MN04004002EFor more information visit: www.EatonElectrical.com
SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Important Notice – Please Read
The product discussed in this literature is subject to terms and conditions outlined in Eaton
Electrical Inc. selling policies. The sole source governing the rights and remedies of any
purchaser of this equipment is the relevant Eaton Electrical Inc. selling policy.
NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A
PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE
OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION,
RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton
Electrical Inc. be responsible to the purchaser or user in contract, in tort (including
negligence), strict liability or otherwise for any special, indirect, incidental or consequential
damage or loss whatsoever, including but not limited to damage or loss of use of equipment,
plant or power system, cost of capital, loss of power, additional expenses in the use of
existing power facilities, or claims against the purchaser or user by its customers resulting
from the use of the information, recommendations and descriptions contained herein.
The information contained in this manual is subject to change without notice.
®
Cover Photo: Cutler-Hammer
SPI9000 Inverter Unit.
MN04004002EFor more information visit: www.EatonElectrical.com
For more information visit: www.EatonElectrical.com
MN04004002E
September 2006
Safety
Definitions and Symbols
This symbol indicates high voltage. It calls your attention to items
or operations that could be dangerous to you and other persons
operating this equipment. Read the message and follow the
instructions carefully.
This symbol is the “Safety Alert Symbol.” It occurs with either of
two signal words: CAUTION or WARNING, as described below.
SPI9000 Inverter Unit FI9 – FI14 User Manual
WARNING
WARNING
Indicates a potentially hazardous situation which, if not avoided,
can result in serious injury or death.
Indicates a potentially hazardous situation which, if not avoided,
can result in minor to moderate injury, or serious damage to the
product. The situation described in the CAUTION may, if not
avoided, lead to serious results. Important safety measures are
described in CAUTION (as well as WARNING).
Hazardous High Voltage
Motor control equipment and electronic controllers are connected
to hazardous line voltages. When servicing drives and electronic
controllers, there may be exposed components with housings or
protrusions at or above line potential. Extreme care should be taken
to protect against shock.
Stand on an insulating pad and make it a habit to use only one
hand when checking components. Always work with another
person in case an emergency occurs. Disconnect power before
checking controllers or performing maintenance. Be sure
equipment is properly grounded. Wear safety glasses whenever
working on electronic controllers or rotating machinery.
WARNING
CAUTION
WARNING
MN04004002EFor more information visit: www.EatonElectrical.com
v
SPI9000 Inverter Unit FI9 – FI14 User Manual
Warnings, Cautions and Notices
September 2006
Warnings
Read this manual thoroughly and make sure you understand the procedures before you
attempt to install, set up, or operate this Cutler-Hammer
electrical business.
®
SPI9000 Inverter Unit from Eaton’s
WARNING
Only a competent electrician may carry out the electrical
installation.
WARNING
The components of the power unit of the inverter are live when the
SPI9000 inverter is connected to DC supply. Coming into contact
with this voltage is extremely dangerous and may cause death or
severe injury. The control unit is isolated from mains potential.
WARNING
The supply and motor terminals are live when the inverter is
connected to DC supply, even if the motor is not running.
WARNING
The control I/O-terminals are isolated from the mains potential.
However, the relay outputs and other I/O-terminals may have
dangerous control voltage present even when the inverter unit is
disconnected from the DC supply.
WARNING
The inverter has a large capacitive leakage current.
WARNING
If the inverter is used as a part of a machine, the machine
manufacturer is responsible for providing the machine with a main
switch (EN 60204-1).
WARNING
Only spare parts delivered by Eaton can be used.
vi
For more information visit: www.EatonElectrical.com
MN04004002E
September 2006
Cautions
SPI9000 Inverter Unit FI9 – FI14 User Manual
CAUTION
The SPI9000 inverter is meant for fixed installations only.
CAUTION
Do not perform any measurements when the inverter is connected
to the DC supply.
CAUTION
After having disconnected the inverter from the DC supply, wait
until the fan stops and the indicators on the keypad go out (if no
keypad is attached see the indicator through the keypad base). Wait
5 more minutes before doing any work on inverter connections. Do
not even open the cover before this time has expired.
CAUTION
Do not perform any voltage withstand tests on any part of inverter.
There is a certain procedure according to which the tests shall be
performed. Ignoring this procedure may result in damaged
product.
CAUTION
Prior to measurements on the motor or the motor cable, disconnect
the motor cable from the inverter.
CAUTION
Do not touch the components on the circuit boards. Static voltage
discharge may damage the components.
CAUTION
Before connecting the inverter to DC supply, make sure that the
inverter front and cable covers are closed.
CAUTION
Ensure that the jumper positions are correct. Running the motor
with signal settings that differ from the jumper positions will not
harm the inverter but may harm the motor.
MN04004002EFor more information visit: www.EatonElectrical.com
vii
SPI9000 Inverter Unit FI9 – FI14 User Manual
Grounding and ground fault protection
The SPI9000 inverter must always be grounded with a ground conductor connected to the
ground terminal.
The ground fault protection inside the inverter only protects the inverter against ground
faults in the motor or the motor cable.
Due to the high capacity currents present in the inverter, fault current protective switches
may not function properly. If fault current protective switches are used, they need to be
tested with ground fault currents present during possible fault situations.
Motor and Equipment Safety
Before starting the motor, check that the motor is mounted properly
and ensure that the machine connected to the motor allows the
motor to be started.
CAUTION
September 2006
CAUTION
Set the maximum motor speed (frequency) according to the motor
and the machine connected to it.
CAUTION
Before reversing the motor, make sure that this can be done safely.
CAUTION
Make sure that no power correction capacitors are connected to the
motor cable.
CAUTION
Make sure that the motor terminals are not connected to mains
potential.
viii
For more information visit: www.EatonElectrical.com
MN04004002E
September 2006
Chapter 1 — Overview
Receiving and Inspection
Cutler-Hammer
scrupulous tests and quality checks at the factory before they are delivered to the customer.
However, after unpacking the product, check that no sign of transportation damage is to be
found on the product and that the delivery is complete (compare the type designation of the
product to the code below, see Table 1-1).
If the drive has been damaged during shipping, please contact the cargo insurance company
or the carrier.
If the delivery does not correspond to your order, contact the supplier immediately.
Table 1-1: FI9 – FI14 Inverter Unit Catalog Numbering System
®
SPI9000 Inverter Units from Eaton’s electrical business have undergone
For more information visit: www.EatonElectrical.com
1-1
SPI9000 Inverter Unit FI9 – FI14 User Manual
Standard Features of SPI Inverter Units
●
Air cooling
Standard board
●
●
Alphanumeric control panel with fiber connection
●
EMC Class T (EN 61800-3 for IT networks)
Safety CE / UL
●
●External charging required
●I/O Modules A1 and A2
●IP00
Storage
If the inverter is to be stored before use, make sure that the ambient conditions are
acceptable.
September 2006
Storage temperature: -40 to 158°F (-40 to 70°C)
Relative humidity:<95%, no condensation
If the inverter is stored for over 12 months, contact Eaton before connecting the inverter to
the power supply.
Maintenance
In normal conditions, Cutler-Hammer inverters are maintenance-free. However, we
recommend cleaning the heatsink with compressed air whenever necessary. The cooling fan
can easily be changed if required.
It may also be necessary to check the tightening torques of terminals at certain intervals.
Technical Data
Figure 1-1 presents the block diagram of the SPI9000 inverter. The inverter mechanically
consists of two units, the Power Unit and the Control Unit.
The Power Unit contains an inverter bridge which consists of IGBT switches and produces
symmetrical, three-phase PWM-modulated AC voltage to the motor.
The Motor and Application Control Block is based on microprocessor software. The
microprocessor controls the motor based on the information it receives through
measurements, parameter settings, control I/O and the control keypad. The motor and
application control block control the motor control ASIC which, in turn, calculates the IGBT
positions. Gate drivers amplify these signals for driving the IGBT inverter bridge.
1-2
For more information visit: www.EatonElectrical.com
MN04004002E
September 2006
+
B
SPI9000 Inverter Unit FI9 – FI14 User Manual
Power Module
U
IGBT
Bridge
–
B
Keypad
Power
Supply
Fan
Control Module
RS-232
I/O
Slot A
Measurements
I/O
Slot B
ASIC
Control
I/O
Slot C
Driver
I/O
Slot D
I/O
Slot E
V
W
MN04004002E
Figure 1-1: SPI9000 Inverter Unit Block Diagram
The control keypad constitutes a link between the user and the inverter. The control keypad is
used for parameter setting, reading status data and giving control commands. It is
detachable and can be operated externally and is connected via a cable to the inverter.
Instead of the control keypad, a PC can be used to control the inverter if connected through a
similar cable.
The basic control interface and the parameters (the Basic Application) are easy to use. If a
more versatile interface or parameters are required, a more suitable application can be
chosen. See the application manual for more information on the different applications.
Optional I/O expander boards that increase the number of inputs and outputs to be used are
also available. For more information, contact Eaton.
For more information visit: www.EatonElectrical.com1-3
SPI9000 Inverter Unit FI9 – FI14 User Manual
Power Ratings
Supply Voltage 465 – 800V DC, Motor Voltage 380 – 500V AC
High overload = Maximum current IS, 2 sec./20 sec., 150% overloadability, 1 min./10 min.
Following continuous operation at rated output current, 150% rated output current (IH) for
1 min, followed by a period of load current less than rated current, and of such duration that
the r.m.s output current, over the duty cycle, does not exceed rated output current (IH)
Low overload = Maximum current IS, 2 sec./20 sec., 110% overloadability, 1 min./10 min.
Following continuous operation at rated output current, 110% rated output current (IL) for
1 min, followed by a period of load current less than rated current, and of such duration that
the r.m.s output current, over the duty cycle, does not exceed rated output current (IL)
Note: The rated currents in given ambient temperatures are achieved only when the switching frequency is
equal to or less than the factory default.
1-4For more information visit: www.EatonElectrical.comMN04004002E
September 2006
Supply Voltage 640 – 1100V DC, Motor Voltage 525 – 690V AC
High overload = Max current IS, 2 sec/20 sec, 150% overloadability, 1 min/10 min
Following continuous operation at rated output current, 150% rated output current (IH) for 1
min, followed by a period of load current less than rated current, and of such duration that
the r.m.s output current, over the duty cycle, does not exceed rated output current (IH)
Low overload = Max current IS, 2 sec/20 sec, 110% overloadability, 1 min/10 min
Following continuous operation at rated output current, 110% rated output current (IL) for 1
min, followed by a period of load current less than rated current, and of such duration that
the r.m.s output current, over the duty cycle, does not exceed rated output current (IL)
Air Quality:
– Chemical Vapors
– Mechanical Particles
Altitude100% load capacity (no derating) up to 1,000m
in
in
September 2006
465 – 800V DC; 380 – 500V AC (-0%. to +0%)
640 – 1100V DC; 525 – 690V AC (-0% to +0%)
The waviness of the inverter supply voltage, which is formed in
rectification of the electric network’s alternating voltage in basic
frequency, must be less than 50V peak-to-peak.
500V inverters: 911V DC; 690V inverters: 1200V DC
500V inverters: 333V DC; 690V inverters: 460V DC
protected.
Ye s
MN04004002E
For more information visit: www.EatonElectrical.com1-7
SPI9000 Inverter Unit FI9 – FI14 User Manual
Table 1-5: DC Currents for 465 – 800V DC Supply Voltage
StructureInom (Output)Motor COSIDC (Input)
FI9261.89304
FI10385.9454
FI12590.9695
FI131150.911370
FI141770.922132
Table 1-6: DC Currents for 640 – 1100V DC Supply Voltage
StructureInom (Output)Motor COSIDC (Input)
September 2006
300.89350
460.9542
520.9613
650.9766
730.91870
820.91977
920.911096
1030.911227
1300.911549
1450.911727
2150.922590
2700.923252
FI9125.89 146
144.89 168
170.89 198
208.9 245
FI10261.9 308
325.9 383
385.9 454
416.9 490
F12460.91 548
502.91 598
590.91 703
650.91 774
750.91 894
820.91 977
FI13920.911096
1030.911227
1180.921421
FI141500.921807
1900.932313
2250.932739
1-8For more information visit: www.EatonElectrical.comMN04004002E
September 2006
Chapter 2 — Mounting
Dimensions
The inverter can be mounted in a vertical position on the back plane of a cubicle. Enough
space must be reserved around the inverter to ensure sufficient cooling, see Figure 2-5. You
must follow the minimum dimensions for installation, see Tables 2-5 and 2-6. Also make sure
that the mounting plane is relatively even. The inverter is fixed with four screws (or bolts,
depending on the unit size). The following pages show the dimensions for the IP00 power
module.
SPI9000 Inverter Unit FI9 – FI14 User Manual
W1D1
H2
H1
Dia. 1
Dia. 2
D3D3
D4
D3
D2
W2 W2
FrontSide
TopBottom
H3
Figure 2-1: SPI9000 FI9 Inverter Dimensions
MN04004002E
Table 2-1: SPI9000 FI9 Inverter Dimensions
Approximate Dimensions in Inches (mm)
InvertersVoltage
SPI100 – 170 480V/575V 9.41
W1W2H1H2H3D1D2D3D4Dia. 1 Dia. 2
3.94
(239)
(100)
For more information visit: www.EatonElectrical.com2-1
40.63
(1032)
37.40
(950)
2.46
(62.5)
15.20
(386)
2.12
(53.9)
5.51
(140)
6.03
(153.1)
.18
(4.6)
.37
(9.5)
SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
W1D1
W2
H1
H2
Dia.
Figure 2-2: SPI9000 FI10 Inverter Dimensions
Table 2-2: SPI9000 FI10 Inverter Dimensions
Approximate Dimensions in Inches (mm)
InvertersVoltage
SPI208 – 325 480V/575V 9.4
W1W2H1H2H3D1D2D3Dia.
(239)
7.9
(200)
41.3
(1050)
D3
D2
D2
37.5
(952)
TopBottom
H3
2.4
(60.5)
22.3
(566)
9.1
(230)
1.6
(41)
.37
(9.5)
FrontSide
2-2For more information visit: www.EatonElectrical.comMN04004002E
September 2006
SPI9000 Inverter Unit FI9 – FI14 User Manual
Dia.
D1
D2
D3
W3
W1
W2W2
H1
H2
FrontSide
H3
MN04004002E
Figure 2-3: SPI9000 FI12 Inverter Dimensions
Table 2-3: SPI9000 FI12 Inverter Dimensions
Approximate Dimensions in Inches (mm)
InvertersVoltage
SPI385 – 650 480V18.8
W1W2W3H1H2H3D1D2D3Dia.
7.9
(478)
For more information visit: www.EatonElectrical.com2-3
(200)
1.1
(28)
D2
41.3
(1050)
37.5
(952)
TopBottom
2.4
(60.5)
22.3
(566)
9.1
(230)
1.6
(41)
.37
(9.5)
SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Dia.
D1
D2
W1
W2
H1
H2
H3
FrontSide
D3
D5
Fan Cooling
Frames FI9 to FI14
D4
D3
TopBottom
Figure 2-4: SPI9000 FI13 Inverter Dimensions (FI14 Is a Double FI13)
Table 2-4: SPI9000 FI13 Inverter Dimensions (FI14 Is a Double FI13)
Approximate Dimensions in Inches (mm)
InvertersVoltage
SPI820 – H10 480V27.9
W1W2H1H2H3D1D2D3D4D5Dia.
(708)
26.7
(677)
41.5
(1055)
37.4
(950)
2.46
(62.5)
22.3
(566)
1.1
(27)
1.6
(40)
9.6
(245)
5.9
(150)
.37
(9.5)
Enough free space must be left around the inverter to ensure sufficient air circulation and
cooling. You will find the required dimensions for free space Table 2-5.
If several units are mounted on top of each other, the required free space equals 2 * C (see
Figure 2-5). Moreover, the outlet air used for cooling by the lower unit must be directed away
from the air intake of the upper unit. When planning the cooling for the space, take into
consideration that the inverter’s heat loss is 2.5% of the nominal capacity.
2-4For more information visit: www.EatonElectrical.comMN04004002E
September 2006
B
FI9/FI10
SPI9000 Inverter Unit FI9 – FI14 User Manual
A
2
FI12
FI13
B
C
Figure 2-5: Installation Space
MN04004002E
For more information visit: www.EatonElectrical.com2-5
SPI9000 Inverter Unit FI9 – FI14 User Manual
Table 2-5: Mounting Space Requirements
FrameVoltage
September 2006
Approximate Dimensions in Inches (mm)
ABB2C
FI9380 – 500V
FI10380 – 500V
FI12380 – 500V
FI13380 – 500V
FI14380 – 500V
A = free space above the inverter
B = distance between inverter and cabinet wall
= distance between two inverters
B
2
C = free space underneath of the inverter
525 – 690V
525 – 690V
525 – 690V
525 – 690V
525 – 690V
7.9 (200).79 (20)3.9 (100)
7.9 (200).79 (20)3.9 (100)
7.9 (200).79 (20)03.9 (100)
7.9 (200).79 (20)03.9 (100)
7.9 (200).79 (20)03.9 (100)
Table 2-6: Required Cooling Air
FrameVoltage
FI9380 – 500V
525 – 690V
FI10380 – 500V
525 – 690V
FI12380 – 500V
525 – 690V
FI13380 – 500V
525 – 690V
FI14380 – 500V
525 – 690V
Greatest Possible
Heat Loss (kW)
4.8
4.6
8.3
9.1
16.5
18.0
23.0
26.0
46.0
52.0
Cooling Air
Required (cfm)
67777.5
82493
1648186
2472279
2 x 24722 x 279
Minimum Air
Exhausting Hole
on Switchgear (in
2
)
Power Losses
Raising the switching frequency of the drive, to reduce motor noise for example, inevitably
affects the power losses and cooling requirements. For more information, contact Eaton.
2-6For more information visit: www.EatonElectrical.comMN04004002E
September 2006
Chapter 3 — Power Wiring
The following wiring diagrams show the supply and motor connections.
SPI9000 Inverter Unit FI9 – FI14 User Manual
Controller
+
DC
+
B
FI 9/10
X10X15X9
H
1...H7
DC
–
B
–
Fan
Cooling
External
Supply
MN04004002E
UVMW
PE
Figure 3-1: FI9/FI10 Basic Wiring Diagram with Charging
For more information visit: www.EatonElectrical.com3-1
SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Controller
+
DC
+
B
FI 9/10
X10X15X9
H
1...H7
DC
–
B
Cooling
–
Fan
UVMW
PE
Figure 3-2: FI9/FI10 Basic Wiring Diagram without Charging
3-2For more information visit: www.EatonElectrical.comMN04004002E
September 2006
SPI9000 Inverter Unit FI9 – FI14 User Manual
Controller
+
DC
FI 10 Module 1
DC
+
B
B
–
–
+
DC
FI 10 Module 2
DC
+
B
B
–
External
Supply
–
X10
H1-7
U VMW
Note: Min. Cable Length
(131.2í) 40m
H903
H900
X9
Cooling
PE
X15
Fan
X10
U V W
H1-7
H903
H900
X9
X15
Fan
Cooling
PE
Figure 3-3: FI12 Basic Wiring Diagram with Charging
MN04004002E
For more information visit: www.EatonElectrical.com3-3
SPI9000 Inverter Unit FI9 – FI14 User Manual
September 2006
Controller
+
DC
DC
+
B
B
FI 10 Module 1
X10
H1-7
H903
H900
–
–
X9
X15
Fan
Cooling
+
DC
DC
+
B
FI 10 Module 2
X10
H1-7
H903
B
H900
–
–
X9
X15
Fan
Cooling
U VMW
Note: Min. Cable Length
(131.2’) 40m
PE
U V W
PE
Figure 3-4: FI12 Basic Wiring Diagram without Charging
3-4For more information visit: www.EatonElectrical.comMN04004002E
September 2006
SPI9000 Inverter Unit FI9 – FI14 User Manual
Controller
+
DC
DC
+
B
B
FI 10 Module U
–
–
+
DC
DC
+
B
FI 10 Module V
B
–
–
+
DC
FI 10 Module W
DC
+
B
–
B
–
External
Supply
H1-7
H903
H900
X9
X15
X10
Fan
Cooling
W
X10
Fan
Cooling
U
V
M
H1-7
H903
H900
X9
X15
Fan
Cooling
PE
Figure 3-5: FI13 Basic Wiring Diagram with Charging
MN04004002E
For more information visit: www.EatonElectrical.com3-5
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