Vickers
Overhaul Manual
®
Transmissions
Adjustable Speed Hydraulic Drives
TR3, PTR3 and MTR3
Series -20 Design
I-1820-SRevised 9/1/87
EEaton Hydraulics, Incorporated 2000
All Rights Reserved
2
Table of Contents
Section Page
I. Operating Characteristics 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
II. Installation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A. Mounting Position 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B. Control Position 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C. Coupling 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D. Circuit Connection 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E. Power Source 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F. Load 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G. Direction of Rotation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
III. Operation 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A. Fluid Recommendations 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B. Start-up 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C. Handwheel Control 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D. Servo Control 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IV. Maintenance and Repair 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
V. Warranty 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Section I – Operating Characteristics
“A” End 9-cylinder, variable delivery axial. . . . . . . . . . . . . . .
piston type pump
“B” End 9-cylinder, fixed displacement axial. . . . . . . . . . . .
piston type motor
Port Connections
(MTR3 & PTR3) AND10050-8 (3/4-16). . . . . . . . . . . . . . . . .
Operating Fluid:
Type Use petroleum oil SAE 20-20W API, MS.. . . . . . . .
Type “A” automatic transmission oil is
also permissible.
Capacity 9/10 quart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Displacement 0.645 cu.in per revolution. . . . . . .
Maximum Gauge Pressure 500 psi. . . . . . . . . . . . . . . . . . . .
Input (“A” End Drive) Speed:
Maximum 1800 rpm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Minimum 1200 rpm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output (“B” End Drive) Speed:
Maximum 1800 rpm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Minimum 100 rpm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Delivery:
1800 rpm and 500 psi 4.7 gpm. . . . . . . . . . . . . . . . . . . . . .
1200 rpm and 500 psi 3.1 gpm. . . . . . . . . . . . . . . . . . . . . .
Horsepower Ratings:
Maximum input 1.50 @ 1800 rpm. . . . . . . . . . . . . . . . . . .
Maximum output 1.12 @ 1750 rpm. . . . . . . . . . . . . . . . . .
Pump Yoke Control Servo, Handwheel or Lever. . . . . . . . .
Direction of Rotation Optional. . . . . . . . . . . . . . . . . . . . . . . . .
Mounting Position Optional. . . . . . . . . . . . . . . . . . . . . . . . . . .
(see nameplate)
Drive Connections Direct or Indirect. . . . . . . . . . . . . . . . . . . .
Shaft Diameter 0.500 in.. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft Key 1/8 in. square. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section II – Installation
Adjustable speed hydraulic drives are precision built units
and should be treated as such. Careful attention to these
instructions will insure that maximum service life will be
obtained. For installation dimensions, the following drawings
should be referred to:
Model Number
TR3 I-259217
MTR3 I-214338
PTR3 I-214337
A. Mounting Position
These units can be mounted in any position, provided the
filler cup is above the highest level of the unit (see nameplates). Also, in the case of the motor units, the drain line
must be connected to the reservoir in such a manner that the
case remains full of fluid.
B. Control Position
An optional handwheel or servo control can be mounted on
either side of the variable speed drive or pump. (Model
number codes for the type control and location are shown in
Table 1.) The handwheel control can be moved to the
opposite side of the unit if it is desired.
Installation Drawing
C. Coupling
Conventional flexible couplings may be used, or these units
may be coupled indirectly through flat or vee belts, chain
drives or gears. If direct coupling is used (see Figure 1), the
shafts must be aligned accurately for maximum service life.
For indirect drive, the pulley, sheave, sprocket, or gear pitch
diameter must be at least 2 inches.
CAUTION
Couplings or pulleys must be assembled to the
shafts by hand. If a pulley or coupling becomes
tight after operation, a wheel puller should be used
to remove it. Pounding will cause damage to the
shaft and bearings. Keys must not be pounded into
the shaft keyways. Material can be removed by
lapping to fit the keys to the shafts.
Two keys are taped to each shaft (see Figure 2). The
stepped section keys are for units replacing -13 design units,
which used #4 Woodruff keys. For new installations, the
square section keys should be used.
4
Model Codes
Transmission
1
Adjustable Speed Drive Units
2
Nominal – 3/4 HP (at 1200 rpm)
3
“A” End (Pump) Control
H – Handwheel
D – Servo
V – None
Motors
1
2
Series – 3/4 HP
3 46 871 2
“A” End Control Location
4
5
(viewed from output end)
R – Right hand
L – Left hand
5
“A” End Size
13 – 13/32 Cylinder Bore
Motor
3 41 2 5
Control
3 5
F – Fixed
Size
4
13 – 13/32 Cylinder Bore
6
“B” Fixed End Control
F – Fixed
“B” End Control
7
13 – 13/32 Cylinder Bore
Design
8
Design
Pumps
1
2
Series – 3/4 HP
Pump
3 41 2 5
Control
3 5
H – Handwheel
D – Servo
V – None
Control Location (viewed from shaft
4
end opposite shaft)
R – Right hand
L – Left hand
Table 1. Model Code Breakdown
6
Size
13 – 13/32 Cylinder Bore
Design
6
5
Improved Valve Block
Eliminates Valve Plate
Improved
Cylinder Block
Heavier
Snap Ring
Needle Bearings
Replace Bushing
Heavier Snap Ring
Fan Secured by Set
Screws
Motor
End
(B)
Improved
Seal
New
Heavier
Mounting
Motor
Pump
End
(A)
Improved
Seal
Improved Draw
Bolt Design
Pump
Figure 1
F. Load
The maximum load which may be driven by these units is
3/4 horsepower. The 40 inch pounds of torque output will
equal more than 3/4 horsepower at 1800 rpm, and must be
considered available for starting or short intervals only.
Standard Key Step Key
Figure 2
D. Circuit Connection
Connections between the pump and motor of the TR3 unit
are self-contained. When the PTR3 pump and MTR3 motor
are connected together, they should be connected in a
closed circuit. Supercharging pressure (30 psi) is provided
by an integral supercharging pump in the PTR3 unit. If the
PTR3 pump is used in an open circuit, the inlet must be
superchrged at 30 psi. The MTR3 motors can either be used
in a closed circuit supercharged at 30 psi or in an open
circuit with a means of maintaining 30 psi back-pressure at
the outlet.
E. Power Source
This should be an 1150-1800 rpm electric motor or
equivalent. The source must supply 1/4 horsepower more
than the required output.
6
CAUTION
Stalling the output shaft for any length of time
should be avoided. Pump delivery passing over the
relief valve generates heat, which can cause
damage to these units.
G. Direction of Rotation
Pump (input) shaft rotation can be clockwise or
counterclockwise. The direction of motor (output shaft)
rotation is changed by actuating the pump control to the
other side of neutral.
III – Operation
A. Fluid Recommendations
Use clean petroleum oil meeting or exceeding lubricating
qualities of SAE 20-20 W API service classification “MS”.
Type “A” automatic transmission fluid is also permissible.
Drain and refil the unit with new fluid every 1000 hours of
operation or six months, whchever comes first.
B. Start-up
The following procedure must be followed for initial start-up
and each time the units are drained and refilled. (See “Fluid
Recommendations”)
1. Fill the TR3 or PTR3 unit to the bottom of the filler cup
screen. Fill the MTR3 unit with fluid and connect the drain
line to tank.
2. Couple the power source to the “A” end, but leave the
“B” end uncoupled.
3. Start the power source. Allow the unit to run for about
five minutes after the output shaft begins to rotate. It may
tank a few minutes to eliminate the air in the system.
4. Stop the power source and couple the “B” end to the
load.
5. Add fluid until the level is again at the bottom of the
filler cup screen. The system can now be started under load
until the fluid is next changed.
C. Handwheel Control
The dial calibrations (0, 25, 50, 75 and 100) represent the
output shaft speed as a percentage of the input shaft speed.
D. Servo Control
The servo control is a mechanically operated hydraulic
booster for varying the output shaft speed with minimum
effort (approximately 7 ounces on the control pin).
The control arm may be rotated to any position about the
control shaft. For the most satisfactory results, the control
arm must be located at 90° to the direction of controlling
efforts.
The control arm requires a 20° angular movement to change
the output shaft speed from zero speed to full speed, or a
40° angular movement from full speed in one direction to full
speed in the opposite direction.
The maximum angular movement of the control arm must
not exceed 20° each side of neutral.
It is not recommended that the control arm be actuated while
the drive is shut down. If, however, it is necessary to move
the stroke control arm without the aid of hydraulic boost, it
should be done slowly in order to avoid damage to the
internal parts.
The servo control provides the most rapid means of
controlling speed. With an input speed of 1750 rpm, the
control may be moved from zero to full output speed in one
second; at 1150 rpm input speed the time required is three
seconds. Control movement in excess of that specified may
cause internal damage.
The handwheel control is a manual device for varying the
output shaft speed from zero to full speed in either direction.
Section IV – Maintenance and Repair
The longevity of these products is dependent upon
environment, duty cycle, operating parameters and system
cleanliness. Since these parameters vary from application to
application, the ultimate user must determine and establish
the periodic maintenance required to maximize life and
detect potential component failure.
The only maintenance required is to change the fluid every
1000 hours or six months, whichever occurs first, and to
maintain shaft alignment.
When a unit requires repair, it is recommended that it be
returned to Vickers. A stock of rebuilt exchange units is
maintained at all Vickers branch warehouses. All rebuilt units
carry the new unit warranty.
For customers who have the facilities to repair these
precision units, the parts catalogs listed below are available
from any Vickers branch or district office.
Model Number
Catalog Number
TR3 I-3815-S
MTR3 I-1839-S
PTR3 I-1840-S
7
Section V – Warranty
We warrant the articles to be free from defects in material or
workmanship under recommended use and service. Our
obligation under this warranty, however, is limited to repairing
or replacing at our Omaha, Nebraska plant, any part, which
in our judgment upon inspection, is defective as above
stated, provided that notice of such defect is given to
Vickers, and the article is returned to our plant, within a
period of 90 days from the date the article is placed in
service or a period of 180 days from the date the article is
delivered by us, whichever period first expires. Unless
otherwise stated on the face of our quotation or agreed by us
in writing, the foregoing sets forth our entire liability on
warranties, express or otherwise. In no event will we be
liable for special or consequential damages.
Eaton Hydraulics
15151 Highway 5
Eden Prairie, MN 55344
Telephone: 612 937-7254
Fax: 612 937-7130
www.eatonhydraulics.com
Form No. 00-000 Copyright Eaton Corporation, 0000
8
All rights reserved.
Printed in U.S.A
46 New Lane, Havant
Hampshire PO9 2NB
England
Telephone: (44) 170-548-6451
Fax: (44) 170-548-7110
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