Eaton Electrical 9130 User Manual

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EATON 9130 UPS

5000 - 6000 VA User's guide

Service and support:

Call your local service representative

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Class A EMC Statements

RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.

CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for additional

information, such as important operating and maintenance instructions.

Do not discard the UPS or the UPS batteries in the trash. This product contains sealed lead acid batteries and must be disposed as it's explain in this manual. For more information, contact your local recycling/reuse or hazardous waste center.

This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.

Information, advice, help.

Directives references

This UPS is classified in the C2 category according to: EMC: IEC 62040-2 Ed2: 2005 Safety: IEC 62040-1: 2008 (IEC 60950-1) Performance: IEC 62040-3: 1999 For immunity and safety tests, see Table 22 p. 33. Emission testing level as C2 (class A) category according to CISPR 22 Ed5.2:2006 (EN 55022). WARNING: in a residential environment, this product may cause radio interference in which case the

user may be required to take additional measures.

Requesting a Declaration of Conformity

Units that are labeled with a CE mark comply with the following harmonized standards and EU directives:

Harmonized Standards: IEC 61000-3-12 l

EU Directives: 2006/95/EC, Council Directive on equipment designed for use within certain l voltage limits

2004/108/EC, Council Directive relating to electromagnetic compatibility The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC Declaration of Conformity, contact Eaton Power Quality or check Eaton website:

www.powerquality.eaton.com

Special Symbols

The following are examples of symbols used on the UPS or accessories to alert you to important information:

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Contents

1. Introduction

2. Installation

2.1 Inspecting the Equipment ..............................................................................................5

2.2 Unpacking the Cabinet ....................................................................................................5

2.3 Checking the Accessory Kit .............................................................................................6

2.4 Product Installation ..........................................................................................................6

2.5 Connecting the internal battery .......................................................................................7

2.6 Connecting the EBM(s) ..................................................................................................8

2.7 Installation requirements .................................................................................................8

2.8 Installation depending on the system earthing arrangement (SEA) ................................ 9

3. Power cables connection & Startup

3.1 Access to terminal block ...............................................................................................11

3.2 Common input sources connection ..............................................................................11

3.3 Separate input sources connection ............................................................................... 12

3.4 Frequency converter connection ...................................................................................12

3.5 UPS Initial Startup .........................................................................................................13

4. Operation

4.1 Control Panel Functions ................................................................................................14

4.2 Operating Modes ...........................................................................................................17

4.3 UPS Startup and Shutdown ........................................................................................... 18

4.4 Transferring the UPS Between Modes .........................................................................19

4.5 Retrieving the Event Log ...............................................................................................19

4.6 Setting Power Strategy .................................................................................................19

4.7 Configuring Bypass Settings .........................................................................................19

4.8 Configuring Battery Settings .........................................................................................20

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5. Communication

5.1 Installing Communication Options and Control Terminals ............................................21

5.2 Communication Options ................................................................................................21

5.3 Eaton Power Management Software Suite ..................................................................25

6. UPS Maintenance

6.1 UPS and Battery Care ....................................................................................................26

6.2 Storing the UPS and Batteries ......................................................................................26

6.3 When to Replace Batteries ...........................................................................................26

6.4 Replacing Batteries ........................................................................................................26

6.5 Testing New Batteries ...................................................................................................29

6.6 Recycling the Used Battery or UPS ..............................................................................30

7. Specifications

7.1 Model Specifications .....................................................................................................31

8. Troubleshooting

8.1 Typical Alarms and Conditions ......................................................................................34

8.2 Silencing the Alarm .......................................................................................................36

8.3 Service and Support ......................................................................................................36

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1. Introduction

Figure 1. The Eaton 9130 Tower UPS and EBM (5000–6000 VA Models Shown).

The Eaton® 9130 uninterruptible power system (UPS) protects your sensitive electronic equipment from the most common power problems, including power failures, power sags, power surges, brownouts, line noise, high voltage spikes, frequency variations, switching transients, and harmonic distortion.

Power outages can occur when you least expect it and power quality can be erratic. These power problems have the potential to corrupt critical data, destroy unsaved work sessions, and damage hardware — causing hours of lost productivity and expensive repairs.

With the Eaton 9130, you can safely eliminate the effects of power disturbances and guard the integrity of your equipment. Providing outstanding performance and reliability, the Eaton 9130’s unique benefits include:

True online double-conversion technology with high power density, utility frequency l independence, and generator compatibility.

ABM® technology that uses advanced battery management to increase battery service life, l optimize recharge time, and provide a warning before the end of useful battery life.

Selectable High Efficiency mode of operation. l

Standard communication options: one RS-232 communication port, one USB communication l port, and relay output contacts.

Optional connectivity cards with enhanced communication capabilities. l

Extended runtime with up to four Extended Battery Modules (EBMs) per UPS. l

Firmware that is easily upgradable without a service call. l

Remote shutdown control through the Remote Power-off (RPO) port. l

Backed by worldwide agency approvals. l

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This section explains:

Check the battery recharge date on the shipping carton label. If the date has passed and the batteries were never recharged, do not use the UPS. Contact your service representative.

2.2 Unpacking the Cabinet

Unpacking the cabinet in a low-temperature environment may cause condensation to occur l in and on the cabinet. Do not install the cabinet until the inside and outside of the cabinet are absolutely dry (hazard of electric shock).

The cabinet is heavy (see page 31). Use caution to unpack and move the cabinet. l

Unpack the equipment and remove all the packing materials and shipping cartoon (see figure 2 for unpacking 5000 & 6000 VA UPS and External battery cabinets).

Note! Do not lift the UPS or External Battery Cabinets from the front panel.

Figure 2. Unpacking 5000/6000 VA UPS and external battery cabinet.

Discard or recycle the packaging in a responsible manner, or store it for future use. Place the cabinet in a protected area that has adequate airflow and is free of humidity, flammable gas,

and corrosion.

Equipment inspection l

Unpacking the cabinet l

Checking the Accessory Kit l

Product installation l

Connecting the internal battery l

Connecting the EBM(s) l

Installation requirements l

2.1 Inspecting the Equipment

If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage. If you discover damage after acceptance, file a claim for concealed damage.

To file a claim for shipping damage or concealed damage:

1) File with the carrier within 15 days of receipt of the equipment;

2) Send a copy of the damage claim within 15 days to your service representative.

2. Installation

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2. Installation

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EATON 9130 UPS

5000 - 6000 VA User's guide

EATON 8609 6 Forks Road Raleigh, NC 27615 U.S.A. Toll Free: 1.800.356.5794 or 919.872.3020

Service and support:

United States: 1-800-843-9433 or 1-919-870-3028 Canada: 1-800-461-9166 ext 260 All other countries: Call your local service representative E-mail: InsideSalesEngineerUPS@eaton.com

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Figure 3. UPS Accessory kit.

If you ordered an optional Extended Battery Module (EBM), verify that the following additional item is included with the EBM:

EBM user’s guide l

Power cable l

Figure 4. EBM Accessory kit.

Discard the EBM user’s guide if you are installing the EBM with a new UPS at the same time. Use the UPS user’s guide to install both the UPS and the EBM.

2.4 Product Installation

The cabinet is heavy (see page 31). Removing the cabinet from its carton requires a minimum of two people.

To install the cabinet:

1. Place the UPS on a flat, stable surface in its final location.

2. Always keep 150mm of free space behind the UPS rear panel.

3. If installing additional cabinets, place them next to the UPS in their final location.

2.3 Checking the Accessory Kit

Verify that the following additional items are included with the UPS:

UPS user’s guide l

Software Suite CD l

USB cable l

RS232 cable l

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2. Installation

Do not make unauthorized changes to the UPS; otherwise, damage may occur to your equipment and void your warranty.

Do not connect the UPS to utility until installation is completed.

To install the UPS:

1. Remove the UPS front cover (see figure 5). To remove the cover: Remove the 2 fixing screws on the bottom of the cover. Push upon the bottom of the cover and pull the cover toward you to unclip it from the cabinet.

A ribbon cable connects the LCD control panel to the UPS. Do not pull on the cable or disconnect it.

Figure 5. Removing the UPS front cover.

A small amount of arcing may occur when connecting the internal batteries. This is normal and will not harm personnel. Connect the cables quickly and firmly.

2. Connect the internal battery connector (see figure 6). Connect the black connectors together. Press the two parts tightly together to ensure a proper connection.

Figure 6. Connecting the UPS internal batteries.

3. Replace the UPS front cover. To replace the cover, verify that the ribbon cable is protected, then insert the clips on the back of

the cover into the cabinet and push firmly to snap the cover into place.

Put back the 2 fixing screws on the bottom of the front.

4. If you are installing power management software, connect your computer to one of the

communication ports or optional connectivity card (see page 21). For the communication ports, use an appropriate cable (not supplied).

5. If an remote power-off (disconnect) switch is required by local codes, see "Remote Power-off" (RPO)

on page 22 to install the RPO switch before powering on the UPS.

6. If you are installing EBM(s), continue to the following section, "Connecting the EBM(s)". Otherwise,

continue to "Installation requirements" on page 8.

2.5 Connecting the internal battery

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2. Installation

A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and firmly.

1. Plug the EBM cable(s) into the battery connector(s) as shown in figure 7. Up to four EBMs may be

connected to the UPS.

2. Verify that the EBM connections are tight and that adequate bend radius and strain relief exist for

each cable.

3. When using external battery cabinets, the number of EBMs should be set throw the LCD panel in the

"Battery settings" section, see "Configuring battery settings" on page 20.

4. Continue to "Installation requirements" on page 8.

Figure 7. Connecting the EBMs.

2.7 Installation requirements

Required protective devices and cable cross-sections

1. Recommended upstream protection (see figure 8) Table 1. Upstream circuit breaker rating

UPS power rating Upstream circuit breaker

5000 VA / 6000 VA D curve – 40 A

G N L

Figure 8. Upstream protection.

2 poles circuit breaker

To UPS input source and/or Bypass source.

2.6 Connecting the EBM(s)

To install the optional EBM(s) for a UPS:

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2. Installation

Change in SEA between upstream and downstream or galvanic isolation required (Figure 10)

UPS with separate Normal and Bypass inputs (Figure 11)

Change in SEA between upstream and downstream or galvanic isolation required (Figure 12)

The transformer is not necessary if:

Normal and Bypass inputs are connected to the same source, l and wires cross sections and wires lengths on Input and Bypass inputs are identical, l and upstream protection is provided by only one switch with RCD (residual current l device) for Input and Bypass inputs.

Main low voltage switchboard (MLVS)

Bypass

Input

Load

Main low voltage switchboard (MLVS)

Bypass

Input

Load

Main low voltage switchboard (MLVS)

Output

2. Required cable cross-sections Table 2. Cable cross sections

UPS power rating 5000 VA / 6000 VA

Phase and neutral solid or stranded wire

Earthing solid or stranded wire

2.8 Installation depending on the system earthing arrangement (SEA)

UPS with common Normal and Bypass inputs (Figure 9)

Minimum of section required

6 mm² AWG 10

Terminal-block capacity

10 mm² AWG 8

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2. Installation

Change in SEA between upstream and downstream or galvanic isolation required (Figure 14)

Frequency converter (without Bypass input) (Figure 15)

Configuration used when the frequency of the application differs from the Mains, example: marine requirements.

Bypass

Input

Load

Main low voltage switchboard (MLVS)

MLVS1

MLVS2

Output

UPS with separate Input and Bypass inputs, supplied by separate sources (Figure 13)

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This section explains:

Figure 16. Access to terminal block.

High leakage current: l

Earth connection essential before connecting supply.

3.2 Common input sources connection

This type of connection must be carried out by qualified electrical personnel

Before carrying out any connection, check that the upstream protection device Input source is open ("O") (OFF).

Always connect the earthing wire first.

JP L N L N L N

BYPASS INPUT OUTPUT

1 - Make sure the metal jumper is connected

(see figure 17).

2 - Insert the Input source cable through the cable

gland.

3 - Connect the 3 cables to the Input source terminal

block.

4 - Insert the Output cable through the cable gland.

5 - Connect the 3 cables to the output terminal

block.

6 - Put back and secure the terminal block cover

with the 4 screws.

7 - Tightened the cable glands.

Figure 17.

Access to terminal block l

Common input sources connection l

Separate input sources connection l

Frequency converter connection l

UPS Initial startup l

3.1 Access to terminal block

1. Access to terminal block: remove the 4 screws of the terminal block cover (see figure 16)

3. Power cables connection & Startup

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