Datasheet SA9602FPA, SA9602FSA, SA9602JPA, SA9602JSA Datasheet (SAMES)

Page 1
PRELIMINARY
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SA9602F/SA9602J
SINGLE PHASE BIDIRECTIONAL POWER/ENERGY
METERING IC WITH INSTANTANEOUS PULSE OUTPUT
FEATURES
Performs bidirectional power and
energy measurement
Meets the IEC 521/1036 Specification
requirements for Class 1 AC Watt hour meters
Protected against ESD
Total power consumption rating below 25mW
Adaptable to different types of current
sensors
Operates over a wide temperature range
Precision voltage reference on-chip
DESCRIPTION
The SAMES SA9602F is an enhancement of the SA9102F, as no external capacitors are required for the A/D converters. The SA9602J is an enhancement of the SA9102H.
The SAMES SA9602F and SA9602J Single Phase bidirectional Power/Energy metering integrated circuits generate a pulse rate output, the frequency of which is proportional to the power consumption. Both devices perform the active power calculation.
The method of calculation takes the power factor into account.
Energy consumption is determined by the power measurement being integrated over time.
These innovative universal single phase power/energy metering integrated circuits are ideally suited for energy calculations in applications such as residential municipal metering and factory energy metering and control.
The SA9602F and SA9602J integrated circuits are available in both 14 and 20 pin dual-in-line plastic (DIP-14/DIP-20), as well
as 20 pin small outline (SOIC-20) package types.
Note that the 20 pin SA9602J is a direct replacement for the SA9102H. The SA9602H has a higher output pulse rate than the SA9102H.
PIN CONNECTIONS
IIN IIP VREF TEST
V
DD
OSC2 OSC1
1 2 3 4 5 6 7
DR-01276
14 13 12 11 10
9 8
GND IVP
TEST2 FMO
V
SS
DIR FOUT1
Package: DIP-14
7132 PDS039-SA9602F-00A REV.A 23-07-97
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SA9602F/SA9602J
POWER
INTEG-
RATO R
VOL TAGE
REF.
OSC
ANALOG
SIGNAL
PROCE-
SSING
GND
IV P
DR-01278
VREF
OSC 1
TEST
IIP
IIN
TEST2
OSC 2
TI MI NG
FM O
V
POWER
TO
FREQUENCY
DDVDIR
FOU T
SS
PIN CONNECTIONS
BLOCK DIAGRAM
1
IIN
2
IIP VREF
3 4
TP4
5
TP5
6
TP6
7
TEST V
8
DD
9
TP9
10
OSC2
D R -0 1277
Package: DIP-20
GND
20 19
IVP
18
TP17
17
TEST2
16
TP16
15
FMO
V
14 13
DIR
12
FOUT
11
OSC1
SOIC-20
SS
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SA9602F/SA9602J
ABSOLUTE MAXIMUM RATINGS*
Parameter Symbol Min Max Unit
Supply Voltage VDD -V Current on any pin I Storage Temperature T Operating Temperature T
PIN
STG
O
SS
-0.3 6.0 V
-150 +150 mA
-40 +125 °C
-40 +85 °C
* Stresses above those listed under “Absolute Maximum Ratings” may cause permanent
damage to the device. This is a stress rating only. Functional operation of the device at these or any other condition above those indicated in the operational sections of this specification, is not implied. Exposure to Absolute Maximum Ratings for extended periods may affect device reliability.
ELECTRICAL CHARACTERISTICS
(VDD = 2.5V, VSS = -2.5V, over the temperature range -10°C to +70°C#, unless otherwise specified.)
Parameter Symbol Min Typ Max Unit Condition
Operating temperature
#
range Supply Voltage: Positive V Supply Voltage: Negative V Supply Current: Positive I Supply Current: Negative I
T
-25 +85 °C
O
2.25 2.75 V
DD
-2.75 -2.25 V
SS
DD
SS
56mA
56mA Current Sensor Inputs (Differential) Input Current Range I
II
Voltage Sensor Input (Asymmetrical) Input Current Range I
IV
Pins FOUT, DIR Output Low Voltage V Output High Voltage V
Pulse Rate FOUT f
Pulse Width tp t
OL
OHVDD
P
PP
t
pn
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-25 +25 µA Peak value
-25 +25 µA Peak value
VSS+1 V IOL = 5mA
-1 V IOH = -2mA
0 64 Hz Specified linearity 0 180 Hz Min and max limits
1.1 ms Positive energy flow
3.4 ms Negative energy flow
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SA9602F/SA9602J
ELECTRICAL CHARACTERISTICS (Continued)
(VDD = 2.5V, VSS = -2.5V, over the temperature range -10°C to +70°C#, unless otherwise specified.)
Parameter Symbol Min Typ Max Unit Condition
Pin VREF With R = 24k
Ref. Current -I Ref. Voltage V
R R
45 50 55 µA connected to V
1.1 1.3 V Referred to V
SS
Oscillator Recommended crystal:
TV colour burst crystal f = 3.5795 MHz
#
Extended Operating Temperature Range available on request.
PIN DESCRIPTION
14 Pin 20 Pin Designation Description
14 20 GND Ground 5 8 V
10 14 V
DD
SS
Positive Supply Voltage
Negative Supply Voltage 13 19 IVP Analog input for Voltage 1 1 IIN Inputs for current sensor 2 2 IIP
3 3 VREF Connection for current setting resistor
4 7 TEST Test Pin. Tied to VSS for protection against HV
transients and noise 12 18 TEST2 Test Pin. May be left unconnected or tie to Vss
7 11 OSC1 Connections for crystal or ceramic resonator
6 10 OSC2 (OSC1 = Input ; OSC2 = Output)
8 12 FOUT Pulse rate output
9 13 DIR Direction indication output
11 15 FMO Rising edge of mains frequency
4 TP4 Test Pins (Leave unconnected) 5 TP5 6 TP6 9 TP9
16 TP16 17 TP17
SS
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SA9602F/SA9602J
FUNCTIONAL DESCRIPTION
The SA9602F and SA9602J are CMOS mixed signal Analog/Digital integrated circuits, which perform power/energy calculations across a power range of 1000:1, to an overall accurancy of better than Class 1.
The integrated circuits include all the required functions for 1-phase power and energy measurement such as two oversampling A/D converters for the voltage and current sense inputs, power calculation and energy integration. Internal offsets are eliminated through the use of cancellation procedures. These devices generate pulses, the frequency of which is proportional to the power consumption. The pulse rate follows the instantaneous power consumption measured. Direction information is also provided.
A voltage zero crossover signal, relevant to the positive going half cycle, is available on pin FMO. This signal can be used to sychronise circuit breaker switching.
1. Power Calculation
In the Application Circuit (Figure 1), the voltage drop across the shunt will be between 0 and 16mV converted to a current of between 0 and 16µA
(0 to 80A through a shunt resistor of 200µ). This voltage is
RMS
, by means of resistors R1 and R2.
RMS
The current sense input saturates at an input current of ±25µA peak. For the voltage sensor input, the mains voltage (230VAC) is divided down through
a divider to 14V
. The current into the A/D converter input is set at 14µA
RMS
RMS
at
nominal mains voltage, via resistor R4 (1MΩ). In this configuration, with a mains voltage of 230V and a current of 80A, the output
frequency of the SA9602F and SA9602J power meter chip at FOUT is 64Hz. In this case 1 pulse will correspond to an energy consumption of 18.4kW/64Hz = 287.5Ws.
2. Analog Input Configuration
The input circuitry of the current and voltage sensor inputs are illustrated below. These inputs are protected against electrostatic discharge through clamping diodes. The feedback loops from the outputs of the amplifiers AI and AV generate virtual
shorts on the signal inputs. Exact duplications of the input currents are generated for the analog signal processing circuitry.
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SA9602F/SA9602J
D
S
I
C
S
I
D
P
S
S
URRENT ENSOR
NP UTS
V O LTA G E
ENSOR
NPUT
V
DD
IIP
V
SS
DDV
IIN
SSV
V
DD
IV P
V
SS
A
I
A
V
R -00908
GN D
3. Electrostatic Discharge (ESD) Protection
The SA9602F and SA9602J integrated circuit's inputs/outputs are protected against ESD
4. Power Consumption
The power consumption rating of the SA9602F and SA9602J integrated circuits is less than 25mW.
5. Pulse Output Signals
The calculated power is divided down to a pulse rate of 64Hz, for rated conditions on FOUT for both the SA9602F and SA9602J.
The format on the pulse output signal, which provides power/energy and direction information, is the only difference between the SA9602F and SA9602J devices.
The direction of the energy flow is defined by the mark/space ratio in the SA9602F, while the pulse width defines the direction on the SA9602J.
Waveform on FOUT
o s it iv e E n e rg y F l ow
A96 02F
A9 602J
t
pp
t
pp = 1.1ms
t
pp
N e ga t iv e Energy Flow
t
pn
t
pn = 3.4ms
t
pn
Waveform on DIR
R-00909
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SA9602F/SA9602J
F
D
I
The diagram below shows the behavior of the direction indication, DIR, when energy reversal takes place. The timing period for the DIR signal to change state, t
DIR
, will be defined by the time it takes for the integrater to count down from its value at the time of energy reversal. This is determined by the energy consumption rate.
t
V
IR
DR - 01283
t
DIR
t
t
The square wave signal on FMO indicates the polarity of the mains voltage.
V
t
MO
t
t
MAIN S
D R -01 284
Due to comparator offsets, the FMO low to high transition can occur within a range as shown above. The time between succesive low to high transitions will be equal to the mains voltage period.
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SA9602F/SA9602J
TYPICAL APPLICATIONS
In the Application Circuits (Figures 1 and 2), the components required for power metering applications, are shown.
In Figure 1, a shunt resistor is used for current sensing. In this application, the circuitry requires a +2.5V, 0V, -2.5V DC supply.
In the case of Figure 2, when using a current transformer for current sensing, a +5V, 0V DC supply is sufficient.
The most important external components for the SA9602F and SA9602J integrated circuits are:
R2, R1 and RSH are the resistors defining the current level into the current sense input. The values should be selected for an input current of 16µA
into the SA9602F and SA9602J,
RMS
at maximum line current. Values for RSH of less than 200µ should be avoided. R1 = R2 = (IL/16µA Where I
L
)* RSH/2
RMS
= Line current
RSH = Shunt resistor/termination resistor
R3, R6 and R4 set the current for the voltage sense input. The values should be selected so that the input current into the voltage sense input (virtual ground) is set to 14µA
RMS
R7 defines all on-chip bias and reference currents. With R7 = 24k, optimum conditions are set. R7 may be varied within ±10% for calibration purposes. Any change to R7 will affect the output quadratically (i.e.: R7 = +5%, fP = +10%).
The formula for calculating the output frequency is given below: f = 11.16
FOUTX
*
3.58MHz I
FOSC * II .I
*
V
2
R
Where FOUTX = Normal rated frequency (64Hz)
.
FOSC = Oscillator frequency (2MHz ...... 4MHz)
I
I
I
V
I
R
= Input current for current input (16µA = Input current for voltage input (14µA
RMS
RMS
= Reference current (typically 50µA)
at rated) at rated)
XTAL is a colour burst TV crystal (f = 3.5795 MHz) for the oscillator. The oscillator frequency is divided down to 1.7897 MHz on-chip, to supply the digital circuitry and the A/D converters.
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SA9602F/SA9602J
Figure 1: Application Circuit using a Shunt Resistor for Current Sensing.
NC
6
4
5
IC-2
2
3
1
R6
R11
R4
R1
R2
R3
13
14
1
2
LED
11
12
3
4
IC-1
9
10
5
6
NC
R8
8
C10
DR -01280
C15
7
C9
XTA L
ZD1
R7
R9
D1
ZD2
C13
R10
C14
D2
R5
C11
RSH
LOA D
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SU PPLY
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SA9602F/SA9602J
Parts List for Application Circuit: Figure 1
Item Symbol Description Detail
1 IC-1 SA9602F or SA9602J DIP-14 2 IC-2 Optocoupler 4N35 DIP-6 3 D1 Diode, Silicon, 1N4148 4 D2 Diode, Silicon, 1N4148 5 ZD1 Diode, Zener, 2.4V, 200mW 6 ZD2 Diode, Zener, 2.4V, 200mW 7 XTAL Crystal, 3.5795MHz Colour burst TV 8 R1 Resistor, 1% metal Note 1
9 R2 Resistor, 1% metal Note 1 10 R3 Resistor, 390k, (230VAC) 1%, metal 11 R4 Resistor, 1M, 1/4W, 1%, metal 12 R5 Resistor, 470, 2W, 5%, carbon 13 R6 Resistor, 24k, 1/4W, 1%, metal 14 R7 Resistor, 24k, 1/4W, 1%, metal 15 R8 Resistor, 680, 1/4W, 1% 16 R9 Resistor, 680, 1/4W, 1% 17 R10 Resistor, 680, 1/4W, 1% 18 R11 Resistor, 2.2K, 1/4W, 1% 19 C9 Capacitor, 100nF 20 C10 Capacitor, 100nF 21 C11 Capacitor, 0.47µF, 250VAC, polyester 22 C13 Capacitor, 100µF 23 C14 Capacitor, 100µF 24 C15 Capacitor, 820nF Note 2 25 RSH Shunt Resistor Note 3 26 LED Light Emitting Diode
Note 1: Resistor (R1 and R2) values are dependant upon the selected value of RSH. Note 2: Capacitor (C15) to be positioned as close to Supply Pins (VDD & VSS) of IC-1 as
possible.
Note 3: See TYPICAL APPLICATIONS when selecting the value of RSH.
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SA9602F/SA9602J
Figure 2: Application Circuit using a Current Transformer for Current Sensing.
FOU T
DIR
R6
FM0
C11
R4
14
12
11
13
8
10
9
0V
C9
C10
R3
IC-1
1
R1
RSH
5
4
2
3
7
6
XTAL
R7
R2
R2
R8
R9
=
RSH = TERM INATIO N RESISTO R FO R CURRENT T RANSF O RM ER
R1
5V
CT
2.4V TO 2.6V DC
DR-01281
L
LOA D
N
SUPPLY
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SA9602F/SA9602J
Parts List for Application Circuit: Figure 2
Item Symbol Description Detail
1 IC-1 SA9602F and SA9602J DIP-14
2 XTAL Crystal, 3.5795MHz Colour burst TV
3 RSH Resistor Note 1
4 R1 Resistor, 1%, metal Note 2
5 R2 Resistor, 1%, metal Note 2
6 R 3 Resistor, 390k, (230VAC), 1%, metal
7 R4 Resistor, 1M, 1/4W, 1%, metal
8 R6 Resistor, 24k, 1/4W, metal
9 R7 Resistor, 24k, 1/4W, 1%, metal 10 R8 Resistor, 2.2k, 1/4W, 1%, metal 11 R9 Resistor, 2.2k, 1/4W, 1%, metal 12 C 9 Capacitor, 820nF Note 3 13 C10 Capacitor, 100nF 14 C11 Capacitor Note 4 15 CT Current transformer
Note 1: See TYPICAL APPLICATIONS when selecting the value of RSH. Note 2: Resistor (R1and R2) values are dependant upon the selected value of RSH. Note 3: Capacitor (C9) to be positioned as close to Supply Pins (VDD & VSS) of IC-1,
as possible.
Note 4: Capacitor (C11) selected to minimize phase error introduced by current
transformer (typically 1.5µF).
ORDERING INFORMATION
Part Number Package
SA9602FPA DIP-14 SA9602FPA DIP-20 SA9602FSA SOIC-20 SA9602JPA DIP-14 SA9602JPA DIP-20 SA9602JSA SOIC-20
Note: When ordering, the Package Option must be specified along with the Part
Number.
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Notes:
SA9602F/SA9602J
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SA9602F/SA9602J
Disclaimer: The information contained in this document is confidential and proprietary to South African
Micro-Electronic Systems (Pty) Ltd ("SAMES") and may not be copied or disclosed to a third party, in whole or in part, without the express written consent of SAMES. The information contained herein is current as of the date of publication; however, delivery of this document shall not under any circumstances create any implication that the information contained herein is correct as of any time subsequent to such date. SAMES does not undertake to inform any recipient of this document of any changes in the information contained herein, and SAMES expressly reserves the right to make changes in such information, without notification,even if such changes would render information contained herein inaccurate or incomplete. SAMES makes no representation or warranty that any circuit designed by reference to the information contained herein, will function without errors and as intended by the designer.
Any sales or technical questions may be posted to our e-mail address below: energy@sames.co.za
For the latest updates on datasheets, please visit our web site: http://www.sames.co.za
South African Micro-Electronic Systems (Pty) Ltd
P O Box 15888, 33 Eland Street, Lynn East, 0039 Koedoespoort Industrial Area, Republic of South Africa, Pretoria,
Republic of South Africa
Tel: 012 333-6021 Tel: Int +27 12 333-6021 Fax: 012 333-8071 Fax: Int +27 12 333-8071
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