediate pressure acts as a
downstream bleed.
If the second-stage working regulator fails to open,
the distribution pressure increases to the setting of
the Type 32A monitoring pilot (slightly higher than
the original distribution pressure) and is controlled
at that level by the Type 310A-32A-32A. Thus,
downstream equipment is protected against a major
overpressure condition without disrupting service or
venting gas to atmosphere.
In the working pilot, the inlet pressure is reduced
to a pre-determined pilot supply pressure, which is
further reduced to loading pressure for the Type 310A
diaphragm. The loading pressure is piped through
the portion of the monitoring pilot blocked open by the
spacer and, as long as distribution pressure is below
the setting of the monitoring pilot, passes through the
relay orifice of the monitoring pilot to the diaphragm
case of the Type 310A body.
Working Monitors (Figures 4 and 5)
The Type 310A-32A-32A working monitor regulator
differs from wide-open monitors in that it has working
monitor capability. This means that it normally
reduces pressure and throttles while the second-stage
regulator is in operation. Should the second-stage
working regulator fail open, the Type 310A-32A-32A
will take over the entire pressure reduction function.
The working monitor pilots are adaptations of two
Type 32A pilots with special internal parts, due to
the pressure conditions in this piloting system. A
spacer blocks open the differential regulator portion
4
Distribution pressure is piped back to the monitoring
pilot. As long as the distribution pressure is less than
the monitoring pilot setting, the working pilot controls
the Type 310A to maintain intermediate pressure. If
the distribution pressure increases to the monitoring
pilot setting, the monitoring pilot relay orifice starts
to throttle the loading pressure to the Type 310A
diaphragm. This allows the Type 310A main spring
to move the throttling sleeve closer to the seat and
control distribution pressure at the monitoring pilot set
point. Therefore, failure of the second-stage working
regulator is controlled with only a slight increase in
distribution pressure, with the Type 310A-32A-32A
accomplishing the entire pressure reduction function.
PLUG
SPACER
Bulletin 71.2:310A
WORKING PILOT
RESTRICTION
E0693
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
LOADING PRESSURE
INTERMEDIATE PRESSURE
PILOT SUPPLY PRESSURE
PLUG
MONITORING PILOT
Figure 5. Type 310A-32A-32A Working Monitor Regulator Operational Schematic
Table 1. Outlet Pressure Ranges
OUTLET PRESSURE RANGE, PSIG (bar)PROPORTIONAL BAND, PSIG (bar)SPRING COLORSPRING PART NUMBER
10 to 20 (0,69 to 1,4)0.5 (0,03)Silver1D809627022
10 to 100 (0,69 to 6,9)2 (0,14)Yellow1E392527022
100 to 250 (6,9 to 17,2)5 (0,34)Blue1D387227022
250 to 600 (17,2 to 41,4)12 (0,83)Red1D465127142
400 to 700 (27,6 to 48,3)
(1)
20 (1,4)Green13A5543X012
1. Available with Nitrile (NBR) pilot diaphragm only.
Table 2. Recommended Minimum Differential Between Monitoring Pilot Setting and Distribution Pressure
OUTLET PRESSURE RANGE, PSIG (bar)SPRING COLOR
10 to 20 (0,69 to 1,4)Silver1D8096270223.0 (0,21) over normal distribution pressure
10 to 100 (0,69 to 6,9)Yellow1E3925270225.0 (0,34) over normal distribution pressure
100 to 250 (6,9 to 17,2)Blue1D38722702210 (0,69) over normal distribution pressure
250 to 600 (17,2 to 41,4)Red1D46512714215 (1,0) over normal distribution pressure
400 to 700 (27,6 to 48,3)Green13A5543X01220 (1,4) over normal distribution pressure
SPRING
PART NUMBER
MINIMUM PRESSURE AT WHICH
MONITORING PILOT CAN BE SET, PSIG (bar)
5
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