DoorKing 1602 User Manual

PLASTIC FOLDING ARM KIT

Installation

DoorKing Part Number

1601-083

This kit is designed for the 1600 model barrier gate operators only. Recommended for low headroom applications.

Kit Includes:

Cut this arm
first for the
height
limitations.

Determining First Arm Length

Cut this arm second for the
traffic lane width.
Note: Second arm can be a
different size than the first.

Determining Second Arm Length

Cut Arms to Length

Traffic Lane Width

Total Height

Pre-Crimped Eyelet

Cable Attachment Assembly

Cable

2 Plastic Arms

(Connected)

Arm Hinge

8 Self Tapping Screws

Cable
Clamp

Cable Eyelet

Locking Eye BoltLocking Turnbuckle

Note: Completed folding arm
assembly shown in the UP position
to illustrate the total height.

Note: Completed folding arm assembly
shown in the DOWN position to illustrate
traffic lane width.

1

2

120 Glasgow Avenue

Inglewood, California 90301 U.S.A.

1601-083-C-5-08

DoorKing Part Number

1601-083

Copyright 2008 DoorKing, Inc. All rights reserved.

Top View of

Operator Housing

Side View of

Operator Housing

120 Glasgow Avenue

Inglewood, California 90301

U.S.A.

Hub

Existing Stud

Important: Do not adjust cable too tight or it will bind.

Adjusting and Locking Cable Assembly

After adjusting cable tension, lock turnbuckle
with nuts to keep turnbuckle from twisting.

Rotate arm up and down. Adjust cable tension with turnbuckle
to level outer arm. Make sure that cable assembly is not binding
or twisting and everything moves freely.

Lock eye bolt with nut to keep eye bolt from twisting.

Inner Arm

Outer Arm

Cable Eyelet MUST be installed in turnbuckle.

Cable Clamp

Install eye bolt into arm
hinge with vise-grips.
Attach arm hinge to
inner arm with 4
self-tapping screws.

1

2

3A

3A

Allow turnbuckle to
loosen or tighten.

Install inner arm
on hub.

3

4

Install cable. Cable MUST clear hub!

Cut off excess cable.

Remove stud from operator housing
and assemble as shown.

Bushing

Operator Housing

Adjust to clear hub.

Pre-Crimped Eyelet

Bolt Head (Inside Housing)

Washer (Inside Housing)

Locknut

Install outer arm
with 4 self-tapping
screws.

Installing Arms

Note: Completed folding arm
assembly shown in the UP position
to illustrate the total height.

WOOD FOLDING ARM KIT

Installation

DoorKing Part Number

1601-084

This kit is designed for the 1600 model barrier gate operators only. Recommended for low headroom applications.

Kit Includes:

Cut this arm
first for the
height
limitations.

Determining First Arm Length

Cut this arm second for the
traffic lane width.
Note: Second arm can be a
different size than the first.

Determining Second Arm Length

Cut Arms to Length

Traffic Lane Width

Total Height

Pre-Crimped Eyelet

Cable Attachment Assembly

Cable

2 Wood Arms

Cable Clamp

2 Hinge Plates

Cable Eyelet

Locking Turnbuckle

Note: Completed folding arm assembly
shown in the DOWN position to illustrate
traffic lane width.

1

2

120 Glasgow Avenue

Inglewood, California 90301 U.S.A.

4 Bolts with
Locknuts (Small)

Bolt with Bushing
and Locknut (Medium)

Bolt with Brass Bushing
and Locknut (Large)

MOVING ARM

can
cause vehicle damage,
serious injury or death.

STAY CLEAR

of arm

at all times.

NO:

Pedestrians
Bicycles
Motorcycles

WARNING

MOVING ARM

can
cause vehicle damage,
serious injury or death.

STAY CLEAR

of arm

at all times.

NO:

Pedestrians
Bicycles
Motorcycles

WARNING

1601-084-D-5-08

DoorKing Part Number

1601-084

Copyright 2008 DoorKing, Inc. All rights reserved.

Top View of

Operator Housing

120 Glasgow Avenue

Inglewood, California 90301

U.S.A.

Hub

Existing Stud

Important: Do not adjust cable too tight or it will bind.

Adjusting and Locking Cable Assembly

After adjusting cable tension, lock turnbuckle with nuts in position shown to prevent
turnbuckle from rubbing against hinge plates when the arm is in the UP position.

Rotate arm up and down. Adjust cable tension with turnbuckle
to level outer arm. Make sure that cable assembly is not binding
or twisting and everything moves freely.

Inner Arm

Outer Arm

Outer Arm

1

3A

2A

3A

Install inner arm on hub.

2

Install hinge plates.

3

Install cable. Cable MUST clear hub!

Remove stud from operator housing
and assemble as shown.

Bushing

Operator Housing

Adjust to clear hub.

Pre-Crimped Eyelet

Bolt Head (Inside Housing)

Washer (Inside Housing)

Locknut

Installing Arms

Installing Cable

Attachment Assembly

Side View of

Operator Housing

MOVING ARM

can
cause vehicle damage,
serious injury or death.

STAY CLEAR

of arm

at all times.

NO:

Pedestrians
Bicycles
Motorcycles

WARNING

Cable Eyelet MUST be installed in turnbuckle.

Cable Clamp

Allow turnbuckle to
loosen or tighten.

Cut off excess cable.

Bushing

Turnbuckle

Bolt (Medium)

Bolt (Large)

4 Bolts (Small)

Brass
Bushing

Installing Hinge Plates

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.

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WAR

NING

Locknut

Locknut

4 Locknuts

2A

O

u

ter A

rm

Inner Arm

DoorKing Part Number

MODEL 1601 FAN KIT

1601-093

This kit is designed for the 1600 model barrier gate operators only. Recommended for hot and humid climates. An automatic
thermostat will control heat and humidity inside operator housing.

Kit Includes: Fan Assembly with black and white wires, 5 wire ties,

3 double stick wire tie mounts, 2 plastic wire restrainers and 3 nylon
lock nuts.

Installation

1

Shut off ALL power to operator

Turn off the DC convenience open power switch
on certain operator models FIRST then shut off
the AC input power to the operator from the
circuit breaker.

Route fan wires as shown. Use supplied

3

wire stays and existing wire restrainers.

Keep wires clear of all moving parts.

Lock Nut

Lock Nut

2

Mount fan using 3 existing
threaded studs and lock
nuts supplied. Slide
mounting tabs over
existing air duct.

Housing Studs

Lock

Nut

Threaded

(Existing)

Mounting

Tab

Mounting

Tab

Existing
Air Duct

Threaded
Air Duct
Stud
(Existing)

4

Existing Wire Restrainers

3

1601-093-B-5-11

Wire Stays

Existin
Air Duct

Connect the fan power

4

wires according to
operator model type.

Exhaust Vents

Neutral

DANGER

HIGH VOLTAGE!

Hot

Neutral

Neutral

1212 345

115 VAC Hot

2

115 VAC Models 230 VAC/460 VAC Models

Fan switch settings.

5

OFF - Turns the fan off.

Air

Flow

g

Keep intake vents clear of debris.

Intake Vents

Copyright 2011 DoorKing, Inc. All rights reserved.

ON - Turns the fan on continuously.
AUTO - Normal setting. Automatically turns the fan ON when the

temperature rises above 90°F inside the housing, and turns the fan OFF
when the temperature drops below 90°F.

120 Glasgow Avenue

Inglewood, California 90301

U.S.A.