Daikin BDU510B250VM Installation manuals

Packaged Air Conditioner Drain Pump Kit
4P590204-1
BDU510B250VM
Installation manual
Read these instructions carefully before installation. Keep this manual in a handy place for future reference. The original documentation is written in English. All other languages are translations.
1. COMPONENTS 1
2. PREPARATION FOR INSTALLATION 1
3. INSTALLATION PROCEDURE 2
4. DRAINAGE PIPE INSTALLATION 4
5. ELECTRICAL WIRING 4
6. TRIAL OPERATION PROCEDURE 5
7. CHECK AFTER INSTALLATION 7
8. MAINTENANCE 7
1. COMPONENTS
Check that the following accessories are provided and that each accessory is correct in amount.
PRECAUTION
The accessories are required for the installation of the air conditioner. Be sure to keep them until the installation work is completed.
Name Drain Pump assembly Hanging bracket Drain connecting pipe 1 Drain connecting pipe 2 Drain connecting pipe 3
Shape
Quantity 1 2 1 1 1
Name Heat insulating tube 1 Heat insulating tube 2 Heat insulating tube 3 Heat insulating tube 4
Shape
ID38 x L35 ID38 x L125 ID38 x L114 ID38 x L94 60 x 290
Quantity 1 1 1 1 3
Name
Shape
Quantity 2 1 1 8 3
Name Cable tie 1 Cable tie 2 Plastic band Installation manual
Shape
Quantity 1 1 1 1
Heat insulating material 2 Heat insulating material 3 Heat insulating material 4
20 x 400 230 x 250 90 x 240 M5x12
L265 L150
Mounting screw Hose band
Heat insulating material 1
2. PREPARATION FOR INSTALLATION
2.1 Required Installation Space
To install an indoor unit with the drain pump kit, a clearance of 560mm or more is required between the ceiling slab and the ceiling surface (Refer to fi gure below). Provide an inspection hatch in a position where you can readily service the indoor unit and the drain pump kit.
Ceiling slab
Indoor unit
Ceiling surface
Side View
1
min. 20mm
50mm
min. 70mm
Drain pump kit
The bottom sur face of the drain pump kit will be lower than the bottom surface of the indoor unit
560mm or more
650 or more
(Service space)
Top View
Drain pump kit
Indoor unit
Approx. 150
Inspection hatch (600mm X 600mm)
Packaged Air Conditioner Drain Pump Kit - BDU510B250VM
2.2 Drain Pump Kit Installation
Suction Side
Suction Side
1° or less
1° or less
(Indoor unit)
Drain Socket
(Indoor unit)
Drain Socket
Be sure to install this drain pump kit after installing the indoor unit to the ceiling. Failure to follow this instruction may result in damage to the drain pump kit.
Note: The bottom surface of the drain pump kit will be lower than the bottom surface of the indoor unit.
If this drain pump kit must be installed before the indoor unit is installed to the ceiling, place the indoor unit on wood timbers etc. After installing the drain pump kit, install the indoor unit carefully. Do not push, pull or apply excessive force to drain pump kit, it may damage and cause water leakage.
Indoor unit
Wood timbers
120mm or more
CAUTION
To ensure the proper installation of the drain pump kit, please take note the following consideration when installing the indoor unit.
• Be sure that the suction side or drain socket side of the indoor unit is not at higher side of unit. Otherwise, the fl oat switch may malfunction, causing water leakage or other failure.
3. INSTALLATION PROCEDURE
CAUTION
• Do not hold the drain pump kit by the drain socket when installing it to the indoor unit. Doing so may apply excessive force to the root of the socket, resulting in water leakage.
• Do not give an excessive load up and down, when pulling and inserting the drain plug.
• Be sure to turn OFF the power to the indoor unit before starting the procedure below.
1. Assemble two hanging brackets (included) to the drain pump kit using mounting screw (included).
2. Pre-tighten mounting screw (included) at four prepared holes at unit side panel.
3. Mount the drain pump kit to the four pre-tightened screws at unit side panel, then tighten all the screws to fi x the drain pump kit to side panel.
Screws (4pcs.) (included)
Indoor unit
Rubber bush (included at right
hanging bracket only)
Drain pump kit
4. Insert heat insulating tube 1 (included) onto indoor unit drain socket.
5. Wrap the threaded end of the drain connecting pipe 1 (included) with thread seal tape. Then attach the drain connecting pipe 1 to the indoor unit drain socket.
Packaged Air Conditioner Drain Pump Kit - BDU510B250VM
Pre-tighten screws (4pcs.)
(included)
Indoor unit
Drain pump kit
2
6. Insert heat insulating tube 2 (included) onto drain connecting pipe 1.
Indoor unit
Drain pump kit
Hose band (included)
Drain connection pipe 2 (included)
Align to side
Heat insulating material 2
(included)
Align to side
(included)
Heat insulating material 4
Heat insulating material 3 (included)
Joint of insulating area
Heat insulating material 1 (included)
(exposed heat insulating tube)
20mm
Drain connection pipe 1 (included)
90mm
60mm
20mm
230mm
60mm
Drain pump kit
Indoor unit drain sock
Heat insulating tube 1 (included)
Drain connection pipe 1 (included)
Heat insulating tube 2 (included)
et
7. Insulate drain connecting pipe 2 (included) with heat insulating tube 3 (included), heat insulating tube 4 (included) and heat insulating material 1.
Note: Be sure to apply glue around the join of heat insulating tube 3 and heat insulating tube 4.
8. After glue dry, affi x heat insulating material 1 (included) to cover the join area.
Heat insulating material 1 (included)
Wrap around the joint of insulating area
Drain connection pipe 2
(included)
Heat insulating tube 4 (included)
Heat insulating tube 3 (included)
Apply glue around the joint of insulating area
(¿ eld supply)
Heat insulating material 1 (included)
60mm
9. Connect the drain connecting pipe 2 to the drain pump kit and the drain connecting pipe 1.
Note: Be sure to connect the elbow side of the drain connecting pipe 2 to the drain pump kit.
10. Clamp the pipe joints with the hose bands (included).
11. Wrap heat insulating material 2 around the drain connecting pipes at hose band location. Then wrap the drain connecting pipes with heat insulating materials 3 and heat insulating material 4. And fi nally wrap the exposed heat insulating tube with heat insulating material 1.
12. Connect the drain connecting pipe 3 (included) to the outlet of the drain pump kit.
Note: Be sure to incline the external drain pipe downward.
13. Clamp the pipe joints with the hose bands (included).
14. Do not install the heat insulating material (fi eld supply) to the outlet of the drain pump kit at this point. It will be installed after the draining check in the trial operation procedure (Refer to 6. TRIAL OPERATION PROCEDURE).
Drain connection pipe 3 (included)
Drain pump kit
3
Drain pipe (¿ eld supply)
Hose band (included)
Indoor unit
Packaged Air Conditioner Drain Pump Kit - BDU510B250VM
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