Datasheet SP6644, SP6645 Datasheet (Sipex)

Page 1
®
SP6644/6645
Single/Dual Alkaline Cell, High Efficiency
Boost DC-DC Regulator
90mA Output Current at 1.3V Input
190mA Output Current at 2.6V Input
+2V to +5.5V Output Range
92% High Efficiency
1.6µA Quiescent Supply Current at V
BATT
Reverse Battery Protection
Internal Synchronous Rectifier
5nA Logic Controlled Shutdown Current
From V
BATT
Low-Battery Detection Active LOW Output
Small 8 Pin MSOP Package
Flexibility to Optimize Inductor Type with
Programmable Peak Current Control
No External FETs
The SP6644/6645 devices are high-efficiency, low-power step-up DC-DC converters ideal for single or dual alkaline cell applications such as pagers, remote controls, pointing devices, medical monitors, and other low-power portable end products. Designers can control the SP6644 device with an active LOW shutdown input. The SP6644 device features an active low output for batteries below +1.0V. The SP6645 device features an active low output for batteries below +2.0V. Both devices contain a 0.8synchronous rectifier, a 0.5 N-channel MOSFET power switch, an internal voltage reference, circuitry for pulse­frequency-modulation, and an under voltage comparator. The output voltage for the SP6644/6645 devices is preset to +3.3V + 4% or can be adjusted from +2V to +5.5V by manipulating two external resistors
22µH
0.88V to
3.3V Input 47µF
R
0.7A
V
BATT
LIM
SP6644 SP6645
V
BATTL0
R
SHDN
LX
V
OUT
BAT
LIM
1 2
3 4
SP6644 SP6645
8 Pin MSOP
8 7 6 4
DESCRIPTION
TYPICAL APPLICATION CIRCUIT
+3.3V
OUT
47µF
V
OUT
LX GND FB
SHDN
FB
GND
Rev:B Date 4/13/04 SP6644/6645 High Efficiency Boost Regulator © Copyright 2004 Sipex Corporation
BATTLO
1
Page 2
These are stress ratings only and functional operation of the device at these ratings or any other above those indicated in the operation sections of the specifications below is not implied. Exposure to absolute maximum rating conditions for extended periods of time may affect reliability.
V
to GND.............................................-0.3 to 6.0V
BATT
V
to GND..............................................-0.3 to 6.0V
OUT
LX, SHDN, FB, BATTLO, to GND.............-0.3 to 6.0V
Reverse battery Current, T (NOTE 1) V
forward current............................................0.5A
BATT
V
, LX current......................................................1A
OUT
Storage Temperature Range............-65˚C to +165˚C
=+25˚C.............220mA
AMB
Lead Temperature (soldering 10s)..................+300˚C
Operating Temperature.......................-40˚C to +85˚C
ABSOLUTE MAXIMUM RATINGS
Power Dissipation Per Package 8-pin µSOIC (derate 4.85mW/
V
= V
= 1.3V, I
BATT
SHDN
LOAD
O
C above +70OC)..........390mW
= 0mA, FB = GND, T
RETEMARAP.NIM.PYT.XAMSTINU
V
)XAM(TTAB
V,egatloVtupnIpU-tratS
TTAB
V,egatloVtupnIpU-tratS
TTAB
tneiciffeoCerutarepmeT
egatloVtupnINDHS
V
LI
V
HI
tnerruCtupnINDHS1001An
tnerruCtupnIBF1001An
V,egatloVteSBF
BF
egatloVpirTgnillaFOLTTAB49.0
V,egatloVtuptuO
TUO
egnaRegatloVtuptuO0.25.5V
ecnatsiseR-nOlennahC-N5.00.1
ecnatsiseR-nOlennahC-P8.06.1
= -40oC to +85oC, and typical values are at T
AMB
,egatloVtupnIgnitarepOmumixaM
3.3V
28.01.1V
1-
51% Vfo%
08
512.1262.1903.1V
00.1
88.1
60.1
00.2
21.2
61.303.344.3V
ELECTRICAL CHARACTERISTICS
= +25oC unless otherwise noted.
AMB
♦♦♦♦♦
♦♦♦♦♦
♦♦♦♦♦
RLk3= ,
CºVm
TTAB
Vfo%
TTAB
♦♦♦♦♦ ♦♦♦♦♦
V
,V3.1=
BF
♦♦♦♦♦
V,4466PS
♦♦♦♦♦
V
♦♦♦♦♦
V
BF
TUO
V,5466PS
TUO
V1.0<
♦♦♦♦♦ Ω Ω
V V
V3.3=
TUO
V3.3=
TUO
SNOITIDNOC
kcabdeeflanretxe
V3.3= V3.3=
kcabdeeflanretxe
Rev:B Date 4/13/04 SP6644/6645 High Efficiency Boost Regulator © Copyright 2004 Sipex Corporation
2
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ELECTRICAL CHARACTERISTICS
V
= V
= 1.3V, I
BATT
SHDN
ycneiciffE98%
NOTE 1: The reverse battery current is measured from the Typical Operating Circuit's input terminal to GND when the battery is connected backward. A reverse current of 220mA will not exceed package dissipation limits but, if left for an extended time (more than 10 minutes), may degrade performance.
NOTE 2: Specifications to -40oC are guaranteed by design, not production tested.
NOTE 3: Inductor Peak Current where .
= 0mA, FB = GND, T
LOAD
= -40oC to +85oC, and typical values are at T
AMB
RETEMARAP.NIM.PYT.XAMSTINUSNOITIDNOC
I,
VotnitnerruCtnecseiuQ
TUO
TUOQ
VotnitnerruCtnecseiuQ
I,
TTAB
TTABQ
VotnitnerruCnwodtuhS
I,
TUO
TUONDHS
VotnitnerruCnwodtuhS
I,
TTAB
TTABNDHS
V,OLTTABrofegatloVtuptuOwoL
LO
0508
6.10.3
100.05.0
500.01.0
OLTTABroftnerruCegakaeL1
I,tnerruCkaeProtcudnI
KAEP
572053004Am
µA ♦♦ µA ♦♦ µA ♦♦ µA ♦♦
4.0V µA ♦♦
)OLVU(tuo-kcoLegatloVrednU005.0027.0V
=
1400
R
LIM
I
PEAK
= +25oC unless otherwise noted.
AMB
♦♦
V
♦♦
V
♦♦
V
♦♦
V
♦♦♦♦♦
V
♦♦
V
♦♦♦♦♦
I
♦♦♦♦♦
R
V5.3=
TUO
V0.1=
TTAB
TUO
TTAB
TTAB
TTAB
DAOL
MIL
V,V5.3=
V,V0.1=
V,V9.0=
V,V6.2=
V,Am051=
k5= 3ETON,
♦♦♦♦♦
V0-
NDHS
V0-
NDHS
TUO
I,V3.3+=
KNIS
V5.3=
OLTTAB
V6.2=
TTAB
Am1=
Rev:B Date 4/13/04 SP6644/6645 High Efficiency Boost Regulator © Copyright 2004 Sipex Corporation
3
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Refer to the circuit in
Figure 28,
T
= +25oC unless otherwise noted.
AMB
PERFORMANCE CHARACTERISTICS
100
90
80
70
60
Efficiency (%)
50
40
0.1 1.0 10.0 100.0 1000.0
Iload (mA)
Vb=1.0V Vb=1.3V Vb=2.0V Vb=2.6V Vb=3.2V
Figure 1. Efficiency vs. Output Current (Vout=3.3V), Rlim=2.5k, Li=22uH Sumida CD43
100
90
80
70
60
Efficiency (%)
50
40
0.1 1.0 10.0 100.0 1000.0
Iload (mA)
Vb=1.0V Vb=1.3V Vb=2.0V Vb=2.6V Vb=3.2V
Figure 3. Efficiency vs. Output Current (Vout=3.3V), Rlim=2.5k, Li=22uH Sumida CDRH5D18 Low Profile
100
90
80
70
60
Efficiency (%)
50
40
0.1 1.0 10.0 100.0 1000.0
Iload (mA)
Vb=1.0V Vb=1.3V
Vb=2.0V Vb=2.6V Vb=3.2V
Figure 5. Efficiency vs. Output Current (Vout=5V), Rlim=2.5k, Li=22uH Sumida CD43, Refer to Figure 29, R1=499k, R2=169k
100
90
80
70
60
Efficiency (%)
50
40
0.1 1.0 10.0 100.0 1000.0
Iload (mA)
Figure 2. Efficiency vs. Output Current (V Rlim=5k, Li=22µH Sumida CD43
100
90
80
70
60
50
Efficiency (%)
40
0.1 1.0 10.0 100.0 1000.0
Iload (mA)
OUT
Vb=1.0V Vb=1.3V Vb=2.0V Vb=2.6V Vb=3.2V
=3.3V),
Vb=1.0V Vb=1.3V Vb=2.0V Vb=2.6V Vb=3.2V
Figure 4. Efficiency vs. Output Current (Vout=3.3V), Rlim=5k, Li=100µH Sumida CD54
100
90
80
70
60
Efficiency (%)
50
40
0.1 1.0 10.0 100.0 1000.0
Iload (mA)
Vb=1.0V Vb=1.3V Vb=2.0V Vb=2.6V Vb=3.2V
Figure 6. Efficiency vs. Output Current (Vout=5V), Rlim=5k, Li=22uH Sumida CD43, Refer to Figure 29, R1=499k, R2=169k
3.33
3.32
3.31
3.30
(V)
OUT
3.29
V
3.28
3.27 020406080100 120 140 160 180 200
Iload (mA)
Figure 7. Line/Load Rejection vs. Output Current (Vout=3.3V), Rlim=2.5k, Li=22uH Sumida CD43
Vb=1.3V Vb=2.6V
3.33
3.32
3.31
3.30
(V)
3.29
OUT
V
3.28
3.27 0102030405060708090100
Iload (mA)
Figure 8. Line/Load Rejection vs. Output Current (Vout=3.3V), Rlim=5k, Li=22uH Sumida CD43
Vb=1.3V Vb=2.6V
Rev:B Date 4/13/04 SP6644/6645 High Efficiency Boost Regulator © Copyright 2004 Sipex Corporation
4
Page 5
Refer to the circuit in
Figure 28,
T
= +25oC unless otherwise noted.
AMB
PERFORMANCE CHARACTERISTICS
5.08
5.07
5.06
5.05
5.04
(V)
5.03
OUT
V
5.02
5.01
5.00 0102030405060708090100
Iload (mA)
Vb=1.3V Vb=2.6V
Figure 9. Line/Load vs. Output Current (Vout=5V), Rlim=2.5k, Li=22uH Sumida CD43, Refer to figure 29, R1=499k, R2=169k
240 220 200 180 160 140 120
(mA)
O
100
80
Max I
60 40 20
0
0.0 1.0 2.0 3.0 4.0
Vbatt (V)
Rlim=2.5K Rlim=5K
Figure 11. Maximum Load Current vs. Vbatt (Vout=3.3V), Li=22uH Sumida CD43
10000
1000
100
Battery Current (µA)
10
0.0 1.0 2.0 3.0 4.0
Vbatt (V)
Rlim=2.5k Rlim=5k
Figure 13. No Load Battery Current vs. Vbatt (Vout=3.3V), Li=22uH Sumida CD43
5.08
5.07
5.06
5.05
(V)
5.04
OUT
5.03
V
5.02
5.01
5.00 01020304050
Iload (mA)
Vb=1.3V Vb=2.6V
Figure 10. Line/Load vs. Output Current (Vout=5V), Rlim=5k, Li=22uH Sumida CD43, Refer to figure 29, R1=499k, R2=169k
240 220 200 180 160 140 120
(mA)
O
100
80
Max I
60 40 20
0
0.0 1.0 2.0 3.0 4.0
Vbatt (V)
Rlim=2.5K Rlim=5K
Figure 12. Maximum Load Current vs. Vbatt (Vout=5V), Li=22uH Sumida CD43, Refer to Figure 29, R1=499k, R2=169k
3.33
3.32
3.31
(V)
3.30
OUT
3.29
V
3.28
3.27
-40 -20 0 20 40 60 80 100
Temperature (degC)
Figure 14. Output Voltage vs. Temperature, Rlim=2.5k, Rload=3k, (Vout=3.3V),Li=22uH Sumida CD43
60
55
50
45
(µA)
OQ
I
40
35
30
-40 -20 0 20 40 60 80 100
Temperature (degC)
Figure 15. Io Pin Quiescent Current vs. Temperature, (Vout=3.3V)
3.0
2.5
2.0
1.5
(µA)
BQ
I
1.0
0.5
0.0
-40 -20 0 20 40 60 80 100
Temperature (degC)
Figure 16. Ibatt Pin Quiescent Current vs. Temperature, (Vout=3.3V), Vbatt=1.0V
Rev:B Date 4/13/04 SP6644/6645 High Efficiency Boost Regulator © Copyright 2004 Sipex Corporation
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Refer to the circuit in
100
90
80
70
60
50
Efficiency (%)
40
30
0.1 1.0 10.0 100.0 1000.0
Figure 28,
Iload (mA)
T
= +25oC unless otherwise noted.
AMB
Vb=1.0V Vb=1.3V Vb=2.0V Vb=2.6V Vb=3.2V
Figure 17. SP6644/6201 DC/DC LDO Combination Efficiency vs. Output Current (Vout=3.3V), Rlim=2.5k, Li=22µH Sumida CD-43, Refer to Figure 30
240 220 200 180 160 140
(mA)
120
O
100
80
Max I
60 40 20
0
0.0 1.0 2.0 3.0 4.0
Vbatt (V)
Figure 19. SP6644/6201 DC/DC LDO Maximum Load Current vs. Vbatt (Vout=3.3V), Rlim=2.5k, Li=22µH Sumida CD-43, Refer to Figure 30
PERFORMANCE CHARACTERISTICS
3.037
3.036
3.035
(V)
3.034
OUT
V
3.033
3.032 020406080100 120 140 160 180 200
Iload (mA)
Figure 18. SP6644/6201 LDO Line/Load Rejection vs. Output Current (Vout=3.3V), Rlim=2.5k, Li=22µH Sumida CD-43, Refer to Figure 30
10000
1000
100
Battery Current (µA)
10
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
Vbatt (V)
Figure 20. SP6644/6201 DC/DC LDO No-Load Ibatt vs. Vbatt (Vout=3.3V), Rlim=2.5k, Li=22µH Sumida CD­43, Refer to Figure 30
Vb=1.3V Vb=2.6V
SP6201 Out 10mV/div
SP6644 Out 20mV/div
Figure 21. SP6644/6201 DC/DC LDO Output Ripple Voltage (Vout=3.3V), Rlim=2.5k, Li=22µH Sumida CD­43, Refer to Figure 30
V
OUT
50mV/div
V
BATT
1V/div
Figure 23. Line Transient Response, (Vout=3.3V), Rlim=2.5k, Iload=22µH Sumida CD-43
Figure 22. Load Transient Response, Vbatt=1.3V, (Vout=3.3V), Rlim=2.5k, Li=22µH Sumida CD-43
Figure 24. Switching Waveforms, (Vout=3.3V), Vbatt=1.3V, Rlim=2.5k, Iload=10mA, Li=22µH Sumida
Li
0.5A/div
V
OUT
50mV/div
V
BATT
50mV/div
Li
0.2A/div
V
OUT
1V/div
, VLX,V
BATT
CD-43
Rev:B Date 4/13/04 SP6644/6645 High Efficiency Boost Regulator © Copyright 2004 Sipex Corporation
6
Page 7
Refer to the circuit in
Figure 28,
T
= +25oC, unless otherwise noted.
AMB
SDN 2V/div
Li
0.5A/div
V 1V/div
OUT
PERFORMANCE CHARACTERISTICS
1
BATT
V
, V
BATT
BATTLO
RLIM
SHDN
2 3 4
SP6644 SP6645
8
V
OUT
7
LX
6
GND
FB
5
Figure 25. Shutdown Response and Inductor Current,
Figure 26. Pinout for the SP6644/6645 Vout=3.3V, Vbatt=1.3V, Rlim=2.5k, Rload=550 Ohms, Li=22uH Sumida CD43
PIN DESCRIPTION
EMANNOITCNUF.ONNIP
V
TTAB
R
OLTTAB
MIL
NDHSVottcennoC.tupnInwodtuhSWOL-evitcA
BF
ehtrofV2 5466PS .tnerrucsknisOLTTAB,
.noitarepotuptuo
I
PEAK
erehwtnerruckaeprotcudniehtsmargorpdnuorg
TTAB
Vneewtebredividegatlovrotsiserlanretxe
TUO
1400
=
R
LIM
DNG.dnuorgyllacipyt,laitnetoptiucrictsewolehtottcennoC 6
VmorfdetcennocsirotcudninA.lioC
XL
TTAB
.nipsihthguorhtniardreifitcer-suonorhcnyslennahC-Peht
.rotarapmocOLTTABehtfotupnirosnesehtotseitnipsihT.ylppuSyrettaB 1
ehtrofV1wolebspordegatlovehtnehW.tuptuOwoLyrettaBniarD-nepO 4466PS ro
.noitarepolamronrof4
2
otnipsihtmorfrotsiseragnitcennoC.tnerruCkaeProtcudnIelbammargorProtsiseR
3
naotniptupnisihttcennoC.noitarepotuptuo-elbatsujdaroftupnI.tupnIkcabdeeF
-dexifrofDNGottcennoC.DNGdna
5
dnaniardhctiwsTEFSOMlennahC-Nehtot
7
V
TUO
Votesolcroticapacretlif
.
TUO
tcennoC.tupnirewopCIdnanoitarepoV3.3dexifroftupnikcabdeeF.tuptuOrewoP
8
Table 1. SP6644/6645 Pin Descriptions
Rev:B Date 4/13/04 SP6644/6645 High Efficiency Boost Regulator © Copyright 2004 Sipex Corporation
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DESCRIPTION
The SP6644/6645 devices are high-efficiency, low-power step-up DC-DC converters ideal for single or dual alkaline cell applications such as pagers, remote controls, and other low-power portable end products.
The SP6644/6645 devices feature a 5nA logic­controlled shutdown mode and a dedicated low-battery detector circuitry. Both devices contain a 0.8synchronous rectifier, a 0.5 N-channel MOSFET power switch, an internal voltage reference, circuitry for pulse-frequency­modulation, and an under voltage comparator. The output voltage for the SP6644/6645 devices can be adjusted from +2V to +5.5V by manipulating two external resistors. The output voltage is preset to +3.3V.
THEORY OF OPERATION
The SP6644/6645 devices are ideal for end products that function with a single or dual alkaline cell, such as remote controls, pagers, and other portable consumer products. Designers can implement the SP6644/6645 devices into applications with the following power management operating states: 1. where the primary battery is good and the load is active, and
2. where the primary battery is good and the load is sleeping.
In the first operating state where the primary supply is good and the load is active, the SP6644/6645 devices typically offer 88% efficiency, drawing tens of milliamps.
Applications will predominantly operate in the second state where the primary supply is good and the load is sleeping. The SP6644/6645 devices draw a very low quiescent current while the load in its disabled state will draw typically hundreds of microamps.
The pulse-frequency-modulation (PFM) circuitry provides higher efficiencies at low to moderate output loads than traditional PWM converters are capable of delivering.
In a state where the error comparator detects that the output voltage at V N-channel MOSFET switch is turned on until the
is too low, the internal
OUT
peak inductor current is satisfied. This is indicated by the falling edge of the I-Charge comparator output. The approximate inductor charging time is defined by:
≅≅
t
where t charging time, L [H] is the inductance, I
CHARGE
L x I
≅≅
CHARGE
[s] is the approximate inductor
is the peak inductor current, and V input voltage to the device.
The peak inductor current, I externally by putting a resistor between the R pin and ground. This is defined by:
I
=
PEAK
where I R
LIM
from pin R
[A] is the peak inductor current and
PEAK
[Ω] is the value of the resistor connected
to ground.
LIM
PEAK
1400
R
/ V
BATT
BATT
, is programmed
PEAK
LIM
[A]
PEAK
[V] is the
LIM
When the charging N MOSFET turns off, the discharging P MOSFET turns on and the inductor current flows into the output capacitor and the load recharging the output. When the current through the discharging P MOSFET approaches zero, the I-Discharge comparator indicates to the logic to turn off the P MOSFET. The approximate time for discharging the inductor current can be determined by:
L x I
≅≅
t
≅≅
DCHG
where t inductor, L [H] is the inductance, I
[s] is the time to discharge the
DCHG
peak inductor current, V voltage, and V device.
[V] is the input voltage to the
BATT
PEAK
V
- V
OUT
BATT
[V] is the output
OUT
[A] is the
PEAK
The output filter capacitor stores charge while current from the inductor is high and holds the output voltage high until the discharge phase of the next switching cycle, smoothing power flow to the load. Between switching cycles, the inductor damping switch is closed suppressing the ringing caused by the inductor and the parasitic capacitance on the LX node.
Rev:B Date 4/13/04 SP6644/6645 High Efficiency Boost Regulator © Copyright 2004 Sipex Corporation
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V
BATT
LOGIC
SHDN
FB
+1.25V
REFREADY
V
REF
+1.0V (SP6644) +2.0V (SP6645)
SP6644 SP6645
+1.0V (SP6644) +2.0V (SP6645)
Figure 27. Internal Block Diagram of the SP6644/6645
DRV-N
START
DRV-P
Inductor
Damping
UP
OSC
Switch
N
N
P
DISCHARGE
N
CHARGE
GND
BLOCK DIAGRAM
V
OUT
I-Discharge
LX
I-Charge
V
LPK
BATTLO
R
LIM
R
LIM
Rev:B Date 4/13/04 SP6644/6645 High Efficiency Boost Regulator © Copyright 2004 Sipex Corporation
9
Page 10
Internal Bootstrap Circuitry
The internal bootstrap circuitry contains a low-voltage start-up oscillator that pumps up the output voltage to approximately 1.9V so the main DC-DC converter can function. At lower battery supply voltages, the circuitry can start up with low-load conditions. Designers can reduce the load as needed to allow start-up with input voltages below 1V. Refer to Figures 10 to
13. Once started, the output voltage can maintain the load as the battery voltage decreases below the initial start-up voltage. The start-up oscillator is powered by V NMOS switch. During start-up, the P-channel
driving a charge pump and
BATT
synchronous rectifier remains off and either its body diode or an external diode is used as an output rectifier.
BATTLO Circuitry
The SP6644 device has an internal comparator for low-battery detection. If V 1V, BATTLO will sink current. BATTLO is an
drops below
BATT
open-drain output. The SP6645 operates in the same manner with a threshold voltage of 2V.
Shutdown for the SP6644
A logic LOW at SHDN will drive the SP6644 into a shutdown mode where BATTLO goes into a high-impedance state, the internal switching MOSFET turns off, and the synchronous rectifier turns off to prevent reverse current from flowing from the output back to the input. Designers should note that in shutdown, the output can drift to one diode drop below V current path through the synchronous-rectifier
because there is still a forward
BATT
body diode from the input to the output. To disable the shutdown feature, designers can connect SHDN to V
BATT
.
Adjustable Output Voltage
Driving FB to ground (logic LOW) will drive the output voltage to the fixed-voltage operation of +3.3V + 4%. Connecting FB to a voltage divider between V output voltage between +2V and +5.5V. Refer to
and ground will select an adjustable
OUT
Figure 28. FB regulates to +1.25V.
Since the FB leakage current is 10nA maximum, designers should select the feedback resistor R2 in the 100kto 1Mrange. R1 can be determined with the following equation:
OUT
R1 = R2 x -1
V V
REF
where R1 [] and R2 [] are the feedback resistors in Figure 29, V voltage, and V
[V] is 1.25V.
REF
[V] is the output
OUT
Battery Reversal Protection
The SP6644/6645 devices will tolerate single­cell battery reversal up to the package power­dissipation limits noted in the ABSOLUTE MAXIMUM RATINGS section. An internal diode in series with an internal 5Ω resistor limits any reverse current to less than 220mA preventing damage to the devices. Prolonged operation above 220mA reverse-battery current can degrade performance of the devices.
The Inductor
The programmable peak inductor current feature of the SP6644/6645 devices affords a great deal of flexibility in choosing an inductor. The most important point to consider when choosing an inductor is to insure that the peak inductor current is programmed below the saturation rating of the inductor. If the inductor goes into saturation, the internal switches and the inductor will be stressed due to current peaking, potentially leading to reliability problems with the application circuit.
The peak inductor current is programmed by putting a resistor between the R The usable current range is between 150mA and
pin and ground.
LIM
560mA. This is defined by:
I
=
PEAK
where I R
LIM
from pin R
[A] is the peak inductor current, and
PEAK
[Ω] is the value of the resistor connected
to ground.
LIM
1400
R
LIM
Rev:B Date 4/13/04 SP6644/6645 High Efficiency Boost Regulator © Copyright 2004 Sipex Corporation
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0.88V to
3.3V Input 22µF
0.1µF
22µH
0.7A
BATT
V
R
LIM
SP6644 SP6645
LX
V
OUT
100pF*
R1
47µF
V
OUT
=
2V to 5.2V
SHDN
GND
Figure 28. Adjustable Output Voltage Circuitry
With an external resistor tolerance of +1%, the peak current tolerance will be +6%. To make sure that the SP6644/6645 internal circuitry adequately controls the inductor current, it is recommended that values equal to or greater than 22µH (+10%) be used.
The SP6644/6645 devices control algorithm delivers an average maximum load current in regulation as defined by:
PEAK
2 x V
x V
OUT
BATT
I
LOAD-MAX
where I
LOAD-MAX
E is the efficiency factor (generally between 0.8 and 0.9), I inductor current, V
PEAK
the device, and V
E x I
=
[A] is the maximum load current, [A] is the programmed peak
[V] is the input voltage to
BATT
[V] is the output voltage.
OUT
BATTLO
FB
*optional compensation
R2
APPLICATION NOTES
Printed circuit board layout is a critical part of design. Poor designs can result in excessive EMI on the voltage gradients and feedback paths on the ground planes with applications involving high switching frequencies and large peak currents. Excessive EMI can result in instability or regulation errors.
All power components should be placed on the PC board as closely as possible with the traces kept short, direct, and wide (>50mils or 1.25mm). Extra copper on the PC board should be integrated into ground as a pseudo-ground plane. On a multilayer PC board, route the star ground using component-side copper fill, then connect it to the internal ground plane using vias.
Given the minimum input voltage, output voltage, and maximum average load current, the value of I
can be solved for and an appropriate inductor
PEAK
can be chosen. It is good design practice to use the lowest peak current possible to reduce possible EMI and output ripple voltage. A closed-core inductor, such as a toroid or shielded bobbin, will minimize any fringe magnetic fields or EMI.
For the SP6644/6645 devices, the inductor and input and output filter capacitors should be soldered with their ground pins as close together as possible in a star-ground configuration. The V directly to ground as close to the SP6644/6645
pin must be bypassed
OUT
devices as possible (within 0.2in or 5mm). The DC-DC converter and any digital circuitry should be placed on the opposite corner of the PC board as far away from sensitive RF and analog input stages. The external voltage-feedback network should be placed very close to the FB pin as well as the R
Rev:B Date 4/13/04 SP6644/6645 High Efficiency Boost Regulator © Copyright 2004 Sipex Corporation
resistor (within 0.2in or 5mm). Any
LIM
11
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noisy traces, such as from the LX pin, should be kept away from the voltage-feedback network and separated from it using grounded copper to minimize EMI.
Capacitor equivalent series resistance is a major contributor to output ripple, usually greater than 60%. Low ESR capacitors are recommended. Ceramic capacitors have the lowest ESR. Low-ESR tantalum capacitors may be a more acceptable solution having both a low ESR and lower cost than ceramic capacitors. Designers should select input and output capacitors with a rating exceeding the peak inductor current. Do not allow tantalum capacitors to exceed their ripple-current ratings. A 22µF, 6V, low-ESR, surface-mount tantalum output filter capacitor typically provides 60mV output ripple when stepping up from 1.3V to 3.3V at 20mA. An input filter capacitor can reduce peak currents drawn from the battery and improve efficiency. Low-ESR aluminum electrolytic capacitors are acceptable in some applications but standard aluminum electrolytic capacitors are not recommended.
Designers should add LC pi filters, linear post-regulators, or shielding in applications necessary to address excessive noise, voltage ripple, or EMI concerns. The LC pi filter's cutoff frequency should be at least a decade or two below the DC-DC converters's switching frequency for the specified load and input voltage.
A small SOT23-5pin 200mA Low Drop Out linear regulator can be used at the SP6644/6645 output to reduce output noise and ripple. The schematic in figure 29 illustrates this circuit with the SP6644 3.3V output followed by the Sipex SP6201 3.0V output Low Drop Out linear regu­lator. Compare in Figure 21 the SP6644 ripple of 40-50mVpp with the SP6201 ripple of about 3mVpp and you can see the amount of noise reduction obtained. Additional performance characteristics for the SP6644/6201 combina­tion can be seen in figures 17 to 20.
Inductor Specification
Inductance Manufacturer/Part No. Resistance Isat (uH) (ohms) (mA)
Sumida CD43-220 0.38 (max) 680
22 Sumida CDRH5D18-220 0.28 (max) 760
Coilcraft DO1608C-223 0.32 (typ) 700
47 Sumida CD43-470 0.84 (max) 440
Coilcraft DO1608C-473 0.56 (typ) 500
100 Sumida CD54-101 0.7 (max) 520
Coilcraft DO1608C-104 1.1(typ) 310
Table 1. Surface-Mount Inductor Information
Rev:B Date 4/13/04 SP6644/6645 High Efficiency Boost Regulator © Copyright 2004 Sipex Corporation
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0.88V to 3.3V Input
V
BATT
GND
BATTLO
SHDN
SCHEMATIC WITH LDO COMBINATION
+
C1 47µF
1 2
J1
3
1 2
3 4
V
BATT
BATTLO R
LIM
SHDN
L1 22µH
R4 1M
SP6644
U1
V
GND
OUT
8 7
LX
6 5
FB
R1 Open
LX
+3.3V
V
OUT
+3.0V
V
V
OUT
RESET_N
5
4
GND
1
V
2
GND
3
ENABLE
IN
SP6201
+
C2 47µF
C3 1µF
OUT
R3
2.5k
Probe access points for external connection by the user
Figure 29. Schematic SP6644/6201 DC/DC LDO Combination
R2 100k
Rev:B Date 4/13/04 SP6644/6645 High Efficiency Boost Regulator © Copyright 2004 Sipex Corporation
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E/2
PACKAGE: 8 PIN MSOP
D e1
Ø1
R1
E
E1
Seating Plane
1
2
e
Pin #1 indentifier must be indicated within this shaded area (D/2 * E1/2)
Dimensions in (mm)
A A1 A2
b
c D
E
E1
e
e1
L
L1
L2
N R R1 Ø
Ø1
8-PIN MSOP JEDEC MO-187 (AA) V ariation
MIN NOM MAX
- - 1.10 0 - 0.15
0.75 0.85 0.95
0.22 - 0.38
0.08 - 0.23
3.00 BSC
4.90 BSC
3.00 BSC
0.65 BSC
1.95 BSC
0.40 0.60 0.80
0.95 REF
0.25 BSC
- 8 -
0.07 - -
0.07 - -
0º 8º
0º - 15º
Ø1
A1
WITH PLATING
BASE METAL
R
L2
L
Gauge Plane
Ø
L1
D
A2
A
b
(b)
c
1
Rev:B Date 4/13/04 SP6644/6645 High Efficiency Boost Regulator © Copyright 2004 Sipex Corporation
PACKAGE:
8-PIN MSOP
14
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ORDERING INFORMATION
Model Temperature Range Package Type
SP6644EU ............................................. -40OC to +85OC .........................................8-Pin MSOP
SP6645EU ............................................. -40OC to +85OC .........................................8-Pin MSOP
Please consult the factory for pricing and availability on a Tape-On-Reel option.
Corporation
SIGNAL PROCESSING EXCELLENCE
Sipex Corporation Headquarters and
Sales Office
22 Linnell Circle Billerica, MA 01821 TEL: (978) 667-8700 FAX: (978) 670-9001 e-mail: sales@sipex.com
Sales Office
233 South Hillview Drive Milpitas, CA 95035 TEL: (408) 934-7500 FAX: (408) 935-7600
Sipex Corporation reserves the right to make changes to any products described herein. Sipex does not assume any liability arising out of the application or use of any product or circuit described herein; neither does it convey any license under its patent rights nor the rights of others.
Rev:B Date 4/13/04 SP6644/6645 High Efficiency Boost Regulator © Copyright 2004 Sipex Corporation
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