The SP6644/6645 devices are high-efficiency, low-power step-up DC-DC converters ideal
for single or dual alkaline cell applications such as pagers, remote controls, pointing devices,
medical monitors, and other low-power portable end products. Designers can control the
SP6644 device with an active LOW shutdown input. The SP6644 device features an active
low output for batteries below +1.0V. The SP6645 device features an active low output for
batteries below +2.0V. Both devices contain a 0.8Ω synchronous rectifier, a 0.5Ω
N-channel MOSFET power switch, an internal voltage reference, circuitry for pulsefrequency-modulation, and an under voltage comparator. The output voltage for the
SP6644/6645 devices is preset to +3.3V + 4% or can be adjusted from +2V to +5.5V by
manipulating two external resistors
These are stress ratings only and functional operation of the
device at these ratings or any other above those indicated in
the operation sections of the specifications below is not
implied. Exposure to absolute maximum rating conditions for
extended periods of time may affect reliability.
V
to GND.............................................-0.3 to 6.0V
BATT
V
to GND..............................................-0.3 to 6.0V
OUT
LX, SHDN, FB, BATTLO, to GND.............-0.3 to 6.0V
NOTE 1: The reverse battery current is measured from the Typical Operating Circuit's input terminal to GND
when the battery is connected backward. A reverse current of 220mA will not exceed package dissipation limits
but, if left for an extended time (more than 10 minutes), may degrade performance.
NOTE 2: Specifications to -40oC are guaranteed by design, not production tested.
The SP6644/6645 devices are high-efficiency,
low-power step-up DC-DC converters ideal for
single or dual alkaline cell applications such as
pagers, remote controls, and other low-power
portable end products.
The SP6644/6645 devices feature a 5nA logiccontrolled shutdown mode and a dedicated
low-battery detector circuitry. Both devices
contain a 0.8Ω synchronous rectifier, a 0.5Ω
N-channel MOSFET power switch, an internal
voltage reference, circuitry for pulse-frequencymodulation, and an under voltage comparator.
The output voltage for the SP6644/6645 devices
can be adjusted from +2V to +5.5V by
manipulating two external resistors. The output
voltage is preset to +3.3V.
THEORY OF OPERATION
The SP6644/6645 devices are ideal for end
products that function with a single or dual alkaline
cell, such as remote controls, pagers, and other
portable consumer products. Designers can
implement the SP6644/6645 devices into
applications with the following power
management operating states: 1. where the
primary battery is good and the load is active, and
2. where the primary battery is good and
the load is sleeping.
In the first operating state where the primary
supply is good and the load is active, the
SP6644/6645 devices typically offer 88%
efficiency, drawing tens of milliamps.
Applications will predominantly operate in the
second state where the primary supply is good
and the load is sleeping. The SP6644/6645 devices
draw a very low quiescent current while the load
in its disabled state will draw typically hundreds
of microamps.
The pulse-frequency-modulation (PFM) circuitry
provides higher efficiencies at low to moderate
output loads than traditional PWM converters are
capable of delivering.
In a state where the error comparator detects that
the output voltage at V
N-channel MOSFET switch is turned on until the
is too low, the internal
OUT
peak inductor current is satisfied. This is indicated
by the falling edge of the I-Charge comparator
output. The approximate inductor charging time
is defined by:
≅≅
t
where t
charging time, L [H] is the inductance, I
CHARGE
≅ L x I
≅≅
CHARGE
[s] is the approximate inductor
is the peak inductor current, and V
input voltage to the device.
The peak inductor current, I
externally by putting a resistor between the R
pin and ground. This is defined by:
I
=
PEAK
where I
R
LIM
from pin R
[A] is the peak inductor current and
PEAK
[Ω] is the value of the resistor connected
to ground.
LIM
PEAK
1400
R
/ V
BATT
BATT
, is programmed
PEAK
LIM
[A]
PEAK
[V] is the
LIM
When the charging N MOSFET turns off, the
discharging P MOSFET turns on and the inductor
current flows into the output capacitor and the
load recharging the output. When the current
through the discharging P MOSFET approaches
zero, the I-Discharge comparator indicates to the
logic to turn off the P MOSFET. The approximate
time for discharging the inductor current can be
determined by:
L x I
≅≅
t
≅
≅≅
DCHG
where t
inductor, L [H] is the inductance, I
[s] is the time to discharge the
DCHG
peak inductor current, V
voltage, and V
device.
[V] is the input voltage to the
BATT
PEAK
V
- V
OUT
BATT
[V] is the output
OUT
[A] is the
PEAK
The output filter capacitor stores charge while
current from the inductor is high and holds the
output voltage high until the discharge phase of
the next switching cycle, smoothing power flow
to the load. Between switching cycles, the
inductor damping switch is closed suppressing
the ringing caused by the inductor and the parasitic
capacitance on the LX node.
The internal bootstrap circuitry contains a
low-voltage start-up oscillator that pumps up the
output voltage to approximately 1.9V so the
main DC-DC converter can function. At lower
battery supply voltages, the circuitry can start up
with low-load conditions. Designers can reduce
the load as needed to allow start-up with input
voltages below 1V. Refer to Figures 10 to
13. Once started, the output voltage can maintain
the load as the battery voltage decreases below
the initial start-up voltage. The start-up oscillator
is powered by V
NMOS switch. During start-up, the P-channel
driving a charge pump and
BATT
synchronous rectifier remains off and either its
body diode or an external diode is used as an
output rectifier.
BATTLO Circuitry
The SP6644 device has an internal comparator
for low-battery detection. If V
1V, BATTLO will sink current. BATTLO is an
drops below
BATT
open-drain output. The SP6645 operates in the
same manner with a threshold voltage of 2V.
Shutdown for the SP6644
A logic LOW at SHDN will drive the SP6644
into a shutdown mode where BATTLO goes
into a high-impedance state, the internal
switching MOSFET turns off, and the
synchronous rectifier turns off to prevent
reverse current from flowing from the output
back to the input. Designers should note that
in shutdown, the output can drift to one diode
drop below V
current path through the synchronous-rectifier
because there is still a forward
BATT
body diode from the input to the output.
To disable the shutdown feature, designers can
connect SHDN to V
BATT
.
Adjustable Output Voltage
Driving FB to ground (logic LOW) will drive the
output voltage to the fixed-voltage operation of
+3.3V + 4%. Connecting FB to a voltage divider
between V
output voltage between +2V and +5.5V. Refer to
and ground will select an adjustable
OUT
Figure 28. FB regulates to +1.25V.
Since the FB leakage current is 10nA maximum,
designers should select the feedback resistor
R2 in the 100kΩ to 1MΩ range. R1 can be
determined with the following equation:
OUT
R1 = R2 x -1
V
V
REF
where R1 [Ω] and R2 [Ω] are the feedback
resistors in Figure 29, V
voltage, and V
[V] is 1.25V.
REF
[V] is the output
OUT
Battery Reversal Protection
The SP6644/6645 devices will tolerate singlecell battery reversal up to the package powerdissipation limits noted in the ABSOLUTEMAXIMUM RATINGS section. An internal
diode in series with an internal 5Ω resistor limits
any reverse current to less than 220mA
preventing damage to the devices. Prolonged
operation above 220mA reverse-battery
current can degrade performance of the devices.
The Inductor
The programmable peak inductor current feature
of the SP6644/6645 devices affords a great deal
of flexibility in choosing an inductor. The most
important point to consider when choosing an
inductor is to insure that the peak inductor current
is programmed below the saturation rating of the
inductor. If the inductor goes into saturation, the
internal switches and the inductor will be stressed
due to current peaking, potentially leading to
reliability problems with the application circuit.
The peak inductor current is programmed by
putting a resistor between the R
The usable current range is between 150mA and
With an external resistor tolerance of +1%, the
peak current tolerance will be +6%. To make
sure that the SP6644/6645 internal circuitry
adequately controls the inductor current, it is
recommended that values equal to or greater
than 22µH (+10%) be used.
The SP6644/6645 devices control algorithm
delivers an average maximum load current in
regulation as defined by:
PEAK
2 x V
x V
OUT
BATT
I
LOAD-MAX
where I
LOAD-MAX
E is the efficiency factor (generally between 0.8
and 0.9), I
inductor current, V
PEAK
the device, and V
E x I
=
[A] is the maximum load current,
[A] is the programmed peak
[V] is the input voltage to
BATT
[V] is the output voltage.
OUT
BATTLO
FB
*optional compensation
R2
APPLICATION NOTES
Printed circuit board layout is a critical part of
design. Poor designs can result in excessive EMI
on the voltage gradients and feedback paths on
the ground planes with applications involving
high switching frequencies and large peak
currents. Excessive EMI can result in instability
or regulation errors.
All power components should be placed on the
PC board as closely as possible with the traces
kept short, direct, and wide (>50mils or 1.25mm).
Extra copper on the PC board should be integrated
into ground as a pseudo-ground plane. On a
multilayer PC board, route the star ground using
component-side copper fill, then connect it to the
internal ground plane using vias.
Given the minimum input voltage, output voltage,
and maximum average load current, the value of
I
can be solved for and an appropriate inductor
PEAK
can be chosen. It is good design practice to use
the lowest peak current possible to
reduce possible EMI and output ripple voltage.
A closed-core inductor, such as a toroid or
shielded bobbin, will minimize any fringe
magnetic fields or EMI.
For the SP6644/6645 devices, the inductor and
input and output filter capacitors should
be soldered with their ground pins as close
together as possible in a star-ground
configuration. The V
directly to ground as close to the SP6644/6645
pin must be bypassed
OUT
devices as possible (within 0.2in or 5mm). The
DC-DC converter and any digital circuitry should
be placed on the opposite corner of the PC board
as far away from sensitive RF and analog input
stages. The external voltage-feedback network
should be placed very close to the FB pin as well
as the R
noisy traces, such as from the LX pin, should be
kept away from the voltage-feedback network
and separated from it using grounded copper to
minimize EMI.
Capacitor equivalent series resistance is a major
contributor to output ripple, usually greater than
60%. Low ESR capacitors are recommended.
Ceramic capacitors have the lowest ESR.
Low-ESR tantalum capacitors may be a more
acceptable solution having both a low ESR and
lower cost than ceramic capacitors. Designers
should select input and output capacitors with a
rating exceeding the peak inductor current. Do
not allow tantalum capacitors to exceed their
ripple-current ratings. A 22µF, 6V, low-ESR,
surface-mount tantalum output filter capacitor
typically provides 60mV output ripple when
stepping up from 1.3V to 3.3V at 20mA.
An input filter capacitor can reduce peak
currents drawn from the battery and improve
efficiency. Low-ESR aluminum electrolytic
capacitors are acceptable in some applications
but standard aluminum electrolytic capacitors
are not recommended.
Designers should add LC pi filters, linear
post-regulators, or shielding in applications
necessary to address excessive noise, voltage
ripple, or EMI concerns. The LC pi filter's cutoff
frequency should be at least a decade or two
below the DC-DC converters's switching
frequency for the specified load and input voltage.
A small SOT23-5pin 200mA Low Drop Out
linear regulator can be used at the SP6644/6645
output to reduce output noise and ripple. The
schematic in figure 29 illustrates this circuit with
the SP6644 3.3V output followed by the Sipex
SP6201 3.0V output Low Drop Out linear regulator. Compare in Figure 21 the SP6644 ripple of
40-50mVpp with the SP6201 ripple of about
3mVpp and you can see the amount of noise
reduction obtained. Additional performance
characteristics for the SP6644/6201 combination can be seen in figures 17 to 20.
SP6644EU ............................................. -40OC to +85OC .........................................8-Pin MSOP
SP6645EU ............................................. -40OC to +85OC .........................................8-Pin MSOP
Please consult the factory for pricing and availability on a Tape-On-Reel option.
Corporation
SIGNAL PROCESSING EXCELLENCE
Sipex Corporation
Headquarters and
Sales Office
22 Linnell Circle
Billerica, MA 01821
TEL: (978) 667-8700
FAX: (978) 670-9001
e-mail: sales@sipex.com
Sales Office
233 South Hillview Drive
Milpitas, CA 95035
TEL: (408) 934-7500
FAX: (408) 935-7600
Sipex Corporation reserves the right to make changes to any products described herein. Sipex does not assume any liability arising out of the
application or use of any product or circuit described herein; neither does it convey any license under its patent rights nor the rights of others.