DoorKing 6555 Installation & Owner's Manual

Installation/Owner’s Manual
Model 6555
Heavy-Duty Vehicular Swing Gate Operator
Model 6555
Model 6555
Use this manual for circuit board 4404-018 Revision A or higher.
Entrapment Protection must be provided for the gate system where the risk of entrapment or obstruction exists. The operator will NOT run without one or more monitored type B1 or B2 entrapment protection devices in EACH entrapment area.
6555-065-A-12-18
UL 325 August 2018 Standard
Bi-Parting Gate Operators CANNOT be used.
This vehicular gate operator is
designed for
applications
NEVER
serving the general public.
Class III
and
be used in applications
ONLY
Class IV
and must
THIS PRODUCT IS TO BE INSTALLED AND SERVICED BY A TRAINED GATE/DOOR SYSTEMS TECHNICIAN ONLY.
Visit
www.doorking.com/dealer-locator
Installer/Company Name:
Phone Number:
Leave Manual with Owner
to find a professional installing and servicing dealer in your area.
Circuit Board Serial Number and Revision Letter:
Copyright 2018 DoorKing®, Inc. All rights reserved.
UL 325 Compliant
Copyright 2009 DoorKing, Inc. All rights reserved.
QUICK GUIDE: DIP-Switches
See page 18 for more information about DIP-switches.
ON
1 2 3 4 5 6 7 8 1
The two DIP-switches located on the circuit board are used to program the operator to operate in various modes and to turn on or off various operating features. Whenever a switch setting is changed, power to the operator must be turned OFF and then turned back on for the new setting to take affect. Check and review ALL switch settings prior to applying power to the operator.
SW 1
Switch Function Setting Description
Changes the
1
2
3
4 and 5
6
7
8
direction the operator will open/close the gate.
Auto-Close
Timer
Exit Loop Port
Output
Full Open Input
Relay Activation
and
LED Indicator
Light Activation
Warn Before
Operate
Reverses Gate
Quick-Close
Timer Override
Opens Clockwise using ON setting.
OFF
ON
OFF
ON
4-OFF
5-OFF
4-OFF
4-ON 4-ON
5-ON
5-OFF
5-ON
OFF
ON
OFF
ON
OFF
ON
Auto-close timer is OFF. Manual input required to close gate. Auto-close timer is ON. Adjustable from 1-23 seconds to close gate.
The output wired to terminal #4 becomes the output from the loop detector installed in the EXIT loop port. Plug-in loop detector required for “OFF” function.
Normal Setting. Terminal #4 is a normal full open input for a single gate operator. Relay activates and LED is ON when the gate is fully open.
Relay activates and LED is ON when the gate is not closed. Relay activates and LED is ON when the gate is opening and open. Relay activates and LED is ON when the gate is opening and closing.
Internal alarm will NOT sound. Internal alarm will sound before gate starts and throughout gate’s cycle.
Normal Setting. Input to terminal #6 and/or reverse loops will REVERSE gate during CLOSE cycle. Shadow loop setting when used, see pages 18 & 26.
DO NOT use ON setting.
Normal Setting. Timer will function normally.
Opening gate will stop and begin to close as soon as all reversing inputs (Reverse loops, photo sensors) are cleared regardless of the distance the gate has opened.
SW 1
Typical
Settings
2 3 4
SW 2
Opens Counter-Clockwise using OFF setting.
ON
SW 2
Switch Function Setting Description
OFF
1
2 3 4
2 Quick Guide - 1
Self-Test
Not Used
Not Used
Spare
Normal Setting. Normal gate operation.
ON
Self-test mode. Operator MUST be disconnected from gate to run self-test.
OFF
Leave in the OFF position.
OFF
Leave in the OFF position. Leave in the OFF position.
OFF
6555-065-A-12-18
19
18
P9P9
See pages 23-26 for
G
terminal wiring.
FIRE
#2
Main Terminal Input LEDs
#4
1477-010
UL 325
Terminal
See pages 24 & 25
3-Button
Station
Jumper
NO
Relay
5
#5#6#7#8#9
OB
CB
OE
CE
G
G
1
2
3
NC
4404
QUICK GUIDE: Terminal Descriptions
4
Low Voltage Common
Full Open
24 VAC - 250 mA max.
(See note below)
Full Open
DO NOT USE
Standard Reverse OR Stop
3-Button Station Full Open
3-Button Station Close
3-Button Station Stop
(3-Button Station jumper on Pins 1 & 2)
Low Voltage Common
Dry Relay Contact
Dry Relay Contact
Low Voltage Common
Entrapment Alarm
SW 1, switch 3 is ON, terminal #4 functions as a normal FULL
open input. (Normal Setting). Single operator use ONLY.
SW 1, switch 3 is OFF, input to terminal #4
becomes the output from a plug-in loop detector installed in the EXIT loop port of the circuit board.
This input ONLY fuctions when gate is fully opened or in
the closing cycle.
When gate is closing: An input to terminal #6 will stop and
reverse and the gate to the full open position. Note: If the auto-close timer is ON, when gate reaches the
open position, timer will time out and close the gate.
6
Shadow loop connection if desired, see page 26.
DO NOT use ON setting.
1 2
9
IMPORTANT: Leave 3-button control
station jumper pins on 2 & 3 when NOT wiring a 3-button control station to control board otherwise operator will NOT fuction.
3
3-Button Control Station Jumper
Jumper Pins 1 & 2 ONLY when using a 4-wire control station to enable STOP terminal #9.
must be OFF.
Switch 7
1 2 3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Factory Setting
ON
OP
CLOSE
ST
ON
E
OP
N
1
2
3
P9
Gate Tracker
Terminal
See page 23
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18
7
20 19
Main Terminal #3 Note:
Exceeding 250 mA of power from this terminal may cause the circuit board transformer to overheat, causing intermittent problems.
Main Terminal Input LEDs Note: The LED that is to the left of the main terminal wiring input will light when that terminal input gets activated.
6555-065-A-12-18
Alarm Reset
Current Sensor
Current Sensor
Motor Hot
Motor Neutral
Earth Ground
DANGER
HIGH VOLTAGE!
11
12
Operation of relay is dependent on setting of SW 1, switches 4 and 5. See page 17 and 18 for DIP-switch function descriptions.
Relay contacts can be set for Normally Open (NO) or Normally Closed (NC) operation. Contact rating is 1 amp maximum at 24-volts DC.
Used in conjunction with the circuit board inherent reversing sensors. See page 20 for further information.
16 17
NO
NC
ON
1 2 3 4 5 6 7 8
Quick Guide - 2
3
SPECIFICATIONS
Use this manual for the Model 6555 operators with circuit board 4404-018 Rev A or higher ONLY.
Class of Operation Model 6555 - UL325 Class III, IV Type of Gate Vehicular Swing Gates Only Inherent Entrapment Protection Device Inherent Reverse Sensor System (Type A) External Entrapment Protection Device Inputs Connection inputs for Non-contact Sensor - Photo Sensor (Type B1)
(Monitored Inputs) Connection input for Contact Sensor - Reversing Edge (Type B2)
Entrapment Protection must be provided for the gate system where the risk of entrapment or obstruction exists.
The operator will not run without one or more monitored type B1 or B2 entrapment protection devices in EACH
entrapment area.
Model #
6555-381
This vehicular gate operator is designed for Class III and Class IV applications ONLY and must never be used in applications serving the general public.
Volt / Phase
230 / 1
Amps
Motor
Power
2 HP11.5
Max Gate
Weight
2000 lbs 25 ft 60
Max Gate
Length
Cycles Per
Hour
Bi-Parting Gate Operators CANNOT be used.
Type of wiring to be used on ALL external devices: A) Type CL2, CL2P, CL2R, or CL2X. B) Other cable with equivalent or better electrical, mechanical, and
flammability ratings.
38.5”
38
35.25”
20.5” 29.5”
DoorKing, Inc. reserves the right to make changes in the products described in this manual without notice and without obligation of DoorKing, Inc. to notify any persons of any such revisions or changes. Additionally, DoorKing, Inc. makes no representations or warranties with respect to this manual. This manual is copyrighted, all rights reserved. No portion of this manual may be copied, reproduced, translated, or reduced to any electronic medium without prior written consent from DoorKing, Inc.
4
6555-065-A-12-18
TABLE OF CONTENTS
QUICK GUIDES
Quick Guide: DIP-Switches Quick Guide: Terminal Descriptions
Quick Guide - 1 Quick Guide - 2
SPECIFICATIONS
Swing Gate Requirements ASTM F2200 Standard for Gate Construction Important Safety Instructions Instructions regarding intended installation: Important Notices UL 325 Entrapment Protection Glossary
Previous Page
2-3
SECTION 1 - INSTALLATION 8
1.1 Underground Conduit Requirements
1.2 Concrete Pad
1.3 Type of Installations
1.4 Securing Operator to Pad
1.5 Attach Gate Bracket
1.6 Determining Arm Lengths
1.7 Installation of Warning Signs
1.8 Entrapment Protection Installation
10 11 12 12
13-14
SECTION 2 - AC POWER TO OPERATOR 15
2.1 High Voltage Wire Run
2.2 High Voltage Terminal Connection
15 15
SECTION 3 - ADJUSTMENTS 16
3.1 Circuit Board Descriptions and Adjustments
3.2 DIP-Switch Settings for 4404 Circuit Board
3.3 Limit Sensors
3.4 Inherent Reverse Sensors Adjustment
3.5 Current Sensor Adjustment
3.6 Gate Speed Description and Adjustments
16
17-18
19 20 20 21
4 4 4 5 6 7
8 8 9
6555-065-A-12-18
SECTION 4 - WIRING 22
4.1 Main Terminal Description
4.2 Control Wiring
4.3 Entrapment Protection Wiring
4.4 Loop Detector Wiring
22 23
24-25
26
SECTION 5 - OPERATING INSTRUCTIONS 27
5.1 Power and Reset Switch
5.2 Shutdown Conditions
5.3 Manual Gate Operation
27 28-29 29-30
SECTION 6 - MAINTENANCE AND TROUBLESHOOTING 31
6.1 Maintenance
6.2 Built-in Diagnostics
6.3 Troubleshooting
6.4 Accessory Items
6.5 Gearbox Shaft Extension Replacement Model 6555 Wiring Diagram
31
32 32-33
34
35
36
SECTION 7 - OWNER OF THE GATE OPERATOR 37
7.1 Alarm Sounding and Gate WILL NOT Operate
7.2 Manual Gate Operation
7.3 Gate Operators Monthly Checkup Printable Safety Page
37
38
39
41
1
Swing Gate Requirements
The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will NOT come in contact with the vehicular gate during the entire path of travel of the vehicular gate.
Closed Gates
Entrapment Protection must be provided for the gate system where the risk of entrapment or obstruction exists. The operator will NOT run without one or more monitored type B1 or B2 entrapment protection devices in EACH ENTRAPMENT AREA.
Closed Gate
If distance is greater than 4 inches,
A
entrapment protection is REQUIRED for this area.
If distance is less than 16 inches,
B
entrapment protection is REQUIRED for this area.
Opened Gate
If bottom of gate is 4” to 16”above the ground at
C
any part of the gate’s traveling path, entrapment protection is REQUIRED for this area.
A
With the hinge mounted on the corner of the pilaster, the entrapment area is eliminated and entrapment protection is NOT required for this area.
Closed Gate
A
B
Opened Gate
Not Allowed
OK
4 inches to 16 inches
C
Gates shall have smooth bottom edges, with vertical bottom edged protrusions NOT exceeding 0.50 inches.
2
6555-065-A-12-18
Swing Gate Requirements Continued
D
Monitored Non-contact CLOSING Sensor (Type B1)
Minimizes the potential of the gate closing on vehicular or other traffic that loops cannot sense.
Reverse Loop
Minimizes the potential of the gate closing when a vehicle is present. Number and placement of loops is dependent on the application.
E
D
Monitored device helps protect against entrapment when needed. See page 13 for more information.
E
Warning Signs
Moving Gate Can Cause Serious Injury or Death
KEEP CLEAR! Gate may move at any time without prior warning. Do not let children operate the gate or play in the gate area. This entrance is for vehicles only. Pedestrians must use separate entrance.
Permanently mounted and easily visible from either side of the gate.
E
Shadow Loop
Provides a hold open command to the operator only if the gate is at the full open position.
Reverse Loop
Minimizes the potential of the gate closing when a vehicle is present. Number and placement of loops is dependent on the application.
Automatic Exit Loop
(Optional) will provide an open command to the gate operator when a vehicle is exiting the property.
Separate
Pedestrian
Walkway
Located so pedestrians
cannot come in contact
with the vehicular gate.
G
F
Monitored Non-contact OPENING Sensor (Type B1)
Minimizes the potential of the gate opening on
F
vehicular or other traffic that loops cannot sense. Monitored device helps protect against entrapment when needed. See page 13 for more information.
G
Monitored Contact OPEN/CLOSE Sensor (Type B2)
Minimizes the potential of the gate striking vehicular or other traffic that loops cannot sense. Monitored device helps protect against entrapment when needed. Contact sensor may be necessary on bottom of gate. See previous page and page 14.
Entrapment Protection must be provided for the gate system where the risk of entrapment or obstruction exists. The operator will NOT run without one or more monitored type B1 or B2 entrapment protection devices in EACH ENTRAPMENT AREA.
6555-065-A-12-18
3
ASTM F2200 Standard for Gate Construction
Vehicular gates should be constructed and installed in accordance with ASTM F2200; Standard Specification for Automated Vehicular Gate Construction. For a copy of this standard, contact ASTM directly at 610-832-9585; service@astm.org; or www.astm.org.
Important Safety Instructions
WARNING - To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
3. Always keep people and objects away from gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.
4. Test the operator monthly. The gate MUST reverse on contact with a rigid object or stop or reverse when an object activates the non-contact sensors.
After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death.
5. Use the emergency release only when the gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read the owner's manual. Have a qualified service person make repairs to gate hardware.
7. The entrance is for vehicles only. Pedestrians must use separate entrance.
8. SAVE THESE INSTRUCTIONS!
Instructions regarding intended installation:
Install the gate operator only if:
1. The operator is appropriate for the construction of the gate and the usage class of the gate.
2. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 6 feet (1.83 m) above the ground to prevent a 2 ¼ inch (57.2 mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position.
3. All exposed pinch points are eliminated or guarded.
4. Guarding is supplied for exposed rollers.
The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian
access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate.
The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to
reduce the risk of entrapment. Swinging gates should not open into public access areas.
The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. Do not over-tighten the operator
clutch, pressure relief valve or reduce reversing sensitivity to compensate for a damaged gate.
For gate operators utilizing Type D protection:
1. The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving.
2. A warning placard shall be placed adjacent to the controls.
3. An automatic closing device (such as a timer, loop sensor, or similar device) shall not be employed.
4. No other activation device shall be connected.
Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from
reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls should have a security feature to prevent unauthorized use.
The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the operator to start.
A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible.
For gate operators utilizing a non-contact sensor:
1. See the instructions on the placement of non-contact sensors for each type of application.
2. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving in the opening direction.
3. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exist, such as the perimeter reachable by a moving gate or barrier.
For gate operators utilizing contact sensors:
1. One or more contact sensors shall be located where the risk of entrapment or obstruction exist, such as at the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate.
2. One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate.
3. One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate.
4. A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage.
5. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstructions. A wireless contact sensor shall function under the intended end-use conditions.
6. One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm).
Be sure you have instructed the owner of the gate operator about safe and proper operation and testing of the gate operator.
4
6555-065-A-12-18
Important Notices
Vehicular gate operator products provide convenience and security. However, gate operators must use high levels of force to move gates and most people underestimate the power of these systems and do not realize the potential hazards associated with an incorrectly designed or installed system. These hazards may include:
Pinch points
Entrapment areas
Reach through hazards
Absence of entrapment protection devices
Improperly located access controls
Absence of vehicle protection devices
Absence of controlled pedestrian access
In addition to these potential hazards, automated vehicular gate systems must be installed in accordance with the UL 325 Safety Standard and the ASTM F2200 Construction Standard. Most people are unaware of, or are not familiar with, these standards. If an automated vehicular gate system is not properly designed, installed, used and maintained, serious injuries or death can result. Be sure that the installer has instructed you on the proper operation of the gate and gate operator system. Be sure that the installer has trained you on proper and safe operation of this gate operating system and about the basic functions of the required reversing systems associated with your gate operating system and how to test them (see section 7). These include reversing loops, inherent reversing system, electric edges, photoelectric cells, or other external devices.
This Owner’s Manual is your property. Keep it in a safe place for future reference.
Be sure that all access control devices are installed a minimum distance of 6 feet away from the gate and gate operator, or in such a way that a
person cannot touch the gate or gate operator while using the device. If access control devices are installed in violation of these restrictions, immediately remove the gate operator from service and contact your installing dealer.
Opening device MUST be mounted a
minimum of 6 feet from the gate and
NOT accessible through the gate!
Loops and loop detectors, photo-cells or other equivalent devices must be installed to prevent the gate from closing on vehicular traffic.
The speed limit for vehicular traffic through the gate area is 5 MPH. Install speed bumps and signs to keep vehicular traffic from speeding
through the gate area. Failure to adhere to posted speed limits can result in damage to the gate, gate operator, and to the vehicle.
Be sure that all persons who will use the gate system are familiar with the proper use of the gate and gate operator and are familiar with the
possible hazards associated with the gate system.
Be sure that warning signs are permanently installed on both sides of the gate in an area where they are fully visible to traffic.
It is your responsibility to periodically check all entrapment protection devices. If any of these devices are observed to function improperly,
remove the operator from service immediately and contact your installing or servicing dealer.
Follow the recommended maintenance schedule.
Do not allow children to play in the area of the operator or to play with any gate-operating device.
To remove the gate operator from service, operate the gate to the full open position and then shut off power to the operator at the service panel.
6555-065-A-12-18
5
UL 325 Entrapment Protection
p
UL 325 Classifications
Authorized
Personnel ONLY
Class I - Residential Vehicular Gate Operator
A vehicular gate operator (or system) intended for use in garages or parking areas associated with a residence of one-to four single families.
Class II - Commercial/General Access
Vehicular Gate Operator
A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units), hotel, garages, retail store, or other buildings accessible by or servicing the general public.
Class III - Industrial/Limited Access Vehicular Gate Operator
A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not accessible by or intended to service the general public.
Class IV - Restricted Access Vehicular Gate Operator
A vehicular gate operator (or system) intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.
Gate Operator Category
Horizontal Slide, Vertical Lift, Vertical Pivot Swing, Vertical Barrier (Arm)
Entrapment Protection Types
Type A - Inherent entrapment protection system.
Type B1 - Non-contact sensor (photoelectric sensor or the equivalent).
Type B2 - Contact sensor (edge device or equivalent).
Type C - Inherent force limiting, inherent adjustable clutch or inherent pressure relief device.
Type D - Actuating device requiring constant pressure to maintain opening or closing motion of the gate.
* B1 and B2 means of entra
6
ment protection must be MONITORED.
A, B1*, B2* or D A, B1*, B2*, C or D
Vertical Barrier Note: Barrier gate operators (arm)
that is not intended to move toward a rigid object closer than 16 inches (406 mm) are not required to be provided with a means of entrapment protection.
6555-065-A-12-18
Glossary
GATE - A moving barrier such as a swinging, sliding, raising, lowering, or the like, barrier, that is a stand-alone passage barrier or is that portion of a wall or fence system that controls entrance and/or egress by persons or vehicles and completes the perimeter of a defined area.
RESIDENTIAL VEHICULAR GATE OPERATOR – CLASS I - A vehicular gate operator (or system) intended for use in a home of one-to four single family dwelling, or garage or parking area associated therewith.
COMMERCIAL / GENERAL ACCESS VEHICULAR GATE OPERATOR - CLASS II - A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units), hotels, garages, retail store, or other building servicing the general public.
INDUSTRIAL / LIMITED ACCESS VEHICULAR GATE OPERATOR - CLASS III - A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public.
RESTRICTED ACCESS VEHICULAR GATE OPERATOR - CLASS IV - A vehicular gate operator (or system) intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.
VEHICULAR BARRIER (ARM) OPERATOR (OR SYSTEM) - An operator (or system) that controls a cantilever type device (or system), consisting of a mechanical arm or barrier that moves in a vertical arc, intended for vehicular traffic flow at entrances or exits to areas such as parking garages, lots or toll areas.
VEHICULAR HORIZONTAL SLIDE-GATE OPERATOR (OR SYSTEM) - A vehicular gate operator (or system) that controls a gate which slides in a horizontal direction that is intended for use for vehicular entrance and exit to a drive, parking lot, or the like.
VEHICULAR SWING-GATE OPERATOR (OR SYSTEM) - A vehicular gate operator (or system) that controls a gate which moves in an arc in a horizontal plane that is intended for use for vehicular entrance and exit to a drive, parking lot, or the like.
SYSTEM - In the context of these requirements, a system refers to a group of interacting devices intended to perform a common function.
WIRED CONTROL - A control implemented in a form of fixed physical interconnections between the control, the associated devices, and an operator to perform predetermined functions in response to input signals.
WIRELESS CONTROL - A control implemented in means other than fixed physical interconnections (such as radio waves or infrared beams) between the control, the associated devices, and an operator to perform predetermined functions in response to input signals.
INHERENT ENTRAPMENT PROTECTION SYSTEM - A system, examples being a motor current or speed sensing system, which provides protection against entrapment upon sensing an object and is incorporated as a permanent and integral part of the operator.
EXTERNAL ENTRAPMENT PROTECTION DEVICE - A device, examples being an edge sensor, a photoelectric sensor, or similar entrapment protection device, which provides protection against entrapment when activated and is not incorporated as a permanent part of an operator.
ENTRAPMENT - The condition when an object is caught or held in a position that increases the risk of injury.
6555-065-A-12-18
7
SECTION 1 - INSTALLATION
Prior to beginning the installation of the swing gate operator, we suggest that you become familiar with the instructions, illustrations, and wiring guide-lines in this manual. This will help insure that your installation is performed in an efficient and professional manner compliant with UL 325 safety and ASTM F2200 construction standards. The proper installation of the vehicular swing gate operator is an extremely important and integral part of the
overall access control system.
Check all local building ordinances and building codes prior to installing
this operator. Be sure your installation is in compliance with local codes.
1.1 Underground Conduit Requirements
Operator
Position
Concrete
Sweeps
Pad
External Safety Devices, Controls and P.A.M.S. Wires (Low Voltage wire insulation) Loop Lead-In Wires (Low Voltage wire insulation)
AC Input Power (High Voltage wire insulation)
Bi-Parting Gate Operators CANNOT be used.
The conduit requirements are for a typical swing gate operator installation. The conduit requirements for your application may vary
from this depending on your specific needs.
Use only sweeps for conduit bends. Do not use 90° elbows as this will make wire pulls very
difficult and can cause damage to wire insulation. DoorKing recommends using 3/4-inch conduit.
External Entrapment Protection is REQUIRED (photo sensor and/or reversing edge).
Sweep
YES
Elbow
NO
Be sure that all conduits are installed in accordance with local codes.
Never run low voltage rated wire insulation in the same conduit as high voltage rated wire insulation.
1.2 Concrete Pad
Conduit Location
4 1/2”
3”
Center Line
12”
208/230/460 Step-Down Transformer Plate
Center
Conduit
19”
Area
to
of
38
CAUTION
NEVER REMOVE HUB after manual release.
Concrete pad MUST be level.
Note: Bevel the edges of concrete pad to eliminate
Conduit Area
Conduit
32” Concrete Pad Length Min.
Area
13” x 7 1/2”
13” x 6 1/2”
27”
to
Center
of
Conduit
Area
4” minimum above ground
24”
water puddling under the operator.
Underground depth of the concrete
Approximate Conduit Position
6 1/2”
6 1/2”
24” Concrete Pad Width
pad is determined by soil conditions and local building codes. Reinforced concrete recommended.
8
6555-065-A-12-18
1.4 Installation Layout
Gate Closed
Arm Calculations
Drive Arm
67.88” / 2 = 33.94 (round number up) = 34 inches
Connecting Arm
86.26” - 33.94 = 52.32 (round number down) = 52.25 inches
Note: Arm length is measured from center hole to center hole.
“Actual” arm length will be longer.
Measured Length
Arm
Actual Length
46” 15”
67.88
Gate Open
86.26”
2”
63”
Arm Open
Position
37”
43”
Gate Closed
46” 15”
Connecting Arm
52.25” 63”
34”
Drive Arm
32” Min
24”
Concrete Pad
6555-065-A-12-18
9
1.5 Securing Operator to Pad
Permanently attach the operator to the concrete pad using six (6) 3/8” x 3” sleeve anchors (not supplied).
208/230/460 Step-Down Transformer Plate
Sleeve Anchor (Not supplied)
3/8
Remove breather pin from gear reducer AFTER the operator has been secured in place.
10
6555-065-A-12-18
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