DE DIETRICH DTG 130 User Manual

ELITEC
Low temperature gas boiler
DTG 130 Eco.NOx
EN
Installation and Service Manual
300002915-001-E
Declaration of conformity 1
The appliance complies with the standard model described in declaration of compliance 1. It is manufactured and distributed pursuant to the requirements of european directives. The original of the declaration of compliance is available from the manufacturer.
L000148-A
2

Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.1 Used symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.2 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.3 Homologations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.3.1 User country. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.3.2 Directive 97/23/EC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2 Safety instructions and recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.2 Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3 Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3.2 Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3.3 Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
3.4 Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.1 Regulations governing installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.1.1 France . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.1.2 Germany . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.1.3 Switzerland. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4.1.4 Other countries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4.2 Package list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4.3 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
4.3.1 Position of the boiler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
4.3.2 Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
4.3.3 Main dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
4.3.4 Assembling the appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
4.3.5 Levelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
4.4 Hydraulic connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
4.4.1 Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
4.4.2 Hydraulic connection of the heating circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
4.4.3 Hydraulic connection of the water circuit for domestic use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
4.4.4 Filling the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4.4.5 Water treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4.5 Gas connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4.6 Connection to a chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4.7 Electrical connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4.8 Skeleton Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
5.1 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
5.2 Check points before commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
5.3 Commissioning procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
5.4 Gas settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
5.4.1 Changing the burner injectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
5.4.2 Changing the ignition burner injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
5.4.3 Setting the injector pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
5.4.4 Setting the start up pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
5.4.5 Attaching the label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
5.4.6 Pressure setting and marking of calibrated injectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
5.5 Checks and adjustments after commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
5.6 Changing the settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
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6 Switching off the boiler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
6.1 Precautions to take if there is a danger of frost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
6.2 Precautions to take in the event of prolonged shutdown (one year or more) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
7 Checking and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
7.1 Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
7.1.1 Water level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
7.1.2 Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
7.1.3 Checking the ignition burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
7.1.4 Checking pressure to the nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
7.1.5 Checking burner safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
7.1.6 Checking the safety thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
7.1.7 Checking the downdraught thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
7.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
7.2.1 Cleaning main burner and ignition burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
7.2.2 Cleaning of the heating body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
7.2.3 Cleaning painted surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
7.3 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
7.3.1 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
7.3.2 Incidents and solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
8 Spare parts - DTG 130 Eco.NOx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
8.1 Boiler body + Draught diverter + Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
8.2 Gas line + Conversion set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
8.2.1 3 sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
8.2.2 4-6 sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
8.2.3 7-9 sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
8.3 Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
8.4 Control panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
4

1Introduction

1.1 Used symbols

Caution danger
Risk of injury and damage to equipment. Attention must be paid to the warnings on safety of persons and equipment.
Specific information
Information must be kept in mind to maintain comfort.

1.2 General

Congratulations on your choice of a high quality product. We strongly advise you to read the following instructions in order to guarantee the optimal operation of your appliance. We are sure that it will be entirely to your satisfaction and will meet with all of your expectations.
` Keep these instructions in a safe place close to the appliance.
` For a proper operating of the boiler, follow carefully the
instructions.
Reference
Z
Refer to another manual or other pages in this instruction manual.
DHW: Domestic hot water
` The manufacturer is not liable for any improper use of the
appliance or failure to maintain or install the unit correctly (the user shall take care to ensure that the system is installed by a qualified engineer).
` In the interest of customers, De Dietrich Thermique SAS are
continuously endeavouring to make improvements in product quality. All the specifications stated in this document are therefore subject to change without notice.
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1.3 Homologations

CE identification no: CE-0085BP0002
Type B11
BS
boiler
France: Performance class III boiler according to ATG B 84 recommendations. Thermal performance level (according to NFD 30-002): B300
Switzerland: Boilers are tested under the LRV-92 standard.
Germany:
DTG 130 EcoNox Boilers comply with the 1. BImSchV prescription, version 2010.
L000147-A
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1.3.1 User country

User country
FR
ES, PT, IE, CH, GB, DK,
CZ, GR, SI, LT, SK
IT, SE, NO, FI, IS, EE,
TR, LV, BG
AT
DE
NL
LU
Gas
category
II
2ESi3P
II
2H3P
I
2H
II
2H3P
II
2ELL3P
II
2L3P
II
2E3P
Gas type
G20 20
G25 25
G31 37
G20 20
G31 30/37
G20 20
G20 20
G31 50
G20 20
G25 20
G31 50
G25 25
G31 50
G20 20
G25 20
G31 50
Connection
pressure (mbar)
User country
HU
RU, UA
PL
CY
Gas
category
II
2ES3P
I
2H
II
2ELwLs3P
I
3P
Gas type
G20 25
G25.1 25
G31 30/50
G20 20
G20 13
GZ50 20
GZ410 20
GZ350 13
G31 30/37
G31 30
Connection
pressure (mbar)
DTG 130 Eco.NOx boilers are delivered preset for operation on
natural gases of H/E groups.
For operation on another gas group, see the chapter "Gas
Z
settings" (Page: 25).

1.3.2 Directive 97/23/EC

Gas and oil boilers with a maximum operating temperature of 110°C and hot water tanks with a maximum operating pressure of 10 bar pertain to article 3.3 of the directive, and therefore, cannot be CE­marked to certify compliance with the directive 97/23 EC.
De Dietrich boilers and DHW tanks conform to the regulations in article 3.3 of the 97/23/CEE Directive and is backed by the CE mark for the 90/396/CEE, 92/42/CEE, 2006/95/EC and 2004/108/EC directives.
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2 Safety instructions and recommendations

2.1 Safety instructions

Fire hazard

Do not stock products of an inflammable nature close to
the appliance.
If you smell gas, do not use a naked flame, do not smoke,
do not operate electrical contacts or switches (doorbell, lights, motor, lift, etc.).
1. Isolate the gas supply
2. Open the windows
3. Extinguish all flames
4. Evacuate the premises
5. Contact a qualified professional
6. Inform the gas supplier

Risk of intoxication

Do not obstruct the air inlets in the room (even partially).
If you smell flue gases
1. Switch the appliance off
2. Open the windows
3. Evacuate the premises
4. Contact a qualified professional

2.2 Recommendations

Risk of being burnt

Avoid direct contact with the flame viewport.
Depending on the settings of the appliance:
- The temperature of the flue gas conduits may exceed 60°C
- The temperature of the radiators may reach 95°C
- The temperature of the domestic hot water may reach 65°C

Risk of damage

Do not stock chloride or fluoride compounds close to the
appliance.
Install the appliance in frost-free premises.
Do not neglect to service the appliance: Contact a qualified professional or take out a maintenance contract for the annual servicing of the appliance.
Only qualified professionals are authorised to work on the
appliance and the instalation.
Before any work, switch off the mains supply to the
appliance.
Check regularly that the installation contains water and is pressurised.
Keep the appliance accessible at all times.
Avoid draining the installation.
The appliance should be on Summer or Antrifreeze mode rather than switched off to guarantee the following functions:
- Frost protection
- Protection against corrosion on domestic hot water tanks fitted with a titanium anode
8

3 Technical description

3.1 General description

Boilers in the DTG 130 Eco.NOx range have the following characteristics:
- Cast iron floor-standing gas boiler.
- Connecting to a chimney.
- Atmospheric burner with total premixing and very low pollutant emission.
- Heating body in cast iron with overlapping studs making it possible to obtain extremely high efficiency. Also, the baffling in the smoke circuits limits the natural chimney effect and gives high performance yields.
- Efficient insulation of the entire boiler unit for very low losses to the ambient air.
- Flue gas anti-overflow safety system. The downdraught thermostat located in the draught diverter cuts off the gas supply and puts the boiler into safety shutdown in the event of flue gas blow back.
- Electronic control panel:
-B: Basic control panel
-
Diematic 3 (D)
The control panel gives priority to producing domestic hot water.
The figure given after DTG 130 indicates the number of
sections which make up the boiler. For example: DTG 130-5 Eco.NOx: 5 section boilers
: Control panel with top of the range regulation
01/02/11 - 300002915-001-E DTG 130 Eco.NOx
9

3.2 Technical characteristics

Models DTG ... Eco.NOx
133
(d)
134 135 136 137
Nominal output Pn kW 12 18 24 30 36
138
42
(e)
(d)
139
48
(d)
(e)
Power input kW 13.4 20.1 26.7 33.3 39.9 46.4 52.9
Gas flow rate
GZ50
GZ350
GZ410
(a)
m
(a)m3
m
(a)m3
(a)m3
3
/h
/h
3
/h
/h
/h
1.42 2.13 2.83 3.52 4.22 4.91 5.60
1.65 2.47 3.29 4.10 4.91 5.71 6.51
1.42 2.13 2.83 3.52 4.22 4.79 5.13
1.97 2.95 3.92 4.89 5.87 6.50 7.29
1.71 2.56 3.41 4.25 5.09 5.92 6.75
Natural gas H/E
Natural gas L/LL
H - 13 mbar
Propane Kg/h 1.04 1.56 2.07 2.59 3.10 3.60 4.11
Number of cast iron parts 3 4 5 6 7 8 9
Number of nozzles 2 3 4 5 6 7 8
Mass flue gas flow rate (H/E) Kg/h 48 53 70 81 97 109 120
Smoke temperature °C 100 120 125 130 133 135 135
Minimal ionization current
(b)
µA 0.30.30.30.30.30.30.3
Required depressurisation at the nozzle mbar 0.05 0.05 0.05 0.05 0.05 0.05 0.05
Min water temperature °C 30303030303030
Max water temperature °C 90909090909090
Maximum admissible operating pressure bar 4 4 4 4 4 4 4
Electrical connection V/Hz 230-50 230-50 230-50 230-50 230-50 230-50 230-50
Absorbed electrical power W 12 12 12 12 12 12 12
Gas connection inch R 1/2 R 1/2 R 1/2 R 1/2 R 3/4 R 3/4 R 3/4
Water connection inch R 1R 1R 1R 1R 1R 1R 1
Smoke connection (internal diameter) mm
110/111
(c)
110/111
(c)
125/130
(c)
150/153
(c)
150/153
(c)
150/153
(c)
180
Water content l 7.1 8.8 10.5 12.2 13.9 15.6 17.3
Loss of hydraulic circuit load at T=15K
mbar 4 8 15 23 33 46 60
Net weight kg 87 100 118 135 153 162 183
Shipping weight kg 97 113 133 148 166 181 203
(a)
15 °C - 1013 mbar
(b)
In order to measure the ionization current, take out the ionization
cable connector and insert a micro-ammeter.
(c)
According to the national standard (possible adaptation of the two
diameters).
(d)
Availability in line with the country's sales plan.
(e)
Underload on GZ350 gases and H-13 mbar See: Leaflet on conversion to another gas
1 mbar = 100 Pa
10

3.3 Main parts

10
11
1. Safety box: Mounted on the gas block to ensure and check ignition sequences, plus burner operation and extinguishing sequences.
2. Gas regulation block: It has a progressive opening, regulation valve and safety valve in series which is controlled by the boiler adjustment dial.
3. Gas inlet
4. Burner
5. Flame inspection window
1
2
3
9
5 8
6
7
4
8518N002
6. Ignition electrode: This ensures ignition burner ignition using a high voltage spark.
7. Ionization probe: This detects the presence of a burner ignition flame through ionization.
8. Ignition burner
9. Ignition burner gas supply pipe
10. Downdraught thermostat (located on the rear wall of the anti-
blowback device) In the event of smoke release, the burner is cut and the boiler goes into standby for 15 minutes. It must not be switched off or moved at any time.The boiler restarts normally after this thermostat has cooled and the 15 minutes has finished (indicated by an alarm indicator flashing on the control panel).
11. Sensor tube
01/02/11 - 300002915-001-E DTG 130 Eco.NOx
11

3.4 Operating principle

577 DBC safety box

Operating principle

The ignition and burner surveillance sequences are ensured by the safety box.

Normal operating cycle

AB
TCH
TA
VBA
SF
VBP
VA
TAF
ts
8518N001
 
If heating is required, the boiler thermostat TCH closes the contact.
The ignition transformer TA integrated into the safety control box and the ignition burner valve VBA (supply to the ignition burner) are switched on.
Gas from the ignition burner is ignited by the ignition electrode and within the time interval ts; a minimum current of 0.3 µA appears on the ionization sensor SF and the gas valve regulation flap (supplying the principal burner) opens.

Operating cycle on safety (start up without flame signal)

TCH
TA
VBA
SF
VBP
VA
TAF
AA1C
CE
ts
1
A
2
ts ts
C
2
8518N044
 
If a flame is not detected before the safety time ts, the box makes 2 more ignition attempts. If, at the end of the last attempt, there is still no flame signal, the box goes into safety and the safety indicator comes on. To restart the heater, press the reset button on the safety box.
If there is a loss of flame in normal operation, the box automatically repeats the start up sequence.

Resetting

The box is reset after going into safety by pressing the reset button. If the reset button does not work, wait at least 15 seconds before trying a second time.
The box may be on safety on its first start up. Press the resetting
button of the burner.
12
If the reset button is pressed in normal operation, the gas valves
close and the box starts a new ignition sequence.
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