Ideal for portable designs powered with Li Ion battery
FEATURES
■ DFN Package (3mm x 3mm)
■ Ultra-low 20µA Quiescent Current
■ 98% Efficiency Possible
■ 800mA Output Current
■ 2.7V to 5.5V Input Voltage Range
■ Output Adjustable Down to 1.0V
■ No External FET’s Required
■ 1.25A Inductor Peak Current Limit
PV
IN
V
IN
BLON
D1
D0
1
2
SP6651A
3
10 Pin DFN
4
5
10
LX
9
P
GND
8
GND
7
V
OUT
6
FB
Now Available in Lead Free Packaging
■ 100% Duty Ratio Low Dropout Operation
■ 80µA Light Load Quiescent Current
in Dropout
■ Over Temperature Protection
■ Logic Shutdown Control
■ Programmable UVLO and Adaptive
Battery Low Output
APPLICATIONS
■ PDA's
■ DSC's
■ MP3 Players
■ USB Devices
■ Point of Use Power
DESCRIPTION
The SP6651A is a 800mA synchronous buck regulator which is ideal for portable applications that
use a Li-Ion or 3 cell alkaline/NiCD/NiMH input. The SP6651A’s proprietary control loop, 20µA
light load quiescent current, and 0.3Ω power switches provide excellent efficiency across a wide
range of output currents. As the input battery supply decreases towards the output voltage the
SP6651A seamlessly transitions into 100% duty ratio operation further extending useful battery
life. The SP6651A is protected against overload and short circuit conditions with a precise
inductor peak current limit. Other features include programmable under voltage lockout and low
battery detection, externally programmed output voltage down to 1.0V, logic level shutdown
control, and 140°C over temperature shutdown.
These are stress ratings only and functional operation of the device at
these ratings or any other above those indicated in the operation
sections of the specifications below is not implied. Exposure to
absolute maximum rating conditions for extended periods of time may
affect reliability.
ELECTRICAL CHARACTERISTICS
VIN=UVIN=V
PARAMETERMINTYPMAXUNITSCONDITIONS
Input Voltage OperatingUVLO5.5VResult of IQ measurement at VIN=PVIN=5.5V
Range
Minimum Output Voltage1.0V
FB Set Voltage, Vr0.7840.8000.816V25°C, IO=200mA Close Loop. LI = 10µH,
Overall AccuracyMeasured at VIN=5.5V, no load and
(-40°C to 85°C)±5%VIN=3.6V, 200mA load, Close Loop
(0°C to 70°C)±4
On-Time Constant - K
Min, TON=KON/(VIN-V
Off-Time Constant - K
Min, T
Off-Time Blanking100ns
PMOS Switch Resistance0.30.6ΩI
NMOS Switch Resistance0.30.6ΩI
Inductor Current Limit1.01.251.50AVFB=0.5V
LX Leakage Current0.013µAD0=D1=0
Power Efficiency96%V
Minimum Guaranteed Load800900mA
Current
V
Quiescent Current2030µAV
IN
V
Shutdown Current1500nAD1=D0=0V
IN
V
Quiescent Current25µAV
OUT
V
Shutdown Current1500nAD1=D0=0V
OUT
UVLO2.552.702.85D1=0V, D0=V
Undervoltage Lockout2.702.853.00VD1=VIN, D0=0V
Threshold, V
UVLO hysteresis40mV
Battlo Trip Voltage, VIN falling265300335mVMeasured as VIN-V
Battlo Trip Voltage Hysteresis9mV
BLON Low Output Voltage0.4VVIN=3.3V, I
BLON Leakage Current1µAV
Over-Temperature140°C
Rising Trip Point
Over-Temperature Hysteresis14°C
D1,D0 Leakage Current1500nA
D1,D0 Input Threshold Voltage0.600.90VHigh to Low Transition
FB Leakage Current1100nAFB=1V
=3.6V, V
SDN
OFF=KOFF/VOUT
ON
OUT
OFF
OUT=VFB
)
, IO = 0mA, T
= -40°C to +85°C, typical values at 27°C unless otherwise noted.
AMB
1.52.253.0V*µsClose Loop, LI = 10µH,C
1.62.43.2V*µsInductor current limit tripped, VFB=0.5V
3BLONOpen drain battery low output. (VIN-VO) less than 300mV pulls this
4D1Digital mode control input. See table I for definition.
5D0Digital mode control input. See table I for definition.
6FBExternal feedback network input connection. Connect a resistor from
7V
OUT
8GNDInternal ground pin. Control circuitry returns current to this pin.
9P
GND
10LXInductor switching node. Inductor tied between this pin and the output
D1D0
00Shutdown. All internal circuitry is disabled and the power switches are opened.
01Device enabled, falling UVLO threshold =2.70V
10Device enabled, falling UVLO threshold =2.85V
11Device enabled, falling UVLO threshold =3.00V
Table 1. Operating Mode Definition
Input voltage power pin. Inductor charging current passes through this pin.
Internal supply voltage. Control circuitry powered from this pin.
node to ground. (VIN-VO) above threshold, this node is open.
FB to ground and FB to V
regulates to the internal bandgap reference voltage of 0.8V.
to set the output voltage. This pin
OUT
Output voltage sense pin. Used by the timing circuit to set minimum on
and off times.
Power ground pin. Synchronous rectifier current returns through this pin.
The SP6651A is a high efficiency synchronous
buck regulator with an input voltage range of
+2.7V to +5.5Vand an output that is adjustable
between +1.0V and V
. The SP6651A features
IN
a unique on-time control loop that runs in discontinuous conduction mode (DCM) or continuous conduction mode (CCM) using synchronous rectification. Other features include
over-temperature shutdown, over-current protection, digitally controlled enable and undervoltage lockout, a battery low indicator, and an
external feedback pin.
The SP6651A operates with a light load quiescent current of 20µA using a 0.3Ω PMOS main
switch and a 0.3Ω NMOS synchronous switch.
It operates with excellent efficiency across the
entire load range, making it an ideal solution for
battery powered applications and low current
step-down conversions. The part smoothly transitions into a 100% duty cycle under heavy load/
low input voltage conditions.
On-Time Control - Charge Phase
The SP6651A uses a precision comparator and
a minimum on-time to regulate the output voltage and control the inductor current under normal load conditions. As the feedback pin drops
below the regulation point, the loop comparator
output goes high and closes the main switch.
The minimum on-timer is triggered, setting a
logic high for the duration defined by:
K
TON =
ON
VIN - V
OUT
where:
KON = 2.25V*µsec constant
VIN = VIN pin voltage
V
OUT
= V
pin voltage
OUT
To accommodate the use of ceramic and other
low ESR capacitors, an open loop ramp is added
to the feedback signal to mimic the inductor
current ripple. The following waveforms describe the ideal ramp operation in both CCM and
DCM operation.
In either CCM or DCM, the negative going
RAMP: CCM OPERATION
DRVON
I(L1)
REF, FB
V
FB’
OS
REF’
RAMP: DCM OPERATION
DRVON
I(L1)
FB’
REF’
ramp voltage (V
in the functional diagram)
RAMP
REF, FB
V
OS
is added to FB and this creates the FB's signal.
This FB signal is applied to the negative terminal of the loop comparator. To the positive
terminal of the loop comparator is applied the
REF voltage of 0.8V plus an offset voltage Vos
to compensate for the DC level of V
RAMP
applied to the negative terminal. The result is an
internal ramp with enough negative going offset
(approximately 50mV) to trip the loop comparator whenever FB falls below regulation.
The output of the loop comparator, a rising
VOLOW, causes a SET if BLANK = 0 and
OVR_I = 0. This starts inductor charging
(DRVON = 1) and starts the minimum on-timer.
The minimum on-timer times out and indicates
DRVON can be reset if the voltage loop is
satisfied. If V
point RESET is held low until V
regulation. Once RESET occurs T
is reset, and the T
one-shot is triggered to
OFF
is above
OUT
minimum
ON
blank the loop comparator from starting a new
charge cycle for a minimum period. This blanking period occurs during the noisy LX transition
to discharge, where spurious comparator states
may occur. For T
OFF
> T
the loop is in a
BLANK
discharge or wait state until the loop comparator
starts the next charge cycle by DRVON going
high.
If an over current occurs during charge the loop
is interrupted and DRVON is RESET. The offtime one-shot pulse width is widened to T
K
/ V
OFF
, which holds the loop in discharge
OUT
OFF
for that time. At the end of the off-time the loop
is released and controlled by VOLOW. In this
manner maximum inductor current is controlled
on a cycle-by-cycle basis. An assertion of UVLO
(undervoltage lockout) or TSD (thermal shutdown) holds the loop in no-charge until the fault
has ended.
On-Time Control - Discharge Phase
The discharge phase follows with the high side
PMOS switch opening and the low side NMOS
switch closing to provide a discharge path for
the inductor current. The decreasing inductor
current and the load current cause the output
voltage to drop. Under normal load conditions
when the inductor current is below the programmed limit, the off-time will continue until
the output voltage falls below the regulation
threshold, which initiates a new charge cycle via
the loop comparator.
The inductor current “floats” in continuous conduction mode. During this mode the inductor
peak current is below the programmed limit and
the valley current is above zero. This is to satisfy
load currents that are greater than half the minimum current ripple. The current ripple, ILR, is
defined by the equation:
≈ KON * VIN - V
I
LR
L VIN - V
OUT
- I
OUT
OUT
* R
CH
where:
L = Inductor value
I
= Load current
OUT
RCH = PMOS on resistance, 0.3Ω typ.
If the I
with (V
* RCH term is negligible compared
OUT
- V
IN
), the above equation simplifies
OUT
to:
K
ILR ≈
L
ON
For most applications, the inductor current ripple
controlled by the SP6651A is constant regard-
=
less of input and output voltage. Because the
output voltage ripple is equal to:
V
(ripple) = I
OUT
LR
* R
ESR
where:
R
= ESR of the output capacitor
ESR
the output ripple of the SP6651A regulator is
independent of the input and output voltages.
For battery powered applications, where the
battery voltage changes significantly, the
SP6651A provides constant output voltage ripple
through-out the battery lifetime. This greatly
simplifies the LC filter design.
The maximum loop frequency in CCM is defined by the equation:
(VIN - V
FLP ≈
KON * [VIN + I
OUT
) * (V
OUT
+ I
OUT
OUT
(RDC - RCH)]
*
* RDC)
where:
FLP = CCM loop frequency
RDC = NMOS on resistance, 0.3Ω typ.
Ignoring conduction losses simplifies the loop
frequency to:
1 * V
FLP ≈
KON V
OUT
IN
* (VIN - V
OUT
)
AND’ing the loop comparator and the on-timer
reduces the switching frequency for load currents below half the inductor ripple current. This
increases light load efficiency. The minimum
on-time insures that the inductor current ripple
is a minimum of KON/L, more than the load
current demands. The converter goes in to a
standard pulse frequency modulation (PFM)
mode where the switching frequency is proportional to the load current.
Low Dropout and Load Transient Operation
AND’ing the loop comparator also increases the
duty ratio past the ideal D= V
OUT
/V
up to and
IN
including 100%. Under a light to heavy load
transient, the loop comparator will hold the
main switch on longer than the minimum on
timer until the output is brought back into regulation.
Also, as the input voltage supply drops down
close to the output voltage, the main MOSFET
resistance loss will dictate a much higher duty
ratio to regulate the output. Eventually as the
input voltage drops low enough, the output
voltage will follow, causing the loop comparator to hold the converter at 100% duty cycle.
This mode is critical in extending battery life
when the output voltage is at or above the
minimum usable input voltage. The dropout
voltage is the minimum (VIN -V
OUT
) below
which the output regulation cannot be maintained. The dropout voltage of SP6651A is equal
to IL* (0.3Ω+ RL1) where 0.3Ω is the typical
R
of the P-Channel MOSFET and RL is
DS(ON)
the DC resistance of the inductor.
The SP6651A has been designed to operate in
dropout with a light load Iq of only 80µA. The
on-time control circuit seamlessly operates the
converter between CCM, DCM, and low dropout modes without the need for compensation.
The converter’s transient response is quick since
there is no compensated error amplifier in the loop.
Inductor Over-Current Protection
To reduce the light load dropout Iq, the SP6651A
over-current system is only enabled when IL1 >
400mA. The inductor over-current protection
circuitry is programmed to limit the peak inductor current to 1.25A. This is done during the ontime by comparing the source to drain voltage
drop of the PMOS passing the inductor current
with a second voltage drop representing the
maximum allowable inductor current. As the
two voltages become equal, the over-current
comparator triggers a minimum off-time one
shot. The off-time one shot forces the loop into
the discharge phase for a minimum T
OFF
time
causing the inductor current to decrease. At the
end of the off-time, loop control is handed back
to the AND’d on-time signal. If the output
voltage is still low, charging begins until the
output is in regulation or the current limit has
been reached again. During startup and overload conditions, the converter behaves like a
current source at the programmed limit minus
half the current ripple. The minimum T
OFF
is
controlled by the equation:
K
T
OFF (MIN)
Under-Voltage Lockout
=
V
OFF
OUT
The SP6651A is equipped with a programmable
under-voltage lockout to protect the input battery source from excessive currents when substantially discharged. When the input supply is
below the UVLO threshold both power switches
are open to prevent inductor current from flowing. The three levels of falling input voltage
UVLO threshold are shown in Table 1, with a
typical hysteresis of 120mV to prevent chattering due to the impedance of the input source.
During UVLO, BLON is forced low.
Under-Current Detection
The synchronous rectifier is comprised of an
inductor discharge switch, a voltage comparator, and a driver latch. During the off-time,
positive inductor current flows into the PGND
pin 9 through the low side NMOS switch to LX
pin 10, through the inductor and the output
capacitor, and back to pin 9. The comparator
monitors the voltage drop across the discharge
NMOS. As the inductor current approaches zero,
the channel voltage sign goes from negative to
positive, causing the comparator to trigger the
driver latch and open the switch to prevent
inductor current reversal. This circuit along
with the on-timer puts the converter into PFM
mode and improves light load efficiency when
the load current is less than half the inductor
ripple current defined by KON/L.
Thermal Shutdown
The converter will open both power switches if
the die junction temperature rises above 140°C.
The die must cool down below 126°C before the
regulator is re-enabled. This feature protects the
SP6651A and surrounding circuitry from excessive power dissipation due to fault conditions.
Shutdown/Enable Control
The D0, D1 pins 4,5 of the device are logic level
control pins that according to Table 1 shut down
the converter when both are a logic low, or
enables the converter when either are a logic
high. When the converter is shut down, the
power switches are opened and all circuit biasing is extinguished leaving only junction leakage currents on supply pins 1 and 2. After pins
4 or 5 are brought high to enable the converter,
there is a turn on delay to allow the regulator
circuitry to re-establish itself. Power conversion
begins with the assertion of the internal reference ready signal which occurs approximately
150µs after the enable signal is received.
Battery Low Indicator
The BLON function is a differential measurement of (VIN -V
) which causes the open
OUT
drain NMOS on pin 3 to sink current to ground
when (VIN -V
from pin 3 to VIN or V
) < 300mV. Tying a resistor
OUT
creates a logic level
OUT
battery low indicator. A low bandwidth comparator and 3% hysteresis filter the input voltage
ripple to prevent noisy transitions at the thresh
old. BLON is forced Low when in UVLO.
External Feedback Pin
The FB pin 6 is compared to an internal reference voltage of 0.8V to regulate the SP6651A
output. The output voltage can be externally
programmed within the range +1.0V to +5.0V
by tying a resistor from FB to ground and FB to
V
(pin7). See the applications section for
OUT
resistor selection information.
APPLICATION INFORMATION
Inductor Selection
The SP6651A uses a specially adapted minimum on-time control of regulation utilizing a
precision comparator and bandgap reference.
This adaptive minimum on-time control has the
advantage of setting a constant current ripple
for a given inductor size. From the operations
section it has been shown:
K
ON
L
Inductor Current Ripple, ILR ≈
and would be fairly constant for different input and
output voltages, simplifying the selection of components for the SP6651A power circuit. Other
inductor values could be selected, as shown in
Table 2 Components Selection. Using a larger
value than 10µH in an attempt to reduce output
voltage ripple would reduce inductor current ripple
and may not produce as stable an output ripple.
For larger inductors with the SP6651A, which
has a peak inductor current of 1.25A, most
15µH or 22µH inductors would have to be larger
physical sizes, limiting their use in small por-
For the typical SP6651A application circuit with
inductor size of 10µH, and KON of 2V*µsec, the
SP6651A current ripple would be about 200mA,
table applications. Smaller values like 6.8µH
would more easily meet the 1.25A limit and
come in small case sizes, and the increased
10
Page 11
APPLICATION INFORMATION: Continued
inductor current ripple of almost 300mA would
produce very stable regulation and fast load
transient response at the expense of slightly
reduced efficiency.
Other inductor parameters are important: the inductor current rating and the DC resistance. When
the current through the inductor reaches the level
of I
, the inductance drops to 70% of the
SAT
nominal value. This non-linear change can cause
stability problems or excessive fluctuation in inductor current ripple. To avoid this, the inductor
should be selected with saturation current at least
equal to the maximum output current of the converter plus half the inductor current ripple. To
provide the best performance in dynamic conditions such as start-up and load transients, inductors
should be chosen with saturation current close to
the SP6651A inductor current limit of 1.25A.
DC resistance, another important inductor characteristic, directly affects the efficiency of the converter, so inductors with minimum DC resistance
should be chosen for high efficiency designs.
Recommended inductors with low DC resistance
are listed in table 2. Preferred inductors for on
board power supplies with the SP6651A are magnetically shielded types to minimize radiated magnetic field emissions.
Capacitor Selection
The SP6651A has been designed to work with
very low ESR output capacitors (listed in Table 2
Component Selection) which for the typical application circuit are 22µF ceramic, POSCAP or Aluminum Polymer. These capacitors combine small
size, low ESR and good value. To regulate the
output with low ESR capacitors of 0.01Ω or less,
an internal ramp voltage V
has been added to
RAMP
the FB signal to reliably trip the loop comparator
(as described in the Operations section).
Output ripple for a buck regulator is determined
mostly by output capacitor ESR, which for the
SP6651A with a constant inductor current ripple
can be expressed as:
V
(ripple) = I
OUT
LR
R
ESR
*
For the 22µF POSCAP with 0.04Ω ESR, and a
10µH inductor yielding 200mA inductor current
ripple I
, the V
LR
ripple would be 8mVpp.
OUT
Since 8mV is a very small signal level, the actual
value would probably be larger due to noise and
layout issues, but this illustrates that the SP6651A
output ripple can be very low indeed. To improve
stability, a small ceramic capacitor, C
= 22pF
F
should be paralleled with the feedback voltage
divider RF, as shown on the typical application
schematic on page 1. Another function of the
output capacitance is to hold up the output voltage
during the load transients and prevent excessive
overshoot and undershoot. The typical performance characteristics curves show very good load
step transient response for the SP6651A with the
recommended output capacitance of 22µF ceramic.
The input capacitor will reduce the peak current
drawn from the battery, improve efficiency and
significantly reduce high frequency noises induced by a switching power supply. The typical
input capacitor for the SP6651A is 22µF ceramic,
POSCAP or Aluminum Polymer. These capacitors will provide good high frequency bypassing
and their low ESR will reduce resistive losses for
higher efficiency. An RC filter is recommended
for the VIN pin 2 to effectively reduce the noise for
the ICs analog supply rail which powers sensitive
circuits. This time constant needs to be at least 5
times greater than the switching period, which is
calculated as 1/FLP during the CCM mode. The
typical application schematic uses the values of
R
22TDK C3216X5R0J226M0.0023.003.2 x 1.61.66.3X5R Ceramictdk.com
22SANYO 6APA22M0.0401.907.3 x 4.32.06.3POSCAPsanyovideo.com
47TDK C3225X5R0J46M0.0024.003.2 x 1.61.66.3X5R Ceramictdk.com
47SANYO 6TPA47M0.0401.906.0 x 3.22.86.3POSCAPsanyovideo.com
Note: Components highlighted in bold are those used on the SP6651A Evaluation Board.
Table 2 Component Selection
(A)SizeInductor TypeManufacturer
SAT
Capacitor Specification
Output Voltage Program
The output voltage is programmed by the external
divider, as shown in the typical application circuit
on page 1. First pick a value for RI that is no larger
than 300K. Too large a value of RI will reduce the
AC voltage seen by the loop comparator since the
internal FB pin capacitance can form a low pass
filter with RF in parallel with RI. The formula for
RF with a given RI and output voltage is:
V
RF = (
OUT
0.8V
- 1 ) • R
I
Output Voltage Ripple Frequency
An important consideration in a power supply
application is the frequency value of the output
ripple. Given the control technique of the
SP6651A (as described in the operations section), the frequency of the output ripple will
vary when in light to moderate load in the
discontinuous or PFM mode. For moderate to
heavy loads greater than about 100mA inductor
current ripple, (for the typical 10µH inductor
application on 100mA is half the 200mA inductor current ripple), the output ripple frequency
will be fairly constant. From the operations
section, this maximum loop frequency in continuous conduction mode is:
FLP ≈
1V
K
ON
OUT
*
(V
- V
IN
*
V
IN
OUT
)
Data for loop frequency, as measured from
output voltage ripple frequency, can be found in
the typical performance curves.
Layout Considerations
Proper layout of the power and control circuits is
necessary in a switching power supply to obtain
good output regulation with stability and a minimum of output noise. The SP6651A application
circuit can be made very small and reside close to
the IC for best performance and solution size, as
long as some layout techniques are taken into
consideration. To avoid excessive interference
12
Page 13
APPLICATION INFORMATION: Continued
between the SP6651A high frequency converter
and the other active components on the board,
some rules should be followed. Refer to the typical
application schematic on page 1 and the sample
PCB layout shown in the following figures to
illustrate how to layout a SP6651A power supply.
Avoid injecting noise into the sensitive part of
circuit via the ground plane. Input and output
capacitors conduct high frequency current through
the ground plane. Separate the control and power
grounds and connect them together at a single
point. Power ground plane is shown in the figure
titled PCB top sample layout and connects the
ground of the C
capacitor to the ground of the
OUT
CIN capacitor and then to the PGND pin 10. The
control ground plane connects from pin 9 GND to
ground of the C
capacitor and the RI ground
VIN
return of the feedback resistor. These two separate
control and power ground planes come together in
the figure titled PCB top sample layout where
SP6651A pin 9 GND is connected to pin 10
PGND.
Power loops on the input and output of the converter should be laid out with the shortest and
widest traces possible. The longer and narrower
the trace, the higher the resistance and inductance
it will have. The length of traces in series with the
capacitors increases its ESR and ESL and reduces
their effectiveness at high frequencies. Therefore,
put the 1µF bypass capacitor as close to the V
IN
and
GND pins of the converter as possible, the 22µF
close to the P
C
IN
pin and the 22µF output
VIN
capacitor as close to the inductor as possible. The
external voltage feedback network R
, RI and
F
feedforward capacitor CF should be placed very
close to the FB pin. Any noise traces like the LX
pin should be kept away from the voltage feedback
network and separated from it by using power
ground copper to minimize EMI.
Part Number Top Mark Operating Temperature RangePackage Type
SP6651AEU..............6651AEU....................... -40°C to +85°C................................................... 10 Pin MSOP
SP6651AEU/TR........6651AEU............ ........... -40°C to +85°C ..................................................10 Pin MSOP
SP6651AER.............6651AER......................... -40°C to +85°C..................................................... 10 Pin DFN
SP6651AER/TR.......6651AER......................... -40°C to +85°C ..................................................... 10 Pin DFN
Available in lead free packaging. To order add "-L" suffix to part number.
Example: SP6651AEU/TR = standard; SP6651AEU-L/TR = lead free
/TR = Tape and Reel
Pack quantity is 2500 for MSOP and 3,000 for DFN.
Corporation
ANALOG EXCELLENCE
Sipex Corporation
Headquarters and
Sales Office
233 South Hillview Drive
Milpitas, CA 95035
TEL: (408) 934-7500
FAX: (408) 935-7600
Sipex Corporation reserves the right to make changes to any products described herein. Sipex does not assume any liability arising out of the
application or use of any product or circuit described herein; neither does it convey any license under its patent rights nor the rights of others.