Emerson 310A Data Sheet

Bulletin 71.2:310A
January 2009
Type 310A-32A Pressure Reducing Regulator and Type 310A-32A-32A Working Monitor Regulator
Introduction
The Type 310A pilot-operated high-pressure regulator (Figure 1) is used where high capacity and accurate control are essential. This regulator includes one Type 32A pilot assembly mounted on the main valve for pressure reducing or wide-open monitoring applications, or two Type 32A pilots mounted on the main valve for working monitor applications.
Features
  •  Accurate Control—Molded pilot diaphragms provide a narrow proportional band and registration of outlet pressure on the main diaphragm allows excellent control sensitivity.
  •  Tight Shutoff—Throttling-sleeve design with
     Polytetrauoroethylene (PTFE) seat in the body  
ensures positive shutoff.
  •  High Capacity—Straight-through ow passage allows exceptionally high capacities and stable operation.
  •  Reduced Relief Requirements—Optional restricted trim helps reduce relief valve size requirements; the regulator is easily converted to full capacity by
     changing the trim, if ow conditions increase. 
  •  Fast Speed of Response—Designed to meet stringent speed of response requirements for turbine startup and fuel gas applications.
W6278
Figure 1. Type 310A Regulator with Type 32A Pilot
  •  Minimum Installation Space Required—Since main valve design incorporates actuator spring, less installation space is needed for the Type 310A than for other regulators of comparable capacity.
www.emersonprocess.com/regulators
D102066X012
Bulletin 71.2:310A
Specications
Available Congurations 
Type 310A-32A: Type 310A main valve with one Type 32A pilot for standard pressure-reducing and wide-open monitoring applications Type 310A-32A-32A: Type 310A main valve with two Type 32A pilots for working monitor applications
Body Sizes and End Connection Styles 
1-inch body with NPT ends; and 1, 2, 3, 4, or 4 x 6-inch (DN 25, 50, 80, 100, and 100 x 150) body with CL300 RF or
       CL600 RF anged ends
Maximum Inlet and Pilot Supply Pressures
(1)
NPT and CL600 RF: 1500 psig (103 bar) CL300 RF: 750 psig (51,7 bar)
Maximum Pressure Drop
(1)
NPT and CL600 RF: 1425 psig (98,3 bar) CL300 RF: 720 psig (49,6 bar)
Maximum Outlet Pressure
Operating: 700 psig (48,3 bar)
(1)
To Avoid Internal Part Damage: 800 psig (55,2 bar)
Exceeding this pressure may result in gas venting   
from pilot spring case. Emergency (Casing): 1500 psig (103 bar) or maximum inlet pressure whichever is lower.
Outlet Pressure Ranges and Proportional Bands
See Table 1
Maximum Travel
See Table 3
Minimum Differential Pressure
(1)
15 psig (1,0 bar)
Flow Coefcients
See Tables 4, 5, and 6
IEC Sizing Coefcients 
See Table 7
Flow Capacities 
See Tables 8, 9, 10, 11, and 12
Maximum Temperature Capabilities
(1)
Nitrile (NBR) with Wiper Ring:
-20° to 150°F (-29° to 66°C) Fluorocarbon (FKM) with Wiper Ring: 0° to 150°F (-18° to 66°C) Fluorocarbon (FKM) without Wiper Ring: 0° to 300°F (-18° to 149°C)
External Pilot Supply Connection 
1/4-inch NPT
Pilot Vent Connection 
1/4-inch NPT
Pressure Connections 
See Figure 9
Options
•  Main valve body without pilot for on-off service 
•  Remote-mounted pilot 
•  Electrically controlled pilot using Type 662 Kixcel™ 
•  Travel indicator 
•  Pressure loaded pilot 
•  Type 252 pilot supply filter 
•  Backpressure protection system 
•  Restricted Trim (30%, 50%, or 70%) 
•  NACE construction 
•  Inlet tap
Approximate Weights 
1-inch (DN 25): 45 pounds (20 kg) 2-inch (DN 50): 90 pounds (41 kg) 3-inch (DN 80): 145 pounds (66 kg) 4-inch (DN 100): 190 pounds (86 kg) 4 x 6-inch (DN 100 x 150): 235 pounds (107 kg)
Construction Materials 
Main Valve Body: WCC steel
Throttling Sleeve: Stainless steel Seat: PTFE  Diaphragm Plates: Steel Diaphragm and O-rings: Nitrile (NBR) (standard)
or Fluorocarbon (FKM) 
Main Spring: Steel Valve Plug: Stainless steel Travel Indicator Rod: Stainless steel Wiper Ring: Nitrile (NBR)
Pilot Spring Case, Diaphragm Spacer, Pilot Body, and Spring Case Cap: Cast steel Adjusting Screw and Diaphragm Plate: Plated steel Diaphragm: Nitrile (NBR) (standard) or
Fluorocarbon (FKM) 
Orifice Assembly and Yoke: Stainless steel Valve Disk Assembly: Stainless steel/Nitrile (NBR) (standard) or Stainless steel/Fluorocarbon (FKM)    Bleed Valve and Orifice: Stainless steel Piston and Piston Seat Assembly: Stainless steel and Nylon (PA) Pilot Main Spring: Plated steel
1. The pressure/temperature limits in this bulletin or any applicable standard limitation should not be exceeded.
2
BLEED VALVE
FIXED  RESTRICTION
BOTTOM
DIAPHRAGM
PILOT DIAPHRAGM PLATE  AND YOKE ASSEMBLY
RELAY SEAT
TOP DIAPHRAGM
MAIN VALVE DIAPHRAGM
THROTTLING SLEEVE
Bulletin 71.2:310A
PILOT CONTROL SPRING
E0696
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
LOADING PRESSURE
PILOT SUPPLY PRESSURE
Figure 2. Type 310A-32A Regulator Operational Schematic
MAIN VALVE SPRING
Principle of Operation
Single-Pilot Regulator (Figure 2)
The regulator inlet pressure enters the pilot through the external pilot supply line and is utilized as the supply pressure for the pilot. The setting of the pilot control spring determines the reduced outlet (downstream) pressure.
In operation, assume the outlet pressure is less than 
the setting of the pilot control spring. Pilot control spring force then overcomes the force resulting from outlet pressure acting on the bottom diaphragm. The spring pushes the diaphragm plate and yoke assembly away from the relay seat, opening it and supplying additional loading pressure to the main valve diaphragm. When this additional loading pressure exceeds the force resulting from outlet pressure acting on the main valve diaphragm plus
STATIONARY  VALVE PLUG
the force of the main valve spring, the diaphragm is pushed away from the stationary valve plug. The throttling sleeve opens wider, and the required gas is supplied to the downstream system.
When gas demand in the downstream system has
been satisfied, the outlet pressure tends to increase.  
The increased outlet pressure acting on the bottom diaphragm of the diaphragm plate and yoke assembly results in a force that overcomes the pilot spring setting and forces the assembly toward the relay seat, closing it. The loading pressure acting on the main valve diaphragm bleeds to the downstream
system through the fixed restriction in the diaphragm 
plate and yoke assembly. When rapid main valve closure is required by unusual control conditions, the bleed valve opens for increased bleed rate. The force of increased outlet pressure acting on the main valve diaphragm plus the main valve spring force overcomes the force of decreased loading pressure acting on the main valve diaphragm and moves the
3
Bulletin 71.2:310A
E0694
Figure 3. Typical Wide-Open Monitor Figure 4. Typical Working Monitor
throttling sleeve toward the stationary valve plug to
decrease the gas ow to the downstream system.
The top diaphragm in the pilot acts as a sealing member for the loading chamber and as a balancing member to the bottom diaphragm. The two diaphragms are connected by a yoke. Pressure change to the center chamber has little effect on the positioning of the valve disk.
Monitor Systems
Wide-Open Monitors (Figure 3)
Monitoring regulators serve as overpressure protection devices to limit system pressure in the event of failure of working regulators feeding the system. The control line of a wide-open monitoring regulator may be connected downstream of the working regulator, so that during normal operation the wide-open monitoring regulator is standing wide open with the pressure reduction being taken across the working regulator. Only in case of working regulator failure does the wide-open monitoring regulator operate.
E0695
of the Type 32A monitoring pilot. A plug in both the working and monitoring pilots makes the internal bleed nonfunctional. A restriction placed in the external tubing between the diaphragm loading pressure and the intermediate pressure acts as a downstream bleed.
If the second-stage working regulator fails to open, 
the distribution pressure increases to the setting of the Type 32A monitoring pilot (slightly higher than the original distribution pressure) and is controlled at that level by the Type 310A-32A-32A. Thus, downstream equipment is protected against a major overpressure condition without disrupting service or venting gas to atmosphere.
In the working pilot, the inlet pressure is reduced 
to a pre-determined pilot supply pressure, which is further reduced to loading pressure for the Type 310A diaphragm. The loading pressure is piped through the portion of the monitoring pilot blocked open by the spacer and, as long as distribution pressure is below the setting of the monitoring pilot, passes through the
relay orifice of the monitoring pilot to the diaphragm 
case of the Type 310A body.
Working Monitors (Figures 4 and 5)
The Type 310A-32A-32A working monitor regulator differs from wide-open monitors in that it has working monitor capability. This means that it normally reduces pressure and throttles while the second-stage regulator is in operation. Should the second-stage working regulator fail open, the Type 310A-32A-32A will take over the entire pressure reduction function.
The working monitor pilots are adaptations of two Type 32A pilots with special internal parts, due to the pressure conditions in this piloting system. A spacer blocks open the differential regulator portion
4
Distribution pressure is piped back to the monitoring pilot. As long as the distribution pressure is less than the monitoring pilot setting, the working pilot controls
the Type 310A to maintain intermediate pressure.  If 
the distribution pressure increases to the monitoring
pilot setting, the monitoring pilot relay orifice starts 
to throttle the loading pressure to the Type 310A diaphragm. This allows the Type 310A main spring to move the throttling sleeve closer to the seat and control distribution pressure at the monitoring pilot set point. Therefore, failure of the second-stage working regulator is controlled with only a slight increase in distribution pressure, with the Type 310A-32A-32A accomplishing the entire pressure reduction function.
PLUG
SPACER
Bulletin 71.2:310A
WORKING PILOT
RESTRICTION
E0693
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
LOADING PRESSURE
INTERMEDIATE PRESSURE
PILOT SUPPLY PRESSURE
PLUG
MONITORING PILOT
Figure 5. Type 310A-32A-32A Working Monitor Regulator Operational Schematic
Table 1. Outlet Pressure Ranges
OUTLET PRESSURE RANGE, PSIG (bar) PROPORTIONAL BAND, PSIG (bar) SPRING COLOR SPRING PART NUMBER
10 to 20 (0,69 to 1,4) 0.5 (0,03) Silver 1D809627022
10 to 100 (0,69 to 6,9) 2 (0,14) Yellow 1E392527022
100 to 250 (6,9 to 17,2) 5 (0,34) Blue 1D387227022
250 to 600 (17,2 to 41,4) 12 (0,83) Red 1D465127142
400 to 700 (27,6 to 48,3)
(1)
20 (1,4) Green 13A5543X012
1. Available with Nitrile (NBR) pilot diaphragm only.
Table 2. Recommended Minimum Differential Between Monitoring Pilot Setting and Distribution Pressure
OUTLET PRESSURE RANGE, PSIG (bar) SPRING COLOR
10 to 20 (0,69 to 1,4) Silver 1D809627022 3.0 (0,21) over normal distribution pressure
10 to 100 (0,69 to 6,9) Yellow 1E392527022 5.0 (0,34) over normal distribution pressure
100 to 250 (6,9 to 17,2) Blue 1D387227022 10 (0,69) over normal distribution pressure
250 to 600 (17,2 to 41,4) Red 1D465127142 15 (1,0) over normal distribution pressure
400 to 700 (27,6 to 48,3) Green 13A5543X012 20 (1,4) over normal distribution pressure
SPRING
PART NUMBER
MINIMUM PRESSURE AT WHICH
MONITORING PILOT CAN BE SET, PSIG (bar)
5
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