Datasheet SP6651A Datasheet (Sipex)

Page 1
查询SP6651AER供应商
®
High Efficiency 800mA Synchronous Buc k Regulator
SP6651A
Ideal for portable designs powered with Li Ion battery
FEATURES
DFN Package (3mm x 3mm)
Ultra-low 20µA Quiescent Current
98% Efficiency Possible
800mA Output Current
Output Adjustable Down to 1.0V
No External FET’s Required
1.25A Inductor Peak Current Limit
PV
IN
V
IN
BLON
D1 D0
1 2
SP6651A
3
10 Pin DFN
4 5
10
LX
9
P
GND
8
GND
7
V
OUT
6
FB
Now Available in Lead Free Packaging
100% Duty Ratio Low Dropout Operation
80µA Light Load Quiescent Current
in Dropout
Over Temperature Protection
Logic Shutdown Control
Programmable UVLO and Adaptive
Battery Low Output
APPLICATIONS
PDA's
DSC's
MP3 Players
USB Devices
Point of Use Power
DESCRIPTION
The SP6651A is a 800mA synchronous buck regulator which is ideal for portable applications that use a Li-Ion or 3 cell alkaline/NiCD/NiMH input. The SP6651A’s proprietary control loop, 20µA light load quiescent current, and 0.3Ω power switches provide excellent efficiency across a wide range of output currents. As the input battery supply decreases towards the output voltage the SP6651A seamlessly transitions into 100% duty ratio operation further extending useful battery life. The SP6651A is protected against overload and short circuit conditions with a precise inductor peak current limit. Other features include programmable under voltage lockout and low battery detection, externally programmed output voltage down to 1.0V, logic level shutdown control, and 140°C over temperature shutdown.
TYPICAL APPLICATION SCHEMATIC
2.7V to 5.5V Input
VI
C
IN
22µF
1M
BLON
Date: 5/25/04 SP6651A High Efficiency 800mA Synchronous Buck Regulator © Copyright 2004 Sipex Corporation
CV
1µF
10 R
IN
VIN
D1
D0
SP6651A
P
VIN
V
IN
BLON D1 D0
P
GND
GND V
OUT
LX
FB
L1 10µH
C
OUT
22µF
R
F
R
I
200K
V
OUT
800mA
VO
CF
22pF
1
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ABSOLUTE MAXIMUM RATINGS
PVIN,VIN.............................................................................................. 6V
All other pins .............................................................. -0.3V to V
PVIN, P
, LX current ........................................................................ 2A
GND
Storage Temperature .................................................. -65 °C to 150 °C
Operating Temperature ................................................. -40°C to +85°C
Lead Temperature (Soldering, 10 sec) ....................................... 300 °C
Thermal Resistance øJA:
10-Pin MSOP....................................................................128°C/W
10-Pin DFN ........................................................................68°C/W
+0.3V
IN
These are stress ratings only and functional operation of the device at these ratings or any other above those indicated in the operation sections of the specifications below is not implied. Exposure to absolute maximum rating conditions for extended periods of time may affect reliability.
ELECTRICAL CHARACTERISTICS
VIN=UVIN=V
PARAMETER MIN TYP MAX UNITS CONDITIONS
Input Voltage Operating UVLO 5.5 V Result of IQ measurement at VIN=PVIN=5.5V Range
Minimum Output Voltage 1.0 V FB Set Voltage, Vr 0.784 0.800 0.816 V 25°C, IO=200mA Close Loop. LI = 10µH,
Overall Accuracy Measured at VIN=5.5V, no load and (-40°C to 85°C) ±5%VIN=3.6V, 200mA load, Close Loop (0°C to 70°C) ±4
On-Time Constant - K Min, TON=KON/(VIN-V
Off-Time Constant - K Min, T
Off-Time Blanking 100 ns PMOS Switch Resistance 0.3 0.6 I NMOS Switch Resistance 0.3 0.6 I Inductor Current Limit 1.0 1.25 1.50 A VFB=0.5V LX Leakage Current 0.01 3 µA D0=D1=0 Power Efficiency 96 % V
Minimum Guaranteed Load 800 900 mA Current
V
Quiescent Current 20 30 µAV
IN
V
Shutdown Current 1 500 nA D1=D0=0V
IN
V
Quiescent Current 2 5 µAV
OUT
V
Shutdown Current 1 500 nA D1=D0=0V
OUT
UVLO 2.55 2.70 2.85 D1=0V, D0=V Undervoltage Lockout 2.70 2.85 3.00 V D1=VIN, D0=0V Threshold, V
UVLO hysteresis 40 mV Battlo Trip Voltage, VIN falling 265 300 335 mV Measured as VIN-V Battlo Trip Voltage Hysteresis 9 mV BLON Low Output Voltage 0.4 V VIN=3.3V, I BLON Leakage Current 1 µAV Over-Temperature 140 °C
Rising Trip Point Over-Temperature Hysteresis 14 °C D1,D0 Leakage Current 1 500 nA D1,D0 Input Threshold Voltage 0.60 0.90 V High to Low Transition
FB Leakage Current 1 100 nA FB=1V
=3.6V, V
SDN
OFF=KOFF/VOUT
ON
OUT
OFF
OUT=VFB
)
, IO = 0mA, T
= -40°C to +85°C, typical values at 27°C unless otherwise noted.
AMB
1.5 2.25 3.0 V*µs Close Loop, LI = 10µH,C
1.6 2.4 3.2 V*µs Inductor current limit tripped, VFB=0.5V
92 V
falling 2.85 3.00 3.15 D1=VIN, D0=V
IN
1.25 1.8 V Low to High Transition
C
= 22µF
OUT
Measured at V
= 200mA
PMOS
= 200mA
NMOS
=2.5V, IO=200mA
OUT
=3.3V, IO=800mA
OUT
=3.3V, VIN=3.6V and VIN= 5.5V
OUT
= 3.3V
OUT
=3.6V
BLON
SINK
OUT
IN
IN
=1mA
= 2V
OUT
OUT
= 22µF
Date: 5/25/04 SP6651A High Efficiency 800mA Synchronous Buck Regulator © Copyright 2004 Sipex Corporation
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PIN DESCRIPTION
PIN NUMBER PIN NAME DESCRIPTION
1PV 2V
IN
IN
3 BLON Open drain battery low output. (VIN-VO) less than 300mV pulls this
4D1Digital mode control input. See table I for definition. 5D0Digital mode control input. See table I for definition. 6FBExternal feedback network input connection. Connect a resistor from
7V
OUT
8 GND Internal ground pin. Control circuitry returns current to this pin. 9P
GND
10 LX Inductor switching node. Inductor tied between this pin and the output
D1 D0
00Shutdown. All internal circuitry is disabled and the power switches are opened. 01Device enabled, falling UVLO threshold =2.70V 10Device enabled, falling UVLO threshold =2.85V 11Device enabled, falling UVLO threshold =3.00V
Table 1. Operating Mode Definition
Input voltage power pin. Inductor charging current passes through this pin. Internal supply voltage. Control circuitry powered from this pin.
node to ground. (VIN-VO) above threshold, this node is open.
FB to ground and FB to V regulates to the internal bandgap reference voltage of 0.8V.
to set the output voltage. This pin
OUT
Output voltage sense pin. Used by the timing circuit to set minimum on and off times.
Power ground pin. Synchronous rectifier current returns through this pin.
capacitor to create regulated output voltage.
FUNCTIONAL DIAGRAM
PV
UVLO
IN
OVR_I
1
M
+
C
ILIM/M
-
LX
+
Zero_X
C
-
+
C
-
P
GND
BLON
FB
D0
D1
GND
Vos
REF
+-
V
RAMP
FB'
+-
RST
DRVON
Ref
Block
TONOVER
REF'
UVLO
TSD
DRVON
VOLOW
+
-
REF
ILIM/M
MIN Ton
VOLOW
C
OVR_I
BLANK
DRVON
BLANK
BLANK = Tblank(=100ns) or Toff = Koff/Vout
Vin
Internal Supply
TONOVER
One-Shot
=100ns
T
OFF
OFF/VOUT
Min Ton
=
V
OUT
Min Ton =
QR
_
QS
OVR_IK
K
/(
ON
DRVON
V
-
V
)
IN
OUT
DRIVER
300mV
OUT
+-
IN
V
V
Date: 5/25/04 SP6651A High Efficiency 800mA Synchronous Buck Regulator © Copyright 2004 Sipex Corporation
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Refer to the typical application schematic, T
100
95
90
85
80
75
Efficiency (%)
70
65
60
0.
1.0 10.0 100.0 1000.0 ILoad (mA)
Vi=3.6V Vi=3.9V Vi=4.2V
Vi=5.0V
TYPICAL PERFORMANCE CHARACTERISTICS
= +27°C
AMB
100
95
90
85
80
Efficiency (%)
75
70
65
60
0.1 1.0 10.0 100.0 1000.0 ILoad (mA)
Vi=3.6V Vi=3.9V Vi=4.2V
Vi=5.0V
Figure 1. Efficiency vs Load, V
3.40
3.35
3.30
Vout (V)
3.25
3.20 0 200 400 600 800 1000
ILoad (mA)
Figure 3. Line/Load Rejection, V
500
400
300
Iin (uA)
200
OUT
= 3.3V
= 3.3V
OUT
Vi=3.6V Vi=3.9V Vi=4.2V
Vi=5.0V
Tamb = 85°C Tamb = 25°C Tamb = -40°C
Figure 2. Efficiency vs Load, V
1.55
1.53
1.51
Vout (V)
1.49
1.47
1.45 0 200 400 600 800 1000
ILoad (mA)
Figure 4. Line/Load Rejection, V
50
40
30
Iin (µA)
20
OUT
OUT
= 1.5V
Vi=3.6V Vi=3.9V Vi=4.2V
Vi=5.0V
= 1.5V
Tamb = 85°C Tamb = 25°C Tamb = -40°C
100
0
3.0 3.3 3.6 3.9 4.2
Vin (V)
Figure 5. No Load Battery Current, V
OUT
=3.3V
10
0
3.0 3.3 3.6 3.9 4.2
Vin (V)
Figure 6. No Load Battery Current, V
OUT
=1.5V
Date: 5/25/04 SP6651A High Efficiency 800mA Synchronous Buck Regulator © Copyright 2004 Sipex Corporation
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TYPICAL PERFORMANCE CHARACTERISTICS: Continued
Refer to the typical application schematic, T
AMB
= +27°C
3.5
3.0
2.5
2.0
1.5
Kon (V*usec)
1.0
0.5
0.0
3.6 3.9 4.2 4.5 4.8 5.1 5.4
Figure 7. KON vs VIN, V
3.5
3.0
2.5
2.0
1.5
Koff (V*usec)
1.0
0.5
0.0
3.6 3.9 4.2 4.5 4.8 5.1 5.4
3.5
3.0
2.5
2.0
1.5
Kon (V*usec)
1.0
0.5
0.0
Vin (V)
=3.3V Figure 8. KON vs VIN, V
OUT
Vin (V)
3.0 3.3 3.6 3.9 4.2 4.5 4.8 5.1 5.4
3.5
3.0
2.5
2.0
1.5
Koff (V*usec)
1.0
0.5
0.0
3.0 3.3 3.6 3.9 4.2 4.5 4.8 5.1 5.4
OUT
Vin (V)
=1.5V
Vin (V)
Figure 9. K
Frequency (KHz)
Figure 11. Ripple Frequency vs. VIN, I V
=3.3V
OUT
vs VIN, V
OFF
700.0
600.0
500.0
400.0
300.0
200.0
100.0
0.0
3.5 4.0 4.5 5.0
OUT
=3.3V
Vin (V)
Vout = 3.3V Measured Vout = 3.3V Calculated
OUT
=600mA,
Figure 10. K
700.0
600.0
500.0
400.0
300.0
Frequency (KHz)
200.0
100.0
vs VIN, V
OFF
0.0
3.4 3.8 4.2 4.6 5.0
OUT
=1.5V
Vin (V)
Figure 12. Ripple Frequency vs. VIN, I V
=1.5V
OUT
Vout = 1.5V
Measured Vout = 1.5V Calculated
=600mA,
OUT
Date: 5/25/04 SP6651A High Efficiency 800mA Synchronous Buck Regulator © Copyright 2004 Sipex Corporation
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TYPICAL PERFORMANCE CHARACTERISTICS: Continued
Refer to the typical application schematic, T
CH.1=V
2.5V/div CH.2=V
2.0V/div
IN
OUT
AMB
= +27°C
CH.1=V
2.5V/div CH.2=V
5.0V/div
IN
OUT
Figure 13. VIN Start up, I
Figure 15. Load Step, I
=0.6A, V
OUT
=0.4A to 0.8A, V
OUT
OUT
=3.3V
OUT
CH.4=I
0.5A/div
CH.2=V 50mV/div. AC
CH.4=I
0.5A/div
=3.3V
CH.4=I
IN
Figure 14. VIN Start up, I
OUT
OUT
Figure 16. Load Step, I
=0.6A, V
OUT
=0.4A to 0.8A, V
OUT
OUT
=1.5V
OUT
0.5A/div
CH.2=V 50mV/div. AC
CH.4=I
0.5A/div
=1.5V
IN
OUT
IN
Figure 17. Start up from SHDN, I
=0.6A, V
OUT
OUT
CH.1=V 10V/div.
CH.2=V 1V/div. AC
CH.4=ILx
0.5A/div
=3.3V
SHDN
OUT
Figure 18. Start up from SHDN, I
=0.6A, V
OUT
OUT
CH.1=V 10V/div.
CH.2=V 2V/div. AC
CH.4=ILx
0.5A/div
=1.5V
SHDN
OUT
Date: 5/25/04 SP6651A High Efficiency 800mA Synchronous Buck Regulator © Copyright 2004 Sipex Corporation
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THEORY OF OPERATION
The SP6651A is a high efficiency synchronous buck regulator with an input voltage range of +2.7V to +5.5Vand an output that is adjustable between +1.0V and V
. The SP6651A features
IN
a unique on-time control loop that runs in dis­continuous conduction mode (DCM) or con­tinuous conduction mode (CCM) using syn­chronous rectification. Other features include over-temperature shutdown, over-current pro­tection, digitally controlled enable and under­voltage lockout, a battery low indicator, and an external feedback pin.
The SP6651A operates with a light load quies­cent current of 20µA using a 0.3PMOS main switch and a 0.3NMOS synchronous switch. It operates with excellent efficiency across the entire load range, making it an ideal solution for battery powered applications and low current step-down conversions. The part smoothly tran­sitions into a 100% duty cycle under heavy load/ low input voltage conditions.
On-Time Control - Charge Phase
The SP6651A uses a precision comparator and a minimum on-time to regulate the output volt­age and control the inductor current under nor­mal load conditions. As the feedback pin drops below the regulation point, the loop comparator output goes high and closes the main switch. The minimum on-timer is triggered, setting a logic high for the duration defined by:
K
TON =
ON
VIN - V
OUT
where: KON = 2.25V*µsec constant VIN = VIN pin voltage V
OUT
= V
pin voltage
OUT
To accommodate the use of ceramic and other low ESR capacitors, an open loop ramp is added to the feedback signal to mimic the inductor current ripple. The following waveforms de­scribe the ideal ramp operation in both CCM and DCM operation.
In either CCM or DCM, the negative going
RAMP: CCM OPERATION
DRVON
I(L1)
REF, FB
V
FB’
OS
REF’
RAMP: DCM OPERATION
DRVON
I(L1) FB’
REF’
ramp voltage (V
in the functional diagram)
RAMP
REF, FB
V
OS
is added to FB and this creates the FB's signal. This FB signal is applied to the negative termi­nal of the loop comparator. To the positive terminal of the loop comparator is applied the REF voltage of 0.8V plus an offset voltage Vos to compensate for the DC level of V
RAMP
ap­plied to the negative terminal. The result is an internal ramp with enough negative going offset (approximately 50mV) to trip the loop com­parator whenever FB falls below regulation.
The output of the loop comparator, a rising VOLOW, causes a SET if BLANK = 0 and OVR_I = 0. This starts inductor charging (DRVON = 1) and starts the minimum on-timer. The minimum on-timer times out and indicates DRVON can be reset if the voltage loop is satisfied. If V
is still below the regulation
OUT
Date: 5/25/04 SP6651A High Efficiency 800mA Synchronous Buck Regulator © Copyright 2004 Sipex Corporation
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THEORY OF OPERATION : Continued
point RESET is held low until V regulation. Once RESET occurs T is reset, and the T
one-shot is triggered to
OFF
is above
OUT
minimum
ON
blank the loop comparator from starting a new charge cycle for a minimum period. This blank­ing period occurs during the noisy LX transition to discharge, where spurious comparator states may occur. For T
OFF
> T
the loop is in a
BLANK
discharge or wait state until the loop comparator starts the next charge cycle by DRVON going high.
If an over current occurs during charge the loop is interrupted and DRVON is RESET. The off­time one-shot pulse width is widened to T K
/ V
OFF
, which holds the loop in discharge
OUT
OFF
for that time. At the end of the off-time the loop is released and controlled by VOLOW. In this manner maximum inductor current is controlled on a cycle-by-cycle basis. An assertion of UVLO (undervoltage lockout) or TSD (thermal shut­down) holds the loop in no-charge until the fault has ended.
On-Time Control - Discharge Phase
The discharge phase follows with the high side PMOS switch opening and the low side NMOS switch closing to provide a discharge path for the inductor current. The decreasing inductor current and the load current cause the output voltage to drop. Under normal load conditions when the inductor current is below the pro­grammed limit, the off-time will continue until the output voltage falls below the regulation threshold, which initiates a new charge cycle via the loop comparator.
The inductor current “floats” in continuous con­duction mode. During this mode the inductor peak current is below the programmed limit and the valley current is above zero. This is to satisfy load currents that are greater than half the mini­mum current ripple. The current ripple, ILR, is defined by the equation:
≈ KON * VIN - V
I
LR
L VIN - V
OUT
- I
OUT
OUT
* R
CH
where: L = Inductor value I
= Load current
OUT
RCH = PMOS on resistance, 0.3 typ. If the I
with (V
* RCH term is negligible compared
OUT
- V
IN
), the above equation simplifies
OUT
to:
K ILR L
ON
For most applications, the inductor current ripple controlled by the SP6651A is constant regard-
=
less of input and output voltage. Because the output voltage ripple is equal to:
V
(ripple) = I
OUT
LR
* R
ESR
where: R
= ESR of the output capacitor
ESR
the output ripple of the SP6651A regulator is independent of the input and output voltages. For battery powered applications, where the battery voltage changes significantly, the SP6651A provides constant output voltage ripple through-out the battery lifetime. This greatly simplifies the LC filter design.
The maximum loop frequency in CCM is de­fined by the equation:
(VIN - V FLP KON * [VIN + I
OUT
) * (V
OUT
+ I
OUT
OUT
(RDC - RCH)]
*
* RDC)
where: FLP = CCM loop frequency RDC = NMOS on resistance, 0.3 typ. Ignoring conduction losses simplifies the loop
frequency to:
1 * V FLP KON V
OUT
IN
* (VIN - V
OUT
)
AND’ing the loop comparator and the on-timer reduces the switching frequency for load cur­rents below half the inductor ripple current. This increases light load efficiency. The minimum on-time insures that the inductor current ripple
Date: 5/25/04 SP6651A High Efficiency 800mA Synchronous Buck Regulator © Copyright 2004 Sipex Corporation
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THEORY OF OPERATION: Continued
is a minimum of KON/L, more than the load current demands. The converter goes in to a standard pulse frequency modulation (PFM) mode where the switching frequency is propor­tional to the load current.
Low Dropout and Load Transient Operation
AND’ing the loop comparator also increases the duty ratio past the ideal D= V
OUT
/V
up to and
IN
including 100%. Under a light to heavy load transient, the loop comparator will hold the main switch on longer than the minimum on timer until the output is brought back into regu­lation.
Also, as the input voltage supply drops down close to the output voltage, the main MOSFET resistance loss will dictate a much higher duty ratio to regulate the output. Eventually as the input voltage drops low enough, the output voltage will follow, causing the loop compara­tor to hold the converter at 100% duty cycle.
This mode is critical in extending battery life when the output voltage is at or above the minimum usable input voltage. The dropout voltage is the minimum (VIN -V
OUT
) below which the output regulation cannot be main­tained. The dropout voltage of SP6651A is equal to IL* (0.3+ RL1) where 0.3is the typical R
of the P-Channel MOSFET and RL is
DS(ON)
the DC resistance of the inductor. The SP6651A has been designed to operate in
dropout with a light load Iq of only 80µA. The on-time control circuit seamlessly operates the converter between CCM, DCM, and low drop­out modes without the need for compensation. The converter’s transient response is quick since there is no compensated error amplifier in the loop.
Inductor Over-Current Protection
To reduce the light load dropout Iq, the SP6651A over-current system is only enabled when IL1 > 400mA. The inductor over-current protection circuitry is programmed to limit the peak induc­tor current to 1.25A. This is done during the on­time by comparing the source to drain voltage
drop of the PMOS passing the inductor current with a second voltage drop representing the maximum allowable inductor current. As the two voltages become equal, the over-current comparator triggers a minimum off-time one shot. The off-time one shot forces the loop into the discharge phase for a minimum T
OFF
time causing the inductor current to decrease. At the end of the off-time, loop control is handed back to the AND’d on-time signal. If the output voltage is still low, charging begins until the output is in regulation or the current limit has been reached again. During startup and over­load conditions, the converter behaves like a current source at the programmed limit minus half the current ripple. The minimum T
OFF
is
controlled by the equation:
K
T
OFF (MIN)
Under-Voltage Lockout
=
V
OFF
OUT
The SP6651A is equipped with a programmable under-voltage lockout to protect the input bat­tery source from excessive currents when sub­stantially discharged. When the input supply is below the UVLO threshold both power switches are open to prevent inductor current from flow­ing. The three levels of falling input voltage UVLO threshold are shown in Table 1, with a typical hysteresis of 120mV to prevent chatter­ing due to the impedance of the input source. During UVLO, BLON is forced low.
Under-Current Detection
The synchronous rectifier is comprised of an inductor discharge switch, a voltage compara­tor, and a driver latch. During the off-time, positive inductor current flows into the PGND pin 9 through the low side NMOS switch to LX pin 10, through the inductor and the output capacitor, and back to pin 9. The comparator monitors the voltage drop across the discharge NMOS. As the inductor current approaches zero, the channel voltage sign goes from negative to positive, causing the comparator to trigger the
Date: 5/25/04 SP6651A High Efficiency 800mA Synchronous Buck Regulator © Copyright 2004 Sipex Corporation
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THEORY OF OPERATION: Continued
driver latch and open the switch to prevent inductor current reversal. This circuit along with the on-timer puts the converter into PFM mode and improves light load efficiency when the load current is less than half the inductor ripple current defined by KON/L.
Thermal Shutdown
The converter will open both power switches if the die junction temperature rises above 140°C. The die must cool down below 126°C before the regulator is re-enabled. This feature protects the SP6651A and surrounding circuitry from exces­sive power dissipation due to fault conditions.
Shutdown/Enable Control
The D0, D1 pins 4,5 of the device are logic level control pins that according to Table 1 shut down the converter when both are a logic low, or enables the converter when either are a logic high. When the converter is shut down, the power switches are opened and all circuit bias­ing is extinguished leaving only junction leak­age currents on supply pins 1 and 2. After pins 4 or 5 are brought high to enable the converter, there is a turn on delay to allow the regulator
circuitry to re-establish itself. Power conversion begins with the assertion of the internal refer­ence ready signal which occurs approximately 150µs after the enable signal is received.
Battery Low Indicator
The BLON function is a differential measure­ment of (VIN -V
) which causes the open
OUT
drain NMOS on pin 3 to sink current to ground when (VIN -V from pin 3 to VIN or V
) < 300mV. Tying a resistor
OUT
creates a logic level
OUT
battery low indicator. A low bandwidth com­parator and 3% hysteresis filter the input voltage ripple to prevent noisy transitions at the thresh old. BLON is forced Low when in UVLO.
External Feedback Pin
The FB pin 6 is compared to an internal refer­ence voltage of 0.8V to regulate the SP6651A output. The output voltage can be externally programmed within the range +1.0V to +5.0V by tying a resistor from FB to ground and FB to V
(pin7). See the applications section for
OUT
resistor selection information.
APPLICATION INFORMATION
Inductor Selection
The SP6651A uses a specially adapted mini­mum on-time control of regulation utilizing a precision comparator and bandgap reference. This adaptive minimum on-time control has the advantage of setting a constant current ripple for a given inductor size. From the operations section it has been shown:
K
ON
L
Inductor Current Ripple, ILR
and would be fairly constant for different input and output voltages, simplifying the selection of com­ponents for the SP6651A power circuit. Other inductor values could be selected, as shown in Table 2 Components Selection. Using a larger value than 10µH in an attempt to reduce output voltage ripple would reduce inductor current ripple and may not produce as stable an output ripple. For larger inductors with the SP6651A, which has a peak inductor current of 1.25A, most 15µH or 22µH inductors would have to be larger physical sizes, limiting their use in small por-
For the typical SP6651A application circuit with inductor size of 10µH, and KON of 2V*µsec, the SP6651A current ripple would be about 200mA,
Date: 5/25/04 SP6651A High Efficiency 800mA Synchronous Buck Regulator © Copyright 2004 Sipex Corporation
table applications. Smaller values like 6.8µH would more easily meet the 1.25A limit and come in small case sizes, and the increased
10
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APPLICATION INFORMATION: Continued
inductor current ripple of almost 300mA would produce very stable regulation and fast load transient response at the expense of slightly reduced efficiency.
Other inductor parameters are important: the in­ductor current rating and the DC resistance. When the current through the inductor reaches the level of I
, the inductance drops to 70% of the
SAT
nominal value. This non-linear change can cause stability problems or excessive fluctuation in in­ductor current ripple. To avoid this, the inductor should be selected with saturation current at least equal to the maximum output current of the con­verter plus half the inductor current ripple. To provide the best performance in dynamic condi­tions such as start-up and load transients, inductors should be chosen with saturation current close to the SP6651A inductor current limit of 1.25A.
DC resistance, another important inductor charac­teristic, directly affects the efficiency of the con­verter, so inductors with minimum DC resistance should be chosen for high efficiency designs. Recommended inductors with low DC resistance are listed in table 2. Preferred inductors for on board power supplies with the SP6651A are mag­netically shielded types to minimize radiated mag­netic field emissions.
Capacitor Selection
The SP6651A has been designed to work with very low ESR output capacitors (listed in Table 2 Component Selection) which for the typical appli­cation circuit are 22µF ceramic, POSCAP or Alu­minum Polymer. These capacitors combine small size, low ESR and good value. To regulate the output with low ESR capacitors of 0.01or less, an internal ramp voltage V
has been added to
RAMP
the FB signal to reliably trip the loop comparator (as described in the Operations section).
Output ripple for a buck regulator is determined mostly by output capacitor ESR, which for the SP6651A with a constant inductor current ripple can be expressed as:
V
(ripple) = I
OUT
LR
R
ESR
*
For the 22µF POSCAP with 0.04ESR, and a 10µH inductor yielding 200mA inductor current ripple I
, the V
LR
ripple would be 8mVpp.
OUT
Since 8mV is a very small signal level, the actual value would probably be larger due to noise and layout issues, but this illustrates that the SP6651A output ripple can be very low indeed. To improve stability, a small ceramic capacitor, C
= 22pF
F
should be paralleled with the feedback voltage divider RF, as shown on the typical application schematic on page 1. Another function of the output capacitance is to hold up the output voltage during the load transients and prevent excessive overshoot and undershoot. The typical perfor­mance characteristics curves show very good load step transient response for the SP6651A with the recommended output capacitance of 22µF ce­ramic.
The input capacitor will reduce the peak current drawn from the battery, improve efficiency and significantly reduce high frequency noises in­duced by a switching power supply. The typical input capacitor for the SP6651A is 22µF ceramic, POSCAP or Aluminum Polymer. These capaci­tors will provide good high frequency bypassing and their low ESR will reduce resistive losses for higher efficiency. An RC filter is recommended for the VIN pin 2 to effectively reduce the noise for the ICs analog supply rail which powers sensitive circuits. This time constant needs to be at least 5 times greater than the switching period, which is calculated as 1/FLP during the CCM mode. The typical application schematic uses the values of R
= 10Ω and C
VIN
= 1µF to meet these require-
VIN
ments.
Date: 5/25/04 SP6651A High Efficiency 800mA Synchronous Buck Regulator © Copyright 2004 Sipex Corporation
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Page 12
APPLICATION INFORMATION: Continued
INDUCTORS SURFACE MOUNT
Inductor Specification
Inductance Manufacturer/Part No. Series R I
(µH) LxW(mm) Ht. (mm) Website
10 Sumida CDRH5D28-100 0.048 1.30 5.7 x 5.5 3.0 Shielded Ferrite Core sumida.com 10 TDK RLF5018T-100MR94 0.056 0.94 5.6 x 5.2 2.0 Shielded Ferrite Core tdk.com 10 Coilcraft DO1608C-103 0.160 1.10 6.6 x 4.5 2.9 Unshielded Ferrite Core coilcraft.com 10 Coilcraft LPO6013-103 0.300 0.70 6.0 x 5.4 1.3 Unshielded Ferrite Core coilcraft.com
6.8 Sumida CDRH5D28-6R8 0.081 1.12 4.7 x 4.5 3.0 Shielded Ferrite Core sumida.com
6.8 TDK RLF5018T-6R8M1R1 0.47 1.10 5.6 x 5.2 2.0 Shielded Ferrite Core tdk.com
6.8 Coilcraft DO1608C-682 0.130 1.20 6.6 x 4.5 2.9 Unshielded Ferrite Core coilcraft.com
6.8 Coilcraft LPO6013-103 0.200 0.60 6.0 x 5.4 1.3 Unshielded Ferrite Core coilcraft.com
CAPACITORS - SURFACE MOUNT
Capacitance Manufacturer/Part No. ESR RippleCurrent Size Voltage Capacitor Type Manufacturer
(µF) (max) (A) @ 45°C LxW(mm) Ht. (mm) (V) Website
22 TDK C3216X5R0J226M 0.002 3.00 3.2 x 1.6 1.6 6.3 X5R Ceramic tdk.com 22 SANYO 6APA22M 0.040 1.90 7.3 x 4.3 2.0 6.3 POSCAP sanyovideo.com 47 TDK C3225X5R0J46M 0.002 4.00 3.2 x 1.6 1.6 6.3 X5R Ceramic tdk.com 47 SANYO 6TPA47M 0.040 1.90 6.0 x 3.2 2.8 6.3 POSCAP sanyovideo.com
Note: Components highlighted in bold are those used on the SP6651A Evaluation Board.
Table 2 Component Selection
(A) Size Inductor Type Manufacturer
SAT
Capacitor Specification
Output Voltage Program
The output voltage is programmed by the external divider, as shown in the typical application circuit on page 1. First pick a value for RI that is no larger than 300K. Too large a value of RI will reduce the AC voltage seen by the loop comparator since the internal FB pin capacitance can form a low pass filter with RF in parallel with RI. The formula for RF with a given RI and output voltage is:
V
RF = (
OUT
0.8V
- 1 ) • R
I
Output Voltage Ripple Frequency
An important consideration in a power supply application is the frequency value of the output ripple. Given the control technique of the SP6651A (as described in the operations sec­tion), the frequency of the output ripple will vary when in light to moderate load in the discontinuous or PFM mode. For moderate to heavy loads greater than about 100mA inductor
Date: 5/25/04 SP6651A High Efficiency 800mA Synchronous Buck Regulator © Copyright 2004 Sipex Corporation
current ripple, (for the typical 10µH inductor application on 100mA is half the 200mA induc­tor current ripple), the output ripple frequency will be fairly constant. From the operations section, this maximum loop frequency in con­tinuous conduction mode is:
FLP
1 V K
ON
OUT
*
(V
- V
IN
*
V
IN
OUT
)
Data for loop frequency, as measured from output voltage ripple frequency, can be found in the typical performance curves.
Layout Considerations
Proper layout of the power and control circuits is necessary in a switching power supply to obtain good output regulation with stability and a mini­mum of output noise. The SP6651A application circuit can be made very small and reside close to the IC for best performance and solution size, as long as some layout techniques are taken into consideration. To avoid excessive interference
12
Page 13
APPLICATION INFORMATION: Continued
between the SP6651A high frequency converter and the other active components on the board, some rules should be followed. Refer to the typical application schematic on page 1 and the sample PCB layout shown in the following figures to illustrate how to layout a SP6651A power supply.
Avoid injecting noise into the sensitive part of circuit via the ground plane. Input and output capacitors conduct high frequency current through the ground plane. Separate the control and power grounds and connect them together at a single point. Power ground plane is shown in the figure titled PCB top sample layout and connects the ground of the C
capacitor to the ground of the
OUT
CIN capacitor and then to the PGND pin 10. The control ground plane connects from pin 9 GND to ground of the C
capacitor and the RI ground
VIN
return of the feedback resistor. These two separate control and power ground planes come together in the figure titled PCB top sample layout where
SP6651A pin 9 GND is connected to pin 10 PGND.
Power loops on the input and output of the con­verter should be laid out with the shortest and widest traces possible. The longer and narrower the trace, the higher the resistance and inductance it will have. The length of traces in series with the capacitors increases its ESR and ESL and reduces their effectiveness at high frequencies. Therefore, put the 1µF bypass capacitor as close to the V
IN
and
GND pins of the converter as possible, the 22µF
close to the P
C
IN
pin and the 22µF output
VIN
capacitor as close to the inductor as possible. The external voltage feedback network R
, RI and
F
feedforward capacitor CF should be placed very close to the FB pin. Any noise traces like the LX pin should be kept away from the voltage feedback network and separated from it by using power ground copper to minimize EMI.
Figure 19. SP6651A PCB Component Sample Layout Figure 20. SP6651A PCB Top Sample Layout
Figure 21. SP6651A PCB Bottom Sample Layout
Date: 5/25/04 SP6651A High Efficiency 800mA Synchronous Buck Regulator © Copyright 2004 Sipex Corporation
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Page 14
E/2
PACKAGE: 10 PIN MSOP
D e1
Ø1
R1
E
E1
Seating Plane
1
2
Pin #1 indentifier must be indicated within this shaded area (D/2 * E1/2)
10-PIN MSOP JEDEC MO-187 (BA) V ariation
A A1 A2
b
c D
E E1
e
e1 L L1 L2
N R R1 Ø
Ø1
e
Dimensions in (mm)
MIN NOM MAX
- - 1.10
0.00 - 0.15
0.75 0.85 0.95
0.17 - 0.27
0.08 - 0.23
3.00 BSC
4.90 BSC
3.00 BSC
0.50 BSC
2.00 BSC
0.4 0.60 0.80
0.95 REF
0.25 BSC 10
0.07 - -
0.07 - ­ 0º - 8º 5º - 15º
WITH PLATING
Ø1
B
B
c
BASE METAL
A1
L
L1
(b)
Section B-B
b
R
Gauge Plane
L2
0 0
A2
Ø
A
1
Date: 5/25/04 SP6651A High Efficiency 800mA Synchronous Buck Regulator © Copyright 2004 Sipex Corporation
10-PIN MSOP
14
Page 15
PACKAGE: 10 PIN DFN
Top View
D
D/2
E/2
E
Pin 1 identifier to be located within this shaded area.
Terminal #1 Index Area (D/2 * E/2)
Bottom View
e
12
b
E2
K L
D2
10 Pin DFN
(JEDEC MO-229,
VEED-5 VARIATION)
DIMENSIONS
in
(mm)
SYMBOL MIN NOM MAX
A A1 A3
b D D2 e E
E2
K
L
Date: 5/25/04 SP6651A High Efficiency 800mA Synchronous Buck Regulator © Copyright 2004 Sipex Corporation
0.80 0.90 1.00
0.02 0.05
0
0.20 REF
0.18
0.25 0.30
3.00 BSC
2.20
0.50
­PITCH
2.70
3.00 BSC
1.40
-
1.75
0.20
-
-
0.30 0.40 0.50
A
A1
Side View
10 PIN DFN
15
A3
Page 16
ORDERING INFORMATION
Part Number Top Mark Operating Temperature Range Package Type
SP6651AEU..............6651AEU....................... -40°C to +85°C................................................... 10 Pin MSOP
SP6651AEU/TR........6651AEU............ ........... -40°C to +85°C ..................................................10 Pin MSOP
SP6651AER.............6651AER......................... -40°C to +85°C..................................................... 10 Pin DFN
SP6651AER/TR.......6651AER......................... -40°C to +85°C ..................................................... 10 Pin DFN
Available in lead free packaging. To order add "-L" suffix to part number. Example: SP6651AEU/TR = standard; SP6651AEU-L/TR = lead free
/TR = Tape and Reel Pack quantity is 2500 for MSOP and 3,000 for DFN.
Corporation
ANALOG EXCELLENCE
Sipex Corporation Headquarters and
Sales Office
233 South Hillview Drive Milpitas, CA 95035 TEL: (408) 934-7500 FAX: (408) 935-7600
Sipex Corporation reserves the right to make changes to any products described herein. Sipex does not assume any liability arising out of the application or use of any product or circuit described herein; neither does it convey any license under its patent rights nor the rights of others.
Date: 5/25/04 SP6651A High Efficiency 800mA Synchronous Buck Regulator © Copyright 2004 Sipex Corporation
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