Eaton Electrical SPI9000 User Manual

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SPI9000 Inverter Unit FI9 – FI14

User Manual

September 2006 Supersedes April 2006

MN04004002E For more information visit: www.EatonElectrical.com

SPI9000 Inverter Unit FI9 – FI14 User Manual

September 2006

Important Notice – Please Read

The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc. selling policies. The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc. selling policy.

NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton Electrical Inc. be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations and descriptions contained herein.

The information contained in this manual is subject to change without notice.

Cover Photo: Cutler-Hammer

SPI9000 Inverter Unit.

MN04004002E For more information visit: www.EatonElectrical.com

SPI9000 Inverter Unit FI9 – FI14 User Manual

Table of Contents

LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

Deﬁnitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

Warnings, Cautions and Notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi

CHAPTER 1 — OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Receiving and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

CHAPTER 2 — MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Fan Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

CHAPTER 3 — POWER WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

Frame Sizes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

Cable Installation and the UL Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

Cable and Motor Insulation Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

CHAPTER 4 — CONTROL WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Control Wiring Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Control Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Galvanic Isolation Barriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Digital Input Signal Inversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Jumper Selections on Option Board A9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

CHAPTER 5 — MENU INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Indicators on the Keypad Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Keypad Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Further Keypad Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31

CHAPTER 6 — START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

APPENDIX A — FAULT CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

September 2006

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MN04004002E

September 2006

List of Figures

Figure 1-1: SPI9000 Inverter Unit Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Figure 2-1: SPI9000 FI9 Inverter Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Figure 2-2: SPI9000 FI10 Inverter Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Figure 2-3: SPI9000 FI12 Inverter Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Figure 2-4: SPI9000 FI13 Inverter Dimensions (FI14 Is a Double FI13) . . . . . . . . . . . . . . . 2-4

Figure 2-5: Installation Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Figure 3-1: FI9/FI10 Basic Wiring Diagram with Charging . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Figure 3-2: FI9/FI10 Basic Wiring Diagram without Charging . . . . . . . . . . . . . . . . . . . . . . 3-2

Figure 3-3: FI12 Basic Wiring Diagram with Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Figure 3-4: FI12 Basic Wiring Diagram without Charging . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Figure 3-5: FI13 Basic Wiring Diagram with Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Figure 3-6: FI13 Basic Wiring Diagram without Charging . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Figure 3-7: FI14 Basic Wiring Diagram with Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Figure 3-8: FI14 Basic Wiring Diagram without Charging . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Figure 4-1: Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Figure 4-2: Basic and Option BoardConnections of the Control Board . . . . . . . . . . . . . . 4-1

Figure 4-3: Inverters Connected in Parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Figure 4-4: I/O Terminals of the Two Basic Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Figure 4-5: Option Board A9 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Figure 4-6: Option Board A2 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Figure 4-7: Option Board A3 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Figure 4-8: Galvanic Isolation Barriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Figure 4-9: Positive/Negative Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Figure 4-10: Jumper Blocks on Option Board A9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Figure 4-11: Jumper Selection for Option Board A9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Figure 5-1: Control Keypad and Drive Status Indications . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Figure 5-2: Keypad Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Figure 5-3: Keypad Display Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Figure 5-4: Keypad Navigation Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Figure 5-5: Monitoring Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Figure 5-6: Parameter Value Change Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Figure 5-7: Selection of Control Place . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Figure 5-8: Normal State, No Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

Figure 5-9: Fault Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Figure 5-10: Fault History Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Figure 5-11: Selection of Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

Figure 5-12: Change of Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

Figure 5-13: Storing and Loading of Parameter Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

Figure 5-14: Parameter Copy to Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

Figure 5-15: Parameter Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

Figure 5-16: Password Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21

Figure 5-17: Parameter Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

Figure 5-18: Activation of Start-Up Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

Figure 5-19: Disabling the Change of Multimonitoring Items . . . . . . . . . . . . . . . . . . . . . . 5-23

Figure 5-20: Keypad Settings Submenu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23

Figure 5-21: Default Page Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23

Figure 5-22: Timeout Time Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

Figure 5-23: Internal Brake Resistor Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25

Figure 5-24: Fan Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

SPI9000 Inverter Unit FI9 – FI14 User Manual

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SPI9000 Inverter Unit FI9 – FI14 User Manual

Figure 5-25: HMI Acknowledge Timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27

Figure 5-26: Counter Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28

Figure 5-27: Applications Info Submenu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29

Figure 5-28: Expander Board Information Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30

Figure 5-29: Expander Board Information Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31

List of Tables

Table 1-1: FI9 – FI14 Inverter Unit Catalog Numbering System . . . . . . . . . . . . . . . . . . . . 1-1

Table 1-2: 380 – 500V AC, 50/60 Hz, Three-Phase Inverters Ratings . . . . . . . . . . . . . . . . . 1-4

Table 1-3: 525 – 690V AC, 50/60 Hz, Three-Phase Inverters Ratings . . . . . . . . . . . . . . . . . 1-5

Table 1-4: Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Table 1-5: DC Currents for 465 – 800V DC Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Table 1-6: DC Currents for 640 – 1100V DC Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . 1-8

Table 2-1: SPI9000 FI9 Inverter Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Table 2-2: SPI9000 FI10 Inverter Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Table 2-3: SPI9000 FI12 Inverter Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Table 2-4: SPI9000 FI13 Inverter Dimensions (FI14 Is a Double FI13) . . . . . . . . . . . . . . . . 2-4

Table 2-5: Mounting Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Table 2-6: Required Cooling Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Table 3-1: Cable Types Required to Meet Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Table 3-2: Fuses Used in 465 – 800V DC Inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Table 3-3: Fuses Used in 640 – 1100V DC Inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Table 3-4: Cable Sizes for 380 – 500V AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Table 3-5: Terminal Sizes for 380 – 500V AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Table 3-6: Cable Sizes for 525 – 690V AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

Table 3-7: Terminal Sizes for 525 – 690V AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Table 3-8: Cable Distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

Table 3-9: Terminal Tightening Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

Table 4-1: Tightening Torques of Option Board Terminals . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Table 4-2: Control I/O Terminal Signals on Option Board A9 . . . . . . . . . . . . . . . . . . . . . . 4-6

Table 4-3: Control I/O Terminal Signals on Option Board A2 . . . . . . . . . . . . . . . . . . . . . . 4-7

Table 4-4: Control I/O Terminal Signals on Option Board A3 . . . . . . . . . . . . . . . . . . . . . . 4-7

Table 5-1: Drive Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Table 5-2: Control Place Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Table 5-3: Status LEDs (Green – Green – Red) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Table 5-4: Text Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Table 5-5: Button Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Table 5-6: Monitored Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Table 5-7: Fault Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Table 5-8: Fault Time Recorded Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

Table 5-9: Real Time Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

Table 5-10: System Menu Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Table 5-11: Counter Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27

Table 5-12: Resettable Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28

Table 5-13: Software Information Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28

Table 5-14: Applications Information Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29

Table 5-15: Hardware Information Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29

Table 5-16: Expander Board Parameters (Board OPTA9). . . . . . . . . . . . . . . . . . . . . . . . . . 5-31

Table A-1: Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

September 2006

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MN04004002E

September 2006

Safety

Deﬁnitions and Symbols

This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment. Read the message and follow the instructions carefully.

This symbol is the “Safety Alert Symbol.” It occurs with either of two signal words: CAUTION or WARNING, as described below.

SPI9000 Inverter Unit FI9 – FI14 User Manual

WARNING

Indicates a potentially hazardous situation which, if not avoided, can result in serious injury or death.

Indicates a potentially hazardous situation which, if not avoided, can result in minor to moderate injury, or serious damage to the product. The situation described in the CAUTION may, if not avoided, lead to serious results. Important safety measures are described in CAUTION (as well as WARNING).

Hazardous High Voltage

Motor control equipment and electronic controllers are connected to hazardous line voltages. When servicing drives and electronic controllers, there may be exposed components with housings or protrusions at or above line potential. Extreme care should be taken to protect against shock.

Stand on an insulating pad and make it a habit to use only one hand when checking components. Always work with another person in case an emergency occurs. Disconnect power before checking controllers or performing maintenance. Be sure equipment is properly grounded. Wear safety glasses whenever working on electronic controllers or rotating machinery.

WARNING

CAUTION

WARNING

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SPI9000 Inverter Unit FI9 – FI14 User Manual

Warnings, Cautions and Notices

September 2006

Warnings

Read this manual thoroughly and make sure you understand the procedures before you attempt to install, set up, or operate this Cutler-Hammer electrical business.

SPI9000 Inverter Unit from Eaton’s

WARNING

Only a competent electrician may carry out the electrical installation.

WARNING

The components of the power unit of the inverter are live when the SPI9000 inverter is connected to DC supply. Coming into contact with this voltage is extremely dangerous and may cause death or severe injury. The control unit is isolated from mains potential.

WARNING

The supply and motor terminals are live when the inverter is connected to DC supply, even if the motor is not running.

WARNING

The control I/O-terminals are isolated from the mains potential. However, the relay outputs and other I/O-terminals may have dangerous control voltage present even when the inverter unit is disconnected from the DC supply.

WARNING

The inverter has a large capacitive leakage current.

WARNING

If the inverter is used as a part of a machine, the machine manufacturer is responsible for providing the machine with a main switch (EN 60204-1).

WARNING

Only spare parts delivered by Eaton can be used.

For more information visit: www.EatonElectrical.com

MN04004002E

September 2006

Cautions

SPI9000 Inverter Unit FI9 – FI14 User Manual

CAUTION

The SPI9000 inverter is meant for ﬁxed installations only.

CAUTION

Do not perform any measurements when the inverter is connected to the DC supply.

CAUTION

After having disconnected the inverter from the DC supply, wait until the fan stops and the indicators on the keypad go out (if no keypad is attached see the indicator through the keypad base). Wait 5 more minutes before doing any work on inverter connections. Do not even open the cover before this time has expired.

CAUTION

Do not perform any voltage withstand tests on any part of inverter. There is a certain procedure according to which the tests shall be performed. Ignoring this procedure may result in damaged product.

CAUTION

Prior to measurements on the motor or the motor cable, disconnect the motor cable from the inverter.

CAUTION

Do not touch the components on the circuit boards. Static voltage discharge may damage the components.

CAUTION

Before connecting the inverter to DC supply, make sure that the inverter front and cable covers are closed.

CAUTION

Ensure that the jumper positions are correct. Running the motor with signal settings that differ from the jumper positions will not harm the inverter but may harm the motor.

MN04004002E For more information visit: www.EatonElectrical.com

vii

SPI9000 Inverter Unit FI9 – FI14 User Manual

Grounding and ground fault protection

The SPI9000 inverter must always be grounded with a ground conductor connected to the ground terminal.

The ground fault protection inside the inverter only protects the inverter against ground faults in the motor or the motor cable.

Due to the high capacity currents present in the inverter, fault current protective switches may not function properly. If fault current protective switches are used, they need to be tested with ground fault currents present during possible fault situations.

Motor and Equipment Safety

Before starting the motor, check that the motor is mounted properly and ensure that the machine connected to the motor allows the motor to be started.

CAUTION

September 2006

CAUTION

Set the maximum motor speed (frequency) according to the motor and the machine connected to it.

CAUTION

Before reversing the motor, make sure that this can be done safely.

CAUTION

Make sure that no power correction capacitors are connected to the motor cable.

CAUTION

Make sure that the motor terminals are not connected to mains potential.

viii

For more information visit: www.EatonElectrical.com

MN04004002E

September 2006

Chapter 1 — Overview

Receiving and Inspection

Cutler-Hammer scrupulous tests and quality checks at the factory before they are delivered to the customer. However, after unpacking the product, check that no sign of transportation damage is to be found on the product and that the delivery is complete (compare the type designation of the product to the code below, see Table 1-1 ).

If the drive has been damaged during shipping, please contact the cargo insurance company or the carrier.

If the delivery does not correspond to your order, contact the supplier immediately.

Table 1-1: FI9 – FI14 Inverter Unit Catalog Numbering System

SPI9000 Inverter Units from Eaton’s electrical business have undergone

SPI9000 Inverter Unit FI9 – FI14 User Manual

Product Family

SPI = Inverter Unit

Current Rating

380 – 500V

140 = 140A 170 = 170A 205 = 205A 245 = 245A 300 = 300A 385 = 385A 460 = 460A 520 = 520A 590 = 590A 650 = 650A

525 – 690V

100 = 100A 125 = 125A 144 = 144A 170 = 170A 208 = 208A 261 = 261A 325 = 325A 385 = 385A 460 = 460A

S P I 0 1 6 A 0 –4A 1 N 1

N = No Brake Chopper Circuit

730 = 730A 820 = 820A

920 = 920A H10 = 1030A H11 = 1150A H13 = 1300A H16 = 1600A H19 = 1940A H23 = 2300A

502 = 502A

590 = 590A

650 = 650A

820 = 820A

920 = 920A H10 = 1030A H13 = 1300A H15 = 1500A H19 = 1900A

A = Alphanumeric

Voltage Rating

4 = 380 – 500V AC 5 = 525 – 690V AC

Enclosure Rating

0 = Chassis

Software Series

A = Standard

Input Options

1 = Three-Phase

Keypad

Board Modifications

1 = Standard Boards

Brake Chopper Options

MN04004002E

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1-1

SPI9000 Inverter Unit FI9 – FI14 User Manual

Standard Features of SPI Inverter Units

●

Air cooling

Standard board

●

Alphanumeric control panel with ﬁber connection

●

EMC Class T (EN 61800-3 for IT networks)

Safety CE / UL

●

● External charging required

● I/O Modules A1 and A2

● IP00

Storage

If the inverter is to be stored before use, make sure that the ambient conditions are acceptable.

September 2006

Storage temperature: -40 to 158°F (-40 to 70°C)

Relative humidity: <95%, no condensation

If the inverter is stored for over 12 months, contact Eaton before connecting the inverter to the power supply.

Maintenance

In normal conditions, Cutler-Hammer inverters are maintenance-free. However, we recommend cleaning the heatsink with compressed air whenever necessary. The cooling fan can easily be changed if required.

It may also be necessary to check the tightening torques of terminals at certain intervals.

Technical Data

Figure 1-1 presents the block diagram of the SPI9000 inverter. The inverter mechanically

consists of two units, the Power Unit and the Control Unit.

The Power Unit contains an inverter bridge which consists of IGBT switches and produces symmetrical, three-phase PWM-modulated AC voltage to the motor.

The Motor and Application Control Block is based on microprocessor software. The microprocessor controls the motor based on the information it receives through measurements, parameter settings, control I/O and the control keypad. The motor and application control block control the motor control ASIC which, in turn, calculates the IGBT positions. Gate drivers amplify these signals for driving the IGBT inverter bridge.

1-2

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MN04004002E

September 2006

SPI9000 Inverter Unit FI9 – FI14 User Manual

Power Module

IGBT

Bridge

–

Keypad

Power

Supply

Fan

Control Module

RS-232

I/O

Slot A

Measurements

I/O

Slot B

ASIC

Control

I/O

Slot C

Driver

I/O

Slot D

I/O

Slot E

MN04004002E

Figure 1-1: SPI9000 Inverter Unit Block Diagram

The control keypad constitutes a link between the user and the inverter. The control keypad is used for parameter setting, reading status data and giving control commands. It is detachable and can be operated externally and is connected via a cable to the inverter. Instead of the control keypad, a PC can be used to control the inverter if connected through a similar cable.

The basic control interface and the parameters (the Basic Application) are easy to use. If a more versatile interface or parameters are required, a more suitable application can be chosen. See the application manual for more information on the different applications.

Optional I/O expander boards that increase the number of inputs and outputs to be used are also available. For more information, contact Eaton.

For more information visit: www.EatonElectrical.com 1-3

SPI9000 Inverter Unit FI9 – FI14 User Manual

Power Ratings

Supply Voltage 465 – 800V DC, Motor Voltage 380 – 500V AC

High overload = Maximum current IS, 2 sec./20 sec., 150% overloadability, 1 min./10 min.

Following continuous operation at rated output current, 150% rated output current (IH) for 1 min, followed by a period of load current less than rated current, and of such duration that the r.m.s output current, over the duty cycle, does not exceed rated output current (IH)

Low overload = Maximum current IS, 2 sec./20 sec., 110% overloadability, 1 min./10 min.

Following continuous operation at rated output current, 110% rated output current (IL) for 1 min, followed by a period of load current less than rated current, and of such duration that the r.m.s output current, over the duty cycle, does not exceed rated output current (IL)

Table 1-2: 380 – 500V AC, 50/60 Hz, Three-Phase Inverters Ratings

Motor Shaft Power

675V DC Supply

10% Overload 40°C P (kW)

110 132 160 200

250 315 355

400 450 500

560 630 710

800 900

1000

1200 1500 1800

Nominal Current

140 170 205 245

300 385 460

520 590 650

730 820 920

1030 1150 1300

1600 1940 2300

Loadability

Low High

10% Rated Cont. Current

(A)

170 205 261 300

385 460 520

590 650 730

820 920

1030

1150 1300 1450

1770 2150 2700

Over-

load

Current

(A)

187 226 287 330

424 506 572

649 715 803

902 1012 1133

1265 1430 1595

1947 2365 2970

Rated Cont. Current IH (A)

140 170 205 245

300 385 460

520 590 650

730 820 920

1030 1150 1300

1600 1940 2300

50% Overload Current (A)

210 255 308 368

450 578 690

780 885 975

1095 1230 1380

1545 1725 1950

2400 2910 3287

Max Current I

280 336 349 444

540 693 828

936 1062 1170

1314 1476 1656

1854 2070 2340

2880 3492 3933

50% Overload 50°C P (kW)

90 110 132 160

200 250 315

355 400 450

500 560 630

710 800 900

— — —

September 2006

Dimensions and Weight

Frame

FI9 9.4 x 40.6 x 14.6/143

FI10 9.4 x 40.6 x 21.7/220

FI12 2x9.4 x 40.6 x 21.7/440

FI13 27.9 x 40.6 x 21.8/665

FI14 2x27.9 x 40.6 x 21.8/665

W x H x D/Wt. in in./lbs. (mm/kg)

(239 x 1030 x 372/65)

(239 x 1030 x 552/100)

(2x239 x 1030 x 552/200)

(708 x 1030 x 553/302)

(2x708 x 1030 x 553/302)

Note: The rated currents in given ambient temperatures are achieved only when the switching frequency is

equal to or less than the factory default.

1-4 For more information visit: www.EatonElectrical.com MN04004002E

September 2006

Supply Voltage 640 – 1100V DC, Motor Voltage 525 – 690V AC

High overload = Max current IS, 2 sec/20 sec, 150% overloadability, 1 min/10 min

Low overload = Max current IS, 2 sec/20 sec, 110% overloadability, 1 min/10 min

All frames are available as IP21 and IP54.

Table 1-3: 525 – 690V AC, 50/60 Hz, Three-Phase Inverters Ratings

Motor Shaft Power

930V DC Supply

10% Overload 40°C P (kW)

110 132 160 200

250 315 355 400

450 500 560

630 710 800

900

1000 1200

1500 1800 2000

Nominal Current

100 125 144 170

208 261 325 325

385 460 502

590 650 650

820 920

1030

1300 1500 1900

Loadability

Low High

Rated Cont. Current IL (A)

125 144 170 208

261 325 385 416

460 502 590

650 750 820

920 1030 1180

1500 1900 2250

10% Overload Current (A)

138 158 187 229

287 358 424 458

506 552 649

715 825 902

1012 1133 1298

1650 2090 2475

Rated Cont. Current IH (A)

100 125 144 170

208 261 325 325

385 460 502

590 650 650

820 920

1030

1300 1500 1900

50% Overload Current (A)

150 188 216 255

312 392 488 488

578 690 753

885 975 975

1230 1380 1464

1950 2250 2782

Max Current I

200 213 245 289

375 470 585 585

693 828 904

1062 1170 1170

1476 1656 1755

2340 2700 3335

SPI9000 Inverter Unit FI9 – FI14 User Manual

50% Overload 50°C P(kW)

90 110 132 160

200 250 315 355

400 450 500

560 630 710

800 900

1000

1300 1500 1800

Frame

FI9 9.4 x 40.6 x 14.6/143

FI10 9.4 x 40.6 x 21.7/220

FI12 2x9.4 x 40.6 x 21.7/441

FI13 27.9 x 40.6 x 21.8/665

FI14 2x27.9 x 40.6 x 21.8/665

Dimensions and Weight W x H x D/Wt. in in./lbs. (mm/kg)

(239 x 1030 x 372/65)

(239 x 1030 x 552/100)

(2x239 x 1030 x 552/200)

(708 x 1030 x 553/302)

(2x708 x 1030 x 553/302)

Note: The rated currents in given ambient temperatures are achieved only when the switching frequency is

equal to or less than the factory default.

MN04004002E

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SPI9000 Inverter Unit FI9 – FI14 User Manual

Table 1-4: Technical Information

Description Speciﬁcation

Supply Connection

Input Voltage V

Input Current I

DC Bank Capacitance FI9 380 – 500V: 4950 μF; FI9 525 – 690V: 3733 μF

Starting Delay 5 seconds (FI9 and greater)

Motor Connection

Output Voltage 3 ~ 0 – V

Continuous Output Current I

Starting Torque I

Peak Current I

Output Frequency 0 – 320 Hz; 7200 Hz (special)

Frequency Resolution Application dependent

Control Characteristics

Control Method Frequency control V/f

Switching Frequency (See Parameter 2.6.9)

Frequency Reference Analog Input Panel Reference

Field Weakening Point 30 – 320 Hz

Acceleration Time 0 – 3000 sec

Deceleration Time 0 – 3000 sec

Braking Torque DC brake: 30% * T

Ambient Conditions

Ambient Operating Temperature -10°C (no frost) to +40°C: I

Storage Temperature -40 to 158°F (-40 to 70°C)

Relative Humidity 0 – 95% RH, non-condensing, non-corrosive,

Air Quality: – Chemical Vapors – Mechanical Particles

Altitude 100% load capacity (no derating) up to 1,000m

September 2006

465 – 800V DC; 380 – 500V AC (-0%. to +0%) 640 – 1100V DC; 525 – 690V AC (-0% to +0%) The waviness of the inverter supply voltage, which is formed in rectiﬁcation of the electric network’s alternating voltage in basic frequency, must be less than 50V peak-to-peak.

(sqrt3 x U

mot

x I

x cosϕ) / (Vin x 0.98)

mot

FI10 380 – 500V: 9900 μF; FI10 525 – 690V: 7467 μF FI12 380 – 500V: 19800 μF; FI12 525 – 690V: 14933 μF FI13 380 – 500V: 29700 μF; FI13 525 – 690V: 22400 μF

/ 1.4

: Ambient temperature max. +50°C,

overload 1.5 x I I

: Ambient temperature max. +40°C,

overload 1.1 x I

for two seconds (torque motor dependent)

for 2 seconds every 20 seconds

(1 min./10 min.)

Open loop: Sensorless vector control Closed loop: Frequency control Closed loop: Vector control

380 – 500V, 1 – 10 kHz; Factory default 3.6 kHz 525 – 690V, 1 – 6 kHz; Factory default 1.5 kHz

Resolution 0.1% (10 bits); Accuracy ±1% Resolution 0.01 Hz

(without brake)

-10°C (no frost) to +40°C: I

H L

no dripping water

IEC 721-3-3, unit in operation, Class 3C2 IEC 721-3-3, unit in operation, Class 3S2

1% derating for each 100m above 1000 (maximum, 3000m)

1-6 For more information visit: www.EatonElectrical.com MN04004002E

September 2006

SPI9000 Inverter Unit FI9 – FI14 User Manual

Table 1-4: Technical Information, continued

Description Speciﬁcation

Ambient Conditions, continued

Vibration EN 50178/EN 60068-2-6

Shock EN 50178, EN 60068-2-27

Cooling Capacity Required P

Cooling Air Required FI9, 677 cfm; FI10, 824 cfm;

Unit Enclosure Class IP00

EMC (at Default Settings)

Immunity Fulﬁll all EMC immunity requirements

Safety

Control Connections

Analog input voltage 0 to +10V, R

Analog input current 0(4) – 20 mA, R

Digital inputs (6) Positive or negative logic; 18 – 30V DC

Auxiliary voltage +24V, ±15%, max. 250 mA

Output reference voltage +10V, +3%, max. load 10 mA

Analog output 0(4) – 20mA; R

Digital outputs Open collector output, 50 mA/48V

Relay outputs 2 programmable change-over relay outputs

Protections

Overvoltage Protection Undervoltage Protection

Ground Fault Protection In case of ground fault in motor or motor cable, only the inverter is

Motor Phase Supervision Trips if any of the output phases are missing.

Overcurrent Protection Yes

Unit Overtemperature Protection Yes

Motor Overload Protection Yes

Motor Stall Protection Yes

Motor Underload Protection Yes

Short Circuit Protection of +24V and +10V Reference Voltages

5 – 150 Hz Displacement amplitude: 1 mm (peak) at 3 – 15.8 Hz Maximum acceleration amplitude: 1G at 15.8 – 150 Hz

UPS Drop Test (for applicable UPS weights) Storage and shipping: Maximum 15G, 11 ms (in package)

[kW] approx. P

loss

[kW] x 0,025

mat

FI12, 1648 cfm; FI13, 2472 cfm

CE, UL, CUL EN 61800-5-1 (2003) See unit nameplate for more detailed approvals.

= 200kΩΩΩΩ, (–10V to +10V joystick control)

Resolution 0.1%; Accuracy ±1%

Resolution 10 bits; Accuracy ±2%

= 250ΩΩΩΩ differential

max. 500ΩΩ

ΩΩ

Switching capacity: 24V DC/8A, 250V AC/8A, 125V DC/0.4A Minimum switching load: 5V/10 mA

500V inverters: 911V DC; 690V inverters: 1200V DC 500V inverters: 333V DC; 690V inverters: 460V DC

protected.

Ye s

MN04004002E

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SPI9000 Inverter Unit FI9 – FI14 User Manual

Table 1-5: DC Currents for 465 – 800V DC Supply Voltage

Structure Inom (Output) Motor COS IDC (Input)

FI9 261 .89 304

FI10 385 .9 454

FI12 590 .9 695

FI13 1150 .91 1370

FI14 1770 .92 2132

Table 1-6: DC Currents for 640 – 1100V DC Supply Voltage

Structure Inom (Output) Motor COS IDC (Input)

September 2006

300 .89 350

460 .9 542

520 .9 613

650 .9 766

730 .91 870

820 .91 977

920 .91 1096

1030 .91 1227

1300 .91 1549

1450 .91 1727

2150 .92 2590

2700 .92 3252

FI9 125 .89 146

144 .89 168

170 .89 198

208 .9 245

FI10 261 .9 308

325 .9 383

385 .9 454

416 .9 490

F12 460 .91 548

502 .91 598

590 .91 703

650 .91 774

750 .91 894

820 .91 977

FI13 920 .91 1096

1030 .91 1227

1180 .92 1421

FI14 1500 .92 1807

1900 .93 2313

2250 .93 2739

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September 2006

Chapter 2 — Mounting

Dimensions

The inverter can be mounted in a vertical position on the back plane of a cubicle. Enough space must be reserved around the inverter to ensure sufﬁcient cooling, see Figure 2-5. You must follow the minimum dimensions for installation, see Tables 2-5 and 2-6. Also make sure that the mounting plane is relatively even. The inverter is ﬁxed with four screws (or bolts, depending on the unit size). The following pages show the dimensions for the IP00 power module.

SPI9000 Inverter Unit FI9 – FI14 User Manual

W1D1

Dia. 1

Dia. 2

D3 D3

W2 W2

FrontSide

TopBottom

Figure 2-1: SPI9000 FI9 Inverter Dimensions

MN04004002E

Table 2-1: SPI9000 FI9 Inverter Dimensions

Approximate Dimensions in Inches (mm)

Inverters Voltage

SPI100 – 170 480V/575V 9.41

W1 W2 H1 H2 H3 D1 D2 D3 D4 Dia. 1 Dia. 2

3.94

(239)

(100)

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40.63 (1032)

37.40 (950)

2.46 (62.5)

15.20 (386)

2.12 (53.9)

5.51 (140)

6.03 (153.1)

.18 (4.6)

.37 (9.5)

SPI9000 Inverter Unit FI9 – FI14 User Manual

September 2006

W1D1

Dia.

Figure 2-2: SPI9000 FI10 Inverter Dimensions

Table 2-2: SPI9000 FI10 Inverter Dimensions

Approximate Dimensions in Inches (mm)

Inverters Voltage

SPI208 – 325 480V/575V 9.4

W1 W2 H1 H2 H3 D1 D2 D3 Dia.

(239)

7.9 (200)

41.3 (1050)

37.5 (952)

TopBottom

2.4 (60.5)

22.3 (566)

9.1 (230)

1.6 (41)

.37 (9.5)

FrontSide

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September 2006

SPI9000 Inverter Unit FI9 – FI14 User Manual

Dia.

W2W2

FrontSide

MN04004002E

Figure 2-3: SPI9000 FI12 Inverter Dimensions

Table 2-3: SPI9000 FI12 Inverter Dimensions

Approximate Dimensions in Inches (mm)

Inverters Voltage

SPI385 – 650 480V 18.8

W1 W2 W3 H1 H2 H3 D1 D2 D3 Dia.

7.9

(478)

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(200)

1.1 (28)

41.3 (1050)

37.5 (952)

TopBottom

2.4 (60.5)

22.3 (566)

9.1 (230)

1.6 (41)

.37 (9.5)

SPI9000 Inverter Unit FI9 – FI14 User Manual

September 2006

Dia.

W1 W2

FrontSide

Fan Cooling

Frames FI9 to FI14

TopBottom

Figure 2-4: SPI9000 FI13 Inverter Dimensions (FI14 Is a Double FI13)

Table 2-4: SPI9000 FI13 Inverter Dimensions (FI14 Is a Double FI13)

Approximate Dimensions in Inches (mm)

Inverters Voltage

SPI820 – H10 480V 27.9

W1 W2 H1 H2 H3 D1 D2 D3 D4 D5 Dia.

(708)

26.7 (677)

41.5 (1055)

37.4 (950)

2.46 (62.5)

22.3 (566)

1.1 (27)

1.6 (40)

9.6 (245)

5.9 (150)

.37 (9.5)

Enough free space must be left around the inverter to ensure sufﬁcient air circulation and cooling. You will ﬁnd the required dimensions for free space Table 2-5.

If several units are mounted on top of each other, the required free space equals 2 * C (see Figure 2-5). Moreover, the outlet air used for cooling by the lower unit must be directed away from the air intake of the upper unit. When planning the cooling for the space, take into consideration that the inverter’s heat loss is 2.5% of the nominal capacity.

2-4 For more information visit: www.EatonElectrical.com MN04004002E

September 2006

FI9/FI10

SPI9000 Inverter Unit FI9 – FI14 User Manual

FI12

FI13

Figure 2-5: Installation Space

MN04004002E

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SPI9000 Inverter Unit FI9 – FI14 User Manual

Table 2-5: Mounting Space Requirements

Frame Voltage

September 2006

Approximate Dimensions in Inches (mm)

ABB2C

FI9 380 – 500V

FI10 380 – 500V

FI12 380 – 500V

FI13 380 – 500V

FI14 380 – 500V

A = free space above the inverter B = distance between inverter and cabinet wall

= distance between two inverters

C = free space underneath of the inverter

525 – 690V

7.9 (200) .79 (20) 3.9 (100)

7.9 (200) .79 (20) 0 3.9 (100)

Table 2-6: Required Cooling Air

Frame Voltage

FI9 380 – 500V

525 – 690V

FI10 380 – 500V

525 – 690V

FI12 380 – 500V

525 – 690V

FI13 380 – 500V

525 – 690V

FI14 380 – 500V

525 – 690V

Greatest Possible Heat Loss (kW)

4.8

4.6

8.3

9.1

16.5

18.0

23.0

26.0

46.0

52.0

Cooling Air Required (cfm)

677 77.5

824 93

1648 186

2472 279

2 x 2472 2 x 279

Minimum Air Exhausting Hole on Switchgear (in

)

Power Losses

Raising the switching frequency of the drive, to reduce motor noise for example, inevitably affects the power losses and cooling requirements. For more information, contact Eaton.

2-6 For more information visit: www.EatonElectrical.com MN04004002E

September 2006

Chapter 3 — Power Wiring

The following wiring diagrams show the supply and motor connections.

SPI9000 Inverter Unit FI9 – FI14 User Manual

Controller

FI 9/10

X10 X15X9

1...H7

–

Fan

Cooling

External

Supply

MN04004002E

UVMW

Figure 3-1: FI9/FI10 Basic Wiring Diagram with Charging

For more information visit: www.EatonElectrical.com 3-1

SPI9000 Inverter Unit FI9 – FI14 User Manual

September 2006

Controller

FI 9/10

X10 X15X9

1...H7

–

Cooling

–

Fan

UVMW

Figure 3-2: FI9/FI10 Basic Wiring Diagram without Charging

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September 2006

SPI9000 Inverter Unit FI9 – FI14 User Manual

Controller

FI 10 Module 1

–

FI 10 Module 2

–

External

Supply

–

X10

H1-7

U VMW

Note: Min. Cable Length (131.2í) 40m

H903

H900

Cooling

X15

Fan

X10

U V W

H1-7

H903

H900

X15

Fan

Cooling

Figure 3-3: FI12 Basic Wiring Diagram with Charging

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SPI9000 Inverter Unit FI9 – FI14 User Manual

September 2006

Controller

FI 10 Module 1

X10

H1-7

H903

H900

–

X15

Fan

Cooling

FI 10 Module 2

X10

H1-7

H903

H900

–

X15

Fan

Cooling

U VMW

Note: Min. Cable Length (131.2’) 40m

U V W

Figure 3-4: FI12 Basic Wiring Diagram without Charging

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September 2006

SPI9000 Inverter Unit FI9 – FI14 User Manual

Controller

FI 10 Module U

–

FI 10 Module V

–

FI 10 Module W

–

External

Supply

H1-7

H903

H900

X15

X10

Fan

Cooling

X10

Fan

Cooling

H1-7

H903

H900

X15

Fan

Cooling

Figure 3-5: FI13 Basic Wiring Diagram with Charging

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SPI9000 Inverter Unit FI9 – FI14 User Manual

September 2006

Controller

FI 10 Module U

–

Fan

Cooling

FI 10 Module V

X10

H1-7

–

X15

Fan

Cooling

FI 10 Module W

–

Fan

Cooling

Figure 3-6: FI13 Basic Wiring Diagram without Charging

3-6 For more information visit: www.EatonElectrical.com MN04004002E

September 2006

SPI9000 Inverter Unit FI9 – FI14 User Manual

Controller

FI 10 Module U

–

FI 10 Module V

–

FI 10 Module W

External

Supply

FI 10 Module U

–

FI 10 Module V

–

FI 10 Module W

–

External

Supply

Note: Min. Cable Length (131.2’) 40m

H1-7

H903

H900

X15

Fan

Cooling

Fan

Cooling

X10

Fan

Cooling

X10

Fan

Cooling

H1-7

H903

H900

X15

Fan

Cooling

Fan

Cooling

Figure 3-7: FI14 Basic Wiring Diagram with Charging

MN04004002E

For more information visit: www.EatonElectrical.com 3-7

SPI9000 Inverter Unit FI9 – FI14 User Manual

September 2006

Controller

FI 10 Module U

–

Fan

Cooling

FI 10 Module V

X10

H1-7

H903

H900

–

X15

Fan

Cooling

FI 10 Module W

–

Fan

Cooling

FI 10 Module U

–

Fan

Cooling

FI 10 Module V

0 X1

H1-7

H903

H900

–

X15

Fan

Cooling

FI 10 Module W

–

Fan

Cooling

Note: Min. Cable Length (131.2’) 40m

Figure 3-8: FI14 Basic Wiring Diagram without Charging

3-8 For more information visit: www.EatonElectrical.com MN04004002E

September 2006

Power Connections

DC Supply and Motor Cables

The power cables are connected to terminals DC+ and DC- (R+/B+ and DC terminals when using an external charging circuit) and the motor cables to terminals U, V and W. A cable entry gland should be used at the motor cable end to reach the EMC levels, see Table 3-2.

Use cables with a heat resistance of at least +60C. The cables and the fuses must be sized according to the inverter nominal output current which you can ﬁnd on the rating plate. Installation of cables according to UL regulations is presented on Page 3-17 and aR fuse sizes in Tables 3-2 and 3-3 below.

If the motor temperature protection of the drive is used as an overload protection, the cable shall be chosen accordingly. If three or more cables are used in parallel for bigger units, each cable requires a separate overload protection.

These instructions apply only to installations with one motor and one cable connection from the inverter to the motor. In any other case, ask the factory for more information.

Table 3-1: Cable Types Required to Meet Standards

Cable Type EMC Level T

SPI9000 Inverter Unit FI9 – FI14 User Manual

Supply Cable Power cable intended for ﬁxed installation and the speciﬁc DC voltage.

Motor Cable Power cable equipped with concentric protection wire and intended for the

Control Cable Screened cable equipped with compact low-impedance shield.

Fuses, 465 – 800V DC Inverters

Table 3-2: Fuses Used in 465 – 800V DC Inverters

Nominal Current Frame

140 FI9 170M3819 DIN1 690 400 2

170 FI9 170M3819 DIN1 690 400 2

205 FI9 170M6812 DIN3 690 800 2

245 FI9 170M6812 DIN3 690 800 2

300 FI10 170M8547 3SHT 690 1250 2

385 FI10 170M8547 3SHT 690 1250 2

460 FI10 170M8547 3SHT 690 1250 2

520 FI12 170M8547 3SHT 690 1250 4

590 FI12 170M8547 3SHT 690 1250 4

650 FI12 170M8547 3SHT 690 1250 4

730 FI12 170M8547 3SHT 690 1250 4

820 FI12 170M8547 3SHT 690 1250 4

920 FI12 170M8547 3SHT 690 1250 4

1030 FI13 170M8547 3SHT 690 1250 6

1150 FI13 170M8547 3SHT 690 1250 6

1300 FI13 170M8547 3SHT 690 1250 6

1600 FI14 170M8547 3SHT 690 1250 2 x 6

1940 FI14 170M8547 3SHT 690 1250 2 x 6

2300 FI14 170M8547 3SHT 690 1250 2 x 6

Shielded cable not required.

speciﬁc mains voltage.

Bussman aR Fuse Type Fuse Size Fuse Un (V) Fuse In (A) No. of Fuses

MN04004002E

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SPI9000 Inverter Unit FI9 – FI14 User Manual

Fuses, 640 – 1100V DC Inverters

Table 3-3: Fuses Used in 640 – 1100V DC Inverters

Nominal Current Frame

100 FI9 170M4199 1SHT 1250 400 2

125 FI9 170M4199 3SHT 1250 400 2

144 FI9 170M4199 3SHT 1250 400 2

170 FI9 170M4199 3SHT 1250 400 2

208 FI10 170M6305 3SHT 1250 700 2

261 FI10 170M6305 3SHT 1250 700 2

325 FI10 170M6277 3SHT 1250 1000 2

325 FI10 170M6277 3SHT 1250 1000 4

385 FI12 170M6305 3SHT 1250 700 4

460 FI12 170M6305 3SHT 1250 700 4

502 FI12 170M6305 3SHT 1250 700 4

590 FI12 170M6277 3SHT 1250 1000 4

650 FI12 170M6277 3SHT 1250 1000 4

820 FI13 170M6305 3SHT 1250 700 6

920 FI13 170M6277 3SHT 1250 1000 6

1030 FI13 170M6277 3SHT 1250 1000 6

1300 FI14 170M6277 3SHT 1250 1000 2 x 6

1500 FI14 170M6277 3SHT 1250 1000 2 x 6

1900 FI14 170M6277 3SHT 1250 1000 2 x 6

September 2006

Bussman aR Fuse Type Fuse Size Fuse Un (V) Fuse In (A) No. of Fuses

Information about fuses:

gR fuses are designed to protect the device against both overcurrent and short circuits.

aR fuses protect the cables of the device against short circuits.

gG fuses are generally used to protect cables against overcurrent and short circuits.

3-10 For more information visit: www.EatonElectrical.com MN04004002E

September 2006

Inverter Supply and Motor Cables — 380 – 500V AC

Table 3-4: Cable Sizes for 380 – 500V AC

Nominal Current Frame IL [A]

140 FI9 170 2x(1x24)

170 205 2x(1x24)

205 261 3x(1x24)

245 300 6x(1x24)

300 FI10 385 5x40

385 460 5x40

460 520 6x40

520 FI12

590 650 5x40

650 730 5x40

730 820 5x40

820 920 5x40

920 1030 6x40

1030 FI13 1150 5x40

1150 1300 5x40

1300 1450 6x40

1600 FI14

1940 2150 5x40

2300 2700 6x40



Flexible conductor. Minimum temperature endurance for isolation 70°C.



Copper busbar.



The modules require symmetrical parallel cable with minimum length 40m or dU/dt- or sinus ﬁlter.

Table valid for enclosure class IP20 cabinets. Motor cables — EN 60204-1, IEC 60364-5-2/2001

– PVC insulation – 40°C ambient temperature – 70°C surface temperature



590 5x40

1770 5x40

SPI9000 Inverter Unit FI9 – FI14 User Manual

Module Supply (DC) (per terminal Cu [mm2]





Motor Cable [mm2]

Cu: 3x95+50 Al: 3x120+70

Cu: 3x150+70 Al: 3x240Al+72Cu

Cu: 3x185+95 Al: 2x(3x120+70)

Cu: 2x(3x120+70) Al: 2x(3x185Al+57Cu)

Cu: 2x(3x150+70) Al: 2x(3x240Al+72Cu)

Cu: 2x(3x185+95) Al: 2x(3x300Al+88Cu)

Cu: 2x(3x240+120) Al: 4x(3x120Al+41Cu)

Cu: 4x(3x95+50) Al: 4x(3x150Al+41Cu)

Cu: 4x(3x120+70) Al: 4x(3x185Al+57Cu)

Cu: 4x(3x150+70) Al: 4x(3x185Al+57Cu)

Cu: 4x(3x150+70) Al: 4x(3x240Al+72Cu)

Cu: 4x(3x185+95) Al: 4x(3x300Al+88Cu)

Cu: 4x(3x240+170) Al: 6x (3x185Al+57Cu)

Cu: 6x(3x150+70) Al: 6x (3x240Al+70Cu)

Cu: 6x(3x185+95) Al: 6x (3x240Al+70Cu)

Cu: 2x 4x(3x240+170) Al: 2x 6x (3x185Al+57Cu)

Cu: 2x 6x(3x150+70) Al: 2x 6x (3x240Al+70Cu)

Cu: 2x 6x(3x185+95) Al: 2x 6x (3x240Al+70Cu)

MN04004002E

For more information visit: www.EatonElectrical.com 3-11

SPI9000 Inverter Unit FI9 – FI14 User Manual

Terminal Sizes — 380 – 500V AC

Table 3-5: Terminal Sizes for 380 – 500V AC

Nominal Current Frame IL [A]

140 FI9 170 PE: M8 x 25

170 205

205 261

245 300

300 FI10 385 PE: M8 x 25

385 460

460 520

520 FI12 590 PE: M8 x 25

590 650

650 730

730 820

820 920

920 1030

1030 FI13 1150

September 2006

Approximate Dimensions in Inches (mm) DC Supply Terminal Motor Cable Terminal

.51

(13)

.51

(13)

1150 1300

1300 1450

1.97 (50)

.63

(16)

1.57 (40)

1.50 (38)

.67

(17)

1.57 (40)

3-12 For more information visit: www.EatonElectrical.com MN04004002E

September 2006

Inverter Supply and Motor Cables — 525 – 690V AC

Table 3-6: Cable Sizes for 525 – 690V AC

Nominal Current Frame IL [A]

100 FI9 125 2x(1x24)

125 144 2x(1x24)

144 170 2x(1x24)

170 208 2x(1x24)

208 FI10 261 3x(1x24)

261 325 5x40

325 385 5x40

325 416 5x40

385 FI12

460 502 5x40

502 590 5x40

590 650 5x40

650 750 5x40

650 820 5x40

820 FI13 920 5x40

920 1030 5x40

1030 1180 5x40

1300 FI14

1500 1900 5x40

1900 2250 5x40



Flexible conductor. Minimum temperature endurance for isolation 70°C.



Copper busbar.



The modules require symmetrical parallel cable with minimum length 40m or dU/dt- or sinus ﬁlter.

Table valid for enclosure class IP20 cabinets. Motor cables — EN 60204-1, IEC 60364-5-2/2001

– PVC insulation – 40°C ambient temperature – 70°C surface temperature



460 5x40

1500 5x40

SPI9000 Inverter Unit FI9 – FI14 User Manual

Module Supply (DC) (per terminal Cu [mm2]





Motor Cable [mm2]

Cu: 3x95+50 Al: 3x120+70

Cu: 3150+70 Al: 3x240Al+72Cu

Cu: 3x185+95 Al: 2x(3x95Al+29Cu)

Cu: 2x(3x95+50) Al: 2x(3x150Al+41Cu)

Cu: 2x(3x120+70) Al: 2x(3x185Al+57Cu)

Cu: 2x(3x150+70) Al: 2x(3x185Al+57Cu)

Cu: 2x(3x150+70) Al: 2x(3x240Al+72Cu)

Cu: 2x(3x185+95) Al: 2x(3x300Al+88 Cu)

Cu: 2x(3x240+120) Al: 4x(3x120Al+41Cu)

Cu: 4x(3x95+50) Al: 4x(3x150Al+41Cu)

Cu: 4x(3x120+70) Al: 4x(3x150Al+41Cu)

Cu: 4x(3x150+70) Al: 4x(3x185Al+57Cu)

Cu:4x(3x150+70) Al:4x(3x2405+72Cu)

Cu:4x(3x185+95) Al:5x(3x185+57Cu)

Cu:5x(3x185+95) Al:6x(3x185+72Cu)

Cu: 2x4x(3x120+70) Al: 2x4x(3x150Al+41Cu)

Cu: 2x4x(3x185+95) Al: 2x5x(3x185+57Cu)

Cu: 2x5x(3x185+95) Al: 2x6x(3x185+72Cu)

MN04004002E

For more information visit: www.EatonElectrical.com 3-13

SPI9000 Inverter Unit FI9 – FI14 User Manual

Terminal Sizes — 525 – 690V AC

Table 3-7: Terminal Sizes for 525 – 690V AC

Nominal Current Frame IL [A]

100 FI9 125

125 144

144 170

September 2006

Approximate Dimensions in Inches (mm) DC Supply Terminal Motor Cable Terminal

.51

(13)

1.57 (40)

.51

(13)

1.57 (40)

170 208

208 FI10 261

261 325

325 385

325 416

385 FI12 460

460 502

502 590

590 650

650 750

650 820

820 FI13 920

1.38 (35)

1.97 (50)

.63

(16)

.63

(16)

.63

(16)

.51

(13)

.51

(13)

.51

(13)

1.57 (40)

1.50 (38)

.67

(17)

.67

(17)

.67

(17)

.51

(13)

.51

(13)

.51

(13)

1.57 (40)

920 1030

1030 1180

1.97 (50)

.63

(16)

1.57 (40)

1.50 (38)

.67

(17)

1.57 (40)

3-14 For more information visit: www.EatonElectrical.com MN04004002E

September 2006

Installation Instructions

1. Before starting the installation, check that none of the components of the inverter are live.

2. If the inverter is installed outside the cubicle, cabinet or device space, you need to install a separate inverter cover in accordance with protection class IP21 requirements (see Page 3-16. There is no need to install the inverter cover if the inverter is installed in a cubicle, separate cabinet or device space.

3. Place the motor cables sufﬁciently far from other cables:

– Avoid placing the motor cables in long parallel lines with other cables – If the motor cables runs in parallel with other cables, note the minimum distances

between the motor cables and other cables given in Table 3-8.

– The given distances also apply between the motor cables and signal cables of other

systems.

– The maximum length of the motor cables is 984 feet (300m) (units with power

greater than 1.5 kW) and 328 feet (100m) (units with power from 0.75 to 1.5 kW).

– The motor cables should cross other cables at an angle of 90 degrees.

Table 3-8: Cable Distances

Distance Between Cables in Inches (m)

SPI9000 Inverter Unit FI9 – FI14 User Manual

Shielded Cable in Feet (m)

11.8 (.3)

39.4 (1.0)

≥ 193 (59) ≤ 656 (200)

4. If cable insulation checks are needed, see Page 3-17.

5. Connect the cables:

– Strip the motor and DC supply cables. – Remove the screws of the cable protection plate. Do not open the cover of the power unit! – Make holes into and pass the cables through the rubber grommets on the bottom of

the power unit. The rubber grommets are delivered in a separate bag.

– Connect the DC supply, motor and control cables into their respective terminals. – For information on the installation of greater units, please contact Eaton or your

local distributor.

– For Information on cable installation according to UL regulations, see Page 3-17. – For information on cable installation according to EMC regulations, see Table 3-1. – Make sure that the control cable wires do not come in contact with the electronic

components of the unit.

– If an external brake resistor (optional) is used, connect its cable to the appropriate

terminal.

– Check the connection of the ground cable to the motor and the inverter terminals

marked with .

– Connect the separate shield of the power cable to the ground terminals of the

inverter, motor and the supply center.

– Attach the cable protection plate with the screws. – Ensure that the control cables or the cables of the unit are not trapped between the

frame and the protection plate.

MN04004002E

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SPI9000 Inverter Unit FI9 – FI14 User Manual

Frame Sizes

September 2006

Inverter Frame FI9, Protection Class IP00 Inverter Frame FI10, Protection Class IP00

Inverter Frame FI13, Protection Class IP00Inverter Frame FI12, Protection Class IP00

3-16 For more information visit: www.EatonElectrical.com MN04004002E

September 2006

Cable Installation and the UL Standards

To meet the UL (Underwriters Laboratories) regulations, a UL approved copper cable with a minimum heat-resistance of +60/75°C must be used.

The tightening torques of the terminals are given below in Table 3-9.

Table 3-9: Terminal Tightening Torques

Nominal Current Voltage Frame

SPI9000 Inverter Unit FI9 – FI14 User Manual

Tightening Torque in in-lb (Nm)



140 – 245 100 – 170

300 – 460 208 – 325

520 – 920 385 – 650

1030 – 1300 920 – 1030

1600 – 2300 1300 – 1900



Tightening torque of terminal connection to the isolative base.

380 – 500V 525 – 690V

Note: Apply counter torque to the nut on the other side of the terminal when tightening/

loosening the terminal screw in order to avoid damage to the terminal.

Cable and Motor Insulation Checks

1. Motor cable insulation checks

Disconnect the motor cable from terminals U, V and W of the inverter and from the motor. Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor.

The insulation resistance must be >1MΩ.

FI9 340 (40)

FI10 340 (40)

FI12 340 (40)

FI13 340 (40)

FI14 340 (40)

MN04004002E

2. DC supply cable insulation checks

Disconnect the DC supply cable from terminals B- and B+ of the inverter and from DC supply. Measure the insulation resistance between each conductor and ground.

The insulation resistance must be >1MΩ.

3. Motor insulation checks

Disconnect the motor cable from the motor and open the bridging connections in the motor connection box. Measure the insulation resistance of each motor winding. The measurement voltage must equal at least the motor nominal voltage but not exceed 1,000V.

The insulation resistance must be >1MΩ.

For more information visit: www.EatonElectrical.com 3-17

SPI9000 Inverter Unit FI9 – FI14 User Manual

September 2006

3-18 For more information visit: www.EatonElectrical.com MN04004002E

September 2006

Chapter 4 — Control Wiring

The control unit of the inverter consists of the control board and option boards (see Figures 4-1 and 4-2) connected to the ﬁve slot connectors (A to E) on the control board. The control board is connected to the power unit through a D connector (1).

SPI9000 Inverter Unit FI9 – FI14 User Manual

Figure 4-1: Control Board

Figure 4-2: Basic and Option Board

Connections of the Control Board

MN04004002E

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SPI9000 Inverter Unit FI9 – FI14 User Manual

When the inverter is delivered from the factory, the control unit usually includes two basic boards (I/O board and relay board), which are normally installed in slots A and B. On the next pages you will ﬁnd the arrangement of the control I/O and the relay terminals of the two basic boards, the general wiring diagram and the control signal descriptions. The I/O boards mounted at the factory are indicated in the type code. For more information on the option boards, see the option board user manual.

The control board can be powered externally (+24V) by connecting the external power source to bidirectional terminal #6 (see Figure 4-5). This voltage is sufﬁcient for parameter setting and for keeping the ﬁeldbus active.

Note: If the +24V input of several inverters are connected in parallel, we recommend to use a

diode in terminal #6 to avoid the current ﬂowing in opposite direction, which might damage the control board.

September 2006

External

24V

–

Control Wiring Details

The basic control connections for boards A2 and A3 are shown in Figures 4-6 and 4-7.

You can ﬁnd the signal descriptions for applications in the application manual.

Figure 4-3: Inverters Connected in Parallel

1 2 3 4 5 6 7 8 9

Board OPT-A9 in Slot A Boards OPT-A2 and OPT-A3 in Slot B

11 12 13 14 15 16 17 18 19 20

21 22 23 24 25 26

OPT-A2

21 22 23 25 26 28 29

OPT-A3

Figure 4-4: I/O Terminals of the Two Basic Boards

4-2 For more information visit: www.EatonElectrical.com MN04004002E

September 2006

SPI9000 Inverter Unit FI9 – FI14 User Manual

Basic I/O Board A9

+10Vref

AIA1

GND

AIA2

24Vout

GND

DIA1

DIA2

DIA3

CMA

24Vout

GND

DIB4

DIB5

DIB6

CMB

Iout

DO1

Input Reference (Voltage)

Input Reference (Current)

Control Voltage Output

24V

GND

24V

GND

0 (4)/20 mA

RL<500

V<+48V

I<50 mA

Figure 4-5: Option Board A9 Wiring Diagram

Basic Relay Board A2

Figure 4-6: Option Board A2 Wiring Diagram

Indicates Connections for Inverted Signals

RO1/1

RO1/2

RO1/3

RO2/1

RO2/2

RO2/3

Switching: <8A / 24V DC <0.4A / 125V DC <2kVA / 250V AC Continuously <2 Arms

AC / DC

MN04004002E

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SPI9000 Inverter Unit FI9 – FI14 User Manual

September 2006

Control Cables

The control cables shall be at least 20 AWG screened multicore cables, see Table 4-1. The maximum terminal wire size is 14 AWG for the relay terminals and 16 AWG for other terminals.

You can ﬁnd the tightening torques of the option board terminals in Table 4-1.

Table 4-1: Tightening Torques of Option Board Terminals

Terminal Screw

Basic Relay Board A3

RO1/1

RO1/2

RO1/3

RO2/1

RO2/2

TL1+

TL1

–

AC / DC

Figure 4-7: Option Board A3 Wiring Diagram

Tightening Torque

lb-in.

Switching: <8A / 24V DC <0.4A / 125V DC <2kVA / 250V AC Continuously <2 Arms

Relay and thermistor terminals (screw M3) 4.5

Other terminals (screw M2.6) 1.8

4-4 For more information visit: www.EatonElectrical.com MN04004002E

September 2006

Galvanic Isolation Barriers

The control connections are isolated from the mains potential and the GND terminals are permanently connected to ground. See Figure 4-8.

The digital inputs are galvanically isolated from the I/O ground. the relay outputs are also double-isolated from each other at 300V AC (EN-50178).

SPI9000 Inverter Unit FI9 – FI14 User Manual

10Vref

AO1

AO2

RO1/1 RO1/2 RO1/3

RO2/1 RO2/2 RO2/3

GND +

24V

GND

AI1

AI2

DIN1... DIN3 CMA

DIN4... DIN6 CMB

DO1

TI1

–

TI1

Control to Ground

Digital Input Group A

Analog Output

Digital Output

Control

Panel

Control

Board

Gate Drivers

L1 L2 L3

Power

Board

UVW

MN04004002E

Figure 4-8: Galvanic Isolation Barriers

For more information visit: www.EatonElectrical.com 4-5

SPI9000 Inverter Unit FI9 – FI14 User Manual

Table 4-2: Control I/O Terminal Signals on Option Board A9

Terminal Signal Technical Information

1 +10 Vref Reference voltage Maximum current 10 mA

2 AI1+ Analog input,

3 GND/AI1– Analog input common

4 AI2+ Analog input,

5 GND/AI2– Analog input common

6 24 Vout

(bidirectional)

7 GND I/O ground Ground for reference and controls

8 DIN1 Digital input 1 R

9 DIN2 Digital input 2

10 DIN3 Digital input 3

11 CMA Digital input common A for

12 24 Vout

(bidirectional)

13 GND I/O ground Same as terminal #7

14 DIN4 Digital input 4 R

15 DIN5 Digital input 5

16 DIN6 Digital input 6

17 CMB Digital input common B for

18 AO1+ Analog signal (+output) Output signal range:

19 AO1- Analog output common

20 DO1 Open collector output Maximum U

September 2006

Selection V or mA with jumper block X1 (see

voltage or current

Page 4-8) Default: 0 to +10V (Ri = 200 kΩ) (-10V to +10V Joy-stick control, selected with a jumper) 0 to 20 mA (Ri = 250 Ω) Differential input if not connected to ground; Allows ±20V differential mode voltage to GND

Selection V or mA with jumper block X1 (see

voltage or current

Page 4-8): Default: 0 to 20 mA (Ri = 250 Ω) 0 to +10V (Ri = 200 kΩ) (10V to +10V Joy-stick control, selected with a jumper) Differential input if not connected to ground; Allows ±20V differential mode voltage to GND

24V auxiliary voltage ±15%; maximum current 250 mA all boards

total; 150 mA from single board. Can also be used as external power backup for the control unit (and ﬁeldbus).

= min. 5kΩ

18 – 30V = “1”

Must be connected to GND or 24V of I/O

DIN1, DIN2 and DIN3.

terminal or to external 24V or GND Selection with jumper block X3 (see Page 4-8)

24V auxiliary voltage Same as terminal #6

= min. 5kΩ

18 – 30V = “1”

Must be connected to GND or 24V of I/O

DIN4, DIN5 and DIN6

terminal or to external 24V or GND Selection with jumper block X3 (see Page 4-8)

Current 0(4) – 20 mA, R Voltage 0 – 10V, R Selection with jumper block X3 (see

>1kΩ

max. 500Ω or

Page 4-8)

= 48V DC

Maximum current = 50 mA

4-6 For more information visit: www.EatonElectrical.com MN04004002E

September 2006

SPI9000 Inverter Unit FI9 – FI14 User Manual

Table 4-3: Control I/O Terminal Signals on Option Board A2

OPTA2

21 RO1/1 Relay output 1 Switching capacity 24V DC/8A

22 RO1/2

23 RO1/3 Min. switching load

24 RO2/1 Relay output 2 Switching capacity 24V DC/8A

25 RO2/2

26 RO2/3 Min. switching load

Table 4-4: Control I/O Terminal Signals on Option Board A3

OPTA3

21 RO1/1 Relay output 1 Switching capacity 24V DC/8A

22 RO1/2

23 RO1/3 Min. switching load

24 RO2/1 Relay output 2 Switching capacity 24V DC/8A

25 RO2/2

26 RO2/3 Min. switching load

28 TI1+ Thermistor input

29 TI1-

Digital Input Signal Inversions

The active signal level depends on which potential the common inputs CMA and CMB (terminals 11 and 17) are connected to. The alternatives are either +24V or ground (0V). See Figure 4-9.

250V AC/8A 125V DC/0.4A 5V/10 mA

We recommend the use of positive logic in all control connections of the inverter. If negative logic is used, additional appropriate measures are needed to meet the safety regulation requirements.

The 24 volt control voltage and the ground for the digital inputs and the common inputs (CMA, CMB) can be either internal or external.

  

24V

Ground

DIN1

DIN2

DIN3

CMA

Ground

24V

DIN1

DIN2

DIN3

CMA

Figure 4-9: Positive/Negative Logic



Positive logic (+24V is the active signal) = Input is active when the switch is closed.



Negative logic (0V is the active signal) = Input is active when the switch is closed.



Requires setting of jumper X3 to position “CMA/CMB isolated from ground.”

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Jumper Selections on Option Board A9

The user can customize the functions of the inverter to better suit his needs by selecting certain positions for the jumpers on the OPTA9 board. The positions of the jumpers determine the signal type of analogue and digital inputs.

On the A9 basic board, there are four jumper blocks (X1, X2, X3 and X6), each containing eight pins and two jumpers. The selection possibilities of the jumpers are shown in Figure 4-11.

September 2006

X1 X2

Figure 4-10: Jumper Blocks on Option Board A9

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Jumper Block X1:

AI1 Mode

A B C D

AI1 Mode: 0...20mA; Current Input

A B C D

AI1 Mode: Voltage Input; 0...10V

A B C D

AI1 Mode: Voltage Input; 0...10V (Differential)

A B C D

AI1 Mode: Voltage Input; -10...10V

Jumper Block X6:

AO1 Mode

A B C D

AI1 Mode: 0...20mA; Current Output

A B C D

Jumper Block X2:

AI2 Mode

A B C D

AI2 Mode: 0...20mA; Current Input

A B C D

AI2 Mode: Voltage Input; 0...10V

A B C D

AI2 Mode: Voltage Input; 0...10V (Differential)

A B C D

AI2 Mode: Voltage Input; -10...10V

Jumper Block X3:

CMA and CMB Grounding

CMB Connected to GND

CMA Connected to GND

CMB Isolated from GND

CMA Isolated from GND

CMB and CMA Internally Connected Together, Isolated from GND

MN04004002E

AO1 Mode: Voltage Output; 0...10V

= Factory Default

Figure 4-11: Jumper Selection for Option Board A9

CAUTION

Ensure that the jumper positions are correct. Running the motor with signal settings that differ from the jumper positions will not harm the inverter, but may harm the motor.

Note: If you change the AI/AO signal content, remember to change the corresponding board

parameter in Menu M7.

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September 2006

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Chapter 5 — Menu Information

Keypad Operation

The control keypad is the link between the SPI9000 inverter and the user. The control keypad features an alphanumeric display with seven indicators for the Run status (RUN, counterclockwise, clockwise, READY, STOP, ALARM, FAULT) and three indicators for the control place (I/O term/Keypad/BusComm). There are also three Status Indicator LEDs (green – green – red), see Page 5-3.

The control information, i.e. the menu number, description of the menu or the displayed value and the numeric information are presented on three text lines.

The inverter is operable through the nine pushbuttons of the control keypad. Furthermore, the buttons can be used in setting parameters and monitoring values.

The keypad is detachable and isolated from the input line potential.

Indicators on the Keypad Display

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Figure 5-1: Control Keypad and Drive Status Indications

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Drive Status Indicators

The drive status symbols tell the user the status of the motor and the inverter. In addition, they tell about possible irregularities detected by the motor control software in motor or inverter functions.

Table 5-1: Drive Status Indicators

Indicator Description

September 2006

Motor is running. Blinks when the stop command is given, but the frequency is still ramping down.

Indicates the direction of motor rotation.

Indicates that the drive is not running.

Lights up when AC power is on. In case of a trip, the symbol will not light up.

Indicates that the drive is running outside a certain limit and a warning is given.

Indicates that unsafe operating conditions are encountered and the drive was stopped.

Control Place Indicators

The symbols I/O Term, Keypad and Bus/Comm (see Table 5-2) indicate the choice of control place made in the Keypad control menu (M3) (see Page 5-9).

Table 5-2: Control Place Indicators

Indicator Description

I/O terminals are selected as the control place, i.e., START/STOP commands or reference values, etc. are given through the I/O terminals.

Control keypad is selected as the control place, i.e., the motor can be started or stopped or its reference values, etc. altered from the keypad.

The inverter is controlled through a ﬁeldbus.

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Status LEDs (Green – Green – Red)

The status LEDs light up in connection with the READY, RUN and FAULT drive status indicators.

Table 5-3: Status LEDs (Green – Green – Red)

Indicator Description

Text Lines

The three text lines provide the users with information on their present location in the keypad menu structure as well as with information related to the operation of the drive.

Table 5-4: Text Lines

Indicator Description

SPI9000 Inverter Unit FI9 – FI14 User Manual

Lights up when the AC power is connected to the drive. Simultaneously, the drive status indicator READY is lit up.

Lights up when the drive is running. Blinks when the STOP button is pushed and the drive is ramping down.

Lights up when unsafe operating conditions are encountered and the drive was stopped (Fault Trip). Simultaneously, the drive status indicator FAULT blinks on the display and a fault description appears (see Page 5-11, Active Faults Menu).

Keypad Pushbuttons

The alphanumeric control keypad has nine pushbuttons that are used for controlling the inverter (and motor), setting parameters and monitoring values.

Location indicator: Displays the symbol and number of the menu, parameter, etc. Example: M2 = Menu 2 (Parameters); P2.1.3 = Acceleration time.

Description line: Displays the description of the menu, value or fault.

Value line: Displays the numerical and textual values of references, parameters, etc. and the number of submenus available in each menu.

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Figure 5-2: Keypad Pushbuttons

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Table 5-5: Button Descriptions

Indicator Description

September 2006

This button is used to reset active faults (see Page 5-11, Active Faults Menu).

This button is used to switch between the two latest displays. This may be useful when you want to see how the changed (new) value inﬂuences some other value.

The ENTER button is used for:

• Conﬁrmation of selections

•Fault history reset (2 – 3 seconds)

This button is used to browse up through the main menu and pages of different submenus. Edit values.

This button is used to browse down through the main menu and pages of different submenus. Edit values.

This button is used to:

• Move backward in the menu

• Move cursor left (in parameter menu)

• Exit edit mode

• Press and hold for 2 to 3 seconds to return to main menu

This button is used to:

• Move forward in the menu

• Move cursor right (in parameter menu)

• Enter edit mode

Pressing this button starts the motor if the keypad is in the active control place. See Page 5-10, Selection of Control Place.

Pressing this button stops the motor (unless disabled by parameter R3.4/ R3.6). See Page 5-10, Selection of Control Place.

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Menu Navigation

The data on the control keypad is arranged in menus and submenus. The menus are used for the display and editing of measurement and control signals, parameter settings and reference value and fault displays. Through the menus, you can also adjust the contrast of the display.

SPI9000 Inverter Unit FI9 – FI14 User Manual

Location

Description

Number of Items

Available

The ﬁrst menu level consists of menus M1 to M7 and is called the Main menu. The user can navigate in the main menu with the Browser buttons up and down. The desired submenu can be entered from the main menu with the menu buttons. When there still are pages to enter under the currently displayed menu or page, you can see an arrow in the lower right corner of the display and can reach the next menu level by pressing Menu Button Right.

The control keypad navigation chart is shown in Figure 5-4. Please note that menu M1 is located in the lower left corner. From there you will be able to navigate your way up to the desired menu using the menu and browser buttons.

You will ﬁnd more detailed descriptions of the menus later in this chapter.

Monitor

V1 V14

Figure 5-3: Keypad Display Data

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Expander boards

G1 G5

System Menu

S1 S9

Fault history

H1 H3

Active faults

A: OPTA1

Language

English

11 Output phase

or:

G1 G1

Browse

T1 T7

T1FT7

A: Parameters

P1 P3

Change

value

Operation days

Keypad control

P1 P3

Parameters

G1 G9

Monitor

V1 V15

Control Place

I/O Terminal

Basic parameters

P1 P15

Output frequency

13.95 Hz

Browse

Change

value

Min Frequency

13.95 Hz

No editing!

Figure 5-4: Keypad Navigation Chart

Browse

Change

value

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Monitoring Menu (M1)

You can enter the Monitoring menu from the Main menu by pressing Menu Button Right when the location indication M1 is visible on the ﬁrst line of the display. Figure 5-5 shows how to browse through the monitored values.

The monitored signals carry the indication V#.# and they are listed in Table 5-6. The values are updated once every 0.3 seconds.

This menu is meant only for signal checking. The values cannot be altered here. For changing values of parameters, see Page 5-8.

SPI9000 Inverter Unit FI9 – FI14 User Manual

FreqReference

13.95 Hz

Monitor

Output frequency

V1 V14

13.95 Hz

Figure 5-5: Monitoring Menu

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Table 5-6: Monitored Signals

Code Signal Name Unit Description

V7.1 Output frequency Hz Frequency to the motor

V7.2 Frequency reference Hz

V7.3 Motor speed rpm Calculated motor speed

V7.4 Motor current A Measured motor current

V7.5 Motor torque % Calculated torque based/nominal torque of the unit

V7.6 Motor power % Calculated actual power/nominal power of the unit

V7.7 Motor voltage V Calculated motor voltage

V7.8 DC-link voltage V Measured DC-link voltage

V7.9 Unit temperature °C Heatsink temperature

V7.10 Motor temperature % Calculated motor temperature

V7.11 Voltage input V AI1

V7.12 Current input mA AI2

V7.13 DIN1, DIN2, DIN3 — Digital input statuses

V7.14 DIN4, DIN5,DIN6 — Digital input statuses

V7.15 DO1, RO2, RO3 — Digital and relay output statuses

V7.16 Analog output

current

M1.17 Multimonitoring

items

September 2006

mA AO1

Displays three selectable monitoring values. See

Page 5-23.

Note: Applications may embody more monitoring values.

Parameter Menu (M2)

Parameters are the way of conveying the commands of the user to the inverter. Parameter values can be edited by entering the Parameter Menu from the Main Menu when the location indication M2 is visible on the ﬁrst line of the display. The value editing procedure is presented in Figure 5-6.

Pressing Menu Button Right once takes you to the Parameter Group Menu (G#). Locate the desired parameter group by using the Browser buttons and press Menu Button Right again to see the group and its parameters. Use the Browser buttons to ﬁnd the parameter (P#) you want to edit. Pressing Menu Button right takes you to the edit mode. As a sign of this, the parameter value starts to blink. You can now change the value in two different ways:

● Set the desired value with the Browser buttons and conﬁrm the change with the ENTER

button. Consequently, the blinking stops and the new value is visible in the value ﬁeld.

● Press Menu Button Right once more. Now you will be able to edit the value digit by

digit. This may come in handy, when a relatively greater or smaller value than that on the display is desired. Conﬁrm the change with the ENTER button.

The value will not change unless the ENTER button is pressed. Pressing Menu Button Left takes you back to the previous menu.

Several parameters are locked, i.e. cannot be edited, when the drive is in RUN status. If you try to change the value of such a parameter the text *Locked* will appear on the display. The inverter must be stopped to edit these parameters.

The parameter values can also be locked using the function in menu M6 (see Page 5-22).

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You can return to the Main menu any time by pressing Menu Button Left for 1 to 2 seconds.

The basic application package includes seven applications with different sets of parameters. You will ﬁnd the parameter lists in the application manual.

Once in the last parameter of a parameter group, you can move directly to the ﬁrst parameter of that group by pressing Browser button up.

See the diagram for parameter value change procedure in Figure 5-6.

Note: You can connect power to the control board by connecting the external power source

to the bidirectional terminal #6 on the OPTA9 board (see Chapter 4). The external power source can also be connected to the corresponding +24V terminal on any option board. This voltage is sufﬁcient for parameter setting and for keeping the ﬁeldbus active.

Input signals

G1 G8

Parameters

Min Frequency

Keypad Control Menu (M3)

In the Keypad Control Menu, you can choose the control place, edit the frequency reference and change the direction of the motor. You can enter the submenu level by pressing Menu Button Right.

Note: There are some special functions that can be performed in menu M3:

Select the keypad as the active control place by pressing start for 3 seconds when the motor is running. The keypad will become the active control place and the current frequency reference and direction will be copied to the keypad.

Select the keypad as the active control place by pressing stop for 3 seconds when the motor is stopped. The keypad will become the active control place and the current frequency reference and direction will be copied to the keypad.

Basic parameters

G1 G8

Min Frequency

13.95 Hz

P1 P18

14.45 Hz

Figure 5-6: Parameter Value Change Procedure

Min Frequency

13.95 Hz

MN04004002E

Copy the frequency reference set elsewhere (I/O, ﬁeldbus) to the panel by pressing enter for 3 seconds.

Note: If you are in any other menu than menu M3, these functions will not work.

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If you are in some other menu than menu M3 and try to start the motor by pressing the START button when the keypad is not selected as the active control place, you will get an error message: Keypad Control NOT ACTIVE.

Selection of Control Place

There are three different places (sources) where the inverter can be controlled. For each control place, a different symbol will appear on the alphanumeric display:

● I/O terminals

● Keypad (panel)

● Fieldbus

You can change the control place by entering the edit mode with Menu Button Right. The options can then be browsed with the Browser buttons. Select the desired control place with the ENTER button. See Figure 5-7.

September 2006

Keypad control

P1 P4

Control Place

Keypad

Control Place

I/O Remote

Control Place

Keypad

Control Place

I/O Remote

Figure 5-7: Selection of Control Place

Keypad Reference

The keypad reference submenu (P3.2) displays and allows the operator to edit the frequency reference. The changes will take place immediately. This reference value will not, however, inﬂuence the rotation speed of the motor unless the keypad has been selected as the active control place.

Note: The maximum difference in RUN mode between the output frequency and the keypad

reference is 6 Hz. The program automatically monitors the keypad reference value.

You may edit the reference value (pressing the ENTER button is not necessary).

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Keypad Direction

The keypad direction submenu (P3.3) displays and allows the operator to change the rotating direction of the motor. This setting will not, however, inﬂuence the rotation direction of the motor unless the keypad has been selected as the active control place.

Note: For additional information on controlling the motor with the keypad, see Pages 5-3 and

STOP Button Activated

By default, pushing the STOP button will always stop the motor regardless of the selected control place. You can disable this function by giving parameter 3.4 the value 0. If the value of this parameter is 0, the STOP button will stop the motor only when the keypad has been selected as the active control place.

Active Faults Menu (M4)

You can enter the Active Faults menu from the Main menu by pressing Menu Button Right when the location indication M4 is visible on the ﬁrst line of the keypad display.

When a fault brings the inverter to a stop, the location indication F1, the fault code, a short description of the fault, and the fault type symbol (see below) will appear on the display. In addition, the indication FAULT or ALARM (see Table 5-1) is displayed and, in case of a FAULT, the red LED on the keypad starts to blink. If several faults occur simultaneously, the list of active faults can be browsed with the Browser buttons.

SPI9000 Inverter Unit FI9 – FI14 User Manual

6-2.

The memory of active faults can store a maximum of 10 faults in the order of appearance. The display can be cleared with the RESET button and the read-out will return to the same state it was in before the fault trip. The fault remains active until it is cleared with the RESET button or with a reset signal from the I/O terminal.

Note: Remove external Start signal before resetting the fault to prevent unintentional restart

of the drive.

Active faults

Figure 5-8: Normal State, No Faults

Fault Types

The inverter has four types of faults. These types differ from each other on the basis of the subsequent behavior of the drive. See Table 5-7.

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Operation hours

34:21:05

Fault Type Symbol

11 Output phase

T1F

T13

Operation days

Figure 5-9: Fault Display

Table 5-7: Fault Types

Fault Type Symbol Meaning

A (Alarm) This type of fault is a sign of an unusual operating condition. It does not cause

F (Fault) An “F fault” makes the drive stop. Actions need to be taken to restart the drive.

AR (Fault Autoreset) If an “AR fault” occurs the drive will stop immediately. The fault is reset

FT (Fault Trip) If the drive is unable to restart the motor after an AR fault an FT fault occurs.

the drive to stop, nor does it require any special actions. The “A fault” remains in the display for about 30 seconds.

automatically and the drive tries to restart the motor. Finally, if the restart is not successful, a fault trip (FT, see below) occurs.

The “FT fault” has basically the same effect as the F fault: the drive is stopped.

Note: Fault Codes are listed in Appendix A.

Fault Time Data Record

When a fault occurs, the information described in Figure 5-8 is displayed. By pressing Menu Button Right, you will enter the Fault time data record menu indicated by T.1➔T.#. In this menu, some selected important data valid at the time of the fault are recorded. This feature will help the user or the service person in determining the cause of the fault.

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The data available are:

Table 5-8: Fault Time Recorded Data

Data Units Description

T.1 D Counted operation days (Fault 43: Additional code)

T.2 hh:mm:ss

(d)

T.3 H z

hh:mm:ss

T.4 T.5 T.6 T.7 T.8

T.9 T.10 T.11 T.12 T.13



Tells the user if the drive was at zero speed (< 0.01 Hz) when the fault occurred

A V % % V

°C — — — —

Counted operation hours (Fault 43: Counted operation days)

Output frequency (Fault 43: Counted operation hours)

Motor current Motor voltage Motor power Motor torque DC bus voltage

Unit temperature Run status Direction Warnings Zero speed



Real Time Record

If real time is set to run on the inverter, the data items T1 and T2 will appear as follows:

Table 5-9: Real Time Record

Data Units Description

T.1 yyyy-mm-dd Counted operation days

T.2 hh:mm:SS,sss Counted operation hours

Fault History Menu (M5)

You can enter the Fault History menu from the Main menu by pressing Menu Button Right when the location indication M5 is visible on the ﬁrst line of the keypad display.

All faults are stored in the Fault History menu where you can browse them with the Browser buttons. Additionally, the Fault Time Data Record pages (see Page 5-12) are accessible for each fault. You can return to the previous menu any time by pressing Menu Button Left.

The memory of the inverter can store a maximum of 30 faults in order of appearance. The number of faults currently in the fault history is shown on the value line of the main page (H1➔H#). The order of the faults is indicated by the location indication in the upper left corner of the display. The latest fault is indicated by F5.1, the one before that by F5.2 and so on. If there are 30 uncleared faults in the memory, the next fault will erase the oldest fault from the memory.

Pressing the ENTER button for about 2 to 3 seconds resets the whole fault history. The symbol H# will change to 0.

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September 2006

System Menu (M6)

You can enter the System menu from the Main menu by pressing Menu Button Right when the location indication M6 is visible on the ﬁrst line of the keypad display.

The controls associated with the general use of the inverter, such as application selection, customized parameter sets or information about the hardware and software are located under the System menu. The number of submenus and subpages is shown with the symbol S (or P) on the value line.

Table 5-10 has a list of the functions available in the System menu.

Fault history

5 ChargeSwitch

11 Output phase

T1 T7

PUSH to Reset

Figure 5-10: Fault History Menu

Operation hours

13:25:43

Operation days

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September 2006

Table 5-10: System Menu Functions

Code Function Min Max Unit Default Cust Selections

S6.1 Selection of

language

English English

Deutsch Suomi Svenska Italiano

S6.2 Application

selection

Basic Application

Basic Application Standard Application Local/Remote control Appl. Multi-Step Application PID Control Application Multi-Purpose Control Appl. Pump and Fan Control Appl.

S6.3 Copy parameters

S6.3.1 Parameter sets Load factory defaults

Store set 1 Load set 1 Store set 2 Load set 2

S6.3.2 Load to keypad All parameters

S6.3.3 Load from keypad All parameters

All but motor parameters Application parameters

P6.3.4 Parameter backup Yes No

Ye s

S6.4 Parameter

comparison

S6.5 Safety

S6.5.1 Password Not used 0=Not used

P6.5.2 Parameter locking Change

Enabled

Change Enabled Change Disabled

S6.5.3 Start-Up Wizard No

Ye s

S6.5.4 Multimonitoring

items

Change Enabled

Change Enabled Change Disabled

S6.6 Keypad settings

P6.6.1 Default page

P6.6.2 Default page/OM

P6.6.3 Timeout time 0 65535 s 30

P6.6.4 Contrast 0 31 18

P6.6.5 Backlight time Always 65535 min 10

S6.7 Hardware settings

P6.7.1 Internal brake

resistor

Connected Not connected

Connected

P6.7.2 Fan control function Continuous Continuous

Temperature

P6.7.3 HMI acknowledge. 200 5000 ms 200

P6.7.4 HMI: no. of retries 1 10 5

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Table 5-10: System Menu Functions, continued

Code Function Min Max Unit Default Cust Selections

S6.8 System information

S6.8.1 Total counters

C6.8.10.1. MWh counter kWh

C6.8.10.2. Operation day

counter

C6.8.1.3. Operation hour

counter

S6.8.2 Trip counters

T6.8.2.1 MWh counter kWh

T6.8.2.2 Clear MWh counter

T6.8.2.3 Operation day

counter

T6.8.2.4 Operation hour

counter

T6.8.2.5 Clear operation

hour counter

S6.8.3 Software

information

S6.8.3.1 Software package

S6.8.3.2 System software

version

S6.8.3.3 Firmware interface

S6.8.3.4 System load

S6.8.4 Applications

S6.8.4.# Name of

application

D6.8.4.#.1 Application ID

D6.8.4.#.2 Applications:

version

D6.8.4.#.3 Applications:

ﬁrmware interface

S6.8.5 Hardware

I6.8.5.1 Unit power

I6.8.5.2 Unit voltage

I6.8.5.3 Info: Brake chopper

I6.8.5.4 Info: Brake resistor

S6.8.6 Expander boards

September 2006

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Selection of Language

The control keypad offers you the possibility to control the inverter through the keypad in the language of your choice.

Locate the language selection page under the System menu. Its location indication is S6.1. Press Menu Button Right once to enter the edit mode. As the name of the language starts to blink you can select another language for the keypad texts. Conﬁrm with the ENTER button. The blinking stops and all text information on the keypad is presented in the selected language.

You can return to the previous menu any time by pressing Menu Button Left.

System Menu

S1 S11

Language

English

Language

English

Langue

Francais

Figure 5-11: Selection of Language

Application Selection

The user can select the desired application on the Application selection page (S6.2). To enter the page, press Menu Button Right on the ﬁrst page of the System menu. To change the application, press Menu Button Right once more. The name of the application starts to blink. Now you can browse the applications with the Browser buttons and select the desired application with the ENTER button.

After application change, you will be asked if you want the parameters of the new application to be uploaded to the keypad. If you want to do this, press the ENTER button. Pressing any other button leaves the parameters of the previously used application saved in the keypad.

For more information about the application, see the application manual.

MN04004002E

M6 56.2

System Menu

S1 S11

56.2 56.2

Application

Standard

Application

Standard

Application

Multi-step

Figure 5-12: Change of Application

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SPI9000 Inverter Unit FI9 – FI14 User Manual

Copy Parameters

The parameter copy function is used when the operator wants to copy one or all parameter groups from one drive to another. All the parameter groups are ﬁrst uploaded to the keypad, then the keypad is connected to another drive and then the parameter groups are downloaded to it (or possibly back to the same drive).

Before any parameters can be successfully copied from one drive to another, the drive has to be stopped when the parameters are downloaded to it:

The parameter copy menu (S6.3) contains four functions:

Parameter Sets (S6.3.1)

The user can reload the factory default parameter values and store and load two customized parameter sets (all parameters included in the application).

On the Parameter Sets page (S6.3.1), press Menu Button Right to enter the edit mode. The text LoadFactDef begins to blink and you can conﬁrm the loading of factory defaults by pressing the ENTER button. The drive resets automatically.

Alternatively, you can choose any other storing or loading functions with the Browser buttons. Conﬁrm with the ENTER button. Wait until “OK” appears on the display.

September 2006

56.3.1

Parameter sets

Select

56.3.1

Parameter sets

Wait. . .

56.3.1

Parameter sets

LoadFactDef

56.3.1

Parameter sets

Confirm

Cancel

Figure 5-13: Storing and Loading of Parameter Sets

Upload parameters to keypad (To keypad, S6.3.2)

This function uploads all existing parameter groups to the keypad provided that the drive is stopped.

Enter the To Keypad page (S6.3.2) from the Parameter Copy menu. Pressing Menu Button Right takes you to the edit mode. Use the Browser buttons to select the option All Parameters and press the ENTER button. Wait until “OK” appears on the display.

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56.3

Copy Parameters

Select

56.3.2

Up to keypad

Wait. . .

P1 P4

56.3.2

Up to keypad

Select

56.3.2

Up to keypad

56.3.2

Up to keypad

All param.

Confirm

Change Value

Cancel

Figure 5-14: Parameter Copy to Keypad

Download parameters to drive (From keypad, S6.3.3)

This function downloads one or all parameter groups uploaded to the keypad to a drive provided that the drive is in STOP status.

Enter the To Keypad page (S6.3.2) from the Parameter Copy menu. Pressing the Menu Button Right takes you to the edit mode. Use the Browser buttons to select either All Parameters, All but Motor Parameters or Application Parameters and press the ENTER button. Wait until “OK” appears on the display.

The procedure to download the parameters from keypad to drive is similar to that of from drive to keypad. See Figure 5-14.

Automatic Parameter Backup (P6.3.4)

On this page you can activate or inactivate the parameter backup function. Enter the edit mode by pressing Menu Button Right. Select Yes or No with the Browser buttons.

When the Parameter backup function is activated control keypad makes a copy of the parameters of the presently used application. When applications are changed, you will be asked if you wish the parameters of the new application to be uploaded to the keypad. If you want to do this, press the ENTER button. If you wish to keep the copy of the parameters of the previously used application saved in the keypad, press any other button. Now you will be able to download these parameters to the drive following the instructions given in Chapter Copy Parameters on Page 5-18.

If you want the parameters of the new application to be automatically uploaded to the keypad, you have to do this for the parameters of the new application once on page 6.3.2 as instructed. Otherwise the panel will always ask for the permission to upload the parameters.

Note: Parameters saved in the parameter settings on page S6.3.1 will be deleted when

applications are changed. If you want to transfer the parameters from one application to another, you have to upload them ﬁrst to the keypad.

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Parameter Comparison

In the Parameter Comparison submenu (S6.4), you can compare the actual parameter values to the values of your customized parameter sets and those loaded to the control keypad.

You can compare the parameter by pressing Menu Button Right in the Compare Parameters submenu. The actual parameter values are ﬁrst compared to those of the customized parameter Set1. If no differences are detected, “0” is displayed on the lowermost line. If any of the parameter values differ from those of Set1, the number of the deviations is displayed together with symbol P (for example, P1➔P5 = ﬁve deviating values). By pressing Menu Button Right once more, you can enter pages where you can see both the actual value and the value it was compared to. In this display, the value on the description line (in the middle) is the default value and the one on the value line (lowermost) is the edited value. Furthermore, you can also edit the actual value with the Browser buttons in the edit mode which you can enter by pressing Menu Button Right once.

September 2006

56.4

ParamComparison

C1 C3

56.4.1

Set1

56.4.1

Set1

P1 P6

56.4.1.1

P2.1.2= 50.0

20.0 Hz

56.4.1.1

P2.1.2= 50.0

Edit Value

Confirm Change

Figure 5-15: Parameter Comparison

20.0 Hz

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Safety

Note: The Security submenu is protected with a password. Store the password in a safe

place!

Password (S6.5.1)

The application selection can be protected against unauthorized changes with the Password function (S6.5.1).

By default, the Password function is not in use. If you want to activate the function, enter the edit mode by pressing Menu Button Right. A blinking zero appears in the display and you can set a password with the Browser buttons. The password can be any number between 1 and

65535.

Note: You can also set the password by digits. In the edit mode, push Menu Button Right

again and another zero appears on the display. Set ones ﬁrst. To set the tens, press Menu Button Right, and so on. Conﬁrm the password with the ENTER button. After this, you have to wait until the Timeout time (P6.6.3) (see Page 5-24) has expired before the password function is activated.

If you try to change applications or the password itself, you will be prompted for the current password. Enter the password with the Browser buttons.

You can deactivate the password function by entering the value 0.

56.5.1

Password

Not in use

56.5.1

Password

56.5.1

Password

Figure 5-16: Password Setting

Note: Store the password in a safe place! No changes can be made unless a valid password

is entered.

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Parameter Lock (P6.5.2)

This function allows the user to prohibit changes to the parameters.

If the parameter lock is activated, the text *locked* will appear on the display if you try to edit a parameter value.

Note: This function does not prevent unauthorized editing of parameter values.

Enter the edit mode by pressing Menu Button Right. Use the Browser buttons to change the parameter lock status. Conﬁrm the change with the ENTER button or go back to the previous level by pressing Menu Button Left.

September 2006

S1 S9 P1 P4

56.5.2

Parameter Lock

SecuritySystem Menu

56.5.2

Parameter Lock

ChangeDisablChangeEnable

56.5.2

Parameter Lock

ChangeEnable

Figure 5-17: Parameter Locking

Start-Up Wizard (P6.5.3)

The Start-Up Wizard facilitates the commissioning of the inverter. If active, the Start-Up Wizard prompts the operator for the language and application of his/her choice and then displays the ﬁrst menu or page.

Activating the Start-Up Wizard: In the System Menu, ﬁnd page P6.5.3. Press Menu Button Right once to enter the edit mode. Use the Browser buttons to select Yes and conﬁrm the selection with the ENTER button. If you want to deactivate the function, follow the same procedure and give the parameter value “NO”.

P6.5.3

Startup wizard

P6.5.3

Startup wizard

No Ye s

P6.5.3

Startup wizard

Confirm

Cancel

Figure 5-18: Activation of Start-Up Wizard

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Multimonitoring Items (P6.5.4)

The alphanumeric keypad features a display where you can monitor up to three actual values at the same time — see Monitoring Menu (M1) on Page 5-7 and the manual of the application you are using. On page P6.5.4 of the System Menu, you can deﬁne whether the operator can replace the values monitored with other values. See below.

56.5.4

Multimon. items

ChangeEnable

56.5.4

Multimon. items

56.5.4

Multimon. items

ChangeDisableChangeEnable

Figure 5-19: Disabling the Change of Multimonitoring Items

Keypad Settings

In the Keypad Settings submenu under the System menu, you can further customize your inverter operator interface.

Locate the Keypad Setting submenu (S6.6). Under the submenu, there are four pages (P#) associated with the keypad operation:

5.6.6 P6.6.

Keypad settings

P1 P5

Default page

Figure 5-20: Keypad Settings Submenu

Default Page (P6.6.1)

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Here you can set the location (page) to which the display automatically moves when the Timeout Time (see below) has expired or the power is switched on to the keypad.

If the default page is 0, the function is not activated, i.e. the latest displayed page remains on the keypad display. Pressing Menu Button Right takes you to the edit mode. Change the number of the Main menu with the Browser buttons. To edit the number of the submenu/ page, press Menu Button Right. If the page you want to move to by default is at the third level, repeat the procedure. Conﬁrm the new default page with the ENTER button. You can return to the previous menu at any time by pressing Menu Button Left.

P6.6.

Default page

P6.6.

Default page

P6.6.

Default page

Confirm Change

Repeat to Set Default Submenu/Page

Cancel

Figure 5-21: Default Page Function

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Default page in the operating menu (P6.6.2)

Here you can set the location (page) in the Operating menu (in special applications only) to which the display automatically moves to when the set Timeout Time (see below) has expired or the power is switched on to the keypad.

See how to set the Default page in Figure 5-21.

Timeout Time (P6.6.3)

The Timeout Time setting deﬁnes the time after which the keypad display returns to the Default page (P6.6.1).

Enter the edit mode by pressing Menu Button Right. Set the desired timeout time and conﬁrm it with the ENTER button. You can return to the previous menu at any time by pressing Menu Button Left.

September 2006

P6.6.3

Timeout time

90 s

P6.6.3 P6.6.3

Timeout time

90 s.

Timeout time

60 s.

Confirm Change

Cancel

Figure 5-22: Timeout Time Setting

Note: If the Default page value is 0, the Timeout Time setting has no effect.

Contrast Adjustment (P6.6.4)

In case the display is unclear, you can adjust its contrast through the same procedure as for the timeout time setting (see above).

Backlight Time (P6.6.5)

By giving a value for the Backlight time, you can determine how long the backlight stays on before going out. You can select any time between 1 and 65535 minutes or “Forever.” For the value setting procedure, see Timeout Time above.

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Hardware Settings

Note: The Hardware settings submenu is protected with a password. Store the password in a

safe place!

In the Hardware Settings submenu (S6.7) under the System menu, you can further control some functions of the hardware in your inverter. The functions available in this menu are Internal brake resistor connection, Fan control, HMI acknowledge timeout and HMI retry.

Internal Brake Resistor Connection (P6.7.1)

This function tells the inverter, whether the internal brake resistor is connected or not. If you have ordered the inverter with an internal brake resistor, the default value of this parameter is Connected. However, if it is necessary to increase braking capacity by installing an external brake resistor, or if the internal brake resistor is disconnected for another reason, it is advisable to change the value of this function to Not conn. in order to avoid unnecessary fault trips.

Enter the edit mode by pressing Menu Button Right. You can change the brake resistor information with the Browser buttons. Conﬁrm the change with the ENTER button or return to the previous level with Menu Button Left.

Note: The brake resistor is available as optional equipment for all classes. It can be installed

internally in classes FR4 to FR6.

S1 S8 P1 P4

P6.7.

InternBrakeRes

56.7

HW SettingsSystem Menu

P6.7.

InternBrakeRes

Not conn.Connected

P6.7.

InternBrakeRes

Connected

Figure 5-23: Internal Brake Resistor Connection

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Fan Control (P6.7.2)

This function allows you to control the cooling fan of the inverter. You can set the fan to run continuously when the power is switched on or depending on the temperature of the unit. If the latter function has been selected, the fan is switched on automatically when the heatsink temperature reaches 60°C. The fan receives a stop command when the heatsink temperature falls to 55°C. After the command, the fan runs for approximately 1 minute before stopping. The same happens after switching on the power and after changing the value from Continuous to Temperature.

Note: The fan runs always when the drive is in RUN state.

To change the value: Enter the edit mode by pressing Menu Button Right. The value starts blinking. Use the Browser buttons to change the fan mode and conﬁrm the change with the ENTER button. If you do not want to change the value, return to the previous level with Menu Button Left. See Figure 5-24.

September 2006

P6.7.2

Fan control

Continuous

P6.7.2 P6.7.2

Fan control

Continuous

Fan control

Temperature

Figure 5-24: Fan Control Function

HMI Acknowledge Timeout (P6.7.3)

This function allows the user to change the timeout of the HMI acknowledgement time. The inverter waits for the HMI acknowledgment in accordance with the value of this parameter.

Note: If the inverter has been connected to the PC with a normal cable, the default values of

parameters 6.7.3 and 6.7.4 (200 and 5) must not be changed.

If the inverter has been connected to the PC via a modem and there is a delay in transferring messages, the value of parameter 6.7.3 must be set according to the delay as follows:

Example:

● Transfer delay between the inverter and the PC = 600 ms

● The value of par. 6.7.3 is set to 1200 ms (2 x 600, sending delay + receiving delay)

● The corresponding setting shall be entered in the [Misc] part of the ﬁle NCDrive.ini:

– Retries = 5

– AckTimeOut = 1200

– TimeOut = 6000

● It must also be considered that intervals shorter than the AckTimeOut time cannot be

used in NC-Drive monitoring.

Enter the edit mode by pressing Menu Button Right. The current value starts to blink. Use the Browser buttons to change the acknowledgement time. Conﬁrm the change with the ENTER button or return to the previous level with Menu Button Left.

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P6.7.3

HMI ACK timeout

200ms

P6.7.3

HMI ACK timeout

200ms

Figure 5-25: HMI Acknowledge Timeout

Number of retries to receive HMI acknowledgement (P6.7.4)

With this parameter you can set the number of times the drive will try to receive acknowledgement if it does not receive acknowledgement within the acknowledgement time (P6.7.3) or if the received acknowledgement is faulty.

You can change value through the same procedure as for P6.7.3 (see above).

Note: Changes to P6.7.3 and P6.7.4 become effective after the next start-up.

System info

In the System info submenu (S6.8) you can ﬁnd inverter-related hardware and software information.

You can enter the System info submenu by pressing Menu Button Right. You can now browse the submenu pages with the Browser buttons.

Total Counters

The Total counters menu (S6.8.1) contains information on the inverter operation times i.e. the total number of MWh, operation days and operation hours. Unlike the counters in the Trip counters menu, these counters cannot be reset.

Note: The Power On time counter (days and hours) runs always when the power is on.

Table 5-11: Counter Pages

Page Counter

C6.8.10.1 MWh counter

C6.8.10.2 Operation day counter

C6.8.1.3. Operation hour counter

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Trip Counters

Trip counters (menu S6.8.2) are counters the values of which can be reset i.e. restored to zero. You can use the following resettable counters:

Note: The trip counters run only when the motor is running.

Table 5-12: Resettable Counters

Page Counter

T6.8.2.1 MWh counter

T6.8.2.3 Operation day counter

T6.8.2.4 Operation hour counter

The counters can be reset on pages 6.8.2.2 (Clear MWh counter) and 6.8.2.5 (Clear Operation time counter).

Example: When you want to reset the operation counters, see Figure 5-26.

September 2006

56.8.2 P6.8.2.5

Trip counters

T1 T5

P6.8.2.5

Clr Optime cntr

Reset

Clr Optime cntr

Not reset

P6.8.2.5

Clr Optime cntr

Reset

P6.8.2.5

Clr Optime cntr

Not reset

P6.8.2.5

Clr Optime cntr

Not reset

Figure 5-26: Counter Reset

Software (S6.8.3)

The Software information page includes information on the following inverter software related topics:

Table 5-13: Software Information Pages

Page Counter

6.8.3.1 Software packages

6.8.3.2 System software version

6.8.3.3 Firmware interface

6.8.3.4 System load

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Applications (S6.8.4)

At location S6.8.4, you can ﬁnd the Applications submenu containing information on the application currently in use and all other applications loaded into the inverter. The following information is available:

Table 5-14: Applications Information Pages

Page Counter

6.8.4.# Name of application

6.8.4.#.1 Application ID

6.8.4.#.2 Version

6.8.4.#.3 Firmware interface

In the Applications information page, press Menu Button Right to enter the Application pages of which there are as many as there are applications loaded into the inverter. Locate the desired application with the Browser buttons and then enter the Information pages with Menu Button Right. Use the Browser buttons to see the different pages.

56.8.4

Applications

A1 A7 D1 D3

Standard

D1 D3

R6.8.4.

Basic

Version

2.01

R6.8.4. .

Application id

FIFF01

Figure 5-27: Applications Info Submenu

Hardware (S6.8.5)

The Hardware information page provides information on the following hardware-related topics:

Table 5-15: Hardware Information Pages

Page Counter

6.8.5.1 Nominal power of the unit

6.8.5.2 Nominal voltage of the unit

6.8.5.3 Brake chopper

6.8.5.4 Brake resistor

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Expander Boards (S6.8.6)

The Expander boards submenu contains information about the basic and option boards. (See Chapter Control unit)

You can check the status of each board slot by entering the Expander Boards page with Menu Button Right. Use the Browser buttons to view the status of each board slot. The description line of the keypad will display the type of the expansion board and the text “Run” is shown below it. If no board is connected to the slot the text “no board” will be shown. If a board is connected to a slot but the connection is lost for some reason, the text “no conn.” is displayed. For more information, see Chapter 4.

For more information on expander board related parameters, see Page 5-30.

September 2006

56.8.6

Expander boards

Expander Board Menu (M7)

In the Expander board menu the user can 1) see the expander boards connected to the control board and 2) see and edit the parameters associated with the expander boards.

Go to the next menu level (G#) with Menu Button Right. At this level, you can browse through slots A to E with the Browser buttons to see which expander boards are connected to the control board. On the lowermost line of the display, you will also see the number of parameters associated with the board. You can view and edit the parameter values as described on Page 5-8. See Table 5-16 and Figure 5-29.

B:OPTA2

E1 E2

E6.8.6.

A:OPTA1

E1 E5 E1 E2

Software version

10001.0

E6.8.6. .

State

Run

Figure 5-28: Expander Board Information Menus

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Expander Board Parameters

Table 5-16: Expander Board Parameters (Board OPTA9)

Code Parameter Min Max Default Cust Selections

P7.1.1.1 AI1 mode 1 5 3 1 = 0 to 20 mA

P7.1.1.2 AI2 mode 1 5 1 See P7.1.1.1

P7.1.1.3 AO1 mode 1 4 1 1 = 0 to 20 mA

D:OPTC2

Monitor

G1 G2

Expander boards

G7.3

C:OPTC1

G1 G5 G1 G2 P1 P4

G7.3. . G7.3. .

Slave address Slave address

126 126

G7.3.

Parameters

Run

Change Value

Confirm Change

2 = 4 to 20 mA 3 = 0 to 10V 4 = 2 to 10V 5 = –10 to +10 V

2 = 4 to 20 mA 3 = 0 to 10V 4 = 2 to 10V

V1 V2

Baud rate

Auto

Further Keypad Functions

The control keypad contains additional application-related functions. See the application manual for more information.

MN04004002E

Figure 5-29: Expander Board Information Menu

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September 2006

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Chapter 6 — Start-Up

Safety Precautions

Before start-up, note the following directions and warnings:

SPI9000 Inverter Unit FI9 – FI14 User Manual

WARNING

Internal components and circuit boards of the inverter (except for the galvanically isolated I/O terminals) are live when the inverter is connected to mains potential. Coming

into contact with this voltage is extremely dangerous and may cause death or severe injury.

The motor terminals U, V, W and the DC-link/brake resistor terminals+/- are live when the inverter is connected to DC supply, even if the motor is not running.

The control I/O-terminals are isolated from the mains potential. However, the relay outputs and other I/Oterminals may have a dangerous control voltage present even when the inverter is disconnected from DC supply.

Do not make any connections when the inverter is connected to the DC supply.

After having disconnected the inverter, wait until the fan stops and the indicators on the keypad go out (if no keypad is attached see the indicator through the keypad base). Wait 5 more minutes before doing any work on inverter connections. Do not open the cover before the time has expired.

Before connecting the inverter to DC supply, make sure that the inverter’s front cover is closed.

MN04004002E

When running, the side of inverter FR8 is burning hot. Do not touch it with bare hands!

When running, the back of inverter FR6 is burning hot. Therefore it MUST NOT be mounted onto a surface which is not ﬁreproof.

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Sequence of Operation

1. Read the safety instructions in the front of this manual carefully and follow them.

2. After installation, make sure:

● Both the inverter and the motor are grounded

● DC supply and motor cables comply with the requirements given in Chapter 3

● Control cables are located as far as possible from the power cables (see

Chapter 2), and the shields of the shielded cables are connected to protective ground. The wires must not touch the electrical components of the inverter.

● Common inputs of digital input groups are connected to +24V or the ground of the

I/O terminal or the external supply.

3. Check the quality and quantity of cooling air. (See Chapter 2, Mounting Space

Dimensions.)

4. Check the inside of the inverter for condensation.

5. Check that all Start/Stop switches connected to the I/O terminals are in the Stop position.

September 2006

6. Connect the inverter to DC supply.

7. Set the parameters of group 1 according to the requirements of your application (see application manual). Set the following parameters at the least:

● Motor nominal voltage

● Motor nominal frequency

● Motor nominal speed

● Motor nominal current

You will ﬁnd the values needed for the parameters on the motor rating plate.

8. Perform either Test A or B without the motor running:

Test A — Controls from the I/O terminals:

● Turn the Start/Stop switch to ON position.

● Change the frequency reference (potentiometer).

● Check in the Monitoring Menu M1 that the value of Output Frequency changes

according to the change of frequency reference.

● Turn the Start/Stop switch to OFF position.

Test B— Control from the Control keypad:

● Change the control from the I/O terminals to the keypad as advised on Page 5-10.

● Press the START button on the keypad.

● Move over to the Keypad Control Menu M3 and Keypad Reference submenu (see

Keypad Reference on Page 5-10) and change the frequency reference with the Browser buttons.

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SPI9000 Inverter Unit FI9 – FI14 User Manual

● Check in Monitoring Menu M1 that the value of Output Frequency changes

according to the change of frequency reference.

● Press the STOP button on the keypad.

9. Perform the start-up tests without the motor being connected to the process. If this is not possible, make sure that each test can be done safely prior to performing it. Inform your co-workers of the tests.

● Switch off the DC supply voltage and wait until the drive has stopped as advised on

Page 6-1, Safety Precautions.

● Connect the motor cable to the motor and to the motor cable terminals of the

inverter.

● Make sure that all Start/Stop switches are in Stop positions.

● Switch the supply voltage ON.

● Repeat Test A or B in step 8.

10. Connect the motor to the process (if the start-up test was performed without the motor being connected). Inform our co-workers of the tests.

● Before running the tests, make sure that this can be done safely.

● Repeat Test A or B in step 8.

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September 2006

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September 2006

Appendix A — Fault Codes

When a fault is detected by the inverter control electronics, the drive is stopped and the symbol F together with the ordinal number of the fault, the fault code and a short fault description appear on the display. The fault can be reset with the RESET button on the control keypad or via the I/O terminal. The faults are stored in the Fault History Menu M5, which can be browsed. Table A-1 contains all the fault codes.

Table A-1: Fault Codes

Fault Code Fault Possible Cause Solution

SPI9000 Inverter Unit FI9 – FI14 User Manual

1 Overcurrent Inverter detected too high a current

(>4 x I

) in the motor cable:

• Sudden heavy load increase

• Short circuit in the motor

• Unsuitable motor

2 Overvoltage The DC link voltage exceeded the

deﬁned limits:

• Deceleration time too short

• High overvoltage spikes in supply

3 Ground Fault



Current measurement has detected that the sum of motor phase currents is not zero.

• Insulation failure in cables or

motor

5 Charging Switch Charging switch is open, when the

START command is given:

• Faulty operation

• Component failure

6 Emergency Stop Stop signal was given from the

option board.

7 Saturation Trip Various causes:

• Component failure

• Brake resistor is short circuited or

overloaded

8 System Fault • Component failure

• Faulty operation

Note: See exceptional fault data record on Page 5-12.



Programmable.

Check loading. Check motor. Check cables.

Set the deceleration time longer. Add a brake chopper or brake

resistor.

Check motor cable and motor.

Reset the fault and restart. Should the fault re-occur, contact

your Cutler-Hammer distributor.

Cannot be reset from the keypad. Switch off the power. DO NOT RE-CONNECT POWER. Contact Eaton. If this fault appears simultaneously

with Fault 1, check motor cables and motor.

Reset the fault and restart. Should the fault re-occur, contact

your Cutler-Hammer distributor.

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SPI9000 Inverter Unit FI9 – FI14 User Manual

Table A-1: Fault Codes (Continued)

Fault Code Fault Possible Cause Solution

9 Undervoltage

10 Input Line

Supervision

11 Output phase

supervision

12 Brake Chopper

Supervision

13 Inverter

Undertemperature

14 Inverter

Overtemperature

15 Motor Stalled

16 Motor

Overtemperature

17 Motor underload

22 EEPROM

checksum fault

24 Counter fault Values displayed on counters are

25 Microprocessor

watchdog fault

26 Startup prevented Start-up of the drive was prevented. Cancel prevention of start-up.

29 Thermistor fault



Programmable.



DC link voltage is below the deﬁned voltage limits:

• Supply voltage too low (most

probable cause)

• Inverter internal fault

In case of temporary supply voltage break, reset the fault and restart the inverter. Check the supply voltage. If it is adequate, an internal failure has occurred. Contact your Cutler-Hammer distributor.

Input line phase is missing. Check supply voltage and cable.

Current measurement has detected

Check motor cable and motor. there is no current in one motor phase.

• No brake resistor installed

• Brake resistor is broken

• Brake chopper failure

Check brake resistor.

If the resistor is OK, the chopper is

faulty.

Contact your Cutler-Hammer

distributor.

Heatsink temperature is under -10°C

Heatsink temperature is over 90°C.

Check the correct amount and ﬂow of

cooling air. Overtemperature warning is issued when the heatsink temperature exceeds 85°C.

Check the heatsink for dust.

Check the ambient temperature.

Make sure that the switching

frequency is not too high in relation

to ambient temperature and motor

load.

Motor stall protection has tripped. Check motor.

• Motor overheating was detected



by inverter motor temperature model

Decrease the motor load.

If no motor overload exists, check the

temperature model parameters.

• Motor is overloaded



Motor underload protection tripped.

Parameter save fault

• Faulty operation

• Component failure

incorrect.

• Faulty operation

• Component failure

Reset the fault and restart.

Should the fault re-occur, contact

your Cutler-Hammer distributor.

The thermistor input of option board detected an increase in the motor temperature.

Check motor cooling and loading.

Check thermistor connection.

(If thermistor input of the option

board is not in use, it has to be short

circuited.)

September 2006

A-2 For more information visit: www.EatonElectrical.com MN04004002E

September 2006

SPI9000 Inverter Unit FI9 – FI14 User Manual

Table A-1: Fault Codes (Continued)

Fault Code Fault Possible Cause Solution

31 IGBT Temperature

(hardware)

IGBT inverter bridge overtemperature protection detected

Check loading.

Check motor size. a short term overload current that is too high.

32 Fan Cooling Cooling fan of the inverter does not

start, when ON command is given.

34 CAN Bus

Sent message not acknowledged. Ensure that there is another device

Communication

Contact your Cutler-Hammer

distributor.

on the bus with the same

conﬁguration.

36 Control Unit Control unit cannot control power

Change control unit. unit and vice versa.

37 Device Change

(same type)



• Option board or control unit

changed

Reset

Note: No fault time data record.

• Option board of different type or

drive with different power rating

38 Device Added

(same type)



• Option board or drive added

• Drive with same power rating or

Reset

Note: No fault time data record.

same type of board added

39 Device Removed



• Option board removed

• Drive removed

Reset

Note: No fault time data record.

40 Device Unknown Unknown option board or drive. Contact your Cutler-Hammer

distributor.

41 IGBT Temperature IGBT Inverter Bridge

overtemperature protection has

Check loading.

Check motor size. detected a short term overload current that is too high.

42 Brake Resistor

Overtemperature

Brake resistor overtemperature



protection detected braking that is

Set the deceleration time longer.

Use external brake resistor. too heavy.

43 Encoder Fault Note: See the exceptional fault data

record on Page 5-12. Additional

Check encoder channel connections.

Check the encoder board. codes:

1 = Encoder 1 channel A is missing 2 = Encoder 1 channel B is missing 3 = Both encoder 1 channels are

missing

4 = Encoder reversed

44 Device Change

(different type)

• Option board or control unit



changed

• Option board of different type or

drive with different power rating

Reset.

Note: No fault time data record is

made.

Note: Application parameter values

restored to default.

45 Device Added

(different type)

• Option board or device added



• Option board of different type or

drive with different power rating added

Reset.

Note: No fault time data record is

made.

Note: Application parameter values

restored to default.



Programmable.



“A” faults only.

MN04004002E

For more information visit: www.EatonElectrical.com A-3

SPI9000 Inverter Unit FI9 – FI14 User Manual

Table A-1: Fault Codes (Continued)

Fault Code Fault Possible Cause Solution

September 2006

50 Analog Input

(signal range, 4 to 20 mA)

Current for analog input is < 4 mA:



• Control cable is broken or loose

• Signal source failed

Check the current loop, signal source and wiring.

51 External Fault Digital input failed. Check source of trigger.

52 Keypad

communication

There is no connection between the control keypad and the inverter.

Check the keypad connection and keypad cable.

Fault

53 Fieldbus Fault The data connection between the

ﬁeldbus master and the ﬁeldbus board is broken.

Check installation. If installation is correct, contact your

Cutler-Hammer distributor.

54 Slot Fault Defective option board or slot. Check that the board is properly

installed and seated in slot. If the installation is correct, contact your Cutler-Hammer distributor.

56 PT100 Board

Temperature Fault



Programmable.

Temperature limit values set for the PT100 board have been exceeded.

Determine the cause of the high temperature.

A-4 For more information visit: www.EatonElectrical.com MN04004002E

September 2006

SPI9000 Inverter Unit FI9 – FI14 User Manual

MN04004002E

For more information visit: www.EatonElectrical.com A-5

SPI9000 Inverter Unit FI9 – FI14 User Manual

September 2006

A-6 For more information visit: www.EatonElectrical.com MN04004002E

Eaton Electrical SPI9000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual