Eaton Electrical QSNAP User Manual

Intelligent Technologies
QCPort Starter Network Adapter Product
(QSNAP)
Installation and User Manual
Publication No. MN05001001E February 2002 New
Intelligent Technologies ( IT. ) QSNAP
Important Notice – Please Read
The product discussed in this literature is subject to terms and conditions outlined in appropriate Eaton’s Cutler-Hammer selling policies. The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton’s Cutler-Hammer selling policy.
NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton’s Cutler-Hammer be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations and descriptions contained herein.
February 2002
Cover Photo: QSNAP on
IT.
E101 Starter
Pub. No. MN05001001E
February 2002
Table of Contents
PRODUCT OVERVIEW
PHYSICAL FEATURES
OPERATION
CONFIGURATION
INSTALLATION
TROUBLESHOOTING AND MAINTENANCE
APPENDIX A: QSNAP PARAMETERS INTELLIGENT TECHNOLOGIES (
Intelligent Technologies ( IT. ) QSNAP
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Environmental Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Approvals/Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Catalog Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Power Source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
“Out of Box” Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Typical Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Enhanced Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Input/Output Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Input Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Output Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Status LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Truth Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Using CH Studio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Set the Group ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SW1 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Mount the Wire the
IT.
QSNAP to the Starter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
IT.
QSNAP to the Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Connect the QSNAP to QCPort. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
IT.
) PUBLICATIONS AND SUPPORT
. . . . . . . . . . . . . . 23
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Intelligent Technologies ( IT. ) QSNAP
List of Figures
Figure 1: QSNAP Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 2: QSNAP Dimensions, mm [in] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 3: Starter Interface Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 4: Typical QSNAP Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 5: Group ID Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 6: QSNAP with 54 mm IT. Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 7: QSNAP Alignment and Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 8: QSNAP Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 9: Jumper and RJ-45 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 10: Jumper Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 11: QCPort Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 12: QCPort Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
List of Tables
Table 1: QSNAP Electromechanical Starter Connectivity Table . . . . . . . . . . . . . . . 1
Table 2: QSNAP S751 Connectivity Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Table 3: Environmental Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Table 4: Approvals/Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Table 5: Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Table 6: Default Input Data from QSNAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 7: Default Output Data to QSNAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 8: Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table 9: Enhanced Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table 10: Input Assembly Data Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Table 11: Default Input Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Table 12: Default Output Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Table 13: Output Assembly Data Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Table 14: Status LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Table 15: QSNAP Truth Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Table 16: SW1 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Table 17: Starter Size/Available Auxiliary Locations on Mounted QSNAP . . . . . . 16
Table 18: Terminal Block Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Table 19: QSNAP Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 20: Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 21: Configuration Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Table 22: Data Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Table 23: IT. Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
February 2002
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Pub. No. MN05001001E
February 2002
Product Overview
Description
Cutler-Hammer Intelligent Technologies ( IT. ) QSNAP (QCPort Starter Network Adapter Product) by Eaton Corporation is the result of a substantive engineering and marketing effort, involving extensive customer input. This product has greatly increased functionality of the Eaton’s Cutler-Hammer Intelligent Technologies ( IT. ) Electromechanical Starter with the addition of enhanced features, such as jam, stall and underload. This single front-mount device is a single QCPort™ (Quick Connect Port) device providing control and monitoring of Intelligent Technologies ( IT. ) Electromechanical Starter application.
The QSNAP product line provides communication capability to the following Intelligent Technologies ( IT. ) Electromechanical Starters.
Table 1: QSNAP Electromechanical Starter Connectivity Table
Amperage Rating
Intelligent Technologies ( IT. ) QSNAP
IEC E101 E501
Frame Size
NEMA N101 N501
Frame Size
18 Amp B 45 mm 00 45 mm
25 Amp 0
32 Amp
40 Amp C 54 mm 1 54 mm
50 Amp
65 Amp D 76 mm 2 76 mm
85 Amp
100 Amp
125 Amp E 105 mm 3 105 mm
160 Amp 4
200 Amp
250 Amp F 140 mm 5 140 mm
315 Amp
400 Amp
Table 2: QSNAP S751 Connectivity Table
S751
All
This manual specifically addresses the QCPort Starter Network Adapter Product (QSNAP).
Pub. No. MN05001001E
For further information on the IT. family of devices, visit our Web site at: www.cutler-hammer.eaton.com/it
Notice
Because the IT. Starters use 24V DC for control and power, the QSNAP can only be applied with the IT. family of starters.
1
Intelligent Technologies ( IT. ) QSNAP
Features and Benefits
The IT. QSNAP includes the following significant features:
Communication to QCPort consuming a single QCPort ID
Control of non-reversing and reversing Eaton’s Cutler-Hammer Intelligent Technologies
( IT. ) Electromechanical Starters
Monitoring of non-reversing and reversing Eaton’s Cutler-Hammer Intelligent
Technologies ( IT. ) Electromechanical Starters
Direct mounting to the front of Eaton’s Cutler-Hammer Intelligent Technologies ( IT. )
Electromechanical Starter
Connection to an auxiliary ground fault detector
Sensing of the second contactor
Manually set Group ID; configuration using a software application is not required for
normal operation
February 2002
Enhanced features, such as jam and stall detection and nuisance trip avoidance
Warning levels that are user-settable
Settable current threshold alarm
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Pub. No. MN05001001E
February 2002
Safety
Intelligent Technologies ( IT. ) QSNAP
The following safety statements relate to the installation, setup and operation of Eaton’s Cutler-Hammer IT. QSNAP and Starter.
Notice
Make sure you read and understand the installation procedures in this manual before you attempt to operate or set up the equipment.
WARNING
This instruction manual should be used for proper installation, setup and operation of the IT. QSNAP. Improperly installing and maintaining this product can result in serious personal injury or property damage. Before attempting installation, setup or operation, read and understand this entire manual.
WARNING
Hazardous voltage can cause electric shock and burns. Always disconnect power before proceeding with any work on this product.
CAUTION
Only apply 24V DC to the QSNAP power terminals. Use of any other voltage may result in personal injury, property damage and damage to the IT. QSNAP.
WARNING
To provide continued protection against fire or shock hazard, the complete IT. QSNAP must be replaced if it becomes inoperative.
Pub. No. MN05001001E
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Intelligent Technologies ( IT. ) QSNAP
Environmental Ratings
The following environmental ratings apply to the QSNAP.
Table 3: Environmental Ratings
Category Description Specification
Transportation Temperature -50°C to 80°C [-58°F to 176°F]
Storage Temperature -50°C to 80°C [-58°F to 176°F]
Operating Temperature -30°C to 55°C [-22°F to 131°F]
Humidity 95% non-condensing
Humidity 95% non-condensing
Humidity 95% non-condensing
Altitude Above 2000 meters [6600 feet] consult factory
Shock 15 g’s half-wave sinusoidal 11 msecs
Vibration 5 – 57.5 Hz (100 – 17 msecs) @ 0.3 mm SA
57.5 – 150 Hz (17 – 6.7 msecs) @ 0.35 mm SA
Enclosure IP20
February 2002
Approvals/Certifications
The following approvals and certifications apply to the QSNAP.
Table 4: Approvals/Certifications
Standard Approval/Certification
UL UL508
CE
CSA CSAC22.2 No. 14-95
Catalog Numbering System
There is only one catalog number for QCPort connection to Eaton’s Cutler-Hammer Intelligent Technologies ( IT. ) Electromechanical Starters. These starters include those listed in Table 1 on Page 1 .
The catalog number is QSNAP.
This part number includes the QSNAP and the starter interface board that connects the starter and the QSNAP.
Note: When ordering QSNAP for Full Voltage Reversing, consult factory for the QSNAP
Auxiliary contact and jumper catalog numbers.
Note: When ordering a ground fault detector, consult factory for catalog number.
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February 2002
Physical Features
Physical Description
Figure 1 illustrates the front and back of the IT. QSNAP and its various features.
Group ID Switch
Connector Breakout
Feet
Contactor
Detector
Intelligent Technologies ( IT. ) QSNAP
Dimensions
Starter
Connector
Lock
Status LED
Lock Tab
Figure 1: QSNAP Features
Figure 2 illustrates the dimensions of the IT. QSNAP.
Front
62
[2.4]
Side
Pub. No. MN05001001E
26
[1.0]
32
[1.3]
Figure 2: QSNAP Dimensions, mm [in]
5
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