Be sure to read and understand the entire instruction manual before installing or operating the Model
PM-5MP and PM-5MP+ Detectors. Only qualified
personnel should install, maintain or operate the
flame detection system.
CAUTION
The wiring procedures in this manual are intended
to ensure proper functioning of the device under
normal conditions. However, because of the many
variations in wiring codes and regulations, total
compliance to these ordinances cannot be guaranteed. Be certain that all wiring complies with the
NEC as well as all local ordinances. If in doubt,
consult the authority having jurisdiction before
wiring the system.
The Dual Spectrum®PM-5MP and PM-5MP+ are
Factory Mutual Approved infrared flame detectors that
provide reliable flame detection in semiconductor fabrication facilities and other manufacturing environments.
They provide fast protection against fires, have a maximum 110° field-of-view, and are Approved for use in hazardous (classified) locations as described below. The
detector response to explosive fires is as fast as 25 milliseconds.
The PM-5MP (medium sensitivity) P/N 420021 and the
PM-5MP+ (high sensitivity) P/N 420737 are encapsulated and enclosed in an extremely compact molded
polypropylene housing approximately 3.1 x 3.1 x 1.5
inches in size. (See Figure 1.) They are intended for
mounting in locations where space is at a premium. The
IP67 polypropylene housing is resistant to attack by a
broad range of chemicals. The housing has four holes in
the mounting flange that allow it to be attached to a
bracket or other flat surface. Electrical connections are
made via an integral multiconductor cable.
Factory Mutual Approvals (FMA) has Approved:
1) the performance of the flame detector (per 3260),
2) the compliance with National Fire Protection
Association (NFPA) Standard 72 of the detectors
and the installation described in this document,
3) the suitability for use in protected semiconductor
fabrication areas, as described in the FM Loss
Prevention Data Sheets 7-7/17-12, and
4) the suitability of the installation for use in hazardous
(classified) locations.
NOTE
These detectors are specifically tuned and tested to
respond to fires as described in this manual. The
detector response to other fuel sources not
described in this manual may vary. Please contact
Detector Electronics Corporation for further information.
APPLICATIONS
The PM-5MP and PM-5MP+ are intended for fast detection of hydrocarbon fueled fires in harsh chemical environments. The detector is ideal for semiconductor wet
benches and is suitable for clean-room and other indoor
applications.
The Dual Spectrum®Models PM-5MP and PM-5MP+ are
Factory Mutual Approved to 3260, intrinsically safe for
use in Class I, II, III, Division 1, Groups C, D, E, F & G
hazardous (classified) locations; non-incendive for use in
Class I, Division 2 Groups A, B, C & D locations and suitable for use in Class II/III Division 2, Groups F & G. This
Approval depends on proper installation and choice of
components, which are described in this installation
manual. See the following sections and Control Drawing
Configuration (Appendix A) for installation instructions
and component selection criteria.
ELECTRICAL CHARACTERISTICS
The PM-5MP and PM-5MP+ are designed to interface to
any NFPA type fire alarm control panel. A normally open
contact is provided for an alarm signal. The alarm contacts close for a minimum of five and a maximum of 15
seconds when a fire is detected and are automatically
reset after a fire. An internal supervision contact closes
when the detector powers up and opens if a detector
fault (such as loss of power or low power supply voltage)
occurs. In NFPA 72, Class A or B circuits (see Appendix
B to D), such a fault condition is indicated at the control
panel as a trouble signal. A blinking red LED on the front
of the housing indicates normal operation with no faults.
OPERATING VOLTAGE—
9 to 30 VDC at the detector (observe polarity), including
line drops and ripple.
NOTE
Detector output is not guaranteed below 9 VDC.
The status LED and relay will reflect this condition.
POWER CONSUMPTION—
10 milliamps maximum at +30 VDC.
ALARM OUTPUT—
Alarm relay is non-latching. Contacts close for 5 to 15
seconds.
Figure 1—Dimensions of PM-5MP and PM-5MP+ Detectors
4 x 0.102
1.7
2.5
3.1
2.5
A2204
ENVIRONMENTAL CHARACTERISTICS
TEMPERATURE RANGE—
(Operating and Storage) 32° F to +158° F (0° C to +70°
C).
RELATIVE HUMIDITY—
0 to 100% relative humidity.
NOTE
Water or other liquids on the face of the detector
may decrease sensitivity.
ENCLOSURE RATING—
IP67.
VIBRATION—
Compliance with FMR Approval Standard 3260.
CE—
Conforms to all relevant European norms.
ELECTROMAGNETIC INTERFERENCE—
Highly resistant to radiated and conducted Electromagnetic Interference (EMI). The detectors are immune to
radiated fields of 100 volts per meter, including amplitude and frequency modulated (AM & FM) signals in the
frequency range of 1 MHz to 1 GHz. The detectors can
operate in the presence of conducted noise levels up to
1.0 VRMS in the frequency range of 30 Hz to 250 kHz
while the input voltage, including noise, remains
between 9 and 30 volts.
DETECTOR PERFORMANCE
DETECTION RANGE AND RESPONSE TIME
Best performance is achieved when the detector is
mounted so that the protected area is within the range,
or detection threshold distance, given in Table 2 for various flammable hazards, and within the 110° field of view.
See Figure 2. The PM-5MP and PM-5MP+ detectors can
respond to fires in as little as 25 milliseconds. Actual
detection times of fires depends on the source of fuel,
ignition sources and other aspects of the initial fire
stages. The detector has a typical response time of one
second to the fires specified in Table 2. The detector can
respond most quickly to closer or larger fires, but is
unlikely to detect the fires specified in Table 2 when they
are further away than shown. The range is smaller for
sources when they are close to the edge of the field of
view of the detector. At the edge (±55°) the range is
reduced no more than 50%.
NOTE
The detector range to fires not listed in Table 2 will
vary and should be verified by fire tests using the
fuel in question. Please contact Detector
Electronics Corporation for further information.
95-8493
3
Table 1—PM-5MP and PM-5MP+ Wiring Harness Identification
Table 2—Detection Distances (Factory Mutual Research Verified)
PM-5MPPM-5MP+
FuelSizeMediumHigh
SensitivitySensitivity
Range(ft)Range (ft)
Gasoline12 x 12 inch1220
Isopropyl Alcohol4 in. diameter22.5
Isopropyl Alcohol8 in. diameter59
Isopropyl Alcohol24 x 24 inch2038
Acetone4 in. diameter22.5
Acetone8 in. diameter59
Cyclohexanone8 in. diameter59
Polypropylene4 in. diameter1.53
Polypropylene8 in. diameter410
Photo Resist (Microposit 1805)8 in. diameter47.5
N-Methyl-2-Pyrrolidone (NMP)8 in. diameter46
Resist Remover (Microposit 1165)8 in. diameter46
Propylene Glycol Monomethyl Ether Acetate 8 in. diameter47
Methyl Alcohol8 in. diameter35
Ethyl Lactate8 in. diameter35.5
Dimethyl Sulfoxide (DMSO)8 in. diameter34.5
Hydrogen Flare24 inch tall25
Silane30 inch tall4>4*
Photo-Etch (DATAK ER-71 Spray Developer) 8 in. diameter3*10.5
Figure 2—Graphical Representation of Detector Range as a
Function of Angle from the Optical Axis
*Not Factory Mutual witnessed.
Wire ColorDescription
BlackPower Return
BrownPower Return
RedV+, Input Power
OrangeV+, Input Power
YellowAlarm +
GreenAlarm +
BlueAlarm –
VioletAlarm –
GrayTrouble +
T0044
WhiteTrouble –
15°
30°
45°
55°
0°
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
15°
30°
45°
55°
A2004
FALSE ALARM IMMUNITY
The PM-5MP and PM-5MP+ are highly resistant to false
alarms. However, no flame detector is perfect — a fire
alarm output due to non-fire stimuli is possible. Table 3
lists common stimuli and the false alarm immunity distance for those stimuli, as tested by Factory Mutual
Research. No false alarms occur for larger distances in
laboratory measurements.
For best performance, the detector should be mounted
so that any exposure to these sources occurs at distances at least as large as those given in Table 3. In
addition, to ensure optimum performance, detectors
should be mounted so that they do not view very brightly illuminated areas. For example, indoor mounting locations where the detectors look out doors or windows
should be avoided wherever possible.
DETECTOR INSTALLATION
PHYSICAL MOUNTING
The PM-5MP and PM-5MP+ must be installed in conformance with the appropriate drawing provided in this
manual, NFPA-72, the NEC, and all local codes for the
hazard classification of the location to be protected. The
detectors come with an integral multi-conductor cable
for the alarm and power circuits.
CAUTION
The factory sealed front cover is essential to the
approval of the detectors. Removing this cover will
compromise the performance of the detector.
The compact package of the PM-5MP and PM-5MP+ is
of great benefit in applications where space is a limiting
factor. It has four holes in the mounting flange that can
be used to mount the detector directly to a flat surface or
bracket. Take care not to over-tighten mounting hardware.
The number of detectors required to protect a given area
will depend on the size of the area, the distance from the
detector and the size and type of the fire threat. Certain
factors need to be considered when designing an installation:
1. The detectors should be mounted so that objects do
not block their field of view. This includes glass,
plexiglass and other visibly transparent materials.
2. Whenever possible, detectors should be mounted
so their ranges and fields of view overlap.
3. Detectors should be mounted so they will not be
blocked by moving machinery or personnel during
normal operations within the area.
4. To ensure optimum sensitivity and performance,
detectors should be mounted so they do not view
brightly illuminated areas.
5. The detectors should be mounted so that they are
easily and safely accessible for inspection and
maintenance.
6. If mechanical or high-temperature damage, or window contamination is likely in the installed location,
then the detectors should be protected. However,
the protection method cannot obstruct the detector’s
field of view with any material, including visibly transparent materials like glass and plexiglass.
7. The detectors can be mounted in any orientation, so
long as the manufactured mounting points are the
point of support.
8. Mounting the detectors so that they point below horizontal is recommended, as this generally results in
minimal window contamination. When practical
mount the detector with the cable entry pointing
below horizontal.
ELECTRICAL WIRING CONNECTION
An approved installation of the PM-5MP and PM-5MP+
flame detectors must be in accordance with the FM
Approved drawings included as appendices to this manual and all local codes. The required drawing for specific hazardous (classified) or non-hazardous locations can
be determined from the Control Drawing Configuration
4
Table 3—False Alarm Immunity Distances
(Factory Mutual Research Verified)
StimulusPM-5MPPM-5MP+
(Modulated or Unmodulated)
MediumHigh
SensitivitySensitivity
Range (in)Range (in)
*Sungun-II, 650 W
**Nite Tracker, Quartz Halogen, 1.5 M Candlepower
(Drawing 420031, Appendix A). Detectors may be wired
in a standard NFPA class B, style B configuration or in a
class A, style D configuration. Approved initiating device
circuits may be either intrinsically safe, nonincendive, or
suitable for the classified location as required.
INTRINSICALLY SAFE CIRCUITS
Intrinsically safe installations require the use of suitable
and approved barriers, an approved fire alarm control
panel that is compatible with the barriers, and wiring
methods consistent with ANSI/ISA-RP12.6 and other
code. Appendix B calls out the type and quantity of barriers required for installation in hazardous (classified)
locations and shows the electrical interconnection to an
NFPA compliant fire alarm control panel. Wiring that
passes from the non-hazardous location to the hazardous location should pass through a seal appropriate
for the type of hazard. All control room instrumentation
must operate at less than 250 VRMS.
The barriers may be located in the main control panel or
in a separate enclosure, but adequate separation
between intrinsically safe and non-intrinsically safe
wiring must be observed as defined by ANSI/ISARP12.6. Barrier grounds should be connected separately to the same grounding location.
All initiating device wiring should be run in its own separate raceway. Table 4 gives the maximum one way wiring
distances based on wire and barrier resistance. It is also
important not to exceed the maximum inductance and
capacitance listed on the intrinsic safety barriers. This
may restrict the maximum cable length to less than the
values listed in Table 4. Consult Appendix B for further
instructions.
NONINCENDIVE CIRCUITS
In Class I, Division 2, Group A, B, C, & D locations, the
detector may be installed in nonincendive circuits. It is
also suitable for installation in Class II/III, Division 2,
Group F & G hazardous locations. Installations require
the use of an approved fire alarm control panel that is
compatible with the Class B, Style B and/or Class A,
Style D initiating device circuits. See Appendix C and D.
NOTE
ANSI/NFPA 70 (NEC) Article 501-4(b) requires the
use of enclosed gasketed wireways.
SYSTEM TEST
After the fire protection system is installed, it should be
tested for correct operation. The detectors may be tested with live fires or by using the hand-held model PSSMP Test Set P/N 420116. The details of this sequence will
vary with particular installations, but the procedure must
include the following steps. See Appendix E.
PSS-MP Test Procedure
WARNING
A full system test results in an alarm output. This
will result in the automatic suppression system
being activated if it is not disabled prior to testing.
1. Suppression System. Disable the suppression
system if its activation is not desired during this test.
WARNING
Do not use the PSS-MP Test Set unless the area is
known to be non-hazardous.
2. Operation of PSS-MP Test Set. Tur n on the
PSS-MP and wait at least 15 seconds. Direct the
beam into the front of the detector to cause an alarm
output. Hold the PSS-MP so that the infrared filter is
less than 1 inch from the front of the flame detector
to be tested as shown in Figure 3. See Appendix E
for more detailed information.
3. Fire Response. Expose the sensor under test to a
PSS-MP as described in Step 2. The control panel
should indicate an alarm condition for the position or
zone corresponding to the sensor.
95-8493
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Table 4—Maximum Wiring Distances
Figure 3—Testing a PM-5MP with the PSS-MP Test Set
AWGMaximum One Way
(Solid)Wiring Distance in Feet
(Excluding Integral Cable)
14–181000
20600
22400
T0047
4. Interconnection Wiring. Correct interconnec-
tion wiring should be checked by disconnecting any
wire from the multi-conductor cable were it is connected to the power or alarm circuit. The result, in an
approved wiring scheme, should be a trouble signal
indication at the control panel.
5. Restore Fire Protection System. Restore the
system to an operational condition after all tests
have been completed.
OPTIONAL TEST METHOD
With the detector powered up, the following tests can be
done. False alarm immunity can be checked using stimuli and distances shown in Table 3. Fire response can be
checked by exposing the detector under test to a live fire
source. See Table 2. Follow all required precautions
when testing in this manner.
TROUBLESHOOTING
See Table 5.
MAINTENANCE
ROUTINE VISUAL INSPECTION
A properly installed PM-5MP detector system is highly
resistant to blinding by contamination build-up on the
detector front face window. However, a thick enough
build-up will begin to reduce the performance of the
detector. This can be prevented by periodically inspecting installed detectors visually for contamination build-up
on the detector front face. If such a build-up is observed,
it should be removed by cleaning the detector front face
window with a soft cloth or lens tissue. The minimum
inspection period should be compatible with appropriate
regulating agency requirements.
PERIODIC SYSTEM TEST
The authority having jurisdiction and internal facility
requirements generally call for routine testing of safety
systems at defined intervals, which, at a minimum,
should conform to the requirements of NFPA 72. These
tests should include visual inspections and the steps listed in the System Test section above.
WARNING
A full system test results in an alarm output. This
will result in the suppression system being activated if it is not disabled prior to testing.
6
Table 5—Troubleshooting Guide
SymptomProbable CauseCorrective Action
Trouble signal at fire alarm Incorrect wiring.Check circuit installation.
control panel.
Low or no voltage to detector.Check voltage of Red or Orange
wire with respect to the Black or
Brown wire. Should be 9 to 30 vdc.
Detector malfunction.Replace Detector.
Detector does not alarm duringIncorrect wiringCheck circuit installation.
FIRE RESPONSE test with
PSS-MP.PSS-MP temperature different Allow detector and PSS-MP tempera
from detector.tures to stabilize. Turn on PSS-MP at
least 15 seconds prior to test.
Low Batteries in PSS-MP.Replace batteries and retest.
Detector malfunction.Replace detector.
Red LED out.Incorrect wiring or incorrect powerCheck circuit installation.
to the detector.
Detector malfunctionReplace detector.
T0048
DEVICE REPAIR AND RETURN
The PM-5MP and PM-5MP+ are not designed to be
repaired in the field. If a problem should develop, carefully check for proper system wiring. If it is determined
that the problem is caused by a detector failure, the
device must be returned to the factory for repair.
Prior to returning devices or components, contact the
nearest local Detector Electronics office so that a Service
Order number can be assigned. A written statement
describing the malfunction must accompany the
returned device or component to expedite finding the
cause of the failure.
Pack the unit or component properly. Use sufficient
packing material in addition to an anti-static bag or aluminum-backed cardboard as protection from electrostatic discharge.
Return all equipment transportation prepaid to the factory in Minneapolis.