Denon DVD-3800BDCI Service Bulletin VER-3

Denon Brand Company, D&M Holdings lnc.
e
Ver. 3
For purposes of improvement, specifications and design are subject to change without notice.
Please use this service manual with referring to the operating instructions without fail.
Some illustrations using in this service manual are slightly different from the actual set.
注 意
サービスをおこなう前に、このサービスマニュアル を必ずお読みください。本機は、火災、感電、けが などに対する安全性を確保するために、さまざまな 配慮をおこなっており、また法的には「電気用品安 全法」にもとづき、所定の許可を得て製造されてお ります。従ってサービスをおこなう際は、これらの 安全性が維持されるよう、このサービスマニュアル に記載されている注意事項を必ずお守りください。
本機の仕様は性能改良のため、予告なく変更すること があります。
補修用性能部品の保有期間は、製造打切後 8 年です。
修理の際は、必ず取扱説明書を参照の上、作業を行っ てください。
本文中に使用しているイラストは、説明の都合上現物 と多少異なる場合があります。
Please refer to the MODIFICATION NOTICE.
SERVICE MANUAL
MODEL JP E3 E2 EK E2A E1C E1K EUT
DVD-3800BDCI
BLU-RAY DISC/DVD VIDEO PLAYER
X0380 V.03 DE/CDM 0902

SAFETY PRECAUTIONS

The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Before returning the unit to the customer, make sure you make either (1) a leakage current check or (2) a line to chassis resistance check. If the leakage current exceeds 0.5 milliamps, or if the resistance from chassis to either side of the power cord is less than 460 kohms, the unit is defective.
LASER RADIATION
Caution - Class 1M visible and invisible laser radiation when open. Do not view directly with optical instruments.
CAUTION
Please heed the points listed below during servicing and inspection.
Heed the cautions!
Spots requiring particular attention when servicing, such as the cabinet, parts, chassis, etc., have cautions indicated on labels or seals. Be sure to heed these cautions and the cautions indicated in the handling instructions.
Caution concerning electric shock!
(1) An AC voltage is impressed on this set, so touching in-
ternal metal parts when the set is energized could cause electric shock. Take care to avoid electric shock, by for example using an isolating transformer and gloves when servicing while the set is energized, un­plugging the power cord when replacing parts, etc.
(2)There are high voltage parts inside. Handle with extra
care when the set is energized.
Caution concerning disassembly and
assembly!
Though great care is taken when manufacturing parts from sheet metal, there may in some rare cases be burrs on the edges of parts which could cause injury if fingers are moved across them. Use gloves to protect your hands.
Inspect for safety after servicing!
Check that all screws, parts and wires removed or discon­nected for servicing have been put back in their original po­sitions, inspect that no parts around the area that has been serviced have been negatively affected, conduct an insu­lation check on the external metal connectors and between the blades of the power plug, and otherwise check that safety is ensured.
(Insulation check procedure) Unplug the power cord from the power outlet, disconnect the antenna, plugs, etc., and turn the power switch on. Us­ing a 500V insulation resistance tester, check that the in­sulation resistance between the terminals of the power plug and the externally exposed metal parts (antenna ter­minal, headphones terminal, microphone terminal, input terminal, etc.) is 1MΩ or greater. If it is less, the set must be inspected and repaired.
CAUTION
Concerning important safety
parts
Only use designated parts!
The set's parts have specific safety properties (fire resis­tance, voltage resistance, etc.). For replacement parts, be sure to use parts which have the same properties. In par­ticular, for the important safety parts that are marked z on wiring diagrams and parts lists, be sure to use the desig­nated parts.
Be sure to mount parts and arrange
the wires as they were originally!
For safety reasons, some parts use tape, tubes or other in­sulating materials, and some parts are mounted away from the surface of printed circuit boards. Care is also taken with the positions of the wires inside and clamps are used to keep wires away from heating and high voltage parts, so be sure to set everything back as it was originally.
DVD-3800BDCI
Many of the electric and structural parts used in the set have special safety properties. In most cases these prop­erties are difficult to distinguish by sight, and using re­placement parts with higher ratings (rated power and withstand voltage) does not necessarily guarantee that safety performance will be preserved. Parts with safety properties are indicated as shown below on the wiring dia­grams and parts lists is this service manual. Be sure to re­place them with parts with the designated part number.
(1) Schematic diagrams ... Indicated by the z mark. (2) Parts lists ... Indicated by the z mark.
Using parts other than the designated parts could result in electric shock, fires or other dangerous situations.
2
DIMENSION
3
DVD-3800BDCI

WIRE ARRANGEMENT

If wire bundles are untied or moved to perform adjustment or parts replacement etc., be sure to rearrange them neatly as they were originally bundled or placed afterward. Otherwise, incorrect arrangement can be a cause of noise generation.
Wire arrangement viewed from the top
4
DVD-3800BDCI

SPECIFICATIONS

5
DVD-3800BDCI
6
DVD-3800BDCI
LASER BEAM SAFETY PRECAUTIONS
This BD player uses a pickup that emits a laser beam.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure.
Location: Top of BD mechanism.
Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin.
Drive Mechanism Assembly
Laser Beam Radiation
Laser Pickup
Turntable
LASER RADIATION
WHEN OPEN. DO NOT
STARE INTO BEAM.
CAUTION
B1.0 Mechanism Assembly
d
7
DVD-3800BDCI
LASER BEAM SAFETY PRECAUTIONS
This BD player uses a pickup that emits a laser beam.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure.
Location: Inside Top of BD mechanism.
Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin.
Drive Mechanism Assembly
Laser Beam Radiation
Laser Pickup
Turntable
d
B1.5 Mechanism Assembly
8
DVD-3800BDCI
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm specified clearance distance (d) and (d’) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)
Table 1: Ratings for selected area
Note: This table is unofficial and for reference only. Be
sure to confirm the precise values.
2. Leakage Current Test
Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below.
Measuring Method (Power ON):
Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across the terminals of load Z. See Fig. 2 and the following table.
Table 2: Leakage current ratings for selected areas
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
AC Line Voltage Clearance Distance (d), (d’)
120 V 3.2 mm (0.126 inches)
AC Line Voltage Load Z Leakage Current (i) Earth Ground (B) to:
120 V
0.15 μF CAP. & 1.5 kΩ RES. Connected in parallel
i 0.5 mA Peak Exposed accessible parts
Chassis or Secondary Conductor
Primary Circuit
Fig. 1
d' d
AC Voltmeter (High Impedance)
Exposed Accessible Part
B
Earth Ground Power Cord Plug Prongs
Z
Fig. 2
9
DVD-3800BDCI

STANDARD NOTES FOR SERVICING

Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is indicated as shown.
2. For other ICs, pin 1 and every fifth pin are indicated as shown.
3. The 1st pin of every male connector is indicated as shown.
Instructions for Connectors
1. When you connect or disconnect the FFC (Flexible Foil Connector) cable, be sure to first disconnect the AC cord.
2. FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle.
Pb (Lead) Free Solder
When soldering, be sure to use the Pb free solder.
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:
1. Prepare the hot-air flat pack-IC desoldering machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)
2. Remove the flat pack-IC with tweezers while applying the hot air.
3. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)
CAUTION:
1. The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC.
2. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)
Top View
Out
In
Bottom View
Input
5
10
Pin 1
Pin 1
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
Fig. S-1-1
10
DVD-3800BDCI
3. The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.
With Soldering Iron:
1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
2. Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)
3. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)
Hot-air Flat Pack-IC Desoldering Machine
CBA
Flat Pack-IC
Tweezers
Masking Tape
Fig. S-1-2
Flat Pack-IC
Desoldering Braid
Soldering Iron
Fig. S-1-3
Fine Tip Soldering Iron
Sharp Pin
Fig. S-1-4
11
DVD-3800BDCI
With Iron Wire:
1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
2. Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5.
3. While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5.
4. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
5. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)
Note: When using a soldering iron, care must be
taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied.
2. Installation
1. Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily.
2. The “” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.)
3. Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges.
To Solid Mounting Point
Soldering Iron
Iron Wire
or
Hot Air Blower
Fig. S-1-5
Fine Tip Soldering Iron
CBA
Flat Pack-IC
Tweezers
Fig. S-1-6
Example :
Pin 1 of the Flat Pack-IC is indicated by a " " mark.
Fig. S-1-7
Presolder
CBA
Flat Pack-IC
Fig. S-1-8
12
DVD-3800BDCI
Instructions for Handling Semi­conductors
Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1 MΩ) that is properly grounded to remove any static electricity that may be charged on the body.
2. Ground for Workbench
Be sure to place a conductive sheet or copper plate with proper grounding (1 MΩ) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.
<Incorrect>
CBA
Grounding Band
Conductive Sheet or Copper Plate
1MΩ
1MΩ
<Correct>
CBA
13
DVD-3800BDCI

CABINET DISASSEMBLY INSTRUCTIONS

1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally.
2. Disassembly of Main parts
When replacing the main parts, see the following pro­cedures. For more details, refer to Fig. D1~D10.
*About *[9](S-14), remove only (S-14) of Rear Panel.
3. Disassembly Method
Part Steps
[10] BE Main CBA Unit [1] → [2] → *[9](S-14) [10]
[11] Scaler CBA Unit
[1][2][3]*[9](S-14)[10] [11]
[12] D-Audio CBA Unit [1] → [2] → [9] → [12]
[13] F-Audio CBA Unit [1] → [2] → [9] → [12] → [13]
[14] S-Audio CBA Unit [1]→[2]→[9]→ [12]→[13]→[14]
[15] ADSP CBA Unit
[1][2][9][10][11][12] [13] [14] [15]
[16]
FE Main CBA & BD Mechanism Assembly
[1][2][3]*[9](S-14)[10] [16]
[17] Fan Holder
[1] [2] *[9](S-14) [10] [11] [17]
[1] Top Cover
[6] Power Switch CBA
[7] SD CBA
[3] Tray Panel
[4] Front Assembly
[8] Front Bracket
[2] Top Panel
[19] RS232C CBA
[20] Jack CBA
[23] AV CBA
[25] Pedestal
[21] Power
Supply CBA
[22] Sub Power
CBA
[24] Sub
Microcontroller
CBA
[9] Rear Panel
[10] BE Main CBA Unit
[11] Scaler CBA Unit
[12] D-Audio CBA
[13] F-Audio CBA
Analog Audio CBA Unit
[14] S-Audio CBA
[15] ADSP CBA Unit
[16] FE Main CBA & BD Mechanism Assembly
[18] Fan Motor
[5] Front CBA
[17] Fan Holder
[18] Fan Motor
[1] [2] *[9](S-14) [10] [11] [17] [18]
[19] RS232C CBA [1]→[2]→ [9]→[10]→[11]→[19]
[20] Jack CBA
[1][2][9][10][11][19] [20]
[21] Power Supply CBA
[1] [2] *[9](S-14) [10] [11] [17] [21]
[22] Sub Power CBA [1] → [2] → [3] → [4] → [8] → [22]
[23] AV CBA
[1][2][3][9][10][11] [12] [13] [14] [23]
[24]
Sub Microcontroller CBA
[1] [2] [12] [13] [14] [24]
ID/
Loc.
No.
Part
Removal
Fig. No.
Remove/*Unhook/
Unlock/Release/
Unplug/Desolder
Note
[1] Top Cover D1 9(S-1), 2(S-2) --­[2] Top Panel D2 10(S-3) --­[3] Tray Panel D3 *2(L-1) 1
[4]
Front Assembly
D3
2(S-4), 2(S-5), (S-5a), *3(L-2), *CN2001, *CN4002
1
[5] Front CBA D4 7(S-6) ---
[6]
Power Switch CBA
D4 2(S-7), Desolder ---
[7] SD CBA D4
2(S-8), SD PCB Holder
---
[8]
Front Bracket
D5 2(S-9) ---
[9] Rear Panel D5
2(S-10), 2(S-11), 2(S-12), 18(S-13), 4(S-14), 3(S-15), 2(S-16) *CN1001
2
[10]
BE Main CBA Unit
D6
4(S-17), *CN6401, *CN7001, *CN7401, *CX813
2
[11]
Scaler CBA Unit
D6
4(S-18), 3(S-19), 3(S-20), *CX874, *CX875, *CY080, BE Scaler Holder, BE Scaler Sub Holder
---
[12]
D-Audio CBA
D7 2(S-21), *CX877 ---
14
DVD-3800BDCI
Note:
(1) Identification (location) No. of parts in the figures (2) Name of the part (3) Figure Number for reference (4) Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or desoldered. P = Spring, L = Locking Tab, S = Screw, CN = Connector * = Unhook, Unlock, Release, Unplug, or Desolder e.g. 2(S-2) = two Screws (S-2), 2(L-2) = two Locking Tabs (L-2)
(5) Refer to “Reference Notes.”
About tightening screws
When tightening screws, tighten them with the following torque.
Reference Notes
1. CAUTION 1: Locking Tabs (L-1) and (L-2) are fragile. Be careful not to break them.
1) Release three Locking Tabs (L-2).
2) Disconnect connectors CN2001, CN4002, then
remove the Front Assembly.
2. CAUTION 2: When installing the BE Main CBA Unit with a screw, hold and press the BE Main CBA Unit to align the HDMI connector with the connector’s hole for HDMI on the Rear Panel.
[13]
F-Audio CBA
D7
3(S-22), *CN061, *CN10, *CX201, *CY281
---
[14]
S-Audio CBA
D7 3(S-23) ---
[15]
ADSP CBA Unit
D7
2(S-24), (S-25), 4(S-26), 2(S-27), *CX876, DSP PCB Holder, Audio PCB Holder
---
[16]
FE Main CBA & BD Mechanism Assembly
D8 4(S-28), *CN2601 ---
[17] Fan Holder D8 2(S-29), *CN2500 --­[18] Fan Motor D8 2(S-30) ---
[19]
RS232C CBA
D9
3(S-31), *CN2551, RS232C Holder
---
[20] Jack CBA D9
(S-32), (S-33), *CN2730, BNC PCB Holder
---
[21]
Power Supply CBA
D9
2(S-34), 2(S-35), *CN101, *CN2501
---
[22]
Sub Power CBA
D9
3(S-36), 2(S-37), Power PCB Holder
---
[23] AV CBA D9 7(S-38), *CN2503 ---
[24]
Sub Microcontro ller CBA
D10 4(S-39) ---
[25] Pedestal D10 3(S-40) ---
(1)
(2)
(3)
(4)
(5)
ID/
Loc.
No.
Part
Removal
Fig.
No.
Remove/*Unhook/
Unlock/Release/
Unplug/Desolder
Note
Torque
0.45 ± 0.05 N·m
(S-2)
(S-2)
(S-1)
(S-1)
(S-1)
(S-1)
(S-1)
Fig. D1
[1] Top Cover
15
DVD-3800BDCI
(S-3)
(S-3)
(S-3)
(S-3)
[2] Top Panel
Fig. D2
[3] Tray Panel
[4] Front Assembly
(S-5)
(S-4)
(S-5a)
(S-5)
(S-4)
CN4002
(L-2)
(L-1)
(L-1)
CN2001
Fig. D3
(S-6)
(S-6)
(S-7)
(S-8)
Fig. D4
[6] Power Switch CBA
[7] SD CBA
[5] Front CBA
SD PCB Holder
Desolder
Lead with blue stripe
CN1001
(S-15)
(S-10)
(S-10)
(S-15)
(S-15)
(S-12)
(S-14)
(S-14)
*(S-14)
(S-11)
(S-13)
(S-13)
(S-13)
(S-13)
(S-13)
(S-16)
Fig. D5
[9] Rear Panel
(S-9)
(S-9)
[8] Front Bracket
16
DVD-3800BDCI
(S-17)
(S-17)
(S-18)
(S-18)
(S-19)
(S-20)
(S-19)
CN6401
BE Scaler Holder
BE Scaler Sub Holder
CN7001
CX813
CY080
CN817
CN7401
[11] Scaler CBA Unit
[10] BE Main CBA Unit
CX874
CX875
Fig. D6
(S-21)
(S-22)
(S-22)
(S-22)
(S-23)
(S-27)
(S-27)
(S-26)
(S-24)
(S-25)
(S-26)
CX876
Audio PCB Holder
DSP PCB Holder
[12] D-Audio CBA
[13] F-Audio CBA
[14] S-Audio CBA
[15] ADSP CBA Unit
CY281
CX201
CX877
CN061
CN10
Fig. D7
(S-28)
(S-28)
(S-28)
(S-29)
(S-29)
(S-30)
CN2500
CN2601
[16] FE Main CBA & BD Mechanism Assembly
[17] Fan Holder
[18] Fan Motor
Fig. D8
17
DVD-3800BDCI
(S-31)
(S-31)
(S-34)
(S-34)
(S-35)
(S-35)
(S-36)
(S-36)
Power PCB Holder
RS232C Holder
BNC PCB Holder
(S-38)
(S-38)
(S-32)
CN2730
(S-33)
(S-38)
(S-37)
CN101
CN2551
CN2501
CN2503
Fig. D9
[19] RS232C CBA
[21] Power Supply CBA
[20] Jack CBA
[22] Sub Power CBA
[23] AV CBA
(S-39)
Wire
(S-40)
Fig. D10
[24] Sub Microcontroller CBA
[25] Pedestal
18
DVD-3800BDCI
4. How to Eject Manually
1. Remove the Top Cover and the Top Panel.
2. Insert a screwdriver, etc. into the Hole A straightly so that the Portion A is pushed.
3. Pull the tray out manually and remove a disc.
Portion A
Hole A
Screwdriver, hexagon wrench
19
DVD-3800BDCI
HOW TO INITIALIZE THE BLU-RAY DISC PLAYER
To put the program back at the factory-default, initialize the BD player as the following procedure.
1. Turn the power on.
2. Remove the disc on the tray and close the tray.
3. Press [1], [2], [3], [4], and [DISPLAY] buttons on the remote control unit in that order. Fig. a appears on the screen.
4. Press [STOP] button on the remote control unit. Fig. b appears on the screen and Fig. c appears on the VFD.
5. To exit this mode, press [POWER OFF] button.
Fig. a
"
*******
" differ depending on the models.
Model Name : ******* Version
: *.***
Region
: *-* ADSP1/2 Ver. : ****/**** PLD Ver. : * FPGA Ver. : ** I/P Scaler Ver. : ******
EXIT: POWEREEPROM CLEAR : STOP
Fig. b
"
*******
" differ depending on the models.
Model Name : ******* Version
: *.*** Region
: *-* ADSP1/2 Ver. : ****/**** PLD Ver. : * FPGA Ver. : ** I/P Scaler Ver. : ******
EXIT: POWEREEPROM CLEAR : STOP
EEPROM CLEAR : OK
Fig. c
d
20
DVD-3800BDCI

FIRMWARE RENEWAL MODE

1. Turn the power on and remove the disc on the tray.
2. To put the BD player into version up mode, press [9], [8], [7], [6], and [POP UP MENU/MENU] buttons on the remote control unit in that order. The tray will open automatically. Fig. a appears on the screen and Fig. b appears on the VFD.
The BD player can also enter the version up mode with the tray open. In this case, Fig. a will be shown on the screen while the tray is open.
3. Load the disc for version up.
4. The BD player enters the F/W version up mode automatically. Fig. c appears on the screen and Fig. d appears on the VFD. If you enter the F/W for different models, “Disc Error” will appear on the screen, then the tray will open automatically.
The appearance shown in (*1) of Fig. c is described as follows:
5. After programming is finished, the checksum on the VFD (Fig. f).
At this time, no button is available.
6. Unplug the AC cord from the AC outlet. Then plug it again.
7. Turn the power on.
8. Press [1], [2], [3], [4], and [DISPLAY] buttons on the remote control unit in that order. Fig. g appears on the screen.
F/W VERSION UP MODE Model No : ******* Ver. : *.***
ADSP 1/2 Ver. : ***/***
Please insert a DISC
for F/W Version Up.
"
*******
" differs depending on the models.
Fig. a Version Up Mode Screen
Fig. b VFD in Version Up Mode
1. ALL
Now Loading...
Ver. : *.** ************A*.bin
(*1)
F/W VERSION UP MODE Model No : ******* Ver. : *.***
ADSP 1/2 Ver. : ***/***
"
*******
" differs depending on the models.
Fig. c Programming Mode Screen (Example
)
Fig. d VFD in Programming Mode (Example)
No. Appearance State
1 Now Loading... Loading the disc
2 Reading...
Sending files into the memory. After reading, automatically the tray opens.
3
Remove the disc
Reading has finished. Remove the disc and close the tray.
4 See FL display
Writing new version data, the progress will be displayed as shown in Fig. e.
Fig. e VFD in Version Up Mode
Fig. f VFD upon Finishing the Programming Mode (Example)
Fig. g
"
*******
" differ depending on the models.
Model Name : ******* Version
: *.***
Region
: *-* ADSP1/2 Ver. : ****/**** PLD Ver. : * FPGA Ver. : ** I/P Scaler Ver. : ******
EXIT: POWEREEPROM CLEAR : STOP
d
21
DVD-3800BDCI
9. Press [STOP] button on the remote control unit. Fig. h appears on the screen and Fig. i appears on the VFD.
10. To exit this mode, press [POWER OFF] button.
How to Verify the Firmware Version
1. Turn the power on.
2. Remove the disc on the tray and close the tray.
3. Press [1], [2], [3], [4], and [DISPLAY] buttons on the remote control unit in that order. Fig. j appears on the screen.
4. To exit this mode, press [POWER OFF] button.
Fig. h
"
*******
" differ depending on the models.
Model Name : ******* Version
: *.***
Region
: *-* ADSP1/2 Ver. : ****/**** PLD Ver. : * FPGA Ver. : ** I/P Scaler Ver. : ******
EXIT: POWEREEPROM CLEAR : STOP
EEPROM CLEAR : OK
Fig. i
Fig.
j
"
*******
" differ depending on the models.
Model Name : ******* Version
: *.***
Region
: *-* ADSP1/2 Ver. : ****/**** PLD Ver. : * FPGA Ver. : ** I/P Scaler Ver. : ******
EXIT: POWEREEPROM CLEAR : STOP
d
b The region setting can be changed up to five
times (including factory preset). If you exceed the region change limit, DVD playback images will be affected by noise.
Version Up Mode
s
Realta update (GU-3867: DIGITAL VIDEO UNIT)
1. The RS-232C terminal of DVD3800BD and PC are connected with RS-232C cable.
2. The 6-2 (Version Up mode with RS-232C) is selected from the service mode (Refer to page
22).
3. The Realta version up software is started with PC, and the firmware is rewritten. (Refer to the Realta version up manual )
22
DVD-3800BDCI

SERVICE MODE

Service Mode
Note: If some test are performed continuously, any error will occur.
1st level 2nd level 3rd level Description
1 Mecha test
1 Tray Aging Aging of tray open/close
2 TOC Read TOC reading
3 Heat Run
Tray close -> TT1 playback -> TT10 playback -> Tray open -> Tray close
2 VFD/LED Test
1 All On Turning on all VFD
2 All Off Turning off all VFD
3 Error Rate
Displaying Error rate, Jitter during playback
4 LD Test
1LD Power
1 Off Turning off LD
2 BD Turning on BD LD
3 DVD Turning on DVD LD
4 CD Turning on CD LD
2 Operating Time
1 BD Displaying BD LD Operation Time
2 DVD Displaying DVD LD Operation Time
3 CD Displaying CD LD Operation Time
4STOP
Clear LD Operation Total Time
When the mechanism is replaced, LD Operation Total
Time is cleared.
5 Channel Level
1 TEST TONE
1
Center/ Subwoofer/Front LR
2
Surround LR/ Surround Back LR
2 Front Lch
3 Center
4 Front Rch
5 Surround Rch
6
Surround Back Rch
7
Surround Back Lch
8 Surround Lch
9 Sub woofer
6 RS-232C
1 Parity Setting
1 Even Setting even parity
2 Non Setting non parity
2 Version Up Mode
Realta Version up with connecting RS-232C
7 SD Card Test
8 Default Setting Default setting
s
23
DVD-3800BDCI
Entering Service Mode
In power on condition, no discs and tray close, it will be entered into service mode by the following operation using the remote controller. However, it will not be entered when Media Select Item is SD Memory.
Service Mode by using remote controller
Press the following buttons on the remote controller in power on condition, no discs and tray close; [2]->[5]->[8]->[0]->[CLEAR]
Release from Service Mode
Press the [POWER OFF] button to turn off power.
Screen saver/Auto Power Off in Service Mode
These functions are not performed in Service Mode. After entering, Fig. j appears on the screen and Fig. k appears on the VFD.
Available button in service mode
Note:Press the number key to select items. Or, press the cursor button (up/down) to select items and press [ENTER] button.
Button condition
ENTER Enter the next level POWER Turn the power off (when the service mode is completed) 1~8 Enter the selected item (next level) OTHER Not available
INDICATION DESCRIPTION REMARK
Model Name Model Name E5E***D, etc. Region BD region - DVD region A-1, etc. Rel. Ver. Release version
Service Mode
1. Mecha Test
2. VFD/LED Test 3: Error Rate 4: LD Test 5: RS-232C 6: Channel Level 7: SD Card Test 8: Default Setting
Model: :E5E**UD Region :A-1 Release Ver. :*.*** ADSP1/2 Ver.: ****/**** PLD Ver. :* FPGA Ver.:** I/P Scaler Ver.:*****
Fig. j Service Mode (Main menu)
* Firmware Version differs depending on the models, and this indication is one example.
Fig. k Service Mode
24
DVD-3800BDCI

TRAY LOCK MODE

Tray Lock Mode prevents the tray opening or closing to prevent disc theft in demo mode.
Enter this mode using the following procedure.
1. Confirm that the TV Monitor is connected.
2. With playback stopped, press [SETUP], [TOP MENU], [3], [AUDIO], [0] and [SETUP] buttons on the remote control unit in that order. "Trade On" will appear in the upper right corner on the screen, and on VFD for 2 seconds.
3. To exit this mode, press [SETUP], [TOP MENU], [3], [AUDIO], [0] and [SETUP] buttons on the remote control unit in that order. "Trade Off" will appear in the upper right corner on the screen, and on VFD for 2 seconds.
Fig.a VFD
Fig.b VFD
25
DVD-3800BDCI

REMOTE LOCK MODE

SETTING MENU:
Remote Lock Off Mode:
This mode receives an input signal from the remote control unit or from the Remote In-Jack on the rear panel.
Remote Lock On Mode:
This mode dose not receive an input signal from the remote control unit or from the Remote In-Jack on the rear panel.
Perform the setting using the following procedure.
1. Press [ON/STANDBY] and [STOP] buttons on the front panel simultaneously for over 3 seconds to set "Remote Lock Mode" and display mode.
2. Press [STILL/PAUSE] button on the remote control unit to set to "On" or "Off". When "Remote Lock On", "Remote Lock On" will appear in the upper right corner on the screen and appears on the VFD.
When "Remote Lock Off", "Remote Lock Off" will appear in the upper right corner on the screen and appears on the VFD.
a. If [STILL/PAUSE] button is not pressed for 5
seconds or any other button is pressed within 5 seconds, the unit will be released from "Remote Lock Mode".
b. When initializing, set the Remote Lock Mode
"off".
Fig.a VFD
Fig.b VFD
26
DVD-3800BDCI

TROUBLESHOOTING

FLOW CHART NO.2
The fuse blows out.
After servicing, replace the fuse.
Check the presence that the primary component is leaking or shorted and service it if defective.
Check the presence that the rectifying diode or circuit is shorted in each rectifying circuit of secondary side, and service it if defective.
FLOW CHART NO.3
When the output voltage fluctuates.
Ye s
No
FLOW CHART NO.4
When buzz sound can be heard in the vicinity of power circuit.
Check if there is any short-circuit on the rectifying diode and the circuit in each rectifying circuit of the secondary side
, and service it if defective.
(D1112, D1113, D1114, D1115, D1116, D1118, D1120, D1121,D1122, D1124, D1146,
IC1105, IC1106, IC2600, IC2601, Q2600, Q2606, Q2608, Q2610, Q2611)
Does the photo coupler circuit on the secondary side operate normally?
Check D1107, IC1101, IC1103 and their periphery, and service it if defective.
Check D1117, D1129, IC1103 and their periphery, and service it if defective.
FLOW CHART NO.5
-FL is not outputted.
Is -30V voltage supplied to the emitter of Q2503?
Check D1118, D1130, C1126 and periphery circuit, and service it if defective.
Check Q2503 and their periphery, and service it if defective.
Check FL-SW line and service it if defective.
Is the "L" signal outputted to the collector of Q2507?
Ye s
Ye s
Ye s
Ye s
No
No
No
No
No
FLOW CHART NO.1
The power cannot be turned on.
Is the fuse normal?
Is normal state restored when once unplugged power cord is plugged again after several seconds?
Is the AL+5V line voltage normal?
See FLOW CHART No.2 <The fuse blows out.>
Check if there is any leak or short-circuiting on the primary circuit component, and service it if defective. (D1101, D1102, D1103, D1104, D1109, D1110, IC1101, Q1103, T1101, C1110, R1117)
Check each rectifying circuit of the secondary circuit and service it if defective.
Ye s
Ye s
Ye s
No
No
No
Is 3.3V voltage supplied to the emitter of Q2504?
Ye s
Is 3.3V voltage outputted to collector of Q2504?
Is the "H" signal inputted to the base of Q2507?
Replace Q2507.
Replace Q2504.
Check EV+3.3V line and service it if defective.
27
DVD-3800BDCI
FLOW CHART NO.6
Is 5V voltage inputted to the emitter of Q2610?
Replace Q2611.
Ye s
No
Is 11V voltage inputted to the base of Q2611? Is 13.5V voltage inputted to the base of Q2605?
Check D1122, D1128, C1124, L1105
and
their periphery, and service it if defective.
No
FLOW CHART NO.7
FLOW CHART NO.8
P-ON+10.5V is not outputted.
Is 13.5V voltage inputted to the collector of Q2611?
Ye s Ye s No
Ye s
Check D1115, C1119
and their periphery circuit,
and service it if defective.
Check Q2605, D2601, and their periphery, and service it if defective.
Check Q2604,
and PWSW3 line, and service it if defective.
Is 2.5V voltage supplied to Pin(1) of IC2601?
Ye s
No
FLOW CHART NO.9
P-ON+1.2V is not outputted.
Replace IC2601.
Is the voltage of base on Q2610 lower than the voltage of emitter on Q2610 when turning the power on?
Replace Q2610.
Check Q2607 and PWSW3 line and service it if defective.
Ye s
No
Check D1112, D1113, D1114, D1129, C1125, C1132 and their periphery, and service it if defective.
Is 5V voltage inputted to the emitter of Q2606?
Ye s
No
Is the voltage of base on Q2606 lower than the voltage of emitter on Q2606 when turning the power on?
Replace Q2606.
Check Q2607 and PWSW3 line and service it if defective.
Ye s
No
No
Check D1112, D1113, D1114, D1129, C1125, C1132 and their periphery, and service it if defective.
P-ON+5V (2) is not outputted.
FLOW CHART NO.10
P-ON+3.3V is not outputted.
Is 5V voltage supplied to Pin(1) of IC2600?
ls "L" signal outputted to the collector of Q2603?
Check D1112, D1113, D1114, D1129, C1125, C1132 and their periphery circuit, and service it if defective.
Check IC2600, D2600 and their periphery circuit, and service it if defective.
Ye s
Ye s
No
Check Q2603 and PWSW3 line and service it if defective.
No
P-ON+5V (1) is not outputted.
DVD-3800BDCI
28
EV+3.3V(2) is not outputted. (AL+5V is output normally.)
FLOW CHART NO.11
Is 14V voltage inputted to the emitter of Q2609?
Replace Q2613.
Ye s
No
Is 2.6V voltage inputted to the base of Q2613?
Check D1145, R1128, R1129, R1130
and
their periphery, and service it if defective.
No
FLOW CHART NO.12
Check Q2612
and A33-PW-CONT line,
and service it if defective.
FLOW CHART NO.13
Is 3.3V voltage inputted to the emitter of Q2613?
Ye s
Ye s
Is the voltage of base on Q2609 lower than the voltage of emitter on Q2609 when turning the power on?
Replace Q2609.
Check Q2604 and PWSW3 line and service it if defective.
Ye s
No
Check D1121, D1127, C1123, L1104 and their periphery, and service it if defective.
Is -12V voltage inputted to the emitter of Q2600?
Ye s
No
No
Is 5V voltage inputted to the emitter of Q2602?
Replace Q2601.
Check PWSW3 line and service it if defective.
Ye s
Is 5V voltage outputted to the collector of Q2602?
Replace Q2602.
Ye s
Ye s
No
Ye s
Check Q2600
and their periphery, and service
it if defective.
No
Check D1124, D1125, C1121, L1102 and their periphery, and service it if defective.
No
No
Check D1112, D1113, D1114, D1129, C1132, C1125 and their periphery, and service it if defective.
P-ON-12V is not outputted.
ls "L" signal outputted to the collector of Q2601? ls "H" signal inputted to the base of Q2601?
P-ON+15V is not outputted.
DVD-3800BDCI
29
Ye s
No
FLOW CHART NO.15
The key operation is not functioning.
Are the contact point and the installation state of the key switches (SW3000-3004, SW3006-SW3010, SW3100) normal?
When pressing each switches (SW3000-3004, SW3006-SW3010, SW3100), do the voltage of Pin(3,4) of IC2000 increase?
Check the switches (SW3000-3004, SW3006-SW3010,SW3100) and their periphery, and service it if detective.
Check the line between the
RS3000 (remote control
receiver)
and the
Pin(27) of IC2000,
and service it if
detective.
No
Re-install the switches (SW3000-3004, SW3006-SW3010, SW3100) correctly or replace the poor switch.
Replace IC2000.
Ye s
FLOW CHART NO.16
No operation is possible from the remote control unit.(Operation is possible from the unit.)
Replace the RS3000 (remote control receiver) or remote control unit.
Is the "L" pulse sent out Pin(1) of RS3000 (remote control receiver) when the remote control unit is activated?
Is the "H" pulse inputted to the Pin(27) of IC2000?
Replace IC2000.
Is 5V voltage supplied to Pin(1) of RS3000 (remote control receiver) ?
Ye s
No
Check EV+5V line and service it if defective.
No
No
Ye s
Ye s
Ye s
Ye s
Ye s
Ye s
No
No
No
No
FLOW CHART NO.14
The fluorescent display tube does not light up.
Is 3.3V voltage supplied to Pin(64) of IC3001?
Is the voltage of approximately -30V supplied to Pin(56) of IC3001?
Is there 1.8MHz oscillation at Pin(58) of IC3001?
Are the filament voltage supplied between Pin(1) and Pin(62) of the fluorescent display tube? And the negative voltage applied between these pins and GND?
Replace the fluorescent display tube.
Check the P-ON+3.3V line and service it if defective.
Check the -FL line and service it if defective.
Check R3006, C3003, IC3001 and their periphery, and service it if defective.
Check FL-SW line, and service it if defective.
Is the "H" signal inputted to the base of Q2507?
Check D1116, D1123, C1117 and their periphery, and service it if defective.
Is -20V voltage supplied to collector of Q2502?
No
Ye s
Ye s
No
Check Q2502, Q2508 and their periphery, and service it if defective.
30
DVD-3800BDCI
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