08 Nota *tal como estabelecido em <A> e com o parecer
09 Примечание * как указано в <A> и в соответствии с
16 követi a(z):
17 zgodnie z postanowieniami Dyrektyw:
18 în urma prevederilor:
according to the Certificate<C>.
beurteilt gemäß Zertifikat<C>.
<B> conformément au Certificat <C>.
<B> overeenkomstig Certificaat <C>.
07 Ì ًÚËÛË Ùˆv ‰È·Ù¿Íˆv Ùˆv:
08 de acordo com o previsto em:
09 в соответствии с положениями:
01 Note *as set out in <A> and judged positively by <B>
02 Hinweis *wie in der <A> aufgeführt und von <B> positiv
03 Remarque *tel que défini dans <A> et évalué positivement par
04 Bemerk *zoals vermeld in <A> en positief beoordeeld door
05 Nota *como se establece en <A> y es valorado
10 Bemærk *som anført i <A> og positivt vurderet af <B> i
positivamente por <B> de acuerdo con el
Certificado <C>.
uction Technique.
uctiedossier samen te stellen.
o de Construcción Técnica.
Tecnico di Costruzione.
Daikin Europe N.V. is authorised to compile the Technical Construction File.
Daikin Europe N.V. hat die Berechtigung die Technische Konstruktionsakte zusammenzustellen.
Daikin Europe N.V. est autorisé à compiler le Dossier de Constr
Daikin Europe N.V. is bevoegd om het Technisch Constr
Daikin Europe N.V. está autorizado a compilar el Archiv
**
02
**
03
**
04
**
05
Daikin Europe N.V. è autorizzata a redigere il File
**
06
3PW66183-2
**
01
Page 3
Table of contents
1 Introduction1
1.1 About fan coil units1
1.2 About this fan coil unit1
1.3 About this document2
1.3.1 Meaning of warnings and symbols2
2 Precautions for installation3
3 Prepare the installation of the fan coil unit4
3.1 Check that you have all optional equipment4
3.2 Verify the appropriate installation location5
3.3 Prepare the installation space6
3.4 Prepare the water piping work6
3.5 Prepare the electrical wiring work7
3.6 Prepare the installation of optional equipment9
4 Install the fan coil unit10
4.1 Unpack the unit10
4.2 Check if all accessories are included10
4.3 Prepare the ceiling opening11
4.4 Fix the unit12
4.5 Perform the water piping work15
4.5.1 Connect the water pipes15
4.5.2 Insulate the water pipes16
4.5.3 Fill the water circuit16
4.6 Connect the electrical wiring17
4.6.1 Connect the power supply20
4.6.2 Connect the remote controller and unit transmission wiring21
4.6.3 Close the control box21
4.7 Perform the drain piping work21
4.7.1 Install the drain piping in the building21
4.7.2 Connect the drain piping to the unit23
4.7.3 Test the drain piping24
4.8 Install optional equipment25
Page 4
5 Commission the fan coil unit27
5.1 Verify completion of installation27
5.2 Configure the unit28
5.3 Test the installation29
5.4 Handover to the user30
6 Service and maintenance31
6.1 Maintenance tasks31
6.2 Service to the unit33
7 Glossary34
Page 5
1Introduction
About fan coil units
1.1About fan coil units
A fan coil unit provides heating and cooling to individual spaces. It creates a comfortable
environment in both commercial and residential applications. Fan coil units are widely used
for the air conditioning of offices, hotels and houses.
The main components of fan coil units are:
■ a fan,
■ a coil (heat exchanger).
The heat exchanger receives hot or cold water from a heating or cooling source. The fan
spreads the heat or coolness in order to condition the space.
DAIKIN offers a wide range of fan coil units for both concealed and exposed applications.
Contact your DAIKIN dealer for a list of related products.
About this fan coil unit
1.2About this fan coil unit
The model identification code means:
1 Introduction
FWC06B7TV1B
Water fan
coil unit
Subclass:
Cassette
C: 3x3
To ta l
cooling
capacity
(kW)
Major
model
change
Minor
model
change
Coil type:
T: 2-pipe
F: 4-pipe
1 phase /
50 Hz /
220-240 V
Produced
in Europe
The following models are available:
■ FWC06-07-08-09B7TV1B
2-pipe fan coil units have one supply and one return pipe. The supply pipe can supply
either hot or cold water to the unit.
■ FWC06-07-08-09B7FV1B
4-pipe fan coil units have two supply pipes and two return pipes. This allows either hot
or cold water to enter the unit which makes it possible to heat and cool different areas of
a building at the same time. Use this type if you have a separate source for cooling and
for heating.
About this document
FWC
Fan coil units
4PW64525-1 – 09.2010
Installation manual
1
Page 6
1 Introduction
1.3About this document
This document is an installation manual. It is intended for the installer of this product. It
describes the procedures for installing, commissioning and maintaining the unit, and it will
provide help if problems occur. Carefully read the relevant parts of the manual.
How to get the manual?
■ A printed version of the manual is delivered with the unit.
■ Contact your local DAIKIN dealer for an electronic version of the manual.
For detailed instructions about how to install and operate the associated products and/or
optional equipment, refer to the relevant catalogues, technical literature or product manuals
for those products.
The original documentation is written in English. All other languages are translations of the
original documentation.
About this document
1.3.1 Meaning of warnings and symbols
Warnings in this manual are classified according to their severity and probability of
happening.
Danger: Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Warning: Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
Caution: Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
Notice: Indicates situations that may result in damage to equipment or property.
Information: This symbol identifies useful information, but no hazardous situation
warnings.
Some types of danger are represented by special symbols:
Electric current
Danger of burning or scalding
Installation manual
2
FWC
4PW64525-1 – 09.2010
Fan coil units
Page 7
2Precautions for installation
All instructions described in this manual shall be carried out by a licensed installer.
Install the unit according to the instructions in the included documentation and the manuals
of the additional equipment (e.g. controller). Improper installation could result in electric
shock, short-circuit, leaks, fire or other damage to the equipment.
Be sure to wear adequate personal protection equipment (protection gloves, safety glasses)
when performing installation, maintenance or service to the unit.
If not sure of installation procedures or operation of the unit, always contact your local
DAIKIN dealer for advice and information.
Danger: electric shock
Switch off all power supply before removing the control box cover or before making
any connections or touching electrical parts.
To avoid electric shock, be sure to disconnect the power supply 1 minute or more
before servicing the electrical parts. Even after 1 minute, always measure the voltage
at the terminals of main circuit capacitors or electrical parts and, before touching, be
sure that those voltages are 50 V DC or less.
2 Precautions for installation
Danger: high temperature
Do not touch the water piping or internal parts during and immediately after
operation. The piping and internal parts may be hot or cold depending on the working
condition of the unit.
Your hand may get burned or frostbitten if you touch the piping or internal parts. To
avoid injury, give the piping and internal parts time to return to normal temperature
or, if you must touch them, be sure to wear adequate protective gloves.
FWC
Fan coil units
4PW64525-1 – 09.2010
Installation manual
3
Page 8
3 Prepare the installation of the fan coil unit
3Prepare the installation of the fan coil unit
Check that you have all optional equipment
3.1Check that you have all optional equipment
Decoration panelIdentification codeDescription
Decoration panel - standardBYCQ140CW1Decoration panel for the fan
Decoration panel - whiteBYCQ140CW1WDecoration panel for the fan
ControllersIdentification codeDescription
Electronic remote controller wireless (cooling and
heating)
Fresh air intake kitKDDQ55C140Kit which can be connected
to the ventilation system in
order to supply fresh air to
the fan coil unit.
SensorIdentification codeDescription
Remote sensorKRCS01-4Replacement sensor to
measure temperature
remotely from a location
other than that in which the
controller is installed.
4PW64525-1 – 09.2010
Fan coil units
FWC
Page 9
3 Prepare the installation of the fan coil unit
TimerIdentification codeDescription
Schedule timerDST301BA51Controller with schedule
timing functionality.
ValvesIdentification codeDescription
2-way valve (ON/OFF type) EKMV2C09B7Electronic 2-way valve to
control the water supply.
3-way valve (ON/OFF type) EKMV3C09B7Electronic 3-way valve to
control the water supply.
Electronic circuitsIdentification codeDescription
Valve control PCBEKRP1C11Mandatory electronic circuit
when 2-way or 3-way valve
is used.
Optional PCB for MOD-bus
connection
Wiring adaptor for electrical
appendices
EKFCMBCB7Electronic circuit with MOD-
bus interface connections.
KRP4A(A)53
KRP2A52
Electronic circuit with
additional connections for
external input/output signals.
Verify the appropriate installation location
3.2Verify the appropriate installation location
When selecting the installation location, take into account the instructions as mentioned in
the following paragraphs of this chapter.
Select an installation location where the following conditions are fulfilled:
■ the space around the unit is adequate for maintenance and servicing. See figure “Space
required for installation” on page 5.
■ the space around the unit allows sufficient air circulation and air distribution. See figure
“Space required for installation” on page 5.
■ the unit may be installed on ceilings up to 4.2 m. However, it becomes necessary to make
field settings using the remote controller when installing the unit at a height over 3.2 m.
Install the unit where the height of the decoration panel is more than 2.5 m to avoid
accidental touching.
■ the air passage is not blocked.
■ the condensate water can be properly drained.
■ the installation location is frost-free.
■ the unit can be installed horizontally.
■ the unit must be installed as far away as possible from fluorescent lights or other sources
that possibly interfere with the signal of wireless remote controllers.
FWC
Fan coil units
4PW64525-1 – 09.2010
298
≥2500
a
≥1500
*
Fig. 3.1: Space required for installation
a
Air outlet
b
Air inlet
≥1500
a
b
≥1500
*
Installation manual
5
Page 10
3 Prepare the installation of the fan coil unit
Information
Leave 200 mm or more space where marked with *, on sides where the air outlet is
closed.
Refer to figure “Space required for installation” on page 5.
Information
The equipment is not intended for use in a potentially explosive atmosphere.
Prepare the installation space
3.3Prepare the installation space
■ When preparing the installation space, use the paper pattern for installation which is
delivered with the unit. More information on how to prepare the ceiling opening can be
found in chapter “Prepare the ceiling opening” on page 11.
■ When the conditions in the built-in space are exceeding 30°C and exceeding a relative
humidity of 80%, or when fresh air is inducted into the ceiling, an additional insulation
is required on the outside of the unit (minimum 10 mm thickness polyethylene foam).
Prepare the water piping work
3.4Prepare the water piping work
The unit is equipped with a water inlet and water outlet for connection to a water circuit. The
water circuit must be provided by an installer and must comply with the applicable
legislation.
Notice
The unit is only to be used in a closed water system. Application in an open water
circuit can lead to excessive corrosion of the water piping.
Before performing the water piping work, check the following points:
■ the maximum water pressure is 10 bar,
■ the minimum water temperature is 5°C,
■ the maximum water temperature is 70°C,
■ be sure to install components in the field piping that can withstand the water pressure and
temperature,
■ provide adequate safeguards in the water circuit to be sure that the water pressure will
never exceed the maximum allowable working pressure,
■ provide a proper drain for the pressure relief valve (if installed) to avoid any water
coming into contact with electrical parts,
■ be sure that the water flow rates are according to the table below,
Installation manual
6
Minimum water speed
(l/min.)
Maximum water speed
(l/min.)
FWC06-09B7TV1B5.436
FWC06-09FV1B5.436 cooling coil +
18 heating coil
Table 3.1: Maximum and minimum water flow
4PW64525-1 – 09.2010
Fan coil units
FWC
Page 11
3 Prepare the installation of the fan coil unit
■ provide shut-off valves at the unit so that normal servicing can be accomplished without
draining the system,
■ provide drain taps at all low points of the system to permit complete drainage of the
circuit during maintenance or service to the unit,
■ provide air purge valves at all high points of the system. The valves shall be located at
points which are easily accessible for servicing. A manual air purge valve is mounted
onto the unit,
■ always use materials which are compatible with the water and 40% volume glycol,
■ select piping diameter in relation to required water flow and available ESP (External
Static Pressure) of the pump.
Prepare the electrical wiring work
3.5Prepare the electrical wiring work
The unit must be connected to the power supply. All field wiring and components must be
installed by an installer and must comply with the applicable legislation.
Warning
A main switch or other means for disconnection, having a contact separation in all
poles, must be incorporated in the fixed wiring in accordance with the applicable
legislation.
Before connecting the electrical wiring, check the following points:
■ use copper wires only,
■ all field wiring must be carried out in accordance with the wiring diagram delivered with
the unit,
■ never squeeze bundled cables and be sure that cables do not come in contact with the
piping and sharp edges. Be sure no external pressure is applied to the terminal
connections,
■ be sure to establish an earth. Do not earth the unit to a utility pipe, surge absorber, or
telephone earth. Incomplete earth may cause electrical shock,
■ be sure to install an earth leakage detector in accordance with the applicable legislation.
Failure to do so may cause electric shock or fire. The earth leakage detector is a field
supplied part,
■ be sure to install the required fuses or circuit breakers. The fuse or circuit breakers are
field supplied parts.
Information
The equipment described in this manual may cause electronic noise generated from
radio-frequency energy. The equipment complies to specifications that are designed
to provide reasonable protection against such interference. However, there is no
guarantee that interference will not occur in a particular installation.
It is therefore recommended to install the equipment and electric wires keeping
proper distances away from stereo equipment, personal computers, etc.
In extreme circumstances a distance of 3 m or more is required.
FWC
Fan coil units
4PW64525-1 – 09.2010
Installation manual
7
Page 12
3 Prepare the installation of the fan coil unit
Electrical characteristics
ModelFWC
Phase1N~
Frequency (Hz)50
Voltage range (V)220-240
Voltage tolerance (V)±10%
Maximum running current (A)1.9
Overcurrent fuse (A) (field supply)
Table 3.2: Electrical characteristics
(a)
In case of common power supply to more than one unit (as illustrated in figure “Group control or use with 2
remote controllers” on page 19), keep total current of interconnection wiring between units less than 12 A.
Branch the line outside the terminal block of the unit in accordance with electrical equipment standards, when
using two power wires of a gauge greater than 2 mm². The branch must be sheathed in order to provide an equal
or greater degree of insulation as power supply wiring itself.
Specifications for field wiring
WireSize (mm²)Length
Power supply wiring
Remote controller
and unit transmission
wiring
H05VV-U3G
Sheathed wire
2 conductors
(a),(b)
(c)
(a)
16
According to the
applicable
legislation. Max. 4.0
0.75-1.25
—
Max. 500 m
(d)
Table 3.3: Field wiring specifications
(a)
Only in case of protected pipes. Use H07RN-F in case of no protection.
(b)
Run electrical wiring through a conduit to protect against external forces.
(c)
Use double insulation wire for remote controller (sheath thickness: ≥1 mm) or run wires through a wall or
conduit so that the user cannot come in contact with them.
(d)
This length is the total extended length in the system in case of group control. See figure “Group control or use
with 2 remote controllers” on page 19.
Prepare the installation of optional equipment
Installation manual
8
FWC
4PW64525-1 – 09.2010
Fan coil units
Page 13
3 Prepare the installation of the fan coil unit
abcd
3.6Prepare the installation of optional equipment
Air flow directions
For this unit you can select different air flow directions. It is necessary to purchase an optional
blocking pad kit to limit the air discharge to 2, 3 or 4 (closed corners) directions.
Select the air flow directions best suited for the room and point of installation. For air
discharge in 2 or 3 directions, it is necessary to make field settings by means of the remote
controller and to close the air outlet(s) as illustrated in the figure below. ( air flow
direction)
Fig. 3.2: Air flow directions
a
All-round air discharge
b
Air discharge in 4 directions
c
Air discharge in 3 directions
d
Air discharge in 2 directions
Information
Air flow directions as shown merely serve as examples of possible air flow
directions.
For other preparations related to the installation of optional equipment refer to “Install
optional equipment” on page 25.
FWC
Fan coil units
4PW64525-1 – 09.2010
Installation manual
9
Page 14
4 Install the fan coil unit
1x
ab ced
1x1x8x4x1x
fg
1x
hn
1x1x
i
j
1x
k
l
1x
m
FWC_T 2x
FWC_F 4x
FWC_T 2x
FWC_F 4x
FWC_T 2x
FWC_F 4x
4Install the fan coil unit
Unpack the unit
4.1Unpack the unit
When receiving the unit, please check its state. Verify if any damage occurred during
transport. If the unit and/or packing are damaged at delivery, report this immediately to the
carrier’s claims agent.
Identify model and version of the unit from the indications stated on the carton packing.
Leave the unit inside its packing until you reach the installation site. Where unpacking is
unavoidable, use a sling of soft material or protective plates together with a rope when lifting,
this to avoid damage or scratches to the unit.
Warning
Tear apart and throw away plastic packaging bags so that children will not play with
them. Children playing with plastic bags face danger of death by suffocation.
When unpacking the unit or when moving the unit after unpacking, be sure to lift the unit by
holding on to the hanger bracket without exerting any pressure on other parts.
Check if all accessories are included
4.2Check if all accessories are included
An overview of the accessories included in the box:
Fig. 4.1: Accessories
a
Metal clamp
b
Drain hose
c
Washer for hanger bracket
d
Screw
e
Installation guide
f
Insulation tube
g
O-ring
h
Large sealing pad
i
Small sealing pad
j
Drain sealing pad
Installation manual
Prepare the ceiling opening
k
Paper pattern for installation (printed on upper part of packing)
l
Installation manual
m
User manual
n
Sealing pad for piping connections
10
FWC
4PW64525-1 – 09.2010
Fan coil units
Page 15
4.3Prepare the ceiling opening
710
840
860~910
*
860
860~910
*
950
20
35
20
35
780
840
860~910
*
950
a
c
e
f
g
g
h
h
g
f
e
b
d
i
≤35
b a
4 Install the fan coil unit
Fig. 4.2: Opening in ceiling
a
Water inlet/outlet
b
Suspension bolt (x4) (field supply)
c
Hanger bracket
d
Suspended ceiling
e
Distance between suspension bolts
f
Unit dimensions
g
Ceiling opening dimensions
h
Decoration panel dimensions
i
Suspended ceiling frame
Information
Installation is possible with a ceiling dimension of 910 mm (marked with * in figure
“Opening in ceiling” on page 11). However, to achieve a ceiling-panel overlapping
dimension of 20 mm, the spacing between the ceiling and the unit should be 35 mm
or less. If the spacing between ceiling and the unit is over 35 mm, attach sealing
material or recovered ceiling in the area marked below.
FWC
Fan coil units
4PW64525-1 – 09.2010
Fig. 4.3: Ceiling spacing too large
a
Area to fit sealing material or recovered ceiling into
b
Suspended ceiling
Installation manual
11
Page 16
4 Install the fan coil unit
c
b
d
e
a
50 - 100
1Make the ceiling opening needed for installation where applicable. (For existing
ceilings.)
■ Refer to the paper pattern for installation (delivered with the unit) for the ceiling
opening dimensions.
■ Create the ceiling opening required for installation.
■ After making an opening in the ceiling, it may be necessary to reinforce the
suspended ceiling frame to keep the ceiling level and to prevent it from vibrating.
Consult the builder for details.
2Install the suspension bolts. (Use either a W3/8 or M10 size bolt.)
Use anchors for existing ceilings, and a sunken insert, sunken anchors or other field
supplied parts for new ceilings to reinforce the ceiling in order to bear the weight of the
unit. The distance between the suspension bolts is marked on the paper pattern for
installation (delivered with the unit). Refer to it to check for points requiring reinforcing.
Adjust clearance from the ceiling before proceeding further. See installation example in
figure below:
Fig. 4.4: Installing the suspension bolts
a
Ceiling slab
b
Anchor
c
Long nut or turn-buckle
d
Suspension bolt
e
Suspended ceiling
Information
■ All the above parts are field supplied.
■ For installation other than standard installation, contact your local DAIKIN
dealer for advice.
Fix the unit
4.4Fix the unit
Caution
To avoid injury, do not touch the air inlet or aluminium fins of the unit.
Installation manual
12
When installing optional equipment, also read the installation manual of the optional
equipment. Depending on the field conditions, it may be easier to install optional equipment
before the unit is installed. However, for existing ceilings, always install fresh air intake kit
before installing the unit. For more information, refer to “Install optional equipment” on
page 25.
FWC
4PW64525-1 – 09.2010
Fan coil units
Page 17
4 Install the fan coil unit
cabd
1Install the unit temporarily.
Attach the hanger bracket to the suspension bolt. Be sure to fix it securely by using a nut
and washer from the upper and lower sides of the hanger bracket as illustrated in the
figure below.
a
c
b
Fig. 4.5: Securing the hanger bracket
a
Nut (field supply)
b
Washer (delivered with the unit)
c
Hanger bracket
d
Double nut (field supply)
2Fix the paper pattern for installation (delivered with the unit). (For new ceilings only.)
■ The paper pattern for installation corresponds with the measurements of the ceiling
opening. Consult the builder for details.
■ The centre of the ceiling opening is indicated on the paper pattern for installation.
The centre of the unit is indicated on the unit casing.
■ Attach the paper pattern for installation to the unit with the screws as illustrated in
the figure below.
d
3Adjust the unit to the right position for installation.
FWC
Fan coil units
4PW64525-1 – 09.2010
Fig. 4.6: Paper pattern for installation
a
Paper pattern for installation (delivered with the unit)
b
Centre of the ceiling opening
c
Centre of the unit
d
Screws (delivered with the unit)
Use the installation guide (delivered with the unit) for exact vertical positioning of the
unit.
Installation manual
13
Page 18
4 Install the fan coil unit
ab
ab
b
b
a
■ Apply the short side of the installation guide in case of normal installation as
illustrated below.
Fig. 4.7: Normal installation
a
Suspended ceiling
b
Fan coil unit
■ Apply the long side of the installation guide in case of installation with fresh air
intake kit as illustrated below.
Fig. 4.8: Installation with fresh air intake
a
Suspended ceiling
b
Fan coil unit
4Check if the unit is horizontally levelled.
■ Do not install the unit tilted. The unit is equipped with a built-in drain pump and float
switch. If the unit is tilted against the direction of the condensate flow (the drain
piping side is raised), the float switch may malfunction and cause water to drip.
■ Check if the unit is levelled at all four corners with a water level or a water-filled
vinyl tube as illustrated in the figure below.
Fig. 4.9: Check if unit is levelled
a
Water level
b
Vinyl tube
5Remove the paper pattern for installation. (For new ceilings only.)
Perform the water piping work
Installation manual
14
FWC
4PW64525-1 – 09.2010
Fan coil units
Page 19
4.5Perform the water piping work
a
i
j
j
i
b
c d
a
b
e f
g
h
FWC_TFWC_FFWC_TFWC_F
Perform the water piping work
4.5.1 Connect the water pipes
The unit is equipped with water outlet and inlet connections. There is an air purge valve that
is fitted along with the water inlets and outlets for air purging as illustrated in the figure
below.
Fig. 4.10: Water piping connection
a
Drain pipe connection
b
Power supply entry hole
c
Water inlet (3/4" female BSP)
d
Water outlet (3/4" female BSP)
e
Cold water inlet (3/4" female BSP)
f
Cold water outlet (3/4" female BSP)
g
Hot water inlet (3/4" female BSP)
h
Hot water outlet (3/4" female BSP)
i
Transmission wiring entry
j
Air purge valve
4 Install the fan coil unit
Connect the water inlet and outlet connections of the fan coil unit to the water piping as
illustrated below.
Fig. 4.11: Connecting the water piping
a
Water piping:
■ 3/4" male BSP in case of direct connection to the unit,
■ 3/4" female BSP in case of connection to an optional valve.
b
O-ring (delivered with the unit)
Notice
Do not use excessive force when connecting the piping. This could deform the unit
piping.
Deformation of the piping can cause the unit to malfunction.
ba
FWC
Fan coil units
4PW64525-1 – 09.2010
Installation manual
15
Page 20
4 Install the fan coil unit
In case the optional valve is used, refer to the installation manual of the valve kit to install the
field piping.
Perform the water piping work
4.5.2 Insulate the water pipes
The complete water circuit, inclusive all piping, must be insulated to prevent condensation
and reduction of the capacity.
c
d
c
d
a
b
Fig. 4.12: Water piping insulation
a
Water inlet
b
Water outlet
c
Sealing pad for piping connections (delivered with the unit)
d
Insulation tube (delivered with the unit)
If the temperature is higher than 30°C and the relative humidity is higher than 80%, then the
thickness of the sealing materials shall be at least 20 mm in order to avoid condensation on
the surface of the sealing.
Perform the water piping work
4.5.3 Fill the water circuit
Notice
Water quality must be according to EU directive 98/83 EC.
Notice
Use of glycol is allowed, but the amount shall not exceed 40% of the volume. A
higher amount of glycol may cause damage to the hydraulic components.
During filling, it might not be possible to remove all air in the system. Remaining air can be
removed during the first operating hours of the unit. The air can be removed from the unit
through the manual air purge valve. For the location of the air purge valve on the unit, refer
to figure “Water piping connection” on page 15.
1Open the air purge valve (refer to figure “Air purge valve” on page 17) by turning the nut
2 times.
2Push the springy core (refer to figure “Air purge valve” on page 17) to let off superfluous
air from the unit water circuit(s).
3Close the nut.
Installation manual
16
FWC
4PW64525-1 – 09.2010
Fan coil units
Page 21
4Additional filling with water afterwards might be required (but never through the air
ab
c
purge valve).
Fig. 4.13: Air purge valve
a
Air purge
b
Nut
c
Connect the electrical wiring
Springy core
4.6Connect the electrical wiring
Precautions
Observe the notes mentioned below when connecting the electrical wiring.
■ Do not connect wires of different gauge to the same power supply terminal. Looseness in
the connection may cause overheating.
■ Do not connect wires of different gauge to the same grounding terminal. Looseness in the
connection may deteriorate the protection.
■ When connecting wires of the same gauge, connect them according to the figure below.
4 Install the fan coil unit
Fig. 4.14: Terminal wiring
■ Use the specified electric wire (refer to “Field wiring specifications” on page 8). Connect
the wire securely to the terminal. Lock the wire down without applying excessive force
to the terminal. Use the appropriate tightening torque:
Tightening torque (N·m)
Terminal block for remote controller0.79~0.97
Terminal block for power supply1.18~1.44
Table 4.1: Tightening torque
■ Remote controller wiring should be located at least 50 mm away from the unit
transmission wiring and other wiring. Failure to observe this guideline may result in
malfunction due to electrical noise.
■ For the remote controller wiring, refer to the installation manual of the remote controller
delivered with the remote controller.
■ Keep wiring in neat order so that wires do not obstruct other equipment or force the
control box cover to pop open. Make sure the cover closes tight. Incomplete connections
could result in overheating, and in the worst case, electric shock or fire.
Notice
Never connect the unit transmission wiring to the remote controller wiring. This
connection could cause irreparable damage to the entire system.
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Fan coil units
4PW64525-1 – 09.2010
Installation manual
17
Page 22
4 Install the fan coil unit
Wiring diagram
Refer to the wiring diagram sticker on the unit (on the inside of the control box cover).
: TerminalRED: RedYLW: Yellow
: ConnectorBLK: BlackGRN: Green
: Field wiringWHT: WhiteBLU: Blue
A1P, A2PPrinted circuit board
C1Capacitor
F1UFuse
HAPLight emitting diode (service monitor green)
KPRMagnetic relay (M1P)
L1Coil
M1FMotor (indoor fan)
M1PMotor (drain pump)
M1SMotor (swing flap)
PSPower supply circuit
Q1D1Earth leak detector
R1TThermistor (air)
R2T, R3TThermistor
S1LFloat switch
X1M, X2M Te rmin al st rip
Z1FFerrite core
ORG: OrangeBRN: Brown
GRY: GreyPNK: Pink
Wired remote controller
R1TThermistor (air)
SS1Selector switch (main/sub)
Wireless remote controller(Receiver/display unit)
A3P, A4PPrinted circuit board
BS1Push button (ON/OFF)
H1PLight emitting diode (ON - red)
H2PLight emitting diode (timer - green)
H3PLight emitting diode (filter sign - red)
H4PLight emitting diode (defrost - orange)
SS1Selector switch (main/sub)
SS2Selector switch (wireless address set)
Connector for optional parts
X24AConnector (wireless remote controller))
X33AConnector (valve control adaptor)
X35AConnector (external adaptor)
Installation manual
18
FWC
4PW64525-1 – 09.2010
Fan coil units
Page 23
4 Install the fan coil unit
P1L
NL
a
N
P2F1F2T1T
2
P1LNLN
P2F1F2T1T
2
P1LNLN
P
2
P1P
2
P1P
2
P1P
2
P1P
2
F1F2T1T
2
P1LNLN
P2F1F2T1T
2
c
b
P1LaN
P2F1F2T1T
2
P1L N
P2F1F2T1T
2
P1LNLN
P
2
P1P
2
P1P2P1P
2
F1F2T1T
2
P1L N
P2F1F2T1T
2
b
d
c
Notes
1If a central remote controller is used, connect it to the unit in accordance with the
controller installation manual.
2X24A, X33A and X35A are connected when optional accessories are used.
3Confirm the method of setting the selector switch (SS1, SS2) using the installation
manual, engineering data, etc.
4Availability of R2T and/or R3T is depending on model type.
System examples
■ When using 1 remote controller for 1 indoor unit (normal operation)
Fig. 4.15: 1 remote controller for 1 indoor unit
a
Fan coil unit
b
Remote controller (optional equipment)
c
Overcurrent fuse
■ For group control or use with 2 remote controllers
Fig. 4.16: Group control or use with 2 remote controllers
a
Fan coil unit
b
Remote controller (optional equipment)
c
Overcurrent fuse
d
Interconnection wiring: total current should not exceed 12 A.
Information
It is not necessary to designate indoor unit address when using group control. The
address is automatically set when the power is activated.
FWC
Fan coil units
4PW64525-1 – 09.2010
Installation manual
19
Page 24
4 Install the fan coil unit
80~100 mm
10~15 mm
ab
e
c
eeg
i+j
h
f
d
L
N
70~90 mm
7 mm
10~15 mm
F1 F2P1 P2T1 T2
k
i+j
j
i
g
■ For forced OFF and ON/OFF operation, connect input wires from the outside to terminals
T1 and T2 of the terminal board (remote controller to transmission wiring).
Wire specificationSheathed vinyl cord or cable (2 wire)
Gauge0.75-1.25 mm²
Length≤100 m
External terminal Contact that can ensure the minimum
applicable load of 15 V DC, 10 mA
Connect the electrical wiring
Table 4.2: Forced OFF and ON/OFF wiring specifications
4.6.1 Connect the power supply
Installation manual
20
Fig. 4.17: How to connect electrical wiring
a
Control box cover
b
Wiring diagram sticker
c
Power supply cable intake
d
Power supply terminal block – X2M
e
Power supply cable
f
Ground wire
g
Clamp
h
Remote controller and unit transmission cables intake
i
Remote controller cable
j
Unit transmission cable
k
Remote controller and unit transmission terminal block
FWC
4PW64525-1 – 09.2010
Fan coil units
Page 25
4 Install the fan coil unit
1Remove the control box cover (a) as illustrated in figure “How to connect electrical
wiring” on page 20.
2Pull the power supply cable (e) (or interconnection wiring in case of common power
supply) inside through the power supply cable intake (c).
3Strip the wires to the recommended length.
4Connect the power supply wires to the power supply terminal block (d).
5Connect the ground wire (f) to the grounding terminal.
6Securely fix the wiring using a clamp (g).
7Install an earth leakage detector and fuse in the power supply line (field supply). Select
the earth leakage detector in accordance with the applicable legislation. To select the
fuse, refer to “Electrical characteristics” on page 8.
Connect the electrical wiring
4.6.2 Connect the remote controller and unit transmission wiring
1Remove the control box cover (a) as illustrated in figure “How to connect electrical
wiring” on page 20.
2Pull the cables (i, j) inside through the remote controller and unit transmission cables
intake (h).
3Strip the wires to the recommended length.
4Connect the remote controller wires to (P1, P2) terminals of the terminal block (k).
5Connect the unit transmission wires to (F1, F2) terminals.
6Securely fix the wiring using a clamp (g).
Connect the electrical wiring
4.6.3 Close the control box
1After all wiring connections are executed, fill gaps in the casing cable intakes with the
small sealing pad (delivered with the unit) to prevent small animals, water or dirt from
entering the unit causing short circuits in the control box.
2Fit the control box cover (a) back in place like illustrated in figure “How to connect
electrical wiring” on page 20. When attaching the control box cover, make sure not to
pinch any wires.
Perform the drain piping work
4.7Perform the drain piping work
Perform the drain piping work
4.7.1 Install the drain piping in the building
1-1.5 m
Fig. 4.18: Drain pipe installation
a
Hanging bar
b
≥1/100 gradient
a
b
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Fan coil units
4PW64525-1 – 09.2010
Installation manual
21
Page 26
4 Install the fan coil unit
≤300
0~675175
≤850
1~1.5 m
0~75
a
b
d
d
ce
≥100 0~675
aa
aa
■ Keep piping as short as possible and slope it downwards at a gradient of at least 1/100 so
that air does not remain trapped inside the pipe. Refer to “Drain pipe installation” on
page 21.
If the drain hose cannot be sufficiently set on a slope, fit the drain hose with a drain
raising piping (field supply) as illustrated in the figure below.
Fig. 4.19: How to perform drain piping
a
Ceiling slab
b
Hanger bracket
c
Drain raising pipe (nominal diameter = 25 mm)
d
Drain hose (delivered with the unit)
e
Metal clamp (delivered with the unit)
■ Keep pipe size equal to or greater than that of the connecting pipe (25 mm inner
diameter).
■ Install the drain raising pipes at a height of less than 675 mm.
■ Install the drain raising pipes at a right angle to unit and no more than 300 mm from the
unit.
■ To prevent air bubbles, install the drain hose level or slightly tilted up (≤75 mm).
■ Insulate the complete drain piping inside the building.
Information
When unifying multiple drain pipes, install the pipes as illustrated in the figure
below. Select converging drain pipes whose size is suitable for the operating capacity
of the unit.
Fig. 4.20: Unifying multiple drain pipes
a
T-joint converging drain pipes
Perform the drain piping work
Installation manual
22
FWC
4PW64525-1 – 09.2010
Fan coil units
Page 27
4.7.2 Connect the drain piping to the unit
ba
a
fb
dce
≤4 mm
c
e
b
A
A'
A-A'
a
1Push the drain hose (delivered with the unit) as far as possible over the drain socket as
illustrated in the figure below.
Fig. 4.21: Connecting the drain hose
a
Drain socket (fixed to the unit)
b
Drain hose (delivered with the unit)
2Tighten the metal clamp until the screw head is less than 4 mm from the metal clamp part
as illustrated in the figure below.
4 Install the fan coil unit
Fig. 4.22: Wrap sealing pad
a
Drain socket (fixed to the unit)
b
Drain hose (delivered with the unit)
c
Metal clamp (delivered with the unit)
d
Drain sealing pad (delivered with the unit)
e
Large sealing pad (delivered with the unit)
f
Drain piping (field supply)
3Wrap the large sealing pad (as illustrated in the figure “Wrap sealing pad” on page 23)
over the metal clamp and drain hose and fix it with clamps.
Perform the drain piping work
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Fan coil units
4PW64525-1 – 09.2010
Installation manual
23
Page 28
4 Install the fan coil unit
4.7.3 Test the drain piping
After the drain piping work is finished, check if drainage flows smoothly.
1Add approximately 1 l of water gradually through the air outlet.
e
d
c
100
Fig. 4.23: Method of adding water
a
Plastic watering can (tube should be about 100 mm long)
b
Service drain outlet (with rubber plug) (Use this outlet to drain water
b
a
from the drain pan)
c
Drain pump location
d
Drain pipe
e
Drain socket
2Check the drainage flow.
■ In case the electric wiring work is finished
Check drainage flow during COOL running, explained in “Test the installation” on
page 29.
■ In case electric wiring work is not finished
1Remove the control box cover. Connect the power supply (50 Hz, 220-240 V) to
connections L and N on the power supply terminal block and connect the ground
wire firmly.
2Close the control box cover and turn on the power.
Installation manual
24
Danger: electric shock
Do not touch the drain pump.
3Confirm the drain operation looking at the drain socket.
4After checking the drainage flow, turn off power, remove the control box cover and
disconnect the power supply from the power supply terminal block again. Fit the
control box cover back in place.
3After the testing of drain piping is finished, attach the drain sealing pad (delivered with
the unit) over the uncovered part of the drain socket (between drain hose (delivered with
the unit) and unit body) as illustrated in figure “Wrap sealing pad” on page 23.
Install optional equipm ent
FWC
4PW64525-1 – 09.2010
Fan coil units
Page 29
4.8Install optional equipment
For the installation of optional equipment, refer to the installation manual which is delivered
with the optional equipment and take into account the remarks mentioned in the table below.
OptionDescriptionRemark
BYCQ140CW1Decoration panel - standard—
BYCQ140CW1WDecoration panel - white—
KAFP551K160Long life replacement filter—
KDDQ55C140Fresh air intake kitInstallation: refer to
KDBHQ55C140Sealing member of air
discharge outlet
BRC7F532FRemote controller - wireless
(cooling and heating)
BRC7F533FRemote controller - wireless
(cooling only)
KRCS01-4Remote sensorInstallation: refer to
DCS302CA51Central remote controllerInstallation: direct connect to
DCS601C51CIntelligent touch controllerInstallation: direct connect to
DCS301BA51Unified ON/OFF controllerInstallation: direct connect to
DST301BA51Schedule timer—
KRP4A(A)53Wiring adaptor for electrical
appendices
KRP2A52Wiring adaptor for electrical
appendices
KEK26-1ANoise filter—
KJB212AAElectrical box with earth
terminal (2 blocks)
KJB311AElectrical box with earth
terminal (3 blocks)
KJB411AElectrical box—
KRP1H98Installation box for adaptor
PCB
BRC315D7Wired remote controller—
EKMV2C09B72-way valve (ON/OFF type)—
EKMV3C09B73-way valve (ON/OFF type)—
4 Install the fan coil unit
FXFQ125P.
Settings: refer to type Y.
Not all functions are available for
the FWC models.
Not all functions are available for
the FWC models.
VRV - FXFQ-P.
indoor unit, no outdoor unit
connection.
Not all functions are available for
the FWC models.
indoor unit, no outdoor unit
connection.
It is not possible to use AIRNET or
telephone connection.
Not all functions are available for
the FWC models.
indoor unit, no outdoor unit
connection.
Installation: refer to FXF(Q).
Connection: refer to
VRV system.
Installation: refer to FXF(Q).
Connection: refer to
VRV system.
—
—
Installation: refer to
VRV - FXFQ-P.
FWC
Fan coil units
4PW64525-1 – 09.2010
Installation manual
25
Page 30
4 Install the fan coil unit
OptionDescriptionRemark
EKRP1C11Valve control PCBInstallation: do not use the
EKFCMBCB7Optional PCB for MOD-bus
Table 4.3: Installation of optional equipment
installation manual delivered with
the option EKRP1C11, but refer to
the installation manual of options
EKMV2 and EKMV3 instead.
—
connection
Installation manual
26
FWC
4PW64525-1 – 09.2010
Fan coil units
Page 31
5Commission the fan coil unit
Verify completion of installation
5.1Verify completion of installation
Danger: electric shock
See “Precautions for installation” on page 3.
After the installation of the unit, first check the following items. Once all below checks are
fulfilled, the unit must be closed, only then can the unit be powered up.
Tick
when
checked
The unit is installed properly.
If not installed properly, there may be abnormal noises and vibrations when
starting up the unit.
The unit has been fully insulated.
If not fully insulated, condensate water may drip.
The drainage flows smoothly.
If drainage does not flow smoothly, condensate water may drip.
The power supply voltage corresponds to the voltage on the nameplate of the unit.
5 Commission the fan coil unit
The wiring and piping connections are correct.
In case of wrong connections, the unit may malfunction or components may burn
out.
The earth wires are connected properly.
The earth terminals have been tightened.
The wiring size is according to specifications.
In case of wrong wiring size, the unit may malfunction or components may burn
out.
The fuses, circuit breakers, or the locally installed protection devices are of the
size and type specified in the chapter “Prepare the electrical wiring work” on
page 7.
None of the fuses or protection devices have been bypassed.
There are no visible loose connections or damaged electrical components in the
control box or inside the unit.
There are no damaged components or squeezed pipes inside the unit.
There is no water leakage inside the unit.
If there is water leakage, close the water inlet and water outlet shut-off valves and
call your local DAIKIN dealer.
All air is removed from the circuit.
All options are correctly installed and connected.
The air inlet and outlet of the unit is not obstructed by paper sheets, cardboard, or
any other material.
FWC
Fan coil units
4PW64525-1 – 09.2010
Table 5.1: Installation completion checklist
Installation manual
27
Page 32
5 Commission the fan coil unit
Warning
Be sure to provide for adequate measures in order to prevent that the unit will be used
as a shelter by small animals. Small animals making contact with electrical parts can
cause malfunctions, smoke or fire. Please instruct the user to keep the area around
the unit clean and clear.
Configure the unit
5.2Configure the unit
It is important that all information in this chapter is read sequentially by the installer and that
the unit is configured as applicable.
Configuration of the unit is done trough the controller in accordance with the installation
condition.
■ Setting can be made by changing the “Mode No.”, “First code No.” and “Second code
No.”.
■ For setting and operation, refer to “Field setting” in the installation manual of the
controller.
Setting ceiling height
Adjust the Second code No. according to the table below so that it corresponds to the ceiling
height of your installation. (Second code No. is factory set to “01”)
For changing air discharge direction (2, 3 or 4 directions), refer to the option handbook of the
optional blocking pad kit. (Second code No. is factory set to “01” for all-round air discharge)
Setting air filter sign
Remote controllers are equipped with liquid crystal air filter signs to display the time to clean
the air filter. Change the Second code No. Depending on the amount of dirt or dust in the
room. (Second code No. is factory set to “01” for air filter contamination-light)
When using wireless remote controllers it is necessary to use address setting. Refer to the
controller installation manual for the setting instructions.
Fan coil units
4PW64525-1 – 09.2010
FWC
Page 33
5 Commission the fan coil unit
Activating forced OFF and ON/OFF operation
The following table explains “forced OFF” and “ON/OFF operations” in response to the input
signal.
Input “ON” stops operationInput OFF→ON: turns on the
unit (impossible by remote
controllers)
Input “OFF” enables control Input ON→OFF: turns off
the unit (by remote
controller)
Table 5.4: Forced OFF and ON/OFF operation
1Turn the power on and then use the remote controller to select operation.
2Set the remote controller to the field set mode.
SettingMode No.First code No.Second code No.
Forced OFF12(22)801
ON/OFF operation12(22)802
Protective
12(22)803
equipment input
Input ON: enables abnormal
system stop (an error code
will be displayed)
Input OFF: enables normal
operation
Test the installation
Table 5.5: Forced OFF and ON/OFF selection
5.3Test the installation
After installation, the installer is obliged to verify correct operation. Therefore a test run must
be performed according to the procedures described below.
In case something is wrong with the unit and it does not operate, contact your local DAIKIN
dealer.
Information
When using a wireless remote controller, conduct a test operation after installing the
decoration panel.
Test operation before installing decoration panel
Danger: electric shock
See “Precautions for installation” on page 3.
1Open the water inlet valve(s).
2Open the water outlet valve(s).
3Set to cooling operation with the remote controller and start operation by pushing
ON/OFF button.
4Press Inspection/Test Operation button 4 times and operate at Test Operation
5Press Inspection/Test Operation button and operate normally.
6Confirm function of unit according to the operation manual.
7Turn off the main power supply after operation.
FWC
Fan coil units
4PW64525-1 – 09.2010
mode for 3 minutes.
Installation manual
29
Page 34
5 Commission the fan coil unit
Test operation after installing decoration panel
1Open the water inlet valve(s).
2Open the water outlet valve(s).
3Set to cooling operation with the remote controller and start operation by pushing
ON/OFF button.
4Press Inspection/Test Operation button 4 times (2 times for wireless remote
controller) and operate at Test Operation mode for 3 minutes.
5Push air flow direction adjust button to make sure the unit is in operation.
6Press Inspection/Test Operation button and operate normally.
7Confirm function of unit according to the operation manual.
Handover to the user
5.4Handover to the user
Once the test run is finished and the unit operates properly, fill in the sheet “Handover of the
installation to the user” which is an annex of the user manual.
Installation manual
30
FWC
4PW64525-1 – 09.2010
Fan coil units
Page 35
6Service and maintenance
For safety reasons, switch off the unit before carrying out any maintenance or service
activities.
The service and maintenance activities which are mentioned in this paragraph may only be
carried out by the installer or service company.
Danger: electric shock
See “Precautions for installation” on page 3.
Danger: high temperature
See “Precautions for installation” on page 3.
Notice
Do not pour any liquid on the fan coil unit. This could damage the components inside
it.
6 Service and maintenance
Maintenance tasks
6.1Maintenance tasks
Cleaning the air filter
Clean the filter when necessary. Clean the filter at least once every 6 months. If the unit is
installed in a room where the air is extremely contaminated clean more often.
If it becomes impossible to clean, replace the air filter with an original spare part.
To clean the air filter:
1Switch off the power supply.
2Push both knobs simultaneously and carefully lower the grill.
The suction grill is now opened.
Fig. 6.1: Opening the suction grill
3Pull the hook of the air filter out diagonally downward and remove the filter.
FWC
Fan coil units
4PW64525-1 – 09.2010
Fig. 6.2: Detaching the air filter
Installation manual
31
Page 36
6 Service and maintenance
4Use a vacuum cleaner or wash the air filter with water.
When the air filter is very dirty, use a soft brush and neutral detergent.
Fig. 6.3: Cleaning the air filter
5Fix the air filter.
Attach the air filter to the suction grill by hanging it to the projected portion above the
suction grill. Press the bottom of the air filter against the projections on the bottom of the
grill to snap the air filter into its place.
Fig. 6.4: Fixing the air filter
6Close the suction grill.
Cleaning the suction grill
1Switch off the power supply.
2Push both knobs simultaneously and carefully lower the grill.
The suction grill is now opened.
Fig. 6.5: Opening the suction grill
3Open the suction grill 45 degrees and lift it upward.
The suction grill is now detached.
Fig. 6.6: Detaching the suction grill
4Pull the hook of the air filter out diagonally downward and remove the filter.
Installation manual
32
Fig. 6.7: Detaching the air filter
FWC
4PW64525-1 – 09.2010
Fan coil units
Page 37
6 Service and maintenance
5Wash the suction grill with a soft brush and neutral detergent and dry thoroughly.
Fig. 6.8: Cleaning the suction grill
6Attach the air filter to the suction grill by hanging it to the projected portion above the
suction grill. Press the bottom of the air filter against the projections on the bottom of the
grill to snap the air filter into its place.
Fig. 6.9: Fixing the air filter
7Close the suction grill.
Service to the unit
6.2Service to the unit
For detailed instructions on reparations of the unit, refer to the service manual. Contact your
local DAIKIN dealer to obtain the service manual.
If the cause of the problem can not be found or more information is needed, call your local
DAIKIN dealer or the appointed service company.
In case some part is damaged and needs to be replaced, call your local DAIKIN dealer or the
appointed service company for a list of available spare parts.
Information
Before starting the troubleshooting procedure, carry out a thorough visual inspection
of the unit and look for obvious defects such as loose connections or defective
wiring.
FWC
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4PW64525-1 – 09.2010
Installation manual
33
Page 38
7 Glossary
7Glossary
TermMeaning
Accessories: Equipment which is delivered with the unit and which needs to be
Air filter:Device composed of fibrous materials which removes solid
installed according to the instructions in the documentation
particulates such as dust, pollen, mould and bacteria from the air
Applicable
legislation:
All international, European, national and local directives, laws,
regulations and/or codes which are relevant and applicable for a
certain product or domain
Circuit breaker
Safety device used in electrical installations to prevent electric shock
(fuse):
Coil (heat
exchanger):
Main component of a fan coil unit. Receives hot or cold water from
a heat source
Controller:Device to configure and operate the fan coil unit
DealerSales distributor for fan coil units and other DAIKIN products
Fan:Main component of a fan coil unit. Spreads heat or coolness in a
space
Fan coil unit:Heating and cooling product
Field supply: Equipment which needs to be installed according to instructions in
this manual, but which are not supplied by DAIKIN
Air inlet/outlet:Fan coil units have an air inlet and air outlet for providing air
circulation
Installation manual
34
Installer:Technical skilled person who is qualified to install fan coil units and
other DAIKIN products
Optional
Equipment which can optionally be combined to the fan coil unit
equipment:
Water inlet/outlet:Fan coil units have a water inlet and water outlet for connection to
the water circuit.
Service company: Qualified company which can perform or coordinate the required
service to the fan coil unit
User:Person who is owner of the fan coil unit and/or operates the product
FWC
4PW64525-1 – 09.2010
Fan coil units
Page 39
NOTES
Page 40
4PW64525-1 09.2010
Copyright 2010 Daikin
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