Reproduction in any manner whatsoever without the written permission of Dell Inc. is strictly forbidden.
Trademarks used in this text: VersaRails, and RapidRails are trademarks of Dell Inc.;
Microsoft and Windows are registered trademarks of Microsoft Corporation.
Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks
and names or their products. Dell Inc. disclaims any proprietary interest in trademarks and trade names other than its own.
Installing the Mounting Rails in the Rack
Installing the System in the Rack
Installing the Releasable Tie Wraps
Removing the System From the Rack
Replacing the Rack Doors
Figure 1-5. Installing the RapidRails Mounting Rails
Figure 1-6. Installing the VersaRails Mounting Rails
Figure 1-7. Installing the System in the Rack
Figure 1-8. Installing the Releasable Tie Wraps
Figure 1-9. Two-Post Rack Kit Components
. . . . . . . . . . 1-8
. . . . . . . . . . . . 1-10
. . . . . 1-11
. . . . . 1-12
. . . . . . . . . 1-13
. . . . . . . 1-14
. . . . . . . . . 1-16
Figure 1-10. Two-Post, Open-Frame Relay Rack
Universal-Hole Spacing
. . . . . . . . . . . . . 1-17
Figure 1-11. Two-Post, Open-Frame Relay Rack
Wide-Hole Spacing
. . . . . . . . . . . . . . . 1-18
Figure 1-12. Installing the Mounting Rails
for Center-Mount Configuration
. . . . . . . . . 1-19
Figure 1-13. Configuring the Adjustable Mounting Bracket
for Flush-Mount Installation
. . . . . . . . . . . 1-20
Figure 1-14. Installing the Mounting Rails
for Flush-Mount Configuration
. . . . . . . . . . 1-21
1-4Contents
Safety Instructions
Use the following safety guidelines to ensure your own personal safety and to help protect your
system and working environment from potential damage. For complete safety information,
see the
SAFETY: Rack Mounting of Systems
Observe the following precautions for rack stability and safety.
Systems are considered to be components in a rack. Thus, "component" refers to any system as well
as to various peripherals or supporting hardware.
Product Information Guide
CAUTION: Installing systems in a rack without the front and side stabilizers installed could cause the
rack to tip over, potentially resulting in bodily injury under certain circumstances. Therefore, always
install the stabilizers before installing components in the rack.
CAUTION: After installing components in a rack, never pull more than one component out of the rack
on its slide assemblies at one time. The weight of more than one extended component could cause the
rack to tip over and injure someone.
NOTE: Your system is safety-certified as a free-standing unit and as a component for use in a rack
cabinet using the customer rack kit when both the rack cabinet and rack kit were designed for your
system. The installation of your system and rack kit in any other rack cabinet has not been approved by
any safety agencies. It is your responsibility to have the final combination of system and rack kit in a
cabinet evaluated for suitability by a certified safety agency. The manufacturer disclaims all warranties
and liability in connection with such combinations.
•
System rack kits are intended to be installed in an approved rack by trained service
.
technicians. If you install the kit in any other rack, be sure that the rack meets the
specifications.
•Before working on the rack, make sure that the stabilizers are secured to the rack, extended to
the floor, and that the full weight of the rack rests on the floor. Install front and side stabilizers
on a single rack or front stabilizers for joined multiple racks before working on the rack.
•Always load the rack from the bottom up, and load the heaviest item in the rack first.
•Make sure that the rack is level and stable before extending a component from the rack.
•Use caution when pressing the component rail release latches and sliding a component
into or out of a rack; the slide rails can pinch your fingers.
•After a component is inserted into the rack, carefully extend the rail into a locking position,
and then slide the component into the rack.
•Do not overload the AC power supply branch circuit that provides power to the rack.
The total rack load should not exceed 80 percent of the branch circuit rating.
•Ensure that proper airflow is provided to components in the rack.
•Do not step on or stand on any system/component when servicing other systems/components
in a rack.
Rack Installation Guide1-5
Installation Instructions
This installation guide provides instructions for trained service technicians installing one or more
systems in an open-frame relay rack or in a rack cabinet. The RapidRails™ rack kit can be installed
in all the system manufacturer's rack cabinets without tools, and the VersaRails™ rack kit can be
installed in most industry-standard rack cabinets. The procedures for installing both RapidRails
and VersaRails rack kits are similar. One rack kit is required for each system to be installed in the
rack cabinet.
This guide includes procedures for the following rack kits:
•RapidRails kit in a four-post rack cabinet
•VersaRails kit in a four-post rack cabinet
•Two-post kit (installed in either center-mount or flush-mount configuration)
Before You Begin
Before you begin installing your system in the rack, carefully read "Safety Instructions," found
earlier in this guide, as well as the safety instructions found in your
for additional information.
CAUTION: When installing multiple systems in a rack, complete all of the procedures for the current
system before attempting to install the next system.
CAUTION: Rack cabinets can be extremely heavy and move easily on their casters. They do not have
brakes. Use extreme caution while moving the rack cabinet. Retract the leveling feet when relocating
the rack cabinet. Avoid long or steep inclines or ramps where loss of cabinet control may occur. Extend
the leveling feet for support and to prevent the cabinet from rolling.
Product Information Guide
NOTE: For instructions on installing the system itself, see "Installing the System in the Rack."
Important Safety Information
Observe the safety precautions in the following subsections when installing your system in the rack.
CAUTION: You must strictly follow the procedures in this document to protect yourself as well as
others who may be involved. Your system may be very large and heavy and proper preparation and
planning are important to prevent injury to yourself and to others. This precaution becomes
increasingly important when systems are installed high up in the rack.
CAUTION: Do not install rack kit components designed for another system. Use only the rack kit for
your system. Using the rack kit for another system may result in damage to the system and personal
injury to yourself and to others.
Rack Requirements for VersaRails
NOTICE: The VersaRails rack kit is intended to be installed by trained service technicians in a rack
that meets the specifications of American National Standards Institute (ANSI)/Electronic Industries
Association (EIA) standard ANSI/EIA-310-D-92, International Electrotechnical Commission (IEC) 297, and
Deutsche Industrie Norm (DIN) 41494. One rack kit is required for each system that is installed in a rack.
1-6Rack Installation Guide
Four-Post Rack Installation
Before attempting this installation, read through this entire procedure carefully.
Rack Stabilizer Feet
CAUTION: Installing systems in a rack without the front and side stabilizer feet installed and anchored
to the floor could cause the rack to tip over, potentially resulting in bodily injury under certain
circumstances. Therefore, always install and anchor the stabilizer feet before installing components
in the rack.
The stabilizer feet help prevent the rack from tipping over. See the documentation provided
with the rack cabinet for instructions on installing and anchoring the stabilizer feet.
Recommended Tools and Supplies
You may need the following items to install the system in a four-post rack cabinet:
•#2 Phillips screwdriver
•Masking tape or a felt-tip pen, for use in marking the mounting holes to be used
RapidRails Rack Kit Contents
•One pair of RapidRails mounting rails
•Releasable tie wraps (2) (not shown in Figure 1-1)
Figure 1-1. RapidRails Rack Kit Contents
mounting rails (2)
releasable tie wrap attachment points (2)
Rack Installation Guide1-7
VersaRails Rack Kit Contents
•One pair of VersaRails mounting rails
•10-32 x 0.5-inch flange-head Phillips screws (8)
•Releasable tie wraps (2) (not shown in Figure 1-2)
NOTE: The nonmetric screws described in illustrations and in procedural steps are identified by size and
number of threads per inch. For example, a #10 Phillips-head screw with 32 threads per inch is identified
as a 10-32 screw.
Figure 1-2. VersaRails Rack Kit Contents
10-32 x 0.5-inch
flange-head Phillips
screws (8)
releasable tie wrap attachment points (2)
Installation Tasks
Installing a rack kit involves performing the following tasks (described in detail in subsequent
sections) in their numbered order:
1
Removing the rack doors
2
Marking the rack
3
Installing the mounting rails in the rack
•RapidRails installation
•VersaRails installation
1-8Rack Installation Guide
mounting rails (2)
4
Installing the system in the rack
5
Routing cables
6
Replacing the rack doors
NOTE: Two procedures are provided for task 3. One procedure is for the RapidRails kit,
and one procedure is for the VersaRails kit.
Removing the Rack Doors
See the procedures for removing doors in the documentation provided with your rack cabinet.
CAUTION: Because of the size and weight of the rack cabinet doors, never attempt to remove or install
them by yourself.
CAUTION: Store the two doors where they will not injure someone if the doors accidently fall over.
Marking the Rack
For a 1-U system, you must allow 1 U (44 mm, or 1.75 inches) of vertical space for each system you
install in the rack.
Rack cabinets that meet EIA-310 standards have an alternating pattern of three holes per rack unit
with center-to-center hole spacing (beginning at the top hole of a 1-U space) of 15.9 mm, 15.9 mm,
and 12.7 mm (0.625 inch, 0.625 inch, and 0.5 inch) for the front and back vertical rails
(see Figure 1-3). Rack cabinets may have round or square holes.
NOTE: The vertical rails may be marked by horizontal lines and numbers in 1-U increments. If you want,
you can make a note of the number marking on the rack’s vertical rail. It is not necessary to mark or place
tape on the rack.
Figure 1-3. One Rack Unit
1 U (44 mm or 1.75 inches)
12.7 mm (0.5 inch)
15.9 mm (0.625 inch)
15.9 mm (0.625 inch)
12.7 mm (0.5 inch)
Rack Installation Guide1-9
CAUTION: If you are installing more than one system, install the mounting rails so that the first system
is installed in the lowest available position in the rack.
To mark the rack, perform the following steps:
1
Place a mark (or tape) on the rack's front vertical rails where you want to locate the bottom
of the system you are installing in the rack.
The bottom of each 1-U space is at the middle of the narrowest metal area between holes
(marked with a horizontal line on some rack cabinets—see Figure 1-4).
2
Place a mark 44 mm (1.75 inches) above the original mark you made (or count up three holes
in a rack that meets EIA-310 standards) and mark the rack's front vertical rails with a felttipped pen or masking tape (if you counted holes, place a mark just above the top hole). This
mark or piece of tape indicates where the system's upper edge will be located on the vertical
rails (see Figure 1-4).
Figure 1-4. Marking the Vertical Rails
tape on vertical rail
1-10Rack Installation Guide
Installing the Mounting Rails in the Rack
Installing the RapidRails Mounting Rails
1
At the front of the rack cabinet, position one of the RapidRails mounting rails so that its
mounting-bracket flange fits between the marks or tape you placed (or numbered location)
on the vertical rails (see Figure 1-5).
The top mounting hook on the front mounting-bracket flange should enter the top hole
between the marks you made on the vertical rails.
2
Push the mounting rail forward until the mounting hooks enter their square holes, and then
push down on the mounting-bracket flange until the mounting hooks seat and the push
button pops out and clicks (see Figure 1-5).
3
At the back of the cabinet, pull back on the mounting-bracket flange until the mounting
hooks enter their square holes, and then push down on the flange until the mounting hooks
seat and the push button pops out and clicks.
4
Repeat step 1 through step 3 for the mounting rail on the other side of the rack.
5
Ensure that the mounting rails are mounted at the same vertical position on both sides
of the rack.
Figure 1-5. Installing the RapidRails Mounting Rails
mounting hooks (2)
push button
front of rack
mounting rails (2)
Rack Installation Guide1-11
Installing the VersaRails Mounting Rails
1
At the front of the rack cabinet, position one of the VersaRails mounting rails so that its
mounting-bracket flange fits between the marks (or numbered location) on the vertical rails
(see Figure 1-6).
The three holes on the front of the mounting-bracket flange should align with the holes
between the marks you made on the front vertical rail.
2
Install two 10-32 x 0.5-inch flange-head Phillips screws in the mounting-bracket flange's topand bottom-holes to secure the mounting rail to the front vertical rail.
3
At the back of the cabinet, pull back on the mounting-bracket flange until the mounting
holes align with their respective holes on the back vertical rail.
4
Install two 10-32 x 0.5-inch flange-head Phillips screws in the back mounting-bracket flange's
top- and bottom-holes to secure the mounting rail to the back vertical rail.
5
Repeat step 1 through step 4 for the mounting rail on the other side of the rack.
6
Ensure that the mounting rails are mounted at the same position on the vertical rails on each
side of the rack.
Figure 1-6. Installing the VersaRails Mounting Rails
mounting-bracket flange
10-32 x 0.5-inch
flange-head Phillips
screws (4 per
mounting rail)
front of rack
1-12Rack Installation Guide
mounting rails (2)
Installing the System in the Rack
CAUTION: If you are installing more than one system, install the first system in the lowest available
position in the rack.
Remove the optional system front bezel (if one is installed). See the procedures for removing
1
the bezel in the documentation provided with your system.
2
Place one hand on the front-bottom of the system and the other hand on the back-bottom
of the system.
3
Lift the system into position so that the side rails at the back of the system are aligned with
the mounting rails in the rack (see Figure 1-7).
CAUTION: Because of the size and weight of the system, never attempt to install the system in the
mounting rails by yourself.
Figure 1-7. Installing the System in the Rack
thumbscrews (2)
mounting
rails (2)
release latches (2)
system rails (2)
Rack Installation Guide1-13
4
Push the system into the mounting rails until the system stops (see Figure 1-7).
5
Push in and turn the thumbscrews on each side of the front chassis panel to secure the system
to the rack.
6
Install the optional front bezel (if applicable). See the procedures for installing the bezel in
the documentation provided with your system.
NOTE: Figure 1-7 applies to the RapidRails, VersaRails, and two-post rack kits.
Installing the Releasable Tie Wraps
The two releasable tie wraps are used to secure your system’s cables to the mounting rails.
1
Locate the releasable tie wrap attachment points located on the two back mounting-bracket
flanges (see Figure 1-8).
2
Push the tie wrap’s fastener through the attachment point.
3
Push the tie wrap’s plunger until it snaps to secure the tie wrap to the mounting rail.
4
Using the releasable tie wrap, secure your system’s cables to the mounting rail.
Figure 1-8. Installing the Releasable Tie Wraps
mounting rails (2)
1-14Rack Installation Guide
releasable tie wraps (2)
Removing the System From the Rack
To remove the system from the rack, perform the following procedure:
1
Remove the optional system front bezel (if one is installed). See the procedures
for removing the bezel in the documentation provided with your system.
2
Turn off the system and attached peripherals, and disconnect the system from the
electrical outlet.
3
Loosen the thumbscrews on each side of the front chassis panel that secures the system
to the rack.
4
Pull the system out of the rack until it stops because of the safety catch.
5
Push down on the release latches on the side of each system to disengage the side-rail
safety catch (see Figure 1-7).
6
Pull the system completely out of the rack.
Replacing the Rack Doors
See the procedures for replacing doors in the documentation provided with your rack.
CAUTION: Because of the size and weight of the rack cabinet doors, never attempt to remove
or install them by yourself.
This completes the rack installation of your system in a four-post rack cabinet.
Two-Post Rack Installation
The two-post rack kit is used to install a system in a two-post, open-frame relay rack, such as
those found in telecommunications equipment facilities. Both 7.62-cm or 15.24-cm (3-inch
and 6-inch) wide two-post racks with universal hole spacing or wide hole spacing are
accommodated. You can install this kit in a center-mount or a flush-mount configuration.
You must properly secure the two-post relay rack to the floor, the ceiling or upper wall, and
where applicable, to adjacent racks, using floor and wall fasteners and bracing specified or
approved by the rack manufacturer or by industry standards. See the two-post rack
manufacturer's documentation for warnings before attempting this installation.
CAUTION: Do not attempt to install the system into a two-post, open-frame relay rack that has not
been securely anchored in place. Damage to the system and personal injury to yourself and to
others may result.
See "Safety Instructions" for additional safety information regarding rack installation.
Recommended Tools and Supplies
•#2 Phillips screwdriver
•3/8-inch wrench or nut driver (if changing bracket to flush-mount configuration)
•Masking tape or felt-tip pen to mark the mounting holes
Rack Installation Guide1-15
Rack Kit Contents
The two-post rack kit includes (see Figure 1-9):
•One pair of mounting rails
•12-24 x 0.5-inch pan-head Phillips screws (8)
•Releasable tie wraps (2) (not shown in Figure 1-9)
Installing a two-post rack kit includes performing the following tasks in order:
1
Marking the rack
•Universal-hole spacing rack
•Wide-hole spacing rack
1-16Rack Installation Guide
2
Installing the mounting rails in the rack
•Center-mount installation
•Flush-mount installation
3
Installing the system in the rack
4
Routing cables
Marking the Rack
You must allow 1 U (44 mm, or 1.75 inch) of vertical space for each system that you install in
the two-post rack.
Universal-Hole Spacing Racks
Racks with universal-hole spacing have an alternating pattern of three holes per rack unit with
center-to-center hole spacing (beginning at the top hole of a 1-U space) of 15.9 mm, 15.9 mm, and
12.7 mm (0.625 inch, 0.625 inch, and 0.5 inch) for the front and back vertical column of holes
(see Figure 1-10).
Racks with wide-hole spacing have an alternating pattern of two holes per rack unit with
center-to-center hole spacing (beginning at the top hole of a 1-U space) of 31.7 mm and 12.7 mm
(1.25 inches and 0.5 inch) for the front and back vertical columns of holes (see Figure 1-11).
Place a mark on the rack's front vertical rails where you want to locate the bottom of the
system you are installing in the two-post rack.
The bottom of each 1-U space is at the middle of the narrowest metal area between holes.
NOTE: If your rack has wide-hole spacing, go to step 3.
2
Place a mark 44 mm (1.75 inches) above the original mark you made (or count up three holes
in a rack with universal-hole spacing) (see Figure 1-10).
Each 1 U (44 mm, or 1.75 inches) of vertical space on a rack with universal-hole spacing has
three holes with center-to-center spacing between holes (beginning at the top of a 1-U space)
of 15.9 mm, 15.9 mm, and 12.7 mm (0.625 inch, 0.625 inch, and 0.5 inch) (see Figure 1-10).
NOTE: If your rack has universal-hole spacing, you have completed the procedure for marking
the rack.
3
Place a mark 44 mm (1.75 inches) above the original mark you made (or count up to the next
hole in the rack with wide-hole spacing (see Figure 1-11).
Each 1 U (44 mm, or 1.75 inches) of vertical space on a rack with wide-hole spacing has
two holes with center-to-center spacing between holes (beginning at the top of a 1-U space)
of 31.7 mm (1.25 inches) (see Figure 1-11).
Installing the Mounting Rails
You can install the mounting rails in a two-post, open-frame rack having either universal-hole
spacing (see Figure 1-10) or wide-hole spacing (see Figure 1-11). You can install the mounting rails
in either a flush-mount or center-mount configuration.
CAUTION: Do not install another system using this rack kit. Use only the rack kit intended for your
system. Using the rack kit for another system may result in damage to the system and personal injury to
yourself and to others.
1-18Rack Installation Guide
Center-Mount Installation
The two-post rack kit is shipped with the brackets configured for a 7.62-cm (3-inch) wide centermount installation. See Figure 1-9 for mounting rail components. To complete the installation,
perform the following steps:
1
Locate the right mounting rail and push the adjustable mounting bracket toward the back
of the mounting rail (see Figure 1-12).
2
Position the right mounting rail in the two-post rack at the location you marked, push the
center-mount adjustable mounting bracket forward against the vertical two-post rack, and
secure the mounting flange and adjustable mounting bracket to the rack with four
12-24 x 0.5-inch pan-head Phillips screws (see Figure 1-12).
3
Repeat step 1 and step 2 to install the left mounting rail in the rack.
Figure 1-12. Installing the Mounting Rails for Center-Mount Configuration
two-post open-frame rack
12-24 x 0.5-inch pan-head
Phillips screws (4 per rail)
center-mount mounting flange
mounting rails (2)
system rails (2)
release latch
Rack Installation Guide1-19
Flush-Mount Installation
The two-post rack kit is shipped with the brackets configured for a 7.62-cm (3-inch) wide centermount installation. See Figure 1-9 for mounting rail components. To prepare the mounting rails for
flush-mount installation in the two-post rack, perform the following steps:
1
Locate the two mounting rails and place them side by side on a smooth work surface, with the
front ends of the mounting rails toward you (see Figure 1-13).
2
Using a 3/8-inch wrench or nut driver, remove two nuts from the adjustable mounting bracket
(see Figure 1-13).
3
Remove the bracket and then place the bracket on either the 7.62-cm or 15.24-cm (3-inch
or 6-inch) wide flush-mount threaded studs (see Figure 1-13).
4
Using the two nuts that you removed in step 2, tighten the nuts finger tight to secure
the adjustable mounting bracket (see Figure 1-13).
5
Repeat step 2 through step 4 to configure the other mounting rail.
Figure 1-13. Configuring the Adjustable Mounting Bracket for Flush-Mount Installation
Holding the left mounting rail at the location you marked, position the flush-mount
mounting flange against the front of the vertical two-post rack and secure it to the two-post
rail with two 12-24 x 0.5-inch pan-head Phillips screws (see Figure 1-14).
7
Slide the adjustable-mounting bracket so that it is against the back of vertical two-post rack
and secure it to the two-post rail with two 12-24 x 0.5-inch pan-head Phillips screws
(see Figure 1-14).
8
Repeat step 6 and step 7 to install the right mounting rail in the rack.
9
Using a 3/8-inch wrench or nut driver, tighten the nuts on the adjustable mounting brackets
on both mounting rails.
Figure 1-14. Installing the Mounting Rails for Flush-Mount Configuration
two-post open-frame rack
12-24 x 0.5-inch pan-head
Phillips screws (4 per rail)
mounting rails (2)
Rack Installation Guide1-21
Installing the System in the Rack
For instructions, see "Installing the System in the Rack" in "Four-Post Rack Installation."
Installing the Releasable Tie Wraps
For instructions, see "Installing the Releasable Tie Wraps" in "Four-Post Rack Installation."
You have completed the installation of the rack kit in a two-post rack.
La reproduction de ce document de quelque manière que ce soit sans l'autorisation écrite de Dell Inc. est strictement interdite.
Les marques utilisées dans ce document : VersaRails et RapidRails sont des marques de Dell Inc.
Microsoft et Windows sont des marques déposées de Microsoft Corporation.
Tous les autres noms de marques et marques commerciales utilisés dans ce document se rapportent aux sociétés propriétaires des marques et
des noms de ces produits. Dell Inc. décline tout intérêt dans l'utilisation des marques déposées et des noms de marques ne lui appartenant pas.
Spécifications de rack requises pour les rails VersaRails
Installation dans un rack à quatre montants
Pieds stabilisateurs du rack
. . . . . . . . . . . . . . . . . . . . . 2-7
Outils et fournitures recommandés
Contenu du kit du rack RapidRails
Contenu du kit du rack VersaRails
Tâches d'installation
Retrait des portes du rack
Marquage du rack
Installation des rails de montage dans le rack
Installation du système dans le rack
Installation des fixe-câbles détachables
Retrait du système du rack
. . . . . . . . . . . . . . . . . . . . . . 2-16
Remise en place des portes du rack
Installation dans un rack à deux montants
Outils et fournitures recommandés
Contenu du kit de rack
Tâches d'installation
Marquage du rack