Det-Tronics UD10 User Manual

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Instructions 95-8656

FlexVu® Universal Display Unit Model UD10 DCU Emulator

4.2 Rev: 9/12 95-8656

Table of Contents

APPLICATION ..............................1

DESCRIPTION

Magnetic Switches Device Enclosure Device Display

Conguration Overview ....................3

Alarms .................................4

Calibration Gas Concentration...............4

Logging

IMPORTANT SAFETY NOTES

INSTALLATION

Identication of Vapor(s) to be Detected

Identication of Detector Mounting Locations

WIRING

Power Supply Requirements Wiring Cable Requirements Wiring Procedure

Shield Connections .......................7

LON Address Switch Setting ................9

RECOMMENDED STARTUP PROCEDURE

S3 CONFIGURATION .......................10

TROUBLESHOOTING .......................15

SPECIFICATIONS

DEVICE REPAIR AND RETURN ...............20

..............................1

........................2

.........................3

...........................3

.................................5

...................5

..............................6

.........6

.....6

....................................7

.................7

..................7

..........................7

........9

...........................18

APPENDIX G —

Wiring................................G-1

Installation Notes .......................G-2

Orientation ............................G-2

Changing Operating Modes ...............G-3

Calibration ............................G-3

Menu Structure.........................G-3

APPENDIX H —

Wiring................................H-1

Orientation ............................H-2

Calibration ............................H-3

Menu Structure.........................H-4

APPENDIX I —

Wiring.................................I-1

Orientation .............................I-3

Calibration .............................I-3

OPECL Transmitter Lamp Fault Condition .....I-4

Menu Structure..........................I-4

APPENDIX J —

Wiring................................ J-1

Installation Notes ....................... J-1

Orientation ............................ J-3

Calibration ............................ J-3

Menu Structure......................... J-4

APPENDIX K — UD10-DCU WITH C706X GAS SENSOR .K-1

Wiring................................K-1

Installation ............................K-3

Calibration ............................K-4

Menu Structure.........................K-4

UD10-DCU WITH PIR9400

UD10-DCU WITH MODEL PIRECL

UD10-DCU WITH MODEL OPECL

UD10-DCU WITH NTMOS H2S SENSOR

..........G-1

....H-1

...I-1

J-1

ORDERING INFORMATION ..................20

APPENDIX A — FM APPROVAL DESCRIPTION....A-1

APPENDIX B — CSA CERTIFICATION DESCRIPTION . B-1

APPENDIX C — ATEX APPROVAL DESCRIPTION.....C-1

APPENDIX D — IEC APPROVAL DESCRIPTION ......D-1

APPENDIX E — ADDITIONAL APPROVALS ..........E-1

APPENDIX F — UD10-DCU WITH GT3000 ....... F-1

Wiring................................F-1

Orientation ............................F-2

Live Maintenance.......................F-2

Calibration ............................F-3

Menu Structure.........................F-4

APPENDIX L — UD10-DCU WITH MODEL CGS SENSOR ..L- 1

Wiring ................................L-1

Important Notes ........................L-1

Installation .............................L-3

Calibration .............................L- 4

K-Factor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-4

Menu Structure .........................L-4

APPENDIX M — UD10-DCU WITH MODEL 505/CGS M-1

Wiring................................M-1

Installation ............................M-2

Orientation ............................M-2

Calibration ............................M-3

Menu Structure.........................M-4

APPENDIX N — UD10-DCU WITH GENERIC 4-20 MA SENSOR ..N-1

Operation .............................N-1

Menu Structure.........................N-1

INSTRUCTIONS

IMPO RTANT

Be sure to read and understand the entire instruction manual before installing or operating the gas detection system. This product can be used with a variety of Det-Tronics gas detectors to provide early warning of the presence of a toxic or explosive gas mixture. Proper device installation, operation, and maintenance is required to ensure safe and effective operation. If this equipment is used in a manner not specied in this manual, safety protection may be impaired.

ApplicAtion

FlexVu

Universal Display Unit

Model UD10 DCU Emulator

The FlexVu® Model UD10 DCU Emulator (UD10-DCU) is designed for applications that require a gas detector with digital readout of detected gas levels. Its LON interface board makes the UD10-DCU compatible with Eagle Quantum Premier systems by digitizing the 4-20 mA analog signal from the attached sensor/transmitter and transmitting the value as a process variable over the LON to the EQP controller.

The UD10-DCU is designed for use with most currently available Det-Tronics gas detectors. Refer to the Speciﬁcations section of this manual for a list of compatible gas detectors. When furnished with the CGS interface board, the device can be used only with a CGS sensor for detection of combustible gas. The UD10/CGS combination is certiﬁed as a “Gas Detector”.

Gas concentration and unit of measurement are indicated on a digital display.

All electronics are enclosed in an explosion-proof aluminum or stainless steel housing. The display unit is used with a single detector that may be either coupled directly to the UD10-DCU, or remotely located using a sensor termination box.

Description

The UD10-DCU Universal Display can be used with various 4-20 mA gas detection devices, with or without HART. The unit provides display, output and control capabilities for the gas detector.

The UD10-DCU utilizes the following I/O:

Signal Inputs:

User Inputs:

S3 Software

Signal Outputs:

4-20 mA loop from the sensing device

Magnetic switches on the display panel

LON communication

The UD10-DCU features non-intrusive calibration. A magnet is used to perform calibration as well as to navigate the UD10-DCU’s internal menu.

4.2 ©Detector Electronics Corporation 2012 Rev: 9/12 95 -8 65 6

Visible Outputs:

Computer running S3 Software

Backlit LCD display

MAGNETIC SWITCHES

Four internal magnetic switches provide a non-intrusive user interface that allows navigation through the menu. See Figure 1 for switch locations.

CANCEL / ESCAPE

ENTER / SELECT

B2426

Figure 1—Faceplate of UD10-DCU

These switches are used for device conﬁguration, checking status and event logs, and performing calibration. The switches are labeled as follows:

CANCEL / ESCAPE

ENTER / SELECT / MENU ACCESS

To actuate a magnetic switch, lightly touch the magnet to the viewing window of the UD10-DCU directly over the switch icon on the faceplate.

CAUTION

Handle magnets with care! Personnel wearing pacemakers/debrillators should not handle magnets. Modern magnet materials are extremely strong magnetically and somewhat weak mechanically. Injury is possible to personnel, and magnets themselves can easily get damaged if allowed to snap towards each other, or if nearby metal objects are allowed to be attracted to the magnets.

NOTE Det-Tronics offers two magnet options for activating internal magnetic switches. While the two magnets can usually be used interchangeably, the best results will be achieved if they are used as follows: The Magnetic Tool (p/n 009700-001) is the stronger magnet and is recommended for activating the switches on the UD10-DCU viewing window. The Calibration Magnet (p/n 102740-002) is recommended for applications that involve initiating calibration or resetting the detector by touching the side of a metal junction box or detector housing (PIRECL, OPECL, etc). Throughout this manual, the term “magnet” can refer to either device.

Access To Menus

To access the menus, use the magnet to activate the ENTER/SELECT button. This will display the Main Menu.

4.2

PREVIOUS or if on Main Screen: Fault Shortcut

The actual menu structure varies depending upon the device that is connected to the UD10-DCU. Menus for the various devices can be found in the corresponding Appendix in this manual.

Some areas of the menu contain additional information, which is indicated by the presence of an arrow on that particular line. By placing the magnet to the glass over the ENTER/SELECT button, the next screen with the additional information will be shown.

The UD10-DCU automatically returns to the main screen after 10 minutes if no activity occurs.

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Quick Access/Shortcut: Fault Menu

CONFIGURATION OVERVIEW

To access the fault menu quickly, when a fault is present, touch the magnet to the glass by the PREVIOUS button.

DEVICE ENCLOSURE

The UD10-DCU housing is a 5 port aluminum or stainless steel explosion-proof junction box with a clear viewing window.

DEVICE DISPLAY

The UD10-DCU is provided with a 160 x 100 dot matrix backlit LCD display. See Figure 1.

During normal operation, the LCD continuously displays the detected gas level, gas type, and units of measurement. The real time clock can also be displayed if desired.

The display shows the following alarm information:

•Highgasalarm

•Lowgasalarm

•Auxalarm

The display indicates the following fault information:

•Devicefault

•Displayfault

The UD10-DCU has smart capabilities to allow easy access to the following information:

•Detectorinformation

•Measurementrange

•Alarmsetpoints

•Alarmandeventlogs

The user must select the sensor mode/type manually from the UD10-DCU display. The selection options are:

HART Device (including Generic HART Device)

PIR9400

C706x

505

NTMOS

CGS

Generic Device (without HART)

When “HART Device” is selected, the UD10-DCU communicates with the detector to determine the device type. The upper and lower range for the UD10-DCU display is determined by the detector type and must be selected before conﬁguration data is sent from the EQP system. If the detector type or range is changed at the UD10-DCU, a conﬁguration download from S3 should again be performed.

Alarm levels and calibration gas concentration level come from the S3 application. Conﬁguration information is downloaded from S3 to the controller, which sends the data to the LON interface board in the UD10-DCU. The LON interface then sends conﬁguration information to the main processor in the UD10-DCU for storage and display. Alarm levels and calibration gas concentration cannot be set from the UD10-DCU menu system, however, they can be viewed after download.

Status information from the UD10-DCU and attached detector is passed to the EQP controller over the LON network, and then to S3 for display.

For detailed menu structure, refer to the appropriate Appendix.

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ALARMS

CALIBRATION GAS CONCENTRATION

The UD10-DCU has a low and high alarm that are set from the S3 conﬁguration software and then downloaded to the UD10-DCU. Alarm status can be viewed at the UD10-DCU display, the EQP controller, or S3. Alarms are non-latching at the UD10-DCU, but can be latched using logic within the EQP Controller.

The calibration gas concentration is programmed from S3 and downloaded to the UD10-DCU. See Table 2 for calibration gas limits. NTMOS, CGS, and PIR9400 require a gas concentration of 50% full scale. Calibration gas concentration can be viewed from the UD10-DCU menu under Display Status->LON Conﬁg.

With some conﬁgurations, the alarm limits on the UD10-DCU are tighter than on S3. If a value is out of range, the UD10-DCU will set the value as close as possible while remaining within the allowable range (See Table 1). After the conﬁguration download is complete, the alarm setpoints can be viewed at the UD10-DCU under Display Status->LON Conﬁg menu.

Table 1—UD10-DCU Alarm Limits

UD10 Limits EQP Limits System Limits

Detector Type Low Alarm High Alarm

GT3000 Toxic 5-50% 10-90% Universal Automatic 10-100% 20 -100 % 10-50% 20-90%

GT3000 O2

PIR9400 5-50% 10-60% Explosive 5-40% 10-60% 5-40% 10-60%

Eclipse 5-50% 10-60% Explosive 5-40% 10-60% 5-40% 10-60%

Open Path 5-50% 10-90% Universal Automatic 10-100% 20 -100 % 10-50% 20-90%

C706x 5-50% 10-90% Universal Automatic 10-100% 20 -100 % 10-50% 20-90%

505/CGS 5-50% 10-60% Explosive 5-40% 10-60% 5-40% 10-60%

NTMOS H2S 5-50% 10-90% Universal Automatic 10-100% 20 -100% 10-50% 20-90%

CGS 5-50% 10-60% Explosive 5-40% 10-60% 5-40% 10-60%

Generic Device 0 -100 % 0-10 0% Universal Automatic 10-100% 20-100% 10-100% 20-100%

16-20.5% v/v 5-20.5% v/v Oxygen 1.3-25% v/v 2.5-25% v/v

Recommended

EQP Conguration

Low Alarm High Alarm Low Alarm High Alarm

16-20.5% v/v

5-20.5% v/v

*Sensor approved for oxygen depletion (<21% V/V) only.

Table 2—Calibration Gas Concentration Limits

Detector Type UD10 Limits

GT3000 Toxic 30-90% Universal Automatic 20 -100 % 30-90%

GT3000 O2 20.9% v/v Oxygen 5-25% v/v 20.9% v/v

PIR9400 50% Explosive 20 -100 % 50%

Eclipse 30-90% Explosive 20 -100 % 30-90%

Open Path 30-90% Universal Automatic 20 -100 % 30-90%

C706x 30-90% Universal Automatic 20 -100 % 30-90%

505/CGS N/A Explosive 20 -100 % N/A

NTMOS H2S 50% Universal Automatic 20 -100 % 50%

CGS 50% Explosive 20 -100 % 50%

Generic Device N/A Universal Automatic 2 0-10 0% 20 -100 %

4.2

Recommended EQP

Conguration

4 95-8656

EQP Limits System Limits

LOGGING

Events that can be logged in the UD10-DCU include:

•Calibration(Date,timeandsuccessY/Narelogged

for detectors that do not provide their own calibration logging capabilities.)

Faults that are logged in the UD10-DCU include:

•Detectorfault

•Lowpower

•Generalfault

Alarms that are logged in the UD10-DCU for gas detector inputs include:

•Highgasalarm

•Lowgasalarm.

The UD10-DCU can display the detector event and calibration logs (if available). Detector calibration and event logs can also be read from the detector’s HART interface (where available).

importAnt sAfety notes

CAUTION

The wiring procedures in this manual are intended to ensure proper functioning of the device under normal conditions. However, because of the many variations in wiring codes and regulations, total compliance to these ordinances cannot be guaranteed. Be certain that all wiring complies with the NEC as well as all local codes. If in doubt, consult the authority having jurisdiction before wiring the system. Installation must be done by a properly trained person.

CAUTION

This product has been tested and approved for use in hazardous areas. However, it must be properly installed and used only under the conditions specied within this manual and the specic approval certicates. Any device modication, improper installation, or use in a faulty or incomplete conguration will render warranty and product certications invalid.

The UD10-DCU has its own 1,000-entry event log available under the Display Status->History->Event Log menu.

The LON interface board in the UD10-DCU has eight alarm logs and eight calibration logs. These logs are available from the S3 “Point Display Screen” for the UD10 -DCU.

The EQP Controller and S3 also maintain their own logs. Refer to the EQP system manual (95-8533) and/or the S3 manual (95-8560) for details.

CAUTION

The device contains no user serviceable components. Service or repair should never be attempted by the user. Device repair should be performed only by the manufacturer.

LIABILITIES

The manufacturer’s warranty for this product is void, and all liability for proper function of the detector is irrevocably transferred to the owner or operator in the event that the device is serviced or repaired by personnel not employed or authorized by Detector Electronics Corporation, or if the device is used in a manner not conforming to its intended use.

Observe precautions for handling electrostatic sensitive devices.

Unused conduit entries must be closed with suitably certied blanking elements upon installation.

CAUTION

5 95-86564.2

instAll At i o n

NOTE For complete instructions regarding wiring, installation, and use of the Eagle Quantum Premier system, refer to manual number 95-8533.

NOTE The gas detector housing must be electrically connected to earth ground. A dedicated earth ground terminal is provided on the UD10-DCU.

The detector must always be installed per local installation codes.

Before installing the gas detector, define the following application details:

IDENTIFICATION OF VAPOR(S) TO BE DETECTED

It is necessary to identify the vapor(s) of interest at the job site. The fire hazard properties of the vapor, such as vapor density, flashpoint, and vapor pressure should be identified and used to assist in selecting the optimum detector mounting location within the area.

For cross sensitivity information, refer to each gas detector’s corresponding instruction manual. Refer to the Speciﬁcations section in this manual for a list of gas detectors and their corresponding instruction manuals.

IDENTIFICATION OF DETECTOR MOUNTING LOCATIONS

Identification of the most likely leak sources and leak accumulation areas is typically the first step in identifying the best detector mounting locations. In addition, identification of air current/wind patterns within the protected area is useful in predicting gas leak dispersion behavior. This information should be used to identify optimum detector installation points.

If the vapor of interest is lighter than air, place the detector above the potential gas leak. Place the detector close to the floor for gases that are heavier than air. Note that air currents may cause a gas that is slightly heavier than air to rise under some conditions. Heated gases may also exhibit the same phenomenon.

The most effective number and placement of detectors varies depending on the conditions on site. The individual designing the installation must often rely on experience and common sense to determine the detector quantity and best locations to adequately protect the area. Note that it is typically advantageous to locate detectors where they are accessible for maintenance. Locations near excessive heat or vibration sources should be avoided.

Final suitability of possible gas detector locations should be verified by a job site survey.

The gas detector must be mounted with the sensor in the correct orientation as shown in Table 3.

If the UD10-DCU faceplate is not correctly oriented, it can be rotated at 90 degree increments by pulling the electronic module from the four mounting posts that secure it to the junction box and repositioning it as desired. Note that the module is held in place by a compression fitting – no screws are involved.

Table 3—Device Orientation

Device Orientation

GT3000

PIR9400 Horizontal

PIRECL Horizontal

OPECL Horizontal (Fixed to a vertical post)

CGS

505/CGS

C706X

Vertical with Sensor Pointing Down

4.2

NTMOS

6 95-8656

Vertical with Sensor Pointing Down

WirinG

to Figure 2 for an illustration of the UD10-DCU wiring terminal board.

POWER SUPPLY REQUIREMENTS

Calculate the total gas detection system power consumption rate in watts from cold start-up. Select a power supply with adequate capability for the calculated load. Ensure that the selected power supply provides regulated and filtered 24 Vdc output power for the entire system. If a back-up power system is required, a float-type battery charging system is recommended. If an existing source of 24 Vdc power is being utilized, verify that system requirements are met. The acceptable voltage range is 18-30 Vdc measured at the input to the UD10-DCU.

WIRING CABLE REQUIREMENTS

Always use proper cabling type and diameter for input power as well as output signal wiring. 14 to 18 AWG shielded stranded copper wire is recommended. Correct wire size depends on the device and wire length. Refer to the appropriate Appendix for additional information. The maximum cable length from power source to UD10-DCU is 2000 feet. Maximum cable length from UD10-DCU to sensor is 2000 feet.

The use of shielded cable in conduit or shielded armored cable is highly recommended. In applications where the wiring is installed in conduit, dedicated conduit is recommended. Avoid low frequency, high voltage, and non-signaling conductors to prevent nuisance EMI problems.

The use of proper conduit installation techniques, breathers, glands, and seals is required to prevent water ingress and/or maintain the explosion-proof rating.

NOTE

CAUTION

COM 1 - Communication network connections: Connect to COM 2 terminals of the next

device on the loop, A to A and B to B.

COM 2 - Communication network connections: Connect to COM 1 terminals of the previous

device on the loop, A to A and B to B.

24 VDC - Connect the “+” terminal to the positive

side of the 24 vdc power source. (Both “+” terminals are connected internally.)

Connect the “–” terminal to the negative

side of the 24 vdc power source. (Both “–” terminals are connected internally.)

Figure 3 shows a UD10-DCU Wired to a generic sensing device. Refer to the appropriate Appendix for information regarding a speciﬁc detector.

Grease/Lubrication

To ease installation and future removal, ensure that all junction box covers and sensor threads are properly lubricated. If the need arises for additional lubrication, use either Lubriplate grease (see Ordering Information for part number) or Teﬂon tape. Avoid the use of silicone grease.

SHIELD CONNECTIONS

The UD10 provides terminals for proper grounding of wiring cable shields (located on the sensor, 4-20 mA, and operating power terminal blocks). These shield terminals are not connected internally, but are connected to ground through capacitors. The capacitors ensure an RF ground, while preventing 50/60 Hz ground loops.

WIRING PROCEDURE

NOTE Since the UD10-DCU can be used with a variety of different detection devices, information that is specic to each detector model (wiring, calibration, HART menus, etc.) is covered in an Appendix that is dedicated to that device. Refer to the appropriate Appendix at the back of this manual for specic information when wiring the detection system. For information on devices not covered in an Appendix, refer to the manual provided by the device’s manufacturer.

Connect 24 vdc power lead wires and communication network cable to the appropriate terminal block. Refer

Ground all shields as shown in the wiring examples throughout this manual.

IMPO RTANT

For proper grounding, all junction boxes / metal enclosures must be connected to earth ground.

The following are required for installations requiring CE Mark compliance:

•Forshieldedcableinstalledinconduit,attachthewire

shields to the “shield” connections on the terminal blocks, or to earth ground on the case.

•Forinstallationswithoutconduit,usedoubleshielded

cable. Terminate the outer shield to earth ground on the case. Terminate the inner shield to the “shield” connection on the terminal blocks.

7 95-86564.2

FACTORY USE ONLY

Sensor Connector

J4-1

J4-2

J4-3

UD10

J4-4

J4-5

DISPLAY UNIT

LON ADDRESS SELECTION SWITCHES

21 3 4 5 6 7 8

VALUES OF ALL SWITCHES IN THE ON POSITION ARE ADDITIVE.

128

SHIELD

24 VDC –

J7-6

Power Supply Connector

SW3

24 VDC +

J7-5

CALIBRATE

24 VDC –

SHIELD

J7-4

4-20 mA

24 VDC –

J7-3

24 VDC +

SHIELD

J7-2

J7-1

Figure 2—Wiring Terminal Board

SHIELD

2 B COM

2 A COM

SHIELD

1 B COM

1 A COM

J3-1

J3-2

J3-3

J3-4

J3-5

LON Connector

J3-6

A2509

UD10

DISPLAY UNIT

A2510

Sensor Connector

J4-1

J4-2

J4-3

J4-4

J4-5

SHIELD

24 VDC –

J7-6

Power Supply Connector

SW3

24 VDC +

J7-5

CALIBRATE

24 VDC –

SHIELD

J7-4

4-20 mA

24 VDC –

J7-3

24 VDC +

J7-2

Figure 3—UD10-DCU Wired to a Generic Gas Detector

24 VDC +

SHIELD

J7-1

SHIELD

2 B COM

2 A COM

SHIELD

1 B COM

1 A COM

GENERIC

GAS DETECTOR

SEE NOTE 3

CALIBRATE

24 VDC –

4-20 MA SIGNAL

24 VDC +

GROUND

SEE NOTE 1

J3-1

J3-2

J3-3

J3-4

J3-5

LON Connector

J3-6

24 VDC

SHIELD

B A

SHIELD B

–

LON FROM PREVIOUS DEVICE

LON TO NEXT DEVICE

NOTE 1 CONNECT THE SENSOR GROUND LEAD TO THE CHASSIS GROUND LUG ON THE INSIDE BOTTOM OF THE DISPLAY ENCLOSURE.

NOTE 2 UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND.

NOTE 3 GENERIC SENSOR SHOWN AS EXAMPLE. REFER TO THE APPROPRIATE APPENDIX FOR SPECIFIC SENSOR WIRING INFORMATION.

4.2

8 95-8656

LON ADDRESS SWITCH SETTING

DETECTOR TYPE/MODE SELECTION PROCEDURE

Each device on the LON/SLC must be assigned a unique address. This is accomplished by setting DIP switches on the module’s circuit board. See Figure 2. Each rocker switch has a speciﬁc binary value. The node address is equal to the added value of all rocker switches in the “ON” position. All “OFF” switches are ignored. The valid address range is from 5 to 250.

The switch value is read at power-up. If a change is made with power applied (not recommended), power must be cycled before the change will be recognized. The LON address can be read from the UD10-DCU menu under Display Status->LON Conﬁg.

For additional information, refer to the Eagle Quantum Premier system manual (number 95-8533).

recommenDeD stArtup proceDure

1. Check the UD10-DCU LON address switches for proper setting.

2. Check all system wiring for proper connection.

3. With power applied to the system, select the correct sensor type or mode. See “Detector Type/Mode Selection Procedure” for details.

NOTE A fault may be displayed until the conguration is downloaded.

4. Note the units on the main UD10-DCU display. (This will typically be PPM or %.)

5. Record the LON address, range, and units for each de tector.

6. Complete the steps in the “S3 Conﬁguration” section of this manual to conﬁgure the LON network from S3.

After power has been applied and the warm-up period is complete, select the UD10-DCU operating mode. To do this:

1. Access the Main Menu by touching the magnet to the ENTER/SELECT button. From there, navigate to the

“Mode Select” menu

Main Menu

Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test

Display Setup

Mode Select

General Options

RTC

Input Loop Cal

Contrast Contrl

Backlight Ctrl

Write Protect

Mode Select

HART Device

PIR9400

C706X

505

NTMOS

CGS

Generic Device

2. From the “Mode Select” menu, select and enter the appropriate operating mode based on the type of detector being used.

NOTE If using a PIR9400, note that changing the gas type on the UD10-DCU does not change the gas type at the PIR9400. This change is made using a switch located in the PIR9400. Refer to the PIR9400 instruction manual (95-8440) for details.

NOTE If using a C706X detector, navigate to the “Device Setup” menu and select the appropriate gas type and unit of measurement.

3. To exit, activate CANCEL/ESCAPE three times to return to the main display screen.

NOTE If the detector is replaced with another detector type, the UD10-DCU will not recognize it until the mode is changed.

NOTE If the UD10-DCU Display is in PIR9400 mode and if:

a. The connection between PIR9400 and the

UD10-DCU is removed, the UD10-DCU will show a FAULT on the Gas Screen. When the connection between PIR9400 and UD10-DCU is restored, the UD10-DCU will remove the FAULT indication when current increases beyond 3.6 mA.

b. Someone removes the PIR9400 & connects

a HART enabled Gas Detector, it will not be recognized by the UD10-DCU Display until the mode is changed to HART.

9 95-86564.2

s3 confiGurAtion

Create a new DCU point with the correct LON address/ point number. See Figure 4.

4.2

Figure 4—Point Type Selection Screen

10 95-8656

The DCU conﬁguration software supports six detector types:

Explosive

Oxygen

Universal (Automatic Calibration)

Universal (Manual Calibration)

Pointwatch

Ductwatch

Table 4 shows the recommended settings for each detector type.

Table 4—Recommended Settings for each Detector Type

Detector Type Recommended Conguration Comments

GT3000 - All but O2 Universal Automatic

GT3000 O2 Oxygen

Eclipse Explosive

Open Path Universal Automatic Enter the proper range and units (LFL-M) for the detector.

PIR9400 Explosive

C706x Universal Automatic

505 Explosive

NTMOS Universal Automatic

CGS Explosive

Generic Universal Automatic

Enter the proper range for the detector. Enter PPM for units. Then select the alarm and calibration levels.

Units and range will automatically be set. Cal level must be set to 20.9%.

Proper range and units are automatically set. Alarms are limited to approval requirements.

Proper range and units are automatically set. Alarms are limited to approval requirements. Calibration gas must be set to 50%.

Enter the proper range for the detector and PPM for units. Then select the alarm and calibration levels.

Alarms are limited to approval requirements. Uses %LFL for units.

Enter the proper range (0-100) and units (PPM) for the detector. Calibration gas must be set to 50%.

Proper range and units are automatically set. Alarms are limited to approval requirements. Calibration gas must be set to 50%.

Enter the proper range and units for the detector. Calibration is not supported, so 50% should be used as the default.

11 95-86564.2

Enter the appropriate data on the DCU Editor Screen. See Figure 5. The units and range entered at S3 will be seen in S3 and the Controller, but are not sent to the UD10-DCU. It is the user’s responsibility to ensure that S3 matches the actual detector type.

The alarm and calibration gas setpoints are downloaded to the UD10-DCU.

Figure 5—DCU Editor Screen

The LON parameters can be checked at the UD10-DCU display under the “LON Conﬁg” menu.

Main Menu

Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test

4.2

Display Status

General Info Fault/Status LON Config History Display Info Debug Menu

LON Config

Hgh Alarm Level Low Alarm Level Cal Gas Conc Status Rate Lon Address

12 95-8656

RTC

UD10-DCU Input Trim

Time and date for the UD10-DCU is automatically set by the EQP controller via the LON network. Changes to the time on the S3 computer will be reﬂected at the UD10-DCU when the controller RTC is set.

When used with the GT3000, the RTC for the GT3000 can be synchronized to the RTC of the display by going through the Main Menu->Device Setup->RTC->“Sync W/ Disp”.

4-20 mA INPUT LOOP CALIBRATION

If the detector connected to the UD10-DCU is HART enabled, its 4-20 mA output signal can be trimmed. (A detector calibration should be performed prior to trimming the detector output or UD10-DCU input).

HART Detector Signal Calibration

Navigate down the menu to Device Test > D/A (Digital to Analog) Trim.

Main Menu

Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test

Device Test

Self Test

Response Test

Loop Test

D/A Trim

Zero Trim

Gain Trim

When the UD10-DCU is used with a detector that supports HART communication, an automated process can be used to trim the UD10-DCU input. Navigate down the menu to “Input Loop Cal”.

Main Menu

Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test

Display Setup

Mode Select

General Options

RTC

Input Loop Cal

Contrast Contrl

Backlight Ctrl

Write Protect

Upon entering Input Loop Cal, the UD10-DCU commands the detector to output 4 mA, and then automatically calibrates its own input. The UD10-DCU then commands the detector to output 20 mA and subsequently calibrates its own input.

If a non-HART detector is being used, the Input Loop Cal may be performed with a mA current source or loop calibrator connected to the UD10-DCU Sensor Connector. Follow the loop calibration instructions shown by the UD10-DCU for this procedure.

Select Zero Trim. When this screen is entered, a warning message is presented. Select ENTER to continue. When the message “Connect Reference Meter” is presented, install the current meter on the mA line between the detector and UD10-DCU. Select ENTER to continue. When the message “Set Input Current to 4mA?” is presented, select ENTER to begin the Zero Trim function. The detector will now set its 4 mA output value. If the value indicated on the current meter is not 4.00 mA, enter the measured value into the UD10-DCU using the Previous and Next switches. The UD10-DCU calculates and corrects for the difference between the actual and entered values. When the current meter value is at the desired 4.00 mA, select ENTER to accept the new zero trim value.

Select Gain Trim. Follow the same procedure for gain/ span calibration.

13 95-86564.2

OPTIONAL SYSTEM TESTS

DISPLAY BACKLIGHT OPERATION

The following tests are available for verifying proper operation of various functions of the gas detection system:

– The Self Test and Response Test are accessed from

the “Display Test” screen. (A “Device Test” screen is available for performing the same tests on HART enabled detectors.)

– The Proof Test is performed by applying test gas

to the sensor. It is not accessed from the “Display Test” screen and does not inhibit the outputs.

Main Menu

Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test

Display Test

Self Test

Response Test

Self-Test

This test commands the UD10-DCU to perform a fully automatic internal test. At the completion of the test, the UD10-DCU will indicate a pass or fail.

Response Test

This test inhibits the UD10-DCU’s outputs, thereby providing a means of testing the system by applying gas to the detector without activating any alarms or affecting the output.

The UD10 can be programmed to turn on the backlight feature of the digital display when an alarm or fault occurs or a magnetic switch is activated. Navigate to the Backlight Ctrl screen.

Main Menu

Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test

Display Setup

Mode Select

General Options

Input Loop Cal

Contrast Contrl

Backlight Ctrl

Off

Automatic

Off = The backlight is always off.

On = The backlight is always on.

Automatic = Normal operation – Backlight is off

Alarm – Backlight ﬂashes on and off Fault – Backlight is on steady Magnetic Switch – Backlight is on steady

The backlight automatically turns off 10 minutes after the last Magnetic Switch activation.

If the backlight is on following a magnetic switch activation and then an alarm condition occurs, the backlight will remain on steady and not ﬂash until the 10 minute time-out is complete. Then it will begin ﬂashing.

NOTE If the Response Test is not terminated by the operator, the test will automatically time out after ten minutes and the UD10-DCU will return to normal operation.

Pr oof Te st

A Proof Test (bump test) can be performed at any time to verify proper operation and calibration of the system. Since this test does not inhibit the UD10-DCU’s outputs, secure any output devices prior to performing the test to prevent unwanted actuation.

HISTORY

There are two separate histories, one for the display and one for the detector (if available). Both will state the number of hours that the unit has been operating, and the highest and lowest recorded temperature (with time and date stamp).

4.2

14 95-86 56

troubleshootinG

Example:

If a Fault condition is indicated on the UD10-DCU faceplate, the nature of the fault can be determined by

For a Display (UD10-DCU) related fault:

Main Menu > Display Status > Fault/Status > Fault

using the magnetic tool to navigate to the appropriate Fault screen.

NOTE Refer to the Menu in the appropriate Appendix of this manual for the path to the proper Fault screen.

Shortcut: From the main display screen, touch the magnet to the “Previous” switch to go directly to the Fault screen.

Table 5—Troubleshooting Guide - Display Faults

Display Faults Description Recommended Action

Input Loop FLT Fault in sensor or sensor loop

EE Fault Fault in non-volatile memory Return to factory.

ADC Ref Fault ADC reference voltage too high or low Return to factory.

24V Fault Problem in 24 volt power supply or power wiring

Flash Fault FLASH memory Fault Return to factory.

RAM Fault Fault in volatile memory Return to factory.

WDT Fault Watchdog timer is non-functional Return to factory.

12V Fault 12 volt internal power supply out of tolerance

5V Fault 5 volt internal power supply out of tolerance

3V Fault 3 volt internal power supply out of tolerance

For a Device (Sensor) related fault:

Main Menu > Device Status > Fault/Status > Sensor Fault

When the active fault has been identiﬁed, refer to the Troubleshooting Tables for a description of the fault and suggested corrective action.

Refer to Table 5 for Display Faults and Table 6 for Device Faults.

Check sensor wiring. Calibrate sensor. Ensure that sensor type matches conguration.

Check power wiring and output voltage of power supply.

Check power source. Return to factory.

Note: A fault condition will cause an oxygen detector to generate an alarm output as the decreasing 4-20 mA signal passes

through the alarm range.

15 95-86564.2

Table 6—Troubleshooting Guide - Device Faults

Device Faults Description Recommended Action

Loop Fault Current loop below fault threshold Check 4-20 mA loop wiring for shorts or opens.

Supply Voltage Fault

24 volt power supply voltage too low

Verify proper wiring to the device and correct voltage output from the power supply.

This fault can be caused if the calibration is allowed to time out. If so, recalibrate.

Ensure that there is enough gas in the calibration

Calibration Fault Bad calibration

bottle to complete the calibration. Ensure that the gas being used for calibration is

the correct type and concentration. It must match the congured setting.

Memory Fault Self-detected memory fault Return to factory.

ADC Fault Self-detected ADC fault Return to factory.

Internal Voltage Fault

Self-detected voltage fault

Check supply voltage. Return to factory.

Device may have been calibrated with background

Zero Drift Sensor signal has drifted negative

gas present. Recalibrate the detector. Purge with clean air if needed.

Temperature Sensor Fault

Wrong Sensor Type

Lamp Fault Open or shorted lamp

Alignment Fault Open path alignment problem

Blocked Optic Fault

Cal Line Active Cal line is active at start-up

Temperature sensor is out of range Return to factory.

Wrong sensor type is installed

Sensor type must match conguration. Change sensor or conguration.

Replace lamp. Return to factory.

Align the device as specied in the instruction manual.

Optical path is blocked

Locate and remove obstruction from the optical path.

Ensure that the Cal line wiring is not shorted and the switch is open.

Low Cal Line Cal line is shorted. Check wiring.

Check sensor wiring.

Sensor Fault Self-detected fault with the sensor

Calibrate sensor. Ensure that sensor type matches conguration.

Noise Fault* Excessive noise on signal Check OPECL alignment.

Align ADC Fault* Alignment ADC saturated Check OPECL alignment.

Align Fault* Alignment fault Check OPECL alignment.

Align Warning* Alignment warning Check OPECL alignment.

DAC Fault DAC fault detected Return to factory.

General Fault Unspecied fault

Verify correct power wiring and supply voltage. Consult the factory.

High Fault Detector output is higher than specied limit Verify correct sensor type and calibration.

Low Fault Detector output is lower than specied limit Verify correct sensor type and calibration.

Dirty Optics Detector optics are dirty

Perform the cleaning procedure as described in the detector manual, then perform calibration.

Start Cal Fault Calibration fault Verify correct sensor type and calibrate.

*OPECL only.

4.2

16 95-8656

Table 6—Troubleshooting Guide - Device Faults, Continued

Device Faults Description Recommended Action

Power may have been interrupted while the device

EE Fault Fault in non-volatile memory

was updating its internal data logs. Recycle power.

Ref ADC Sat

Active ADC Sat

Sensor signal level is outside the range of the AD converter

24V Fault Problem in 24 volt power supply or power wiring

Return to factory.

Check power wiring and output voltage of power supply.

Flash CRC Fault Memory fault Return to factory.

RAM Fault Fault in volatile memory Return to factory.

Low Voltage Power supply voltage outside of limits

Check power supply voltage. Return to factory.

Temp Fault Temperature sensor fault Return to factory.

Software Fault Internal software fault Return to factory.

EE Safety Fault Internal conguration fault Return to factory.

Device may have been calibrated with background

Gas Under Range Sensor signal has drifted negative

gas present. Recalibrate the detector. Purge with clean air if needed.

Sensor Mismatch Wrong sensor type is installed

Sensor type must match conguration. Change sensor or conguration.

ADC CNTR Fault Internal hardware fault Return to factory.

3V Fault 3 volt internal power supply out of tolerance Return to factory.

Comm Fault Communication fault Check detector wiring and power supply.

GEN Fault Unspecied fault

Verify correct power wiring and supply voltage. Consult the factory.

12V Fault 12 volt internal power supply out of tolerance Return to factory.

5V Fault 5 volt internal power supply out of tolerance Return to factory.

17 95-86564.2

specificAtions

OPERATING VOLTAGE—

24 Vdc nominal, operating range is 18 to 30 Vdc. Ripple cannot exceed 0.5 volt P-P.

OPERATING POWER—

Heater off: 1.3 watts nominal @ 24 Vdc with

backlit display off.

Heater on: 4 watts additional. CGS model: Add 4 watts with CGS interface

Maximum power with heater and display on: 6 watts @ 30 Vdc (Standard model) 10 watts @ 30 Vdc (CGS model).

Heater turns on when the internal temperature drops below –10°C (default operation).

2 watts @ 24 Vdc with backlit display on.

board and CGS sensor installed.

NOTE

DETECTOR COMPATIBILITY—

The UD10-DCU can be used with the Det-Tronics gas detectors listed in Table 7.

UNIT OF MEASUREMENT—

PPM, % LFL, % V/V, LFLM, or Mg/M

OPERATIN G TEMPERATU RE—

–40°C to +75°C.

STORAGE TEMPERATURE—

–55°C to +75°C.

HUMIDITY RANGE—

5 to 95% RH (Det-Tronics veriﬁed).

ELECTRO-MAGNETIC COMPATIBILITY—

EMC Directive 2004/108/EC EN55011 (Emissions) EN50270 (Immunity)

LON COMMUNICATION — Digital communication, transformer isolated (78.5 kbps).

EQP/UD10 SYSTEM ACCURACY—

<1 ppm error. <1 %LFL error. With CGS sensor: ±3 %LFL, 0-50 range, ±5 %LFL 51-100 range.

EQP/UD10 SYSTEM RESPONSE—

Toxic gas: T90 < 10 sec. Combustible gas: T90 < 10 sec. With CGS sensor: T90 < 12 sec.

Table 7—Gas Detectors Compatible with the UD10-DCU

Catalytic

Device Toxic

Combustible

GT3000 X 95-8616

PIR9400 X 95-8440

PIRECL X 95-8526

OPECL X 95-8556

CGS X 90-1041

505/CGS X 95-8472

C706X

NTMOS

1 Hydrogen sulde, Ammonia, Chlorine, Hydrogen, Oxygen, Carbon Monoxide, and Sulfur Dioxide.

2 Methane, Ethane, Ethylene, Propane, and Propylene. 3 C7065E Oxygen detector is not supported. 4 Hydrogen sulde only.

X 95-8604

Combustible

Instruction

Manual

95-8396 95-8411 95-8414 95-8439

DIMENSIONS—

See Figures 6 and 7.

5.86

(14.9)

5.2

(13.2)

2.7

(6.9)

4.7

(11.9)

3.46 (8.8)

3.77 (9.6)

1.28 (3.3)

Figure 6—Dimensions of Model STB Termination Box

in Inches (Centimeters)

C2281

4.2

18 95-8656

WIRING TERMINALS—

APPROVED

14 to 18 AWG wire can be used.

CONDUIT ENTRIES—

3/4” NPT or M25.

ENCLOSURE MATERIAL—

Epoxy coated aluminum or 316 stainless steel.

SHIPPING WEIGHT—

Aluminum: 4.15 pounds (1.88 kilograms). Stainless steel: 10.5 pounds (4.76 kilograms).

WARRANTY—

12 months from date of installation or 18 months from date of shipment, whichever occurs ﬁrst.

CERTIFICATION—

For complete approval details, refer to the appropriate Appendix:

Appendix A – FM Appendix B – CSA Appendix C – ATEX Appendix D – IECEx Appendix E – INMETRO

11.28

(28.7)

6.48

(16.5)

3.46 (8.8)

4.7

(11.9)

5.2

(13.2)

5.86

(14.9)

R0.175

A2442

Figure 7—Dimensions of UD10-DCU with GT3000 in Inches (Centimeters)

19 95-86564.2

DeVice repAir AnD return

orDerinG informAtion

Prior to returning devices, contact the nearest local Detector Electronics ofﬁce so that a Return Material Identiﬁcation (RMI) number can be assigned. A

written statement describing the malfunction must accompany the returned device or component to assist and expedite nding the root cause of the failure.

Pack the unit properly. Always use sufﬁcient packing material. Where applicable, use an antistatic bag as protection from electrostatic discharge. The RMI number should be clearly marked on the outside of the box.

NOTE Inadequate packaging that ultimately causes damage to the returned device during shipment will result in a service charge to repair the damage incurred during shipment.

Return all equipment transportation prepaid to the factory in Minneapolis.

NOTE It is highly recommended that a spare be kept on hand for eld replacement to ensure continuous protection.

Sensor module, transmitter module and termination boxes (if used) must be ordered separately.

Refer to the UD10-DCU Model Matrix for ordering details.

REPLACEMENT PARTS

Part Number Description

009700-001 Magnetic Tool 010535-001 Electronics Module, DCU 101197-001* Stop Plug, 3/4" NPT, AL 101197-004* Stop Plug, 3/4" NPT, SS 101197-005 Stop Plug, M25, AL, IP66 101197-003 Stop Plug, M25, SS, IP66 010816-001 Stop Plug, 20PK, 3/4" NPT, AL 010817-001 Stop Plug, 20PK, 3/4" NPT, SS 010818-001 Stop Plug, 20PK, M25, AL, IP66, EXDE 010819-001 Stop Plug, 20PK, M25, SS, IP66, EXDE 104190-001 104190-002 104190-003 104190-004 102804-001 Reducer, M25 to M20, AL 102804-003 Reducer, M25 to M20, SS 103922-001 475 Field Communicator 005003-001 Lubriplate grease, 1 oz.

*NEMA/Type 4X, IP66 rating requires addition of Teﬂon tape.

Stop Plug Stop Plug Stop Plug Stop Plug

, M25, AL, INMETRO , 3/4" NPT, AL, INMETRO , M25, SS, INMETRO , 3/4" NPT, SS, INMETRO

4.2

20 95-8656

ASSISTANCE

For assistance in ordering a system to meet the needs of a speciﬁc application, please contact:

Detector Electronics Corporation 6901 West 110th Street Minneapolis, Minnesota 55438 USA Operator: (952) 941-5665 or (800) 765-FIRE Customer Service: (952) 946-6491 Fax: (952) 829-8750 Web site: www.det-tronics.com E-mail: det-tronics@det-tronics.com

UD10 MODEL MATRIX

MODEL DESCRIPTION

UD10 Universal Display Unit

TYPE MATERIAL

A Aluminum

S Stainless Steel (316)

TYPE THREAD TYPE

5M 5 Port, Metric M25

5N 5 Port, 3/4" NPT

TYPE OUTPUTS

25 Relay, 4-20 mA, RS485, HART

28 EQP / DCU Emulator

TYPE APPROVAL

B INMETRO (Brazil)

R VNIIFTRI (Russia)

W FM/CSA/ATEX/CE/IECEx

TYPE CLASSIFICATION (Div/ Zone)

2 Ex d (Flameproof)

TYPE OPTIONAL CONDITIONING BOARD

(Blank) None

C CGS

NTMOS

*Not required for DCU Emulator model.

21 95-86564.2

AppenDix A

FM APPROVAL DESCRIPTION

Class I, Div. 1, Groups B, C & D T5; Class I, Div. 2, Groups B, C & D T4; Class I, Zone 1/2 AEx d IIC T5; Class II/III, Div. 1/2, Groups E, F & G. T

–40°C to +75°C

amb

NEMA/Type 4X, IP66 Conduit seal not required.

Performance veriﬁed in accordance with: ANSI/ISA-92.00.01 ANSI/ISA-12.13.01 (CGS excluded) FM 6310/6320 ANSI/ISA-12.13.04/FM 6325

This approval does not include or imply approval of gas detector heads or other apparatus to which the subject instrument may be connected. In order to maintain a Factory Mutual Research approved system, the measurement input signal to which this instrument is connected must also be approved by Factory Mutual Research.

NOTE

Consideration must be given to overall Gas System Performance Requirements.

WARNIN G

When a sensor/detector is connected directly to the UD10 housing, the lower ratings of the two devices

will prevail.

4.2

A-1

95-8656

AppenDix b

CSA CERTIFICATION DESCRIPTION

CSA 08 2029512. Class I, Div. 1, Groups B, C & D T5; Class I, Div. 2, Groups B, C & D T4; Class II/III, Div. 1/2, Groups E, F & G. (Tamb = –40°C to +75°C) Type 4X Conduit seal not required. Performance veriﬁed in accordance with: CSA C22.2 #152.

NOTE

Consideration must be given to overall Gas System Performance Requirements.

WARNIN G

When a sensor/detector is connected directly to the UD10 housing, the lower ratings of the two devices

will prevail.

95-86564.2 B-1

AppenDix c

ATEX APPROVAL DESCRIPTION

0539

II 2 G Ex d IIC T5 Gb T

–40°C to +75°C

amb

FM08ATEX0042X IP66 Performance veriﬁed in accordance with: EN 60079-29-1 and EN 60079-29-4.

Special Conditions for Safe Use (‘X’):

The UD10-DCU control unit complies with EN 60079-29-1 and/or Head that also has been evaluated to EN 60079-29-1 and/or

EN 60079-29-4

only when connected to a Detector

NOTE

Consideration must be given to overall Gas System Performance Requirements.

WARNIN G

When a sensor/detector is connected directly to the UD10 housing, the lower ratings of the two devices

will prevail.

4.2

C-1

95-8656

AppenDix D

IECEx APPROVAL DESCRIPTION

Ex d IIC T5 Gb T

–40°C to +75°C

amb

IECEx FMG 08.0010X IP66 Performance veriﬁed in accordance with: IEC 60079-29-1.

Special Conditions for Safe Use (‘X’):

The UD10-DCU control unit complies with IEC 60079-29-1 when connected to a Detector Head with an IEC certiﬁcate of conformity to IEC 60079-29-1.

NOTE

Consideration must be given to overall Gas System Performance Requirements.

WARNIN G

When a sensor/detector is connected directly to the UD10 housing, the lower ratings of the two devices

will prevail.

95-86564.2 D-1

AppenDix e

ADDITIONAL APPROVALS

INMETRO (Brazil)

CE P E L 0 9.1 8 0 3 Ex d IIC T5 Gb IP66 T5 (T

– OR –

Ex d IIC T6 Gb IP66 T6 (T

All cable entry devices shall be Brazil certiﬁed in the type of explosion protection, ﬂameproof enclosure ‘d’, suitable for the conditions of use and correctly installed, with an ingress protection rating of IP66.

A screw or cover lock is provided for a secondary means of fastening the cover.

–40°C to +75°C) With integral CGS

amb

–55°C to +60°C) Without integral CGS

amb

4.2

E-1

95-8656

AppenDix f

UD10 -DCU with GT3000 TOXIC GAS DETECTOR

NOTE

For complete information regarding the GT3000 Gas Detector, refer to instruction manual 95-8616.

WirinG

UD10-DCU with GT3000/C706X

4000

3500

Distance in ft.

3000

2500

2000

1500

1000

500

18 19 20 21 22 23 24 25 26 27 28 29 30

Power Supply Voltage

Notes: Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to sensor/STB termination box is 2000 feet.

BLACK

RED

UD10

DISPLAY UNIT

Sensor Connector

J4-1

J4-2

J4-3

SHIELD

24 VDC –

CALIBRATE

SW3

J4-4

J4-5

4-20 mA

24 VDC +

J3-1

SHIELD

2 B COM

J3-2

J3-3

2 A COM

J3-4

SHIELD

1 B COM

1 A COM

J3-5

LON Connector

J3-6

GT3000

GAS DETECTOR

AWG

Wire Size

12 14 16 18

GREEN

SEE NOTE 1

A2511

24 VDC –

J7-6

Power Supply Connector

24 VDC –

SHIELD

24 VDC +

J7-5

J7-4

SHIELD

J7-3

J7-2

J7-1

NOTE 1 CONNECT THE GREEN SENSOR LEAD TO THE CHASSIS GROUND LUG ON THE INSIDE BOTTOM OF THE DISPLAY ENCLOSURE.

NOTE 2 UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND.

GT3000 Detector Wired Directly to UD10-DCU

F-1 95-86564.2

SEE NOTE 1

UD10

DISPLAY UNIT

Sensor Connector

J4-1

J4-2

J4-3

J4-4

BLACK

RED

J4-5

SENSOR TERMINATION BOX

SHIELD

24 VDC –

J7-6

Power Supply Connector

A2512

SW3

24 VDC +

J7-5

CALIBRATE

24 VDC –

SHIELD

J7-4

4-20 mA

J7-3

24 VDC +

SHIELD

2 B COM

2 A COM

SHIELD

1 B COM

1 A COM

24 VDC +

SHIELD

J7-2

J7-1

UD10-DCU Wired to GT3000 Detector with Sensor Termination Box

orientAtion

The device must be mounted in a vertical position only, with the GT3000 pointing down.

GREEN

RED

BLACK

GT3000

GAS DETECTOR

J3-1

J3-2

J3-3

J3-4

J3-5

LON Connector

J3-6

NOTE 1 GROUND THE SHIELD AT THE DISPLAY UNIT END ONLY.

NOTE 2 HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND.

liVe mAintenAnce

NOTE The sensor module on the GT3000 Gas Detector can be hot swapped, i.e. replaced without removing power or de-classifying the area. To replace a GTX Transmitter connected to the UD10-DCU with a new transmitter or a different detector type, the area must be de-classied.

4.2

NOTE Removing the sensor module with power applied will result in a fault condition until a new sensor module of the same type is installed. When replacing an oxygen sensor, this action will also result in an alarm condition as the decreasing 4-20 mA signal passes through the alarm range. Inhibit response devices to prevent unwanted actuation.

For complete information regarding sensor replacement with the GT3000 Gas Detector, refer to the GT3000 instruction manual number 95-8616.

F-2 95-8656

cAlibrAtion

GT3000 WITH TOXIC GAS SENSOR

From GT3000:

From UD10-DCU

Using the magnet to activate the switches on the UD10-DCU display, navigate to the Calibration menu.

1. Using the magnet, activate the magnetic calibration switch on the GT3000. The green LED turns to yellow.

LED

MAGNETIC

SWITCH

A2443

Location of Magnetic Switch on GT3000

2. The UD10-DCU will display “Waiting for Zero” on the main display screen, with the yellow LED on the detector

housing illuminated continuously.

3. The UD10-DCU will then display “Waiting for Signal” on the screen, while the yellow LED on the

detector

is flashing.

4. The UD10-DCU will display “Waiting for Gas” on the screen, while the yellow LED on the

detector

flashing.

Main Menu

Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test

Device Cal

Cal Gas Conc

Calibration

Change Snsr Type

Calibration

Execute

Abort

2. Activate “Execute” (Enter/Select) to start calibration.

3. The UD10-DCU will display “Waiting for Zero” on the main display screen, with the yellow LED on the detector

housing illuminated continuously.

4. The UD10-DCU will then display “Waiting for Gas” on the screen, while the yellow LED on the

detector

is flashing.

5. Apply calibration gas to the sensor.

6. The UD10-DCU will display “Waiting for Span” on the screen, while the yellow LED on the

detector

flashing.

7. When the UD10-DCU displays “Remove Cal Gas”

on the screen and the LEDs on the

detector

housing

are off, remove the calibration gas.

8. After completion of a successful calibration, the UD10-DCU automatically returns to the normal mode with the green LED illuminated on the

detector

5. Apply calibration gas to the sensor.

6. The UD10-DCU will display “Waiting for Span” on the screen, while the yellow LED on the

detector

flashing.

7. When the UD10-DCU displays “Remove Cal Gas” on the screen and all LEDs on the

detector

housing

are off, remove the calibration gas.

8. After successful calibration, the UD10-DCU automatically returns to the normal display with the green LED illuminated on the

detector

F-3 95-86564.2

GT3000 WITH OXYGEN SENSOR

From UD10-DCU

From GT3000:

1. Using the magnet, activate the magnetic calibration switch on the GT3000. The green LED turns to yellow.

2. The device automatically performs the zero calibration.

The yellow LED on the GT3000 is on continuously. The UD10-DCU displays “Waiting for Zero” on the

main display screen.

3. When the yellow LED on the GT3000 flashes, the device automatically performs the span calculation.

If using bottled 20.9% oxygen, apply immediately. The UD10-DCU displays “Waiting for Span” on the

screen.

4. After successful calibration, the green LED on the GT3000 is on continuously and the UD10-DCU automatically returns to the normal display.

Remove calibration gas (if used).

1. Using the magnet to activate the switches on the UD10-DCU display, navigate to the Calibration menu.

Main Menu

Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test

Device Cal

Cal Gas Conc

Calibration

Change Snsr Type

Calibration

Execute

Abort

2. Activate “Execute” (Enter/Select) to start calibration.

3. The UD10-DCU will display “Waiting for Zero” on the main display screen, with the yellow LED on the

detector

housing illuminated continuously. The

device automatically performs the zero calibration.

4. When the UD10-DCU displays “Waiting for Span” on the screen and the yellow LED on the

detector

is flashing, the device automatically performs the span calculation. If using bottled 20.9% oxygen, apply immediately.

5. After completion of a successful calibration, the UD10-DCU automatically returns to the normal mode with the green LED illuminated on the

detector

Remove calibration gas (if used).

menu structure

UD10-DCU with GT3000 Detector

Refer to the following menu when using the UD10-D CU’s LCD display and internal magnetic switches.

MENU HELP

Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data.

4.2

F-4 95-8656

MAIN MENU

PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST DEVICE TEST

PROCESS VARS

GAS NAME XXXXX GAS VALUE X.XX HIGH ALARM Y/N LOW ALARM Y/N ANALOG INPUT X.XX MA URV X.XX LRV X.XX FAULT Y/N

DISPLAY STATUS

GENERAL INFO FAULT/STATUS LON CONFIG HISTORY DISPLAY INFO DEBUG MENU

DEVICE STATUS

GENERAL INFO FAULT/STATUS TX INFO SENSOR INFO HISTORY DEBUG MENU

DISPLAY SETUP

MODE SELECT GENERAL OPTIONS INPUT LOOP CAL CONTRAST CONTRL BACKLIGHT CTRL

DEVICE SETUP

DEVICE OPTION HART OPTION RTC

DEVICE CAL

CAL GAS CONC XX.XX CALIBRATION CHANGE SNSR TYPE

DISPLAY TEST

SELF TEST RESPONSE TEST

DEVICE TEST

SELF TEST RESPONSE TEST LOOP TEST D/A TRIM

DEVICE OPTION

GAS NAME XXXX UNIT OF MEASURE URV XXXX LRV XXXX USL XXXX LSL XXXX

HART OPTION

TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXX FINAL ASSY NUM XXXX

RTC

SYNC W/DISP SECONDS XX MINUTES XX HOURS XX DAY XX MONTH XX YEAR XX

CALIBRATION

EXECUTE ABORT

LOOP TEST

SET 4-20 MA

D/A TRIM

ZERO TRIM GAIN TRIM

MODE SELECT

HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE

GENERAL OPTIONS

TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXX FINAL ASSY NUM XXXX

BACKLIGHT CTRL

OFF ON AUTOMATIC

UNIT OF MEASURE

PPM % MGM3

SET 4-20 MA

3.5 MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA

GENERAL INFO

MANUFACTURER MODEL FGP_TX TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXX FINAL ASSY NUM XXXXX DEVICE ID XXXXX

FAULT/STATUS

OP MODE XXXXX CAL STATE XXXXX TX STATUS Y/N TX FAULT Y/N SENSOR STATUS Y/N SENSOR FAULT Y/N

TX INFO

RTC SERIAL NUMBER XXXXX H/W REV XX.XX F/W REV XX.XX UNIVERSAL REV XXXXX FIELD DEV REV XXXXX S/W REV XX.XX RUNNING HOURS XXXXX TEMPERATURE XX.XXC

SENSOR INFO

SENSITIVITY XXXXX GAS TYPE XXXXX SERIAL NUMBER XXXXX H/W REV XX.XX F/W REV XX.XX REV XXXXX USL XX.XX LSL XX.XX RUNNING HOURS XXXXX CAL POINT ZERO XX.XX CAL POINT SPAN XX.XX PPM HOURS XXXXX TEMPERATURE XX.XXC

HISTORY

TX HISTORY SENSOR HISTORY CALIBRATION LOG EVENT LOG

DEBUG MENU

MODBUS ERRORS XXXX

6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA

RTC

SECONDS XX MINUTES XX HOURS XX DAY XX MONTH XX YEAR XX

TX HISTORY

RUNNING HOURS XXXX MAX TEMP XX.XX C MAX TEMP TIME XX:XX:XX MIN TEMP XX.XX C MIN TEMP TIME XX:XX:XX

SENSOR HISTORY

RUNNING HOURS XXXX MAX TEMP XX.XX C MAX TEMP TIME XX:XX:XX MIN TEMP XX.XX C MIN TEMP TIME XX:XX:XX RESET MAX MIN MAX RESET TEMP XXXX C MIN RESET TEMP XXXX C

CALIBRATION LOG

CAL ID XXX DATE DD/MMM/YYYY TIME HH:MM:SS ZERO XX.XX SPAN XX.XX

EVENT LOG

EVENT XXXXX DATE DD/MMM/YYYY TIME HH:MM:SS

TX STATUS

TX FAULT ON/OFF WARM UP ON/OFF CHANGE CONFIG ON/OFF MULTI DROP ON/OFF WRITE PROTECT ON/OFF SELF TEST ON/OFF RESPONSE TEST ON/OFF CURRENT FIXED ON/OFF LOOP TEST ON/OFF FACTORY MODE ON/OFF SNSR ASSY REMOVE ON/OFF

TX FAULT

EE FAULT ON/OFF ADC FAULT ON/OFF DAC FAULT ON/OFF LOW VOLTAGE ON/OFF FLASH CRC FAULT ON/OFF RAM FAULT ON/OFF TEMP FAULT ON/OFF SOFTWARE FAULT ON/OFF EE SAFETY FAULT ON/OFF ZERO DRIFT FAULT ON/OFF SENSOR MISMATCH ON/OFF SENSOR FAULT ON/OFF

SENSOR STATUS

SENSOR FAULT ON/OFF WARM UP ON/OFF CAL ACTIVE ON/OFF CAL SWITCH ON/OFF WRITE PROTECT ON/OFF EOL SENSOR ON/OFF CHANGE CONFIG ON/OFF GEN ACTIVE ON/OFF GEN INSTALLED ON/OFF

SENSOR FAULT

CAL FAULT ON/OFF EE FAULT ON/OFF ADC FAULT ON/OFF ADC CNTR FAULT ON/ OFF 3V FAULT ON/OFF ZERO DRIFT FAULT ON/OFF FLASH CRC FAULT ON/OFF RAM FAULT ON/OFF TEMP FAULT ON/OFF COMM FAULT ON/OFF CELL MISSING FLT ON/OFF GEN FAULT ON/OFF

GENERAL INFO

MANUFACTURER MODEL UD-10 TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXXX FINAL ASSY NUM XXXXX DEVICE ID XXXXX

FAULT/STATUS

OP MODE XXXXX FAULT Y/N STATUS Y/N LON FAULT Y/N

LON CONFIG

HGH ALARM LEVEL XX.XX LOW ALARM LEVEL XX.XX CAL GAS CONC XX.XX STATUS RATE XXX MS LON ADDRESS XXX

HISTORY

DISPLAY HISTORY EVENT LOG

DISPLAY INFO

RTC SERIAL NUMBER XXXXX I/O BOARD ID XXX MFG DATE DD/MM/YYYY F/W REV XXXXX UNIVERSAL REV XXXXX FIELD DEV REV XXXXX RUNNING HOURS XXXXX TEMPERATURE XX.XX C HEATER CTRL AUTO/ON/OFF BACKLIGHT CTRL AUTO/ON/OFF INPUT VOLTAGE XX.XX

DEBUG MENU

HART ERRORS XXXXX ANALOG INPUT XX.XX MA LON COMM ERRORS XXXX

Detector Electronics

6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA

FAULT

LOW CAL LINE ON/OFF EE FAULT ON/OFF ADC FAULT ON/OFF 24V FAULT ON/OFF FLASH FAULT ON/OFF RAM FAULT ON/OFF WDT FAULT ON/OFF 12V FAULT ON/OFF 5V FAULT ON/OFF

1.25V FAULT ON/OFF INPUT LOOP FAULT ON/OFF 0V FAULT ON/OFF ADC REF FAULT ON/OFF

STATUS

ANY FAULT ON/OFF CAL ACTIVE ON/OFF WARM UP ON/OFF LOW ALARM ON/OFF HIGH ALARM ON/OFF LON ATTACHED ON/OFF RESPONSE TEST ON/OFF MANUAL SELF TEST ON/OFF INPUT HART ON/OFF

LON FAULT

INVALID CONFIG ON/OFF LON OFFLINE ON/OFF TERM BD FAULT ON/OFF

DISPLAY HISTORY

RUNNING HOURS XXXX MAX TEMP XX.XX C MAX TEMP TIME XX:XX:XX MIN TEMP XX.XX C MIN TEMP TIME XX:XX:XX RESET MAX MIN MAX RESET TEMP XX.XX C MAX RESET TIME XX:XX:XX MIN RESET TEMP XX.XX C MIN RESET TIME XX:XX:XX

EVENT LOG

EVENT XXXXX DATE DD/MMM/YYYY TIME HH:MM:SS

RTC

DISPLAYED Y/N SECONDS XX MINUTES XX HOURS XX DAY XX MONTH XX YEAR XX

GT3000 4.21

20-Feb-13

AppenDix G

UD10 -DCU with PIR9400 POINTWATCH IR GAS DETECTOR

NOTE

For complete information regarding the PIR9400 Gas Detector, refer to instruction manual 95-8440.

WirinG

UD10-DCU with PIR9400

4000

3500

3000

2500

2000

1500

Distance in ft.

1000

500

18 19 20 21 22 23 24 25 26 27 28 29 30

Power Supply Voltage

Notes: Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to PIR9400/PIRTB termination box is 2000 feet.

UD10

DISPLAY UNIT

Sensor Connector

J4-1

J4-2

J4-3

SHIELD

24 VDC –

CALIBRATE

SW3

J4-4

J4-5

4-20 mA

24 VDC +

SHIELD

2 B COM

2 A COM

SHIELD

1 B COM

1 A COM

YELLOW

BLACK

WHITE

J3-1

J3-2

J3-3

J3-4

J3-5

LON Connector

J3-6

RED

GREEN

SEE NOTE 1

PIR9400

POINTWATCH

AWG

Wire Size

12 14 16 18

A2513

24 VDC –

J7-6

Power Supply Connector

24 VDC –

SHIELD

24 VDC +

J7-5

24 VDC +

J7-4

J7-3

J7-2

PIR9400 Wired Directly to UD10-DCU

SHIELD

J7-1

NOTE 1 CONNECT THE GREEN SENSOR LEAD TO THE CHASSIS GROUND LUG ON THE INSIDE BOTTOM OF THE DISPLAY ENCLOSURE.

NOTE 2 UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND.

G-1 95-86564.2

UD10

DISPLAY UNIT

Sensor Connector

J4-1

J4-2

J4-3

J4-4

SHIELD

SW3

4-20 mA

24 VDC –

CALIBRATE

PIRTB JUNCTION BOX

SEE NOTE 1

J4-5

24 VDC +

J3-1

SHIELD

2 B COM

1 B COM

2 A COM

SHIELD

1 A COM

J3-2

J3-3

J3-4

J3-5

LON Connector

J3-6

SPARE

CAL

4 – 20

RET

+24

CHASSIS CAL

4 – 20

RET

+24

DETECTOR

GREEN

YELLOW WHITE BLACK RED

PIR9400

24 VDC –

J7-6

Power Supply Connector

A2557

24 VDC –

SHIELD

24 VDC +

J7-5

J7-4

SHIELD

J7-3

J7-2

J7-1

UD10-DCU Wired to PIR9400 with PIRTB Termination Box

instAllAtion notes

IMPO RTANT

Hydrocarbon-based grease emits hydrocarbon vapors that will be measured by PointWatch, resulting in inaccurate gas level readings. Use

only low vapor pressure Lubriplate grease or Teflon tape on the PointWatch detector and associated termination box. Do not get grease

on the optics of the detector. A suitable grease is listed in the “Ordering Information” section in this manual.

NOTE 1 CONNECT THE GREEN SENSOR LEAD TO THE CHASSIS GROUND LUG ON THE INSIDE BOTTOM OF THE PIRTB.

NOTE 2 HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND.

orientAtion

It is highly recommended that the PIR9400 be installed in the horizontal position. The detector

is not position-sensitive in terms of its ability to detect gas. However, the weather baffle assembly provides superior performance when installed in a horizontal position.

(See illustration below).

IMPO RTANT

In applications where both PointWatch and catalytic type sensors are used, ensure that the grease used to lubricate the PointWatch detector threads does not come into contact with the catalytic sensors, since poisoning of the catalytic sensors could result. It is strongly recommended that maintenance personnel wash their hands between handling the two types of sensors.

4.2

G-2 95-8656

chAnGinG operAtinG moDes

CALIBRATE SWITCH

When used with a PIR9400, the operating mode of the UD10-DCU must be changed from “HART Device” to “PIR9400” mode. Refer to the “Startup” section of this manual for details.

cAlibrAtion

To initiate calibration of the PIR9400 from the UD10-DCU Display:

Using the magnet to activate the switches on the UD10-DCU display, navigate to the “Calibration” menu.

Main Menu

Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test

Device Cal

Calibration

Cal Gas Conc

Calibration

Execute

Abort

HOLD CALIBRATION MAGNET AT OUTSIDE BASE OF JUNCTION BOX AT THIS LOCATION TO ACTIVATE CALIBRATION SWITCH

B2056

PIRTB Termination Box

REMOTE LED

2. Activate “Execute” (Enter/Select) to start calibration.

3. The UD10-DCU will display “Waiting for Zero” on the

4. The UD10-DCU will then display “Waiting for Gas”

5. Apply calibration gas to the PIR9400.

6. The UD10-DCU will continue to display “Waiting for

7. When the UD10-DCU displays “Remove Cal Gas”

8. The UD10-DCU automatically returns to the normal

To initiate calibration from the while monitoring calibration using the UD10-DCU display:

1. Using the magnet, activate the magnetic calibration

2. The UD10-DCU will display “Waiting for Zero” on

main display screen.

on the screen.

Gas” on the screen.

on the screen, remove the calibration gas from the PIR9400.

mode after successful calibration.

PIRTB Termination Box

switch on the PIRTB Termination Box. The LED at the PIRTB turns from off to steady red.

the main display screen, with a solid red LED at the PIRTB.

3. The UD10-DCU will then display “Waiting for Gas” on the screen, while the LED at the PIRTB is flashing red.

4. Apply calibration gas to the PIR9400 detector.

5. The UD10-DCU will display “Waiting for Span” on the screen, with a red flashing LED at the PIRTB.

6. When the UD10-DCU displays “Remove Cal Gas” on the screen and the LED at the PIRTB turns off, remove the calibration gas.

7. After successful calibration, the UD10-DCU automatically returns to the normal mode, and the LED on the PIRTB remains off.

menu structure

UD10-DCU with PIR9400 PointWatch Detector

Refer to the following menu when using the UD10-DCU’s LCD display and internal magnetic switches.

MENU HELP

Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data.

G-3 95-86564.2

MAIN MENU

PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST

PROCESS VARS

GAS NAME XXXXX GAS VALUE X.XX HIGH ALARM Y/N LOW ALARM Y/N ANALOG INPUT X.XX MA URV X.XX LRV X.XX FAULT Y/N

DISPLAY STATUS

GENERAL INFO FAULT/STATUS LON CONFIG HISTORY DISPLAY INFO DEBUG MENU

DEVICE STATUS

DEVICE INFO FAULT/ STATUS CALIBRATION LOG

DISPLAY SETUP

MODE SELECT GENERAL OPTIONS INPUT LOOP CAL CONTRAST CONTRL BACKLIGHT CTRL

DEVICE SETUP

DEVICE OPTION

DEVICE CAL

CALIBRATION CAL GAS CONC 50.00

DEVICE INFO

MANUFACTURER MODEL PIR9400 GAS NAME XXXXX UNIT OF MEASURE XXXXX URV XX.XX LRV XX.XX

FAULT/ STATUS

FAULTS Y/N

CALIBRATION LOG

CAL ID XXXX DATE DD/MMM/YYYY TIME HH:MM:SS ZERO XX.XX SPAN XX.XX

DEVICE OPTION

GAS TYPE GAS NAME XXXXX UNIT OF MEASURE %LFL URV XX.XX LRV XX.XX

CALIBRATION

EXECUTE ABORT

6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA

FAULTS

WARM UP OFF/ ON REF. CHANNEL FLT OFF/ ON ACT. CHANNEL FLT OFF/ ON STARTUP CAL FLT OFF/ ON 24 V FAULT OFF/ ON BLOCK OPTICS OFF/ ON CAL FAULT OFF/ ON LOW FAULT OFF/ ON HIGH FAULT OFF/ ON

GAS TYPE

METHANE ETHANE PROPANE PROPYLENE ETHYLENE

MODE SELECT

HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE

GENERAL OPTIONS

TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXX FINAL ASSY NUM XXXX

BACKLIGHT CTRL

OFF ON AUTOMATIC

GENERAL INFO

MANUFACTURER MODEL UD-10 TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXXX FINAL ASSY NUM XXXXX DEVICE ID XXXXX

FAULT/STATUS

OP MODE XXXXX FAULT Y/N STATUS Y/N LON FAULT Y/N

LON CONFIG

HGH ALARM LEVEL XX.XX LOW ALARM LEVEL XX.XX CAL GAS CONC XX.XX STATUS RATE XXXXXX MS LON ADDRESS XXXXXX

HISTORY

DISPLAY HISTORY EVENT LOG

DISPLAY INFO

6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA

FAULT

LOW CAL LINE ON/OFF EE FAULT ON/OFF ADC FAULT ON/OFF 24V FAULT ON/OFF FLASH FAULT ON/OFF RAM FAULT ON/OFF WDT FAULT ON/OFF 12V FAULT ON/OFF 5V FAULT ON/OFF

1.25V FAULT ON/OFF INPUT LOOP FAULT ON/OFF 0V FAULT ON/OFF ADC REF FAULT ON/OFF

STATUS

ANY FAULT ON/OFF CAL ACTIVE ON/OFF WARM UP ON/OFF LOW ALARM ON/OFF HIGH ALARM ON/OFF LON ATTACHED ON/OFF RESPONSE TEST ON/OFF MANUAL SELF TEST ON/OFF INPUT HART ON/OFF

LON FAULT

INVALID CONFIG ON/OFF LON OFFLINE ON/OFF TERM BD FAULT ON/OFF

DISPLAY HISTORY

EVENT LOG

EVENT XXXXX DATE DD/MMM/YYYY TIME HH:MM:SS

RTC

DISPLAYED Y/N SECONDS XX MINUTES XX HOURS XX DAY XX MONTH XX YEAR XX

DISPLAY TEST

SELF TEST RESPONSE TEST

DEBUG MENU

HART ERRORS XXXXX ANALOG INPUT XX.XX MA LON COMM ERRORS XXXX

Detector Electronics

PIR9400 4.21

20-Feb-13

AppenDix h

UD10 -DCU with MODEL PIRECL

NOTE

For complete information regarding the PIRECL Gas Detector, refer to instruction manual 95-8526.

WirinG

UD10-DCU with PIRECL/OPECL/NTMOS/CGS

4000

3500

Distance in ft.

3000

2500

2000

1500

1000

500

18 19 20 21 22 23 24 25 26 27 28 29 30

Power Supply Voltage

Notes: Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to sensor/STB termination box is 2000 feet.

AWG

Wire Size

12 14 16 18

H-1 95-86564.2

WIRING TO OPTIONAL

RELAY BOARD

NO USER CONNECTION

MODEL PIRECL

24 VDC –

24 VDC +

CALIBRATE

24 VDC –

24 VDC +

4-20 MA +

4-20 MA –

RS-485 B

RS-485 A

RELAY POWER (RED)

FAULT (ORANGE)

LOW ALARM (WHITE)

HIGH ALARM (YELLOW)

UD10

DISPLAY UNIT

BLACK

RED

WHITE

Sensor Connector

J4-1

J4-2

J4-3

J4-4

J4-5

NOTE 1 INTERNAL JUMPER REQUIRED FOR NON-ISOLATED CURRENT OUTPUT (SINGLE POWER SUPPLY).

NOTE 2 UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND.

Model PIRECL Wired Directly to UD10-DCU

orientAti o n

It is highly recommended that the PIRECL be installed in the horizontal position. The detector

is not position-sensitive in terms of its ability to detect gas. However, the weather baffle assembly provides superior performance when the PIRECL is installed with the baffle in a horizontal position.

SHIELD

24 VDC –

J7-6

Power Supply Connector

SW3

24 VDC +

4-20 mA

24 VDC –

CALIBRATE

24 VDC –

SHIELD

24 VDC +

J7-5

J7-4

J7-3

J7-2

24 VDC +

SHIELD

J7-1

SHIELD

2 B COM

2 A COM

SHIELD

1 B COM

1 A COM

J3-1

J3-2

J3-3

J3-4

J3-5

LON Connector

J3-6

A2515

4.2

CORRECT

INCORRECT

H-2 95-8656

cAlibrAtion

To initiate calibration of the PIRECL from the UD10-DCU Display:

Using the magnet to activate the switches on the UD10-DCU display, navigate to the “Calibration” menu.

Main Menu

Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test

Device Cal

Cal Gas Conc

Cal Gas Type

Calibration

Cal Date

Calibration

Execute

Abort

To initiate calibration from the

PIRECL

while monitoring

calibration using the UD10-DCU display:

1. Using the magnet, activate the magnetic calibration

switch on the PIRECL detector. See Figure below. The LED turns from green to red.

2. The UD10-DCU will display “Waiting for Zero” on

the main display screen, with a solid red LED on the PIRECL housing illuminated.

3. The UD10-DCU will then display “Waiting for Gas”

on the screen, while the LED on the PIRECL is flashing red.

4. Apply calibration gas to the PIRECL detector.

2. Activate “Execute” (Enter/Select) to start calibration.

3. The UD10-DCU will display “Waiting for Zero” on the main display screen, with a solid red LED on the PIRECL housing illuminated.

4. The UD10-DCU will then display “Waiting for Gas” on the screen, while the LED on the PIRECL is flashing red.

5. Apply calibration gas to the PIRECL

6. The UD10-DCU will display “Waiting for Span” on the screen, while a red flashing LED on the PIRECL housing is illuminated.

7. When the UD10-DCU displays “Remove Cal Gas” on the screen and the LED on the PIRECL housing is off, remove the calibration gas.

8. After successful calibration, the UD10-DCU automatically returns to the normal display with the green LED illuminated on the PIRECL housing.

5. The UD10-DCU will display “Waiting for Span” on the screen, while a red flashing LED on the PIRECL housing is illuminated.

6. When the UD10-DCU displays “Remove Cal Gas” on the screen and the LED on the PIRECL housing is off, remove the calibration gas.

7. After successful calibration, the UD10-DCU automatically returns to the normal mode with the green LED illuminated on the PIRECL

MULTICOLOR LED

HART COMMUNICATION PORT

(COVER INSTALLED)

PLACE CALIBRATION MAGNET HERE TO ACTIVATE INTERNAL REED SWITCH

CALIBRATION MAGNET

B2435

Model PIRECL Gas Detector

H-3 95-86 564.2

CALIBRATION NOZZLE

menu structure

UD10-DCU with Model PIRECL

Refer to the following menu when using the UD10-D CU’s LCD display and internal magnetic switches.

MENU HELP

Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data.

4.2

H-4 95-8656

MAIN MENU

PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST DEVICE TEST

PROCESS VARS

GAS NAME XXXXX GAS VALUE X.XX HIGH ALARM Y/N LOW ALARM Y/N ANALOG INPUT X.XX MA URV X.XX LRV X.XX FAULT Y/N

DISPLAY STATUS

GENERAL INFO FAULT/STATUS LON CONFIG HISTORY DISPLAY INFO DEBUG MENU

DEVICE STATUS

GENERAL INFO FAULT/STATUS DEVICE INFO SENSOR INFO HISTORY

DISPLAY SETUP

MODE SELECT GENERAL OPTIONS INPUT LOOP CAL CONTRAST CONTRL BACKLIGHT CTRL

DEVICE SETUP

DEVICE OPTION ALARM SETTING HART OPTION RS485

DEVICE CAL

CAL GAS CONC XX.XX CAL GAS TYPE CALIBRATION CAL DATE DD/MM M/YYYY

DISPLAY TEST

SELF TEST RESPONSE TEST

DEVICE TEST

SELF TEST RESPONSE TEST LOOP TEST D/A TRIM

DEVICE OPTION

GAS TYPE UNIT OF MEASURE URV XX.XX LRV XX.XX USL XX.XX LSL XX.XX ANALOG CODE VAL ANALOG FLT CODE

ALARM SETTING

RST LATCH ALARMS HGH ALARM LEVEL XX.XX HGH ALARM LATCH Y/N LOW ALARM LEVEL XX.XX LOW ALARM LATCH Y/N

HART OPTION

TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXXX FINAL ASSY NUM XXXXX

RS485

BAUD RATE PARITY POLL ADDRESS XXX

CAL GAS TYPE

SAME AS MEASURE GAS METHANE PROPANE

CALIBRATION

EXECUTE ABORT

LOOP TEST

SET 4-20 MA

D/A TRIM

ZERO TRIM GAIN TRIM

GAS TYPE

METHANE ETHANE PROPANE ETHYLENE PROPYLENE BUTANE SPECIAL

UNIT OF MEASURE

%LFL PPM VOL %

ANALOG CODE VAL

WARM UP XX.XX BLOCKED OPTIC XX.XX CALIBRATION XX.XX FAULT XX.XX

ANALOG FAULT CODE

ECLIPSE PIR9400 USER DEFINED

BAUD RATE

1200 2400 4800 9600

19.2K

PARITY

NONE EVEN ODD

SET 4-20 MA

3.5 MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA

MODE SELECT

HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE

GENERAL OPTIONS

TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXX FINAL ASSY NUM XXXX

BACKLIGHT CTRL

OFF ON AUTOMATIC

GENERAL INFO

MANUFACTURER MODEL ECLIPSE TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXXX FINAL ASSY NUM XXXXX DEVICE ID XXXXX

FAULT/STATUS

OP MODE XXXXX CAL STATE XXXXX FAULT Y/N STATUS Y/N

DEVICE INFO

SERIAL NUMBER XXXXX UNIVERSAL REV XXXXX FIELD DEV REV XXXXX S/W REV XXXXX

SENSOR INFO

ACTIVE XX.XX REFERENCE XX.XX RATIO XX.XX ABSORPTION XX.XX TEMPERATURE XX.XXC VOL % XX.XX USL XX.XX LSL XX.XX SPAN FACTOR XX.XX

HISTORY

DEVICE HISTORY CALIBRATION LOG EVENT LOG

6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA

FAULT

CAL FAULT ON/OFF DIRTY OPTICS ON/OFF LAMP FAULT ON/OFF START CAL FAULT ON/OFF EE 1 FAULT ON/OFF EE 2 FAULT ON/OFF REF ADC SAT ON/OFF ACTIVE ADC SAT ON /OFF 24V FAULT ON/OFF 12V FAULT ON/OFF 5V FAULT ON/OFF ZERO DRIFT FAULT ON/OFF FLASH CRC FAULT ON/O FF RAM FAULT ON/OFF

STATUS

CAL ACTIVE ON/OFF WARM UP ON/OFF LOW ALARM ON/OFF HIGH ALARM ON/OFF HART SELF TEST ON/OFF CHANGE CONFIG ON/OFF

DEVICE HISTORY

RUNNING HOURS XXXXX MAX TEMP XX.XXC MAX TEMP TIME XX:XX:XX MIN TEMP XX.XXC MIN TEMP TIME XX:XX:XX RESET MAX MIN MAX RESET TEMP XX.XXC MAX RESET TIME XX:XX:XX MIN RESET TEMP XX.XXC MIN RESET TIME XX:XX:XX

CALIBRATION LOG

CAL ID XXXXX HOURS XXXXX

EVENT LOG

EVENT ID XXXXX HOURS XXXXX

GENERAL INFO

MANUFACTURER MODEL UD-10 TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXXX FINAL ASSY NUM XXXXX DEVICE ID XXXXX

FAULT/STATUS

OP MODE XXXXX FAULT Y/N STATUS Y/N LON FAULT Y/N

LON CONFIG

HGH ALARM LEVEL XX.XX LOW ALARM LEVEL XX.XX CAL GAS CONC XX.XX STATUS RATE XXXXXX MS LON ADDRESS XXXXXX

HISTORY

DISPLAY HISTORY EVENT LOG

DISPLAY INFO

DEBUG MENU

HART ERRORS XXXXX ANALOG INPUT XX.XX MA LON COMM ERRORS XXXX

6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA

LOW CAL LINE ON/OFF EE FAULT ON/OFF ADC FAULT ON/OFF 24V FAULT ON/OFF FLASH FAULT ON/OFF RAM FAULT ON/OFF WDT FAULT ON/OFF 12V FAULT ON/OFF 5V FAULT ON/OFF

1.25V FAULT ON/OFF INPUT LOOP FAULT ON/OFF 0V FAULT ON/OFF ADC REF FAULT ON/OFF

ANY FAULT ON/OFF CAL ACTIVE ON/OFF WARM UP ON/OFF LOW ALARM ON/OFF HIGH ALARM ON/OFF LON ATTACHE D ON/OFF RESPONSE TEST ON/OFF MANUAL SELF TEST ON/OFF INPUT HAR T ON/OFF

INVALID CONFIG ON/OFF LON OFFLINE ON/OFF TERM BD FAULT ON/OFF

EVENT XXXXX DATE DD/MMM/YYYY TIME HH:MM:SS

DISPLAYED Y/N SECONDS XXXXX MINUTES XXXXX HOURS XXXXX DAY XXXXX MONTH XXXXX YEAR XXXXX

Detector Electronics

PIRECL 4.21

20-Feb-13

FAULT

STATUS

LON FAULT

DISPLAY HISTORY

EVENT LOG

RTC

AppenDix i

UD10 -DCU with OPEN PATH ECLIPSE MODEL OPECL

NOTE

For complete information regarding the OPECL Gas Detector, refer to instruction manual 95-8556.

WirinG

UD10-DCU with PIRECL/OPECL/NTMOS/CGS

4000

3500

Distance in ft.

3000

2500

2000

1500

1000

500

18 19 20 21 22 23 24 25 26 27 28 29 30

Power Supply Voltage

Notes: Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to sensor/STB termination box is 2000 feet.

AWG

Wire Size

12 14 16 18

I-1 95-86564.2

MODEL OPECL

24 VDC –

24 VDC +

CALIBRATE

24 VDC –

24 VDC +

4-20 MA +

4-20 MA –

RS-485 B

RS-485 A

NO USER CONNECTION

BLACK

RED

WHITE

UD10

DISPLAY UNIT

Sensor Connector

J4-1

J4-2

J4-3

SHIELD

24 VDC –

CALIBRATE

SW3

J4-4

J4-5

4-20 mA

24 VDC +

J3-1

SHIELD

2 B COM

2 A COM

1 B COM

1 A COM

SHIELD

J3-2

J3-3

J3-4

J3-5

J3-6

LON Connector

NOTE 1 INTERNAL JUMPER REQUIRED FOR NON-ISOLATED CURRENT OUTPUT (SINGLE POWER SUPPLY).

NOTE 2 UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND.

24 VDC +

J7-5

24 VDC –

SHIELD

J7-4

24 VDC +

SHIELD

J7-3

J7-2

J7-1

24 VDC –

J7-6

Power Supply Connector

Model OPECL Wired Directly to UD10-DCU

A2516

4.2

I-2 95-8656

orientAti o n

A2306

cAlibrAtion

OPECL modules must be affixed to a solid, non-vibrating structure capable of supporting a minimum of 100 lbs (46 kg), located within the system’s rated separation distance. See examples below.

In all cases, the maximum movement of the supporting structure under all anticipated operating conditions must be no more than ±0.25 degrees. When using a vertical post, the post should be absolutely stable and without vibration. Generally, when the post is set into the ground, the portion below grade should be set in concrete at least 1 meter deep.

To initiate zero calibration of the OPECL from the UD10-DCU Display:

1. Using the magnet to activate the switches on the

UD10-DCU display, navigate to the “Calibration” menu.

Main Menu

Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test

Activate “Execute” (Enter/Select) to start calibration.

Device Cal

Cal Gas Type

Zero Calibration

Span Cal Factor

Cal Date

Calibration

Execute

Abort

3. The UD10-DCU will display “Waiting for Zero” on

the main display screen, with a solid red LED on the OPECL housing illuminated.

4. After the calibration is successfully completed,

the UD10-DCU automatically returns to the normal display with the green LED illuminated on the OPECL housing.

I-3 95-86564.2

To initiate zero calibration from the OPECL:

1. Using the magnet, activate the magnetic calibration switch on the OPECL receiver. See Figure below. The green LED will turn red.

2. The UD10-DCU will display “Waiting for Zero” on the main display screen, with a solid red LED on the OPECL housing illuminated.

3. After the calibration is successfully completed, the UD10-DCU automatically returns to the normal display with the green LED illuminated on the OPECL housing.

opecl trAnsmitter lAmp fAult conDition

If the OPECL system experiences a Transmitter (Tx) Lamp Fault condition, the UD10-DCU display will not indicate a fault condition and its output will remain at 4 mA. The OPECL system is still fully functional and able to detect gas. If a gas alarm condition should occur, the alarm condition will override the Tx Lamp Fault condition.

The OPECL system indicates a fault condition by amber indicator LEDs on both the transmitter and the receiver.

To verify an OPECL Tx Lamp Fault condition, within the Menu Structure of the UD10-DCU Display navigate to the device Fault/Status menu:

PLACE CALIBRATION MAGNET HERE TO ACTIVATE INTERNAL REED SWITCH

A2349

Location of Receiver’s Internal Magnetic Switch

Main Menu

Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test

Device Status

General Info

Fault/Status

Device Info

Sensor Info

History

Fault/Status

Op Mode

Cal State

Fault Y

Status

TheFaultstatuswillindicateY(Yes).Clickon “Fault”

and the Fault menu will identify the fault as a “Lamp Fau lt”.

For complete information regarding OPECL fault indications and operation of the OPECL transmitter lamps, refer to the OPECL instruction manual, number 95-8556.

menu structure

UD10-DCU with Open Patch Eclipse Model OPECL

Refer to the following menu when using the UD10-D CU’s LCD display and internal magnetic switches.

4.2

MENU HELP

Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data.

I-4 95-8656

MAIN MENU

PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST DEVICE TEST

PROCESS VARS

GAS NAME XXXXX GAS VALUE X.XX HIGH ALARM Y/N LOW ALARM Y/N ANALOG INPUT X.XX MA URV X.XX LRV X.XX FAULT Y/N

DISPLAY STATUS

GENERAL INFO FAULT/STATUS LON CONFIG HISTORY DISPLAY INFO DEBUG MENU

DEVICE STATUS

GENERAL INFO FAULT/STATUS DEVICE INFO SENSOR INFO HISTORY

DISPLAY SETUP

MODE SELECT GENERAL OPTIONS INPUT LOOP CAL CONTRAST CONTRL BACKLIGHT CTRL

DEVICE SETUP

DEVICE OPTION ALARM SETTING HART OPTION RS485 RTC

DEVICE CAL

CAL GAS CONC XX.XX CAL GAS TYPE ZERO CALIBRATION SPAN CAL FACTOR XXXXX CAL DATE DD/MMM/YYYY

DISPLAY TEST

SELF TEST RESPONSE TEST

DEVICE TEST

SELF TEST RESPONSE TEST LOOP TEST D/A TRIM

DEVICE OPTION

GAS NAME UNIT OF MEASURE URV XXXXX LRV XXXXX USL XXXXX LSL XXXXX ANALOG CODE VAL ANALOG FLT CODE BLOCK OPTIC TIME XXXXX HEATER CONTROL X

ALARM SETTING

RST LATCH ALARMS HGH ALARM LEVEL XXXXX HGH ALARM LATCH Y/N LOW ALARM LEVEL XXXXX LOW ALARM LATCH Y/N

HART OPTION

TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXXX FINAL ASSY NUM XXXXX

RS485

BAUD RATE PARITY POLL ADDRESS XXX

RTC

SYNC W/DISP SECONDS XXXX MINUTES XXXX HOURS XXXX DAY XXXX MONTH XXXX YEAR XXXX

CAL GAS TYPE

SAME AS MEASURE GAS METHANE PROPANE

CALIBRATION

EXECUTE ABORT

LOOP TEST

SET 4-20 MA

D/A TRIM

ZERO TRIM GAIN TRIM

GAS NAME

METHANE ETHANE PROPANE PROPYLENE BUTANE SPECIAL

UNIT OF MEASURE

LFLM VOLM PPMM

ANALOG CODE VAL

WARM UP XXXXXX BLOCKED OPTIC XXXXXX CALIBRATION XXXXXX FAULT XXXXXX

ANALOG FAULT CODE

OPECL PIR9400 USER DEFINED

BAUD RATE

1200 2400 4800 9600

19.2K

PARITY

NONE EVEN ODD

SET 4-20 MA

3.5 MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA

MODE SELECT

HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE

GENERAL OPTIONS

TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXX FINAL ASSY NUM XXXX

BACKLIGHT CTRL

OFF ON AUTOMATIC

GENERAL INFO

MANUFACTURER MODEL OPECL_RX TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXXX FINAL ASSY NUM XXXX DEVICE ID XXXXX

FAULT/STATUS

OP MODE XXXXX CAL STATE XXXXX FAULT Y/N STATUS Y/N

DEVICE INFO

RTC SERIAL NUMBER XXXXX UNIVERSAL REV XXXXX FIELD DEV REV XXXXX S/W REV XXXXX

SENSOR INFO

ACTIVE XX.XX REFERENCE XX.XX RATIO XX.XX GAS GAIN XX.XX TEMPERATURE XX.XX C ABSORPTION XX.XX COEFFICIENT

HISTORY

DEVICE HISTORY CALIBRATION LOG EVENT LOG

6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA

FAULT

CAL FAULT ON/OFF DIRTY OPTICS ON/OFF LAMP FAULT ON/OFF START CAL FAULT ON/OF F EE FAULT ON/OFF NOISE FAULT ON/OFF REF ADC SAT ON/OFF ACTIVE ADC SAT ON/OFF 24V FAULT ON/OFF ALIGN ADC SAT ON/OFF ALIGN FAULT ON/OFF ZERO DRIFT FAULT ON/OFF FLASH CRC FAULT ON/OFF RAM FAULT ON/OFF ALIGN WARNING ON/OFF BLOCKED OPTICS ON/OFF

STATUS

CAL ACTIVE ON/OFF WARM UP ON/OFF LOW ALARM ON/OFF HIGH ALARM ON/OFF HART SELF TEST ON/OFF ALIGN MODE ON/OFF CHANGE CONFIG ON/OFF

RTC

SECONDS XX MINUTES XX HOURS XX DAY XX MONTH XX YEAR XX

COEFFICIENT

COEFF A X.XXXXX COEFF B X.XXXXX COEFF C X.XXXXX COEFF D X.XXXXX COEFF E X.XXXXX

DEVICE HISTORY

RUNNING HOURS XXXX MAX TEMP XX.XX C MAX TEMP TIME X:XX:XX MIN TEMP XX.XX C MIN TEMP TIME X:XX:XX RESET MAX MIN MAX RESET TEMP XX.XX C MAX RESET TIME X:XX:XX MIN RESET TEMP XX.XX C MIN RESET TIME X:XX:XX

CALIBRATION LOG

CAL ID XXXXX DTIME MM/DD-HH:MM

EVENT LOG

EVENT XXXXX DTIME MM/DD-HH:MM

GENERAL INFO

MANUFACTURER MODEL UD-10 TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXXX FINAL ASSY NUM XXXXX DEVICE ID XXXXX

FAULT/STATUS

OP MODE XXXXX FAULT Y/N STATUS Y/N LON FAULT Y/N

LON CONFIG

HGH ALARM LEVEL XX.XX LOW ALARM LEVEL XX.XX CAL GAS CONC XX.XX STATUS RATE XXXXXX MS LON ADDRESS XXXXXX

HISTORY

DISPLAY HISTORY EVENT LOG

DISPLAY INFO

DEBUG MENU

HART ERRORS XXXXX ANALOG INPUT XX.XX MA LON COMM ERRORS XXXX

6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA

LOW CAL LINE ON/OFF EE FAULT ON/OFF ADC FAULT ON/OFF 24V FAULT ON/OFF FLASH FAULT ON/OFF RAM FAULT ON/OFF WDT FAULT ON/OFF 12V FAULT ON/OFF 5V FAULT ON/OFF

1.25V FAULT ON/OFF INPUT LOOP FAULT ON/OFF 0V FAULT ON/OFF ADC REF FAULT ON/OFF

ANY FAULT ON/OFF CAL ACTIVE ON/OFF WARM UP ON/OFF LOW ALARM ON/OFF HIGH ALARM ON/OFF LON ATTACHED ON/OFF RESPONSE TEST ON/OFF MANUAL SELF TEST ON/OFF INPUT HART ON/OFF

LON FAULT

INVALID CONFIG ON/OFF LON OFFLINE ON/OFF TERM BD FAULT ON/OFF

DISPLAY HISTORY

EVENT LOG

EVENT XXXXX DATE DD/MMM/YYYY TIME HH:MM:SS

DISPLAYED Y/N SECONDS XX MINUTES XX HOURS XX DAY XX MONTH XX YEAR XX

Detector Electronics

OPECL 4.21

20-Feb-13

FAULT

STATUS

RTC

AppenDix J

UD10 -DCU with NTMOS H2S SENSOR

NOTE

For complete information regarding the NTMOS Gas Detector, refer to instruction manual 95-8604.

WirinG

UD10-DCU with PIRECL/OPECL/NTMOS/CGS

4000

3500

3000

2500

2000

1500

Distance in ft.

1000

500

18 19 20 21 22 23 24 25 26 27 28 29 30

Power Supply Voltage

Notes: Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to sensor/STB termination box is 2000 feet.

instAllAtion notes

NOTE Never use silicone grease with the NTMOS sensor.

NOTE A junction box spacer or standoff may be used to increase the distance between the device and the mounting surface, thereby facilitating installation and use of the ampoule calibrator.

NOTE For non-HART applications, the NTMOS sensor can be wired to the Sensor Connector terminals (J3) on the UD10-DCU module. If HART communication will be used, the NTMOS sensor must be wired to the optional NTMOS Connector Board, located on the inside bottom of the UD10-DCU housing. Refer to the appropriate wiring diagram.

AWG

Wire Size

12 14 16 18

Proper Termination of Orange and Grey Wires

The orange and grey wires on the NTMOS detector are for factory use only. Proper ﬁeld termination of these wires can be accomplished in any of the following ways:

– If codes allow, they can be taped off and left

unconnected.

– Connect both wires to the “Shield” terminal (J4-1).

–

Connect both wires to Power Supply Minus (24 Vdc –).

– Connect to unused terminals in the STB Sensor

Termination Box.

4.2 J-1 95-8656

UD10

DISPLAY UNIT

Sensor Connector

J4-1

J4-2

J4-3

ORANGE

GREY

SEE NOTE 1

YELLOW

BLACK

WHITE

RED

J4-4

J4-5

B2521

SHIELD

4-20 mA

24 VDC –

CALIBRATE

24 VDC +

SW3

24 VDC –

J7-6

24 VDC –

SHIELD

24 VDC +

J7-5

24 VDC +

J7-4

J7-3

J7-2

Power Supply Connector

NTMOS Sensor Wired Directly to UD10-DCU

SHIELD

J7-1

SHIELD

2 B COM

2 A COM

SHIELD

1 B COM

1 A COM

J3-1

J3-2

J3-3

J3-4

J3-5

LON Connector

J3-6

NTMOS

SENSOR

NOTE 1 GREY AND ORANGE WIRES FOR FACTORY USE ONLY.

NOTE 2 UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND.

STB TERMINATION BOX

UD10

DISPLAY UNIT

A2522

Sensor Connector

J4-1

J4-2

J4-3

J4-4

J4-5

SHIELD

4-20 mA

24 VDC –

CALIBRATE

24 VDC +

SW3

24 VDC –

J7-6

24 VDC –

SHIELD

24 VDC +

J7-5

24 VDC +

J7-4

J7-3

J7-2

Power Supply Connector

SHIELD

J7-1

SHIELD

2 B COM

2 A COM

SHIELD

1 B COM

1 A COM

J3-1

J3-2

J3-3

J3-4

J3-5

LON Connector

J3-6

RED

WHITE

BLACK

YELLOW

GREY

ORANGE

NTMOS

H2S SENSOR

NOTE 1 GREY AND ORANGE WIRES FOR FACTORY USE ONLY.

NOTE 2 HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND.

UD10-DCU Wired to NTMOS Sensor with STB Termination Box

4.2 J-2 95-8656

orientAtion

The UD10-DCU/NTMOS assembly must be mounted with the detector pointing down (see photo below).

2. Humidiﬁcation Tube Calibration Kit (p/n 010272-001) with bottled 50 ppm H

S in air (p/n

227117-014). For complete information regarding use of the Humidiﬁcation Tube Calibration Kit, refer to Instruction Manual number 95-8648.

NOTE When calibrating with bottled 50 ppm H2S in air, the humidication tube must be used.

cAlibrAtion

Calibration Notes

The NTMOS sensor must be calibrated using 50 ppm H2S in air (never use H2S in nitrogen).

Det-Tronics provides two acceptable sources of 50 ppm H2S calibration gas for use with NTMOS sensors.

WARNIN G

The use of any other H2S calibration mixture will produce inaccurate calibration results, possibly resulting in a dangerous condition if the sensor under-reports the level of H2S.

50 ppm Ampoule Calibration Kit (p/n 007098-005) with 50 ppm ampoules (p/n 225741-001)

To operate the Ampoule Calibrator:

– Remove the cover and insert a 50 ppm H2S

ampoule into the ampoule holder inside the calibrator. Tighten the thumb screw until snug.

– Place the cover back on the calibrator and

connect it snugly to the NTMOS sensor.

– Tighten the thumb screw until the ampoule

breaks.

– Rotate the mixing fan by slowly turning the mixing

fan lever.

FLEXVU UD10

NTMOS H2S SENSOR

AMPOULE CALIBRATOR

THUMB SCREW

MIXING FAN LEVER

Ampoule Calibrator Attached to NTMOS Sensor

4.2 J-3 95-8656

Humidication Tube Calibration Kit Attached to NTMOS Sensor

2. Activate “Execute”

(Enter/Select)

to begin the zero

calibration.

3. The UD10-DCU will display “Waiting for Zero” on the main display screen.

4. When zero calibration is complete (approximately one minute), the UD10-DCU will display “Waiting for Span” on the main display screen.

5. Apply calibration gas to the sensor.

With 50 ppm H2S applied to the sensor, the UD10-DCU display will continue to show “Waiting for Span” while the span calibration is being performed.

7. When the UD10-DCU Display shows “Remove Cal Gas” the calibration is complete. Remove calibration gas from the sensor.

8. When the gas level falls below the lowest alarm setpoint, the UD10-DCU automatically exits the Calibrate mode and returns to normal operating mode.

Calibration Procedure

To calibrate the NTMOS sensor with the FlexVu UD10-DCU Display:

1. Touch the magnet to the ENTER/SELECT button to display the Main Menu. Follow the illustration below to navigate to the “Calibrate” menu.

Main Menu

Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test

Device Cal

Calibration

Cal Gas Conc

Calibration

Execute

Abort

menu structure

UD10-DCU with NTMOS H2S Sensor

Refer to the following menu when using the UD10-D CU’s LCD display and internal magnetic switches.

MENU HELP

Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data.

4.2 J-4 95-8656

MAIN MENU

PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST

PROCESS VARS

GAS NAME XXXXX GAS VALUE X.XX HIGH ALARM Y/N LOW ALARM Y/N ANALOG INPUT X.XX MA URV X.XX LRV X.XX FAULT Y/N

DISPLAY STATUS

GENERAL INFO FAULT/STATUS LON CONFIG HISTORY DISPLAY INFO DEBUG MENU

DEVICE STATUS

FAULT/STATUS CALIBRATION LOG

DISPLAY SETUP

MODE SELECT GENERAL OPTIONS INPUT LOOP CAL CONTRAST CONTRL BACKLIGHT CTRL

DEVICE SETUP

GAS NAME XXXX DETECTOR TYPE UNIT OF MEASURE

DEVICE CAL

CALIBRATION CAL GAS CONC XXX.XX

FAULT/ STATUS

FAULTS Y/N

CALIBRATION LOG

CAL ID XXXX DATE XX/XXX/XXXX TIME HH:MM:SS ZERO XXXX SPAN XXXX

DETECTOR TYPE

NTMOS H2S 100 PPM NTMOS H2S 50 PPM

UNIT OF MEASURE

PPM MGM3

CALIBRATION

EXECUTE

FAULTS

HIGH FAULT OFF/ ON LOW FAULT OFF/ ON CAL FAULT OFF/ ON

MODE SELECT

HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE

GENERAL OPTIONS

TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXX FINAL ASSY NUM XXXX

BACKLIGHT CTRL

OFF ON AUTOMATIC

GENERAL INFO

MANUFACTURER MODEL UD-10 TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXXX FINAL ASSY NUM XXXXX DEVICE ID XXXXX

FAULT/STATUS

OP MODE XXXXX FAULT Y/N STATUS Y/N LON FAULT Y/N

LON CONFIG

HGH ALARM LEVEL XX.XX LOW ALARM LEVEL XX.XX CAL GAS CONC XX.XX STATUS RATE XXXXXX MS LON ADDRESS XXXXXX

HISTORY

DISPLAY HISTORY EVENT LOG

DISPLAY INFO

6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA

FAULT

LOW CAL LINE ON/OFF EE FAULT ON/OFF ADC FAULT ON/OFF 24V FAULT ON/OFF FLASH FAULT ON/OFF RAM FAULT ON/OFF WDT FAULT ON/OFF 12V FAULT ON/OFF 5V FAULT ON/OFF

1.25V FAULT ON/OFF INPUT LOOP FAULT ON/OFF 0V FAULT ON/OFF ADC REF FAULT ON/OFF

STATUS

ANY FAULT ON/OFF CAL ACTIVE ON/OFF WARM UP ON/OFF LOW ALARM ON/OFF HIGH ALARM ON/OFF LON ATTACHED ON/OFF RESPONSE TEST ON/OFF MANUAL SELF TEST ON/OFF INPUT HART ON/OFF

LON FAULT

INVALID CONFIG ON/OFF LON OFFLINE ON/OFF TERM BD FAULT ON/OFF

DISPLAY HISTORY

EVENT LOG

EVENT XXXXX DATE DD/MMM/YYYY TIME HH:MM:SS

RTC

DISPLAYED Y/N SECONDS XX MINUTES XX HOURS XX DAY XX MONTH XX YEAR XX

DISPLAY TEST

SELF TEST RESPONSE TEST

DEBUG MENU

HART ERRORS XXXXX ANALOG INPUT XX.XX MA LON COMM ERRORS XXXX

Detector Electronics

NTMOS 4.21

20-Feb-13

AppenDix K

UD10 -DCU with C706X TOXIC GAS SENSOR

NOTE For complete information regarding the C7064E H2S Gas Sensor, refer to instruction manual 95-8396. For the C7067E Chlorine Gas Sensor, refer to instruction manual 95-8439.

WirinG

UD10-DCU with GT3000/C706X

4000

3500

Distance in ft.

3000

2500

2000

1500

1000

500

18 19 20 21 22 23 24 25 26 27 28 29 30

Power Supply Voltage

Notes: Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to sensor/STB termination box is 2000 feet.

AWG

Wire Size

12 14 16 18

4.2 95-8656K-1

UD10

DISPLAY UNIT

Sensor Connector

J4-1

J4-2

J4-3

SHIELD

24 VDC –

CALIBRATE

SW3

J4-4

J4-5

4-20 mA

24 VDC +

BLACK

RED

GREEN

SEE NOTE 1

J3-1

SHIELD

2 B COM

2 A COM

SHIELD

1 B COM

1 A COM

J3-2

J3-3

J3-4

J3-5

LON Connector

J3-6

C706X SENSOR

A2517

UD10

DISPLAY UNIT

A2518

SEE NOTE 1

24 VDC –

J7-6

24 VDC –

SHIELD

24 VDC +

J7-5

J7-4

SHIELD

J7-3

J7-2

J7-1

Power Supply Connector

C706X Sensor Wired Directly to UD10-DCU

Sensor Connector

J4-3

24 VDC –

J4-4

4-20 mA

24 VDC –

J7-3

J4-5

24 VDC +

J3-1

SHIELD

2 B COM

J3-2

J3-3

2 A COM

J3-4

SHIELD

J3-5

1 B COM

1 A COM

LON Connector

J3-6

24 VDC +

SHIELD

J7-2

J7-1

J4-1

J4-2

SHIELD

CALIBRATE

SW3

24 VDC –

SHIELD

24 VDC +

J7-6

J7-5

J7-4

Power Supply Connector

NOTE 1 CONNECT THE GREEN SENSOR LEAD TO THE CHASSIS GROUND LUG ON THE INSIDE BOTTOM OF THE DISPLAY ENCLOSURE.

NOTE 2 UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND.

BLACK

RED

SENSOR

TERMINATION

BOX

–

RED

BLK

–

GROUND LUG*

* CONNECT THE GREEN SENSOR LEAD TO THE CHASSIS GROUND LUG IN THE INSIDE BOTTOM OF THE JUNCTION BOX.

C706X SENSOR

NOTE 1 GROUND THE SHIELD AT THE DISPLAY UNIT END ONLY.

NOTE 2 HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND.

UD10-DCU Wired to C706X Sensor with STB Termination Box

4.2 95-8656K-2

instAll At i o n

WIRING REQUIREMENTS

INSTALLATION AND WIRING PROCEDURE

1. Determine the best mounting locations for the detectors.

The simplest installation involves installing the sensor into one of the UD10-DCU openings and connecting the wiring directly to the UD10-DCU. If the installation requires separation of the C706X sensor and the UD10-DCU Display, the sensor can be connected to a STB sensor termination box, and the C706X/STB combination wired to the UD10-DCU. In this case, shielded cable is recommended to help protect against interference caused be extraneous electrical “noise.” In applications where the cable is installed in conduit, the conduit should not be used for wiring to other electrical equipment whenever possible. If other equipment power wiring is run in the same conduit, the cabling must be shielded. The maximum allowable distance between the C706X sensor and UD10-DCU Display Unit is limited by the resistance of the cabling used.

2. Install the C706X sensor within the proper opening in the UD10-DCU or STB junction box. Mount the UD10-DCU/C706X with the sensor oriented vertically and the opening pointing down. The UD10-DCU should be electrically connected to earth ground.

NOTE The electrochemical sensor cell does not need to be installed within the C706X housing while installing and wiring the detector/junction box. It is recommended to keep the sensor in the manufacturer’s sealed shipping bag in a cool storage environment until actual power-up and calibration commissioning is performed. This will ensure that the sensor will provide maximum longevity.

3. Terminate all three C706X conductors at the proper terminals. Refer to the appropriate illustration for details.

4. Double check that all wiring is the proper size and type and has been installed correctly. Check operating voltage at the C706X sensor and the UD10-DCU Display Unit.

NOTE Do not apply power to the system with the junction box cover removed unless the area has been declassied.

5. Proceed with startup and calibration.

4.2 95-8656K-3

cAlibrAtion

menu structure

To initiate calibration of the C706X sensor from the UD10-DCU Display:

1. Using the magnet to activate the switches on the UD10-DCU display, navigate to the “Calibrate” menu.

Main Menu

Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test

2. Activate “Execute”

Device Cal

Calibration

Cal Gas Conc

(Enter/Select)

Calibration

Execute

Abort

to start calibration.

3. The UD10-DCU will display “Waiting for Zero” on the main display screen as it performs zero calibration.

4. When zero calibration is complete, the UD10-DCU will display “Waiting for Gas” on the screen.

5. Apply calibration gas to the sensor.

UD10-DCU with C706X Series Sensor

Refer to the following menu when using the UD10-D CU’s LCD display and internal magnetic switches.

MENU HELP

Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data.

6. The UD10-DCU will display “Waiting for Span” on the screen while the span calibration is being performed.

7. When the UD10-DCU displays “Remove Cal Gas” on the screen, remove the calibration gas from the sensor.

8. When calibration is complete, “Remove Cal Gas” is no longer displayed on the screen and the UD10-DCU automatically returns to the normal operating mode.

4.2 95-8656K-4

MAIN MENU

PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST

PROCESS VARS

GAS NAME XXXXX GAS VALUE X.XX HIGH ALARM Y/N LOW ALARM Y/N ANALOG INPUT X.XX MA URV X.XX LRV X.XX FAULT Y/N

DISPLAY STATUS

GENERAL INFO FAULT/STATUS LON CONFIG HISTORY DISPLAY INFO DEBUG MENU

DEVICE STATUS

FAULT/STATUS CALIBRATION LOG

DISPLAY SETUP

MODE SELECT GENERAL OPTIONS INPUT LOOP CAL CONTRAST CONTRL BACKLIGHT CTRL

DEVICE SETUP

GAS NAME XXXX DETECTOR TYPE

DEVICE CAL

CALIBRATION CAL GAS CONC XXX.XX

FAULT/ STATUS

FAULTS Y/N

CALIBRATION LOG

CAL ID XXXX DATE XX/XXX/XXXX TIME HH:MM:SS ZERO XXXX SPAN XXXX

DETECTOR SETUP

C7064 H2S 20 PPM C7064 H2S 50 PPM C7064 H2S 100 PPM C7067 CL2 10 PPM C7066 CO 100 PPM C7066 CO 500 PPM C7066 CO 1000 PPM C7068 SO2 100 PPM C7069 NO2 20 PPM

CALIBRATION

EXECUTE ABORT

FAULTS

HIGH FAULT OFF/ ON ZERO DRIFT FAULT OFF/ ON CAL FAULT OFF/ ON

MODE SELECT

HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE

GENERAL OPTIONS

TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXX FINAL ASSY NUM XXXX

BACKLIGHT CTRL

OFF ON AUTOMATIC

GENERAL INFO

MANUFACTURER MODEL UD-10 TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXXX FINAL ASSY NUM XXXXX DEVICE ID XXXXX

FAULT/STATUS

OP MODE XXXXX FAULT Y/N STATUS Y/N LON FAULT Y/N

LON CONFIG

HGH ALARM LEVEL XX.XX LOW ALARM LEVEL XX.XX CAL GAS CONC XX.XX STATUS RATE XXXXXX MS LON ADDRESS XXXXXX

HISTORY

DISPLAY HISTORY EVENT LOG

DISPLAY INFO

6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA

FAULT

LOW CAL LINE ON/OFF EE FAULT ON/OFF ADC FAULT ON/OFF 24V FAULT ON/OFF FLASH FAULT ON/OFF RAM FAULT ON/OFF WDT FAULT ON/OFF 12V FAULT ON/OFF 5V FAULT ON/OFF

1.25V FAULT ON/OFF INPUT LOOP FAULT ON/OFF 0V FAULT ON/OFF ADC REF FAULT ON/OFF

STATUS

ANY FAULT ON/OFF CAL ACTIVE ON/OFF WARM UP ON/OFF LOW ALARM ON/OFF HIGH ALARM ON/OFF LON ATTACHED ON/OFF RESPONSE TEST ON/OFF MANUAL SELF TEST ON/OFF INPUT HART ON/OFF

LON FAULT

INVALID CONFIG ON/OFF LON OFFLINE ON/OFF TERM BD FAULT ON/OFF

DISPLAY HISTORY

EVENT LOG

EVENT XXXXX DATE DD/MMM/YYYY TIME HH:MM:SS

RTC

DISPLAYED Y/N SECONDS XX MINUTES XX HOURS XX DAY XX MONTH XX YEAR XX

DISPLAY TEST

SELF TEST RESPONSE TEST

DEBUG MENU

HART ERRORS XXXXX ANALOG INPUT XX.XX MA LON COMM ERRORS XXXX

Detector Electronics

C706X 4.21

20-Feb-13

WirinG

4000

3500

AppenDix l

UD10 -DCU with MODEL CGS COMBUSTIBLE GAS SENSOR

UD10-DCU with PIRECL/OPECL/NTMOS/CGS

3000

2500

2000

1500

Distance in ft.

1000

500

18 19 20 21 22 23 24 25 26 27 28 29 30

Power Supply Voltage

Notes: Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to CGS sensor is 500 feet (using 16 AWG cable minimum).

importAnt notes

NOTE The UD10-DCU with CGS Interface option and CGS sensor is certied as a “Gas Detector” and performance approved to standards FM6310/6320, ATEX 60079-29-1, and IEC 60079-29-1.

NOTE Only Constant Current type CGS sensors may be used with the UD10.

AWG

Wire Size

12 14 16 18

CAUTION

Silicone based lubricants must never be used on or near the CGS sensor, since this can result in irreversible damage to the sensing element.

CAUTION

When the UD10-DCU is congured for a non-latching high alarm, the EQP Controller must always latch and require a deliberate manual action to clear a high gas alarm.

CAUTION

The sintered metal ame arrestor is an integral part of the combustible gas sensor. DO NOT operate the gas detector if the ame arrestor is damaged or missing, since the exposed element is a potential ignition source.

4.2 95-8656L-1

CGS INTERFACE BOARD

LOCATED INSIDE

UD10 HOUSING

SET ALL SWITCHES

TO THE “ON” POSITION

(FACTORY DEFAULT SETTING)

SW1

4-20 mA

24 VDC +

J11

SHIELD

24 VDC –

CALIBRATE

TERMINAL J11 FOR FACTORY USE ONLY

CONNECT TO UD10 MODULE VIA

CABLE (FACTORY INSTALLED)

CONNECT CGS SENSOR

TO TERMINAL J10

B2507

MODEL STB1

SENSOR TERMINATION BOX

CGS

SENSOR

CGS INTERFACE BOARD

LOCATED INSIDE

UD10 HOUSING

BLK

WHT

RED

BLK

P10

WHT

RED

J10

CGS Sensor Wired Directly to UD10-DCU

SW1

J11

SHIELD

CALIBRATE

BLK

WHT

RED

J10

P10

CGS INTERFACE BOARD

NOTE 1 REMOVE UD10 ELECTRONICS MODULE FOR ACCESS TO CGS INTERFACE BOARD (NO TOOLS REQUIRED).

NOTE 2 HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND.

SET ALL SWITCHES

TO THE “ON” POSITION

(FACTORY DEFAULT SETTING)

CONNECT SHIELD TO EARTH GROUND

4-20 mA

24 VDC –

24 VDC +

TERMINAL WITHIN UD10 HOUSING

CONNECT TO UD10 MODULE VIA

CABLE (FACTORY INSTALLED)

TERMINAL J11 FOR FACTORY USE ONLY

CGS INTERFACE BOARD

CONNECT KEYED SENSOR PLUG TO PIN CONNECTOR

B2508

CGS

SENSOR

UD10-DCU Wired to CGS Sensor with STB Termination Box

4.2 95-8656L-2

NOTE 1 REMOVE UD10 ELECTRONICS MODULE FOR ACCESS TO CGS INTERFACE BOARD (NO TOOLS REQUIRED).

NOTE 2 HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND.

instAll At i o n

WIRING REQUIREMENTS

INSTALLATION AND WIRING PROCEDURE

1. Determine the best mounting locations for the detectors.

The simplest installation involves installing the sensor into one of the UD10-DCU openings and connecting the wiring directly to the CGS interface board.

Sensor Separation

If the installation requires separation of the CGS sensor and the UD10-DCU Display, the sensor can be connected to a model STB1 sensor termination box, and the CGS/STB combination wired to the UD10.

In this case, shielded cable is recommended to help protect against interference caused by extraneous electrical “noise.”

In applications where the cable is installed in conduit, the conduit should not be used for wiring to other electrical equipment whenever possible. If other equipment power wiring is run in the same conduit, the cabling must be shielded.

The maximum allowable distance between the CGS sensor and UD10-DCU Display Unit is 500 feet, with connecting cable 16 AWG minimum.

2. Install the CGS sensor within the proper opening in the UD10-DCU or STB junction box. Mount the device with the sensor oriented vertically and the opening pointing down. All junction boxes should be electrically connected to earth ground.

3. Terminate all wiring at the proper terminals. Refer to the appropriate illustration for details.

4. Double check that all wiring is the proper size and type and has been installed correctly. Check for correct operating voltage at the device.

NOTE Do not apply power to the system with the junction box cover removed unless the area has been de-classied.

5. Proceed with startup and calibration.

4.2 95-8656L-3

cAlibrAtion

To initiate calibration of the CGS sensor from the UD10-DCU Display:

1. Using the magnet to activate the switches on the UD10-DCU display, navigate to the “Calibrate” menu.

Main Menu

Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test

2. Activate “Execute”

3. The UD10-DCU will display “Waiting for Zero” on the main display screen as it performs zero calibration.

4. When zero calibration is complete, the UD10-DCU will display “Waiting for Gas” on the screen.

5. Apply calibration gas to the sensor.

6. The UD10-DCU will display “Waiting for Span” on the screen while the span calibration is being performed.

7. When the UD10-DCU shows “Remove Cal Gas” on the screen, remove the calibration gas from the sensor.

8. The UD10-DCU automatically exits the Calibrate mode and returns to normal operating mode upon completion of a successful calibration.

Determining Sensor Life Remaining

At the time of calibration, the UD10 logs the sensor mV signal. This value can be used for determining the approximate sensor life remaining.

To view all the recorded mV signal values for the sensor, from the Main Menu, navigate to: Device Status > Calibration Log > Span.

Device Cal

Calibration

Cal Gas

Cal Gas Conc

K Factor

(Enter/Select)

Calibration

Execute

to start calibration.

along with the Span value. In addition, "Weak Sensor" is shown on the UD10 display for about 20 seconds. After 20 seconds, the "Weak Sensor" message is no longer seen, but a "Weak Sensor" status is recorded (Device Status > Fault/Status > Status).

• At 14 mV or less, "Weak Sensor" is shown on the

UD10 display for about 20 seconds, then a Cal Fault is shown. The Cal Log shows "Cal Fail" with a Span value of 0.00 mV.

K fActor

If the system will be detecting a gas/vapor other than the gas used in the actual calibration process, a conversion K-Factor must be used. The K-Factor can be entered prior to calibration by navigating to the “Device Option” menu.

Main Menu

Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test

Device Setup

Device Option

Gas Name

K-Factor

The UD10-DCU communicates the K-Factor to the CGS Interface Board during the calibration process, where the proper correction is made to ensure accurate calibration.

The actual effect of the K-Factor can be observed as the span portion of the calibration is completed. For example, suppose a K-Factor of 0.865 has been programmed. When calibration is performed, the UD10-DCU will display 50% as span is accepted. It will then apply the K-Factor, and the displayed value will change to 43.3% LFL.

For additional information regarding K-Factors, including a list of K-Factors for many common gases, refer to Technical Bulletin number 76-1017.

menu structure

To view the mV signal from the most recent calibration only, from the Main Menu, navigate to: Device Status > Device Info > Response.

A typical new sensor reads between 45 and 55 mV.

• At 21-55 mV,"Cal OK" isrecorded in the Cal Log,

along with the Span value.

• At 15-20 mV,"CalOK" is recorded in the CalLog,

4.2 95-8656L-4

UD10-DCU with CGS Series Sensor

Refer to the following menu when using the UD10-D CU’s LCD display and internal magnetic switches.

MENU HELP

Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data.

MAIN MENU

PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST

PROCESS VARS

GAS NAME XXXXX GAS VALUE X.XX HIGH ALARM Y/N LOW ALARM Y/N ANALOG INPUT X.XX MA URV X.XX LRV X.XX FAULT Y/N

DISPLAY STATUS

GENERAL INFO FAULT/STATUS LON CONFIG HISTORY DISPLAY INFO DEBUG MENU

DEVICE STATUS

DEVICE INFO FAULT/ STATUS CALIBRATION LOG

DISPLAY SETUP

MODE SELECT GENERAL OPTIONS INPUT LOOP CAL CONTRAST CONTRL BACKLIGHT CTRL

DEVICE INFO

MANUFACTURER MODEL CGS GAS NAME XXXXX UNIT OF MEASURE %LFL URV 100% LRV 0% K-FACTOR XXXX RESPONSE XXXX MV

FAULT/ STATUS

FAULTS Y/N STATUS Y/N

CALIBRATION LOG

CAL ID XXXX DATE DD/MMM/YYYY TIME HH:MM:SS ZERO XX.XX SPAN XX.XX MV

6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA

FAULTS

HIGH FAULT ON/OFF LOOP FAULT ON/OFF WARM UP ON/OFF SENSOR FAULT ON/OFF CAL FAULT ON/OFF ZERO DRIFT FAULT ON/OFF CGS COMM FAULT ON/OFF

STATUS

WEAK SENSOR ON/OFF

MODE SELECT

HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE

GENERAL OPTIONS

TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXX FINAL ASSY NUM XXXX

GENERAL INFO

MANUFACTURER MODEL UD-10 TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXXX FINAL ASSY NUM XXXXX DEVICE ID XXXXX

FAULT/STATUS

OP MODE XXXXX FAULT Y/N STATUS Y/N LON FAULT Y/N

LON CONFIG

HGH ALARM LEVEL XX.XX LOW ALARM LEVEL XX.XX CAL GAS CONC XX.XX STATUS RATE XXXXXX MS LON ADDRESS XXXXXX

HISTORY

DISPLAY HISTORY EVENT LOG

6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA

FAULT

LOW CAL LINE ON/OFF EE FAULT ON/OFF ADC FAULT ON/OFF 24V FAULT ON/OFF FLASH FAULT ON/OFF RAM FAULT ON/OFF WDT FAULT ON/OFF 12V FAULT ON/OFF 5V FAULT ON/OFF

1.25V FAULT ON/OFF INPUT LOOP FAULT ON/OFF 0V FAULT ON/OFF ADC REF FAULT ON/OFF

STATUS

ANY FAULT ON/OFF CAL ACTIVE ON/OFF WARM UP ON/OFF LOW ALARM ON/OFF HIGH ALARM ON/OFF LON ATTACHED ON/OFF RESPONSE TEST ON/OFF MANUAL SELF TEST ON/OFF INPUT HART ON/OFF

LON FAULT

INVALID CONFIG ON/OFF LON OFFLINE ON/OFF TERM BD FAULT ON/OFF

DISPLAY HISTORY

DEVICE SETUP

DEVICE OPTION

DEVICE CAL

CALIBRATION CAL GAS CONC 50.00 CAL GAS XXXX K FACTOR XX.XX

DISPLAY TEST

SELF TEST RESPONSE TEST

DEVICE OPTION

GAS NAME XXXXX K-FACTOR XXXXX

CALIBRATION

EXECUTE

BACKLIGHT CTRL

OFF ON AUTOMATIC

DISPLAY INFO

DEBUG MENU

HART ERRORS XXXXX ANALOG INPUT XX.XX MA LON COMM ERRORS XXXX

Detector Electronics

CGS 4.21

EVENT LOG

EVENT XXXXX DATE DD/MMM/YYYY TIME HH:MM:SS

RTC

DISPLAYED Y/N SECONDS XX MINUTES XX HOURS XX DAY XX MONTH XX YEAR XX

20-Feb-13

AppenDix m

(using 16 AWG cable minimum).

UD10 -DCU with MODEL 505 TRANSMITTER / CGS SENSOR

NOTE

For complete information regarding the Model 505 Transmitter, refer to instruction manual 95-8472.

WirinG

UD10-DCU with PIRECL/OPECL/NTMOS/CGS

4000

3500

Distance in ft.

3000

2500

2000

1500

1000

500

18 19 20 21 22 23 24 25 26 27 28 29 30

Power Supply Voltage

Notes: Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to CGS sensor is 500 feet

Sensor Connector

J4-1

J4-2

J4-3

J4-4

J4-5

UD10

DISPLAY UNIT

AWG

Wire Size

12 14 16 18

SHIELD

24 VDC –

J7-6

Power Supply Connector

A2519

SW3

4-20 mA

24 VDC –

SHIELD

J7-4

24 VDC +

J3-1

SHIELD

2 B COM

J3-2

J3-3

2 A COM

J3-4

SHIELD

J3-5

1 B COM

1 A COM

24 VDC +

SHIELD

J7-3

J7-2

J7-1

LON Connector

J3-6

CALIBRATE

24 VDC +

J7-5

UD10-DCU Wired to Model 505 Transmitter/CGS Sensor

4.2 95-8656M-1

MODEL 505 TRANSMITTER

SIG

–

BLK

WHT

RED

SENSOR

CGS

SENSOR

NOTE UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND.

Sensor Connector

J4-1

J4-2

J4-3

J4-4

UD10

J4-5

DISPLAY UNIT

SHIELD

24 VDC –

J7-6

Power Supply Connector

NOTES

1. SHIELDED SENSOR WIRING CABLE REQUIRED.

SW3

4-20 mA

24 VDC –

CALIBRATE

24 VDC +

J7-5

24 VDC +

SHIELD

2 B COM

2 A COM

SHIELD

1 B COM

1 A COM

24 VDC –

SHIELD

24 VDC +

SHIELD

J7-4

J7-3

J7-2

J7-1

CONNECT KEYED SENSOR PLUG TO PIN CONNECTOR

J3-1

J3-2

J3-3

J3-4

J3-5

J3-6

2. GROUND SENSOR WIRE SHIELD AT TRANSMITTER END ONLY.

3. SHIELDS SHOULD BE STRIPPED BACK WITHIN JUNCTION BOXES.

4. P/N 102883-001 TERMINAL CONNECTOR REQUIRED FOR SENSOR CONNECTION

4. (PROVIDED WITH SENSOR TERMINATION BOX).

5. HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND.

MODEL 505 TRANSMITTER

SIG

–

LON Connector

BLK

WHT

RED

SENSOR

BLK WHT RED

CGS

SENSOR

A2520

UD10-DCU Wired to Model 505 Transmitter/CGS Sensor Using Sensor Separation Termination Box

instAllAtion

Refer to the Model 505 Instruction Manual (number 95-8472) for complete information regarding proper installation of the Model 505 with combustible gas sensor.

4.2 95-8656M-2

orientAtion

The Model 505/CGS must be mounted with the CGS sensor opening pointing down.

cAlibrAtion

Model 505

ZERO/SPAN SWITCH

SENSOR VOLTAGE ADJUST

The Model 505/CGS must be calibrated when the system is commissioned as well as when the CGS sensor is replaced. Calibration is performed at the

CAL/NORM SWITCH CALIBRATE LED

4 mA ADJUST

Model 505 using the following procedure. Calibration at the UD10-DCU is not supported.

WARNIN G

Before removing the junction box cover, verify that no dangerous levels of gas are present.

Step Switch Position Operator Action

CAL/NORM switch in the CAL position.

ZERO/SPAN switch in the ZERO position.

ZERO/SPAN switch in the SPAN position.

1. LED turns on.

2. Connect a digital voltmeter to the transmitter test jacks.

3. Set the meter range to 2 Vdc.

1. Adjust the ZERO potentiometer to read 0.000 Vdc on the voltmeter. See Note 3 below.

1. Adjust the 4 mA potentiometer to read 0.167 Vdc on the voltmeter.

2. Apply the 50% LFL calibration gas to the sensor. When the output has stabilized, adjust the SPAN potentiometer for a reading of 0.500 on the voltmeter.

ZERO ADJUST

SPAN ADJUST

TEST POINTS

A1944

1. Sensitivity test. The meter must read greater than 0.015 Vdc.

ZERO/SPAN switch in the ZERO position.

See Note 4 below.

2. Remove the calibration gas.

3. When the meter reads 0.002 Vdc or less, remove the test probes.

CAL/NORM switch in NORM position.

1. The LED turns off.

2. The calibration is complete.

3. Replace the junction box cover.

NOTES:

When the CAL/NORM switch is in the CAL position, the yellow LED turns on and the 4-20 mA output signal goes to 3.4 mA.

2. The voltmeter must be suitable for use in a hazardous location.

3. If the possibility of background gases exists, purge the sensor with clean air prior to the zero adjustment to assure accurate calibration.

4. A typical sensitivity reading with 50% LFL gas applied to the sensor is 35 to 50 millivolts for a new sensor. Sensor replacement is recommended when the sensitivity reading is less than 15 millivolts.

5. If a dust cover or splash shield is used, inspect it to be sure that it is not dirty or plugged. A plugged dust cover can restrict the ow of gas to the sensing element, seriously reducing its effectiveness. For optimum performance, sensor covers/lters should be replaced frequently to ensure that they are not degraded or plugged.

4.2 95-8656M-3

menu structure

UD10-DCU with Model 505 / CGS Sensor

Refer to the following menu when using the UD10-D CU’s LCD display and internal magnetic switches.

MENU HELP

Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data.

4.2 95-8656M-4

PROCESS VARS

GAS NAME XXXXX GAS VALUE X.XX HIGH ALARM Y/N LOW ALARM Y/N ANALOG INPUT X.XX MA URV X.XX LRV X.XX FAULT Y/N

DISPLAY STATUS

GENERAL INFO FAULT/STATUS LON CONFIG HISTORY DISPLAY INFO DEBUG MENU

GENERAL INFO

MANUFACTURER MODEL UD-10 TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXXX FINAL ASSY NUM XXXXX DEVICE ID XXXXX

6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA

FAULT

LOW CAL LINE ON/OFF EE FAULT ON/OFF ADC FAULT ON/OFF 24V FAULT ON/OFF FLASH FAULT ON/OFF RAM FAULT ON/OFF WDT FAULT ON/OFF 12V FAULT ON/OFF 5V FAULT ON/OFF

1.25V FAULT ON/OFF INPUT LOOP FAULT ON/OFF 0V FAULT ON/OFF ADC REF FAULT ON/OFF

MAIN MENU

PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST

DEVICE STATUS

FAULT/STATUS CALIBRATION LOG

DISPLAY SETUP

MODE SELECT GENERAL OPTIONS INPUT LOOP CAL CONTRAST CONTRL BACKLIGHT CTRL

DEVICE SETUP

GAS NAME XXXX DETECTOR TYPE

DEVICE CAL

CALIBRATION CAL GAS CONC XXX.XX

FAULT/ STATUS

FAULTS Y/N

CALIBRATION LOG

CAL ID XXXX DATE XX/XXX/XXXX TIME H:MM:SS ZERO XXXX SPAN XXXX

DETECTOR TYPE

505CH4100%LFL

CALIBRATION

EXECUTE ABORT

FAULTS

HIGH FAULT OFF/ ON LOW FAULT OFF/ ON

MODE SELECT

HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE

GENERAL OPTIONS

TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXX FINAL ASSY NUM XXXX

BACKLIGHT CTRL

OFF ON AUTOMATIC

FAULT/STATUS

OP MODE XXXXX FAULT Y/N STATUS\ Y/N LON FAULT Y/N

LON CONFIG

HGH ALARM LEVEL XX.XX LOW ALARM LEVEL XX.XX CAL GAS CONC XX.XX STATUS RATE XXXXXX MS LON ADDRESS XXXXXX

HISTORY

DISPLAY HISTORY EVENT LOG

DISPLAY INFO

STATUS

ANY FAULT ON/OFF CAL ACTIVE ON/OFF WARM UP ON/OFF LOW ALARM ON/OFF HIGH ALARM ON/OFF LON ATTACHED ON/OFF RESPONSE TEST ON/OFF MANUAL SELF TEST ON/OFF INPUT HART ON/OFF

LON FAULT

INVALID CONFIG ON/OFF LON OFFLINE ON/OFF TERM BD FAULT ON/OFF

DISPLAY HISTORY

RUNNING HOURS XXXX MAX TEMP XX.XX C MAX TEMP TIME XX:XX:XX MIN TEMP XX.XX C MIN TEMP TIM E XX:XX:XX RESET MAX MIN MAX RESET TEMP XX.XX C MAX RESET TIME XX:XX:XX MIN RESET TEMP XX.XX C MIN RESET TIME XX:XX:XX

EVENT LOG

EVENT XXXXX DATE DD/MMM/YYYY TIME HH:MM:SS

RTC

DISPLAYED Y/N SECONDS XX MINUTES XX HOURS XX DAY XX MONTH XX YEAR XX

DISPLAY TEST

SELF TEST RESPONSE TEST

DEBUG MENU

HART ERRORS XXXXX ANALOG INPUT XX.XX MA LON COMM ERRORS XXXX

Detector Electronics

505 4.21

20-Feb-13

AppenDix n

UD10 -DCU with GENERIC 4-20 mA SENSORS

NOTE For complete information regarding installation, wiring, and calibration of the sensor, refer to the instruction manual provided by the sensor manufacturer.

oper Ation

The UD10-DCU can be used with generic sensors that generate a calibrated linear 4-20 mA signal, with or without HART. The UD10-DCU allows the operator to select the upper and lower range values and unit of measurement. The UD10-DCU then analyzes the 4-20 mA input signal from the sensor and displays the value with the designated measurement unit, and also controls the alarm outputs.

UPPER AND LOWER RANGE VALUES

The upper range value (URV) and lower range value (LRV) are selected using the magnetic tool and the UD10-DCU’s menu system (Main Menu > Device Setup). The URV corresponds to the 20 mA signal while the LRV corresponds to 4 mA. The default values are 0 for the LRV and 100 for the URV. When the generic detector supports HART communication, the URV and LRV come from the attached detector.

MEASUREMENT UNIT TEXT

The operator can select the appropriate measurement unit from a pre-entered list: % (default), PPM, LFL, or PPB, or he can enter his own custom 4-character string. Measurement unit text is displayed on the main screen with the process variable. When the generic detector supports HART communication, the unit text comes from the attached detector.

ALARMS

The Low, High and Auxiliary alarm levels are independently ﬁeld adjustable. Alarm levels are set and displayed with the selected measurement units. All alarm levels must be within the LRV to URV range.

ALARM LATCHING

Latching or non-latching function is independently selectable for each alarm. The default setting is non-latching. Latched alarms can be reset with a “Reset Latched Alarms” command from the menu system or a power cycle.

SENSOR CALIBRATION

The UD10-DCU does not support generic sensor calibration. Generic sensors must be pre-calibrated following the procedure described in the instruction manual provided by the sensor manufacturer.

4-20 MA OUTPUT READING

While in Generic mode, the UD10-DCU displays values below the 4 mA level to allow the use of 0-20 mA sensors.

menu structure

UD10-DCU with Generic 4-20 mA Sensors

LOW FAULT THRESHOLD

The operator can enter a low input fault threshold in the range of 0.5 to 4 mA (default is 3.5 mA). When the input signal is at or below this point, an “Out of Range Low Fault” is annunciated. This feature can be enabled/ disabled as desired.

HIGH FAULT THRESHOLD

The operator can enter a high input fault threshold in the range of 20 to 27 mA (default is 21 mA). When the input signal is at or above this point, an “Out of Range High Fault” is annunciated. This feature can be enabled/ disabled as desired.

4.2 95-8656N-1

Refer to the following menus when using the UD10-DCU’s LCD display and internal magnetic switches. Two different menus are provided to accommodate sensors with or without HART communication.

MENU HELP

Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data.

MAIN MENU

PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DISPLAY TEST

PROCESS VARS

USER TEXT XXXXX HIGH ALARM Y/N LOW ALARM Y/N ANALOG INPUT X.XX MA URV X.XX LRV X.XX FAULT Y/N

DISPLAY STATUS

GENERAL INFO FAULT/STATUS LON CONFIG HISTORY DISPLAY INFO DEBUG MENU

DEVICE STATUS

FAULT/ STATUS HIGH FAULT LEVEL XX.XX HIGH FAULT ENABLED/DISBALED LOW FAULT LEVEL XX.XX LOW FAULT ENABLED/DISBALED

DISPLAY SETUP

MODE SELECT GENERAL OPTIONS INPUT LOOP CAL CONTRAST CONTRL BACKLIGHT CTRL

DEVICE SETUP

USER TEXT XXXX SELECT UNIT USER UNIT % URV XXXX LRV XXXX HIGH FAULT LEVEL XX.XX HIGH FAULT LOW FAULT LEVEL XX.XX LOW FAULT

DISPLAY TEST

SELF TEST RESPONSE TEST

FAULT/ STATUS

FAULTS Y/N

SELECT UNIT

% PPM %LFL PPB USER SELECT

HIGH FAULT

DISABLED ENABLED

LOW FAULT

DISABLED ENABLED

FAULTS

HIGH FAULT OFF/ ON LOW FAULT OFF/ ON

MODE SELECT

HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE

GENERAL OPTIONS

TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXX FINAL ASSY NUM XXXX

BACKLIGHT CTRL

OFF ON AUTOMATIC

GENERAL INFO

MANUFACTURER MODEL UD-10 TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXXX FINAL ASSY NUM XXXXX DEVICE ID XXXXX

FAULT/STATUS

OP MODE XXXXX FAULT Y/N STATUS Y/N LON FAULT Y/N

LON CONFIG

HGH ALARM LEVEL XX.XX LOW ALARM LEVEL XX.XX CAL GAS CONC XX.XX STATUS RATE XXXXXX MS LON ADDRESS XXXXXX

HISTORY

DISPLAY HISTORY EVENT LOG

DISPLAY INFO

6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA

FAULT

LOW CAL LINE ON/OFF EE FAULT ON/OFF ADC FAULT ON/OFF 24V FAULT ON/OFF FLASH FAULT ON/OFF RAM FAULT ON/OFF WDT FAULT ON/OFF 12V FAULT ON/OFF 5V FAULT ON/OFF

1.25V FAULT ON/OFF INPUT LOOP FAULT ON/OFF 0V FAULT ON/OFF ADC REF FAULT ON/OFF

STATUS

ANY FAULT ON/OFF CAL ACTIVE ON/OFF WARM UP ON/OFF LOW ALARM ON/OFF HIGH ALARM ON/OFF LON ATTACHED ON/OFF RESPONSE TEST ON/OFF MANUAL SELF TEST ON/OFF INPUT HART ON/OFF

LON FAULT

INVALID CONFIG ON/OFF LON OFFLINE ON/OFF TERM BD FAULT ON/OFF

DISPLAY HISTORY

EVENT LOG

EVENT XXXXX DATE DD/MMM/YYYY TIME HH:MM:SS

RTC

DISPLAYED Y/N SECONDS XX MINUTES XX HOURS XX DAY XX MONTH XX YEAR XX

DEBUG MENU

HART ERRORS XXXXX ANALOG INPUT XX.XX MA LON COMM ERRORS XXXX

GENERIC 4.21

Detector Electronics

20-Feb-13

MAIN MENU

PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DISPLAY TEST DEVICE TEST

PROCESS VARS

USER TEXT XXXXXX GAS VALUE X.XX HIGH ALARM Y/N LOW ALARM Y/N ANALOG INPUT X.XX MA URV X.XX LRV X.XX FAULT Y/N

DISPLAY STATUS

GENERAL INFO FAULT/STATUS LON CONFIG HISTORY DISPLAY INFO DEBUG MENU

DEVICE STATUS

PROCESS VARS DEVICE REVIEW PV X.XX MA PV LOOP CURRENT X.XX MA PV LRV X.XX PV URV X.XX FAULT/ STATUS HIGH FAULT LEVEL XX.XX HIGH FAULT ENABLE/DISABLE LOW FAULT LEVEL XX.XX LOW FAULT ENABLE/DISABLE

DISPLAY SETUP

MODE SELECT GENERAL OPTION INPUT LOOP CAL CONTRAST CONTRL BACKLIGHT CTRL

DEVICE SETUP

BASIC SETUP DETAILED SETUP FAULT SETUP UNIT SETUP

DISPLAY TEST

SELF TEST RESPONSE TEST

DEVICE TEST

SELF TEST LOOP TEST D/A TRIM

PROCESS VARS

PV XXXX PV % RANGE XXX % PV LOOP CURRENT 4.00 MA SENSOR INFO SV XXXX TV XXXX QV XXXX

DEVICE REVIEW

DISTRIBUTOR XXXX PV UNIT XXXX PV USL XXXX PV LSL XXXX PV MIN SPAN XXXX PV DAMP XXXX PV % RANGE XXXX PF TX FUNCTION XXXX PV UNIT RANGE XXXX PV URV XXXX PV LRV XXXX PV LOOP CURRENT XXXX PV ALARM TYPE XXXX PV SENSOR S/N XXXX WRITE PROTECT Y/N MANUFACTURE XXXX DEVICE ID XXXX TAG XXXX DESCRIPTOR XXXX MESSAGE XXXX DATE XXXX UNIVERSAL REV XXXX FIELD DEV REV XXXX SOFTWARE REV XXXX POLL ADDRESS XXXX REQ NO PREAMBLES XXXX

FAULT/ STATUS

FAULTS Y/N

BASIC SETUP

USER TEXT TAG XXXX RANGE VALUES PV TXF FUNC XXXX PV DAMP XXXX DEV INFORMATION

DETAILED SETUP

SIGNAL CONDITION CONDITION OUTPUT

FAULT SETUP

HIGH FAULT LEVEL XX.XX HIGH FAULT LOW FAULT LEVEL XX.XX LOW FAULT

UNIT SETUP

PV SENSOR UNIT XXXX USER UNIT XXXX

LOOP TEST

SET 4-20 MA

D/A TRIM

ZERO TRIM GAIN TRIM

DISABLED ENABLED

3.5 MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA

HIGH FAULT

LOW FAULT

SET 4-20 MA

SENSOR INFO

PV LSL XXXX PV USL XXXX PV MIN SPAN XXXX

FAULTS

HIGH FAULT ON/OFF LOW FAULT ON/OFF

USER TEXT

ENTER TEXT XXXX COPY TAG

RANGE VALUES

PV URV XXXX PV LRV XXXX PV LSL XXXX PV USL XXXX

DEVICE INFORMATION

DISTRIBUTOR XXXX DEVICE ID XXXX TAG XXXX DATE XXXX WRITE PROTECT Y/N DESCRIPTOR XXXX MESSAGE XXXX PV SNSR S/N XXXX FINAL ASSM NUM XXXX REVISION #S

SIGNAL CONDITION

PV DAMP XXXX PV URV XXXX PV LRV XXXX PV TXF FUNCTION XXXX PV % RANGE XXXX

CONDITION OUTPUT

ANALOG OUTPUT HART OUTPUT

REVISION #S

UNIVERSAL REV XXXX FLD DEVICE REV XXXX SOFTWARE REV XXXX

ANALOG OUTPUT

PV LOOP CURRENT XXXX AO ALARM TYPE XXXX LOOP TEST D/A TRIM

HART OUTPUT

POLL ADDRESS XXXX REQ NO PRMBLES XXXX

MODE SELECT

HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE

GENERAL OPTIONS

TAG XXXXX DESCRIPTOR XXXXX MESSAGE XXXX FINAL ASSY NUM XXXX

BACKLIGHT CTRL

OFF ON AUTOMATIC

GENERAL INFO

MANUFACTURER MODEL UD-10 TAG XXXXX DESCRIPTOR XXXXX DATE DD/MMM/YYYY MESSAGE XXXXX FINAL ASSM NUM XXXXX DEVICE ID XXXXX

FAULT/STATUS

OP MODE XXXXX FAULT Y/N STATUS Y/N LON FAULT Y/N

LON CONFIG

HGH ALARM LEVEL XX.XX LOW ALARM LEVEL XX.XX CAL GAS CONC XX.XX STATUS RATE XXXXXX MS LON ADDRESS XXXXXX

HISTORY

DISPLAY HISTORY EVENT LOG

DISPLAY INFO

RTC SERIAL NUMBER XXXXX I/O BOARD ID XXX MFG DATE DD/MM/YYYY F/W REV XXXXX UNIVERSAL REV XXXXX FLD DEV REV XXXXX RUNNING HOURS XXXXX TEMPERATURE XX.XX C HEATER CTRL AUTO/ON/OFF BACKLIGHT CTRL AUTO/ON/OFF INPUT VOLTAGE XX.XX

DEBUG MENU

HART ERRORS XXXXX ANALOG INPUT XX.XX MA LON COMM ERRORS XXXX

Detector Electronics

GENERIC

HART

6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA

LOW CAL LINE ON/OFF EE FAULT ON/OFF ADC FAULT ON/OFF 24V FAULT ON/OFF FLASH FAULT ON/OFF RAM FAULT ON/OFF WDT FAULT ON/OFF 12V FAULT ON/OFF 5V FAULT ON/OFF

1.25V FAULT ON/OFF INPUT LOOP FAULT ON/OFF 0V FAULT ON/OFF ADC REF FAULT ON/OFF

ANY FAULT ON/OFF CAL ACTIVE ON/OFF WARM UP ON/OFF LOW ALARM ON/OFF HIGH ALARM ON/OFF LON ATTACHED ON/OFF RESPONSE TEST ON/OFF MANUAL SELF TEST ON/OFF INPUT HART ON/OFF

LON FAULT

INVALID CONFIG ON/OFF LON OFFLINE ON/OFF TERM BD FAULT ON/OFF

DISPLAY HISTORY

EVENT LOG

EVENT XXXXX DATE DD/MMM/YYYY TIME HH:MM:SS

DISPLAYED Y/N SECONDS XX MINUTES XX HOURS XX DAY XX MONTH XX YEAR XX

20-Feb-13

FAULT

STATUS

RTC

4.21

X3301 Multispectrum

95-8656

IR Flame Detector

PointWatch Eclipse®

IR Combustible Gas Detector

Universal Display

FlexVu

w/ GT3000 Toxic Gas Detector

Det-Tronics, Eagle Quantum Premier, Eclipse, and FlexVu are registered trademarks or trademarks of Detector Electronics Corporation

in the United States, other countries, or both. Other company, product, or service names may be trademarks or service marks of others.

Eagle Quantum Premier

Safety System

Detector Electronics Corporation

6901 West 110th Street

Minneapolis, MN 55438 USA

T: 952.941.5665 or 800.765.3473

F: 952.829.8750

W: http://www.det-tronics.com

E: det-tronics@det-tronics.com

Det-Tronics UD10 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual