DeWalt DW7463 Instruction Manual

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DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286 Printed in U.S.A. (JAN99-CD-1) Form No. 393165

DW7463 Copyright © 1999

Información adicional

Extracción y almacenaje:

• La mesa de salida se puede quitar fácilmente extrayendo los
pernos de carruaje y las tuercas mariposa. Extracción de la
mesa de salida de la parte posterior de la sierra. Doble el
juego de patas hacia abajo, fijando en su lugar y la mesa
estará lista para almacenar. Reemplace los herrajes en los
soportes colgantes para evitar que se pierdan

Limpieza:

• El tablero de la mesa de salida de material está hecho de un
material compuesto, la humedad excesiva lo puede deterio­rar. La limpieza con un paño húmedo o un solvente suave en
la superficie de la mesa es aceptable, pero no deberá
humedecer las orillas del tablero.

English

DW7463

Heavy Duty Outfeed Table
Table de sortie usage intensif
Mesa de salida de material para trabajo pesado

For Use Only With DEWALT DW746 Table Saw
A utiliser seulement avec les scies à table D

EWALT DW746

Para uso sólo con la Sierra de Mesa D

EWALT DW746

Before returning this

product call

1-800-4-DEWALT

IF YOU SHOULD EXPERIENCE A PROBLEM WITH YOUR DEWALT PURCHASE,

CALL 1-800-4 DEWALT.

IN MOST CASES, A DEWALT REPRESENTATIVE CAN RESOLVE

YOUR PROBLEM OVER THE PHONE.

IF YOU HAVE A SUGGESTION OR COMMENT, GIVE US A CALL.

YOUR FEEDBACK IS VITAL TO THE SUCCESS OF DEWALT'S

QUALITY IMPROVEMENT PROGRAM.

INSTRUCTION MANUAL
GUIDE D'UTILISATION
MANUAL DE INSTRUCCIONES

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA
DE GARANTIA. ADVERTENCIA: LEASE ESTE INSTRUCTIVO ANTES
DE USAR EL PRODUCTO. SI TIENE DUDAS, POR FAVOR LLAME.

See our catalog on the World Wide Web. www.dewalt.com

English

DEWALT… GUARANTEED TOUGH

DEWALT high performance industrial tools are made for America’s
toughest industrial and construction applications. The design of
every tool in the line – from drills to sanders to table saws – is the
result of rigorous use on job sites and throughout industry. Each
tool is produced with painstaking precision using advanced manu­facturing systems and intense quality control. Every tool is
checked before it leaves the factory to make sure that it meets
your standards for durability, reliability and power.

D

EWALT Built Job site Tough…WE GUARANTEE IT.

WARNING: FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING SAW • ALWAYS WEAR EYE PROTECTION • DO NOT WEAR

GLOVES, NECKTIES, JEWELRY OR LOOSE CLOTHING • CONTAIN LONG HAIR • KEEP HANDS AND FINGERS OUT OF THE SAW BLADE PATH — USE EXTRA
CAUTION WHEN BEVELING • ALWAYS USE BLADE GUARD AND SPREADER FOR EVERY OPERATION FOR WHICH IT CAN BE USED, INCLUDING THROUGH
SAWING • USE A “PUSH STICK” WHEN REQUIRED • KNOW HOW TO AVOID KICKBACKS — SEE MANUAL • ALWAYS SUPPORT WORK WITH TABLE AND
FENCE OR MITER GAUGE • NEVER USE FENCE AND MITER GAUGE TOGETHER • NEVER REACH AROUND OR OVER SAW BLADE • SECURELY MOUNT
SAW BLADE BEFORE OPERATING • NEVER REMOVE JAMMED OR CUT-OFF PIECES UNTIL POWER IS OFF AND BLADE HAS STOPPED • DO NOT EXPOSE
TO RAIN OR USE IN DAMP LOCATIONS • DO NOT OPERATE THIS MACHINE WHILE UNDER THE INFLUENCE OF ALCOHOL OR DRUGS • FAILURE TO COM­PLY WITH THESE WARNINGS MAY RESULT IN SERIOUS PERSONAL INJURY.

WARNING: USE OF THIS TOOL CAN GENERATE DUST CONTAINING CHEMICALS
KNOWN TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
USE APPROPRIATE RESPIRATORY PROTECTION.

Items Included

• (1) DW7463 Outfeed table sub-assembly

• (1) Hardware bag

Tools needed

• (2) 16mm or 5/8" open end wrenches

• Ruler

• Soft hammer, or regular hammer and block of wood

To speed assembly, the following would be helpful:

• 16mm or 5/8" socket wrench

Necessary Hardware

The included hardware bag contains all the necessary
nuts, bolts, and washers to assemble the components
included with the DW7463 Outfeed Table and to attach it
to the DW746 Woodworker’s Table Saw (When attaching
as an add-on use new hardware in place of removed hard­ware).

To make assembly of your saw/accessory easier, match
the nuts, bolts, and washers with the hardware chart.
Before each step, check your hardware against the chart
and identify the pieces you need.

FIG. 1

English

Hardware Included with the

DW7463 Heavy Duty Outfeed Table

M 10 NUT 16 mm HEX

(10 pieces)

Carriage Bolt

10 mm x 20 mm

(2 pieces)

FLAT WASHER

(10 PIECES)

10 MM LOCK WASHER

(10 PIECES)

BOLT

10 MM X 25 MM

(6 PIECES)

10 mm WING NUT

(2 pieces)

BOLT

10 MM X 35 MM

(4 PIECES)

Table saw Preparation: If you purchased the Outfeed
Table as an add-on accessory, start with this section. If
you purchased your Outfeed Table with your DW746
Woodworker’s Table Saw, skip to the assembly section.

• If you have no other accessories (52" Rail System or

Slide Table) on your saw, remove the rear rail and
associated hardware...

• ...OR with another accessory in place remove the rear
support brackets (Fig. 1) from between the saw table
and the rear rail. Do not remove the rear rail.

• Continue with Assembly, starting at Step 14.

Assembly

If you have other accessories (Slide Table and/or 52" Rail
System) completely assemble them first. Then return to
this manual to complete Outfeed Table Assembly, starting
at step 14.

PLEASE READ ENTIRE ASSEMBLY SECTION

BEFORE PROCEEDING.

STEP 1. Remove parts box, motor cover, fence beam, and

side tables from saw packaging.

STEP 2. Turn the saw right side up. You will need help.

The combined weight of the table top and motor is
approximately 200 lbs.

STEP 3. Cut and remove plastic strap holding the motor.

STEP 4. Using front hand crank, lower the motor some

and remove the foam packing material between the
motor and the mechanism.

STEP 5. Install bevel crank (Fig. 2). To do this, first

install the crank handle (A) over the shaft (B), rotate
slightly to fully engage the shaft pin. Screw the lock
knob (C) into place until it is fully seated, then back it
off 1/4 to 1/2 turn.

STEP 6. Using height crank, raise mechanism up as high

as it will go.

STEP 7. Install wrench hook (Fig. 3). On the front right

leg, near the top is a plastic threaded insert. Thread
the "L" shaped wrench hook in until no threads are vis­ible.

A

B

C

FIG. 2

FIG. 3

English

FIG. 6

FIG. 7

STEP 11.Parallel the front rail to the saw table (Fig. 6).

Using your fence face or a straightedge to extend the
table surface over the rail, make sure the distance from
the saw table top to the rail top is the same at both the
left and right side of the table. If the rail is not aligned
correctly, loosen the mounting screws slightly and tap
on the rail with a soft hammer or a regular hammer and
a block of wood until the distances are the same.
Tighten the hardware securely.

STEP 12. Attach left and right support tables (Fig. 7).

You will need: 6 - 10 x 25mm hex head bolts

6 - 10mm flat washers
6 - 10mm lock washers

Without the support table in place, install the 3 bolts per
side with washers as shown keeping 1/4" gap. Rest a
support table on the bolts, fitting into the notches. Using
the extruded fence face as a straightedge, flush the
support table to the saw table edge and snug the front
bolt. Repeat this process for the rear bolt and the cen­ter bolt. Tighten hardware. Repeat on the other side.

STEP 13. Attach front rail bracket to support tables (Fig

4).

You will need: 2 - 10 x 25mm flat head screws

2 - 10mm flat washers
2 - 10mm lock washers
2 - 10mm nuts

Align front bracket with support table and tighten brack­et nut to the rail. Attach the support tables to the outer
front rail support brackets, keeping the washers and
nut on the inside of the table. Using the fence face as
a straight edge, make sure the front outer corner of the
support table is level with the inner edge and main
table surface.

Tighten hardware, including the 8mm rail support
bracket nut. Repeat this procedure for the other sup­port table.

STEP 14. Attach hanger brackets to saw table (Fig. 8).

You will need: 2 - 10 x 35mm hex head bolts

2 - 10mm flat washers
2 - 10mm lock washers
2 - 10mm nuts

Secure a bolt through the square hole in each bracket
with a flat washer, lock washer, and nut, keeping the
washers and nuts to the inside of the table. When tight­ening nuts, keep the brackets positioned square to the
table. (With another accessory in place, insure the
hanger brackets are placed between the rear rail and
the saw table.)

STEP 15. Attach two rear support brackets (Fig. 9).

(With other accessories in place, rear support brack­et(s) are not needed. The rear rail will attach directly to
the accessory).

You will need: 2 - 10 x 25mm hex head bolts

2 - 10mm flat washers
2 - 10mm lock washers
2 - 10mm nuts

Secure a bolt through the round hole in each bracket
with a flat washer, lock washer, and a nut, keeping the
washers and nut to the inside. Make sure hardware is
placed to the top of the slot in the rear of the support
table(s) and tighten. When tightening, keep the brack­ets positioned square to the table.

FIG. 8

FIG. 9

STEP 8. Unpack rail carton (contains front & rear rail) and

Outfeed Table carton.

STEP 9. Assemble front rail and brackets (Fig. 4).

You will need: 4 - 8mm carriage bolts (3 if adding a
Slide Table)

4 - 8mm lock washers
4 - 8mm nuts

Assemble carriage bolts, washers and nuts to front rail
brackets (just a few threads). Put the head of the car­riage bolts into the keyhole slots in the front rail and
slide to engage the square part of the bolt. Run nut
until it is finger tight Repeat for other three brackets (If
you are also adding a Slide Table accessory, the left
most front rail bracket is not needed). When attaching
brackets to the rail, the rail must be positioned so that
the rip scale is right side-up. Also all 4 brackets should
face the same direction

STEP 10. Attach front rail with brackets to the table

top (Fig. 5)

You will need: 2 - 10 x 30mm flat head screws

2 - 10mm flat washers
2 - 10mm lock washers
2 - 10mm nuts

Secure each screw through the upper hole in the cen­ter brackets keeping the flat washer, lock washer and
nut to the inside of the table. Tighten snug but not very
tight. Tighten center rail bracket 8mm nuts, leaving the
outer ones finger tight.

FIG. 4

FIG. 5

English

STEP 17. Parallel the rear rail to the table top (Fig. 6).

Using your fence face or a straightedge to extend the
table surface over the rail, make sure the distance from
the table top to the rail top is the same at both the left
and right side of the table. If the rail is not aligned cor­rectly, loosen the hardware slightly and tap on the rail
with a soft hammer or a regular hammer and a block of
wood until the distances are the same. Tighten the
hardware securely. Repeat procedure to parallel rear
rail to accessories (if applicable).

STEP 18. Parallel the rear rail to support table(s)

(Fig. 7). Using your fence face as a straightedge, make
sure the rear outer corner of the support table is level
with the inner edge and main table surface. Adjust if
necessary and tighten hardware. Repeat this proce­dure for the other support table (if applicable).

STEP 19. Assemble the outfeed table (Fig. 11).

You will need: 2 - 10 x 25mm hex head bolts

2 - 10mm flat washers
2 - 10mm lock washers
2 - 10mm nuts

Place the table on the floor, flat side down. Mount the two

remaining hanger brackets using two M10 x 25 bolts.
Secure each bolt through the square hole in the short
leg of the bracket with a flat washer, lock washer, and
nut (Fig 11). Tighten snug only.

STEP 16. Position rear rail as shown and attach (Fig. 10).

You will need: 4 - 10 x 35mm hex head bolts

4 - 10mm flat washers
4 - 10mm lock washers
4 - 10mm nuts

TABLE

REAR SUPPORT

BRACKET

INVERTED
REAR RAIL

FIG. 10

STEP 20. Unfold the leg set by depressing the locking

buttons on both sides and swinging the leg set upward
until the locking buttons engage.

STEP 21. Place the outfeed table into position (Fig. 12).

You will need: 2 - 10mm carriage bolts

2 - 10mm wing nuts

Position table so the hanger brackets on the outfeed
table are on top of the brackets on the table saw. Place
the carriage bolts down through the square holes in
the brackets and secure each with a wing nut. Tighten
securely.

FIG. 11

FIG. 12

STEP 22. Check Outfeed Table miter clearance slot

alignment. Place miter gauge into right hand miter slot
in the saw table. Slide miter gauge beyond the rear of
the saw table and into the clearance slot in the Outfeed
Table top. Outfeed Table should not interfere with the
smooth operation of the miter gauge. If necessary,
loosen the M10 x 25 hardware (Fig. 13) holding the
table to the hanger brackets and tap on the outfeed
table with a soft hammer or a regular hammer and a
block of wood until clearance slot is aligned.

STEP 23. Parallel outfeed table to the table top.

Outfeed table should be level with or slightly below the
table top. For the edge closest to the table use your
fence face or a straightedge to extend the saw table
surface over the outfeed table. To align the tables tap
on the outfeed table with a soft hammer or a regular
hammer and a block of wood until they are parallel.
Tighten the M10 X 25 hardware holding the outfeed
table to the hanger brackets securely (Fig. 14). Using
the adjustable feet on the bottom of the leg set, level
the rear of the outfeed table to match its front edge.

FIG. 13

STEP 24. See DW746 manual for Table Saw operating

instruction and adjustments.

FIG. 14